Oneida Air Systems 5 & 7.5 HP Direct Drive Cyclonic Dust Collectors User's Manual
Contents
1. 208 230 460v 19 6 18 4 9 2 amps TEFC C Face 3480 rpm 208 230 Volts 460 Volts L1 T1 amp 17 Li T1 L2 T2 amp T8 L2 T2 L3 T3 amp T9 L3 T3 T4 T7 amp T4 Tie together T5 gt Tie together T8 amp T5 Tie together T6 T9 amp T6 Tie together To Line to reverse rotation interchange any two line leads Ground Connect house ground wire to green chassis screw in motor wire housing box Check rotation after wiring Wire for counter clockwise rotation 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Bindicator Provides level sensing for dry bulk solids The Bindicator operates by using a 1 rom synchronous motor to rotate a paddle When paddle rotation is impeded by material surrounding it the motor is de energized and triggers a SPDT snap switch The snap switch can be used in conjunction with a motor starter to turn equipment off or provide alarm functions Magnetic Motor Starters The 5 and 7 5hp direct drive dust collectors do not come wired or with an on off switch Because of the voltage and amperage requirements of the system an industrial switch must be used HRN OAS offers Square D Full Voltage Non Reversing across f i d the Line Starters Nema Type 1 Enclosure with Start Stopin i a ES cover and class 10 overload Industrial switches can also be WAN amp purchased through your local electrician Due to varying a NN E electrical2. B O o 5 7 5 HP Direct Drive Owner s Manual O A S 2002 KIII Fire Hazards Read Before Installing and Operating Oneida Collectors are designed for WOOD DUST only Wood shaping and cutting processes generate wood chips shavings and dust These materials are considered combustible Air borne wood dust below 420 microns in size 017 of an inch in certain concentration ranges when ignited can deflagrate burn quickly An ignition source such as a spark or ember can ignite a dust mixture resulting in an expanding flame front which can cause an explosion if tightly contained A disturbance that raises a cloud of accumulated fine dust can raise additional dust clouds which can cause a series of explosions that can level an entire building Until this type of fire has been witnessed it is difficult to believe the devastation This type of fire is rare but worth safeguarding against The best way to avoid a wood shop fire is to keep the shop clean A shop ankle deep in dust with layers of fine dust everywhere is an accident waiting to happen A good dust collection system reduces overall fire hazards but also adds new concerns A fire hazard is still present Combustible material is now in the dust collector and storage container The following points are worth heeding It is the buyer s responsibility to follow all applicable federal state local OSHA NFPA or authorities having jurisdiction codes and regulations when instal
3. Filter 5 7 5 HP Direct Drive Owner s Manual O A S 2002 lll General Specifications amp Fan Performance Curves Physical and Electrical Data for 5 and 7 5hp Direct Drive Systems System Performance Dust Bin Shp 1220 max cfm 2250 cfm w typical ductwork 55 Gal Steel Drums 7 5hp 2900 max cfm 2500 cfm w typical ductwork Large dust bins available System Dimensions Options Height w 55 Gal Drum 132 Angle iron stand for free standing unit Footprint 8 5 x 3 Silencers available Fan Wheel diameter 16 Air Foil design Magnetic Motor Starters Cyclone Inlet 10 Integral Fan Blower 5hp Shp Fan Performance Curve TEFC 60 Hz Motor Single Phase as 5hp System 2000 CFM 8 Static Pressure Insulation Class F4 Voltage 230 Amperage 19 8 Made in U S A Integral Fan Blower 7 5hp TEFC 60 Hz Motor Three Phase Insulation Class F4 Voltage 208 230 460 Amperage 19 6 18 4 9 2 Made in U S A Static Pressure In H20 Tube Filter Bags Fan Curve Standard 8 Tube Filters 5hp 10 Tube Filters 7 5hp Needle felted polyester filter media BIA ZHI 487 test 7 5hp Fan Performance Curve Rated G P 7 5hp System 2700 CFM 8 Static Pressure Captures 99 of test material over 20 microns Captures 99 5 of test material between 0 2 2 0 microns 11 fpm face velocity 3000 External Cartridge Filters 2 TE E S Neo W EERE 3500 2 Pleated Cartridges 260 sq ft Spun Bond
4. abrade the filter Slide the filter over the thimble past the raised bead Secure with a band clamp Slide the bottom of the filter over a five gallon plastic bucket Secure with a band clamp or strong bungee shock cord Be sure filter is not loose or moving around when the system is on This could lead to wear on the filter With the use of a cyclone pre separator the buckets will not need emptying very often but do need to be checked occasionally Simply lift the bucket the weight will indicate how full the bucket has become Note Plenum hole configuration varies The number of holes matches the number of filters Plenum box height 12 min Use 3 8 or thicker plywood Seal plenum box with silicone 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Plenum Box 22 gauge galv Ring Thimble Part FAZ000000 Hose Clamps Part ACB120000 Tube Filters 160z Needle Felted Polyester 1 Micron Filtration 6 long Part FTS060000 8 long Part FTS080000 10 long Part FTS100000 Note Also available with zipper bottoms for 9 ceilings Hose Clamps Part ACB120000 5 gallon buckets 12 high Not supplied with system Can be purchased Part No SDS050000 or recycled joint compound buckets or food storage containers can be used IX Filter Maintenance External Filter Cartridge Cleaning Intervals t Do not When unit is turned off use compressed air to blow dus
5. codes OAS cannot specify exact wiring requirements e When wiring the collector you should always hire a licensed electrician Dust Bin Options Must Order Custom Mounting Stand 1 Multiple Drums Custom order the System Mounting Stand for multiple drums or hoppers Stand widths will vary depending on dust container 2 Hoppers Large capacity hoppers from 5 cu yd to 3 cu yd 3 10 reinforcing angle for added support 3 16 plate body is 100 continuously MIG welded on inside 3 8 rear cross brace angle not 3 16 three 3 base channel All angles are structural not formed 3 Air Locks Rotary air locks provide an alternative to an air tight dust bin for larger volume capacity and less maintenance Example A 10 air lock will drop 1 85 cu ft rev of material 5 7 5 HP Direct Drive Owner s Manual O A S 2002 KII Troubleshooting Motor Overheating The motor s internal circuit breaker will trip if the motor is overheating Caused By Air leaks between the collector and dust bin The lid of the dust bin and the cyclone must be in place and sealed when operating the dust collector Make sure flex hose is not torn and the hose clamps are tight Check drum lid cover should have a foam seal and be well seated Check for holes or leaks in the dust bin barrel Motor not properly wired Check wire connections Check motor rotation See wire diagram Check breaker bo
6. a Air Systems sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty O A S does not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall O A S s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Oneida Air Systems shall be tried in the State of New York County of Onondaga Oneida Air Systems shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes This includes wood products that are treated coated or otherwise altered from their natural state Delivery Risk of Loss Products will be shipped to Buyer s single destination Title and risk of loss shall pass to the Buyer upon delivery to such destination Buyer pays transportation expenses Dates of shipment are advisory and O A S will make reasonable efforts to ship on or before the date states for shipment however O A S shall not incur any liability for failure to ship on that date Returned Goods Policy Buyer must inform O A S of any shortage or damage by so noting in writi
7. d of silicone around top hole in cyclone barrel then put bolts through holes in barrel Put flat washer on bolt then lock washer then hex nut Cyclone Inlet and Fan Blower are independent Filters can be to the right or left of the unit 16 ea 3 8 Flat Washers Lock Washers and Hex Nuts 2 Bolt the fan housing and cyclone barrel to the cyclone cone using hardware taped to cyclone barrel Note the fan blower and the cyclone barrel are very heavy The system will be top heavy One method is to lay the stand down then bolt the cyclone with the fan blower to the stand The iron ring will be on top of the cross bars of the stand Put bead of silicone around inside edge of flange on the cyclone cone Then put bolt through flat washer then bolt through holes in both flanges thenput lock washer on bolt then attach hex nut Bolt Flat Washer 16 ea 3 8 Flat Washers Flange Lock Washers Hex Nuts and 3 8 x 1 Bolts Lock Washer Hex Nut 3 Tip the fan housing and cone upright The system is very top heavy Place plenum on top of the plenum stand 4 Bolt the plenum to the fan housing outlet rectangular Clamp the cartridges to the plenum Clamp the dust bins to the bottom of the cartridge filters Continued on next page 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Fan Blower Air Inlet Cyclone Barrel Barrel Cartridge Dust Bins Vi Assembly Instructions Cont 5 Attach fl
8. ed polyester BIA ZH1 487 test Rated C CFM 1500 TT si Captures 99 99 of test material over 20 microns 1000 Captures 99 9 of test material between 0 2 2 0 microns S ARTAR 11fpm 8 Static Pressure In H20 4 Fan Curve 5 7 5 HP Direct Drive Owner s Manual O A S 2002 151 Top View 32 1 8 O D of Wt UL Mounting cm i 122 125 w 55 gal steel drum w 55 gal 69 875 steel drum 24 1 4 1 5 36 le Fal 122 1 8 vee with 8 Bags 10 031 I D Tube Filters Height for 8 bags Other heights available g 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Cross Brace for Cyclone Angle Ring to sit on 1 Choose the system orientation plenum can be on the right or the left of the cyclone Bolt together the stand using the cross bars and 3 8 x 1 bolts Note the cross bar on the cyclone stand goes in the back so that the dust bin can slide out 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Vi Assembly Instructions Fan Blower is shipped strapped to Cyclone Barrel It is NOT attached to the unit You must bolt them together Follow the instructions below 1 Orient the blower housing to match the stand configuration and the desired angle for the cyclone inlet Bolt the fan blower to the cyclone barrel using the hardware taped on the motor Bolts are already welded on Fan Blower unit Put a bea
9. eida 9 amp 1 9 HP She Direct Drive Cyclonic Dust Collectors Owner s Manual mi Var UN inan IN Moe T fif i LLL TL WP Ci e W Oneida Air Systems Inc 1001 West Fayette St Syracuse N Y 13204 Phone 1 800 732 4065 315 476 5151 Fax 315 476 5044 www oneida air com Thank You for Choosing an Oneida Air Systems Product OAS manufactures and sells dust collection equipment only Our qualified technicians and sales staff are available 7 30am 6 00pm EST Mon Thur and 7 30am 5 00pm EST Fri to answer any questions concerning OAS products and dust collection Call for ductwork design and ductwork quotes including system pricing and shipping cost Read the entire Owner s Manual before installing or operating system Proudly Hien BZ Table of Contents Page l System Start Up Information 2 Il Direct Drive Configurations 3 lll General Specifications amp Fan Performance Curve 4 IV Dimensions 5 V Stand Assembly 6 VI General Assembly Instructions 7 8 VII Fan Blower Maintenance 8 VIII External Filter Box Assembly 9 IX Filter Maintenance 10 X Wire Diagram 11 XI Accessories 12 XII Troubleshooting 13 XIIL Fire Hazards Read Before Installing System 14 XIV Terms and Conditions 15 tC 5 7 5 HP Direct Drive Owner s Manual O A S 2002 I System Start Up Information 1 Read the installation and maintenance instructions as w
10. ell as the recommended safety practices in this manual 2 Install Ductwork completely A Seal ductwork with silicone sealant or duct tape B Have Dust Bin in place and sealed before running Dust Collector 3 Wire Fan Blower according to wire diagram on pg 11 in this owner s manual 4 Have a licensed electrician check current draw on motor with all gates open Current draw should not exceed maximum motor amperage OAS is not responsible for destroyed motors Caution The Direct Drive Fan Blower makes the system top heavy Use extreme care when setting the unit up Do not operate Fan Blower unless Cyclone and Dust Bin are in place Motor will over heat Warning Check amperage draw during operation with all blast gates open Make certain amperage is not outside operating limit indicated on motor plate lf amperage is too high shut down immediately See troubleshooting section 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Il 5 amp 7 9hp Direct Drive Configurations 1 No Filter Vent Outside Caution 1 No Filter If exhaust air is vented outside you must provide make up return air Flue gases carbon monoxide can be drawn into the shop from furnaces water heaters or other appliances Plenum Assembly Pleated 2 External Cartridge Cartridge Filters Filters Plenum Assembly Removable Dust Containers i Removable Chip Dust Bin 3 External Tube
11. ex hose to bottom of collector and to lid of dust bin Securely fasten hose clamps There must be an air tight seal between the collector and dust bin Collector 6 Make sure the dust bin lid sits securely and the rubber Hose Clamp gasket on the bin lid is in place on the barrel Maintain an air tight seal between cyclone and dust bin to prevent motor from overloading Flex Hose Hose Clamp IMPORTANT Do not operate the collector until the dust bin is in place and the connector is air tight or motor damage could result Stay clear of fan exhaust while collector is operating 7 Attach the ductwork from the woodworking machines to the inlet of the collector 8 On external filter models attach the Plenum Assembly or connect to your own plenum box 9 Attach feet of Angle Iron Stand to floor Note Assembly with Tube Filters Note plenum height requirements of Tube Filters 6 tubes 8 plenum 8 tubes 10 plenum 10 tubes 12 plenum Adjust system height accordingly VII Fan Blower Maintenance A high pressure blower requires a certain amount of resistance which will prevent motor over amperage Make sure power source matches wire voltage configurations Check set screw and key in fan wheel make sure fan wheel is secure Fan blower should not vibrate 1 Electrical Failure to follow instructions and safe electrical procedures could result in serious injury or death Disconnect all power and disc
12. harge all capacitors before servicing Install and ground per local and national codes Consult a licensed electrician with questions or if repairs are required Electrical Connections A All wiring fusing and grounding must comply with National Electrical Codes and local codes B To determine proper rotation and voltage connections refer to the Wire Diagram of this manual C Use the proper size of line current protection and motor controls as required by the National Electrical Code and local codes Recommended use is 125 of full load amps as shown on the nameplate for motors with 40 degrees Celsius ambient and a service factor over 1 0 Recommended use is 115 of full load amps as shown on the nameplate for all other motors Do not use protection with larger capacities than recommended Three phase motors must have all three phases protected 2 Cleanliness Keep both the interior and exterior of the motor free from dirt water oil and grease 3 Safety Motors should be installed protected and fused in accordance with latest issue of National Electrical Code NEMA Standard Publication No MG 2 and local codes Rotating parts such as pulleys coupling external fans and unusual shaft extensions should be permanently guarded Keep hands and clothing away from moving parts Electrical repairs should be made by trained qualified personnel only 4 Service Notice lf lubrication instructions are shown on the motor nameplate they will
13. keep at least 20 feet away from unit Check dust bin frequently and before leaving the shop for smoldering material Keep portable Fire Extinguishers handy The ABC type dry chemical is generally a good choice for small wood shops Additional information on portable extinguishers can be found in NFPA 10 Standard for Portable Fire Extinguishers Be especially careful with sanding units They can produce concentrations of dust in the combustible range Make certain enough air volume is at the suction point to capture all the particulate generated This high air volume will dilute the mixture below the lower limit of flammability Be careful not to generate sparks into the sanding dust Empty dust bin and clean filter often especially when sanding Don t overload woodworking equipment especially sanders Excessive frictional heat can spontaneously ignite dust Sparks can be generated in several ways High speed sanders and abrasive planers may strike foreign material Saws and edgers may strike foreign material and create a red hot metal fragment Knots in hardwood can create frictional sparks Tramp metal when drawn into the collector can spark against ductwork Check wood stock for old nails and screws which can create red hot metal fragments Avoid using excessively large wood waste storage bins Always check storage bins for smoldering material before leaving for the day Electrically ground all equipment and ducting Static s
14. ling and operating this dust collector Fire Marshalls may want the unit located outside of the building If the collector is located inside the facility controls such as spark detection suppression or explosion venting may be required Most local jurisdictions consult or adopt NFPA National Fire Protection Agency codes However other codes may apply Local codes may vary from jurisdiction to jurisdiction NFPA 664 Code book Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities applies to woodworking operations that occupy areas of more than 5 000 sq ft or to areas where dust producing equipment requires an aggregate dust collection flow rate of more than 1500 cfm Cubic Feet per Minute This exempts some small operators from the NFPA code 664 but other codes may apply in your jurisdiction Consult your local Fire Marshall for help Additional information can be found in NFPA Code Book 664 The customer assumes the responsibility for contacting their insurance underwriter with regard to specific application requirements of explosion venting or if additional fire protection and safety equipment may be required Do not use this product to collect other types of dust or flammable vapors Fire or explosion may occur Never collect sparks from a bench grinder into a wood dust collector Never introduce sparks or sources of ignition into the dust collector Personnel should
15. ng on the freight delivery bill prior to signing to indicate receipt of shipment All claims including claims covered under the limited warranty are subject to inspection and investigation by O A S O A S reserves the right to inspect and investigate all returned products before Buyer s claim is settled All products returned for a cash refund must be unused resaleable and purchased within the last six months There are no refunds on flex hose or custom made components There will be a 25 restocking fee applied to any returned items a ear eee teeta ee 5 7 5 HP Direct Drive Owner s Manual O A S 2002
16. parks can ignite wood dust Avoid using PVC drainpipe Don t allow accumulation of layers of fine dust on horizontal surfaces Especially overhead lights electrical boxes and fuse panels which can ignite dust es 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Kill Terms and Conditions Checking in Order Please look over the shipped order very carefully in the presence of the delivery person for damage or incomplete shipment before signing the delivery receipt Please note any tears or irregularities in shipping packaging however slight on the shipping delivery receipt This could be an indication of extensive concealed damage The shipping company will not take responsibility if the damage is not noted on the delivery receipt In the event of shipping damage call O A S immediately so we can expedite replacements Please check in all parts within 3 days from receiving order Notify O A S immediately of any missing or incorrect parts O A S does not accept any claims for damage or shortage after 3 days from date of delivery Limited Warranty Oneida Air Systems warrants products it manufactures for a period of 2 years to the original purchaser from the date of purchase Items not manufactured by O A S are limited to their own manufacturer s warranties This warranty does not apply to defects due directly or indirectly to misuse negligence accidents abuse repairs or alterations or lack of maintenance This is Oneid
17. supercede this general instruction Warning Rotating Fan Blades Keep Objects Clear of Inlet and Outlet 5 7 5 HP Direct Drive Owner s Manual O A S 2002 Vill External Filter Bag Assembly OAS Galvanized Plenum Box 1 Connect the plenum to the fan blower outlet with the bolts provided Band clamp tube filters to the Ring Thimbles on the bottom of the plenum and to the tops of the 5 gal buckets Check mounting height Match to bag heights Build your own plenum Plenum box can be constructed of plywood or metal Oneida Air Systems sells 22 gauge galv plenum boxes The filter medium is a 16 ounce polyester felt which has been singed inside to help release caked dust For the tube style filters a 12 dia ring thimble Part FAZ000000 is needed for each filter The plenum box and the ring thimbles are suspended above the floor at a height that will allow for a 5 gaon plastic bucket and tube filter to fit properly underneath A well sealed plywood box will make a good plenum for air distribution through the tube filters Use plywood for the plenums Cut 12 dia holes in the bottom of the box spaced 2 3 apart so that the ring thimbles fit snugly The rings should not be able to slide through the holes Bend Ring Thimble tabs then apply duct sealant or caulk around the edge of the ring thimble Use sheet metal screws to secure Be sure to remove y sharp edges from the bucket or ring thimble that may
18. t off from remove fabric exterior of filter Hold nozzle at least 8 away from filter pleats mr setae oe Do not remove bottom dust pan before or during the blow off A cartridge process Let dust settle into dust pan Unclip and dump out dust Filter removal is not required You can also run your fingers around the filter pleats to knock material down WARNING A close direct blast with the compressed air nozzle too close to filter may damage filter media Always wear safety glasses while blowing off filter External Filter Bags Tap or gently shake filter periodically and let dust settle into the 5 gal buckets Lift buckets to determine how full buckets are Empty dust from buckets Caution Fine dust collected in filter is hazardous to your health Do not breathe O 5 7 5 HP Direct Drive Owner s Manual O A S 2002 IX Single and Three Phase Wire Diagram Use wiring diagram on motor plate if different from below Wiring should always be done by a licensed electrician Electrically insulate all connections For counter clockwise rotation looking from top of motor down 5hp Single Phase Leeson Motor 230v 19 8 amps TEFC C Face 3500 rpm P1 Power Line 1 Top View T1 Tie together and insulate with gt a wire nut do NOT connect to Outlet T8 any house wiring T4 Power Line 2 T5 Power Line 1 and 2 are interchangeable ii nlet 7 5hp Three Phase Leeson Motor
19. x Make sure power supply is 110V if wiring 110V or 220V if wiring for 220V Poor Dust Pick Up at Woodworking Machines Caused By Check length of duct runs and duct diameters compared to ductwork design guideline Make sure all ductwork is sealed Large air losses will occur even through small cracks in the ductwork Use silicone duct tape or duct mastic compound as a sealant Check for air leaks between collector and dust bin Close all unused blast gates at your woodworking machines Examine hood design for weaknesses according to the ductwork guide Check for a restricted pipe too small a hood port or too small a branch line See branch line diameter chart in ductwork guide Be sure that your filters are clean See filter cleaning directions Filter Clogging Caused By Large chips clogging the filter Check for a leak in the dust bin flex coupling or lid Check for split or torn flex coupling See also Motor Overheating Section above Make sure dust bin has not over filled Dust bin should be emptied before the dust reaches top of the container Interruption of air flow such as vacuuming chips with a flex hose connection will increase filter maintenance Minimum 4 diameter pick up at tool location Less than 4 will restrict air flow into collector and will increase filter maintenance Note If you continue to experience difficulty with your collector call Oneida Air Systems at 1 800 732 4065 for assistance
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