Northern Industrial Tools 45929 User's Manual
Contents
1. WO Air Compressor Pump ITEM 45929 amp 45930 NORTH ST lt Proven Performance K ND XS AG SOX SSS A Quick Facts Check pump oil level before starting Use Non detergent pump oil item 35605 45929 1570 RPM 700 RPM Minimum RPM 45930 1450 RPM 700 RPM Minimum 45929 5 0 hp gas engine 3 0 hp electric motor Horsepower 45930 5 5 hp gas engine 4 0 hp electric motor 45930 16 9 CFM 45930 13 2 Drive Belt Flywheel requires A style belt Belt guard MUST allow maximum air flow past pump Any Questions Comments or Problems Call Customer Service at 1 800 270 0810 Hours Monday Friday 7 00 AM to 5 00 PM Saturday 7 30 to 11 30 AM CST M35982E THANK YOU Thank you for purchasing a NorthStar compressor pump Your pump is designed for long life dependability and the top performance you demand Please take time now to read through this manual so you can better understand the pump s safety precautions Everyone who uses this pump must read and understand this manual Enjoy the exceptional performance of your NorthStar pump IMPORTANT Make certain the operator Reads and understands the manuals pertaining to this tank Is instructed in safe and proper operation of this air compressor tank NOTICE K BAR Industries Incorporated reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install2. them on units previously sold WARNINGS ALWAYS bleed pressure from tank before servicing ALWAYS use air handling parts that are rated above the maximum allowable working pressure of the tank ALWAYS drain tank daily or after each use Rusted tanks can cause explosion and cause severe injury or death ALWAYS read your owners manual before operating ALWAYS use at least one ASME safety relief valve rated at 200 psi or below ALWAYS use an ASME certified air receiver tank ALWAYS use Teflon tape on all treads to reduce leaks NEVER exceed the nameplate rating of the tank 200 psi working pressure Exceeding this rating can cause explosion and cause severe injury or death NEVER operate machine without a belt guard in place NEVER bypass modify or remove safety relief valves NEVER direct air stream at people or animals NEVER modify or repair tank obtain an ASME replacement from a service center or customer service at 1 800 270 0810 NEVER breathe receiver air Can contain Carbon Monoxide or other contaminants Will cause serious injury or death NorthStar air compressor tanks are not designed for breathing air COMPRESSOR LUBRICATION CAUTION Do not operate without lubricant or with inadequate lubricant Use of compressor without lubricant or inadequate lubricant voids all warranties Synthetic Lubricants Synthetic lubricants are recommended after 50 hour break in Compressor life is greatly increased with the use of s
3. Bolt AL AB9101094 M6 x 15mm SHCS 20 EN re 34 RSC 28 37 e 21 i re 22 e i 23 Rm 24 E 25 i 26 i 27 SR SE S L 29 Connecting Rod 30 4 31 2 32 2 2 33 Es d 34 a 35 me 36 RR 37 ka Ka Flywheel 280 mm 45929 AB2600100 Flywheel 330 mm 45930 AB2000181 A A Piston 45929 AB1421100 45930 AB1021100 i A A Filter Assembly Bolt A AB9114279 2 M6 x 30mm SHCS Description Model Part Complete Gasket Kit 1 1 1 1 1 1 1 1 1 1 1 1 EXPLODED VIEW We have included this exploded view of one of our air compressors to aid you in re building your air compressor You can order any of the parts seen below by calling our customer service at 1 800 270 0810 3 4 34784 5__ Rotating Equip Decal Stand off LL ai 4 5 Ce H Guard Bracket eal Guard Bracket 8 Pump B2800B E Pump B3800B 10 10 34767 34768 30747 ALL 8 Gallon Tank 8 Gallon Tank 3 8 NPT Male Elbow Air Gauge Liquid Filled 20 5 8 Axle 5 8 x 3 5 Bolt 00890 Tire Tire 70 5 8 Copper Tube 5 8 Copper Tube Engine Honda GC160 Engine Honda GX160 32 Idle Solenoid Cable Sheave AK49K Sheave AK54H 34 Nameplate
4. F 4 C to 27 C 80 F to 100 F 27 C to 37 C Ce sE Pump Capacities Refer to the following table for crankcase capacity Item number Crankcase Capacity 45929 24 oz 45930 36 oz 779100 amp 779101 Pump Assembly Description Model Part 1 Head 1 45930 1 2 Head Bolt ALL AB9101594 Leg LI 1 4 Aftercooler 118mm ALL AB2870100 1 Aftercooler Bolt ALL AB9101254 2 en LI 6 Led Gasket LI ALL AB2850400 1 7 Valve Plate Assembly ALL AB2840050 8 Cylinder Gocket ALL AB2850300 9 Reducer Au AB9050283 IT o 11 _ Crankcase Gasket ALL AB3650201 12 Gaver NDE Au AB2060690 REES 14 4 5 7 3 10 0 11 A 1 12 0 13 Bearing Cover Gasket AB2050500 14 AB9170030 15 AB9022001 0 0 17 4 18 19 20 2 2 15 Oil Sight Glass 16 Crankcase 45929 AB286010 45930 AB366010 Cylinder Bolt ALL AB910725 Ten LI 18 OilDrainPlug A ee Crankcase Bottom Bolt M5 x 15mm HHCS 45929 AB2660160 Oil Pan 45930 AB3660160 1 1 1 1 1 1 1 1 1 1 1 1 1 Em Gi es E SS SS es E SS L EE E CS CS a SS ES SS es PS 00896 1 AB2060590 L 1 Oil Seal AB9163010 1 Screw Reverse Thread AB9110014 L 4 2 2 2 L L L Flywheel Washer AB9004008 L L L AB9140040 AB3021200 A i LL Breather Cap A Filter Assembly B9024003 AB2281000 RER WER WE ed Bearing Housing
5. ynthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon High Nitrile Rubber Buna N NBR more than 36 Acrylonite Polyurethane Polyethylene Epichlorohydrin Polyacrylate Melamine Polypropylene Baked Phenolics Epoxy Modified Alkyds indicates trademark of DuPont Corporation Not Recommended Neoprene Natural Rubber SBR Rubber Acrylic Paint Lacquer Varnish Polystyrene PVC ABS Polycarbonite Cellulose Acetate Latex EPR Acrylics Phenoxy Polysulfones Styrene Acrylonitile San Butyl Alternate Lubricants You may use petroleum based lubricant that is premium quality does not contain detergents contains only anti rust anti oxidation and anti foam agents as additives has a flashpoint of 440 F 227 C or higher and has a auto ignition point of 650 F 343 C or higher See the petroleum lubricant viscosity table below The table is intended as a general guide only Heavy duty operating conditions require heavier viscosities Refer specific operating conditions to NorthStar Customer Service at 1 800 270 0810 Monday Friday 7 00 AM 5 30 PM Saturday 7 30 AM 11 30 AM Central Standard Time Temperature around x z Gomptassor Viscosity Grade Below 40 F 4 C 40 F to 80
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