Omega Vehicle Security FSV100 User's Manual
Contents
1. A Industrial pH amp Conductivity Equipment DATA ACQUISITION 4 Data Acquisition and Engineering Software Communications Based Acquisition Systems A Plug in Cards for Apple IBM amp Compatibles A Datalogging Systems 4 Recorders Printers amp Plotters HEATERS LF Heating Cable LA Cartridge amp Strip Heaters A Immersion amp Band Heaters 4 Flexible Heaters ur Laboratory Heaters dade ian MONITORING AND CONTROL LF Metering amp Control Instrumentation Refractometers Pumps amp Tubing Air Soil amp Water Monitors Industrial Water amp Wastewater Treatment pH Conductivity amp Dissolved Oxygen Instruments NN IN NI NI NI2. Pipe Size Valve Size 1 amp 1 6 1 32 B 5 16 5116 6 132 6 31 32 7 11 32 8 3 16 3 3 4 D 227 32 227 32 3 12 35 78 4 56 4 21 32 E nns nase 1 1734 1 12 1 15 16 2 7 8 PipeSize 38 12 34 1 1a 4127 2 CvFactor 23 33 75 98 15 28 39 Note Cv Factor The amount of water that will flow through the valve with a 1 PSI pressure drop at 60 F This should be used for a comparison flow Weight 38 12 34 1 vr 021027 27 te 200 212 350 720 725 1000 1375 Ko 091 0o96 158 327 329 455 625 Maximum Viscosity 17 8 Centistokes Minimum Pressure 5 PSI Maximum Presure 150 PSI Temperature Range 32 F to 195 O C to 90 C Medium Water FSV100 Cil and Solvents FSV200 Power 23 Watts 120 Vac coils Wetted Parts Bronze Teflon EPDM FSV200 Series Viton Cv Values Refer to flow Capacity Charts Dimensions Refer to above figures Weight Refer to above table Specifications con t Flow Capacity Charts E A ui LLL PU NE DN ESL Po sant NN YA gt aa E 5 LL cost NN IR E 200 BI EP E E aaa Eee SSS 2 3 150 HA m rn u 125 E gt LL 100 KP m o M E A a Ae Ay a 40 HL AE AN 201 ec ee i pt ng es 510 20 30 40 60 80 100 125 150 510 20 30 40 60 80 100 125 150 Pressure Drop Across the Valve in PS
3. 1 1 4 1 1 2 amp 2 replace valve 2 Piston seat washer Replace seat washer takes a deep set Caution Do not apply voltage to solenoid coil that has been removed from valve Chapter 5 Spare Parts List Number Hoiding Ta Rush Holding gt Electrical Data Number Holding inRush Holding outlet and 30 lead wires 120 Vac 7367909 23 77 46 Continuous Fits all valve sizes Consult Factory for other voltages and coils with ground wire 3 8 1 2 3 4 1 174 172 2 NPT Connector Styles FSV100 3r amp 1412 318 1 amp A 1 2 AN 82224 O Rng NA NA 87407 85321 85799 84552 83069 83069 83069 83069 Solenoid Spring Washer 83600 Piston Spring 82486 82488 82486 82486 Teflon Split Piston Ring 8502901 8503002 8503102 86549 86550 2 Req d Piston Seat Washer 8222301 8249801 84048 84571 84518 Piston Seat Washer Nut 02222 86030 76745 76750 FSV200 Same Parts as FSV100 Except Following Parts of Viton 8 12 34 arar 17 x O Ring NA NA 8740 85649 85650 84689 84688 84794 85614 Chapter 6 Specifications FSV100 FSV200 Series Figure 6 1 3 8 1 2 amp 3 4 Figure 6 2 1 1 1 8 2 FSV100 For fluids compatible with bronze 430 F Stainless Steel Ethylene Propylene and Teflon FSV200 For fluids compatible with bronze 430 F Stainless Steel Viton and Teflon
4. in the event of power failure that prevents flooding or overfilling These valves cover a wide range of operating pressures and temperatures 5 PSI to 150 PSI pressure and temperatures to 195 F affords broad application and tremendous flexibility The long life bronze castings and waterproof coils insure performance consistency for a long life Since the valves are very rugged they provide low incidence of down time and maintenance Minimum pressure drop internal design of this valve assures exceptional flow performance 1 3 Features The FSV100 FSV200 solenoid valves have the following features e 2 way Normally Closed e Pilot Operated e Piston Type Bronze Construction e Variety of Voltages e Maximum Temperature of 195 F e Maximum Pressure 150 PSI 1 4 Available Models OMEGA Engineering Inc has the following models with the following characteristics Part Number FSV101 FSV102 FSV103 FSV104 FSV105 FSV106 FSV107 FSV100 Series for Water Description Solenoid Valve with BUNA N EPDM Seal and 3 8 NPT Connector Solenoid Valve with BUNA N EPDM Seal and 1 2 NPT Connector Solenoid Valve with BUNA N EPDM Seal and 3 4 NPT Connector Solenoid Valve with BUNA N EPDM Seal and 1 00 NPT Connector Solenoid Valve with BUNA N EPDM Seal and 1 25 NPT Connector Solenoid Valve with BUNA N EPDM Seal and 1 50 NPT Connector Solenoid Valve with BUNA N EPDM Seal and 2 00 NPT Connector For DIN coil option a
5. FSV100 and FSV200 Series eneral Purpose Solenoid Valves s Manual OMEGA An OMEGA Technologies Company SE OMEGA Am OMEGA Technologies Company Servicing USA and Canada Call OMEGA Toll Free USA Canada One Omega Drive Box 4047 976 Bergar Stamford CT 06907 0047 Laval Quebec H7L 5A1 Telephone 203 359 1660 Telephone 514 856 6928 FAX 203 359 7700 FAX 514 856 6886 Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN TELEX 996404 EASYLINK 62968934 CABLE OMEGA Servicing Europe United Kingdom Sales and Distribution Center 25 Swannington Road Broughton Astley Leicestershire LE9 6TU England Telephone 44 1455 285520 FAX 44 1455 283912 The OMEGA Complete Measurement and Control Handbooks amp Encyclopedias yw Temperature 14 Data Acquisition Systems Mm Pressure Strain amp Force Mm Electric Heaters Flow and Level 14 Environmental Monitoring pH and Conductivity and Control fuk PRESS X Aa ENG Wi OI PE i aeos Call for Your FREE Handbook Request Form Today 203 359 RUSH CJS1194MAJBA Table of Contents FSV100 FSV200 Series General Purpose Solenoid Valve Page Chapter 1 Introduction avisa is 1 1 1 Unpacking nena pida 1 12 DESCAPUON uni RE 1 1 3 FOalUnesS ee ta a a OO 2 T4 Available MOG6GIS incor Juni 2 O Typical Applicat ONS ect tapa
6. I Pressure Drop Across the Valve in PSI Figure 6 3 3 8 1 2 3 4 NPT Figure 6 4 1 1 1 2 NPT Valves require minimum 5 PSI pressure differential for reliable operation Must be installed in horizontal piping with solenoid in vertica position Valve should be sized to flow requirement not pipe size Average closing time 3 8 3 4 1 3 sec 1 2 2 5 sec Response Time Sec Part Number NPT Open Close Tolerance FSV100 Series for Water FSV101 0 439 BunaN EPDM 08 0 015 0 001 FSV102 1 2 0439 BunaNVEPDM 0 85 0 001 2 1 0 005 FSV103 0 849 BunaN EPDM 0 6 4 5 0 1 0 25 FSV104 1 250 BunaN EPDM 0 6 4 5 0 1 0 25 30 002 FSV105 BunaN EPDM 0 8 5 8 02 05 0 002 200 1250 FSV106 1 500 BunaN EPDM 0 2 0 4 2 000 BunaN EPDM 1 5 9 5 0 25 0 45 10 002 ity 17 8 Notes Notes USA a WARRANTY _ OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfac tory service for a period of 13 months from date of purchase OMEGA Warranty adds an addition al one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGAS customers receive maximum coverage on each product If the unit should malfunction it must be returned to the factory for evaluation OMEGAS Customer Service Department will issue an Authorized Return AR number immediately upon phone or w
7. a actae ido brocas 3 Chapter 2 Parts of the Solenoid Valve ooooooccccccconcconccnnnononono ERBEN EHEN EIE EE 4 Chapter 3 Installation u ee R I ae 4 Chapter 4 Troubleshooting Guide eese Heer 5 Chapter 5 Spare Parts List iio eaa x rubei de Ove up vx e AA eee 6 Chapter 6 Specifications ober crit eine 7 Notes Chapter 1 Introduction 1 1 Unpacking Remove the Packing List and verify that you have received all equipment including the follow ing quantities in parentheses General Purpose Solenoid Valve 1 Operator s Manual 1 If you have any questions about the shipment please call OMEGA Customer Service Depart ment When you receive the shipment inspect the container and equipment for signs of dam age Note any evidence of rough handling in transit Immediately report any damage to the shipping agent NOTE The carrier will not honor any claims unless all shipping material is saved for inspection After examining and removing contents save packing material and carton in the event reshipment is necessary 1 2 Description The OMEGA FSV100 and FSV200 Series Two Way Normally Closed Pilot Operated Piston Type Solenoid Valves cover most industrial applications A two way valve controls the flow of fluid through a single passage It has two ports an inlet and an outlet A normally closed valve does not pass fluid unless it is energized There is fail safe positive valve closing
8. cific prob 3 Repair instructions and or specific problems lems relative to the product relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC O Copyright 1994 OMEGA ENGINEERING INC All rights reserved This documentation may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything Need for Process Measurement and Control M1948 1194 OMEGA Of Course TEMPERATURE Y Thermocouple RTD Thermistor Probes Connectors Panels amp Assemblies 4 Wire Thermocouple RTD amp Thermistor A Calibrators amp Ice Point References 4 Recorders Controllers amp Process Monitors A Infrared Pyrometers PRESSURE STRAIN FORCE A Transducers amp Strain Gages F Load Cells amp Pressure Gauges LA Displacement Transducers AM Instrumentation amp Accessories FLOW LEVEL 4 Rotameters Gas Mass Flowmeters amp Flow Computers LA Air Velocity Indicators 4 Turbine Paddlewheel Systems LA Totalizers amp Batch Controllers E CONDUCTIVITY pH Electrodes Testers amp Accessories A Benchtop Laboratory Meters LF Controllers Calibrators Simulators amp Pumps
9. dd suffix DIN to the part number FSV200 Series for Light Oils and Solvents Part Number Description FSV201 Solenoid Valve with Viton Seal and 3 8 NPT Connector FSV202 Solenoid Valve with Viton Seal and 1 2 NPT Connector FSV203 Solenoid Valve with Viton Seal and 3 4 NPT Connector FSV204 Solenoid Valve with Viton Seal and 1 0 NPT Connector FSV205 Solenoid Valve with Viton Seal and 1 25 NPT Connector FSV206 Solenoid Valve with Viton Seal and 1 50 NPT Connector FSV207 Solenoid Valve with Viton Seal and 2 00 NPT Connector For DIN coil option add suffix DIN to the part number 1 5 Typical Applications Commercial Laundry Equipment and Facilities e Commercial Dishwashers Bottlewashers Pot Pan Washers Car amp Truck Wash Facilities Irrigation Systems Humidification Water Treatment Poultry Incubators Watering Equipment Industrial Maintenance Repair and Operation Chapter 2 Parts of the Solenoid Valve FSV100 200 Series A on amm bh mA 7 Lig N j No pS N SOLENOID H X XT p X il SAU IES l NA TEN Q D d NES ARSON PLUNGER ASSEMBLY IN EL ISSN ISS ZEN no SEASON ner PISTON SPRING BONNET NUT SPLIT RING TEFLON PISTON BODY SEAT WASHER NUT SEAT WASHER SEAT WASHER Figure 2 2 1 1 1 2 NPT Chapter 3 Installation Be sure to adhere to the f
10. l however OMEGA ENGINEERING INC neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in the manual SPECIAL CONDITION Should this equipment be used in or with any nuclear installation or activity purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatso ever arising out of the use of the equipment in such a manner ie a SENE e se RETURN REQUESTS INQUIRIES oO Il warranty and repair requests inquiries to the OMEGA ENGINEERING Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS OR CALIBRA following information available BEFORE con TION consult OMEGA for current repair tacting OMEGA calibration charges Have the following infor 1 PO number under which the product was mation available BEFORE contacting OMEGA PURCHASED 1 PO number to cover the COST of the 2 Model and serial number of the product repair calibration under warranty and 2 Model and serial number of product and 3 Repair instructions and or spe
11. ollowing when installing your solenoid valve Arrow on valve body indicates direction of flow Apply wrench only on end of valve being connected leverage on other valve parts can cause damage Install in horizontal position with solenoid vertical Make electrical connections in compliance with electrical code CAUTION Be certain electric power is of the same voltage and cycles as marked on solenoid Chapter 4 Troubleshooting Guide Problem Possible Cause Corrective Action Failure to open when 1 Low voltage at solenoid Insure proper voltage at solenoid engergized below 85 of rated solenoid voltage 2 Solenoid failure Check for excessive voltage at solenoid 3 Worn rings Replace split rings 4 Pressure drop less Increase pressure than 5 PSI differential to 5 PSI 5 Bonnet bent Install new bonnet 6 Should have approx Trim as required imately 1 16 gap in split piston rings NENNEN MM d n gt P OI nnn nnn Failure to close when 1 Piston Ring binding Remove piston and place solenoid de energized between body bore ring in groove then insert and piston piston in body 2 Foreign matter lodged Remove piston and clean on body seat out matter 3 Foreign matter Clean out foreign matter preventing plunger at plunger seat hole from seating 4 Plunger tip is broken Replace plunger or badly worn assembly VERREM RR e RR RR DE E cic Leakage 1 Plunger seat hole 3 8 1 2 amp 3 4 eroded replace piston 1
12. ritten request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge However this WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corro sion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components which wear or which are damaged by misuse are not warranted These include contact points fuses and triacs OMEGA is glad to offer suggestions on the use of its various products Nevertheless OMEGA only warrants that the parts manufactured by it will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHAT SOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WAR RANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract war ranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages Every precaution for accuracy has been taken in the preparation of this manua
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