Olympus M1200 User's Manual
Contents
1. 16 emea scewexyssueer uem 6 crarevacexnaust 3 wwson AEOLYMPUSREARWHEL Fronrcasren 2 _ umso ITEM PART DESCRIPTION WASHERLOCK CASTER 8 lt woo vacmoronszastace 1 scwwioxoxsess WASHER MANIFOLD BOTIS gt Tn wwos 3 vacmorons3stace 43 BASE WITH PUMP amp COMPONENTS ITEM PART DESCRIPTION NM5028 SCREW 1 4 20 1 2 55 SOC HD B NM5030 WASHER 1 4 FLAT BLACK QTY US PRESSUREGUAGE2000PS 31 gt Nus02 2 REAR VIEW ITEM PART DESCRIPTION QTY L nurvazonexss screw azoare a oes PT PPU6175 STRAINER IN LINE 1 2 BARB Q 09 44 Section Limited Warranty Your Olympus M1200 is designed to give you years of reliable service If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible If you are unable to determine the cause solution to the problem contact your distributor or Hydro For2. Place a bucket under the drain valve and open the drain valve to drain the water from the recovery tank Close the drain valve and dispose of the water b a l f VL H E 20 Connect Auto Fill Water Supply Hose to machine and faucet SS 4 FN Vacuum water out of Solutio Drain water from Recovery 30 LUBRICATE PRESSURE REGULATOR O RINGS To maintain consistent adequate pressure delivery to the cleaning tool the o rings on the stem of the M1200 pressure regulator must be lubricated regularly 1 Remove nut from the end of the regulator stem Remove the black knob from the regulator stem 3 Remove the spring plate spring and spring washer from the regulator stem 4 Remove the jam nut and washer from the shoulder of the regulator stem retainer The set point nuts do not need to be removed ak i 2000 Set Point Nuts Washer 5 Release the latch on the front of the machine and tilt the tanks off of the base assembly Support the tanks with a chair bucket or box while working inside the base 6 Disconnect the vacuum hose from the vacuum manifold and move it out of the way to gain access to the regulator 7 Pull the regulator assembly from the base wall opening back into the base to access the r
3. 1 3 Stage CORD 1 x m 2 TO COMMON GROUND FOR ALL COMPONENTS si _ TO COMMON GROUND FOR ALL COMPONENTS i GREEN CORD 2 BLACK 22 CORD 1 CORD 2 EL ACK 12 ALES WHITE WHITE BL ACE 12 GALE NX 200 201 Til E UE 23 1 OLYMPUS SWITCH PANEL OU erede RQ E _ lag ny QE UP w I i PIS Y HYDRO FONGE Vacuum 2 Pump Waste Pump O puer before servicing Service lu eommerelal chemicals intende ploalve ulus ur dust are present aline onelrord will al Plug Into grounded ouilelk only scanned an authorized distributad Use aniy equipment Do ull where es Mate When all are 15 Amp wie tho other operates 19 Amp npn Vacuum 1 Power from Cord 1 Solution Pump Switch Power from Cord 2 When the switch is turned to the ON When the switch 1s turned to the ON position position power is supplied to the vacuum power is supplied to the solution pump motor motor 3 Stage Vacuum When not using solution Extracting Only do not turn this switch ON Vacuum 2 Power from Cord 1 When the switch is turned to the ON Waste Pump
4. 38 SOLUTION TANK ITEM PART DESCRIPTION QTY Bes 1 _ suo quick connective sem 4 10009 ouckcowecrve 1 ITEM PART DESCRIPTION QTY 2 39 riy m L E z 1 5 7711174 ae T sp 3 plts LE A pot MT 1 EN lt lt TY lt lt lt 9 mi O Va 40 WASTE T T f D EE ee ITEM PART DESCRIPTION ITEM PART DESCRIPTION QTY wwsos ROWT amp HUERCAGE swrennowsmaG 1 fes pumpurmuecant 1 i mos 2 5 41 WASTE TANK SIDE INTERNAL VIEW EJ 1 i NT Lad pur i i E i LE I A i 1 4 a 1 i w 1 4 1 a det I d 1 1 41 i i LR 1 i 28 d i iat i 1 i lt bt 5 42 BASE WITH VACUUMS amp COMPONENTS ITEM PART DESCRIPTION QTY wwsos nwerwostow
5. Section Operation Procedures Knowledge of the proper operation of tbe M1200 is required to ensure user safety and efficient performance of tbe extractor SET UP AND OPERATION 1 Electrical Cords Two 50 power cords are supplied with the Olympus M1200 Cord 1 powers both vacuum motors Cord 2 powers the high pressure solution pump and the waste pump The amperage required by each cord requires that the two cords be plugged into separate circuits e Cord 1 right side will require 20amp circuit to run both vacuums Cord 2 left side can be plugged into 15 amp circuit if Auto Pump out is not used or a 20 amp circuit if the Auto Pump out is used 20amp circuits are usually found in kitchens and bathrooms Plug the two power cords into two outlets from different circuits If you are not sure if you are connected to separate circuits use a Breaker Buddy included with your machine to test your circuits in the following manner Plug the cords into the two outlets being tested and then plug the two cords into your machine Ifthe green Breaker Buddy indicator light fails to light you may be the same circuit and must select a different plug for one of the cords e If the green indicator light comes on you are plugged into two different circuits and may proceed with your set up procedure If a circuit breaker trips during operation reset the breaker and move the cord to another outlet as needed Power Co
6. 8 9 amp 10 044 KITC BEARING ASSEMBLY 14 5 PT046 PUMP COMPLETE WITHOUT MOTOR PT058 MOTOR 1 PT059 36 Part Number Description OLYMPUS AUTO FILL S G FLOAT VALVE ASSEMBLY Pipe Nipple 16 Chain with Connector Backflow Float Hanger Clip PDE35 12 35 18 Float Assembly 005 003 35 31 35 31 8 8 35 32 Magnet Holder 35 35 Spring 35 35 Float Hanger Wire PDE35 42 35 36 Valve Body 35 37 Flange 41 1 8 Spring 41 7 25 Enclosing Tube 41 15 5 Diaphragm 61 121 Elbow 90 Street 1 4 61 122 Adapter 61 107 2 Ceramic Weight Proportioner PDE61 22 3 61 22 3 63 35 Magnet 63 37 Spacet 63 38 Plunger SE E Magnet Housing 63 37 63 46 Screw 8 18 x 1 2 4 req 63 87 Valve Repair PDE63 87 Includes 41 1 8 41 15 5 63 37 amp 63 38 100 3 Rubber Washer 100 11P Foot Valve Filter PDE100 11P 100 12 9 x 1 4 Plastic Tubing XAF1 100 15 Metering Tip Turquoise 61 121 41 1 8 63 87 63 38 41 15 5 61 22 3 34 17 16 3 37 DESCRIPTION 4 4 CAP RETAINERORING GTYS POPPET 7 POPPET SPRING RETAINING RING 9 SPRING BALL SEAT BALL STEM NUT STEMNUT STEM O RING PSTEMO RING SMALL STEM O RING 9 REGULATOR REPAIR KIT Includes 4 5 6 7 8 9 10 15 18 19 20 amp 21 Items not shown On Stem Inside Retainer
7. and clean as needed To test the Foot Valve e Remove the Filter amp Foot Valve from the end of the chemical feed hose and rinse in fresh water e Blow through the valve from the filter side of barb If the Foot Valve is functioning air should move freely from the filter side but will not flow from the barb side of the filter If valve is not functional clean or replace as needed Heavy chemical build up can be removed with a mild acid rinse and or the use of a brush and compressed ait Flow Direction Chemical Feed Hose Filter amp Foot Valve PDE100 11P Flow Direction CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Inside the recovery tank on top of the stand pipe 15 the Vacuum Shutoff Assembly It functions to prevent debris and water from being sucked into the vacuum motors Operating the M1200 without the Vacuum Shutoff Assembly ot with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty If debris builds up on this filter it will reduce the vacuum air flow and may cause a significant decrease in the rate of water recovery If debris prevents the float ball from moving seating inside the assembly it may not stop the airflow when the tank fill with water and the water will be sucked into the vacuums and blown out the exhaust Use defoamer to prevent foam or moisture from entering vacuums To clean e Twist to loosen and pull the assemb
8. on ring on flange and outlet adapter sand and debris will collect in the bottom of the valve body and prevent the slide from going down and seating properly Clean debris out as needed so slide can move to bottom Rinse valve body and reassemble valve body gaskets and outlet adapter and place assembly back onto flange fitting mE 3 Clean debris from slot in bottom of valve Valve slide must be able to slide to bottom Replace four bolts and tighten evenly to secure assembly to flange Do not over tighten bolts 33 Storage Prep and Freeze Protection Procedures Your Olympus M1200 must be protected from freezing Freezing can cause serious damage to the pump pump out auto fill float valve and any other component containing water If the M1200 is transported stored in freezing temperatures the following procedures should be performed ALSO if the M1200 is stored for an extended period of time the following procedure should be performed to prevent the pump seals from drying out 1 In a separate container mix 1 2 gallon of water with 1 2 gallon of automotive radiator anti freeze Ethylene glycol type Mix well and pour into the solution tank 2 Connect the pump prime hose to the solution outlet female quick connect and perform the pump priming procedure directing the flow back into the solution tank When the pump 15 primed turn the pump off and disconnect the priming hose 3 Connect the HP solution hos
9. tanks where foam dissipates slowly If you have had issues with foam are anticipating foaming problems you will want to setup your Foam Downet 13 Foam can decrease vacuum lift and eventually ruin the vac motor The Foam Downer kills foam as waste water enters the machine It uses a hook to hang a jug of liquid defoamer from your portable Foam Downer injects defoamer into the vac hose Your portable suffers no power loss from foam and your motor suffers no damage Mounts and is ready to use in seconds Uses defoamer very economically NO LABOR is involved to spray ot spread defoamer it s all automatic Keeps silicone defoamers off the floor where they can deposit and cause soiling and problems later The Foam Downer is an attachment that draws a small amount of defoamer in a constant slow flow into the waste tank of Olympus through its vacuum system We recommend diluting a gallon at 1 to 32 and open the needle nose valve up one half turn as a starting place If not sufficient you can decrease the dilution or open up the valve mote At one half turn it will take approximately one half hour to drain the gallon of diluted defoamer The hose hook holds the gallon of diluted defoamer on the front of the Olympus as shown in the pictures Hose Hook AH95 Hose Hook Not only 15 this necessaty for your Foam Downet you won t believe how helpful they can be to keep your hoses off the ground 14 6 Connection o
10. Hydro Filter from the vacuum hoses and clean the filter as needed Replacement filter bags are available AC11A e Disconnect the vacuum hose and solution hose from the machine e f water remains in the solution tank use the short vacuum hose and vacuum the excess water from the tank oam a K If the auto fill system was utilized place the chemical feed hose back into the solution tank e If the waste pump out system was used o Turn the waste pump switch on to pump out any remaining water from the recovery tank o Turn switch off remove the pump out hose from the outlet fitting and replace the cap Roll up hose toward drain to remove remaining water from hose O Connect ends of hose together to prevent dirty water from dripping from hose during transport e Disconnect the power cords from the outlets and from the machine e Remove the float shutoff assembly from the recovery tank and clean filter as needed Replace shutoff assembly and tank lid e Drain any remaining water from the recovery tank and dispose in sanitary drain Do not use the same bucket to drain the tank that you use to fill the tank Roll up all hoses and cords Collect and store extractor all tools and accessories 17 Section Troubleshooting Troubleshooting Olympus M1200 Problem JjSoltion Machine not turning on No p
11. ON position and lift the float switch to engage pump out Lower the float and turn off the Waste Pump Switch as soon as you see anti freeze flowing from the outlet fitting or hose 10 Drain the remaining anti freeze solution from the recovery tank and the machine 15 ready for storage RETURNING THE M1200 TO SERVICE AFTER STORAGE OR FREEZE PROTECTION To return the M1200 to service the anti freeze must be flushed from the machine Flush the anti freeze out of the machine by repeating the procedures above using fresh water in place of anti freeze 34 Section Parts Replacement parts available for repair of your M 1200 M1200 PUMP 48 PARTS ASSEMBLY Mounting Bolts Required 356 PUMP AP48 ITEM DESCRIPTION QTY poem PLUNGER GUIDE 0311 0009 3 O RING FOR PLUNGER GUIDE 2 0100 1124 4 U CUP 2 0220 1075 5 U CUP BACKING RING 2 0311 0011 VALVE SEAT Part of 8 Valve Assembly 4 0205 0017 sa mia RR o _ E DOPO LE 12 VACUUM SEAL 2 0311 0010 13 O RING FOR VACUUM SEAL 2 C0100 1117 BEARING ASSEMBLY 0300 1000 0001 ECCENTRIC INSERT Part of 14 Bearing Assembly 0300 0001 0XXX BEARING 6205 Part of 14 Beating Assembly 1 C3000 0003 SOCKET HEAD CAP SCREW C100 0504 16 WASHER AN TYPE 2 C1500 0004 PLUNGER amp SEALS Includes 1 2 3 4 5 12 amp 13 PT042 KITB VALVES amp O RINGS Includes
12. Pump Standard Equipment M1200 High Pressure Extractor Vacuum Hose 25 X 1 1 2 with 1 1 2 cuff amp 2 cuff x 1 1 2 with 2 cuffs Hydro Filter Inline Filter AC11 HP Solution Hose 25 x 1 4 with 1 4 male female quick connects Pump Priming Hose 12 x 1 4 with 1 4 male quick connect Auto Fill System with chemical draw Metering Tip Kit 14 different tips for changing chemical dilution rate Water Supply Hose 50 x 3 8 with 1 4 female quick connect amp female garden hose fitting Auto Pump out System Pump out Hose 50 x 3 4 with male amp female garden hose fittings Power Cords 2 50 x 12gauge with male amp female plug ends Additional Optional Equipment Carpet Wand AW29 SX 12 Hard Surface Tool AW104 SX 7 Tile amp Grout Tool AW101 Gekko Tile amp Grout Wand AR54 Gekko Hand Tool AR52 Gekko SX 7 Tool AW102 1 1 2 Vacuum Hose Sold per foot No cuffs AH36 2 cuff for 1 1 2 Vac Hose 46 1 1 2 cuff for 1 1 2 Vac Hose AH42 2 Hose Connector PVC AH76 1 1 2 Hose Connector AH74 HP Solution Hose Does not include Quick Connects AH79D 1 4 Male Quick Connect 100009 1 4 Female Quick Connect 100008 Pump out Hose AH65 Replacement Bags for Hydro Filter Metering Kit PDEO01 AW104 AW101 52 54 Section Safety 07 19 This machine is an electrical appliance Care must be taken to reduce the
13. REVISED 4 07 07 OLYMPUS 1200 OPERATING MANUAL HYDRO FO HCE Operational DVD induded Copyright Hydro Force 2005 Olympus M1200 Operating Manual TABLE OF CONTENTS TOPIC PAGE e Introduction 3 e Technical Specifications 4 e Optional Equipment 5 SECTION 1 Operational Safety Electrical Safety 6 e Mechanical Safety 7 SECTION 2 Operation Procedures e Electrical Supply 8 e Water Supply amp Chemicals 9 e Chemical Metering Tips 10 e Water Supply 11 e Pump Priming 12 e Solution amp Vacuum Hoses 13 e Pump Out System 15 e Pressure Adjustments 16 e Shutdown Procedures 17 e Troubleshooting 18 20 e Solution Flow Path 21 e Wiring Diagrams 22 23 SECTION 3 Maintenance Technical e Maintenance 25 e Drawings amp Parts Lists o Pump 35 o Auto Fill 37 o Pressure Regulator 38 o Solution Tank 39 o Waste Tank 41 o Base amp Vacuum System 43 o Base Pumps Components 44 e Watranty 45 Introduction Congratulations on your putchase of the Hydro Force Olympus M1200 The M1200 1s designed to give truckmount level performance in a portable machine that combines versatility with ease of transport Years of experience engineering and planning have gone into the design and manufacturing of the M1200 We take a great deal of pride in the M1200 our goal is no less than your complete satisfaction This manual will provide users with the knowledge required to operate the Olympus M1200 safely to unders
14. Switch Power from Cord 2 When switch is turned to the ON position Waste Pump operation is controlled by the Float Switch in the Recovery Tank Pump will remain off until water level rises to the point at which the float switch will turn the Waste Pump ON Do not turn Waste Pump Switch ON unless a hose is connected to the Pump out Outlet port position power is supplied to the vacuum motor 2 Stage Vacuum 24 Section Maintenance Proper maintenance is required to keep tbe M 1200 operating properly prevent downtime and to extend the of your equipment WARNING Disconnect electrical power before performing any service maintenance inside machine base or before testing or repairing switches or power cotds Failure to do so may result in severe personal injury or death OPERATION INTERVAL Page CLEAN CHEMICAL FEED FILTER amp FOOT VALVE Daily After Each Job CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Daily After Each Job CLEAN HYDRO FILTER Daily After Each Job RINSE OUT RECOVERY TANK Daily CLEAN WASTE PUMP OUT PUMP CLEAN PUMP INLET FILTER FLUSH CHEMICAL SYSTEM Monthly LUBRICATE PRESSURE REGULATOR O RINGS CLEAN DRAIN VALVE As needed STORAGE PREP FREEZE PROTECTION 25 CLEAN CHEMICAL FEED FILTER amp FOOT VALVE The Filter amp Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the chemical feed system Regularly examine the filter
15. ade Mix the concentrate according to the manufacturer s directions and then select the appropriate metering tip e Contact your distributor Hydro Force if you have questions about your chemical CHEMICAL DILUTION RATES COLOR OZ GAL RATIO _ 427 1 100 281 RED WHITE 1 75 73 1 BLUE 2 50 51 1 YELLOW 3 75 34 1 BLACK 5 00 26 1 PURPLE 8 50 15 1 GRAY 11 50 11 1 NO TIP 16 25 8 1 10 Water Supply e Once the correct metering tip is in place o Connect the Auto Fill Water Supply Hose to the water inlet the male quick connect on the front of the machine o Connect the other end of the hose to a water faucet and then turn on the water Hot water can be used as long as the temperature does not exceed 180 F Faucet adapter kits Hydro Force item AX21 amp 22 are available that allow connection to different types of faucets if needed Chemical 7 IST Feed Hose Connect the Auto Fill Water Supply Hose to a i faucet and turn on the water Connect the Auto Fill Water Supply Hose to Solution Inlet Male quick connect on the front of the machine 3 8 id X 25 with F Quick Connect amp F Garden Hose Fitting To adjust the water level in the solution tank e Turn off the water supply e Adjust the length of the chain connecting the float bottle to the float valve e Snap the beaded chain off the connector on the valve Float Valve o Move the bottle down to decrease
16. ce for assistance Hydro Force warrants roto molded tanks and base of the Olympus M1200 to be free from defects in material or workmanship for five years from the date of purchase other components of the Olympus M1200 are warranted to be free of defects in material and workmanship for one year from the date of purchase During the warranty period Hydro Force will at its option repair or replace components which prove to defective This warranty does not provide for replacement of complete units due to defective components Any costs for transportation related service labor are not covered in this warranty Replacement parts are warranted only for the remainder of the original warranty period This warranty shall not apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cover normal wear items such as o rings valve seals pump seals hoses jets cords batteries other items which require replacement as a result of ordinary usage To obtain warranty service for the Olympus M1200 contact your distributor or Hydro Force If the extractor must be returned to Hydro Force or an authorized service center the purchaser shall prepay shipping charges for products returned for warranty service No returned items will be accepted by Hydro Force without prior authorization All return
17. cuums ON and turn the solution pump ON Let the pump run until most of the water has been pumped out of the solution tank Do not let the pump run dry Turn the pump OFF before the water gets to the bottom of the tank Pour 2 or 3 gallons of clean water into Solution Tank Place a bucket under the drain valve open the drain valve to drain the water out of the recovery tank Turn the vacuums OFF and disconnect the prime hose Close the drain valve and dispose of the water If there 15 a heavy chemical build up in the machine hoses or tools a mild acid can be added to the rinse watet in the previous procedure REFER TO PHOTOS ON FOLLOWING PAGE After the pump has been primed turn the solution pump switch OFF and turn the vacuums OFF Remove the prime hose and connect the HP solution hose and tools Turn the solution pump ON and direct the tool spray into a bucket Let the pump run until most of the water has been pumped out of the solution tank Do not let the pump run dry Turn the pump OFF before the water gets to the bottom of the tank Disconnect the solution hose and tool Use the 4 short section of vacuum hose to vacuum the remaining acid solution out of the solution tank Pour two ot three gallons of clean water into the solution tank Connect the pump prime hose to the solution outlet female quick connect Direct the end of the prime hose into the recovery tank vacuum barb Turn one ot both of the vacuums ON and turn t
18. ded Replacement Filter PPU6175 Check the gasket for nicks or tears and replace filter as needed Reassemble filter and check hose clamps and tighten as needed Tilt the tanks back onto base and secure the latch INLINE FILTER PPU6175 FLUSH CHEMICAL SYSTEM Chemical build up in the chemical system can prevent the system from drawing chemical e Rinse the chemical system with fresh water For heavy chemical build up a mild acid can be added to the rinse water Remove the chemical feed hose from the solution tank and place the Bd 2 end of the hose in a bucket of fresh water or mild acid solution e Connect the Auto Fill Water Supply Hose to the water inlet male quick connect on the front of the machine e Connect the other end of the hose to a water faucet and turn on the water Let the water flow into the tank until you are sure the rinse solution has been drawn through the proportioner and mixed with the incoming water The metering tip can be removed from the proportioner to speed up the process Once the rinse solution has been drawn through proportioner turn off the water faucet and disconnect the Auto Fill Water Supply Hose e Plug in Cord 1 connect the short 4 vacuum hose to the vacuum barb turn on one or both vacuums and use the short vacuum hose to remove the water from the solution tank e When the solution tank has been emptied turn off the vacuums and unplug the power
19. e to the solution outlet female quick connect Connect the opposite end of the HP solution hose to the Auto Fill inlet male quick connect Leave the chemical feed hose in the solution tank and ensure the check valve filter 15 submerged in the anti freeze solution To speed the process the metering tip can be removed Turn the pressure regulator knob counter clockwise to lower the pressure to 100psi or lower CAUTION Applying high pressure over 100psi to the Auto Fill system will cause damage to the Float valve and chemical proportioning mechanism 4 Turn the solution pump switch to the ON position Allow the anti freeze to circulate for 5 10 minutes Mix and add more anti freeze solution as needed Make sure end of chemical feed hose stays submerged in the anti freeze solution This will assure that the anti freeze will be drawn into the proportioning valve 5 Connect any cleaning tools that will be stored with the M1200 Direct tool spray back into the solution tank or into a bucket Repeat for all tools to be protected 6 Turn the solution pump switch to the OFF position 7 Use the 4 short section of vacuum hose to vacuum the remaining anti freeze solution out of the solution tank and bucket 8 Remove the cap from the waste pump out outlet fitting on the back of the machine Connect a hose to a drain hold a bucket up to the fitting to catch the pump out flow 9 Remove the lid from the recovery tank Turn the Waste Pump switch to the
20. egulator A hose may have to be disconnected to move the regulator into a better working position 8 Hold the body of the regulator with a wrench or vice gtip pliers Use another wrench to loosen and remove the stem retainer then remove the stem assembly from the body of the regulator Lubricate Stem O rings with synthetic arease Loosen amp remove Stem Retainer from reaulator bodv 9 Use a synthetic grease with Teflon such as Ultra Slick or Super Lube to lubricate the o rings on the regulator stem 31 10 Apply thread sealant to the threads of the stem retainer and screw the retainer back into the regulator body Tighten using wrenches _ ocrew stem retainer back into Apply thread sealant to stem regulator body retainer 11 Place the regulator back into the opening on the base wall Reconnect any hoses which were removed to access the regulator Use thread sealant when reconnecting hoses 12 Reconnect vacuum hose to vacuum manifold Vacuum Hose Connected to Vacuum Manifold Regulator Inserted into opening on base wall 13 Close tanks back onto base and secure latch 14 Place washer and jam nut back onto shoulder of regulator and tighten to secure regulator to base wall 15 Replace spring washer spring and spring plate back onto regulator stem 16 Screw black knob back onto regulator stem 17 Screw nut back onto regulator stem Do not screw nut on too fat as the nut may in
21. f Pump out Hose The pump out hose is a 50 section of 3 4 garden hose Remove the cap from the pump out outlet fitting on the back of the machine e Connect the pump out hose to the outlet fitting Place the other end of the hose in a commode ot drain connected to the sanitary sewer system e Secure hose end to prevent movement during pumping Use defoamer to prevent foam build up in recovery tank during cleaning and to keep foam moisture from entering vacuums When ready to begin cleaning turn the waste pump switch to the ON position Do not turn on waste pump switch unless pump out hose is connected and has been routed to a proper drain Connect the Female Garden Hose Fitting end of the Pump out Hose to the outlet fitting on the back of the recovery tank Place the other end of the pump out hose in a sanitary drain Pump out Hose AH65 3 4 id X 50 with M F Garden Hose Fittings If not using the waste pump out pump out hose does not need to be connected When the recovery tank fills during cleaning the float ball assembly in the vacuum inlet filter will rise and will automatically shut off the vacuum air flow to prevent the recovery tank from overfilling and waste water from getting into the vacuums When this occuts Immediately shut off the vacuum switches e Drain the recovery tank Turn off the pump switch while draining the tank Turn pump switch back upon resumption of cleaning Cl
22. he solution pump ON Let the pump run until most of the water has been pumped out of the solution tank Do not let the pump run dry Turn the pump OFF before the water gets to the bottom of the tank Turn the vacuums OFF and disconnect the prime hose Place a bucket under the drain valve and open the drain valve to drain the water out of the recovery tank Close the drain valve and dispose of the water 28 FLUSH SOLUTION TANK AND PUMP continued from previous page CLEAN PUMP INLET FILTER Solution Tank Direct the end of the prime hose into the recovery tank vacuum barb IA restricted Pump Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning restriction air leak on the pump inlet can also damage the solution pump check valves and plunger seals CAUTION Before proceeding with this procedure make sure both power cords are disconnected examine the filter release the latch on the front of the machine and tilt the tanks off of the base assembly Support the tanks with a chair bucket or box while working inside the base The filter is in the clear 1 2 ID hose from the solution tank to the inlet port on the solution pump Grasp the clear plastic filter cap and unscrew the cap from the black plastic filter body by turning counter clockwise Remove the stainless steel filter screen and clean as needed Examine the cap and body for cracks and replace filter as nee
23. in valve Usea hose to rinse the dirt and debris out of the recovery tank e Close the drain valve and spray the tank with a deodorizer or disinfectant Proceed to Waste Pump Cleaning and replace the recovery tank lid Dispose of the dirty water and debris 27 CLEAN WASTE PUMP OUT PUMP Build up of fine silt inside the Waste Pump can clog the pump even if the pump is not used so this maintenance procedure should be performed regardless of whether the Waste Pump has been used After cleaning out the recovery tank remove the cap and connect the Pump Out hose to the Waste Pump outlet fitting on the back of the machine run the hose to a drain With Cord 2 plugged in turn the Waste Tank switch to the ON position Use a hose to fill the recovery tank to the point where the float switch turns the Waste Pump ON Let the pump run until it pumps the level down to the point when the float switch shuts off the Waste Pump Unplug the cord and turn the Waste Pump switch OFF Open the drain valve and drain out the remaining watet Close the drain valve replace the recovery tank lid and dispose of the dirty water and debtis FLUSH SOLUTION TANK AND PUMP Pour two ot three gallons of clean water into the solution tank With Cords 1 amp 2 plugged in connect the pump prime hose to the solution outlet female quick connect Direct the end of the prime hose into the recovery tank vacuum barb Turn one or both of the va
24. ion hose to the solution outlet female quick connect on the front of the machine Connect the other end of the hose to the male quick connect on the cleaning tool When you are ready to start cleaning turn the solution pump switch to the ON position the male end of the HP Solution Hose HP Solution Hose Assembly AH79D Assembly to the female solution outlet fitting on 1 4 id X 25 with M F Quick Connects the machine Connect the female end to the cleaning tool 5 Connection of Vacuum Hoses There are three components used to connect the cleaning tool to the vacuums and recovery tank 1 Ashort 4 vacuum hose Connected to the vacuum barb on the front of the machine and to the outlet side of the Hydro Filter 2 A Hydro Filter 3 25 Vacuum Hose The 2 cuff on the 25 vacuum hose is connected to the inlet side of the hydro filter The other end with the 1 1 2 cuff is connected to the cleaning tool When ready to begin cleaning turn both vacuum switches to the ON position While the M1200 can be operated with only one vacuum for cleaning delicate fabrics in most situations you will turn both vacuum switches ON Short Vacuum Hose 1 1 2 x 4 with 2 cuffs I LON OLYMPUS N Vacuum Hose 1 1 2 x 25 with 2 amp 1 1 2 cuffs Hydro Filter AC1 1 Optional Accessories Foam Downer included key problem with portable extractors is that they have small
25. ly off of the stand pipe e Pull fibers and lint off and rinse with clean water Push the assembly back onto the stand pipe and replace the recovery tank lid Vacuum Shutoff Assembly NM5037 CLEAN THE HYDRO FILTER Build up of debtis in the filter bag of the Hydro Filter will reduce the vacuum air flow and may cause a significant decrease in water recovery torn filter bag will allow debris past the filter and into the recovery tank This debris can clog the Waste Pump and the Vacuum Shutoff Assembly The Hydro Filter must be examined and cleaned regularly to keep the M1200 functioning properly e Push the latch lever and open the Hydro Filter lid Remove the filter bag Examine bag and clean or replace as needed e Rinse the body of the Hydro Filter with clean water Examine the o ring seal and replace as needed e Re install the new or cleaned bag e Close lid and secure latch Repair parts are available for the Hydro Filter Filter Bag AC11A Parts Kit 1 Includes Latch O ring amp screws FILTER BAG Lid ACTID LID AC11D LATCH FILTER BODY RINSE OUT RECOVERY TANK Build up of fine silt and debris can damage the Waste Pump and Drain Valve Clean out the tank on a regular basis to extend the life of these components as well as keep the tank and machine smelling better Remove the recovery tank lid and open the drain valve Place a bucket under the dra
26. of liquid chemical e If the tip is removed and the proportioning system operated with tip the dilution rate will be 8 1 the equivalent to adding 16 1 40z of chemical to each gallon of water e The standard tip included with the M1200 is the turquoise tip with a dilution rate of 256 1 This means that for each gallon of water flowing into the machine 1 2 ounce of chemical will be added lfafresh water rinse with no chemical is desired simply leave the chemical feed hose inside the solution tank How To Change the Metering Tip Remove the chemical feed hose from barb on the side of the proportioning valve e Unscrew and remove the old tip e Screw in the proper tip for your chemical tip and place the hose back the barb Proportioning Valve Turquoise Tip Dilution 256 1 Red Tip Dilution 85 1 d Metering Tip Kit PDE001 Metering Tip Kit Hydro Force Item 001 contains 14 different colored metering tips allowing dilution rates from 11 1 up to 427 1 Refer to the chart below to select the that meets the dilution rate for your chemical application For example if you require 1 1 2 ounces of chemical per gallon of water change to the red metering tip with the dilution rate of 85 1 e The dilution rates are based on chemicals with water like viscosity Thicker more viscous chemicals will dilute at a different rate For powdered chemicals liquid concentrate must be m
27. ose the drain valve and turn the vacuum switches back on when ready to resume cleaning If the pump out or vacuum shutoff is not working propetly refer to the trouble shooting guide or contact your distributor for advice or assistance w Ut ane m Float Shutoff Assembly NM5037 Draining the Recovery 15 7 Pressure Adjustment When the high pressure solution pump is on and primed pressure will show on the gauge only while the tool is being sprayed When the tool 1s sprayed the gauge will display the pressure being delivered to the tool When the tool is not being sprayed the gauge will return to zero dectease the pressure turn the black knob the pressure regulator to the left counter clockwise increase the pressure turn the black knob on the pressure regulator to the right clockwise e To adjust pressure to your tool and surface requirements O Spray the tool Check the pressure on the gauge o Re adjust as needed to set the machine at the desired pressure O Choose the pressure setting that best meets your type of cleaning Pw 4 Ieg Y n 1404 4 I 7 k gt LA i ra i MA M 1 74 2 al p 4 ni E M X 71 i 1 1 y cw Vo l I i 2 4 increase the solution pressure turn the To decrease the solution pressure turn
28. ower C Solution Pump n circuit breaker tripped breakers or move cords to other outlets not running Fautypowercord power cord Replace cord cord Faulty switches or internal wiring Check wiring amp test switches Repair as needed Pump motor breaker tripped Push in reset button on pump motor Pump motor faulty Replace pump motor Pump seized trips breaker Repair or replace pump head amp bearing Check motor PR ES Low Solution Jets too large for pressure desired pressure and or Jets worn allowing too much flow Replace jets Pulsation Solution inlet filter plugged Clean or replace filter Hose from solution tank restricted Repair or replace hose Pump intake hose or fittings or replace hose Tighten clamps or replace fittings Pressure Pressure regulator sticking _ sticking Lube o rings on Lube o rings on regulator shaft shaft Pressure regulator faulty Repair or replace pressure regulator Filter screen or jets plugged on tool Clean out filter or jets Tool valve faulty Hepair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and or hoses Can t connect Pressure in lines Helease pressure solution hose Quick connects faulty Replace quick connects to machine Wrong style size quick connects Replace quick connects to match connects on machine reduce the risk of fire electrical shock or injury repairs to wiring should only be pe
29. perienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches 19 Problem i Solutio O Solution Tank not filling or replace float valve Quick connects faulty Clean out or replace quick connects Solution tank overflowing iwaw To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches e Contact your distributor for additional troubleshooting assistance to order parts or for advice and assistance in performing necessary repairs 20 M1200 Solution Flow Path Float Valve Inlet Quick Connect LO CHE Solution Tank Outlet Quick Connect Chemical Jug Pressure Regulator Unloader PT019 Denotes Chemical flow Pump wp Gauge Denotes Denotes Water Denotes by pass incoming water flow in high water flow from flow pressure hose pressure regulator gt gt 21 1200 Wiring Diagram Solution Waste Pump Pump Vacuum 2 Vacuum 1 A lt m Q 2 2 lt S Q ea V V e 2 2 2 ea ea v 22 55 s S VACUUM VACUUM 2 2 Stage
30. pump with fresh water after each day s use Do not allow pump to run dty Always maintain adequate solution level to supply solution pump HP hoses may rupture if worn or damaged Do not use HP solution hoses if hose covering is cut bulging or otherwise damaged Examine HP solution hoses daily and replace or repair hoses as needed Use Hydro Filter and clean the recovery tank daily to keep pump out pump from becoming clogged Store the M1200 with the tank lid open Keep Vacuum Inlet Filter clean and check float ball for proper operation Do not operate the M1200 without the Vacuum Inlet Filter in place Use defoamer to eliminate foam build up during cleaning and prevent foam moisture from entering vacuums common sense to protect yourself and others while using this equipment Keep pets and children away from the machine when in use Keep all body parts hair and loose clothing away from openings and moving parts Always wear appropriate clothing and safety equipment when operating unit Use extra care when cleaning on stairs Wet carpet on stairs can be slippery Do not move the M1200 up or down stairs when tanks are full of water Drain solution and recovery tanks before moving unit up or down stairs Lift using only the appropriate handles Water may be spilled drip or be exhausted from vacuums during operation Place unit in area where water will not cause damage use drop cloth to protect surfaces
31. rd AX33 50 12 gauge M F Plugs Cord 1 Cord 2 2A Water Supply amp Chemical Mixing Manual Pour up to 12 gallons of hot water into the solution tank at the front of the machine The water temperature cannot exceed 180 F e Measure and add the appropriate amount of the desired liquid chemical to the water in the solution tank The amount of chemical will vary depending on the type of chemical used the amount of water in the tank and the material being cleaned consult the chemical packaging for specific mixture ratios Powdered chemicals should be dissolved in water before adding to the water in the solution tank DO NOT RUN OUT OF WATER WHILE USING THE MACHINE Ensure that the tank contains enough water to complete each job If the water level is low stop cleaning turn off the pump and refill the tank Running the pump dry will damage the pump and void the warranty a a Pour appropriate amount of hot water into Add appropriate amount of chemical to water solution tank in solution tank 2B Water Supply amp Chemical Dilution Auto Fill e The chemical dilution rate is controlled by the metering tip and the dilution rate can only be changed changing the metering tip See How to Change Metering on Page 10 for instructions Chemical Feed Setup Remove the chemical feed hose from the solution tank Place the end of the hose into a container
32. rformed by experienced service technicians If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches 18 Problem Cause Solution AL Pump out Building circuit breaker tripped breakers or move cords to other outlets not working Faulty power cord Replace cord Sure switches or internal wiring Check amp test switches Repair as needed Pump outpump aulty out pump faulty Replace pump out pump l pump out pump Clean pump out Keep recovery tank clean Use Hydro Pump out pump clogged Filter RE Vacuum Motor not running Loss of Vacuum motor vacuum motor Vacuum Vacuum motor gasket damaged Replace gasket Recovery tank lid gasket damaged Replace gasket Drain valve eee valve Drain valve Drain valve leaking Repair or replace drain valve or replace drain valve Vacuum motor hoses loose leaking Reconnect or replace vacuum motor hoses Replace recovery tank CR Chemical not feeding w Wu Tool won t spray low or uneven spray Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and or hoses To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians If you are not ex
33. risk of electrical shock READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE M1200 reduce the risk of property damage or injury repairs to electrical systems should only be performed by experienced technicians Contact your distributor for assistance e Unplug machine power cord from outlet before performing any repairs on the extractor e Plug unit into grounded outlets only Do not remove ground prong from plug Use of a Ground Fault Interrupting device will reduce the risk of electrical shock e Do not use the M1200 outdoors in standing water or on wet surfaces e Do not store the M1200 in wet conditions If extractor is leaking unplug machine power cords from outlets before approaching or touching machine Do not unplug power cord by pulling on the cord Grasp the plug when unplugging the cord Do not pull the extractor by the cord e If cord or plug is damaged do not use cord Replace with new cord repair as needed before use e The power cords used must be able to handle an electrical load of 20amps each e The two power cords must be plugged into separate circuits during operation Power Cord 1 must be on a 20amp circuit to use both vacuums Power Cord 2 can be on a 15amp if the Auto Pump out is not used or a 20amp circuit if it is used The use of a Breaker Buddy Hydro Force part number AX49 will ensure that the two cords are operating on different circuits see page 8 for de
34. s must have a return authorization number issued by Hydro Force clearly marked the exterior of the package Hydro Force makes no other warranty either expressed or implied with respect to this product The remedies provided herein are the purchaser s sole and exclusive remedies In no event shall Hydro Force be liable for any direct indirect special incidental or consequential damages This warranty gives you specific legal rights You may also have other rights which vary from jurisdiction to jurisdiction 45
35. tails VANNES This machine must be protected from conditions which may damage the pump tank hoses and other components Freezing of water in this machine will cause serious damage The M1200 solution hoses and tools must be protected from freezing temperature Store transport and use this equipment only in temperatures well above freezing 32 F or 0 C If you suspect the M1200 has been frozen do not plug in or turn on machine until you ate sure it has thawed completely If the equipment cannot be stored or transported in a warm environment it can be guarded from freezing by runnine an anti freeze solution through the incoming water lines chemical feed system solution pump solution lines tools and pump out pump The machine is filled at the factory with anti freeze to eliminate damage during shipment in cold weather The anti freeze solution must be completely flushed from the machine before it is returned to service The M1200 must not be used to pick up flammable or combustible materials or used in areas where these materials may be present Solvent based or water based solutions containing solvents may damage the pump hoses and other components Do not assume chemical compatibility Contact your distributor or Hydro Force if you have questions regarding the compatibility of your chemicals with the machine Do not clean with solutions that are at temperatures above 180 F Rinse the solution tank chemical system and
36. tand how to properly operate and maintain the machine and to ensure that the equipment operates at its maximum performance level users must read and understand this manual completely before operating the machine Always maintain this manual in legible condition adjacent to the Olympus M1200 ot place in a secure location for future reference Any questions pertaining to the operating servicing of this unit should be directed to your nearest Hydro Force distributor This manual is written specifically for the Olympus M1200 portable extractor units manufactured by Hydro Force 542 W Confluence Ave salt Lake City UT 84123 801 268 2673 801 268 3856 FAX Information in this manual is subject to change without notice and does not represent a commitment on the part of Hydro Force or its parent or affiliated companies Technical Specifications M1200 High Pressure Extractor Height 38 Length 28 Width 19 1 2 Weight 141 Ibs Solution Tank Capacity 12 gallon Recovery Tank Capacity 12 gallon Solution Pump Pump Tec 356 pump with 1 1 2 HP Motor 0 1200 psi 2 2 gpm Vacuum Motors Two AMETEK Lamb 5 7 diameter tangential discharge One two stage amp One three stage Mounted in series Pump out Pump Little Giant 120VAC 8 20 gpm Maximum psi 11 4 Maximum pumping height 26 ft Power Draw Cord 1 17 22amp wide open 11 54amp full load Cord 2 16 25Amp max total 11 25 Pump 5 00 Waste
37. terfere with the movement of the regulator knob and prevent the knob from being backed out when trying to adjust regulator to lower pressures 32 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely This will result in dirty water leaking from the valve Use of the Hydro Filter and regular cleaning of the recovery tank will help prevent this but occasionally the drain valve will require cleaning replacement Drain the recovery tank before attempting to service the drain valve Unscrew the nuts and remove the four bolts holding the valve assembly to the flange attached to the recovery tank Unless the flange is damaged it does not have to be removed from the tank even when replacing the drain valve Separate the valve body outlet adapter and gaskets from the flange FLANGE FITTING ur 5 Unless damaged or leaking between tank and flange the flange fitting does not have to be removed Remove four bolts holding valve assembly to flange fitting N GASKET NM3019 DRAIN VALVE PEA11 Examine the valve body for wear Check the valve slide for deep scratches Deep scratches will allow water to flow past gaskets and leak from valve Replace valve if needed Examine the gaskets and replace if cut torn or deformed Raised rounded side of gasket goes toward valve slide Larger flat sides seat
38. the regulator knob clockwise regulator knob counter clockwise The maximum pressure setting is 1200psi howevet the highest pressure attained 1s dependent on the amount of water flow at the tool Smaller jets and lower flow will allow for higher pressure at the tool Larger jets and higher flow will lower the maximum pressure attained at the tool The desired setting will depend on the type of cleaning and tool used For example Carpet Cleaning with 2 jet AW29 wand 400psi j e Tile Cleaning with SX 12 1000psi If adjusting or maintaining pressure becomes a problem refer to the trouble shooting guide or contact your distributor for advice assistance 16 Shutdown Procedures e If using the auto fill system turn the water supply off before finishing each job This will allow use of the water and chemical already in the tank and will reduce the amount of excess water to be disposed of later When finished cleaning turn off all switches e If the auto fill system was used and there is still water in the solution tank push the float down to release the water inlet hose pressure before disconnecting the hose from the faucet Disconnect the water inlet hose from the quick connect on the front of the machine e Disconnect the solution hose and vacuum hose from the cleaning tool Pull valve trigger to release pressure from the hose before disconnecting solution hose from cleaning tool e Disconnect the
39. the water level o Move the bottle up to increase the water level e Snap the chain back into the connector e Turn the water supply back on If the chemical is not drawing or if the tank is not filling is overflowing refer to the trouble shooting guide contact yout distributor for assistance Float Bottle 11 3 Priming the High Pressure Pump Once water 15 the solution tank the high pressure solution pump must be primed e There is a prime valve located on the front lower portion of the machine Turn on both vacuums and the water pump Press the priming lever a few seconds while you block off the vacuum inlet with your hand The Vacuum will pull solution through the pump and prime valve into the vacuum tank e Let off the prime valve and your pump is then primed As long as there is solution in the tank the pump should remain primed e After priming turn off the pump and step on the primer valve to relieve the pressure in the line If the pump still does not prime or if flow 1s low or unsteady check the hose from the solution tank to the pump as well as the inline filter for clogging kinks or restrictions Clean or replace hose and or filter and repeat the priming procedure If you are having trouble with the pump refer to the trouble shooting guide or contact your distributor for advice or assistance Prime Valve 12 4 Connection of Solution Hose Connect the high pressure solut
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