Omega Vehicle Security SRMU User's Manual
Contents
1. wire strippers cleaning prep supplies varies based on what is being cleaned medium to hard roller 4 Copyright 2006 OMEGA ENGINEERING Inc All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC PRIOR TO INSTALLATION Hardware junction box wire ties mounting hardware plug if connecting heater to a receptacle rather than hard wiring to a temperature controller or junction box temperature controller and silicone RTV insulating material sensor high temperature adhesive tape MOUNTING YOUR HEATING BLANKET Your silicone rubber heating blanket can be mounted on both flat and curved surfaces However do not allow your heater to exceed the maximum bend radius The typical bend radius is approximately 2 51mm To determine the bend radius slowly bend the heater until it begins to crease or fold The point prior to creasing is the bend radius Your heater may be more flexible in one direction than the other however the heater should be installed with the wires exiting the bottom if in an outdoor application Your heater can be attached to the surface using e Factory applied PSA pressure sensitive adhesive e Factory supplied mechanical fasteners e Factory supplied or recommended mechanical clamping devices e High temperatur2. mated to a receptacle connected to the power source These heating blankets are non polarized allowing either wire to be connected to the neutral or hot The third wire if applicable designated by the color green or a green stripe should be connected to ground 6 SEBHB series The conduit connection is 3 4 hub TROUBLESHOOTING GUIDE Please read this guide prior to contacting OMEGA This guide is designed to answer the most commonly asked questions If you are unable to identify the problem or need additional assistance please contact us at 1 800 USA HEAT PROBLEM SOLUTION S Does not heat Verify heater is connected to proper voltage Check to see if there is a resistance reading not an open circuit in heater using an ohm meter Pressure sensitive adhesive is not Verify date of manufacture PSA has a shelf life of six adhering months Ensure there are no air gaps and heater is making intimate contact with surface being heated Use a medium to hard rubber roller Circuit breaker is tripping Validate that the circuit breaker is capable of handling the amp requirement of heater The identification label located on the power cord displays the heater s amperage requirement Examine heater and cord for any damage Check to see if there is a resistance reading between power leads and the ground lead Copyright 2006 OMEGA ENGINEERING Inc All rights reserved This document may not be copied photocopied 7 reproduc
3. MADE IN ol YEAR WARRANTY Shop online at omega com EOMEGA omega com e mail info omega com For latest product manuals omegamanual info SSHB SRMU SEPHB SERIES Silicone Rubber Heating Blankets TABLE OF CONTENTS MKOG C T ene E E 2 salet Alen SYMDO Ree ee ete eee ere eee 2 Important Safety InstructionsS 3 Pror to Site aL O Nier 4 Mounting Your Heating Blanket 5 Connecting Your Heating Blanket to a Power Source 6 Troubleshooting Guide ccccccceeccseeeseeeeeeeeeeeeeeeeaes l AETAT AA A eee EE nt ene E nee eee eee BACK Return Requests INQUIIES cccecceceeeeeeeeeeeeeeeeeees BACK INTRODUCTION Thank you for purchasing this silicone rubber heating blanket Your heater is designed to provide a long and efficient service life with function reliability and safety in mind For successful operation of these heaters read and understand these instructions prior to use SAFETY ALERT SYMBOL DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe practices which COULD result in minor personal injury or property damage The symbol above is used to call your attention to instructions concerning your personal safety It points out important safety pr
4. age of foreign matter onto heater occurs disconnect from power source and clean after heater is allowed to cool Never operate a heater without an appropriate heat sink device being heated is considered a heat sink Do not operate heater above rated temperature value Fasten heater to device using approved methods only Do not repair damaged or faulty heaters Do not crush or apply severe physical stress on heater or cord assembly Disconnect heater when not in use SEPHB series the metal enclosure must not support more than 10lbs 4 5kg used to avoid overheating the material Failure to observe these warnings may Failure to observe these warnings may result in result in personal injury or damage to personal injury or damage to the heater the heater Copyright 2006 OMEGA ENGINEERING Inc All rights reserved This document may not be copied photocopied 3 reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC PRIOR TO INSTALLATION A WARNING Read and understand this entire manual before operating this electric heater 1 Check for suspected damage to the heating blanket like rips punctures etc 2 Verify surface to be heated is free from all sharp edges weld splatter rust oil etc Surface must be clean prior to installing heater 3 Check that the desired placement of the blanket will not
5. cause damage to the blanket through impact shock vibration ambient temperature or by neighboring moving parts 4 Confirm voltage wattage rating of heater is appropriate for power supply device or temperature controller The heater is designed to work at a specific voltage to heat properly 5 Confirm blanket maximum exposure temperature rating is suitable for environment The temperature of the internal heating element may run up to 25 higher than the external surface of the blanket Use extreme caution for applications that require a process temperature near the maximum exposure temperature ratings of the blanket All Silicone rubber heating blanket except SEPHB exposure temperature range 60 F to 450 F 51 C to 232 C SEPHB exposure temperature range 60 F to 400 F 51 C to 204 C T3 292 F 145 C high limit thermostat T4A 158 F 70 C high limit thermostat 6 If the heating blanket is equipped with PSA pressure sensitive adhesive confirm the heater was manufactured within the last six months The PSA has a shelf life of six months and must be installed before this time elapses The date of manufacture is stamped on the product box NOTE If more than six months has elasped since date of manufacture the blanket can be sent back to the factory for re application of PSA 7 Confirm all necessary installation hardware and tools are readily available Depending on the application this may include Tools
6. e adhesive tape that will not damage the heater e Thin layer of RTV For all installations regardless of adhesion method 1 For proper temperature control place the thermocouple RTD or other sensing device so that it touches the edge of the heating blanket Sensor must be in close proximity to the heater to prevent overheating If heating blanket is installed on a vertical surface place sensor directly on lower edge of heating blanket since heat naturally rises Sensor should be connected in accordance with instructions provided with temperature controller Secure with one strip of aluminum adhesive tape 2 Ensure heater is in contact with the surface to be heated If air gaps are present heat transfer will decrease and there is a potential to overheat the heating blanket Use a medium to hard roller to eliminate trapped pockets of air A CAUTION Do not wrap the heater over itself or allow it to contact a second heater Copyright 2006 OMEGA ENGINEERING Inc All rights reserved This document may not be copied photocopied 5 reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC MOUNTING YOUR HEATING BLANKET Installation of heater using factory supplied Pressure Sensitive Adhesive PSA 3 Peel off the release film Figure A and then press the heater onto the surface of the item being heated using a medium t
7. e being heated or personal injury Also note lower than rated voltage will result in under heating All electrical connections must be made by qualified personnel and in accordance with all applicable codes and regulations SEBHB series ANRTL National Recognized Testing Laboratory listed temperature controller with a failure annunciation must be used to control the surface temperature of the blanket The controller must be approved for the area where it is located 6 Copyright 2006 OMEGA ENGINEERING Inc All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC CONNECTING YOUR HEATING BLANKET TO A POWER SOURCE 2 Most heating blankets are available with an optional high limit safety thermostat to protect both the heater and the product being heated from damage if the main controlling device fails This option is especially recommended for surfaces that are high risk for heat damage e g plastic 3 Ensure heater is protected by a properly rated circuit breaker or fuse 4 Use of a ground fault circuit interrupter GFCI is highly recommended and may be required according to local electric code 5 Two wires Same color should be connected to the power source or temperature control device directly through a junction box or to a connector that is
8. ecautions It means ATTENTION Become Alert Your Personal Safety is involved Read the message that follows and be alert to the possibility of personal injury or death SAVE THESE INSTRUCTIONS Additional copies of this manual are available upon request 2 Copyright 2006 OMEGA ENGINEERING Inc All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC IMPORTANT SAFETY INSTRUCTIONS A DANGER SSHB series A person who has not read and Al understood all installation instructions C US C 4 is not qualified to install this product up to 358 F 181 C 73 23 EC Low Voltage Directive SEPHB series Hazardous Locations 4 DANGER Class I Division 2 Groups A B Do not immerse heater in liquid APPROVED C amp D Keep volatile or combustible material away from Class Il Division 2 Groups F amp G heater when in use SRMU series Use heater only in approved locations Keep sharp metal objects away from heater All SEPHB blankets have T ratings described in Article 501 of the NEC code The blankets should not be used in an area with a lower T rating than the blanket The T rating is stated in marking on the blanket C 73 23 EC Low Voltage Directive Approvals valid only when installed in accordance with all applicable instructions c
9. ed translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC USA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limi
10. in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have FOR NON WARRANTY REPAIRS consult the following information available BEFORE OMEGA for current repair charges Have the contacting OMEGA following information available BEFORE 1 Purchase Order number under which contacting OMEGA the product was PURCHASED 1 Purchase Order number to cover the 2 Model and serial number of the product COST of the repair under warranty and 2 Model and serial number of the 3 Repair instructions and or specific product and problems relative to the product 3 Repair instructions and or specific problems relative to the product OMEGA s policy is to make running changes not model cha
11. nges whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC M 4281 06 PN 11661 01 Rev 0
12. o hard rubber roller Figure B Ensure blanket is making intimate contact with the surface to be heated The pressure sensitive adhesive will cure when the blanket is energized and heat is generated PSA generally cures in twenty minutes at 200 F 93 C in a 68 F 20 C ambient environment The cure time will vary with temperature of the blanket and surrounding ambient conditions The higher the ambient temperature and set point of the blanket the faster the cure time The blanket may require a temporary method of attachment to secure the heater until the PSA cures Use a high temperature adhesive tape to secure the heater For larger heaters press the heater onto the surface as the film is removed NOTE OMEGA does not recommend allowing pressure sensitive adhesive to cure at temperatures below 40 F 4 C SURFACE SURFACE BLANKET Figure A Removing Film Figure B Rolling the Blanket CONNECTING YOUR HEATING BLANKET TO A POWER SOURCE 1 If your heating blanket does not have its own internal temperature control device it must be connected to an external control device The heater must not be operated without some form of temperature control A WARNING Your heater is designed to operate at a specific voltage 10 Refer to the label on the heater for proper operating voltage and wattage information Failure to operate the heater at the specified rating could result in overheating of the heating blanket the surfac
13. odes and regulations A CAUTION Failure to observe these warnings may result in electric shock risk of fire and personal injury A WARNING End User Must Comply to the Following Only qualified personnel are allowed to connect electrical wiring Disconnect all supply power at the source before making any power connections All electrical wiring must follow local electrical codes and highly recommend following NEC Article 427 Final installation wiring is to be inspected by the authority who has jurisdication in the area that the heater is installed The end user is responsible for providing a suitable disconnecting device The end user is responsible for providing suitable electrical protection device It is highly recommended that a ground fault circuit breaker is used SEPHB series A NRTL National Recognized Testing Laboratory listed temperature controller with a failure annuciation must be used to control the surface temperature of the blanket The controller must be approved for the area where it is located SEPHB series If heater is used to heat volatile material an auxiliary temperature control sensing the contents of the vessel should be Never handle the heater while it is in operation always disconnect the heater from the power source and allow to cool prior to handling Inspect heater before use Never operate heater without a temperature control device Do not wrap the heater over itself If spill
14. ted to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused
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