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Napoleon Fireplaces BGD42P User's Manual

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1. 24 MINIMUM REGARDLESS OF HORIZONTAL VENT LENGTH FIGURE 4 BELOW GRADE INSTALLATION MAXIMUM 10FT VENT LENGTH USE GD201 PERISCOPE KIT W415 0381 02 09 06 VENTING APPLICATION FLOW CHART W415 0381 02 09 06 HORIZONTAL TERMINATION vertical rise is equal to or greater than the horizontal run horizontal run verti cal rise to maximum of 40 feet vertical rise is less than horizontal run horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the vertical rise equal to or greater than the horizontal run VERTICAL TERMINATION vertical rise is less than zontal run vertical rise is equal to or greater than the horizontal run horizontal run verti cal rise to maximum of 40 feet horizontal run verti cal rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run DEFINITIONS for the following symbols used in the venting calcula tions and examples are greater than equal to or greater than less than equal to or less than H total of both horizontal vent lengths and off sets H in feet H combined horizontal vent lengths in feet H offset factor 03 total degrees of offset 1352 feet combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES feet inches 1 0 03 0 5 157 0 45 6 0 30 0 9 11 0 4
2. USE WITH GD65 ONLY VARIABLE SPEED SWITCH WALL MOUNTING PLATE VARIABLE SPEED SWITCH HOT AIR DISTRIBUTION KIT THERMOSTAT 110V ron use GA 566 ONLY EXTENSION KIT 5 HOT AIR EXHAUST KIT CONVERSION NG LP CONVERSION LP NG W415 0381 02 09 06 26 W415 0381 02 09 06 e gt LIS gt sat 1 u 27 BEFORE ATTEMPTING TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Main burner goes Pilot flame is not large turn up pilot flame out pilot stays on enough or not engulfing the replace pilot assembly thermopile Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve shorten wire to correct length or wire gauge Remote wall switch wire is too long too much resist ance in the system Faulty thermostat or switch replace Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 5 flexible vent has become re attach to fireplace disconnected from fireplace Pilot goes outwhen System is not correctly purge the gas line with the glass d
3. 40 feet Example 3 im V 10 V V 5 10 15ft 3ft H 25ft 3 2 5 5 5 03 one 45 elbow three 90 elbows 1357 03 45 90 90 90 135 5 4 H 5 5 5 4 10 9 ft H 10 9 15 25 91 1 lt V 10 9 lt 15 Formula2 V lt 40 feet 25 9 40 Since both formulas are met this vent configuration is ac ceptable W415 0381 E 02 09 06 12 VERTICAL TERMINATION when gt Simple venting configurations FIGURE 11 See graph to determine the required vertical rise V for the required horizontal run REQUIRED VERTICAL RISE FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 Formula 2 H lt 40 feet Example 4 45 N SN 90 FIGURE 12 W415 0381 E 02 09 06 V 1ft V 1 5ft Vi V 1 1 5 251 61 H H 6 2 8ft H 45 elbow three 90 elbow 135 03 45 90 90 90 135 5 4 ft 8 5 4 13 4 ft 13 4 2 5 15 9 ft Formula 1 lt 3x25 7 ft 13 4 gt 7 5 Since th
4. For optimum performance it is recommended that all horizontal runs have a 7 inch rise per foot when using Napoleon flexible vent components A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two sin gle family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 174 air gap all around between the inner liner and outer liner is required for safe operation Use a firestop when pen etrating interior walls floor or ceiling Minimum clearance to combustible con struction from fireplace and vent sur faces sides back bottom and top of the unit inch 22 inches 1 inch 1 inch recessed depth top sides and bottom of the vent pipe vent heat shield Horizontal runs may have a inch rise per foot in all cases using SIMPSON DURA VENT NAPOLEON RIGID OR FLEXIBLE venting components when vent ing as illustrated in Figures 3 and 4 Only a clearance to combustibles of 1 all around the vent pipe is required W415 0381 02 09 06 AIR TERMINAL INSTALLATIONS E IINA X TENIS SRI b en wn SN g CD I n 7 4 INSTALLATIONS CANADIAN U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12
5. ME FIGURE 49 W415 0381 E 02 09 06 After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room Purge the gas line with the glass door removed As sure that a continuous gas flow 5 at the burner before re installing the door A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for 23 OPERATION MAINTENANCE OPERATING INSTRUCTIONS than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or at tempted repair may result in a fire or explosion FOR YOUR SAFETY READ BEFORE LIGHTING Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire de partment WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool
6. NOTE changes other than editorial are denoted by a vertical line in the margin W415 0381 02 09 06 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are war ranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal break age only gold plated parts against tarnishing porcelainized enamelled components and alumi num extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of char
7. When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water e Turn off all gas to the fireplace Open windows Do not try to light any appliance WHAT TO DO IF YOU SMELL GAS slightly 4 Wait five 5 minutes to clear out any gas If 8 amp N6lBgas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise A to pilot 6 Depress LIGHTING INSTRUCTIONS pilot with the push button ignitor Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise A to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace 1 Turn off all electric power to the fireplace if service is to be performed 2 Push in gas control knob slightly and turn clock wise N to off Do not force Turn off the gas and electrical power before servicing the fireplace CAUTION Label all w
8. S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEELLTD W415 0381 E 02 09 06 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV ICED BY A QUALIFIED INSTALLER to conform with local codes In absence of local codes install the BGD42 to the current Na tional Fuel Gas Code ANSI 2223 1 or the current CAN CGA B149 Installation Codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Mas sachusetts Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the Fire Safety Criteria for Manufac tured Home Installations Sites and Communities Standard ANSI 501A in the United States
9. SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result Use only accessories designed for and listed with your specific fireplace Provide adequate ventilation air Provide adequate ac cessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fire place For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent con nection to the fireplace after the fireplace is installed In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclo sure be finished i e drywall sheetrock as would any other outside wall of the home This will ensure that clearance to combustibles is maintained within the cav ity Vent lengths that pass through unheated spaces at tics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to mini mize condensation Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of
10. The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 8 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extend ing the full width and depth If the optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 28 500 BTU hr for natural gas and 24 000 BTU hr for propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high alti tude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 19 500 BTU hr at an effi cienc
11. The roof support is optional In this case the venting is to be adequately supported using ther an alternate method suitable to the authority having jurisdiction or the optional roof support 3 Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal Slip a 5 diameter coupler a minimum of 2 over the sleeve ang secure gt using 3 screws 4 Apply high temperature seal ant to the outer edge of the of the outside sleeve of the air terminal Slip a 8 diameter coupler over the AIR TERMINAL sleeve and secure as before FIG URE 25 Trim the 8 coupler even with the 5 coupler end 5 Thread the air terminal pipe 5 COUPLER assembly down through the roof support and attach ensuring that 8 COUPLER minimum 16 of air terminal will penetrate the roof when fas tened FIGURE 23 the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic FIGURE 29 The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make w
12. between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of FIGURE 17 caulking not sup plied to the frame work or to the Wolf st Steel vent pipe shield plate or yerum in the case of a finished ceiling and secure over the opening in the ceil ing FIGURE 18 Afirestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fire place Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer CAULKINC W415 0381 E 02 09 06 14 USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked me Vise ASE ROW Wem a Wolf Steel Approved Venting as identified by the stamp only on the 7 outer liner HORIZONTAL AIR TERMINAL INSTALLATION A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS INSTALLED ON COMBUSTIBLE EXTERIO
13. log 1 behind the pilot Sg the back wall of the firebox a 2 amp 3 into position lining urner with the holes on the into pieces and place along LOWER LOUVRES UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assem bly back Lift the clip Remove the backing of the logo supplied and place on the glass Yo viewing door as indicated FIGURE 39 PORCELAIN REFLECTIVE PANELS 1 Remove the upper louvres and open the glass door Remove the logs 2 Remove the two securing screws located on either fire box side 1 Place the left panel against the left side of the firebox ensuring that it butts up to the rear panel Secure in place using 2 of the screws previously removed Re peat for the right side SIDE PANEL SCREWS 4 Replace the logs glass door and louvres SIDE PANEL SCREWS W415 0381 E 02 09 06 20 GRATE INSTALLATION The grate for this fireplace has been removed for shipping purposes The grate must be installed before the logs are installed Remove the packaging from the grate and install onto the two pins as illustrated LOG PLACEMENT the fro
14. should not be placed on or near the fireplace e Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace e It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids e Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Donotuse this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Use only with a glass door certified with the fireplace Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd
15. the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U
16. the unit ELECTRICAL INLET LEFT SIDE FIGURE 1 40 1 2 20 22 VENTING VENTING LENGTHS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for ther system are set out in this manual and must be ad hered to For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components All outer pipe joints of these venting systems must be sealed using Red RTV Hight Temperature Sealant Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined A starter adaptor must be used and may be purchased from the corresponding supplier Supplier 4 amp 7 ZC 5 amp 8 ZC GAS STOVE Dura Vent W175 0053 W175 0170 GDS924N Amerivent 405 2 5DSC N 4DSCB N1 Direct Temp 4DT AAN 5DT AA 4DT AAN For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high tempera ture sealant Mill Pac When using Wol
17. 0 SCREWS e rK A ig fae TERMINAL FIGURE 25 EXTENSION sition Measure the vent length required between terminal and ve fireplace taking into account X the additional length needed for the finished wall surface and any 1 overlaps between venting components 2 Apply high temperature sealant Mill Pac to the outer edge of the 5 inner collar of the fireplace Attach the first vent compo nent and secure using 3 self tapping screws Repeat using 8 piping 1 Move the fireplace into po 15 7 If more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and hori zontal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 FIREPLACE VENT CONNECTION 1 Install the 5 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature seal ant Mill Pac 2 Install the 8 inch diameter aluminium flexible liner to the fireplace Attach and seal the joints FIGURE 24 ANS 3 The heat shield must be installed only when terminat ing horizontally with verti _ J 7 cal rise Remove the two Ld SHIELD screws nearest the vent col d lars on the top of the fireplace Align the vent shield sup plied and secure 4 Holding the air terminal with ho
18. 5 1 35 16 0 90 2 7 32 0 the first 452 and 90 offset has a zero value and is shown in the formula as 45 and 90 respectively 135 when combined HORIZONTAL TERMINATION when lt Simple venting configuration only one 45 and 90 elbow FIGURE 5 a EE Eur CEE REQUIRED VERTICAL RISE IN FEET V 20 SERES CALCULATED HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for and For vent configurations requiring more than one 45 and 90 elbow the following formulas apply Formula 1 Formula 2 H V 40 feet Example 1 V 8ft V V 8tt 251 21 H H 2 5 2 4 5ft H 45 elbow two 90 elbows 135 0 3 225 135 2 71 Hk 4 5 2 7 7 21 H V 7 2 8 15 21 Formula1 7 2 lt 8 2 V lt 40 feet 15 2 lt 40 Since both formulas met this vent configuration is ceptable W415 0381 02 09 06 10 HORIZONTAL TERMINATION when H gt Simple venting configuration only one 45 and 90 elbow See graph to determine the re quired vertical rise for the re quired horizontal run Tan BET REQUIRED 195 POCO Ai VERTICAL 120 BRREBEERE 1 RISE IN HH INCHES 5 E E m i
19. ER THERMOPILE replace the electrode if the ceramic insulator is cracked or broken E ES THERMOCOURLE gt replace the push button ignitor Out of propane gas fill the tank Iw Spark is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode TT location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor W415 0381 E 02 09 06 28 SYMPTOM Pilot goes while standing Main burner is in OFF position Flames are con sistently too large too small Carboning occurs TEST SOLUTION turn on all gas appliances and see if pilot flame flutters dimin ishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping PROBLEM Gas piping is undersized Unit is over fired or under check pressure readings fired Inlet pressure can be checked by turning screw A counter clock wise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is opera
20. Firg oe a EE 17 10 HEE HHH jo 0 5 40 15 20 HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT The shaded area within the lines represents acceptable values for and For vent configurations requiring more than one 45 and 90 elbow the following formulas apply Formula 1 H lt 4 2 V Formula 2 V lt 24 75 feet W415 0381 E 02 09 06 Example 2 V 41 151 484 151 5 51 21 1ft 1ft 151 H H H H 2 14 1 1 5 55fft 45 elbow three 90 elbow 135 03 315 135 5 4ft H H 5 54 5 4 10 9 ft 10 9 5 5 16 41 Formula 1 lt 4 2 4 2 4 2 x 5 5 23 1 ft 10 9 lt 16 8 Formula 2 lt 24 75 feet 16 4 24 75 Since both formulas are met this vent configuration is ac ceptable 11 VERTICAL TERMINATION when lt Simple venting configurations FIGURE 9 See graph to determine the required vertical rise V for the required horizontal run H EET i REQUIRED VERTICAL RISE IN FEET V FESR nT A peque page ee Fi EE 1 amp HHHH HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for and For vent configurations requiring more than one 45 and one 90 elbow the following formulas apply Formula 1 Formula 2 H V
21. G DESCRIPTION 10 302 TUBE HIGH TEMP SEALANT 5 COUPLER 8 COUPLER LOUVRE KIT UPPER amp LOWER BLACK LOUVRE KIT uPPER amp LOWER POLISHED BRASS LOUVRE KIT UPPER amp LOWER BRUSHED STAINLESS LOUVRE KIT UPPER amp LOWER BLACK When ordering replacement parts always give the following information A FINISH amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE PART NUMBER DESCRIPTION OF PART ROOF TERMINAL KITS 41 L42PB L42SS GDOI42BG GDOI42K GDOI42G GDOI42SS W690 0001 W660 0010B W660 0011B W660 0013 GD825N GD825P LOUVRE KIT UPPER amp LOWER POLISHED BRASS LOUVRE KIT UPPER amp LOWER BRUSHED STAINLESS STEEL ORNAMENTAL INSET BRUSHED GOLD ORNAMENTAL INSET BLACK ORNAMENTAL INSET ORNAMENTAL INSET STAINLESS STEEL MILLIVOLT THERMOSTAT REMOTE CONTROL ADVANTAGE REMOTE CONTROL ADVANTAGE PLUS MODULATING THERMOSTATIC HAND HELD REMOTE MODULATING VALVE REGULATOR W660 0018 MODULATING VALVE REGULATOR ron W660 0013 P W500 0163 GD501 W585 0096 W010 0810 W175 0170 W170 0086 W585 0092 GZ550 1KT GD65 GD36 W500 0033 KB35 GA 566 W690 0005 GA 70 GA 72 W175 0211 W175 0212 FIRESTOP SPACER RIGID VENTING HEAT GUARD SOFFIT HEAT SHIELD WALL SUPPORT ASSEMBLY DURA VENT ZERO CLEARANCE ADAPTOR VENT PIPE COLLAR VENT PIPE SHIELD BLOWER KIT FAN KIT THERMOSTATIC SENSOR CONTROL
22. INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 32 INCHES 32 INCHES a horizontal distance of 2 feet from the centerline of the terminal 32 INCHES 32 INCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall mo D Clearance to an inside non combustible corner wall or protruding kkk kkk 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 5 2 INCHES bustible obstructions vent chase Clearance to each side of the centerline extended above the meter d B FEET PEEL regulator assembly to a maximum vertical distance of 15ft 3 FEET Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET 3 FEETT Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on de 7 FEETt 7 FEET public property unless fitted with a heat shield kit GD 301 16 INCHES 16 INCHES Clearance above the roof J K L 32 INCHEStt 32 INCHES Clearance under a veranda porch deck or balcony N 2 FEET1 Clear
23. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS NAPOLEON FIREPLACES amp GRILLS DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE HEATER NATURAL GAS MODEL BGD42N PROPANE GAS MODEL BGD42P CERTIFIED FOR CANADAAND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Immediately call your gas supplier from Do not touch any electrical switch a neighbour s phone Follow the gas e Do not use any phone in your build supplier s instructions ing f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey WEM C i 7m US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0381 02 09 06 2 TABLE of CONTENTS PG 2 4 stic
24. R SURFACES 1 Cut or frame a hole in an exterior wall with a minimum round or square opening of 1012 inches Secure the firestop spacer over the opening to the interior wall 2 Stretch the 5 diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface Slip the liner a mini mum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy bead of the high temperature sealant 3 Using the 8 diameter flexible aluminum liner slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal as before E C ULKING 2 42 PIPE HI TEMP _ SEALANT 427 SCREWS The air terminal mounting plate may be recessed into the exterior wall or siding by 172 the depth of the return flange wm Mm NG SI WASHERS 5 COUPLER 8 COUPLER XE ERI S FLEX PIP 4 Insert the liners through the firestop maintaining the required clearance to combustibles Holding the air termi nal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied W415 0381 E 02 09 06 For safe and proper operation of the fireplace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joints may be sealed using either Red RT
25. V high temp silicone seal ant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed us ing Mill Pac not supplied 5 Apply a heavy bead of the high temperature sealant Mill Pac to the inside of the 5 liner approximately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 6 Using the 8 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screws 7 If more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain the minimum 1 clearance to combustibles 8 The heat shield must be installed only when ter minating horizontally with no vertical rise Remove the two screws nearest HEAT the vent collars on the top A SHIELD of the fireplace Align the vent shield Supplied and secure VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having ROOF SUPPORT ww jurisdiction or the optional roof support 2 Stretch the inner aluminum flex liner to the requir
26. allation may be vented hori zontally or vertically In the United States it may only be We in gt Ll A Ir VALVI OFF i TTNG FIGURE 31 screws inserted through the ure It is recommended that the all installations lot and the fuel supply at the mobile home 2 home and prior to lighting the logs are positioned correctly e possibility of exposed insulation in contact with the fireplace body the walls of the fireplace enclo ywall sheetrock as you would fin ish any other outside wall of a home This will ensure that MOBILE HOME INSTALLATION clearance to combustibles is maintained within the cavity It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes FIGURES 31 33 It is not necessary to install a hearth extension with this fireplace system When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face Combustible materials may be installed flush with the
27. ance from an adjacent wall including neighbouring buildings 2 FEET1 ai Recommended to prevent condensation on windows and thermal breakage me Using a Napoleon soffit heat shield W585 0096 or equivalent the distance may be reduced to a minimum of 18 It is recommended to maximize the distance to vinyl clad soffits The periscope GD 401 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes T Three feet above if within 10 feet horizontally I A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings TT Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0381 E 02 09 06 When terminating vertically the restrictor plate W500 0205 must be installed Refer to Restricting Vertical Vents FIGURES a c PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 inches above grade The maximum allow able vent length depends on the fireplace as illustrated TYPICAL VENT INSTALLATIONS o
28. bles See Figure 16 FIGURE 14 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 8 vent pipe liner See note above Do not fill this cavity with any type of material Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fire place Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe liner is installed in its final position apply sealant between the pipe liner and the firestop spacer d AVENT 5 QE DH FIGURE 15 VERTICAL INSTALLATION 1 l mE FIGURE 16 This application occurs when venting through a roof Installation kits for various roof pitches are available from your Napo leon dealer See Accesso 10 3 19 Laeti eet FIRESTOP UNDERSIDE OF JOIST kit required 1 Determine the air terminal location cut and frame 10 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe liner and any combustible material Try to center the ex haust pipe location midway
29. can be ordered through your Napoleon dealer or distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON 17 W135 0203 RIGHT CROSSOVER LOG 6 18 W135 0199 SMALL LEFT LOG 2 19 135 0200 SMALL RIGHT LOG 3 20 WO010 0770 BLACK DOOR c w GLASS 21 W455 0026 38 NATURAL GAS ORIFICE 21 W455 0003 54 PROPANE GAS ORIFICE 22 W361 0014 VERMICULITE 23 W500 0028 FIRESTOP SPACER FLEX VENTING 24 W500 0205 RESTRICTOR PLATE 25 W585 0138 VENT HEAT SHIELD 26 W185 0020 GRATE GD420 5 FT PART NO DESCRIPTION 2 WO10 0772 5 FLEXIBLE ALUMINIUM LINER 5 rr c w SPACERS 2 730 0012 8 FLEXIBLE ALUMINIUM LINER 5 GD430 10 FT PART NO DESCRIPTION 28 W730 0013 8 FLEXIBLE ALUMINIUM LINER 10 28 WO10 0773 5 FLEXIBLE ALUMINIUM LINER 10 c w spacers 29 10 0810 WALL SUPPORT ASSEMBLY 30 PERISCOPE GD401 31 WALL TERMINAL KIT 0422 32 142 TO 7 12 PITCH GD410 32 8 12 TO 1242 PITCH GD411 32 FLAT ROOF GD412 FLEXIBLE VENT KITS TERMINAL KITS 40 REPLACEMENT PARTS THE CLAIM DEALER PART NO DESCRIPTION W010 0774 W120 0015 W170 0086 W010 0453 W263 0065 W263 0066 W263 0067 PART NO W573 0007 W175 0166 W175 0002 GDL42K GDL42PB GDL42SS STEEL 41 L42K AIR TERMINAL VERTICAL CAP STORM COLLAR ROOF SUPPORT ROOF FLASHIN
30. eather tight by sealing with caulking Where possible cover the sides and top edges of the flash ing with roofing material FIGURE 23 7 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections sealing and securing as above Attach a 5 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 8 telescopic pipe 9 Run a bead of high temperature sealant Mill Pac around the outside of the 5 collar on the fireplace Pull the adjustable pipe a minimum of 2 onto the collar Secure with 3 screws Repeat with the 8 telescopic pipe 10 the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe W415 0381 02 09 06 RESTRICTING VERTICAL VENTS Vertical terminations may display a very active flame As this appearance is not desirable the vent exit must be restricted using restrictor plate W500 0205 This reduces the velocity of the exhaust gases slowing down the flame patter
31. ed length Slip the liner a minimum of 2 over the inner sleeve of the air terminal connector and secure with 3 8 screws Seal go com FIGURE 20 INNER SLEEVE using a heavy bead of the high temperature sealant ig 3 Repeat using the outer aluminum flex TERMINAL liner CONNECTOR 4 Thread the air terminal connector liner assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal connector to the roof support ensuring that the top of the air terminal DONOTCLAMP 75 16 above the highest point that it ince penetrates the roof a INNER FLEX LINER OUTER FLEX LINER 5 Remove nails from the shingles above and to sides of the chimney Place the flashing over the air terminal connector leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material t lL 6 Aligning the seams of the 3 us terminal and air terminal connec
32. eved and insulated The three slots on the blower mounting 21 CHARCOAL EMBERS CHARCOAL LUMPS bracket allow ease of firebox base adjustment when Slide the vibration reducing pad A into the clip C and up attaching the blower VERMICULITE For a quiet running blower do not allow the assembly to sit on the OPTIONAL BLOWER INSTALLATION wa le against the threaded stud B gt at the other end The blower must be able to be po sitioned entirely onto The wire harness provic L RECEPTACLE M the pad harness When installe Tilt the blower onto its wire is contained prev side Slide it past the tact with moving or hot controls and into the VARIABLE clip Secure to the Because the blower is EE threaded stud using turned on it will automa the lock washer and 70 minutes after lighting the run wing nut provided for approximately 30 45 minutes after the fire Ensure that the blower does not touch the fireplace base place has been turned off Us or the firebox the output of heat Attach the connectors from the black and white Drywall dust will penetrate ings causing irreparable d taken to prevent drywall contact with the blower or damage resulting from this ered by the warranty 4 KNOB wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bot me tom left of the unit using a
33. f Steel venting components use only ap proved Wolf Steel rigid flexible components with the fol lowing termination kits WALL TERMINAL KIT GD422 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD410 8 12 TO 12 12 ROOF TERMINAL KIT GD411 FLAT ROOF TERMI NAL KIT GD412 or PERISCOPE GD401 for wall pen etration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430 These vent kits allow for either horizontal or vertical venting of the fireplace FIGURES 3 4 5 The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum number of 5 vent connections is two horizontally or three vertically exclud ing the fireplace and the air terminal connections when using aluminum flexible venting For optimum flame appearance and fireplace perform ance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow 15 at the burner before re installing the door Under extreme vent configurations allowseveralminutes 5 15 for the flame to stabilize after ignition Eight 8 inches is the minimum bend radius allowed for the 8 diameter flexible liner
34. front of the fireplace but must not cover or protrude past any of the black face areas of the fireplace Non combustible ma terial brick stone or ceramic tile may protrude in these areas FIGURE 32 gt 17 INSTALL THE UPPER LOUVRES Insert the upper louvres into the slots on both brackets TO INSTALL THE LOWER LOUVRE ASSEMBLY At tach each hinge to the fire box with 2 screws Position the hinge screen into place and with the con trol door open secure to the firebox using three screws FIGURE 33 41 FIGURES 34 OUTSIDE CHASE 22 1 INSIDE 22 112 CHASE W415 0381 E 02 09 06 18 NAILING TAB INSTALLATION FIGURES 35a c 1 Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts NAILING If there are no existing holes follow these instructions Position the nailing tab so that the front face is offset with the front edge of the corner post approx 12 Centre the nailing tab vertically on the corner post Figure 35 a Drill through the centre of the top and bottom slots in the nailing tab Secure using the two sheet metal screws sup plied This allows the nailing tab to slide back and forth for desired framing Figure 35b 2 To determine the final location of the nailing tab you must first determine the thick
35. ge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting compo
36. her and nut provided RMOSTATIC SENSOR OPTIONAL VARIABLE SPEEDY PIEZO IGNI TOR RACK Plug the harness cord into the receptacle This optional kit is meant to be used only in conjunction with the GD65 Fan kit shown above which may be or dered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on becomes thermally activated and will automatically run approximately 15 30 minutes after the fireplace has beeHI URtH for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Unplug the power cord from the re ceptacle Connect all wires as shown Attach and secure the sensor assembly bracket to the se curing stud located next to the receptacle junction box at the bottom left of the unit using the lock washer and wing nut Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle GD36 THERMOSTATIC SENSOR CONTROL When installed ensure that any excess wire is contained preventing it from making contact with moving or hot ob jects When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again THERMO Discs SENSOR ASSEMBLY ae Wr JUNCTION BOX
37. hes PG 21 OPTIONAL BLOWER INSTALLATION 22 OPTIONAL FAN INSTALLATION General Information GD36 THERMOSTATIC SENSOR CON Care of Glass amp Plated Parts TROL 5 12 VENTING 23 OPERATION MAINTENANCE Venting Lengths Operating Instructions Air Terminal Locations Maintenance Typical Vent Installations opecial Vent Installations 24 ADJUSTMENTS Pilot Burner Adjustment Venturi Adjustment 13 18 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components 25 26 REPLACEMENTS Fireplace Vent Connection Ordering Replacement Parts Using Rigid Vent Components Replacement Parts Restricting Vertical Vents Vent Kits Gas Installation Terminal Kits Mobile Home Installation Accessories prd 27 28 TROUBLE SHOOTING GUIDE Nailing Tab Installation 19 21 FINISHING Door Louvre amp Panel Removal amp Installation Grate Installation Log Placement Glowing Embers Vermiculite Charcoal Embers Charcoal Lumps PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING e Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Duetohigh temperatures the fireplace should be located out of traffic and away from furniture and draper ies Clothing or other flammable material
38. ires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable va pours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assem TO TURN OFF GAS bly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burn ing properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches to ward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary Adjust
39. is formula is not met this vent configuration is unacceptable Formula2 V lt 40 feet 15 9 lt 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas Example 5 V H 9 FIGURE 13 8ft N lt lt lt V V 1 5 8 9 5ft 1 ft 1 ft 10 75ft 1 1 10 75 12 75 ft 03 three 90 elbows two 45 elbow 135 03 90 90 90 45 45 135 6 75 ft H 12 75 6 75 19 5 ft 19 5 4 5 291 Formula 1 lt 3V 3 9 5 28 5 19 5 lt 28 5 2 V lt 40 feet 29 lt 40 Since both formulas are met this vent configuration is ac ceptable A wn a 13 INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE FOLLOW THE VENTING INSTRUCTIONS EXACTLY NOTE Only a clearance to combustibles of 1 all around the vent pipe 15 required HORIZONTAL INSTALLATION This application occurs when vent ing through an exterior wall Having determined the air terminal location cut and frame a hole in an exterior wall with a minimum opening as DETERMINE required See Note above As an CORRECT alternative to framing a vent pipe shield may be installed ensuring a 1 clearance to combusti
40. lock washer and wing nut Ensure that theg thermodisc touches the firebox wall ELECTRICAL INSTALLATION TO BE DONE A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local Attach the connectors codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE from the black and red in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the wires to the blower United States Attach and secure the vari To safely install the fan turn off the electricity first able speed switch using If the fireplace was not previously equipped with a fan the nut provided Plug the route a grounded 2 wire 60hz power cable to the junction harness cord into the re box At this point it must be strain relieved and insulated ceptacle The wire harness provided in this kit is a universal har ness When installed ensure that any excess wire is con tained preventing it from making contact with moving or hot objects To ease installation of the fan remove the hinge screen and valve control door lower louvres from the base of the fireplace W415 0381 E 02 09 06 22 OPTIONAL FAN INSTALLATION Position the vibration reducing pad into the clip and onto the threaded stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned en tirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock was
41. n and creating a more traditional appearance Remove the two screws on either side of the exhaust collar inside the firebox Install the plate as shown Replace the screws Proceed once the vent ipstallation is complete 1 Move the fireplace into position and secure using the nailing tabs and or secure to the floor through the 4 diam eter holes located at either end of the base 2 Route a 3 8 N P T black iron gas line 1 2 type L cop per tubing or equivalent to the fireplace 3 For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient lo cation Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve GAS INSTALLATION 4 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line and the fireplace gas valve Seal and tighten securely An adapter fitting is required between the gas valve and the copper tubing or flex con nector Do not kink flex connector 5 Check solution valve to el Purge all c removed Assure that a continuous gas flow 5 at the burner before re installing the door In Canada mobile home inst
42. nents used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 5096 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to
43. ness of your finishing mate rial i e drywall This will determine the dimension from the front edge of the corner post to the nailing tab Once the nailing tab is in the desired location drill through the centre hole of the nailing tab Secure with a sheet metal screw Figure 35c Additional set screws may be installed MANTLE INSTALLATION Combustible mantle clearance can vary according to the mantle depth FIGURE 36 Use the graph to help evaluate the clearance needed Curtains above the fireplace must not be positioned lower than the 5 distance required for the 2 combustible mantle These same requirements apply to any combustibles protruding on either side of FINISHING MATERIAL the fireplace CAJ ia FIRESTOP SPACER Hi Pee aE g All nc 1 TOP OF UNIT FIGURES 36 Ts MET VU WIES M OF COMBUSTIBLE Ml ENCLOSURE 7 CENTRE HOLE 07735 5 ANTLE WIDTH W415 0381 02 09 06 19 LOGO PLACEMENT GDL42 LOUVRE INSTALLATION Members exclusive to Napo and realistic glowing ef SLOT nstallation Take the time to members for a maximum glow y During the initial use of the more uniform as colour activated curing process 1 But in the bottom of
44. nt row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to di rect flame 4 Cradle the notch on the bottom of the left crossover log 4 around the left side of the grate and the top into the pocket provided on the back log Place the end of the center log 5 against the grate as shown with the other end of r I3 W415 0381 E 02 09 06 the log resting in the pocket of the left crossover log 5 Place the bottom of the right crossover log 6 against the right side of the grate Place the top into the pocket provided on the center log 5 Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used Sprinkle vermiculite around the charcoal embers Note Both charcoal embers and vermiculite are not to United States If the fireplace was not previously equipped with a blower route a grounded 2 wire 60hz power cable to the receptacle junction box At this point it must be strain reli
45. oles and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting White grey film forms clean the glass with a recommended gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become Sulphur from fuel is being deposited on glass logs or combustion chamber sur Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON po sition faces permanently marked Wall switch is mounted up reverse side down wall switch is replace grounding Remote wall switch wire is check for ground short repair ground or replace wire grounding Faulty valve replace W415 0381 E 02 09 06
46. oor removed the gas knob is re purged Out of propane gas fill the tank The gas valve has an interlock device which willnotallow gt S the pilot burner to Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern around the be lit until the ther the thermocouple thermocouple mocouple has cooled Allow ap proximately 60 seconds for the thermocouple to Pilot flame is not large turn up the pilot flame enough Thermocouple shorting loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve cool Faulty valve replace Pilot burning no Themostat or switch is de connect a jumper wire across the wall switch terminals if main gas to main fective burner lights replace switch thermostat burner ae piis Wall switch wiring is defec disconnect the switch wires amp connect a jumper wire across termi lS wall tive nals 1 amp 3 if the main burner lights check the wires for defects and switch thermostat lordeplaca Wires is on Main burner orifice is plugged remove stoppage in orifice Faulty valve replace Pilot will not light spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening POR replace the wire if the wire insulation is broken or frayed BURN
47. s air detectors to the top insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied SCREWS The air terminal mounting plate may be recessed into the exterior wallor siding by 172 the depth of the return flange EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION 1 Follow the instructions for Horizontal Air Terminal stallations items 1 to 3 AIR TERMINAL FIGURE 27 2 Continue adding compo E T nents alternating inner and 274 outer venting Ensure that all 5 2 0 venting and elbows have suffi cient vent spacers attached and COUPLER each component is securely VENTING fastened to the one prior Attach the 5 telescopic sleeve to the vent run Repeat using a 8 telescopic sleeve Secure and seal as before To facilitate completion 177 attach 5 and 8 couplers to the air terminal 3 Install the air terminal See item 3 of the Horizontal Air Terminal Installation Extend the 5 telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal Repeat using the 8 tel escopic sleeve W415 0381 E 02 09 06 16 VERTICAL VENTING INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof using the screws provided FIGURE 21
48. the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow W415 0381 02 09 06 24 ADJUSTMENTS Air shutters have been factory set open according to the qualified installer chart below PILOT BURNER THERMOPILE THERMOCOUPLE S PERE SER are for the maximum vent FIGURE 53 Aqivetigesi may be required depending fuel type vent and altitude Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shuttemwillscause a more blue flame but can cause flame lifting Burer ports The flame may not a immediately allow 15 to 30 minutes for the final flame colour to be estab PART NO DESCRIPTION 1 W357 0001 PIEZO IGNITER waannng4 THERMOPILE VENTURI ADJUSTMENT 54 5 that se to dam To access the air lt cure the cover to tl age the gasket lished W385 0245 W750 0112 9 W010 086VENTURDOOVER 10 GL 641 LOG SET 11 W361 00016 GLOWING EMBERS 12 W550 0001 CHARCOAL EMBERS 13 W550 0000 CHARCOAL LUMPS 14 1135 0198 BACK LOG 1 Air shutter adjustment must only be done bya 5 435 0201 LEFT CROSSOVER LOG 4 16 W135 0202 CENTER LOG 5 W415 0381 02 09 06 25 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts
49. ting on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solution Flames are very Door is ajar aggressive fit door assembly into the lower support brackets and secure the four door latches Venting action is too great restrict vent exit with restrictor plate W500 0205 Main burner flame Blockage in vent is a blue lazy transparent flame remove blockage In extremely cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation refer to Figure 23 to ensure correct location of storm collars Carbon is being deposited on glass logs or com bustion chamber Surfaces Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions Flame is impinging on the logs or combustion cham ber check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 5 and 8 vent liners are free of h
50. tor S Tone d place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal Secure with the three screws provided 7 Apply a heavy bead of ae weatherproof caulking 2 inches predetermined above the flashing Note Maintain a to a air ga O minimum 2 space between the air Ps ES m ds inlet base and the storm collar Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved t AIR INLET BASE These spacers must not be removed USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers every 3 feet and either side of each elbow to maintain the minimum 1 clearance between the outer and inner vent pipes Use Wolf Steel support ring assem bly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal ant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed us ing Mill Pac not supplied HORIZONTAL AIR TERMINAL INSTALLATION CAULKING 0
51. y of 68 5 with the fan on and 16 000 BTU hr for pro pane at an efficiency of 67 with the fan on The maximum A F U E annual fuel utilization efficiency rating is 64 for natural gas and 61 5 for propane Minimum inlet gas supply pressure is 4 5 inches water col umn for natural gas and 11 inches water column for propane W415 0381 02 09 06 Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Mani fold pressure under flow conditions is 3 5 inches water col umn for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24 volts 5 re guired for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected NATIONAL FIREPLACE INSTITUTE NFI We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The BGD42 is factory equipped with tempered glass The glass thickness is 3 16 Use only re placement glass available from your Napoleon dealer DO NOT

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