Multiquip Saw TP24X User's Manual
Contents
1. 42 43 Bearing Housing 44 45 Switch 506208 CPUS 46 47 Tools And Accessories 48 49 Terms And Conditions Of Sale Parts 50 NOTICE specifications and part numbers are subject to change without notice TABLE OF CONTENTS PAGE 4 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order via Internet Dealers Only If you have Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information B HM EE 1 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts loa in and save on Standard orders for all orders which include eie Parts complete part numbers C Order via Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS2. GENERAL INFORMATION ACCESSORIES REPLACEMENT PARTS If desired the TP24X tile saw can be equipped with a support stand with wheels This stand is ideal when the saw needs to be placed on a secure reliable platform FEATURES Rugged Portable Frame Assembly Sturdy steel frame design with handles for easy transport Electric Induction Motor UL CSA approved 115 V 60 Hz 1 1 2 HP electric motor with thermal overload and fan cover protection Water Tray Sturdy ABS water tray that is easily removable for cleaning B Cutting Table Rugged cast aluminum table with heavy duty injected molded rubber padding and extension table Industrial ball bearing rollers ensure smooth precise cart movement Water Pump Powerful maintenance free submersible pump provides high volume water flow Water Cooled Blade Shaft Bearing Assembly High flow water circulating system designed to keep crucial bearing components running cooler Blade Guard Hardy cast guard with blade brushes designed to evenly distribute water to the blade and to easily position for blade changes Diamond Blade 10 inch 254 mm premium tile blade included PAGE 12 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 5 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 13 SAW COMPONENTS 19 N NX 5 amp 2 OV NN
3. 04 12 12 PAGE 41 BLADE GUARD ASSY PAGE 42 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 er ene 100051 100053 100054 100055 100056 110036 100058 100059 100060 110037 0384 0322 0353 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 43 PART NAME BLADE GUARD RIVET PLASTIC BRUSHES RETAINING CLIP WATER BAFLE PLATE WATER TUBE D6 4MM 90 ELBOW PIPE D8 90 ELBOW HOSE CONNECTOR RUBBER SPLASH GUARD M5 RIVET WASHER NARROW M6 HEX BOLT M6X1 0X10L CROSS SCREW M4X0 7X8L BLADE GUARD ASSY QTY 1 1 2 1 1 1 1 1 1 4 3 3 1 REMARKS BEARING HOUSING ASSY 57 i 2 PAGE 44 2 TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 er ene TP100110 5100013 100113 TP100114 TP110012 TP110013 TPS1000J061 TP110014 TP1374 TP110015 TP110016 TPS1000062 TP0316 TP110034 TP110035 TP100124 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 45 PART NAME BEARING HOUSING BLADE SHAFT RUBBER GASKET WATER CHANNEL COVER MALE CONNECTOR WATER LINK ASM BLADE SHAFT PULLEY INNER ARBOR FLANGE CROSS SCREW M4X0 7X8L BEARING RADIAL D40 BEARING RADIAL D47 KEY SQUARE 5X5X30L SET SCREW FLAT PT M6X1 0X10L HOSE BLADE GUARD HOS
4. Failure to thoroughly inspect the blade for of rotation downcuts with the turn of the shaft operational safety could result in damage to 4 Diamond Segment or Rim Ensure that there are the blades orthe saw and may cause serious no cracks dings or missing portions of the diamond injury to the user or others in the operating segment rim DO NOT use a blade that is missing area Inspect the blade flanges and shaft for a segment or a portion of the rim Damaged and or damage before installing the blade missing segments rims may cause damage to your saw and injury to the user or others in the operating area 5 Specifications Ensure that the blade specifications size and diameter properly match up to the sawing Blade Components Diamond blades are recommended for your saw Ask your operation Wet blades must have waterto act as a coolant Multiquip dealer about your specific cutting application Utilizing a diamond blade not matched properly to the task Figure 8 highlights the components of a diamond blade may result in poor performance and or blade damage 6 Arbor Hole It is essential that the arbor hole diameter properly matches the shaft arbor and that it is free from distortions Correct blade flanges collars must be used The inside face of the flanges must be clean and free of debris An out of round arbor condition will cause damage to the blade and the saw 7 This RPM reference is the maximum s
5. 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication
6. 7 800 672 7877 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call aa 1 800 427 1244 5 i International Customers should contact Contact your local Multiquip Dealer for m parts or call 800 427 1244 for help in CDD their local Multiquip Representatives for locating dealer near you Parts Ordering information When ordering parts please supply ee gt lt Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed DHL Shipping Address if different than billing address Priority One v Truck etum Fax Number d T Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to PST WWW M U WE ACCEPT ALL MAJOR CREDIT CARDS Ae 55 55 MAUS IU TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others SAFETY MESSAGES The four safety messages shown
7. Diamond segments are blunt Replace saw blade Arbor of the saw blade must be fitted with an Center hole in saw blade has become wider Saw blade has slipped on the motor shaft appropriate adapter ring due to wear when running Check the receiving flange and have it replaced if necessary blade overheating due to lack of cooling Ensure optimum flow of cooling water water blade shows blooming colors The material feed is too high proceed more Lateral friction when cutting slowly Ensure that the direction of the feed is absolutely parallel to the saw blade Material is not being fed parallel to saw blade Adjust roller table Grinding marks on the saw blade Poor tension in blade material Have the saw blade tensioned The material feed is too high proceed more Too much load on the saw blade slowly PAGE 32 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 TROUBLESHOOTING SAW Table 8 Saw Troubleshooting Check that the machine is properly Power cord not properly fixed plugged in connected to the power supply Have the power cord checked replace if necessary Machine does not run when switched on Main power switch defective 2 replaced if necessary by a qualifed electrician Loose electrical connection inside the electric Have the whole electric system of the system machine checked by a qualified electrici
8. Figure 29 Do this for both flat roller plates 3 Hold the table against the guide rails The flat rollers should reposition themselves to maintain contact with the guide rails If the table is not perpendicular to the blade lift the right side of the table instead to obtain the proper angle A square tool will be required to confirm the angle Tighten the socket bolts Check the table for play Repeat step 2 if some play is still present 4 Restore the horizontal rollers to their original positions as shown in Figure 24 by reversing the instructions in step 1 Be sure to tighten the lock nuts and replace the rubber caps CNET FLAT ROLLERS ROTATE IN THIS MANNER _ Figure 29 Flat Roller Rotation MAINTENANCE TRANSPORTING THE SAW 1 Ensure that the water tray is empty and dry 2 Unplug the power cord and store it in the water tray 3 Secure the cutting table to the front of the saw using the table retention device 4 Tighten the cutting depth control knob 5 Optionally the rear drip tray may be removed and set in the water tray for better handling PAGE 30 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 WIRING DIAGRAM ELECTRIC MOTOR Black Power Outlet for Water Pump Black 1 Green l ee Power Cable 6 Switch Black Black N Black Overcurrent Breaker Wiring Box Figure 30 Electric Motor Wiring Diagr
9. NEVER run pump dry Pump must be immersed in water Water Lines Replace the clear vinyl tubing water lines when they become brittle worn or clogged Water kits are available through your Multiquip dealer Maintenance Wrench Use this multi purpose wrench when performing maintenance or repairs on the saw Rear Drip Tray Rear drip tray increases the surface area for collecting water and slurry to prevent spillage MasterGuide Template Base Mounts to ruler backstop to ensures precision while making cuts Water Hose Recycles water from the bearing housing back into the water tray Bearing Housing Houses permanently lubricated ball bearings to allow motor shaft to rotate smoothly TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 15 ELECTRIC MOTOR COMPONENTS SET UP ELECTRIC MOTOR COMPONENTS Figure 3 shows the location of the components of the electric motor 115 VAC 60 Hz SINGLE PHASE ELECTRIC MOTOR OVERCURRENT BREAKER BUTTON ELECTRIC WATER ELECTRIC PUMP AC MOTOR RECEPTACLE ON OFF SWITCH Figure 3 Electric Motor Components SAW SET UP Whenever cleaning adjusting or lubricating any part of the saw make certain to place the power ON OFF switch in the OFF position and disconnect the plug from the power source 1 Open the shipping container carefully lift the saw by its carrying handles and place it on a suitable table or platform Make sure the
10. at any time without notice and without incurring any obligations Your Local Dealer is 3 MULTIQUIP
11. do not remove the adjustment screw behind the mounting plate and the 4 screws on the motor base to remove the belt Remove the blade lock nut and remove the blade if there is one present Remove the 4 screws on the mounting plate closest to the cutting head handle to remove the bearing housing including the attached pulley and inner flange BELT GUARD ADJUSTMENT SCREW FLANGE Figure 21 Bearing Housing Removal MAINTENANCE BEARING HOUSING INSTALLATION To install a new bearing housing perform the following T 8 Make sure that the old housing has been properly removed Unpack the new bearing housing and place the flat portion face down on a towel situated on a flat surface Secure the cutting head in a in a completely horizontal position Slide the new bearing housing with the flat portion facing upwards onto the 4 screws located below the mounting plate Take care not to damage the inner flange Lock the bearing housing into place by using the brackets and nuts Pull the motor towards you place the belt on the pulleys and tighten the motor position adjustment screw Be sure to leave some slack on the belt Align the belt by adjusting the motor pulley after loosening the hex screw Do not adjust the bearing housing pulley After aligning the belt tighten the hex screw Replace the belt guard and lock into place using 4 screws TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2
12. into this AC receptacle Blade Guard Protects the user from the cutting blade NEVER operate the saw with the blade guard removed Blade Guard Adjustment Knob Turn knob clockwise to loosen and remove blade guard Turn counterclockwise to tighten Blade Guard Brushes Prevents foreign matter and debris from accumulating on the saw blade Replace brushes immediately when they become worn or damaged 20 21 22 23 24 25 SAW COMPONENTS Cutting Table Place material to be cut on this rubber padded table For ease of cutting this table has been placed on rails so that it can easily slide back and forth Ruler Backstop When cutting place material against backstop Use measurement rail ruler to determine where material is to be cut Stopper Place stopper in water tray when filling with water Carrying Handles There are two carrying handles at each end of the saw Grip these handles when transporting of the the saw is required Cutting Head Adjustment Knob Turn knob clockwise to loosen and position cutting head to desired height Turn counterclockwise to tighten Water Tray When wet cutting is required fill with clean fresh water Make sure submersible pump is totally immersed in water Electric Water Pump The electric water pump for this saw requires 115 VAC Plug power cord of electric water pump into AC receptacle located on conduit box
13. temperature exceeding 86 Use a fluff free cloth only Use a cloth which may be lightly moistened only for removing dust and dirt Hard packed dirt can be removed with a soft brush DO NOT let any water cleaning liquid vapor penetrate into the electric motor connectors plugs switches etc Cover all apertures holes in the housing connectors or plugs etc or seal them with adhesive tape Use a soft low pressure water jet and a brush to rinse dirt and incrustations away Be particularly careful when near hazardous parts of the machine e g switch motor Clean the motor and switches only by wiping with a moist cloth 3 Removethe belt guard and clean the pulleys The belts and pulleys will wear rapidly if excessive dust builds up 4 Clean the sludge that accumulates on the bottom of the water tray at least once a day and refill with clean water It may be necessary to clean the tray out twice a day in heavy cutting The sludge is abrasive and will shorten the life of the water pump and blades MAINTENANCE After each day s use run clean water through the water pump and water hoses This extends pump and blade life After cleaning remove all covers and adhesive tape screws or nuts which may have been loosened must be retightened Check the spindle bolt for tightness periodically Keep the drive belt tight It is very important to replace worn belts as soon as possible To adjust belt tension loosen the four 4 m
14. 036 CAPACITOR GASKET RUN 1 TP100037 CAPACITOR GASKET START 1 TPS800051 CAPACITOR COVER START 1 TPS1000026 CAPACITOR COVER RUN 1 TPS1000061 PULLEY MOTOR SHAFT 1 TPS1000062 KEY SQUARE 5X5X30L 1 TP0316 SET SCREW M6X1 0X10L 1 5800241 FAN MOTOR 1 TP0412732 WASHER SPRING M4 1 TP420294 NUT M4 X 0 7 TP24X 1 TP040703003 SCREW CROSS M4X0 7X30L 1 TPS80004 CAPACITOR RUN 1 TPS80005 CAPACITOR START 1 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 39 CUTTING TABLE ASSY PAGE 40 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 NO 10 20 30 40 50 60 80 90 100 110 120 130 140 150 160 170 180 190 20 PART NO TP100095 TP100097 TP100098 TP100099 TP100100 TP100101 100103 100105 0322 0119 0121 11090 25095 100107 1061 0384 0120 100109 110023 PART NAME CUTTING TABLE GUIDE ROLLER SET OF 2 CONCENTRIC FLAT ROLLER RULER GUIDE SPRING LOCK ASM SPRING RUBBER CAP FLAT ROLLER ASM SET OF 2 HEX BOLT M6X1 0X10L NUT M8X1 25 WASHER SPRING M8 WASHER NARROW M6 HEX BOLT M6X1 0X30L HEX BOLT M8X1 25X25L HEX BOLT M8X1 25X40L WASHER NARROW M6 WASHER NARROW M8 HEX BOLT M8X1 25X20L CUTTING TABLE ASSY CUTTING TABLE ASSY QTY REMARKS ARP gt 3 INCLUDES ITEMS W 24 TILE SAW OPERATION AND PARTS MANUAL REV 2
15. 04 12 12 PAGE 27 REALIGNMENT Method 1 This procedure deals with the most common source of misalignment that occurs when the guide rails are not parallel with the blade 1 FASTENER Set the cutting depth such that the blade passes through the table not over Place a straight edge i e carpenter s square on the cutting table as shown in Figure 22 Loosen the left and right guide rails by loosening the fasteners found at the ends of the rail The left rail should be slightly loose so there is not too much play during adjustments but the right rail should move freely STRAIGHT GUIDE EDGE AC Figure 22 Realigning Guide Rails 4 sure the short portion of the straight edge is placed flush against the ruler guide Adjust the left guide rail so that the front and rear edges of the blade touch the Straight edge although a tolerance of 0 1mm 004 in between the front and rear edges is allowed Perform this adjustment along the entire length of the straight edge Position the table as close to the user as possible Place the straight edge flush against the ruler guide and blade Without holding onto the straight edge gently move the table towards the rear of the saw and then back Observe any gaps that may appear between the straight edge and blade or between the straight edge and ruler guide A gap exceeding the allowed tolerance means that the table is not moving parallel to the blade h
16. ARD ADJUSTMENT ioe OUTER FLANGE SHAFT s INNER ES SHAFT NUT BLADE Figure 9 Blade Installation 566 Table 5 for proper blade use guidelines Table 5 Proper Blade Use Inspect blades daily for cracks or uneven wear Do not operate the saw without safety guards in place Do not operate the saw with blades larger than 10 in 254 mm Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Always use appropriate blades for material being cut Inspect arbor shaft for uneven wear before mounting blade Always use blades with the correct arbor shaft size Ensure that blade is mounted in the correct direction Use proper safety equipment when operating the saw Always have a continuous flow of water on both sides of blade Do not force blade into material Let blade cut at its Own speed Do not make long cuts with dry blades Allow them to air cool Do not use the edge or side of blade to cut or grind secure the blade to the arbor with a wrench Do not attempt to cut a radius or curve Inspect segment blades for segment cracking loss Do not cut too deep or too fast into the material Do not use damaged blades Do not cut any material not recommended by blade manufacturer TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 19 CONNECTING THE POWER 1 Place the power ON OFF switch Figure 10 in the OFF
17. E Figure 24 Adjust Right Guide Rail PAGE 28 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 Method 2 This procedure corrects another source of misalignment that occurs when the table s orientation is not parallel with the guide rails 1 Use the universal wrench to loosen but not remove the fasteners from either end of both guide rails Move each rail away from the other so that the horizontal rollers are clear of the right guide rail See Figure 25 HORIZONTAL ROLLER LL h a CLEARANCE RIGHT GUIDE How 1 5 211101 T 7 LOOSEN FASTENERS Figure 25 Roller Clearance 2 Remove rubber cap A on the left side of the table Loosen the exposed lock nut using a 13mm socket wrench Use a flat screwdriver to turn the shaft of the roller clockwise to lower it by approximately 3 8 in 9 5 mm See Figure 26 Evenly lift up the table to disengage the guide rollers from the left guide rail Once the guide rollers are clear shift the table to the right to clear the left horizontal roller of the rail Remove the table from the guide rails See Figure 27 RUBBER FLAT SCREW DRIVER 13MM SOCKET WRENCH RUBBER Figure 26 Lowering Roller MAINTENANCE GUIDE HORIZONTAL ROLLER Figure 27 Remove Table 3 the table shifts to the right as it travels away from the user a shim needs to be ad
18. E WATER PUMP M17 E CLIP BEARING HOUSING ASSY QTY REMARKS SWITCH BOX ASSY PAGE 46 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 NO 19 20 30 40 50 60 70 80 100 110 120 130 140 150 160 17 PART NO TP420280 TP0739 0793 TP420283 TPS100003 TPS100004 TP420286 TP100004 TP110032 TP1374 TP420290 531 420291 TPS1000032 TPS1000041 TP420294 TPS100005N PART NAME SWITCH BOX HOUSING 2 CABLE D9 CABLE GROMMET 2 CABLE D9 CABLE BOOT CABLE CLAMP SWITCH TOGGLE 15A CIRCUIT BREAKER RESET 20A SWICH BOX COVER POWER RECEPTACLE 5 15R SCREW CROSS M3X0 5X8L SCREW CROSS M4X0 7X8L JUNCTION BOX SCREW CROSS M4X0 7X15L SHIELD POWER SWITCH BOOT POWER SWITCH BOOT RESET BUTTON NUT M4 X 0 7 SWITCH BOX ASSY SWITCH BOX ASSY TY REMARKS Q 1 1 1 1 1 1 1 1 2 6 1 2 1 1 1 2 1 INCLUDES ITEMS W TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 47 TOOLS ACCESSORIES PAGE 48 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 de dn TOOLS AND ACCESSORIES PART NO PART NAME QTY REMARKS TPS100041 UNIVERSAL WRENCH 1
19. NG HEAD SHAFT WASHER WIDE M10 WASHER SPRING M10 HEX BOLT M10X20L WASHER SERRATED HEX SCREW M8X1 25X20L CROSS SCREW M6X1 0X20L SLIDER HEX BOLT M8X0 8X15L DRIP GUARD WASHER SPRING M8 WASHER NARROW M8 848L LEFT RIGHT RAIL NUT M8 X 1 25 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2 1 4 4 2 4 MAIN SAW ASSY REMARKS CUTTING HEAD ASSY BEARING HOUSING ASSY PAGE 38 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 CUTTING HEAD ASSY PART NO PART NAME QTY REMARKS TP110001 CUTTING HEAD 1 TP110002 BLADE GUARD HEX STUD 1 TP110003 BELT GUARD BRACKET 1 TP110004 BELT GUARD 1 TP110006 LCBH BRACKET 2 TP110007 MOTOR TENSION BRACKET 1 TP110008 MOTOR FAN COVER 1 5100005 POWER SWITCH ASM 1 DIAMOND BLADE 10 CONTACT UNIT SALES TP110010 FLANGE OUTER ARBOR 1 TPS100017 NUT BLADE 5 8 11 UNC 1 TP100607 D6 CIRCULAR RUBBER STOP 1 TP0812502 NUT NYLON M8 X 1 25 4 TP0329 HEX BOLT M8 X 1 25 X 70L 4 TP0338 WASHER NARROW M10 1 TP0120 WASHER NARROW M8 2 TP0384 WASHER NARROW M6 4 TP0307 WASHER SPRING M10 1 0121 WASHER SPRING M8 2 TP11090 WASHER SPRING M6 4 TP03371 HEX BOLT M10 X 1 5 X 75L 1 TP0322 HEX BOLT M6 X 1 0 X 10L 4 TP01161 HEX BOLT X 1 25 X 16L 2 TP01191 NUT 5 8 18 UNC 4 TP03131 NUT 5 8 18 X20L UNC 4 TPS80008 V BELT 1 TPS1000J02 MOTOR 1 5HP INDUCTION 1 TP12067 SCREW CROSS 10 24X1 4 L 7 TP100
20. OPERATION AND PARTS MANUAL MULTIQUIP MODEL TP24X TILE SAW ELECTRIC MOTOR Revision 2 04 12 12 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Leadfromlead basedpaints e Crystalline silicafrom bricks Cementand other masonry products e Arsenicandchromiumfromchemically treated lumber Your risk from these exposures varies depending on how often you dothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 SILICOSIS RESPIRATORY WARNINGS SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous oth
21. SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 ELECTRIC MOTOR SAFETY Operate electric motor only at the specified voltage indicated on the nameplate DO NOT spray water onto electric motor ALWAYS disconnect AC power plug from power source before moving saw changing blade or performing maintenance ALWAYS make sure the ON OFF switch OFF on the electric motor is in the OFF position 7 when not in use and before inserting the saw s power plug into an AC receptacle Power Cord Cable Safety AX DANGER NEVER let power cords or cables lay in water NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the insulation NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock electrocution or death B sure power cables are securely connected Incorrect connections may lt cause electrical shock and damage to the Saw Ensure that cables and cords will not be tripped over or trapped underneath the saw Never use the cable to pull out the plug from the power Source NOTICE ALWAYS make certain that proper power or extension cord has been selected for the job Protect the cable from heat oil and sharp edges SAFETY INFORMATION LIFTING SAFETY NEVER allow any person or animal to stand underneath the equipment while liftin
22. TPS1000MG1 MASTER GUIDE TEMPLATE BASE 1 TPS1000MG1 DETACHABLE RULER GUIDE I E OPTIONAL TPS100034 MITER BROCK eer OPTIONAL TPS1000MG MASTER GUIDE OPTIONAL TP100102 SIDE j OPTIONAL IPSDITO00SW STAND di a Rae p OPTIONAL 24 TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 49 TERMS AND CONDITIONS SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts num
23. afe operating speed for the blade selected NEVER exceed the max RPM on the diamond blade Exceeding the MAX RPM is dangerous and may cause poor performance and may damage the blade blades used must be designed for the maximum spindle RPM Cutting Depth The recommended cutting depth is 1 4 6 mm below the cutting table surface To adjust the cutting depth loosen the cutting head adjustment knob so that the blade is 1 4 below the top ofthe cutting table s surface See Table 4 to determine cutting depth by blade diameter Figure 8 Diamond Blade 1 Stress Relief Holes Gullets Check the steel core for cracks that may have propagated from the slots and or gullets Cracks indicate extreme fatigue failure Setting the blade too low may damage the cutting table and if sawing continues catastrophic failure will occur and if set too high the blade may grab the material being cut causing damage and possibly injury 2 EdgeoftheSteel Core Checkthe diameter edge for discoloration blue oxidation indicating an overheating condition caused by insufficient cooling water air Table 4 Blade Diameter vs Cutting Depth Overheating of blades may lead to loss of core tension Blade Diameter Cutting Depth and or increase the possibility for blade failure Check 7 in 178 mm 1 3 4 in 44 5 mm to make sure the steel core s width is uniform about the rim of the blade and not succumbing to an under cutting condition
24. am TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 31 TROUBLESHOOTING BLADE Table 7 Blade Troubleshooting Symptom Possible Problem Irregular run of the saw blade Poor tension in the blade material Return saw blade to manufacturer Have the saw blade aligned flattened Saw blade is damaged or bent Chean the receiving flange Saw blade wobbles when running Replace saw blade Flange of the saw blade is damaged Replace the saw blade flange Shaft of the motor is bent EIER Overheating of the saw blade cooling water 9 not sufficient Wrong type of saw blade Replace the electric motor Replace saw blade Use harder saw blade Excessive wear Shaft of motor causes wobbling Have motor or bearings of motor replaced Overheating Ensure optimum flow of cooling water Saw blade too hard Use softer blade Cracks in or near diamond segment Fixed flange is worn out Have fixed flange replaced Motor shaft bearing Replace the bearing of the motor shaft blade type is unsuitable for the material being cut blade type is unsuitable for the machine performance Use appropriate type of saw blade Saw blade is blunt Saw blade too hard Diamond segments are blunt Replace saw blade Poor tension in the blade material Return saw blade to manufacturer Appearance of cut is not optimal Too much load placed on saw blade Use a suitable saw blade
25. an Have the motor checked and replaced if Motor defective 8 2 necessary by a qualified technician Too much pressure exerted while cutting Exert less pressure when cutting Use a saw blade which corresponds to the Incorrect specification for saw blade Motor stops power cuts out material being cut Have the electric system of the saw checked has a defective electric system by a qualified technician Use a power cord extension cable of the rated length use a cable drum with cable fully extended Power cord extension cable too long or cable still wound up inside cable drum Observe the electrical ratings of the machine Power network is insufficient and connect it only to a power network which complies with these ratings Drive motor no longer runs at rated speed Have the motor checked by a qualified RPM electrician and replace if necessary The water pump draws air Fill the water tray with water Insufficient flow of cooling water or no cooling Filter clogged Clean the filter of the water pump water at all ned Is Disassemble the immersion pump and clean it blocked by dirt Poor machine performance little power TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 33 EXPLANATION CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the man
26. annot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 34 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 SUGGESTED SPARE PARTS TP24X TILE SAW WITH ELECTRIC MOTOR 1 to 3 units Qty P N Description TPS80004 RUN CAPACITOR TPS80005 START CAPACITOR TPS80008 V BELT TPS100003 SWITCH TOGGLE 15A NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 35 MAIN SAW ASSY CUTTING TABLE PAGE 36 24 TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PART NO TP110017 TP110018 TP110019 TP110020 TP110021 TP110022 TP0310 TP100018 0338 100021 0306 0307 TP0305 TPS70028 TP110024 TP0306 TP0307 TP0305 TP0310 TP110025 TP110026 TP110028 TP25058 TP110029 TP0121 TP0120 TP110033 TP0119 24 TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 37 PART NAME FRAME ASSY CUTTING HEAD ASSY 10 BLADE GUARD ASSY WATER TRAY WATER TRAY BACK DRIP PLUG WATER TRAY WASHER SERRATED KNOB BLADE GUARD WASHER NARROW M10 KNOB REAR POST WASHER WIDE M10 WASHER SPRING M10 HEX BOLT M10X20L WATER PUMP 300G HR CUTTI
27. arm even death OPERATION NEVER lift the blade guard while the blade is rotating The possibility exists of severe bodily harm if fingers or hands come in contact with the rotating saw blade Wait for the blade to stop rotating before lifting the blade guard 1 Place the material to be cut Figure 15 on the cutting table against the backstop CUTTING MATERIAL Figure 15 Material Placement DANGER ALWAYS be alert to the fact that there is a rotating blade on the saw and be extremely aware of your body position especially your hands in relationship to the rotating blade The possibility exists of severe bodily harm or even death if your body comes in contact with the rotating saw blade 2 Turn the power ON OFF switch Figure 16 to the ON position with the blade away from the material to be cut the cutting blade should begin to rotate Before cutting remember to follow all safety rules referenced in this manual Figure 16 Power ON OFF Switch ON PAGE 22 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 OPERATION 3 Push the cutting table with the material slowly and evenly until the cut is complete Move the cutting table back and remove the cut pieces 4 Avoid overloading the motor when cutting However the electric motor is protected with a manual reset thermal overload switch that will turn the saw off if the motor is overheated In the event that the switch is
28. below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Rotating parts hazards Cutting and crushing hazards Electric shock hazards PAGE 6 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations Q000 Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury NEVER operate this equipment when not fee
29. bers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is no
30. brought about by highly abrasive material or improper under cutting core protection PAGE 18 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 Blade Installation Refer to Figure 9 and the following instructions for installing the blade ls Loosen blade guard adjustment knob located at the rear of the blade guard Carefully raise the cutting head to its highest position and secure it into place by tightening the blade guard adjustment knob Remove the blade shaft nut and outer flange If a blade has been mounted hold the blade with one hand and use the other hand to loosen the nut with the universal wrench Remove existing blade Mount new blade but make certain the arrow on the blade coincides with the rotation direction of the shaft Ensure the capacity of the blade guard matches the diameter of your cutting blade Attach outer flange and blade shaft nut Hold the blade with one hand and use the other hand to tighten the nut with the universal wrench Make certain the flanges are pressed flush against the blade and that the nut is firmly tighthened but DO NOT over tighten SET UP Loosen blade guard adjustment knob lower the blade guard and retighten the knob Slightly loosen the cutting head adjustment knob lower the cutting head so that the blade is 1 4 6 mm below the surface of the cutting table Tighten the adjustment knob firmly to hold the cutting head in place BLADE GU
31. cy 24 SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 7 SAW SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Accidental starting can cause severe injury or death ALWAYS place the ON OFF switch in the OFF position OFF 9 Keep hands away from moving parts at all 4 times B NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties ALWAYS ensure saw is securely placed on appropriate blocks or jackstands when maintenance requires elevation of the saw f the machine malfunctions stop the saw immediately and secure it Fix the problem as soon as possible NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately sure there is no buildup of grease oil or debris on the machine ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel BLADE SAFETY Rotating blade can cut and crush ALWAYS keep hands and feet c
32. d check that it works properly BELT REPLACEMENT To replace the belt Figure 19 perform the following 1 Turn off and unplug the saw 2 Loosen and remove the 4 bolts located above and below the belt guard Remove the belt guard 3 Loosen the 4 bolts located at the base of the motor 4 Useahexwrench to access the socket hex bolt located atthe rear of the cutting head Turn wrench to move the motor forward thus providing some slack in the belt 5 Take off the old belt and replace with new belt 6 Toreassemble follow steps 1 4 in reverse order Make sure belt is at the proper tension before tightening the four bolts at the base of the motor MAINTENANCE Figure 19 Belt Replacement CUTTING HEAD REMOVAL To remove the cutting head reference Figure 20 and perform the following 1 Loosenthe cutting head lock bolt and remove from the rear support post 2 Remove the mounting plate adjustment knob 3 Slide the cutting head support shaft and cutting head from the rear support post 4 To reassemble the cutting head reverse these steps CUTTING HEAD CUTTING HEAD SUPPORT MOUNTING PLATE ADJUSTMENT KNOB Figure 20 Cutting Head Removal PAGE 26 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 BEARING HOUSING REMOVAL To remove the bearing housing Figure 21 perform the following 1 2 3 Remove the 4 screws on the belt guard Remove the belt guard Loosen
33. ded to the guide roller furthest from the ruler guide On the other hand if the table shifts to the left a shim needs to be added to the guide roller closest to the ruler guide Remove the appropriate guide roller to insert a shim between the roller and table then reattach See Figure 28 Depending on the severity of the shift more than one shim may be required 4 After adding shim s mount the table onto the guide rails by reversing the instructions in step 2 Move the rails toward each other to engage the horizontal rollers to the right guide rail as shown in Figure 24 Realign the table to the blade using Method 1 Check to see if any shifting persists A shift tolerance of 0 2mm 008 in is allowed A shift in excess of that will require further adjustment repeat step 3 FLAT ROLLER HORIZONTAL ROLLER Figure 28 Add Shims TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 29 Leveling Adjustment This procedure levels the table so that it is perpendicular to the blade and flush against the rails 1 Remove rubber caps B and C on the right side of the table Loosen the exposed lock nuts using a socket wrench Next use a flat screwdriver to turn the shaft of the rollers clockwise See Figure 26 This will lower the horizontal rollers to allow room for adjusting the flat rollers 2 Loosen the socket bolts on the flat roller plate so that the roller can swing freely about one bolt see
34. drain plug in water tray Fill the water tray with clean fresh water The water pump intake must always be fully covered by water Also keep the pump intake free of sludge debris and other materials that may accumulate in the tray Make certain that the water hose will not come in contact with the blade or interfere with any moving parts BEARING HOUSING Figure 5 Water Pump and Water Tray Insertthe water pump power plug into the outlet receptacle on the electric motor conduit box as shown in Figure 6 ELECTRIC MOTOR CONDUIT BOX ELECTRIC WATER PUMP AC RECEPTACLE Figure 6 Water Pump Power Connection Disconnect the pump before attempting to handle the pump NEVER operate pump without water in the tray NOTICE The above procedure is for wet cutting applications only NEVER dry cut with the pump connected to an AC power source Running the pump dry will damage the pump ALWAYS disconnectthe pump5 power cord when dry cutting REAR DRIP TRAY INSTALLATION Attach rear drip tray by sliding the two metal clips of the tray onto the corresponding tabs located at the rear of the saw frame See Figure 7 Figure 7 Rear Drip Tray TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 17 SET UP BLADES 3 Directional Arrow Check to ensure that the blade is oriented properly on the spindle for sawing Reference the directional arrow on the blade and place it so the direction
35. ds from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the materials being used TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 3 TP24X Tile Saw Proposition 65 Warning 2 oilicosis Respiratory Warnings 3 Table Of Contents 4 Parts Ordering Procedures 5 Safety Information 6 9 Specifications RR 10 BITS ESTO 11 General 12 Saw Components tri ur rri trae 14 15 Electric Motor Components 16 222 p 16 20 20 21 Sui 22 23 1 0 24 30 Wiring Diagram Electric Motor 31 Troubleshooting Blade 32 Troubleshooting 33 Explanation Of Code In Remarks 34 Suggested Spare 35 Main SAW 36 37 Cutting Head 5 38 39 Cutting Table 5 40 41 Blade Guard 5
36. e desired tile size With the selected template facing the vertical channel in the cutting table set the template base at the desired location on the ruler guide To cut the tile in two equal halves position the template base by aligning the bottom edge of the selected template with the diagonal table groove extending from the vertical slot of the ruler guide Tighten threaded knob once in place 2 Place one corner of the material being cut into the template and rest the adjacent corner against the ruler guide When cutting the tile in two equal halves the latter corner should rest within the vertical slot of the ruler guide 3 Now you are ready to make your cut Performing Miter Cuts To make miter cuts an optional miter block must be purchased See Figure 13 1 Place the lip of the miter block on the ruler guide with the threaded knob facing you 2 Position the miter block such that a tile laying flat against the block may rest its left most edge within the vertical channel of the cutting table Tighten the threaded knob to secure the miter block in place 3 Place material onto miter block and you are ready to cut SAWING GUIDES Figure 13 Optional Miter Block Using the Drip Guard To minimize spillage the saw features a side drip guard in addition to the rear drip tray to help collect runoff from the right side of the cutting table 1 Lift the drip guard flap located on the right side of the saw frame until the d
37. ence 8 MAINTENANCE further adjustments as outlined below will be required However if scenario A or B described below occurs other adjustments may be required instead a lf the straight edge only touches the blade when the table is positioned midway along the rail or at the ends of the rail then the rail may be deformed i e bowed See Figure 23 Perform test cuts to determine if the rail should be replaced Typically a bowing displacement of up to 0 2mm 008 in will not affect cutting accuracy Figure 23 Rail Deformation b Ifthe straight edge touches both edges of the blade intially but shifts apart as the table travels along the rail proceed to Method 2 Tighten the fasteners at both ends of the left rail Adjust the right guide rail so that the horizontal rollers underneath the table engage the rail as shown in Figure 24 In most cases the rollers will not have to be vertically adjusted Spacing between rails must be equidistant at all points to ensure that they are parallel Once adjustments are made lightly tighten the fasteners on the right rail and move the table back and forth If the table binds against the rail at any point adjust spacing accordingly until the table moves smoothly Tighten the fasteners at both ends of the right rail If alignment has been achieved do not proceed to Method 2 LEAVE HAIRLINE GAP BETWEEN RAIL AND ROLLER LEAVE A 1 32 IN 1MM GAP 1 E
38. er entries will be clarified in the Remarks Column QTY Column Numbers Used quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Sold Separately Indicates that an item c
39. er minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazar
40. g Some saws are very heavy and awkward to move around Use proper heavy lifting procedures DO NOT lift machine to unnecessary heights NEVER lift the equipment while the motor is running TRANSPORTING SAFETY NOTICE ALWAYS shutdown motor before transporting B ALWAYS tie down equipment during transport by securing the equipment with rope i Ensure that the diamond blade does not come into contact with the ground or surface during transportation NEVER transport the saw to or from the job site with the blade mounted ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source 24 TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 9 SPECIFICATIONS Table 1 Saw Specifications 18 in 457 mm x 18 457 Size Tile 0866467 0 Table 2 Electric Motor Specifications __ 5 0606 02 2 Phase 01 22 PAGE 10 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 DIMENSIONS Figure 1 Dimensions 0 2 H 0 o c pum TP24X TILE SAW g
41. ip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 50 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 5 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 51 OPERATION AND PARTS MANUAL UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800
42. lear while operating the saw SAFETY INFORMATION NEVER operate the saw without blade guards and covers in place Exposure of the diamond blade must not exceed 180 degrees Verify the motor start switch is set to the OFF position before installing a blade B ALWAYS inspect blade before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and true NOTICE Use proper blades and follow blade manufacturer s recommendations Match the blade RPM blade shaft RPM to the recommended blade surface feet per minute SFPM B Ensure the blade mounting bolt is tightened adequately ALWAYS examine blade flanges for damage and excessive wear Ensure the blade is marked with an operating speed greater than the spindle speed of the saw Only cut the material that is specified for the diamond blade Read the specification of the diamond blade to ensure the proper tool has been matched to the material being cut f wet cutting ensure WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used DO NOT drop the diamond blade on ground or surface Ensure that the blade is mounted for proper operating direction Adhere to the blade manufacturers recommendations on handling storage and safe usage of blades PAGE 8 TP24X TILE
43. ling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications SAFETY INFORMATION NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergen
44. lt NEA A Figure 2 Saw Components PAGE 14 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 Figure 2 shows the location of the basic components of the TP24X saw Listed below is a brief explanation of each component 1 2 10 11 12 AC Power Cord Plug this cord into a 125 VAC receptacle when starting of the electric motor is required V belt Cover Remove this cover to access the drive V belt NEVER operate the saw with the V belt cover removed Rubber Splash Guard Keeps water from splashing from the blade Electric Motor This unit uses a 115V 60 Hz 1 1 2 HP electric motor Overcurrent Breaker Button When a thermal overload condition exists press this button to reset the breaker Allow time for the electric motor to cool down before reseting the breaker Cutting Blade This unit uses a 10 inch 254 mm premium diamond blade Always use recommended Multiquip cutting blades When mounting of the cutting blade is required remove the spindle bolt and outside blade flange Align cutting blade with inside flange arbor and reassemble spindle and outside blade flange Cutting Head Handle Grab hold of this handle to control the movement of the cutting head Power ON OFF Switch To turn on the saw place in the ON position Place in the OFF position to shut down the saw Water Pump Power Receptacle Plug the water pump power cord
45. move the water after using the machine or when there will be a long break Make sure that the cooling system is entirely drained so that there is no water left inside the pump and water hose TRAY REMOVAL Refer to Figure 18 1 Remove the drain plug from the water tray and drain all water from the tray 2 Open drip guard flap and pull water tray out 3 Thoroughly rinse water tray 4 Return water tray to its original position and close the drip guard flap to secure the water tray in place 5 Reinstall drain plug into drain hole before filling tray with water Figure 18 Water Tray Removal TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 25 WATER PUMP MAINTENANCE When the machine has not been used for a long period of time hard packed dirt may build up inside the pump and block the pump wheel NOTICE If the machine is activated with the immersion pump blocked the electric motor will be damaged within a few minutes Please follow the steps below to clean the pump before operating the saw 1 Removethe immersion pump from the water container 2 Clean the immersion pump 3 Loosen the fixing screws of the pump lid 4 Take the lid off the pump be careful not to damage or lose the gasket underneath Clean the pump lid Remove all dirt and incrustations from the pump wheel Check whether the pump wheel can be easily turned GE Reassemble the immersion pump an
46. nient measurements and to promote precision cuts See Figure 12 The table spans an area of 16 x 16 406 x 406 mm With the optional side extension table equipped the cast aluminum cutting table spans an area of 25 x 16 635 x 406 which allows it to provide greater support for handling larger materials Cutting table is covered by a rubber mat that provides a firm durable work surface The MasterGuide Template Base should be used together with the cutting table to ensure precision while making cuts SIDE EXTENSION TABLE OPTION CUTTING TABLE MASTERGUIDE 7 TEMPLATE BASE Figure 12 Cutting Table PAGE 20 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 Performing Straight Cuts 1 Set the template base at the desired location on the ruler guide and tighten the threaded knob Make sure the template base is firmly tightened to avoid slippage 2 After the template base is positioned for the desired cut place the material being cut flat against the side of the template base and the ruler guide 3 Now you are ready to make your cut Performing Diagonal Cuts The template base contains multiple templates for performing diagonal cuts on a variety of common size tiles 4 6 8 and 10 101 6 152 203 and 254 mm or greater These are designed to secure the tile firmly in place during the cut for improved accuracy 1 Locate the template that is appropriate for th
47. om container il Remove dirt and mud from the bottom of the container Rinse the immersion pump with fresh water to prevent water pump clogging from residual dirt After wet cleaning and before using the machine again Connect the machine to an electric power outlet equipped with a GFCI safety power breaker If the safety power breaker cuts off the electrical power supply do not try to operate the machine but have ti checked by an authorized dealer first Before not using the machine for a prolonged period of time Clean and lubricate all movable parts DO NOT grease guide rails After not using the machine for a prolonged period of time Check that the stand is safely fixed Check that all screw joints and nuts are fixed Check that the cutting table is seated properly on the guide rails and that it easily moves along the entire length of the rails With the saw blade removed switch on the motor for an instant and switch it off again If the motor does not run have the machine inspected by a qualified electrician MAINTENANCE Check that the immersion pump works properly Turn on the cooling water tap and switch the machine on If the pump does not give any water or only a little switch the machine off at once Clean the pump or replace if necessary Ambient temperature below 32 F 0 operation in winter o prevent the water in the pump and cooling system from freezing re
48. otor mounting bolts and remove the belt guard Tighten the adjusting nut on the back of the motor plate to increase the tension Proper belt tension is 4 5 105 of force with approximately 3 16 of belt deflection measured at a point midway between the pulleys Tighten the motor mounting bolts and reattach the belt guard MAKE CERTAIN that the cutting head is aligned properly Misalignment can adversely affect blade life The blade flanges must have a diameter of 4 Undersized flanges will reduce blade life and cause breakage Therefore they should be replaced at once Cutting blades must fit the arbor snugly This is very important with diamond blades as pounding will occur and serious blade damage can result If the arbor shoulder of the inner blade flange is grooved from blade slippage the flange must be replaced Inspect the cutting table periodically Replace worn parts DO NOT rinse the bearings of the drive elements to prevent them from running dry The ball bearings of the machine are permanently lubricated Replace the spindle bearings as soon as they begin to make any strange noises Worn bearings can destroy blades very quickly Grease pivot bearings periodically PAGE 24 TP24X TILE SAW OPERATION AND PARTS MANUAL REV 2 04 12 12 MAINTENANCE INTERVALS Use the following guidelines to perform maintenance on your saw After every use of the machine Remove dirty water fr
49. position down Connect an extension cord of adequate current carrying capacity to the power plug on the electric motor MAKE CERTAIN that the correct size extension cord is used Undersized wires will burn out motors Use Table 6 to determine the correct extension cord size Table 6 Extension Cord Sizes Voltage 15 2 m 22 9 m ELECTRIC MOTOR POWER ON OFF SWITCH PLUG CONNECT TO 115 230 VAC EXTENSION POWER SOURCE CORD Figure 10 Extension Cord Connection NEVER grab or touch a live power cord with wet hands the possibility exists of electrical shock SRE electrocution and even death Pony NEVER use a damaged or worn extension cable when connecting to a power source Defective cables may cause damage to the saw s electric motor or electrical shock ALWAYS use a grounded 3 wire extension cord and MAKE CERTAIN that the motor is connected to a properly grounded electric circuit If possible use a ground fault circuit interrupter to protect the operator from possible electric shock SET UP SAWING GUIDES 4 Plug the free end of the extension cord into an AC power receptacle Whenever possible use a GFCI receptacle Figure 11 to reduce the risk of electrical shock GFCI RECEPTACLE EXTENSION BUTTON CORD GFCI TEST BUTTON Figure 11 GFCI Receptacle SAWING GUIDES Using the Cutting Table B he ruler guide has inches marked along the top to allow conve
50. rip guard locks into place 2 Now you may begin operating the saw When the saw is no longer in use unlock the drip guard by lifting the base of the metal struts on either side and then lower the drip guard See Figure 14 METAL STRUTS Figure 14 Drip Guard TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 21 START UP PROCEDURE NOTICE Read and fully understand this manual before starting or attempting to operate the saw Before starting the saw s electric motor make sure that the Safety General Information and Set Up sections have been completed and understood DO NOT proceed until the above mentioned sections have been completed NOTICE ALWAYS use the water feed system unless special dry cut blades are being used If dry cutting is required disconnect water pump we ALWAYS wear approved eye and hearing protection before operating the saw NEVER place hands or feet inside the belt guard or blade guard while the motor is running ALWAYS shut the motor down before performing any kind of maintenance NEVER place hands and fingers near the cutting blade The possibility exists of severe bodily harm if hands and fingers come in contact with rotating saw blade ALWAYS ensure that the cutting blade has been mounted correctly NEVER touch a live power cord with wet hands The possibility exists of electrical shock electrocution which could cause severe bodily h
51. t OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 11 The TP24X is powerful robust saw designed to professionally handle large sized cuts on ceramics stone and masonry materials A sturdy steel precision frame and easily removable ABS water tray provides overall durability and longevity This saw is equipped with a trusted high torque 1 1 2 HP electric motor that operates on standard 115 V power and is designed with thermal overload and fan air cover protection An innovative water cooled bearing assembly works in conjunction with the water pump to keep key bearing components running cooler The TP24X saw comes complete with premium blade and high flow water pump DRY CUTTING APPLICATIONS The TP24X tile saw is shipped from the factory for wet cutting saw applications however it can be used for dry cutting saw applications The most import thing to remember is to disconnect the water pump The water pump is cooled by the flow of water and failure to disconnect the pump when running dry will cause pump failure NOTICE NEVER have the water pump engaged when dry cutting applications are involved BLADE APPLICATIONS This saw has been designed to incorporate the use of diamond blades as the cutting tool The optimum performance of this saw is best evidenced by using 10 inch 254 mm diamond blades that match the material being cut Ask your dealer or call Multiquip about your specific cutting application
52. t received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change 2 Q gt Multiquip reserves the right to quote sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiqu
53. table or can support the weight of the saw 2 Make sure that the following items are found in the container Saw Water Pump Water Tray Rear Drip Tray B Drain Plug Owner s Manual Universal Wrench MasterGuide Template Saw Blade If using the optional support stand assemble as described in the Support Stand Assembly section Make sure that the saw is secured on the support stand as instructed SUPPORT STAND ASSEMBLY OPTIONAL Refer to Figure 4 for location of components 1 Remove the two lock pins inserted through the sides of the stand While holding the stand upright spread both sets of legs apart and swing the workbench over and on top of the legs 2 Insert lock pins through the legs and into the workbench After saw stand is completely assembled place the saw on top of the saw stand and secure the saw frame in place by screwing the two knobs one on each side under the saw frame Figure 4 Support Stand Assembly PAGE 16 TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 SET UP WATER PUMP ASSEMBLY 1 7 Remove the water pump from the box and make sure that it is not damaged Place the pump onto the recessed area of the water tray The pump should be oriented such that the water outlet is horizontal See Figure 5 Attach the water hose coming from the blade guard and bearing housing to the water pump Install
54. tripped turn the ON OFF switch to the OFF position and allow the motor to cool before attempting to restart SHUT DOWN PROCEDURE 1 Place the power ON OFF switch Figure 17 in the OFF position down Figure 17 Power ON OFF Switch OFF 2 Waitfor the cutting blade to stop rotating 3 Disconnect the saw s AC power cord from the power source NEVER leave the saw connected to a power source when unattended This will prevent accidental starting 4 Usinga soft cloth clean any excess debris or residue that may have accumulated on the saw 5 Store saw in a clean dry location where it will be out of the reach of children TP24X TILE SAW gt OPERATION AND PARTS MANUAL REV 2 04 12 12 PAGE 23 good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades Whenever cleaning adjusting or lubricating any part of the saw MAKE CERTAIN to do the following Place power ON OFF switch to the OFF position Disconnect power cord from AC source NEVER attempt to check the V belt with the engine running Severe bodily injury can occur BASIC MAINTENANCE 1 Tighten loose nuts or screws and replace any cracked or broken parts 2 Clean the machine frequently DO NOT use aggressive cleaners i e containing solvents DO NOT use high high pressure water jets aggressive detergents or solutions and liquids with a
55. ual if there are any questions NOTICE The contents and part numbers listed in the parts section are subjectto change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART REMARKS 1 12345 BOLT nesses 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol Or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Oth
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