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Multiquip MQ62TDD User's Manual

1. REPLACES 4607000090 1603000090 SUCTION FLANGE 1 2601000170 CLEANOUT COVER 1 4609000170 DRAIN COVER 1 2601000800 SUCTION CASE 1 2602000032 IMPELLER 1 2620000130 VOLUTE CASING 1 4607000700 WEAR PLATE 1 4607000750 MECHANICAL SEAL HOUSING 1 4607221012 SHAFT D F2L511W 1 0801334545 MECHANICAL SEAL 1 0811384576 MECHANICAL SEAL SLEEVE 1 0862456209 OIL SEAL 1 0670026209 BALL BEARING 1 0483604300 O RING CASING DRAIN COVER 2 0480350380 O RING MECHANICAL SEAL SLEEVE 1 0480571400 O RING VOLUTE CASING 1 0482201000 O RING MECHANICAL SEAL HOUSING 1 0480350300 O RING DRAIN CAP 1 1601330360 DISCHARGE FLANGE PACKING 1 1601350350 CHECK VALVE 1 0741320503 FILL CAP PACKING 1 1601330380 DRAIN COVER B PACKING 1 06312112020014 FILL CAP REPLACES 0631211202 0631211100ASSY REPLACES 0631211100 0852856439 ADJUST LINER SHIM 1 3 46072012400011 IMPELLER WASHER REPLACES 4607201240 0511081054 KEY 1 26010001900002 CLEANOUT COVER REPLACES 2601000190 26010002200002 HANDLE DRAIN KNOB D ose REPLACES 2601000220 12471002500002 COVER MN REPLACES 1247100250 2601200270 HINGE BOLT 4 2601200280 HINGE PIN 4 0641400430 SPLIT PIN e REPLACES 0642300425 04014
2. 92 93 Deutz F2L2011 D2011L02 Diesel Engine Engine Assembly 94 95 Oil Pressure Switch Assembly 96 97 Temperature Transmitter Assembly 98 99 Starter Assembly 100 101 Control Box Assembly Old Style 102 103 Control Box Assembly New Style 104 105 Air Filter Assembly 106 107 Narrow V Belt Assembly 108 109 Lubricated Oil Filter Assembly 110 111 Fuel Filter Assembly 112 113 Terms and Conditions of Sale Parts 114 Specification and part number are subject to change without notice PAGE 4 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 1 6 Order via Internet Dealers Only If you have MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams Order Parts To obtain an MQ Account contact your Print Specification Information District Sales Manager for more information mz Goto www multiquip com and click on Use the internet and qualify
3. RULES AND REGULATIONS BATTERY SAFETY FOR ELECTRIC START The battery contains acids that can cause injury to the eyes and skin ALWAYS wear safety glasses to avoid eye irritation ALWAYS wear well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged a buildup of combustible gas will occur NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C ALWAYS make sure battery terminals are properly connected Inadequate battery connections may cause poor starting of the equipment and create other malfunctions ALWAYS keep battery cables in good working condition Repair or replace all worn cables ALWAYS recharge the battery in an vented air environment to avoid risk of a dangerous concentration of combustible gases ALWAYS disconnect the negative battery terminal before performing service on the equipment f the battery liquid dilute sulfuric acid comes in contact with clothing or skin rinse skin or clothing immediately with plenty of water if the battery liquid dilute sulfuric acid comes in contact with your EYES rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention DANGER Explosion Hazards The risk of an explosion exists when performing service on the battery To avoid severe injury or DE
4. SHAFT 0480350380 O RING MECHANICAL SEAL SLEEVE KITMQ62 KIT SEALS AND O RINGS MAN 01174416 FILTER OIL 01174696 FILTER FUEL 01179565 V BELT 01182529 IGNITION KEY MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 55 4 DANGER Coupler Rating NAMEPLATE AND DECALS See LLL Q PAGE 56 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 NAMEPLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 1 7005000 DECAL DO NOT RUN PUMP DRY 1 2 DCS02 DECAL PUMP SAFETY 1 3 DECAL CONTROL BOX I INCLUDED W CONTROL BOX 4 BH21008 DECAL SAFETY CHAINS 1 5 M9500500004 DECAL DIESEL FUEL ONLY 1 6 NPA 320J DECAL CAUTION 1 7 49002 DECAL TRLR HITCH WHEEL WARNING 1 8 29680 DECAL MULTIPLE TRAILER VIN 1 9 17322 DECAL TIRE AND LOADING INFO 1 10 29729 DECAL NATM MANUFACTURER COMPLIANCE 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 57 TRASH PUMP ASSY PAGE 58 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 TRASH PUMP ASSY PART NO PART NAME QTY REMARKS 2601000010 CASING 1 26200000240002 CASING COVER MN REPLACES 2620000022 46070000900002 DISCHARGE FLANGE
5. sa HENDERSON 5 29755 LUG NUT KIT 1 6 19045 TIRE RIM 2 7 491688 COTTER PIN 1 8 114 SINE HENDERSON 9 L44649 OUTER BEARING sus HENDERSON 10 L44610 OUTER BEARING CUP ullu sn jm HENDERSON 11 10 2155 IDLER AUD SAMO sisinio HENDERSON 12 L68111 INNER BEARING CUP Ter ee HENDERSON 13 L68149 INNER BEARING CONE uuu u l uu HENDERSON 14 58846 HENDERSON 15 29381H glo lee ee ee ee ee prm INCLUDES ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 69 LIFTING BAIL ASSY TRLRMPXF 70 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 2 LIFTING BAIL ASSY TRLRMPXF PART NO PART NAME QTY REMARKS 19092 LIFTING BAIL 1 0105051640 16 X 40 BOLT 4 2103200 WASHER LOCK 4 3019091 NUT 4 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 71 LIFTING BAIL ASSY TRLR5OXF PAGE 72 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 z LIFTING BAIL ASSY TRLR50XF PART NO PART NAME QTY REMARKS 50XF9102 LIFTING BAIL 1 0105051640 16 X 40 BOLT 4 020316130 NUT M16 4 030216400 16MM WASHER LOCK 4 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09
6. Rock the ball to make sure it is tighten to the hitch and visually check that the hitch ball nut is solid against the lock washer and hitch frame Wipe the inside and outside of the coupler clean and inspect it visually for cracks and deformations feel the inside of the coupler for worn spots and pits sure the coupler is secured tightly to the tongue of the trailer All coupler fasteners must be visibly solid against the trailer frame The bottom surface of the coupler to be above the top of the hitch ball Use the tongue jackstand to support the trailer tongue Wood or concrete blocks may also be used Coupling the Trailer to the Tow Vehicle Ball Coupler W Lubricate the hitch ball and the inside of the coupler with a thin layer of automotive bearing grease Slowly back up the tow vehicle so that the hitch ball is near or aligned under the coupler Using the jackstand at the front of trailer tongue turn the jackstand crank handle to raise the trailer If the ball coupler does not line up with the hitch ball adjust the position of the tow vehicle Open the coupler locking mechanism Ball couplers have locking mechanism with an internal moving piece and an outside handle In the open position the coupler is able to drop fully onto the hitch ball Mi Lower the trailer Figure 28 until the coupler fully TRAILER SAFETY GUIDELINES 2 5 16 INCH TRAILER COUPLER TOW VEHICLE 2 5 1
7. anom Figure 2 Dimensions Skid Mount MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 15 The MQ62TDD trash pump is a self priming trash pump powered by a 29 horsepower air cooled 2 cylinder four stroke Deutz diesel engine Both the intake suction and discharge ports on the pump incorporate a6 inch diameter opening which allows the pump to discharge at a rate of approximately 1 083 gom or 4 100 This is a self priming pump design the pump casing must be filled with water before the pump can be used The engine drives a rotating disc with two or more vanes called an impeller that creates an area of low pressure inside the pump Priming is accomplished when all air is purged from the pump and suction line allowing water to flow continuously into the pump TRASH PUMP Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps This pump can handle solids up to 2 inches 51 mm Also trash pumps are capable of handling water with 25 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field to remove debris in the event the pump becomes clogged SUCTION LIFT This pump has a maximum suction lifts up to 25 feet 7 6 meters at sea level At elevations above sea level suction lift decreases at a rate of 1 foot of suction lift per 1 000 feet of elevation
8. make certain that the tow rating of the tow vehicle is equal to or greater than that of the trailer The trailer VIN tag contains the critical safety information for the use of your trailer Again be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer TRAILER SAFETY GUIDELINES Proper selection and condition of the coupler and hitch are essential to safely towing your trailer A loss of coupling may result in death or serious injury e Be sure the hitch load rating is equal to or greater than the load rating of the coupler e sure the hitch size matches the coupler size e Observe the hitch for wear corrosion and cracks before coupling Replace worn corroded or cracked hitch components before coupling the trailer to the tow vehicle Be sure the hitch components are tight before coupling the trailer to the tow vehicle An improperly coupled trailer can result in death or serious injury DO NOT move the trailer until e The coupler is secured and locked to hitch e The safety chains are secured to the tow vehicle e The trailer jack s are fully retracted DO NOT tow the trailer on the road until Tires and wheels are checked The trailer brakes are checked The breakaway switch is connected to the tow vehicle The load is secured to the trailer The trailer lights are connected and checked DANGER Hitch Tow Vehicle Load Rating Use of a hitch with a load rating les
9. Defective engine see Deutz Engine Owner s Manual Fittings clamps are not sealed properly Suction hose leaks at inlet PAGE 48 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 TROUBLESHOOTING ENGINE TABLE 12 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Speed control lever is in STOP position 561 speed control lever 10 START position STOP solenoid is in the STOP position 561 stop solenoid to the START position Adjust and lubricate if necessary delayed although engine can over Compression too low Check piston cylinder and valves Adjust or repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold starting instructions and proper oil viscosity Defective battery Charge or replace battery Check whether clear not turbid fuel emerges from the fuel line detach from injection Fuel seperates has inadequate resistance to pump If the fuel is turbid or seperated either low temperatures warm up the engine or drain the complete fuel At low temperatures engine will supply system Refuel with winter grade diesel not start fuel Engine oil too thick Refill engine crankcase with correct type of oil for winter environment Defective battery Replace battery
10. 73 LIFTING BAIL ASSY SKID 4 2 Ge K 2 OF PAGE 74 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 z LIFTING BAIL ASSY SKID PART NO PART NAME QTY REMARKS 19092 LIFTING BAIL 1 6109210 1 2 13 x 1 1 2 BOLT 4 6109810 1 2 WASHER LOCK 4 6109160 1 2 NUT 4 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 75 FUEL ASSY TRLRMPXF 76 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 O CO OND WP PART NO 6109210 6109208 0284 84454 6109152 7V317002 31223 6636A 6635BULK 01174696 XXXXX XXXXX XXXXX 31223MP 30FGC PART NAME 1 2 13 x 1 1 2 BOLT WASHER FLAT PLUG PICK UP TUBE FITTING 90 CLAMP CAP FUEL GAUGE HOSE 77 HOSE 77 FUEL FILTER 5 16 x 2 1 2 SHOP STOCK NUT 10 x 20 BOLT JL FUEL ASSY TRLRMPXF QTY REMARKS INCLUDED W ENGINE INCLUDES ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 77 FUEL ASSY TRLR5OXF We PAGE 78 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 O CO OND WP PART NO 6109210 6109208 0284 84454 6109152 7V317002 31223 6636A 6635BULK 01174696 XXXXX XXXXX XXXXX 3122302E
11. Duplicate Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES IT
12. Failure to follow instructions in this manual may lead to serious injury or even DEATH This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only GENERAL SAFETY NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol B NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the equipment for lo
13. Pump casing must be filled with water before using pump otherwise pump will not be able to begin pumping Check for leaks between pump and engine If water is leaking between the pump and bearing housing the seal inside the pump may be worn or damaged Continued operation of the pump is not recommended Further usage of the pump under these conditions may cause severe water damage to bearing housing assembly Hoses Clamps and Strainer 1 Check that all hoses are securely attached to the pump Make certain suction hose Figure 4 does not have any air leakage Tighten hose clamps and couplings as required It is recommended that 2 clamps be used when securing the suction hose to the inlet side of the pump Remember suction hoses must be rigid enough not to collapse when the pump is in operation Check that the discharge hose Figure 4 is not restricted Place hose so that it lays as straight as it is possible on the ground Remove any twists or sharp bends from hose which may block the flow of water Make sure the suction strainer Figure 4 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump Failure to use a strainer could cause damage to the pump impeller pump shaft pump bearings or wear plate 6 SETUP Shorter suction lift and suction hose length will produce better performance The d
14. TIRE SAFETY Make sure your tire valves have valve caps ALWAYS check tire pressure on tow vehicle and trailer before towing Check tire pressure at least once a month DO NOT overload tow vehicle Check the tire information and loading placard for safe allowable tire loading conditions Tire Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched Replacing Worn or Damaged Tires Replace the tire before towing the trailer if the tire treads have less than 1 16 inch depth or the telltale bands are visible Check inflation pressure weekly during use to insure the maximum tire life and tread wear A bubble cut or bulge in a side wall can result in a tire blowout Inspect both side walls of each tire for any bubble cut or bulge and replace a damaged tire before towing the trailer Table 9 below will help pinpoint the causes and solutions of tire wear problems TABLE 9 TIRE WEAR TROUBLESHOOTING CAUSE SOLUTION Adjust pressure to Center Wear Over Inflation particular load per tire manufacturer Adjust pressure to Edge Wear Under Inflation particular load per tire manufacturer Loss of chamber s
15. This manual has been developed to provide complete instructions for the safe and efficient operation of this equipment Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this equipment ensure that the operating individual has read and understood all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions SAFETY HAZARD SYMBOLS Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Fuel is extremely flammable and its vapors cause an explosion if ignited DO NO
16. Depending on the elevation the gauge should read between 20 29 in Hg inches of mecury This is an indication that the pump is working correctly If the vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning correctly and corrective action needs to be taken MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 27 TABLE 6 INSPECTION MAINTENANCE ID HIS 25048 MAINTENANCE ENGINE 1000 Hrs Check Engine TE Oreck Arieaner __ _ _ x __ Check Fan Bet Condon j x X Ld 6 0600666 77 1 _ 1 Replace engine oil and oil filter at 100 hours first time only 2 Replace primary air filter element when restriction indicator show RED General Inspection Prior to each use the pump should be cleaned and inspected for deficiencies Check for loose missing or damaged nuts bolts or other fasteners Also check for fuel and oil Use Table 6 as a general maintenance guideline Engine Side Refer to the Engine Instruction Manual Air Cleaner Every 250 hours Remove air cleaner element Figure 16 and clean the heavy duty paper element with light spray of compressed air Replace the air cleaner as needed Air Cleaner
17. REV 0 07 30 09 LUBRICATED OIL FILTER ASSY PART NO PART NAME QTY REMARKS 1 01174416 SPIN ON OIL FILTER 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 111 FUEL FILTER ASSY PAGE 112 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Z FUEL FILTER ASSY PART NO PART NAME QTY REMARKS 04270708 BRACKET 1 01174696 SPIN ON FUEL FILTER 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 113 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales tha
18. Therefore when this pump is being used at an elevation of 5 000 feet the maximum suction lift is reduced to 20 feet It is recommended that the pump be located as close to the source as possible to minimize suction lift PUMP SUPPORT NEVER place the pump on soft soil The pump should always be placed on solid stationary ground in a level position To prevent the trailer from tipping place blocks under the trailer s bumper In addition place chock blocks behind each wheel to prevent the trailer from rolling GENERAL INFORMATION ELEVATION Elevations over 3 000 feet will effect the performance of the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For example in Flagstaff Arizona where the elevation is approximately 7 000 feet the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level PUMP CLEAN OUT The clean out cover on the pump has been design for easy removal that allows for easy access to the wear plate and impeller for cleaning and servicing HOSES Suction and discharges hoses or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming MECHANICAL SEAL LUBRICATION The pump uses a oil lubr
19. YEL BLUE 16 AWG YEL ORG 16 AWG BLK 16 AWG RED BLK 12 AWG CABLE LOFA CONTROL BOX P N 34708 BATTERY MAIN POWER SOLENOID vz zr OTM OOD gt uz zr ACT OTT m gt LI ENGINE GND HARNESS P N 34710 DEUTZ 10 PIN ENGINE CONNECTOR TEMPERATURE SWITCH CONTROL BOX GND OIL PRESSURE SWITCH ALTERNATOR MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 53 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNAME QTY REMARKS 1 12345 80 1 INCLUDES ITEMS W 2 WASHER 1 4 N NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 MAKE LOCALLY 4 12349 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column
20. oad index 8 speed symbol U S DOT tire identification number Ratio of height to 298 width aspect ratio Nominal width of tire in millimeters Passenger i car tire Severe snow conditions in 2 Tire ply permissable s composition inflation and materials pressure used Treadwear traction and temperature grades Max load rating Figure 31 Standard Tire Sidewall Information P The P indicates the tire is for passenger vehicles Next number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next number This two digit number known as the aspect ratio gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement The R stands for radial Radial ply construction of tires has been the industry standard for the past 20 years Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this inf
21. use for damage or wear 1 Visually inspect the pump for any signs of wear or damage Replace any worn or defective components as specified in the maintenance section of this manual 2 Open pump clean out cover and remove any foreign debris that may have accumulated 3 Inspect all hoses fittings and clamps If defective replace immediately 4 Inspect impeller for wear or damage and measure impeller clearance if it appears worn Inspect interval should be about every 1000 hours This inspection should be done when the pump is scheduled for maintenance inspection SHUTDOWN STORAGE PUMP STORAGE For storage of the pump for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Remove the drain plug from the pump and drain out any water from left in the housing Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place PAGE 2
22. 41FGC PART NAME 1 2 13 x 1 1 2 BOLT WASHER FLAT PLUG PICK UP TUBE FITTING 90 CLAMP CAP FUEL GAUGE HOSE 77 HOSE 77 FUEL FILTER 5 16 x 2 1 2 SHOP STOCK NUT 10 x 20 BOLT FUEL ASSY TRLR5OXF QTY REMARKS INCLUDED W ENGINE INCLUDES ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 79 FUEL ASSY SKID 7 6 52 qa N E QA e y Sit lt S 69 N QU ON N ANN S Y JJ PAGE 80 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PART NO 31223 XXXXX XXXXX XXXXX 6109152 XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX PART NAME FUEL GAUGE FITTING FITTING FITTING 90 CLAMP HOSE HOSE HOSE FUEL FILTER 5 16 x 2 1 2 SHOP STOCK NUT 10 x 20 BOLT FUEL CELL QTY 1 1 1 2 7 1 1 1 1 1 2 2 1 FUEL ASSY SKID REMARKS MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 81 BATTERY ASSY TRLRMPXF POSITIVE RED PAGE 82 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 O WD BATTERY ASSY PART QTY REMARKS 34596 NEGATIVE BATTERY CABLE 1 34597 POSITIVE BATTERY CABLE 1 0165306531 BATTERY 1
23. Contact multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Contact jmartin multiquip com COPYRIGHT 2009 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance on
24. INSIDE PANEL Figure 6A Control Box Components New Style Oil Temperature Status Indicator When lit indicates that the oil temperature has exceeded its limit This condition will cause the engine to shutdown Charge Indicator When lit indicates that the charging system is not working properly This condition will cause the engine to shutdown Preheat Status Indicator When lit indicates the preheat system is in process When light extinguishes the preheat period is complete and the engine may be cranked Hour meter Indicates the number of hours the machine has been in use MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 21 Engine Oil 1 Make sure pump engine is on level ground 2 Pull the engine oil dipstick from its holder Verify that oil level Figure 7 is maintained between the two notches on the dipstick ENGINE OIL DIPSTICK SAFE OPERATING OIL LEVEL ADD ENGINE Figure 7 Engine Oil Dipstick 4 fengine oil is low fill engine crankcase with lubricating oil through filler hole Figure 8 but do not overfill 5 The oil listed in Table 5 is recommended to ensure better engine performance Use class CD or higher grade motor oll ENGINE 529 OIL FILLER Figure 8 Engine Oil Dipstick INSPECTION Table 5 Oil Selection Chart 8 OIL SAE Battery This unit is of negative ground DO NOT connect in reverse Always maintain ba
25. PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 lt O ONO CONTROL BOX ASSY NEW STYLE PART NO PART NAME QTY REMARKS 34708 CONTROL BOX 1 EM98206 IGNITION KEY 1 34709 CONTROL BOX BRACKET 1 34707 ENGINE BRACKET 1 XXXXXX BOLT 3 XXXXXX WASHER 3 XXXXXX NUT 3 XXXXXX BOLT 2 XXXXXX LOCK WASHER 2 XXXXXX WASHER 2 34710 HARNESS 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 105 AIR FILTER ASSY PAGE 106 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PART NO 01179428 04272299 01112824 02169927 02240281 02339813 02240283 02240285 03363577 02165357 04172501 01173940 04172837 TROX HEAD BOLT GASKET HEXAGON NUT AIR CLEANER HOOD CARTRIDGE CLAMPING YOKE ANGLE PLATE FELT WASHER DUST EJECTOR INTAKE ELBOW HOSE CLIP HOSE NIPPLE AIR FILTER ASSY QTY REMARKS INCLUDE ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 107 NARROW V BELT ASSY PAGE 108 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 NARROW V BELT ASSY PART NO PART NAME QTY REMARKS 1 01179565 NARROW V BELT 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 109 LUBRICATED OIL FILTER ASSY PAGE 110 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL
26. REV 0 07 30 09 PAGE 99 STARTER ASSY Se 22 rae Ro ee PN PAGE 100 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 lt O CO STARTER ASSY PART NO PART NAME QTY REMARKS 01182384 STARTER 1 01181390 HEXAGON BOLT 2 01340070 STARTER PINION 1 01319265 RELAY 1 01319920 BRUSH HOLDER 1 01318659 HEXAGON NUT 2 01320257 WASHER LOCK 2 01319761 COVERING PLATE 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 101 CONTROL BOX ASSY OLD STYLE PAGE 102 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 11 12 PART NO 01180384 01180382 01180383 01182528 04179738 04179735 01112802 01112195 01140498 01117860 01180017 13 01182529 CONTROL BOX ASSY OLD STYLE PART NAME CONTROL SIGNAL LIGHT SIGNAL LIGHT SIGNAL LIGHT PREHEAT STARTER SWITCH CABLE HARNESS CABLE HARNESS HEXAGON NUT HEXAGON BOLT WASHER FLAT TOOTH LOCK WASHER CLAMPING BAND IGNITION KEY 1 ee c OLD STYLE CONTROL BOX NO LONGER AVAILABLE WHEN REPLACING CONTROL BOX USE P N 34708 SEE NEW STYLE CONTOL BOX ASSEMBLY NEXT PAGE REMARKS INCLUDES ITEMS W SEE NOTE BELOW INCLUDE ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 103 CONTROL BOX ASSY NEW STYLE PAGE 104 MQ62TDD TRASH
27. REV 0 07 30 09 ON DMR OM O ENGINE MOUNTING ASSY TRLRMPXF PART NO PART NAME QTY REMARKS 016212070 BOLT 12X70 2 34400 BOLT HEX HEAD 12X100 2 6109210 BOLT HEX HEAD 1 2 13X1 1 2 4 XXX001 BRACKET BASE 1 XXX002 BRACKET CHANNEL 2 13211 WASHER FLAT 12 6109180 WASHER LOCK 1 2 16 0039312000 NUT M12 16 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 89 ENGINE MOUNTING ASSY TRLR50XF Qu A 2 e x 227 Y 6 SS N A fA Y I P 90 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 NMS O ENGINE MOUNTING ASSY TRLR50XF PART NO PART NAME QTY REMARKS 016212070 BOLT 12X70 2 34400 BOLT HEX HEAD 12X100 2 6109210 BOLT HEX HEAD 1 2 13X1 1 2 4 XXX001 BRACKET BASE 1 XXX002 BRACKET CHANNEL 2 13211 WASHER FLAT 12 6109180 WASHER LOCK 1 2 16 0039312000 NUT M12 16 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 91 ENGINE MOUNTING ASSY SKID 92 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 ENGINE MOUNTING ASSY SKID NO PART PART NAME QTY REMARKS 2 2101030 10 x 30 HEX BOLT 12 3 030216400 WASHER LOCK 8 4 6109180 WASHER LOCK 2 5 63541 SHOCK MOUNT 6 6 030210250 WASHER LOCK M10 12 7 020310080 NUT M10 12 9
28. Throttle lever in STOP position Reposition throttle lever to RUN position Engine fires but stops soon as Fuel filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Electrical problem at fuel solenoid Repair using 7 wire Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter Engine stops by itself during normal operation Defective fuel pump Replace fuel pump Mechanical oil pressure shutdown sensor Add oil Replace low oil shutdown sensor 1 stops the engine due to low oil necessary MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 49 TROUBLESHOOTING ENGINE TABLE 12 ENGINE TROUBLESHOOTING CONTINUED Low engine power output and eaks at pipe unions Check threaded pipe unions tape and tighten speed unions a required Speed control lever does not remain in selected See engine manual for corrective action position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke Too much oil in engine crankcase Drain off engine oil down to uppermark on dipstick Clean cooling air system remove shrouds and very HOT Cylinder head Entire cooling air system contaminated blocked oe cooling fin areas overheat tell
29. before towing your pump Driving Conditions When towing a trailer you will have decreased acceleration increased stopping distance and increased turning radius which means you must make wider turns to keep from hitting curbs vehicles and anything else that is on the inside corner In addition you will need a longer distance to pass due to slower acceleration and increased length alert for slippery conditions You are more likely to be affected by slippery road surfaces when driving a tow vehicle with a trailer than driving a tow vehicle without a trailer Check rearview mirrors frequently to observe the trailer and traffic NEVER drive faster than what is safe DO NOT transport people on the trailer The transport of people puts their lives at risk and may be illegal Coupling to the Tow Vehicle Follow all of the safety precautions and instructions in this manual to ensure safety of persons equipment and satisfactory life of the trailer Always use an adequate tow vehicle and hitch If the vehicle or hitch is not properly selected and matched to the Gross Vehicle Weight Rating GVWR of your trailer you can cause an accident that could lead to death or serious injury you already have a tow vehicle know your vehicle tow rating and make certain the trailers rated capacity is less than or equal to the tow vehicle s rated towing capacity If you already have or plan to buy a trailer
30. filler neck and fill with recommended type diesel fuel DO NOT fill the tank beyond capacity Figure 11 Refueling Skid 4 DANGER No Smoking DO NOT smoke while refueling motor fuels are highly flammable and can be dangerous if mishandled Figure 10 Refueling Fuel Cell 2 Handle fuel in a safety container If the container does not have a spout use a funnel 3 Pay attention to the fuel tank capacity when replenishing fuel Refer to the fuel tank capacity listed in Engine Specification Table 2 4 Tighten fuel cap securely after filling 5 f using a skid mounted pump Figure 11 read the fuel gauge located at the front of the fuel tank If fuel level is low remove the fuel cap and fill with recommended type diesel fuel DO NOT fill the tank beyond capacity DANGER Fire Explosion NEVER fill the fuel tank while the engine is running or in the dark Fuel spillage hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 23 Before Starting 1 2 Read safety instructions at beginning of manual Place pump as near to water as possible on a firm flat level surface To prime pump remove fill cap Figure 4 and fill pump case with water If the pump case is not filled with water before starting it will not begin pumping
31. impeller STATIC SUCTION LIFT LOWEST SUCTION WATER LEVEL APPLICATIONS Static Discharge Head The vertical distance from the discharge outlet to the point of discharge or liquid level when discharging into the bottom of a water tank Dynamic Suction Head The static suction lift plus the friction in the suction line Also referred to as total suction head Dynamic Discharge Head The static discharge head plus the friction in the discharge line Also referred to as total discharge head Total Dynamic Head The Dynamic Head Suction Head plus the Dynamic Discharge Head Also referred to as total head STATIC DISCHARGE HEAD 4 DISCHARGE HOSE PREVENT ROLLING DO NOT LAY STRAINER ON BOTTOM SURFACE BOTTOM SURFACE Figure 3 Pump Application MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 17 PUMP COMPONENTS 2454 Figure 4 Pump Components lt HN Oy RQ 4 WAAAY AY E 0 24 7 S lt Sx PAGE 18 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Figure 4 shows the location of the components and basic components for the MQ62TDD trash pump The function of each component or control is described below 1 10 11 12 13 Lifting Bail When lifting of
32. injury to the operator MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 11 TRANSPORTING ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling ALWAYS make sure pump is correctly secured to the trailer Check all connections attaching the pump to the trailer and make sure they are tight See Towing section of this manual MAINTENANCE SAFETY NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the equipment in proper running condition Fix damage to the equipment immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source EMERGENCIES ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest FIRSTAID first aid kit n emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of emergency ER if
33. safety chain unattached Documentation Box Contains documentation for the pump and engine Fuel Cell This pump can be configured to operate with either a 16 23 or 41 gallon fuel cell 20 21 22 23 24 20 PUMP COMPONENTS Tie Downs When the pump is placed on a flatbed truck for transport use these tie down points 4 to secure the trailer frame to the flatbed Fuel Cell Drain Plug Located underneath the fuel cell remove this drain plug to drain the fuel tank Engine Throttle Lever Controls the speed of the engine For load conditions pumping water ALWAYS run the engine at full speed Dipstick Read this gauge to determine the oil level in the engine crankcase Fill with only recommended type oil as referenced in the maintenance section of this manual Fuel Filter Replace or clean the fuel filter as specified in the maintenance section of this manual Chock Blocks Place these blocks not included as part of the trash pump package under each trailer wheel to prevent rolling Fuel Gauge Read this gauge to determin if the fuel level is low is low If fuel level is low replenish with only recommended type diesel fuel Clean Out Cover Remove this cover to clean and remove foreign debris from the trash pump Accessories Hoses strainers and clamps the required accessory components for normal operation of this trash pump Contact your nea
34. 34506 BATTERY BOX 1 XXXXXX BOLT 5 16 X 1 1 4 1 6109100 BATTERY HOLD DOWN 1 2101403 WASHER FLAT 1 2103200 WASHER LOCK 1 3019091 NUT 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 83 BATTERY ASSY TRLR50XF POSITIVE RED PAGE 84 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 O 6109100 3019091 34597 34596 0165306531 6109108 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 85 PART NAME BATTERY HOLD DOWN NUT POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE BATTERY BOLT BATTERY HOLD DOWN BATTERY ASSY TRLR50OXF REMARKS QTY BATTERY ASSY SKID 6 _ 0 O 0 D Q AVA X Q 6 9 OLR 1 L 2521 BLACK 2 RED 86 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 O UJ 2 PART NO 6109100 3019091 34597 34596 0165306531 6109108 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 87 PART NAME BATTERY HOLD DOWN NUT POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE BATTERY BOLT BATTERY HOLD DOWN BATTERY ASSY SKID REMARKS QTY A ENGINE MOUNTING ASSY TRLRMPXF PAGE 88 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL
35. 50160 WASHER 8 2601200260 DRAIN COVER SET HINGE 1 2601200300 HINGE SET PIN 1 0462721915 E RING SNAP 2 0401450200 WASHER 2 0642300528 SPLIT PIN 2 0401450160 WASHER 2 031112230 WASHER 2 0141090825 SCREW DRAIN COVER HANDLE 4 030208200 WASHER LOCK 4 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 59 TRASH PUMP ASSY CONTINUED PAGE 60 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PART NO 0105090815 0451290080 0105091225 0451250120 011008040 030208200 0105051645 030216400 012010030 030210250 0105052030 4607287110 012010030 030212300 014210020 0151161035 0151151240 0458220100 030210250 0204450100 0742062150 KITMQ62 TRASH PUMP ASSY CONTINUED QTY REMARKS PART NAME BOLT MECHANICAL SEAL HOUSING WASHER LOCK BOLT IMPELLER WASHER LOCK BOLT SHAFT WASHER LOCK BOLT CASING WASHER LOCK BOLT CASING COVER WASHER LOCK BOLT OIL CAP OIL CAP WASHER BOLT SUCTION CASE WASHER LOCK CAP SCREW WEAR PLATE STUDIO BOLT VOLUTE CASING STUD BOLT DRAIN COVER B SEAL WASHER WASHER LOCK NUT VOLUTE CASING STRAINER KIT SEAL AND O RINGS 4 4 1 1 6 1 14 14 6 6 3 3 2 2 Sa REPLACES 0131191020 2 2 2 2 2 1 1 INCLUDES ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 61 TRAILER TRLRMPXF ASSY FENDER MOUNT PAGE
36. 6 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 AN y lt 24 7 4 TEZLA 60 40 PLACE VACUUM TESTER OVER PUMP INLET PUMP VACUUM TEST To perform the pump vacuum test do the following 1 Remove the pump fill cap and fill the pump with water 2 Startthe engine as outlined in the initial start up section and wait for the pump to begin pumping Confirm engine is operating at 3 000 RPM s shown in Figure 15 place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will prevent the pump from running dry 4 Place the Pump Vacuum Tester over the pump inlet opening Figure 15 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit 7 5 MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEALEVEL In Hg INCHES OF MERCURY Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump If air leaks are present re seat vacuum tester Run the pump for a few minutes while monitoring the vacuum gauge A pump will lose approximately one foot of suction lift for every 1 000 feet of elevation
37. 6 INCH BALL Figure 28 Ball Hitch Coupling Mechanism engages the hitch ball Engage the coupler locking mechanism In the engaged position the locking mechanism securely holds the coupler to the hitch ball Insert a pin or lock through the hole in the locking mechanism W Be sure the coupler is all the way on the hitch ball and the locking mechanism is engaged A properly engaged locking mechanism will allow the coupler to raise the rear of the tow vehicle Using the trailer jackstand verify that you can raise the rear of the tow vehicle by 1 inch after the coupler is locked to the hitch Lower the trailer so that its entire tongue weight is held by the hitch Raise the jackstand to a height where it will not interfere with the road Overloading can damage the tongue jack DO NOT use the tongue jack to raise the tow vehicle more than 1 inch If the coupler cannot be secured to the hitch ball do not tow the trailer Call your dealer for assistance Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retracted position MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 39 Attaching Safety Chain TOW VEHICLE IMPORTANT CROSS BOTH SAFETY CHAINS Figure 29 Safety Chain Arrangement for a Bumper Pull Trailer Ball Hitch 0 Visually inspect the safety chains and hooks for wear or
38. 60100008 PUMP AND ENGINE BASE BRACKET 1 10 012216060 16 x 60 HEX BOLT 4 11 13211 WASHER FLAT 8 12 016212070 12 x 70 FULL THREAD 2 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 93 ENGINE ASSY SAN 3 7 fS 0 0 7 LN lt 2 94 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 F2L20116728 DEUTZ F2L2011 ENGINE 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 95 OIL PRESSURE SWITCH ASSY CA 41 AL oy 4 X KE d ent pes A SEL 4 7 E w w PAGE 96 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 5 OIL PRESSURE SWITCH ASSY PART NO PART NAME QTY REMARKS 1182484 OIL PRESSURE SWITCH 1 01118971 SCREW PLUG 1 01118718 SEALING RING 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 97 TEMPERATURE TRANSMITTER ASSY PAGE 98 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 O TEMPERATURE TRANSMITTER ASSY PART NO PART NAME QTY REMARKS 01182377 TEMPERATURE TRANSMITTER a INCLUDE ITEMS W 01143531 SEALING RING 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL
39. 6109160 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 65 TRAILER TRLR5OXF ASSY QTY PART NAME SCREW HHC 3 8 16 x 1 WASHER FLAT USS 3 8 PLD SCREW HHC 5 8 11 x 4 1 2 GR8 NUT NYLOC 5 8 11 FENDER 8 x 30 x 13 LIGHT ASM LICENSE PLATE NUT NYLOC 10 32 NUT NYLOC 3 8 16 FRAME W A TRLR 50W COUPLER 2 BALL 600 GVWR LIGHT TAIL RT CURB SIDE M440 LIGHT TAIL LT ROAD SIDE M440L SHACKLE AXLE MOUNTING SCREW HHC 9 16 18 NUT 9 16 18 AXLE MOUNTING N 2 JACK SIDEWIND 10 BOLT THRU 5 PIN W WHEEL CHAIN ASM SAFETY 7600 LB LIGHT 2 1 2 SIDE MARKER AMBER 143A GROMMET W WIRE KIT 2 1 2 14248K SCREW PHP 10 32 x 1 2 FENDER MOUNT KIT BOLT 1 2 13 x 1 1 2 LOCK 1 2 WASHER 1 2 NUT FS O O 00 S SKID ASSY PAGE 66 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 SKID ASSY NO PART NO PART NAME QTY REMARKS 1 19091 SKID ASSY 1 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 67 AXLE ASSY ITEM 1 MOUNTING HARDWARE NUTS AND PLATE INCLUDED WITH U BOLTS PAGE 68 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 AXLE ASSY NO PART PART NAME QTY REMARKS 1 29381U KIT U BOLT 4 2 29381S SPRING 4 LEAF 25 25 2 3 29381B AXLE BEAM 1 4 46749 ST
40. 62 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PART NO 0205 4001 9502 9503 9505 9514 10019 10133 29228 29242 29243 29247 29248 29249 29370 29496 29572 29898 29900 2065 29754 TRAILER TRLRMPXF ASSY QTY PART NAME SCREW HHC 3 8 16 x 1 WASHER FLAT USS 3 8 PLD SCREW 5 8 11 x 4 1 2 GR8 NUT NYLOC 5 8 11 FENDER 8 x 30 x 13 NUT LIGHT ASM LICENSE PLATE NUT NYLOC 10 32 NUT NYLOC 3 8 16 COUPLER 2 BALL 600 GVWR LIGHT TAIL RT CURB SIDE M440 LIGHT TAIL LT ROAD SIDE MAAOL SHACKLE AXLE MOUNTING SCREW HHC 9 16 18 NUT 9 16 18 AXLE MOUNTING N 2 FRAME W A TRLRMP JACK SIDEWIND 10 BOLT THRU 5 PIN W WHEEL CHAIN ASM SAFETY 7600 LB LIGHT 2 1 2 SIDE MARKER AMBER 143A GROMMET W WIRE KIT 2 1 2 14248K SCREW PHP 10 32 x 1 2 FENDER MOUNT KIT 8 c O O REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 63 TRAILER TRLR5OXF ASSY FENDER PAGE 64 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PART NO 0205 4001 9502 9503 9505 9514 10019 10133 19043 29228 29242 29243 29247 29248 29249 29496 29572 29898 29900 2065 29754 6109210 86109180
41. ATH DO NOT drop the battery There is the possibility of risk that the battery may DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come in contact with a flame or spark an explosion could occur 12 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 SPECIFICATIONS Table 1 Pump Specifications Maximum Pumping Capacity 1083 4 100 Ipm Maximum Suction Lift Suction and Discharge Diameter Table 2 Engine Specifications Engine Model F2L2011 D2011L02 Engine Type Air Cooled 4 Stroke Diesel Number Of Cylinders 2 Bore Stroke 94 112 mm Continuous Engine HP Combustion Method Oil Capacity with Cooler Fuel Capacity TRLRSOWLT Skid Moun MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 13 DIMENSIONS PUMP TRAILER L CES Table 3 Dimensions Trailer Mount Dimension in mm 67 5 in 1714 5 mm 55 25 in 1403 4 mm 54 5 in 1384 3 mm 21 5 in 546 1 mm 100 5 in 2552 7 mm 50 in 1270 mm 34 5 in 876 3 mm 19 75 in 501 7 mm 29 5 in 749 3 mm Figure 1 Dimensions Trailer PAGE 14 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 DIMENSIONS SKID MOUNT TABLE 4 Dimensions Skid Mount Letter ennem
42. E NUT Figure 24 Torsion Suspension DANGER Worn or Defective Suspension Worn or broken suspension parts can cause loss of control damage to equipment and severe bodily injury even death Check suspension regularly Table 7 Suspension Torque Requirements Torque Ft Lbs 3 8 U BOLT MIN 30 MAX 35 7 16 U BOLT MIN 45 MAX 60 1 2 U BOLT MIN 45 MAX 60 SNUG FIT ONLY PARTS MUST ROTATE FREELY LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT BOLT ASSEMBLY SHACKLE BOLT SHACKLE BOLT SPRING EYE BOLT PAGE 32 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 TRAILER SAFETY INFORMATION Safety precautions should be followed at all times when operating this equipment Failure to read understand and follow the Operating Instructions could result in injury to yourself and others Loss of control of the trailer or tow vehicle can result in death or serious injury Common Causes for Loss of Trailer lll Driving too fast for the conditions maximum speed when towing a trailer is 60 m p h Overloading the trailer or loading the trailer unevenly lll Trailer improperly coupled to the hitch No braking on trailer Not maintaining proper tire pressure Not keeping lug nuts tight lll Not properly maintaining the trailer structure Trailer Towing Guidelines Recheck the load tiedowns to make sure the load will not shift during towing lil Before towing check co
43. EMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 54 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 SUGGESTED SPARE PARTS MQ62TDD TRASH PUMP WITH DEUTZ F2L2011 D2011L02 DIESEL ENGINE 1 to 3 units QTY P N DESCRIPTION 0801334545 MECHANICAL SEAL 0811384576 SLEEVE SEAL SHAFT 0483604300 O RING FRONT COVER 2602000032 IMPELLER Gs 4607000700 WEAR PLATE de 1601350350 CHECK VALVE EPA 0862456209 OIL SEAL 0670026209 BEARING AMAA 4607221012
44. GHT Karn BLACK GREEN BROWN gt YELLOW BROWN LICENSE TAIL LIGHT FLAT 4 PIN MOLDED FLAT 4 MOLDED CONNECTOR MATING CONNECTOR TAIL LIGHT ELECTRIC CONNECT BRAKE TO CHASSIS GROUND WHITE WHITE COMMON GROUND TEN BLUE ELECTRIC BRAKE RIGHT GREEN RIGHT STOP amp TURN ARS BROWN 5 BROWN TAIL amp LICENSE YELLOW LEFT STOP amp TURN TAILLIGHT RED AUXILIARY LEFT 6 PIN MOLDED 6 PIN MOLDED AUXILIARY CONNECTOR CONNECTOR CLEARANCE LIGHTS RIGHT TURN TAIL LIGHT I TO CHASSIS RIGHT STOP GROUND I TAIL LIGHT TAIL CLEARANCE 8 LICENSE PLATE BROWN 7 GROUND TO TOW VEHICLE WHITE 8 NOT USED BLACK LICENSE 7 ABS POWER SUPPLY BLUE TAIL LIGHTS 5 LEFT TURN SIGNAL HAZZARD YELLOW 0 STOP LAMP RED RIGHT TURN SIGNAL HAZZARD GREEN 7 ROUND 7 PIN ROUND CONNECTOR CONNECTOR LEFT STOP TOWING VEHICLE SIDE TRAILER SIDE LEFT TURN TAIL LIGHT Figure 34 Trailer to Tow Vehicle Wiring Diagrams LIGHTS AND SIGNALS Before each tow check the trailer taillights stoplights turn Improper operating taillights stoplights and turn signals signals and any clearance lights for proper operation can cause collisions Replace any broken or burned ou
45. IQUIP MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 5 TRAINING CHECKLIST TRAINING CHECKLIST This checklist will lists some of the minimum requirements for machine maintenance and operation Please feel free to detach it and make copies Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator s TRAINING CHECKLIST DESCRIPTION Read Operator s Manual completely Machine layout location of components checking of engine and oil levels Fasson ame 0 F mem n mu mu DATE Clean out pump cavity procedure 1 2 3 4 5 7 10 11 12 13 14 15 6 1 PAGE 6 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 DAILY PRE OPERATION CHECKLIST DAILY PRE OPERATION CHECKLIST DAILY PRE OPERATION CHECKLIST Check fuel level and for clean fuel Check pump interior impeller and volute 00 eck pump se Check trailer springs and hardware jack stand COMMENTS MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 7 FOR YOUR SAFETY AND SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages 4 and Operating Instructions could result in injury to yourself and others
46. OPERATION AND PARTS MANUAL MULTIQUIP MODEL MQ62TDD TRASH PUMP DEUTZ F2L2011 D2011L02 DIESEL ENGINE Revision 0 07 30 09 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 REPORTING SAFETY DEFECTS REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Multiquip at 1 800 421 1244 If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Multiquip To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www nhtsa dot gov or write to Administrator NHTSA 1200 New Jersey Avenue S E Washington DC 20590 You can also obtain information about
47. PERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 35 TRAILER SAFETY GUIDELINES Some drivers place their hands at the bottom of the steering wheel and while the tow vehicle is in reverse think of the hands as being on the top of the wheel When the hands move to the right counter clockwise as you would do to turn the tow vehicle to the left when moving forward the rear of the trailer moves to the right Conversely rotating the steering wheel clockwise with your hands at the bottom of the wheel will move the rear of the trailer to the left while backing up you are towing 8 bumper hitch rig be careful not to allow the trailer to turn too much because it will hit the rear of the tow vehicle To straighten the rig either pull forward or turn the steering wheel in the opposite direction Trailer VIN Tag Figure 25 below is a sample of the Vehicle Identification Number VIN Tag which is located on the left front of the trailer See Figure 26 MANUFACTURED BY FABRIQUE PAR PNBV 4 GAWR EACH AXLE PNBE CHAQUE ESSIEU RIMS JANTA COLD INFL PRESS PRESS DE GONFL A FROID CISINGLE THIS VEHICLE CONFORMS TO ALL APPLICABLE US FEDERAL FETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE CE
48. T start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Engine components can generate extreme heat To prevent burns DO NOT touch NA these areas while the engine 5 running or immediately after operation Never operate the engine with heat shields or heat guards removed ALWAYS wear approved respiratory protection when required PAGE 8 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury SAFETY NEVER tamper with the factory setting of the engine governor Personal injury and equipment damage can result if operating in speed ranges above the maximum allowable ALWAYS place the equipment ON OFF switch in the OFF position when the Other important messages are provided throughout this equipment is not in use manual to help prevent damage to your equipment other property or the surrounding environment ALWAYS wear approved eye and hearing protection when required MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 9
49. VEHICULE EST CONFORME A TOUTES LES NORMES QUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION TYPE TRAILER TRA REM FD 306 REV A Figure 25 Vehicle VIN Tag The trailer VIN Tag contains the following critical safety information for the use of your trailer GAWR The maximum gross weight that an axle can support It is the lowest of axle wheel or tire rating Usually the tire or wheel rating is lower than the axle rating and determines GAWR GVWR The maximum allowable gross weight of the trailer and its contents The gross weight of the trailer includes the weight of the trailer and all of the items within it such as the pump with water engine and other ITEMS GVWR is sometimes referred to as GTWR Gross Trailer Weight Rating or MGTW Maximum Gross Trailer Weight GVWR GTWR and MGTW are all the same rating The sum total of the GAWR for all trailer axles may be less than the GVWR for the trailer because some of the trailer load is to be carried by the tow vehicle rather than by the trailer axle s The total weight of the cargo and trailer must not exceed the GVWR and the load on an axle must not exceed its GAWR PSIC The tire pressure Pounds per Square Inch measured when Cold VIN The Vehicle Identification Number EMPTY WEIGHT Some information that comes with the trailer such as the Manufacturers Stat
50. X kg or XXX Ibs on your vehicle s Tire and Loading Information placard Figure XX This figure equals the available amount of equipment load capacity Step 2 Determine the weight of the equipment being loaded on the tow vehicle That weight may not safely exceed the available equipment load capacity The trailer s Tire Information Placard is attached adjacent to or near the trailers VIN Certification label at the left front of the trailer See Figure 33 Determining Load Limit of Tow Vehicle Step 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX Ibs on your vehicle s placard Step 2 Determine the combined weight of the driver and passengers who will be riding in your vehicle Step 3 Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds Step 4 The resulting figure equals the available amount of cargo and luggage capacity For example if the XXX amount equals 1400 105 and there will be five 150 Ib passengers in your vehicle the amount of available cargo and luggage capacity is 650 Ibs 1400 750 5 x 150 650 Ibs Step 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage capacity calculated in Step 4 If your vehicle will be towing a trailer load from your trailer Will be transferred to your vehicle Consult the tow veh
51. YS check the battery terminals periodically to ensure that they are in good condition Use wire brush or sand paper to clean the battery terminals ALWAYS check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery E f the pump will not be in operation for a long period of time store in cool dry place and check the battery charge level every month to maintain the performance of the battery MAINTENANCE ENGINE Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well Figure 21 If necessary add only distilled water in a well ventilated area BATTERY ELECTROLYTE LEVEL VENT WELL Figure 21 Battery Electrolyte Levels ALWAYS place a small amount of battery terminal treatment compound around both battery terminals This Will ensure a good connection and will help prevent corrosion around the battery terminals inadequate battery connections may cause poor starting of the generator and create other malfunctions If the battery cables are connected incorrectly electrical damage to the alternator engine control box and other electrical componets may result Pay close attention to the polarity of the battery when connecting the battery cables PAGE 30 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Adjustable Channel Your trail
52. ay the towing vehicle remains in charge lil DO NOT apply the brakes to correct extreme trailer swaying Continued pulling of the trailer and even slight acceleration will provide a stabilizing force Anticipate the trailer swaying Swaying is the trailer reaction to the air pressure wave caused by passing trucks and busses Continued pulling of the trailer provides a stabilizing force to correct swaying DO NOT apply the brakes to correct trailer swaying ll Use lower gear when driving down steep or long grades Use the engine and transmission as a brake Do not ride the brakes as they can overheat and become ineffective ll aware of your trailer height especially when approaching roofed areas and around trees Make regular stops about once each hour Confirm that A Coupler is secure to the hitch and is locked B Electrical connectors are made C There is appropriate slack in the safety chains D There is appropriate slack in the breakaway switch pullpin cable Tires are not visibly low on pressure m Driving too fast for severe road conditions can result in loss of control and cause death or serious injury Decrease your speed as road weather and lighting conditions deteriorate ALWAYS check for local trailer tow speed limits in your area MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 33 Check with your county or state safety towing regulations department
53. crankcase Replace with recommended engine oil as specified in the maintenance section of this manual Oil Sending Unit In the event of low oil in the engine crankcase or low oil pressure the indicator lamp will illuminate STOP the engine immediately if this occurs NEVER run the engine when this lamp is lit Muffler Guard DO NOT touch the muffler when engine is running The muffler can become extremely hot causing severe burns NEVER run the pump with the muffler guard removed PAGE 20 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 lt 27 MURPHY TULSA 2 8 ON SUTTON ONS werg NOTICE RED BUTTON MUST BE DEPRESSED FOR ENGINE START UP Figure 6 Control Box Components Old Style Figures 6 and 6A illustrate the location of the basic components for the control box The function of each component is described below 1 Ignition Switch Used to start and stop the engine 2 Reset Switch When the engine has been shut down due to a malfunction the RED reset pushbutton must be pressed prior to starting the engine again In addition the fault that caused the engine to shut down must be corrected before starting 3 Oil Pressure Status Indicator When lit indicates that the oil pressure is not within specified limits This condition will cause the engine to shutdown CONTROL BOX COMPONENTS FUSE LOCATED
54. d is loose or is worn the trailer can come loose from the tow vehicle and may cause death or serious injury THE TOW VEHICLE HITCH AND BALL MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER Gross Vehicle Weight Rating GVWR IT IS ESSENTIAL THAT THE HITCH BALL BE OF THE SAME SIZE AS THE COUPLER The ball size and load rating capacity are marked on the ball hitch capacity is marked on the hitch When replacing a ball the load rating must match or exceed the GVWR of the trailer Before coupling the tow vehicle to the trailer be sure the size and rating of hitch ball match the size and rating of the coupler Hitch balls and couplers are marked with their size and rating Coupler to hitch mismatch can result in uncoupling leading to death or serious injury Be sure the LOAD RATING of the hitch ball is equal or greater than the load rating of the coupler Be sure the SIZE of the hitch ball matches the size of the ball coupler PAGE 38 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 A worn cracked or corroded hitch ball can fail while towing and may result in death or serious injury Before coupling trailer inspect the hitch ball for wear corrosion and cracks Replace worn or damaged hitch ball A loose hitchball nut can result in uncoupling leading to death or serious injury Be sure the hitch ball is tight to the hitch before coupling the trailer
55. damage Replace worn or damaged safety chains and hooks before towing Attach the safety chains so that they A Cross underneath the coupler See Figure 29 B Loop around a frame member of the tow vehicle or holes provided in the hitch system but DO NOT attach them to an interchangeable part of the hitch assembly C Have enough slack to permit tight turns but not be close to the road surface so if the trailer uncouples the safety chains can hold the tongue up above the road Improper rigging of the safety chains can result in loss of control of the trailer and tow vehicle leading to death or serious injury if the trailer uncouples from the tow vehicle e Fasten chains to frame of tow vehicle DO NOT fasten chains to any part of the hitch unless the hitch has holes or loops specifically for that purpose e Cross chains underneath hitch and coupler with enough slack to permit turning and to hold tongue up if the trailer comes loose TRAILER SAFETY GUIDELINES Connecting Trailer Lights Connect the trailer lights to the tow vehicle s electrical system using the electric connectors at the front of the trailer tongue Reference the wiring diagram shown in the trailer wiring diagram section of this manual Before towing the trailer check for the following li Running lights turn on tow vehicle headlights Brake Lights step tow vehicle brake pedal Backup Lights place tow vehicle gear shift in revers
56. driving without a trailer You are responsible for keeping your vehicle and trailer in control and for all the damage that is caused if you lose control of your vehicle and trailer As you did when learning to drive an automobile find an open area with little or no traffic for your first practice trailering Of course before you start towing the trailer you must follow all of the instructions for inspection testing loading and coupling Also before you start towing adjust the mirrors so you can see the trailer as well as the area to the rear of it Drive slowly at first 5 m p h or so and turn the wheel to get the feel of how the tow vehicle and trailer combination responds Next make some right and left hand turns Watch in your side mirrors to see how the trailer follows the tow vehicle Turning with a trailer attached requires more room Stop the rig a few times from speeds no greater than 10 m p h If your trailer is equipped with brakes try using different combinations of trailer electric brake and tow vehicle brake Note the effect that the trailer brakes have when they are the only brakes used When properly adjusted the trailer brakes will come on just before the tow vehicle brakes It will take practice to learn how to back up a tow vehicle with a trailer attached Take it slow Before backing up get out of the tow vehicle and look behind the trailer to make sure that there are no obstacles MQ62TDD TRASH PUMP O
57. e Turn Signals activate tow vehicle directional signal lever Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and electric brakes and can lead to collision Before each tow e Check that the taillights brake lights and turn signals Work e Check that the electric brakes work by operating the brake controller inside the tow vehicle Uncoupling the Ball Hitch Follow these steps to uncouple ball hitch from tow vehicle li Block trailer tires to prevent the trailer from rolling before jacking the trailer up B Disconnect the electrical connector Disconnect the breakaway brake switch cable Promptly replace the pullpin in the switchbox lll Before extending jackstand make certain the ground surface below the jackstand foot will support the tongue load lll Rotate the jackstand handle or crank clockwise This will slowly extend the jack and transfer the weightof the trailer tongue to the jack PAGE 40 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 TIRE SAFETY Unsafe Tires Lug Nuts or Wheels Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load Therefore it is essential to inspect the trailer tires before each tow If a tire has a bald spot bulge cuts is showing any cords or is cracked replace the tire before towing If a tire has uneven tread wear take the
58. ement of Origin is not a reliable source for empty or net weight The shipping documents list average or standard weights and your trailer may be equipped with options To determine the empty or net weight of your trailer weigh iton an axle scale To find the weight of the trailer using an axle scale you must know the axle weights of your tow vehicle without the trailer coupled Some of the trailer weight will be transferred from the trailer to the tow vehicle axles and an axle scale weighs all axles including the tow vehicle axles gt S a No N s VIN TAG Figure 26 VIN Tag Location PAGE 36 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Tow Vehicle The towing hitch attached to your tow vehicle must have a Capacity equal to or greater than the load rating of the trailer you intend to tow The hitch capacity must also be matched to the tow vehicle capacity Your vehicle dealer can provide and install the proper hitch on your tow vehicle Suspension System Sway bars shock absorbers heavy duty springs heavy duty tires and other suspension components may be required to sufficiently tow the InstaPrime trailer and pump Side View Mirrors The size of the trailer that is being towed and your state law regulations determine the size of the mirrors However some states prohibit extended mirrors on a tow vehicle except while a trai
59. er may be equipped with an adjustable channel Figure 22 that allows the coupler to be raise or lowered to a desired height Periodically check the channel bolts for damage or loosening ADJUSTABLE CHANNEL 5 8 FLAT 2 BALL WASHER COUPLER Figure 22 Adjustable Channel With Pintle Eye Coupler Wheel Bearings Hubs Wheeel bearings Figure 23 must beinspected and lubricated once a year or 12 000 miles toinsure safe operation of your trailer a trailer wheel bearing is immersed in water it must be replaced the pump trailer has not been used for an extended amount of time have the bearings inspected and packed more frequently at least every six months and prior to use Follow the steps below to disassemble and service the wheel bearings After removing the dust cap cotter pin spindle nut and spindle washer remove the hub and drum to inspect the bearings for wear and damage DANGER Wheel Bearings trailer wheels are under water for a long period of time wheel bearings may fail If this is the case service wheel bearings immediately The possibility exists of the wheels falling off causing equipment damage and severe bodily harm even death MAINTENANCE TRAILER Replace bearings that have flat spots on rollers broken roller cages rust or pitting Always replace bearings and cups in sets The inner and outer bearings are to be replaced at the same t
60. for a 5 Discount on Standard orders for all orders which include Parts to log in and save complete part numbers L 8 Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L 4 Note Discounts Are Subject To Change iguip com Order via Phone Domestic US Dealers Call 1 800 427 1244 SS SS SS 7 Non Dealer Customers Cona aar Milia Basler for International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information RIEN 4 When ordering parts please supply 1 Dealer Account Number CJ Specify Preferred Method of Shipment 1 Dealer Name and Address V UPS Fed DHL C Shipping Address if different than billing address Priority One v Truck C Return Fax Number 0 Next Day C Applicable Model Number Second Third Day J Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WE ACCEPT ALL MAJOR CREDIT CARDS 2 va MULT
61. gh It will also provide the Gross Axle Weight Rating GAWR This is the most a the axle can weigh There is a vehicle placard Figure 30 located in the same location as the certification label described above This placard provides tire and loading information In addition this placard will show a statement regarding maximum cargo capacity The weight of cargo should never exceed XXX kg Or XXX Ibs TIRE SIZE COLD TIRE PRESSURE Fon me Figure 30 Tire and Loading Information Placard If additional work items hoses tools clamps etc are going to be added to the trailer be sure they are distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one side may overload a tire Excessive loads and or underinflation cause tire overloading and as a result abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical The proper air pressure may be found on the certification VIN label and or on the Tire and Loading Information placard This value should never exceed the maximum cold inflation pressure stamped on the tire TIRE SAFETY Step 1 Locate the statement The weight of cargo should never exceed XX
62. ghts by turning on your tow vehicle headlights Check the trailer brake lights by having someone step on the tow vehicle brake pedal while you look at trailer lights Do the same thing to check the turn signal lights See Trailer Wiring Diagram section in this manual otandard mirrors usually do not provide adequate visibility for viewing traffic to the sides and rear a towed trailer You must provide mirrors that allow you to safely observe approaching traffic Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and electric brakes and can lead to collision Before each tow e Check that the taillights brake lights and turn signals work e Check that the electric brakes work by operating the brake controller inside the tow vehicle TRAILER SAFETY GUIDELINES Trailer Towing Tips Driving a vehicle with a trailer in tow 15 vastly different from driving the same vehicle without a trailer in tow Acceleration maneuverability and braking are all diminished with a trailer in tow It takes longer to get up to speed you need more room to turn and pass and more distance to stop when towing a trailer You will need to spend time adjusting to the different feel and maneuverability of the tow vehicle with a loaded trailer Because of the significant differences in all aspects of maneuverability when towing a trailer the hazards and risks of injury are also much greater than when
63. icated mechanical seal to prevent water from seeping into the engine The oil in the seal chamber lubricates the seal and prevents it from overheating Never operate the pump without water in the casing as this may cause the seal to fail See section on seal maintenance ENGINE SAFETY Internal combustion engines present special hazards during operation and fueling Failure to follow the safety guidelines described in the Rules for Safe Operation section of this manual and the Deutz Engine Operators Manual could result in severe injury or death ACCESSORIES Multiquip offers a complete line of fittings hoses and clamps to properly connect the pump to match various job conditions Refer to the part list in section 2 of this manual for a complete list of accessories PAGE 16 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Figure 3 below shows a typical application using the trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 2 inches 51 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris TERMS TO KNOW The following terms are usually used when referring to lift or head 1 Static Suction Lift The vertical distance from the water line to the center of the
64. icle s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle PAGE 42 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 TIRE SAFETY Studies of tire safety show that maintaining proper tire pressure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also Improve vehicle handling lll Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the tire life Use the information contained in this section to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure Tire Fundamentals Federal law requires tire manufacturers to place standardized information on the sidewall of all tires Figure 31 This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall Rim diameter code
65. ime Replace seals that have nicks tears or wear M Lubricate the bearings with a high quality EP 2 automotive wheel bearing grease BEARING CONE 0 WHEEL I es HUB gt OIL SEAL COTTER PIN BEARING CUP DUST LUG 9 CAP NUT SPINDLE CASTLE NUT Figure 23 Wheel Hub Components Wheel Hub Adjustment Every time the wheel hub is removed and the bearings are reassembled follow the steps below to check the wheel bearings for free running and adjust Turn the hub slowly by hand while tightening the spindle nut until you can no longer turn the hub by hand Loosen the spindle nut just until you are able to turn it the spindle nut by hand Do not turn the hub while the spindle nut is loose Install a new cotter pin through the spindle nut and axle Check the adjustments Both the hub and the spindle nut should be able to move freely the spindle nut motion will be limited by the cotter pin MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 31 AX DANGER Raising the Trailer NEVER crawl under the trailer unless it is on firm and level ground and resting on properly placed and secured jack stands The possibility exists of the trailer falling thus causing equipment damage and severe bodily harm even death DANGER Trailer Inspection When performing trailer inspection and maintenance activities you must jack up the trailer u
66. ing plug The possibility exists of scalding resulting in severe bodily harm block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat ALWAYS fill the pump casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump Win winter drain water from pump housing to prevent freezing RULES AND REGULATIONS ALWAYS make sure that the pump s trailer is placed on solid level ground so that it cannot slide or shift around endangering workers Deploy jack stands for stabilization Place blocks under the trailers bumper to make it level prevents tipping and use a chocked block underneath the wheels to prevent rolling Also keep the immediate area free of bystanders Before starting the pump check that the clean out cover is securely fastened NEVER start the pump with the clean out cover removed The rotating impeller inside the pump can cut or sever objects caught in it If the pump loses prime while operating the remaining water in the casing will reach near boiling temperatures within approximately 15 minutes NEVER operate the pump without water flowing through the pump Allow pump casing to cool to the touch before opening the fill or drain caps or before removing any hoses to avoid serious burns and bodily
67. ischarge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not available a rigid suction hose can be substituted in its place DANGER High Pressure M 8 k PVC discharge hoses and thin walled rubber hoses can easily fail at the end of cause high pressure liquid to be discharged causing dangerous conditions Make sure pressure rating of hoses exceeds the pump maximum pressure to prevent hose failure NT y the hose fittings Leaks from the hoses can 51 2 A Pipes hoses fittings and elbows all produce friction that can significantly reduce the flow of water Keep hose length to a minimum and minimize the use of elbows and other fittings to reduce friction Always use a suction hose or pipe that matches the size of the pump inlet to insure optimum performance and reduce the risk of damage to the pump It is recommended that the discharge hose or pipe match the size of the pump outlet to reduce friction as much as possible Using a discharge line that is larger than the pump outlet will reduce friction and improve water flow Similarly a smaller line will reduce water flow by increasing friction The strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic subs
68. ith only manufactures recommended type air cleaner 6 Cooling Fan Blades Make sure that the blades of the cooling fan are not bent or broken A damaged fan blade can cause the engine to run hot and overheat ENGINE COMPONENTS Starter Motor Solenoid 12 VDC electrical device used to engage the flywheel when starting the engine Fuel Solenoid Stops the flow of fuel into the injection system when the ignition key is in the OFF position When ignition key is in the ON position fuel will flow into the injection system Alternator Provides power to the electrical system Replace with only manufactures recommended type alternator s switch will shutdown the engine Fan V Belt ALWAYS make sure V belt is properly tensioned A loose or defective V belt can adversely affect the performance of the pump Speed Control Lever Regulates engine speed When pumping always place this lever in the high engine speed position Dipstick Remove dipstick to determine if engine oil is low Maintain oil level at the H marking on the dipstick NEVER run engine with low oil Control Box Includes ignition switch reset switch and engine warning staus indicators Oil Filler Port Cap Lower Remove this cap to add engine oil to the crankcase Fill with recommended type oil as specified in the maintenance section of this manual Crankcase Drain Plug Remove this plug to drain engine oil from the
69. ler Lights Wiring Diagram 47 Troubleshooting Pump 48 Troubleshooting 49 50 Control Box Wiring Old Style 53 Control Box wiring New Style 53 Explanation of Code in Remarks Column 54 Suggested Spare 55 TABLE OF CONTENTS Component Drawings Nameplate and Decals 56 57 Trash Pump Assembly 58 61 Trailer TRLRMPXF Assembly 62 63 Trailer TRLRSOXF Assembly 64 65 Skid Assembly 66 67 PRIS ASSeITIDI uuu u 68 69 Lifting Bail Assembly 70 71 Lifting Bail Assembly TRLR50XF 72 73 Lifting Bail Assembly Skid 74 75 Fuel Assembly 76 77 Fuel Assembly TRLR5OXF 78 79 Fuel Assembly Skid 90 81 Battery Assembly TRLRMPXF 02 83 Battery Assembly TRLRS5OXF 04 85 Battery Assembly Skid 86 87 Engine Mounting Assembly TRLRMPXF 88 89 Engine Mounting Assembly TRLR50XF 90 91 Engine Mounting Assembly Skid
70. ler is actually being towed In this situation detachable extended mirrors are necessary Check with your dealer or the appropriate state agency for mirror requirements Heavy Duty Flasher A Heavy Duty Flasher is an electrical component that may be required when your trailer turn signal lights are attached to the tow vehicle flasher circuit Electrical Connector An Electrical Connector connects the light and brake systems on the trailer to the light and brake controls on the towing vehicle Emergency Flares and Emergency Triangle Reflectors It is wise to carry these warning devices even if you are not towing a trailer It is particularly important to have these when towing a trailer because the hazard flashers of your towing vehicle will not operate for as long a period of time when the battery is running both the trailer lights and tow vehicle lights Safety Chains the coupler connection comes loose the safety chains can keep the trailer attached to the tow vehicle With properly rigged safety chains it is possible to keep the tongue of the trailer from digging into the road pavement even if the coupler to hitch connection comes apart TRAILER SAFETY GUIDELINES Trailer Lighting and Braking Connector A device that connects electrical power from the tow vehicle to the trailer Electricity is used to turn on brake lights running lights and turn signals as required In addition if your trailer ha
71. ly and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is IVI MULTIQUIP
72. motor vehicle safety from htto www safecar gov MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 3 MQG2TDD TRASH PUMP Proposition 65 Warning 2 Reporting Safety Defects 3 Table PE 4 Parts Ordering Procedures 5 Training Checklist c 6 Daily Pre Operation Checklist 7 Safety RE 0 9 Rules and Regulations 10 12 CCI CANONS 13 Dimensions Pump Trailer 14 Dimensions Skid 19 General Information 16 Applications T 17 Pump Components 18 19 Engine Components 20 Control Box Components 21 u E 22 23 24 25 M 25 shila 26 ver uu 26 Maintenance 27 Maintenance 28 30 Maintenance Trailer 31 32 Trailer Safety Guidelines 33 40 41 46 Trai
73. n NEVER run engine without air cleaner Severe engine damage may occur NEVER leave the equipment unattended with the engine running Turn off engine when unattended CAUTION must always be observed while servicing this equipment Rotating parts can cause injury if contacted PAGE 10 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 M ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode NEVER operate the pump in an explosive atmosphere ALWAYS ensure pump is on level ground before use Become familiar with the components of the pump before operating ALWAYS replace any worn or damaged warning decals NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance NEVER open the priming plug when pump is hot Hot water inside could be pressurized much like the radiator of an automobile Allow pump to cool to the touch before loosen
74. nclude steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Uniform Tire Quality Grading Standards UTQGS Treadwear Number This number indicates the tire s wear rate The higher the treadwear number is the longer it should take for the tread to wear down For example a tire graded 400 should last twice as long as a tire graded 200 Traction Letter This letter indicates a ability to stop on wet pavement A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade Traction is graded from highest to lowest as and C Temperature Letter This letter indicates a tire s resistance to heat The temperature grade is for a tire that is inflated properly and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat build up and possible tire failure From highest to lowest a tire s resistance to heat is graded as A B or C Reference Figure 32 for additional tire information for light trucks TIRE SAFETY Maximum load amp inflation when used as a dual Load Range Severe snow conditions Ma
75. ormation on all tires because it is not required by law M S The M S or M S indicates that the tire has some mud and snow capability Most radial tires have these markings hence they have some mud and snow capability Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed in Table 8 Note You may not find this information on all tires because it is not required by law Table 8 Speed Rating 0 R 106 mph MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 43 U S DOT Tire Identification Number This begins with the letters DOT and indicates that the tire meets all federal Standards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which i
76. osened threads or bolts before starting RULES AND REGULATIONS m NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool 7 before servicing engine or pump ALWAYS allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted The engine of this equipment requires an adequate free flow of cooling air If the air flow is restricted it will cause serious damage to the equipment or engine and may cause injury to people and property Remember the engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result 0 NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine causing severe bodily harm or even death DO NOT top off fuel tank Topping off is dangerous as it causes fuel to spill ALWAYS store the equipment in a clean dry location out of the reach of childre
77. rchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 114 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 NOTES MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 115 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284
78. re also prone to loosen after first being assembled When driving a new trailer or after wheels have been remounted check to make sure they are tight after the first 10 25 and 50 miles of driving and before each tow thereafter Failure to perform this check can result in a wheel parting from the trailer and a crash leading to death or serious injury Lug nuts are prone to loosen after initial installation which can lead to death or serious injury Check lug nuts for tightness on a new trailer or when wheel s have been remounted after the first 10 25 and 50 miles of driving Improper lug nut torque can cause a wheel parting from the trailer leading to death or serious injury Be sure lug nuts are tight before each tow Improper tire pressure can result in a blowout and loss of control which can lead to death or serious injury Be sure tires are inflated to pressure indicated on side wall before towing trailer MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 41 Determining Load Limit of Trailer Determining the load limits of a trailer includes more than understanding the load limits of the tires alone On all trailers there is a Federal certification VIN label that is located on the forward half of the left road side of the unit This certification VIN label will indicate the trailer s Gross Vehicle Weight Rating GVWR This is the most weight the fully loaded trailer can wei
79. rest Multiquip dealer for information on the components Trailer Lights Before towing trash pump make sure that both trailer lights are functioning correctly NEVER tow the trash pump if these lights are not working Pump Intake Port Intakes water and debris from the source Fill Cap Remove this cap to prime the pump with water MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 19 wv y SS X A N aD 225 NK VAS lt Figure 5 Deutz Engine Basic Components Figure 5 illustrates the location of the basic components for the Deutz engine The function of each component is described below 1 Oil Filter Replace this filter as recommended in the maintenance section of this manual 2 Fuel Filter Replace or clean the fuel pump or fuel filter as specified in the maintenance section of this manual 3 Engine This pump uses 29 horsepower air cooled 2 cylinder four stroke Deutz diesel engine See Deutz engine owners manual for more detailed information 4 Oil Filler Port Cap Upper Remove this cap to add engine oil to the crankcase Fill with recommended type oil as specified in the maintenance section of this manual 5 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Replace w
80. rol Lever 2 f pump does not begin to pump water after a few minutes check for loose connections or air leaks in suction hose Make sure there is water in the pump end and strainer is not clogged with debris reference Figure 13 Ignition Switch Table 11 Pump Troubleshooting 3 Continue turning ignition key through positions and Ill while pushing the red button at the same time Longer suction hoses will require more time for the pump to begin pumping water 4 Release ignition key and red button as soon as engine fully starts and verify that ignition key automatically returns back to position Verify that all three lamp LED status indicator lights are OFF when the engine Is started MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 25 ENGINE SHUT DOWN 1 Place engine speed control lever in the idle position and let the engine run at this speed for at least 2 minutes This will allow the engine to cool down 2 Turn ignition key counter clockwise to position 0 OFF NEVER attempt to stop the engine by manually activating the engine shutdown lever ALWAYS use the ignition key to turn off the engine 3 Remove ignition key and place key in safe location where it will not get lost When pump is not in use keep ignition key in a safe place out of the reach of unauthorized persons PUMP INSPECTION AFTER USE It is recommended that the pump be inspected after each
81. s a separate braking system the electrical connector will also supply power to the brakes from the tow vehicle Jackstand A device on the trailer that is used to raise and lower the coupler The jack is sometimes called the landing gear or the tongue jack An improperly coupled trailer can result in death or serious injury DO NOT move the trailer until e The coupler is secured and locked to hitch e The safety chains are secured to the tow vehicle e The trailer jack s are fully retracted DO NOT tow the trailer on the road until Tires and wheels are checked The trailer brakes are checked The breakaway switch is connected to the tow vehicle The load is secured to the trailer The trailer lights are connected and checked MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 37 Coupler Types The InstaPrime pump is shipped from the factory with a 2 5 16 inch ball coupler A pintle eye coupler can be purchased as an alternative method option for towing Both types of couplers will be discussed in this manual Ball Hitch Coupler Pintle Eye Coupler Ball Hitch Coupler A ball hitch coupler Figure 27 connects to a ball that is located on or under the rear bumper of tow vehicle This system of coupling a trailer to a tow vehicle is sometimes referred to as bumper pull A ball hitch trailer may be fitted with a tongue jack that can raise and lower the coupler The
82. s than the load rating of the trailer can result in loss of control and may lead to death or serious injury Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in loss of control and may lead to death or serious injury Be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer PAGE 34 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying us NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or us To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in the Washington D C area or write to NHTSA U S Department of Transportation Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotline Inoperable Brakes Lights or Mirrors Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer Check the trailer tailli
83. seal washer Tighten drain plug securely Add engine oil through the filler hole Changing Oil Filter 1 Replace engine oil filter Figure 19 after 250 hours of operation 2 Remove oil filter cannister from engine by turning cannister counterclockwise OIL FILTER GASKET TURN COUNTER CLOCKWISE TO LOOSEN Figure 19 Oil Filter 3 Lubricate oil filter gasket with a small amout of oil Reinstall oil filter by rotating cannister clockwise DO NOT over tighten Changing Fuel Filter 1 Replace fuel filter Figure 20 every 500 hours FUEL FILTER GASKET TURN COUNTER CLOCKWISE TO LOOSEN Figure 20 Fuel Filter MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 29 2 Remove oil filter cannister from engine by turning cannister counterclockwise 3 Lubricate oil filter gasket with a small amout of oil Reinstall oil filter by rotating cannister clockwise DO NOT over tighten Battery Maintenance Wear safety glasses or face mask protective clothes and rubber gloves when working with battery 4 09 Mishandling of the battery shortens the service life of the battery and adds to maintenance cost When handling the battery do the following Be careful not to let the battery electrolyte come in contact with your body or clothing ALWAYS wear eye protection and rubber gloves since the battery contains sulfuric acid which burns skin and eats through clothing ALWA
84. sing jacks and jack stands When jacking and using jack stands place them so as to clear wiring brake lines and suspension parts i e springs torsion bars Place jacks and jack stands inside of the perimeter strip on the supporting structure to which the axles are attached If the trailer is involved in an accident have it inspected immediately by qualified personnel In addition the trailer should be inspected annually for signs of wear or deformations Improper weld repair will lead to early failure of the trailer structure and can cause serious injury or death DO NOT repair cracked or broken welds unless you have a certified welder perform the repair If not have the welds repaired by your dealer Broken or damaged welds can cause injury or severe damage to your trailer and contents Inspect all of the welds for cracks or failure at least twice a year MAINTENANCE TRAILER Leaf Suspension The leaf suspension springs and associated components Figure 24 should be visually inspected every 6 000 miles for signs of excessive wear elongation of bolt holes and loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 7 SHACKLE SUPPORT BRACKET IS WELDED TO FRAME SHACKLE NUTS AXLE HANGER SUPPORT 9 BRACKET IS WELDED SHACKLE TO FRAME BOLTS LEAF SUSPENSION HANGER NUT Q BO LT HANGER BOLT LOCKING TIE PLAT
85. t defines item numbers quantities and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h ltems purchased in kits 7 The sender will be notified of any material received that is not accep
86. t lamps as necessary Check the wire harness for cuts fraying or other damage Check all lights before each tow it needs replacing contact your dealer MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 47 TROUBLESHOOTING PUMP Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following thediagnosis based on the Troubleshooting Tables 11 and 12 information shown below and on the next pages If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 11 PUMP TROUBLESHOOTING Too much distance between impeller and wear Adjust clearance by adding shims or replace impeller plate Min 010 Max 020 engine between pump end and engine housing discharge Impeller Wear Plate worn Adjust clearance by adding shims or replace impeller wear plate Tighten replace or add clamp Keep extra seals on pump Hose diameter is too large Use smaller diameter hose or replace hose Discharge does not stay on Pressure too high Check pressure add additional clamp coupling Hose kinked or end blocked Check hose Impeller jammed or blocked Open pump cover and clean dirt and debris from inside housing Impeller does not turn pump is hard to start Impeller and wear plate binding
87. table 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the pu
88. tale lamp comes on option Check that air guide plates and enclosure elements are all present and make a tight seal Inadequate sealing at air guide plates or capsule elements PAGE 50 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 NOTES MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 51 WIRING DIAGRAM OLD STYLE RED BUTTON MUST CONTROL BOX BE DEPRESSED FOR OLD STYLE ENGINE TO START P N 04179732 NO 15 NORMALLY CLOSED ED BUTTON MUST P N 518APHMS R BE DEPRESSED FOR ENGINE START UP MURPHY SWITCH P N 518APHMS SW2 B THIN METAL BRIDGE DIODE P N 1N4003 ii NOT USED D W BATTERY ALTERNATOR OIL PRESSURE ___ OIL TEMPERATURE SENSOR SWTCH NORMALLY OPEN REAR VIEW MALE PLUG E OIL PRESSURE SENSOR SWITCH NORMALLY CLOSED BATTERY CHARGE P N 65010180 ORANGE REAR VIEW DIODE FEMALE PLUG SHUTDOWN PACK SOLENOID P N 65010180 EE PAGE 52 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 WIRING DIAGRAM NEW STYLE NEW STYLE CONTROL BOX FUSE 30 AMP PINK BLK 14 AWG NC WHITE 14 AWG NC DARK GREEN 16 AWG LIGHT BLUE 16 AWG ORG 16 AWG TAN 16 AWG RED 12 AWG YEL BLK 16 AWG NS YEL 16 AWG a
89. tances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance PAGE 24 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 STARTUP OPERATION ENGINE STARTUP DO NOT attempt to start the engine unless the pump has previously been primed with water Severe damage to the pump s mechanical seal will occur if pump has not been primed 1 Set the Engine Speed Control Lever Figure 12 to a position half way between start and stop LAMP STATUS US ENGINE SPEED INDICATORS INDICATORS CONTROL FULL THROTTLE aN 25 RUN POSITION Figure 14 Engine Status Indicators Lamps 8 If charge lamp or LED remains lit increase engine speed until lamp LED goes off When the charge indicator lamp LED goes off it can then be assumed that the charging system is working correctly 9 Ifthe charge lamp or LED remains on while the engine is running refer to Table 12 Engine Troubleshooting or the Deutz Engine Repair Manual 10 Move speed control lever to full speed position for maximum engine speed See Figure 12 2 Insert ignition key into ignition switch Figure 13 turn OPERATION ignition key clockwise to position I and verify that all three status indicator lights Figure 14 are ON 1 The pump should begin pumping water within a minute depending on the length of suction hose and height the pump is above water Figure 12 Engine Speed Cont
90. the trash pump by crane is required use this lifting bail Note this lifting bail is balanced for a fully configured trash pump removal of any trash pump components will un balance the lifting bail Pump Discharge Port Discharges water and debris from the pump Muffler Guard DO NOT touch the muffler when engine is running The muffler can become extremely hot causing severe burns NEVER run the pump with the muffler guard removed Oil Filler Fill as recommended in the maintenance section of this manual Engine Diesel This pump uses a Deutz 212011 D2011L02 air cooled 4 stroke diesel engine See the Deutz Operation manual supplied with the trash pump for additional engine information Control Box Panel Monitors engine functions and will shut down the engine for low oil pressure high coolant temperature alternator charge and V belt failure Battery 12 VDC battery compartment Tow End Jack Stand When connecting the pump to a ball type towing hitch use this jack stand to raise and lower the pump Fuel Filler Port When the adding of fuel is required remove fuel cap and add fuel through this port Re fuel using only recommended types of diesel fuels see Deutz Operation Manual DO NOT top off fuel wipe up any spilled fuel immediately Tow Hitch Coupler Requires a 2 inch ball hitch Safety Chain ALWAYS attach safety chain to the towing vehicle NEVER tow the trash pump with the
91. tic air gun to tighten wheel lug nuts Over tightening lug nuts will result in breaking the studs or permanently deforming the mounting stud holes in the wheels Lug nuts are prone to loosen after initial installation which can lead to death or serious injury Check all wheel lug nuts periodically MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 PAGE 45 TIRE SAFETY Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence See Figure 33 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 10 3 Check to see if the lug nuts are tight after the first 10 LUG NUTS 25 and 50 miles of driving and before each tow y thereafter EN TABLE 10 TIRE TORQUE REQUIREMENTS FT LBS FT LBS FT LBS PNEUMATIC 20 25 35 40 50 65 AIR GUN TORQUE WRENCH 35 40 50 65 Figure 33 Wheel Lug Nuts Tightening 1 20 25 50 60 90 120 Sequence 5 20 25 50 60 90 120 6 20 25 50 60 90 120 PAGE 46 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 TRAILER LIGHTS WIRING DIAGRAM CONNECT TO CHASSIS WHITE COMMON GROUND RIGHT TAIL LI
92. tongue jack is mounted to Figure 27 Ball Hitch Coupler Adjustable Tongue the A frame front or tongue part of the trailer By rotating the jack handle clockwise the jack will extend and raise the tongue of the trailer Before each tow coat the ball with a thin layer of automotive bearing grease to reduce wear and ensure proper operation and check the locking device that secures the coupler to the ball for proper operation you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the ball or coupler immediately have your dealer inspect them to determine the proper action to prevent possible failure of the ball and coupler system All bent or broken coupler parts must be replaced before towing the trailer The coupler handle lever must be able to rotate freely and automatically snap into the latched position Oil the pivot points sliding surfaces and spring ends with SAE 30W motor oil Keep the ball socket and latch mechanism clean Dirt or contamination can prevent proper operation of the TRAILER SAFETY GUIDELINES latching mechanism The load rating of the coupler and the necessary ball size are listed on the trailer tongue You must provide a hitch and ball for your tow vehicle where the load rating of the hitch and ball is equal to or greater than that of your trailer Also the ball size must be the same as the coupler size I the hitch ball is too small too large is underrate
93. trailer to a dealer service center for diagnosis Uneven tread wear can be caused by tire imbalance axle misalignment or incorrect inflation Tires with too little tread will not provide adequate tracking on wet roadways and can result in loss of control leading to death or serious injury Improper tire pressure causes an unstable trailer and can result in a tire blowout and loss of control Therefore before each tow you must also check the tire pressure Tire pressure must be checked when tires are cold Allow 3 hours cool down after driving as much as 1 mile at 40 m p h before checking tire pressure NOTE Trailer tires willbe inflated to higher pressures than passenger vehicle tires since trailer wheels and lug nuts or bolts are subjected to greater side loads than automobile wheels they are more prone to loosen Before each tow check to make sure they are tight The proper tightness torque for lug nuts is listed in the lug nut tightening section of this manual Use a torque wrench to tighten the lug nuts If you do not have a torque wrench use a lug wrench from your tow vehicle and tighten the nuts as much as you can Then have a service garage or trailer dealer tighten the lug nuts to the proper torque Metal creep between the wheel rim and lug nuts will cause rim to loosen and could result in a wheel coming off leading to death or serious injury Tighten lug nuts before each tow TIRE SAFETY Lug nuts a
94. ttery fluid level between the specified marks Battery life will be shortened if the fluid level are not properly maintained Add only distilled water when replenishment is necessary DO NOT over fill Check to see whether the battery cables are loose Poor contact may result in poor starting or malfunctions Always keep the terminals firmly tightened Coating the terminals with an approved battery terminal treatment compound Replace battery with only recommended type battery The battery is sufficiently charged if the specific gravity of the battery fluid is 1 28 at 68 F If the specific gravity should fall to 1 245 or lower it indicates that the battery is dead and needs to be recharged or replaced Before charging the battery with an external electric source be sure to disconnect the battery cables Battery Cable Installation ALWAYS be sure the battery cables are properly connected to the battery terminals as shown in Figure 9 The RED cable is connected to the positive terminal of the battery and the BLACK cable is connected to the negative terminal of the battery POSITIVE NEGATIVE Figure 9 Battery PAGE 22 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 INSPECTION Fuel FUEL TANK 1 Determine if engine fuel is low by reading fuel gauge Figure 10 located either front or rear of the trailer depending on type of trailer If the fuel level is low remove the fuel cap from the trailer
95. upling safety chain safety brake tires wheels and lights Check the lug nuts or bolts for tightness Check coupler tightness after towing 50 miles Adjust the brake controller to engage the trailer brakes before the tow vehicle brakes Your dealer can assist you by making this adjustment Use your mirrors to verify that you have room to change lanes or pull into traffic W Use your turn signals well in advance Allow plenty of stopping space for your trailer and tow vehicle Allow plenty of stopping space for your trailer and tow vehicle lll DO NOT drive so fast that the trailer begins to sway due to speed Allow plenty of room for passing A rule of thumb is that the passing distance with a trailer is 4 times the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving TRAILER SAFETY GUIDELINES ALWAYS use lower gears for climbing and descending grades DO NOT ride the brakes while descending grades they may get so hot that they stop working Then you will potentially have a runaway tow vehicle and trailer To conserve fuel don t use full throttle to climb a hill instead build speed on the approach Slow down for bumps in the road Take your foot off the brake when crossing the bump lil DO NOT brake while in a curve unless absolutely necessary Instead slow down before you enter the curve and power through the curve This w
96. ure load does Side Wear or overloading not exceed axle rating Align wheels Cupping Out of balance Check bearing adjust ment and balance tires Avoid sudden stops Flat Spots Wheel lockup amp when possible and tire skidding adjust brakes ALWAYS wear safety glasses when 2 removing or installing force fitted parts DO E a NOT attemp to repair or modify a wheel DO NOT install an inner tube to correct a leak through through the rim If the rim is cracked the air pressure in the inner tube may cause pieces of the rim to explode break off with great force and cause serious eye or bodily injury Wheel Rims the trailer has been struck or impacted on or near the wheels or if the trailer has struck a curb inspect the rims for damage i e being out of round and replace any damaged wheel Inspect the wheels for damage every year even if no obvious impact has occurred Wheels Bearings and Lug Nuts A loose worn or damaged wheel bearing is the most common cause of brakes that grab To check wheel bearings jack trailer and check wheels for side to side looseness If the wheels are loose or spin with a wobble the bearings must be serviced or replaced Check inflation pressure weekly during use to insure the maximum tire life and tread wear Most trailer axles are built with sealed bearings that are not serviceable Sealed bearings must be replacedas complete units NEVER use an pneuma
97. with Dust Indicator This indicator Figure 16 is attached to the air cleaner When the air cleaner element is clogged air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service After changing the air element press the dust indicator button to reset the indicator DUST DISCHARGE VALVE AIR CLEANER CARTRIDGE AIR CLEANER INDICATOR Figure 16 Air Cleaner The air filter should not be changed until the indicator reads RED Dispose of old air filter it may not be cleaned or reused PAGE 28 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09 Check Oil Level Check the engine crankcase oil level prior to each use or when the fuel tank is filled Make sure the pump is level The oil level must be between the two notches on the dipstick as shown in Figure 17 ENGINE OIL DIPSTICK SAFE OPERATING OIL LEVEL ADD ENGINE OIL Figure 17 Dipstick Changing Engine Oil 1 Change engine oil after first 20 hours of operation Drain and refill engine crankcase with the correct type and amount of oil reference Table 5 after 250 hours of operation hours or once a week thereafter SEALING WASHER 2 67 oran f Figure 18 Oil Drain 2 Remove drain plug Figure 18 and sealing washer let engine flow into a suitable container while engine oil is still warm MAINTENANCE ENGINE 3 Reinstall drain plug and
98. ximum load amp inflation when used as a single Figure 32 UTQGS Tire Information Load inflation limits Tires for light trucks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Max Load Dual kg lbs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips ll Slow down if you have to go over a pothole or other object in the road lI DO NOT run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Check tire inflation pressure weekly during use to insure the maximum tire life and tread wear lil DO NOT bleed air from tires when they are hot ll Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread PAGE 44 MQ62TDD TRASH PUMP OPERATION AND PARTS MANUAL REV 0 07 30 09

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