Napoleon Fireplaces GVFL18 User's Manual
Contents
1. a wieso evraeamerg s s eviaswomoms ACCESSORIES W415 0809 A 05 10 10 18 W415 0809 A 05 10 10 10 0 TROUBLE SHOOTING 19 TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS SYMPTOM Main burner goes out pilot stays on Main burner goes out pilot goes out Pilot goes out when the gas knob is released The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool PROBLEM Pilot flame is not large enough or not engulfing the thermopile Thermopile shorting loose connection Remote wall switch wire is too long too much resistance in the system Faulty thermostat or switch Insufficient air supply Out of propane gas Pilot flame is not large enough Supply pressure too low System is not correctly purged Out of propane gas Pilot flame is not large enough Supply pressure too low Thermocouple shorting faulty Faulty valve high low knob does not2. Inspect the pilot visible blue flame becomes unstable with more contamination or debris usually lint pet of an orange tip hair spider webs carpet fibre etc and remove Disconnect the pilot from the pilot tubing line using a 7 16 wrench Blow out the housing in the same direction as the gas flow Re install the pilot tube turn on the gas and check for leaks If this does not improve the performance replace the ODS with an exact replacement The device is tamper resistant with no field serviceable parts W415 0809 A 05 10 10 17 9 0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts always give the following information amp Serial Number of appliance FAILURE TO POSITION THE PARTS Installation date of appliance IN ACCORDANCE WITH THIS Barbnumbor MANUAL OR FAILURE TO USE ONLY TEE PARTS SPECIFICALLY APPROVED gun SH part WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR PERSONAL INJURY FURTHER INFORMATION CONTACT YOUR AUTHORIZED DEALER COMPONENTS 41 1 a meos ss memrceossovmuogG OOOO ____
3. 8 DEPRESS AND HOLD GAS KNOB WHILE LIGHTING THE PILOT WITH THE PUSH BUTTON IGNITOR KEEP KNOB FULLY DEPRESSED FOR ONE MINUTE THEN RELEASE IF PILOT DOES NOT CONTINUE TO BURN REPEAT STEPS 3 THROUGH 7 1 TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED LIGHTING INSTRUCTIONS TO TURN OFF GAS NOT FORCE wnim DEEN UNDER WATER OXYPROTECTOR 4 WITH PILOT LIT TURN GAS KNOB COUNTER CLOCKWISE 42 TO ON WHEN THE PILOT HAS BEEN TURNED OFF IGNITION OF THE MAIN BURNER MAY BE DELAYED FOR 1 2 MINUTES WHEN THE PILOT HAS BEEN LEFT BURNING IGNITION OF THE MAIN BURNER SHOULD OCCUR ALMOST IMMEDIATLEY 10 IF EQUIPPED WITH REMOTE ON OFF SWITCH MAIN BURNER MAY NOT ON WHEN YOU TURN THE VALVE TO ON REMOTE SWITCH MUST BE IN THE ON POSITION TO IGNITE BURNER 11 TURN ON ALL ELECTRIC POWER TO THE FIREPLACE 2 PUSHIN GAS CONTROL KNOB SLIGHTLY AND TURN CLOCKWISE TO OFF DO IAY RESULT CAUSING PROPERTY DAMAGE JST BE DONE WITH THE GLASS DOOR OFF ATION INSTRUCTIONS N AND TURN THE GAS CONTROL KNOB NEVER USE TOOLS IF THE iN BY HAND DO NOT TRY TO REPAIR IT CALL A QUALIFIED SERVICE TED REPAIR MAY RESULT IN AFIRE OR EXPLOSION NY PART HAS BEEN UN Bs QUALIFIED SERVICE S 7 EPLACE AND REPLACE Ah GASCON THE RATING PLATE IS CHAINED TO THE PIEZO IGNITOR BRACKE
4. THE APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES For your satisfaction this appliance has been test fired to assure its operation and quality Min Inlet Gas Supply Pressure 4 5 Water 11 Water 4 5 Water 11 Water 4 5 Water 11 Water Column Column Column Column Column Column Max Inlet Gas Supply Pressure 7 Water 13 Water 7 Water 13 Water 7 Water 13 Water Column Column Column Column Column Column Manifold Pressure Under Flow 3 5 Water 10 Water 3 5 Water 10 Water 3 5 Water 10 Water Conditions Column Column Column Column Column Column This appliance is for installation in a solid fuel burning fireplace or listed ventless firebox enclosures only No external electricity 110 volts or 24 volts is required for the gas system operation NATIONAL We suggest that our gas FIREPLACE This appliance is equipped with a pilot light safety system INSTITUTE hearth products be installed referred to as an oxygen depletion sensor ODS and is NEFI and serviced by profes designed to turn off the appliance if not enough fresh air is sionals who are certified in available the U S by the National Fireplace Institute NFI as Napoleon s two vent free firebox enclosures the ZCVF CERTIFIED 36 42 can be used to house all 3 of Napoleon s vent free www nficertified org NFI Gas Specia
5. 4 2 7 Place the end of log 6 Positioning the logs improperly will cause flame impingement and on the right end of log carboning 1 The fork in the log Blocked burner ports can cause an incorrect flame pattern carbon de should straddle the knot posits and delayed ignition Phazer logs glow when exposed to direct on top of the log 2 flame Use only certified Phazer logs available from your authorized dealer distributor W415 0809 A 05 10 10 4 3 4 4 13 LOGO PLACEMENT Remove the backing of the logo supplied Centre the logo on the front of the appliance 1 2 in from the left side as shown MEDIA GVFL 18 4 4 1 Place lava or ember rock around the base of the appli ance making sure not to block any burner ports or valve access Retain a small amount of lava rock for step 3 and if applicable step 4 4 4 2 Place formed charcoal lumps around the front and sides of the appliance 4 4 3 Use remaining lava or ember rock to blend with the char coal lumps 4 4 58 GVFLS30 ONLY Sprinkle remaining lava rock onto the Gut outer fibre ember beds to hide the seam W415 0809 A 05 10 10 14 5 0 OPERATING INSTRUCTIONS If the appliance is equipped with decorative glass doors they must be fully opened when operating this gas log 5 1 5 2 set LIGHTING INSTRUCTIONS 5 1 1 5 1 2 5 1 3 Locate the pilot burner at the rear of the log set on the right side Turn the gas control
6. Carbon is being deposited on glass logs rocks media or combustion chamber W415 0809 A 05 10 10 No gas at the pilot burner Gas piping is undersized Pilot flame is not large enough Inlet pressure too high Pilot flame blowing off missing thermopile Air shutter has become blocked Flame is impinging on the glass logs rocks media or combustion chamber TEST SOLUTION Connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Disconnect wires from valve Connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Remove stoppage in orifice Replace Fill the tank Check if pilot can be lit by a match Check that the wire is connected to the push button ignitor Check if the push button ignitor needs tightening Replace the wire if the wire insulation is broken or frayed Replace the electrode if the ceramic insulator is cracked or broken Replace the push button ignitor Check that the manual valve is turned on Check the pilot orifice for blockage Replace the valve Oxygen Depletion Sensor System Call the gas distributor Turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure Check if supply piping size is to code Correct all undersized piping ODS
7. Burner requires checking Adjust inlet pressure to ensure maximum 7 0 W C at gas valve for natural gas and 13 0 W C for propane Ensure air shutter opening is free of lint or other obstructions Check that the logs are correctly positioned Check for ceiling or oscillating fans that may be influencing the flame Open air shutter to increase the primary air See VENTURI ADJUSTMENT section Check the input rate check the manifold pressure and orifice size as specified by the rating plate 42 4 2 A SYMPTOM Flames are consistently too large or too small Carboning occurs PROBLEM Unit is over fired or under fired PILOT SCREW Exhaust fumes smelled in room headaches Remote wall switch ts in off position main burner comes on when gas knob is turned to ON position If optional catalytic door is used White grey film forms on the glass Air shutter improperly adjusted Not enough combustion air Not enough ventilation air Flame is impinging on the logs or combustion chamber Wall switch is mounted upside down Remote wall switch is grounding Remote wall switch wire is grounding Faulty valve Sulphur from fuel is being deposited on the glass logs rocks media or combustion surfaces 21 TEST SOLUTION Check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge
8. DISTRIBUTED IN SURROUNDING LIVING AREAS IF THE AIR SHUTTER IS IMPROPERLY ADJUSTED FAILURE TO KEEP THE PRIMARY AIR OPENING S OF THE BURNER S CLEAN MAY RESULT IN SOOTING AND PROPERTY DAMAGE The air shutter settings are factory set for most installations However LOG SET AIR SHUTTER adjustment may be required depending on fuel type vent performance and FUEL NG LP 18 9 32 7 6 Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear GVFL30 _ 9 32 7 16 yellow immediately allow 15 to 30 minutes for the final flame colour to be established 7 2 FLAME CHARACTERISTICS Its important to periodically perform a visual check of the pilot and burner flames Compare them to the illustra tions provided If any flames appear abnormal call a service person 8 0 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE Visually inspect the appliance for carbon buildup Using a small whisk or brush brush off the excess carbon and vacuum up or sweep into the garbage Check the appliance for broken logs and corrosion of the main burner base 8 1 OXYGEN DEPLETION SENSOR ODS CLEANING This procedure must be performed bya CORRECT PILOT FLAME INCORRECT PILOT FLAME qualified service person Clean stable pronounced Flame lifts upwards
9. NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas logs and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product Any damages to the burner or logs or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD 2 7 W415 0809 A 05 10 10 23 SERVICE HISTORY 12 0 SUJ92UO uo Ajjenuue padiAsas zsnw 5141 5 2 W415 0809 A 05 10 10 24 13 0 NOTES W415 0809 A 05 10 10
10. Use the 3 adjustable bolt to adjust the damper to the SQUARE INCHES correct opening based on the enclosed chart CHIMNEY MASONRY FACTORY BUILT HEIGHT APPLIANCE APPLIANCE Should the damper stop not fit or provide the required permanent opening from the Minimum Damper Opening gt 4 table have the damper cut to provide a minimum 22 1 2 permanent opening or install an alternate stop Any outside air ducts and or ash dumps in the appliance shall be permanently closed at time of appliance installation 02 9 30 a us ee 40 W415 0809 A 05 10 10 3 3 4 0 4 1 11 GAS PIPING DO NOT CONNECT EITHER THE WALL SWITCH THERMOSTAT OR GAS VALVE TO ELECTRICITY 110 VOLTS This appliance and it s appliance main valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSI 3 5kPa Manual This appliance must be isolated from the gas supply piping Regulator Shut Off system by closing the individual manual shut off valve during any Valve pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psi 3 5 kPa 3 31 Centre the appliance in the appliance opening making Fireplace sure the appliance has enough room behind it for the gas line to run behind the log set under the log support Wall 3 3 2 Route the gas line and sizing usi
11. is depressed Push gas control knob slightly and turn clockwise to off Do not force STOP Read the above safety information on this label Set the thermostat to lowest setting Turn off all electric power to the appliance Open the control door Turn the gas knob clockwise to off Wait five 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow B in the above safety information on this label If you don t smell gas go to the next step Find pilot located in front of the back log gas knob counter clockwise to pilot Depress and hold gas knob while lighting the pilot with the push button ignitor Keep knob fully depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 7 Zr ec With pilot lit turn gas knob counter clockwise to on When the pilot has been turned off ignition of the main burner may be delayed from 1 2 minutes When the pilot has been left burning ignition of the main burner should occur almost immediatley lf equipped with remote on off switch main burner may not come when you turn the valve to on Remote Sita must be in the on position to ignite burner Turn on all electric power to the appliance TO TURN OFF GAS Turn off all electric power to the appliance if service is to be performed 47 1 W415 0809 A 05 10 10 16 7 0 ADJUSTMENTS 7 1 AIR SHUTTER CARBON CAN BE
12. problem should occur A Ensure sufficient combustion and circulation air B Use a dehumidifier C Do not use the unvented room appliance as a primary heat source Without sufficient fresh air for proper operation poor fuel combustion can result Carbon Monoxide is a result of poor combustion If additional fresh air is required use one of the methods described in the National Fuel Gas Code ANSI Z223 1 Section 5 3 or the applicable local code Room Volume Length x Width x Height Max BTU hr Room Volume x 1000 50 If for example The length of the rooms is 10 feet The width of Room 1 is 10 feet The width of Room 2 is 15 feet The height of the rooms is 8 feet The volume of Room 1 10x10x8 800 cubic feet The volume of Room 2 10x15x8 1200 cubic feet 19 1A EXAMPLE 1 In this example because there is no door to the adjoining room the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconfined space The total unconfined space 800 1200 2000 cubic feet Maximum BTU h 2000x1000 40 000 BTU h 50 19 2 If there are no more fuel burning appliances within this space then the 40 000 BTU h input of the appliance is suitable to be installed This also assumes that the construction of this space is not unusually tight EXAMPLE 2 If in this example a solid door separates Room 1 from Room 2 the volume of Room 2 could not be used In this case the maximum BTU h
13. tubing over the test point Check with burner operating on HI Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Outlet pressure can be checked the same as above using screw B Check with burner operating on Hl Gauge should read 3 5 water column for natural gas or 10 water column for propane AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Return air shutter to specified opening see VENTURI ADJUSTMENT section Increase fresh air supply Use one of the methods described in ANSI Z223 1 Section 5 3 or the applicable local code Increase fresh air supply Use one of the methods described in ANSI Z223 1 Section 5 3 or the applicable local code Check that the logs are correctly positioned Open air shutter to increase the primary air See VENTURI ADJUSTMENT section Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Heverse Replace Check for ground short repair ground or replace wire Replace Clean glass with recommended gas appliance glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently market 42 44 3 A W415 0809 A 05 10 10 22 11 0 WARRANTY NAPOLEON products are manufactured under the strict Standard o
14. ACEMENT section Rating Plate see RATING PLATE INFORMATION section Andiron see ANDIRON AND Pm fo Os GRATE ASSEMBLY section CD T Media MEDIA section W415 0809 A 05 10 10 4 2 0 INTRODUCTION e THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED e ANY CHANGES TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED e Under no circumstances should this appliance be modified e Do not operate appliance before reading and understanding operating instructions Failure to operate appliance according to operating instructions could cause fire or injury e Risk of burns The appliance should be turned off and cooled before servicing e Do not install damaged incomplete or substitute components e Risk of cuts and abrasions Wear protective gloves and safety glasses during installation Sheet metal edges may be sharp e Provide adequate ventilation and combustion air Provide adequate clearance for servicing and operating this appliance Never obstruct the front opening of the appliance e appliance shuts off do not re light until you provide fresh air If the appliance keeps shutting off have it serviced Keep burner and control compartment clean e Do not burn wood or other materials in this appliance e Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and othe
15. E APPLIANCE MUST BE KEPT A MINIMUM OF 48 FROM THE FRONT FACE OF THE UNIT SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT AVOID CONTACT WHEN THE APPLIANCE IS OPERATING FIRE RISK EXPLOSION HAZARD HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG CLOSE THE MANUAL SHUT OFF VALVE BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION Thoroughly clean the chimney flue and existing appliance before installing the new appliance into it Do not burn solid fuels in any appliance that is equipped with this gas log set The installation of this appliance must conform with local codes or in the absence of local codes with the National fuel gas code ANSI Z 223 1 NFPA 54 Do not operate appliance in the presence of gasoline or other flammable liquids and vapours Keep area clear of other combustible materials The appliance and its shut off must be disconnected from the gas supply piping system before any pressure testing of the system is done Installation practices vary from region to region and it is important to know the specifics that apply to your a
16. FOR GVFL18 33 8 FOR GVFL24 33 8 FOR GVFL30 OR AS DETERMINED BY THE MANUFACTURER S INSTALLATION INSTRUCTIONS avrLsoN MINIMUM FIREPLACE SIZE UNIT HEIGHT WIDTH DEPTH 2 1 I GVFL18 18 2 4 GVFL24 20 28 14 FOR MINIMUM CHIMNEY FLUE SEE INSTRUCTION MANUAL i dus hock wat REFERENCE W N 15533 INPUT REDUCED INPUT ORIFICE ALTITUDE MANIFOLD PRESSURE MINIMUM SUPPLY PRESSURE MAXIMUM SUPPLY PRESSURE SIT CONTROL OPERATING PILOT OXYPROTECTOR CERTIFIED UNDER ANSI Z21 11 2b 2004 GAS FIRED ROOM HEATER VOLUME UNVENTED ROOM HEATERS ANSI 221 60 2002 CSA 2 26 2002 DECORATIVE GAS APPLIANCES FOR INSTALLATION IN SOLID FUEL BURNING APPLIANCES REMOVAL OF THIS MARKING WILL VOID THE COMPLIANCE OF THIS HEATER WITH ANSI Z21 11 2 STATE OR LOCAL CODES MAY ONLY ALLOW OPERATION OF THIS APPLIANCE IN A VENTED CONFIGURATION CHECK YOUR STATE OR LOCAL CODES WARNING po ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME IN CONTACT WITH THE FLAMES OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS ORFAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY SEE MANUAL FOR FURTHER INFORMATION CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN CLOTHING FURNITURE GASOLINE AND OTHER LIQUIDS HAVING FLAMMABLE VAPOURS AWAY PROPANE MODELS GVF
17. L18P GVFL24P 40 000BTU h 40 000BTU h 40 000BTU h 33 000BTU h 33 000BTU h 33 000BTU h 49 49 49 0 2000FT 0 1370m 10 WATER COLUMN 11 WATER COLUMN 13 WATER COLUMN 820636 84118438 WHEN INSTALLING INTO A LISTED VENTLESS FIREBOX ENCLOSURE FOR GAS FIRED UNVENTED DECORATIVE ROOM HEATER AS A GAS FIRED UNVENTED ROOM HEATER THIS UNIT REQUIRES ADEQUATE COMBUSTION AND VENTILATION AIR FOR SAFE OPERATION THIS TYPE OF INSTALLATION IS NOT APPROVED FOR BEDROOMS BATHROOMS AND BED SITTING ROOMS KEEP BURNER AND CONTROL AREA CLEAN MADE IN CANADA WOLF STEEL LTD BARRIE ONTARIO CANADA W385 0317 SUPPLIER S INSTRUCTIONS THE KNOB IS DEPRESSED IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR S PHONE FOLLOW THE GAS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT WHEN LIGHTING AND RE LIGHTING THE GAS KNOB CANNOT BE TURNED FROM PILOT TO OFF UNLESS 1 STOP READ THE ABOVE SAFETY INFORMATION ON THIS LABEL 2 SET THE THERMOSTAT TO LOWEST SETTING 3 TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE 4 OPEN THE LOWER ACCESS DOOR TURN THE GAS KNOB CLOCKWISE TO N OFF 5 WAIT FIVE 5 MINUTES TO CLEAR OUT ANY GAS IF YOU SMELL GAS INCLUDING NEAR THE FLOOR STOP FOLLOW B IN THE ABOVE SAFETY INFORMATION ON THIS LABEL IF YOU DON T SMELL GAS GO TO THE NEXT STEP FIND PILOT LOCATED IN FRONT OF BACK LOG TURN GAS KNOB COUNTER CLOCKWISE 42 TO PILOT
18. N AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 54 AIR FOR COMBUSTION AND VENTILATION OR THE APPLICABLE LOCAL CODE IF THE AREA IN WHICH THE APPLIANCE MAY BE OPERATED DOES NOT MEET THE REQUIRED VOLUME FOR INDOOR COMBUSTION AIR COMBUSTION AND VENTILATION AIR SHALL BE PROVIDED BY ONE OF THE METHODS DESCRIBED IN THE ANSI Z223 1 54 THE INTERNATIONAL FUEL GAS CODE OR APPLICABLE LOCAL CODES W415 0809 A 05 10 10 Unusually tight construction is defined as construction where A Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a rating of 1 perm 6 x 10 11 kg per pa sec m2 or less with openings gasketed or sealed and B Weather stripping has been added on openable windows and doors and C Caulking or sealants are applied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings An unvented room appliance is recommended for use as a secondary heat source rather than as a primary source Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1 000 BTU hr of gas input During the cold weather season indoor humidity levels tend to be low Consequently this water vapour can enhance the living space However if a
19. T AND SHOULD BE TUCKED UNDER THE ENTIRE ASSEMBLY W415 0809 A 05 10 10 8 3 0 INSTALLATION 3 1 INSTALLING IN AN UNVENTED APPLICATION BARRIERS SUCH AS THE BOTTOM OF A GLASS DOOR FRAME PLACED IN FRONT OF A GAS LOG SET CAN CHANGE THE AIR FLOW CHARACTERISTICS OF THE APPLIANCE WHICH IN TURN CAN CAUSE THE APPLIANCE TO CARBON OR OVERHEAT AND MALFUNCTION During manufacturing fabricating and shipping various components of this appliance are treated with certain oils films or bonding agents These materials may produce smoke and smells as they are burned off during the initial operation of the appliance possibly causing headaches or eye or lung irritation This is a normal and temporary occurrence Simply open a window to ventilate the room during the burn off period 3 1 1 COMBUSTION AND VENTILATION AIR PROVISIONS This appliance shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air The National Fuel Gas Code ANSI 2223 1 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 m3 per kw of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1 000 Btu per hour 4 8 m3 per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly w
20. These log sets can be installed in vented or unvented applications See installation details for the particular application that applies INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE EPA DOI INSTALLATION AND QUALITY FIREPLACES OPERATING INSTRUCTIONS Award Winning Products CERTIFIED UNDER ANSI 221 11 2 2008 GAS FIRED ROOM HEATER VOLUME II UNVENTED ROOM HEATERS ANSI Z21 60b 2004 CSA 2 26b 2004 DECORATIVE GAS APPLIANCES FOR INSTALLATION IN SOLID FUEL BURNING APPLIANCES GVFL18N GVFL24N GVFLSON NATURAL GAS GVFL18P GVFL24P GVFL30P PROPANE CERTIFIED FOR THE UNITED STATES USING ANSI METHODS SAFETY INFORMATION If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier This is an unvented gas fired heater that uses air oxygen fr
21. and may not be extended whatsoever by any of our representatives Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Lifetime Limited Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s will not be responsible for installation labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in the President s Lifetime Limited Warranty
22. depress smoothly TEST SOLUTION Ensure adequate supply pressure Replace pilot assembly Clean thermopile connection to the valve Reconnect Replace thermopile valve Shorten wire to connect length or wire gauge Replace Open window or door Use one of the methods described in ANSI Z223 1 Section 5 3 or the applicable local code Have room checked for adequate air exchange See COMBUSTION AND VENTILATION AIR PROVISIONS section to ensure adequate air supply Fill the tank Service or replace Oxygen Depletion Sensor System Correct piping and or regulator to provide correct pressure Ensure adequate supply pressure Purge the gas line Fill the tank Service or replace Oxygen Depletion Sensor System Loosen and tighten thermocouple Clean thermocouple and valve connection Replace Oxygen Depletion Sensor System Test and replace valve Replace 42 4 A W415 0809 A 05 10 10 20 SYMPTOM Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Pilot will not light THERMOCOUPLE PROBLEM Thermostat or switch is defective Wall switch wiring is defective Main burner orifice is plugged Faulty valve Out of propane gas No spark at pilot burner THERMOPILE ELECTRODE BURNER Pilot goes out while standing Main burner is in OFF position Main burner will not light or is slow to light noisy pilot
23. f the world recognized ISO 9001 2008 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work Once assembled the complete log set is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receive the quality product that you expect from NAPOLEON NAPOLEON GAS LOG SET LIFETIME LIMITED WARRANTY The Phazer logs in your new Napoleon gas log set are warranted against defects for as long as you own the appliance Electrical millivolt components burner and wearable parts such as the gas valve thermal switch switches wiring remote control ignitor gasketing and pilot assembly are covered and Napoleon will orovide replacement parts free of charge during the first year of the lifetime limited warranty CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only Registering your warranty is not necessary Simply provide your proof of purchase along with the model and serial number to make a warranty claim NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim Provided that the purchase was made through an authorized NAPOLEON dealer your heater is subject to the following conditions and limitations This factory warranty is non transferable
24. his appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water e Do not allow fans to blow directly into the appliance Avoid any drafts that alter burner flame patterns e Do not use a blower insert heat exchanger insert or any other accessory not approved for use with this appliance e Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your home If you notice any signs of carbon or soot immediately turn off your appliance and arrange to have it serviced by a qualified technician before operating it again e Keep the packaging material out of reach of children and dispose of the material in a safe manner As with all plastic bags these are not toys and should be kept away from children and infants e As with any combustion appliance we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide e The gas log appliance must be secured to the appliance floor to ensure that the position is not changed while adjusting the controls Sooting and an improper burn may result from shifting of the gas logs by moving the appliance A gas leak could be caused by moving the appliance e l fyouare installing the appliance
25. into a sunken application you must raise the appliance floor to allow access to the gas log controls Raising the floor ensures adequate air flow and guards against sooting The appliance floor must be raised using noncombustible materials e his appliance is for installation only in a solid fuel burning masonry UL 127 factory built appliance or in a listed ventless firebox enclosure It has been design certified for these installations Exception DO NOT install this appliance in a factory built appliance that includes instructions stating it has not been tested or should not be used with unvented gas logs e his appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases e Aappliance screen must be in place when the appliance is operating and unless other provisions for combustion air are provided the screen shall have an opening for introduction of combustion air e State or local codes may only allow operation of this appliance in a vented configuration Check your state or local codes 3 12 W415 0809 A 05 10 10 2 1 GENERAL INSTRUCTIONS ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE PROVIDE ADEQUATE VENTILATION NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE OBJECTS PLACED IN FRONT OF TH
26. ith the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space 474A The GVFL 18 24 30 are all rated at 40 000 BTUs per hour and therefore requires a minimum unconfined space of 2 000 cubic feet 3 1 2 DETERMINING CONFINED OR UNCONFINED SPACE This appliance shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code ANSI Z223 1 NFPA 54 the International Fuel Gas Code or applicable local codes To determine the volume of the room where the appliance is to be installed multiply the width x the length x the ceiling height of that room measured in feet If any adjoining rooms are connected by grilles or openings such as kitchen pass throughs etc the volume of those rooms may be added to the total Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum BTU hr that the space can support with adequate combustion and ventilation air Add the Btu hr of all fuel burning appliances located within the space such as gas furnace gas water appliance etc Do not include direct vent gas appliances which draw their input and output air from and to the outdoors IF THE AREA IN WHICH THE APPLIANCE MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION PROVIDE ADEQUATE COMBUSTIO
27. knob to the pilot setting on the left side of the appliance closest to the back With the control knob depressed push the piezo igniter continuously until the pilot lights Hold the control knob in for 1 minute and re lease If the pilot goes out repeat steps 2 and 3 Once the pilot stays burning make certain that the on off switch is in the off position Turn the control knob counter clockwise to the on position Turn the on off switch to the on position to ignite the burner This appliance must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psi 3 5 kPa If appliance shuts off do not relight until you provide fresh air If appliance keeps shutting off have it serviced Keep burner and control compartment clean When lit for the first time the appliance will emit a slight odour for a few hours This is a normal temporary con dition caused by the curing of the logs and the burn off of internal paints and lubricants used in the manufac turing process and will not occur again Open a window to ventilate the room during this burn off period MATCH LIGHTING INSTRUCTIONS 5 2 1 5 2 2 5 2 3 5 2 4 Remove any items necessary for easy access to the ODS for example logs screens etc Follow appropriate lighting instructions found previously Instead of pushing and re
28. leasing the piezo button light a match and hold the flame to the end of the pilot and ignite the pilot After control knob has been released and pilot stays lit reinstall any items that were removed for pilot access Call a qualified service technician for repair or replacement of the piezo ignitor After extended periods of non operation such as following a vacation or a warm weather season the appliance may emit a slight odour for a few hours This is caused by dust particles burning off In both cases open a window to sufficiently ventilate the room Purge the gas line with the glass door open Assure that a continuous gas flow is at the burner before closing the door W415 0809 A 05 10 10 15 6 0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE IF APPLICABLE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED If appliance shuts off do not relight until you provide fresh air If appliance keeps shutting off have it serviced Keep burner and control compartment clean When lit for the first time the appliance will emit a slight odour for a few hours This is a normal temporary condition caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again After extended periods of
29. lists log sets the GVFL 18 24 and 30 MINIMUM APPLIANCE SIZE LOG SET HEIGHT WIDTH DEPTH Each gas log set must be installed into a appliance cavity GVFL18 Refer to the table to determine the appropriate minimum 2 appliance size W415 0809 A 05 10 10 RATING PLATE INFORMATION WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAIN TENANCE CAN CAUSE PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE REFER ITO THE OWNER S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE FOR ASSIS ITANCE OR ADDITIONAL INFORMATION CONSULT AQUALIFIED INSTALLER SERVICE AGENCY THE GAS SUPPLIER THIS APPLIANCE IS NOT FIELD CONVERTIBLE FOR USE WITH OTHER GASES WARNING THIS APPLIANCE IS FOR INSTALLATION ONLY IN A SOLID FUEL BURNING MASONRY OR UL 127 FACTORY BUILT FIREPLACE OR IN A LISTED VENTLESS FIREBOX ENCLOSURE IT HAS BEEN DESIGN CERTIFIED FOR THESE INSTALLATIONS EXCEPTION DO NOT INSTALL THIS APPLIANCE IN A FACTORY BUILT FIREPLACE THAT INCLUDES INSTRUCTIONS STATING IT HAS NOT BEEN TESTED OR SHOULD NOT BE USED WITH UNVENTED GAS LOGS NATURAL GAS MODELS GVFL18N GVFL24N 40 000BTU h 40 000BTU h 40 000BTU h 24 000BTU h 24 000BTU h 24 000BTU h 31 31 31 0 2000FT 0 1370m 3 5 WATER COLUMN 4 5 WATER COLUMN 7 0 WATER COLUMN 820637 8411824 WHEN INSTALLING INTO A SOLID FUEL BURNING FIREPLACE THE FIREPLACE CHIMNEY MUST HAVE A PERMANENT VENT OPENING TO ATMOSPHERE OF NOT LESS THAN 33 8
30. ly approved with this appliance may result in property damage or personal injury Do not place glowing embers charcoal embers vermiculite or charcoal lumps on this burner Phazer logs exclusive to Napoleon Appliances provide a unique and realistic glowing effect that is different in every installation These logs are fuel specific Do not interchange Refer to the replacement parts list Failure to follow these log placement instructions may cause sooting 4 2 4 Place the fibre burner 4 2 2 Place the rear log 1 onto 4 2 3 Position the holes on the cover onto the two locat the locating studs on the bottom of log 2 onto the ing studs screwed into the rear log support fibre embosses shown pan burner 4 2 4 Position the slotted cav 4 2 5 Position the bottom cavity 4 2 6 Position the pins on the ities on the bottom of of log 4 onto the bridge bottom of log 5 into the log 3 onto the slotted top right corner of fibre holes on the left end of projections shown The burner cover as shown log 1 and the left end of charred face should be with the charred face log 2 facing in inward Log colours may vary During the initial use of the appliance the co lours will become more uniform as colour pigments burn in during the heat activated curing process
31. ng piping 12 diameter or greater to allow the full volume of gas to the appliance The routing of the gas line has to be done to local and or national codes Sediment 3 3 3 When rigid pipe is used an ANSI approved manual shut Trap off and a union must be installed upstream within the appliance cavity 3 3 4 To ensure the appliance operates reliably install a sediment trap upstream of the appliance within the structures of the piping system 3 3 5 When using propane a regulator must be used between the tank and the outside wall of the house to ensure the line pressure does not exceed 14 w c 3 3 6 Check gas connections with a gas detection device to test for leaks in the system Soapy water mixture can also be used to check for leaks 3 3 7 all the gas connections are tested for leaks start the appliance Follow the lighting instructions to ensure the appliance is working properly before finishing FINISHING ANDIRON AND GRATE ASSEMBLY 4 1 1 With the 2 andirons laying face VSE ONLI ACCESSONIES down secure the grate overtop S O TED qi using 2x 14 20 bolts supplied in the ii SPECIFIC LOG SET manual baggie S 4 1 2 Install the grate andiron assembly to the burner base using 4x 34 self tapping screws supplied in the manual baggie W415 0809 A 05 10 10 12 4 2 LOG PLACEMENT Failure to position these logs in accordance with these diagrams or failure to use parts specifical
32. non operation such as following a vacation or a warm weather season the appliance may emit a slight odour for a few hours This is caused by dust particles burning off In both cases open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING e This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly e Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor e Use only your hand to push in and turn the gas control knob Never use tools If the knob will not push in and turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance OXYGEN DEPLETION SENSOR Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department GAS KNOB LIGHTING INSTRUCTIONS When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob
33. om the room in which it is Quality System Certified To 9001 2008 Intertek installed Provisions for adequate combustion and ventilation air must be provided Wolf Steel Ltd 24 Napoleon Rd Barrie ON LAM 4Y8 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 www napoleonfireplaces com ask napoleonproducts com 10 00 BA W415 0809 A 05 10 10 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION 2 1 GENERAL INSTRUCTIONS 22 GENERAL INFORMATION 23 MINIMUM APPLIANCE SIZE 2 4 RATING PLATE INFORMATION INSTALLATION 3 1 INSTALLING IN AN UNVENTED APPLICATION 9 11 COMBUSTION AND VENTILATION AIR PROVISIONS 3 1 2 DETERMINING CONFINED OR UNCONFINED SPACE 3 2 INSTALLING IN A VENTED APPLICATION 3 24 DAMPER STOP INSTALLATION 3 3 GAS PIPING FINISHING 4 1 ANDIRON AND GRATE ASSEMBLY 4 2 LOG PLACEMENT 4 3 LOGO PLACEMENT 4 4 MEDIA OPERATING INSTRUCTIONS 54 LIGHTING INSTRUCTIONS 5 2 MATCH LIGHTING INSTRUCTIONS OPERATION ADJUSTMENTS 7 1 AIR SHUTTER 7 2 FLAME CHARACTERISTICS MAINTENANCE 8 1 OXYGEN DEPLETION SENSOR ODS CLEANING REPLACEMENTS TROUBLE SHOOTING WARRANTY SERVICE HISTORY NOTE Changes other than editorial are denoted by a vertical line in the margin W415 0809 A 05 10 10 O 10 W 1 0 INSTALLATION OVERVIEW Logs see LOG PL
34. rea For example in Massachusetts State e The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a direct vent sealed combustion product e Unvented room appliance shall be installed in accordance with 527 CMR 30 00 and 248 CMR 3 00 through 7 00 e Sellers of unvented propane or natural gas fired space room appliances shall provide to each purchaser a copy of 527 CMR 30 00 upon the sale of the appliance from http www napoleonfireplaces com Webshare installation manuals mass requirements pdf e A carbon monoxide detector is required in all rooms containing gas fired appliances This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes W415 0809 A 05 10 10 6 2 2 2 3 GENERAL INFORMATION CARBON MONOXIDE POISONING MAY LEAD TO DEATH EARLY SIGNS OF CARBON MONOXIDE POISONING RESEMBLE THE FLU WITH HEADACHE DIZZINESS AND OR NAUSEA IF YOU HAVE THESE SIGNS THE APPLIANCE MAY NOT BE WORKING PROPERLY GET FRESH AIR AT ONCE HAVE APPLIANCE SERVICED SOME PEOPLE PREGNANT WOMEN PERSONS WITH HEART OR LUNG DISEASE ANEMIA THOSE UNDER THE INFLUENCE OF ALCOHOL THOSE AT HIGH ALTITUDES ARE MORE AFFECTED BY CARBON MONOXIDE THAN OTHERS THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM
35. rs may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to an appliance install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces e Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies e Ensure you have incorporated adequate safety measures to protect infants toddlers from touching hot surfaces e Clothing or other flammable material should not be placed on or near the appliance e Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor e safety screen or guard removed for servicing must be replaced prior to operating the appliance e tis imperative that the control compartments burners and circulating blower and its passageway in the appliance are kept clean The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Furniture or other objects must be kept a minimum 4 feet away from the front of the appliance Donotuse t
36. would be Maximum BTU h 800x1000 16 000 BTU h 90 19 3 This would be considered a confined space since it can not support the 40 000 BTU h input of the appliance and it would be necessary to provide adequate combustion and ventilation air to Room 1 W415 0809 A 05 10 10 10 3 2 INSTALLING VENTED APPLICATION The appliance and gas logs function as a system If the appliance is not drafting properly and spilling into the room check with a match or a smoke stick reposition the damper clamp until a positive draft is obtained by opening the damper If negative pressure in home prevents having a positive draft consult an air quality spe cialist 3 2 1 DAMPER STOP INSTALLATION BEFORE INSTALLING IN A SOLID FUEL BURNING FIREPLACE THE CHIMNEY AND FIREBOX MUST BE CLEANED OF SOOT CREOSOTE ASHES AND LOOSE PAINT BY A QUALIFIED CHIMNEY CLEANER The damper must be permanently locked in position to prevent full closure and to provide a minimum flue opening Various methods DAMPER STOP for locking the damper may be used but may be restricted from region to region and it is DAMPER important to know the specifics that apply to your area For your convenience a damper stop is provided with the appliance and may be used 99 where not prohibited by state or local codes MINIMUM DAMPER OPENING
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