Multiquip WM45H User's Manual
Contents
1. 14 Electric Motor ees 15 Pre Inspection Engine Mixer 16 Initial Start Up 17 Initial Start Up Engine Electric Motor 18 HOME 19 Maintenance Engine 20 21 Maintenance Mixer 22 23 Troubleshooting 24 Troubleshooting Engine Mixer 25 Wiring Diagram Electric Motor 26 Explanation of Code in Remarks Column 28 Suggested Spare Parts eiit pans 29 TABLE OF CONTENTS Component Drawings Nameplate and Decals Assembly 30 31 Steel Tub 32 33 Paddle Shaft Assembly 34 35 Frame Assembly l ttr totes 36 37 Engine Cover Assembly 38 39 Engine Guard 40 41 Electric Motor 42 43 Terms And Conditions Of Sale Parts 44 NOTICE Specifications and part numbers are subject to change without notice PAGE 4 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PARTS ORDERING PROCEDURES Ordering parts has never been ea2. 5 Slowly rotate the engine a few times with the starter rope and install a new plug 6 Pull out the starter rope slowly and stop at the compression point 7 Clean all external parts of the mixer with a cloth 8 Coverthe mixer and store in a clean dry place Figure 18 Fuel Valve Lever OFF Emergency Shutdown 1 Movethe throttle lever quickly to the IDLE position and place the engine ON OFF switch in the OFF position WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 19 MAINTENANCE ENGINE ENGINE MAINTENANCE Perform engine maintenance procedures as referenced by Table 7 below Table 7 Engine Maintenance Schedule First Every Every 2 Description 3 Operation Before Month or Months or Months or Year or Years or 10 hrs 100 hrs 200 hrs LX CHANGE X 4 Meme CHANGE RE ESS L D Bolts Necessary Spark Plug CHECKCIEAN 1 P x LS pem x CooingFns CHECK o X Spark Amester CLEAN j X CLEAN j X CHECK j X despeed CHECKADJST KG O Vale Clearance CEECKADJUST X8 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the prope
3. SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 28 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SUGGESTED SPARE PARTS WM45H WM45E PLASTER MORTAR MIXER WITH HONDA GX160UT1HX2 GASOLINE ENGINE AND 1 115 230 VAC 60 HZ ELECTRIC MOTOR 1 to 3 units Qty P N Description 491010 RUBBER LATCH ASSY 508473 V BELT ELECTRIC MOTOR A37 je 8000 008 KIT RUBBER BLADES ou 9807956846 SPARK PLUG 17210ZE1822 ELEMENT AIR Vu 28462ZH8003 ROPE RECOIL STARTER HONDA Tissu 1762024H020 CAP FUEL TANK NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists WM45H E PLASTER MOR
4. WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 STEEL TUB ASSY NO PART NO PART NAME QTY REMARKS 2 26084 352 DRUM 1 3 26085 351 GRATE 1 12 23180 001 HAND GRIP 1 18 19728 001 TRUNNION 2 19 19722 001 SHAFT SEAL 2 20 33177 001 SEALED BEARING 2 21 33044 001 SHAFT SEAL 2 22 25492 001 DUMP LEVER 1 24 33048 001 MAIN GEAR 1 25 33084 001 BEARING HALF UPPER 2 26 33084 002 BEARING HALF LOWER 2 27 18937 001 LARGE WASHER 1 37 07745 001 GREASE FITTING 4 39 17985 008 CARRIAGE BOLT 3 8 16 X 1 8 40 17985 010 CARRIAGE BOLT 3 8 16 X 1 1 4 6 42 4 07029 006 LOCKWASHER 3 8 15 43 07033 006 HEX NUT 3 8 16 14 46 07030 008 FLATWASHER 1 2 2 48 07030 006 FLATWASHER 3 8 4 50 07028 055 COTTER PIN 5 32 X 1 2 56 06501 008 HEX HEAD CAP SCREW 3 8 16 X 1 1 62 07594 012 ROLL PIN 3 16 X 3 4 2 63 19721 001 RETAINING RING 2 25648 501 SHAFT SEAL dici ipn INCLUDES ITEMS W 26083 502 DRUM ASSY W SHAFT MAIN GEAR isa INCLUDES ITEM W ALSO Zu m PE INCLUDES PADDLE SHAFT HQ P N 29062 351 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 33 PADDLE SHAFT ASSY 6 ENGINE END CENTER ENGINE END WIPER AND SCRAPPER HARDWARE PAGE 34 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NO PART NO
5. 12 EM217 BOLT 3 8 16 X 2 1 2 HEX HD GR 5 LN M REPLACES P N 492381 13 518062 HANDLE FOLDING 2 14 29173 001 SWITCH PUSH PULL W O KNOB 1 15 229927777 WIRE HARNESS 1 16 29174 001 KNOB MUSHROOM 1 17 491002 WHEEL TIRE ASSY 2 18 490957 SNAP RING 5100 100 2 19 501299 WASHER FLAT 4 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 37 ENGINE COVER ASSY PAGE 38 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 ENGINE COVER ASSY NO PART NO PART NAME QTY REMARKS 1 07028 057 COTTER PIN 5 32 x 1 2 2 2 18604 005 RETAINER CHAIN 1 3 26922 351 ENGINE HOUSE ASSY 1 4 491010 LATCH ASSY 1 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 39 ENGINE GUARD ASSY PAGE 40 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 O PART NO On GX160UT1HX2 10057 016 18941 004 07030 005 07029 005 07033 005 06499 006 33054 001 06500 012 530170 PART NAME ENGINE 4 8 H P HONDA SQUARE KEY 3 16 x 1 1 2 SOCKET SET SCREW 1 4 20 x 1 4 FLATWASHER 5 16 LOCKWASHER 5 16 HEX NUT 5 16 18 CAP SCREW 1 4 20 x 3 4 PINION GEAR CAP SCREW 5 16 18 x 1 1 2 GEAR GUARD ENGINE GUARD ASSY QTY 1 1 2 4 4 4 4 1 4 1 REMARKS WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PA
6. Fuel cok does fotonen proveri Apply lubricant to loosen fuel cock lever propery replace if necessary Fuel filter lines clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line ON OFF switch is shorted Check switch wiring replace switch PAGE 24 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 TROUBLESHOOTING ENGINE MIXER Practically all breakdowns can be prevented by proper the diagnosis based on the Troubleshooting Tables If the handling and maintenance inspections but in the event problem cannot be remedied please leave the unit just as of a breakdown please take remedial action following itis and consult or company s service department Troubleshooting Mixer Symptom Possible Problem Solution Worn or defective V belt Replace V belt Check position of adjustment lever Adjustment lever mis aligned Adjust if necessary destin tte Material load too heavy exceeding Reduce amount of material being mixer capability mixed Object stuck inside mixing drum Stop engine Empty out drum jamming paddle rotation contents Remove obstruction Improper engine speed Check and adjust speed Material leaking from drum ends Worn or defective paddle shaft seals Replace seals seals aed On meer Apply grease to bracket or replace Drum difficult to disch tilt i Ad
7. NEVER disable or disconnect the engine start stop switch Figure 17 It is provided for operator safety Serious Injury may result if it is disabled disconnected or improperly maintained PAGE 18 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SHUTDOWN STOPPING THE ENGINE STOPPING THE ELECTRIC MOTOR Normal Shutdown 1 Place the electric motor s ON OFF switch Figure 19 2 in the OFF position 1 Move the throttle lever to the IDLE position Figure 16 ON and run the engine for three minutes at low speed TVER OFF Figure 19 Electric Motor ON OFF Switch ON 2 Disconnect the electric motor s extension cord from its power source Figure 16 Throttle Lever Idle Storage Daily 2 After the engine cools push the engine ON OFF switch inward to the OFF position Figure 17 1 Clean drum of all debris and foreign matter a 2 Store mixer in a clean dry location ENGINE Storage 30 days Gasoline Models Only SWITCH 1 Drain the fuel tank completely or add STA BIL to the fuel PUSH OFF 2 Run the engine until the gasoline in the carburetor is completely consumed Fi 17 Engine ON OFF Switch OFF PAT AES eds d 3 Completely drain the oil from the crankcase and refill 3 Place the fuel shut off lever Figure 18 in the OFF with fresh oil osition P 4 Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil
8. NOT fill the fuel tank while the engine is running or hot m DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m ALWAYS make sure forklift forks are inserted into pockets if applicable as far as possible when lifting the mixer I ALWAYS shutdown engine before transporting B NEVER lift the equipment while the engine is running B Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel di
9. The choke enriches the fuel mixture Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter canister to gain access to filter element NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear Ww 1 FuelFiller Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the Auli 6 engine is running or immediately after operating NEVER operate the engine with the muffler removed 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Muffler Used to reduce noise and emissions 10 Fuel Tank Holds unleaded gasoline For additional information refer to engin
10. certain that the correct size grounded 8 wires extension cord is used See Table Motors can burn out when the line voltage falls 10 below the voltage rating of the motor Failure to use proper voltage will cause the motor to overheat and actuate the overload switch If overload protection should activate because of improper voltage or any other malfunction turn the main switch on the motor to the OFF position and correct the problem press the reset switch button and turn the main switch to the position Electric Motor Voltage Switch 1 ALWAYS make certain the electric motor switch is OFF Figure 4 and the power cord has been disconnected from the power source 2 Removethe voltage lock out bolt Change the position of the voltage change toggle switch from 115 VAC to 230 VAC The mixer is factory wired for 115 VAC operation Re install voltage lock out bolt 4 mportant when changing the electric motor input voltage from 115 to 230 VAC the plug on the motor power cord must also be changed See Table 5 Table 4 Electric Motor Wiring Information 115 230 VAC Single Phase HP Voltage Mating NEMA Receptacle L5 20P 1 0 115VAC P N EM 940537 SAE 10W 30 L5 20P 1 0 230VAC P N EM 940537 SAE 10W 30 20 Table 5 Recommended Extension Cord Sizes soft 75ft 100ft 200ft orage tsm 23m 30m NOTICE ALWAYS make certain that the power source required for the electric motor is c
11. 1 29062 351 2 492584 3 530181C 4 492400 5 EM200292 6 530180C 7 504322 8 EM200297 9 530179C 10 505196 11 3019092 12 514725 13 514726 14 1456 15 0166 16 530182C 17 530201 18 33017 001 19 80000 008 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 35 PART NAME QTY REMARKS PADDLE SHAFT 1 NUT LOCK 1 2 6 PADDLE ARM CENTER ENGINE END 1 SCREW HHC 1 2 13 X 3 1 2 2 INSERT PADDLE ARM 4 PADDLE ARM ENGINE END 1 WASHER FLAT 1 2 6 U BOLT END PADDLES 2 PADDLE ARM CENTER TOW END 1 SCREW HHC 5 16 18 X 1 3 4 G5 12 WASHER FLAT 3 8 12 BLADE SIDE RUBBER 4 BLADE SIDE SCRAPPER 4 NUT HEX FINISH 3 8 16 NC G5 12 WASHER LOCK 3 8 12 PADDLE ARM TOW END 1 BLADE SCRAPPER END 2 BLADE RUBBER END 2 KIT RUBBER BLADE SCRAPPER amp HARDWARE 1 INCLUDES ITEMS W PADDLE SHAFT ASSY FRAME ASSY PAGE 36 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 FRAME ASSY NO PART NO PART NAME QTY REMARKS 1 EM98195 GRIP RUBBER BLACK 4 2 530467 HANDLE FRONT LEFT 1 3 530226 HANDLE FRONT RIGHT 1 4 492294 BOLT HEX 1 4 NC X 3 4 G2 2 5 2101402 WASHER LOCK 1 4 2 6 517684 DUST CAP 1 7 492581 NUT 1 4 20 NYLOCK 2 8 530168 FRAME 1 9 492381 SCREW 3 8 NC 2 1 2 G5 2 10 EM969013 NUT NYLOCK 3 8 sn nds dieser REPLACES P N 492583 11 3019092 WASHER FLAT 3 8 a ssepe Aie REPLACES P N 492598
12. E FITTING Figure 26 Grease Fittings Electric Motor PAGE 22 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 MAINTENANCE MIXER Main Gear and Drive Pinion Alignment 3 Disconnect the spark plug wire In addition make sure the clutch engagement lever is dis engaged to relieve V belt tension 4 The countershaft and drive pinion are mounted on a slotted base To align drive pinion with main gear loosen the pillow block mounting bolts and move them until the necessary alignment has been made Remember gears must be paralleled aligned not skewed 5 Using your hand slightly move rock the drive pulley back and forth to determine the amount of backlash Insert feeler gauge between gears to determine backlash distance Backlash should range between 0 007 0 012 inches Figure 27 MAIN GEAR qm MAIN GEAR GEAR TEETH N PINION GEAR DRIVE PINION 0 007 0 012 INCHES MAX BACKLASH Figure 27 Drive Pinion and Main Gear Backlash Inspect Tooth Contact Between Main Gear and Drive Pinion 1 Coat 3 or 4 teeth at different positions on the main gear with yellow paint 2 Rotate the drive pulley in both directions 3 Inspect the tooth pattern 4 f gear teeth are not contacting properly Figure 28 adjust pillow block to correct the problem HEAL CONTACT 2 292 E CONTACT TOE PROPER CONTACT CONTACT FLANK CONTACT Figure 28 Gea
13. GE 41 ELECTRIC MOTOR ASSY MOUNT TO FRAME SEE FRAME ASSY PAGE 42 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 ELECTRIC MOTOR ASSY NO PART NO PART NAME QTY REMARKS 20 33060 001 PILLOW BLOCK 2 21 17985 010 CARRIAGE BOLT 3 8 16 x 1 1 4 4 30 33054 001 DRIVE PINION GEAR 1 32 07030 005 FLAT WASHER 5 16 4 33 07029 005 LOCK WASHER 5 16 4 34 07033 005 HEX NUT 5 16 18 4 49 07029 004 LOCKWASHER 1 4 6 51 07033 004 NUT HEX 1 4 20 6 71 26044 001 BRACKET 1 82 22743 002 MOTOR amp CONTROL ASSY 1 0 HP 1 84 512518 DRIVE PULLEY 1 92 530235 SHAFT 1 93 512466 DRIVEN PULLEY 1 94 10057 016 SQUARE KEY 3 16 x 1 1 2 3 95 508473 V BELT A 37 1 100 18941 004 SOCKET SET SCREW 1 4 20 x1 4 4 101 06500 008 CAP SCREW 5 16 18 x 1 4 106 07030 012 FLATWASHER 3 4 1 107 530256 GUARD 1 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 43 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be aske
14. N AND PARTS MANUAL REV 0 09 27 12 PAGE 45 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Tel 800 421 1244 Fax 310 537 3927 Fax 310 537 4259 Fax 310 943 2238 Tel 52 222 225 9900 Fax 52 222 285 0420 Contact pmastretta cipsa com mx CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 trademarks are the property of their respective owners and used with permission MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multi
15. OPERATION AND PARTS MANUAL MULTIQUIP WHTEMAN SERIES PLASTER MORTAR MIXER MODEL WM45H Honda GX160UT1HX2 Gasoline Engine MODEL WM45E 1 HP Electric Motor Revision 0 09 27 12 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES NOTES PAGE 2 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SILICOSIS RESPIRATORY WARNINGS SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproduc
16. PLUG WHEN REQUIRED GREEN WHITE BLACK 5 COND CORD 115V LINE PLUG BLACK J BRN 4 YEL PAGE 26 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NOTES WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 27 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART NO PART REMARKS 3 19948 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE aaa A R MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol Q or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a pa
17. TAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 29 NAMEPLATE AND DECALS DANGER it fuel i spilled on a hot engine DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or Stand clear of dump handle handle kick back Is possible MULTIQUIP Wear appropriate dust mask head hearing and Eye protection when operating this equipment Crush hazard area keep hands and fingers Clear of safety grate at all times Moving parts can crush and eut Do not operate with guard removed Follow lockout procedure before servicing PIN 521230 J SAFETY INSTRUCTIONS 1 Read owner s manual K before operating 2 Keep unauthorized and untrained people away from machine during operation 3 Make sure all safety devices are in place before this machine is started 4 Make sure engine is tumed off and spark plug wire is disconnected before cleaning the machine 5 Keep hands and fingers away from moving objects 6 Do not operate machine in an enclosed area proper ventilation is required 7 Never leave machine unattended when operating 8 Always stop engine and allow engine to cool before adding fuel or oil PAGE 30 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 Keep safety grate guards and doors in place Shut off engine or electric motor before inspec
18. als Drum Bearing Bracket Lubrication There is 1 set of drum bearing brackets Figure 24 that will require lubrication These brackets are intended to make the drum rotate freely Lubricate the grease fitting for each drum bearing bracket every month or when the drum becomes difficult to position using multi purpose grade grease GREASE FITTING AND CAP DRUM BEARING BRACKET Figure 24 Grease Fittings Dumping Mechanism NOTICE Lubricating Grease Fittings Failure to lubricate the drum bearing grease fittings periodically will cause the dumping mechanism to stiffen making the mixing drum hard to dump Countershaft Bearing Lubrication There is 1 set of countershaft bearings Figure 25 that will require lubrication Lubricate the grease fitting for each countershaft bearing every 40 hours of operation using any grade lithium base grease GREASE FITTING AND CAP Figure 25 Grease Fittings Countershaft Grease Fittings Zerk Maintenance Electric Motor 1 1 There are two grease Figure 18 fittings at each end of the electric motor that will require lubrication Lubricate these fittings about every 16 months 2 Use Poleyrex EM Exxon Mobil or equalivant lubricant Clean grease fitting apply grease gun to fitting 1 2 shot Remember too much grease or injecting grease too quickly can cause premature bearing failure Slowly apply the recommended amount of grease taking a miniute or so to apply GREAS
19. ator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Ii Before operating mixer ensure that safety grate is in position and correctly fitted NEVER lubricate components or attempt service on a running machine NOTICE ii ALWAYS keep the machine in proper running condition ALWAYS ensure mixer is on level ground before mixing B Fix damage to machine and replace any broken parts immediately DO NOT tip mixer onto drum mouth when the drum is rotating B Ensure the drum is rotating while filling and emptying the drum ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY B Engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled B The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running B NEVER operate the engine with heat shields or guards removed i Keep fingers hands hair a
20. d for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other
21. e owner s manual PAGE 14 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 ELECTRIC MOTOR VOLTAGE SELECTOR SWITCH OFF ON SWITCH L5 20P PLUG 115 VAC BOLT L6 20P PLUG 230 VAC CONNECT TO POWER VOLTAGE LOCK OUT GREASE RECEPTACLE 115 VAC SOURCE Li RECEPTACLE 230 VAC Figure 4 Single Phase Electric Motor 18 Inch Pigtail Cable Electric Motor For maintenance care and operation of the electric motor refer to your electric motor instruction booklet furnished with the motor Protect the electric motor from dust as much as possible and keep ventilating openings clean The electric motor used in this mixer is a single phase 1 0 HP motor The input voltage requirement for this motor is either 115 or 230 VAC only Electric Motor Connection A 12 inch electrical cable Figure 4 with a pigtail at one end is provided with the electrical motor for hookup to a power source Table 4 shows the required NEMA connector for the desired motor horsepower rating In addition Table 3 also shows the matching NEMA approved connector for the required extension cord ALWAYS make certain that the power source required for the electric motor is correct and always use the correct NEMA configuration plug Failure to supply the correct voltage to the motor can severely damage the motor The motor supplied is wired for 115 VAC grounded operation Make
22. fore Starting Before starting if using a gasoline model mixer read the engine owner s manual and thoroughly understand the safety information Check the items listed below Cil Levels Gasoline Model Only Be sure to check the oil levels in the engine and engine reduction unit before starting the unit gasoline model only Hardware Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contribute to early component failure and poor performance Use the torque chart below as a general guideline and keep all hardware tight HARDWARE DIA TORQUE Ib ft 5 16 18 24 3 8 24 37 1 2 18 39 1 2 13 Grade 8 90 Gasoline Engine Care For care and operation of the Honda engine refer to the maintenance procedures in this manual and the engine manufacturer s operating instructions furnished with the engine We recommend draining and refilling the engine crankcase at least every thirty hours of operation Check the engine oil level daily ON OFF Switch Gasoline Model Only This feature is on gasoline engine mixers only Located on the side of the engine cover The purpose of this switch is to start and stop the mixer in normal operation ON OFF Switch Electric Model Only This feature is on electric motor mixers only This switch is located on top of the motor Lift the engine cover to gain access to this switch The purpose of this switch is to start and stop the mixer i
23. gas hazards Explosive fuel hazards DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Burn hazards a Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Rotating parts hazards amp Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury PAGE 6 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations CO000 M Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol i ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation i ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purpose
24. just blades until they almost touch Blades adjusted too tight Side walls cof didm Troubleshooting Electric Motor Possible Cause Solution Is power cable plugged in Plug in power cable P ON or F switch placed in ON Place ON OFF switch in ON position Electric motor will not start position Defective electric motor ON OFF Replace switch switch Repair windings or replace windings Replace extension cord Check power source Check input voltage Check input voltage WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 25 WIRING DIAGRAM ELECTRIC MOTOR WAT YEL A S THERMAL A PHASE VOLT CHG SWITCH 1 BLU 4 YEL B PHASE us 0 E Pry ERD ON OFF SWITCH SANT WH N REQUIRED CENT SWITCH E ELEC OIL CAP CAP su NOTES 1 CONNECTIONS ARE SHOWN FOR CCW ROTATION FACING FOR CW END OPPOSITE SHAFT EXTENSION STD ROTATION INTERCHANGE 5 AND 8 LEADS 2 MULTIPLE CAPACITORS ARE CONNECTED IN PARALLEL UNLESS OTHERWISE SPECIFIED 3 USE 2PDT VOLTAGE CHANGE SWITCH INTERNAL CONNECTION FOR TWO TERMINAL THERMAL WHT YEL CONTACTS ARE SHOWN IN HIGH POSITION VIEW 15 FROM TERMINAL SIDE 4 LEAD COLORS ARE OPTIONAL NUMBERED AS SHOWN LEADS MUST ALWAYS BE Figure 31 Electric Motor Wiring Diagram LO THERMAL 230V LINE PLUG BLACK H ereen fo 1 230V LINE
25. ly Dealer Account Number O Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Ground B Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST mui WE ACCEPT ALL MAJOR CREDIT CARDS is MULIIQGUIP N D WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment may appear throughout this manual in conjunction with Failure to read and understand the safety A safety messages messages and operating instructions could result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS Symbol Safety Hazard Lethal exhaust
26. n normal operation NEVER use the electric motor in an explosive environment PAGE 12 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 COMPONENTS Figure 2 Major Components Figure 2 illustrates the basic components and controls of the WM45H and WM45E mixer 1 Lifting Handle Bars Use these handle bars to lift and maneuver the mixer Pivot Point Zerk Fitting There is on each end of the mixing drum a zerk grease fitting These fittings lubricate the dumping mechanism Lubricate both fittings at least twice a week Safety Grill Provided for operator safety This safety grill is designed to keep hands and solid objects out of the mixing drum when in use This grill should be closed at all times when mixer is in use DO NOT remove the grill or grill opening bar Keep the grill clean by washing it down daily Mixing Paddles Used in the mixing of material This unit uses four different types of paddles to provide a fast uniform mix Bag Cutter This feature allows compound mixing bags to be opened easily therefore allowing the contents of the bag to fall directly into the mixing drum 10 1 12 Engine Cover Lift this cover to gain access to the engine compartment Lifting Handle Bars Engine Side Use these fold down handle bars to lift and maneuver the mixer Engine ON OFF Switch Pull switch outward to start engine Push inward to stop engi
27. nd clothing away from all moving parts to prevent injury go DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the mixer E NEVER touch the hot exhaust manifold 2 muffler or cylinder Allow these parts to cool before servicing equipment xTM Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency NOTICE E NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction i NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable PAGE 8 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames I ALWAYS use extreme caution when working with flammable liquids I DO
28. ne This feature is on gasoline models only Tires Replace tires with the recommended type tire of 12 x 3 Chock Blocks Place these blocks not included as part of the mixer package under each mixer wheel to prevent rolling Steel Mixing Drum Mixing materials such as mortar plaster are to be placed into this drum for mixing Always clean the drum after each use Dump Handle Pull this handle downward to dump the contents of the drum Push the handle upward to return the drum to its vertical position WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 13 BASIC ENGINE Z T lt 4010090002 Figure 3 Engine Controls and Components INITIAL SERVICING The engine Figure 3 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers engine manual for instructions and 7 details of operation and servicing Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions
29. orrect and always use the correct NEMA configuration plug Failure to supply the correct voltage to the motor can severely damage the motor WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 15 PRE INSPECTION ENGINE MIXER BEFORE STARTING 1 Read safety instructions at the beginning of manual 2 Clean the mixer removing dirt and dust particularly the engine cooling 9 agi air inlet carburetor and air cleaner 3 Checkthe air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Checkcarburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 To check the engine oil level place the mixer on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low See Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 6 Maximum oil capacity is 1 16 quarts 1 1 liters LOWER LIMIT Figure 6 Engine Oil Dipstick Oil Level Table 6 Oil Type Season Temperature OilType DANGER Motor fuels are highly flammable and can be danger
30. ous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the mixer if the engine is hot or running Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately V Belt Check Electric Model Only A worn or damaged V belt can adversely affect the performance of the mixer If a V belt is defective or worn simply replace the V belt as outlined in the maintenance section of this manual Blade Check Check for worn or paddle blades Make sure that all blades are adjusted properly See blade adjustment procedure in this manual Replace all defective or damaged blades immediately Start Stop Switch Check Gasoline Model Only This switch Figure 11B should be tested every time the gasoline engine is started Grease Fittings Dumping Mechanism Check the zerk grease fittings at each end of the mixing drum These grease fittings lubricate the dumping mechanism If the dumping handle is stiff or hard to move lubricate these fittings PAGE 16 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 INITIAL START UP ENGINE 3 Place the choke lever Figure 9 in the CLOSED position if starting a cold engine DO NOT attempt to operate the mixer NA
31. quip co uk This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 2 MULTIQUIP
32. r Teeth Alignment Gear Lubrication The surface of the pinion and main gear Figure 29 should be very lightly greased NOTICE Re Grease main and pinion gears every 250 hours of operation IMPORTANT avoid over greasing Excess grease will accumulate contaminates and cause premature wear DRIVE PINION Figure 29 Pinion and Bull Gear Lubrication NOTICE Mixer Cleaning ALWAYS disconnect the spark plug wire before cleaning inside of mixing drum NEVER pour or spray water Figure 30 over engine or electric motor For consistent performance long life and high quality mixing thoroughly clean the mixer inside and out at the end of each day s operation To prevent lumps of dried mortar from forming and contamination of future batches do not allow a buildup of materials to form on the blades or anywhere inside the drum Figure 30 No Spraying of Water WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 23 TROUBLESHOOTING ENGINE Troubleshooting Engine Symptom Possible Problem Sin O Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Short Check spark plug insulation replace if worn insulation Difficult to start fuel is available but no spark at If insufficient compression repair or replace Spark plug is bluish white engine If injected air leaking correct leak If carbure
33. r tools and are mechanically proficient Refer to the HONDA shop Manual for service procedures 3 Forcommercial use log hours of operation to determine proper maintenance intervals NOTICE Reference manufacturer engine manual for specific servicing instructions PAGE 20 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 MAINTENANCE Perform the engine maintenance procedures as indicated below Daily 1 Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed Weekly 1 Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug Figure 20 then adjust the spark gap to 0 028 0 031 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP N 0 024 0 028 IN 06 07 Figure 20 Spark Plug Gap ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 21 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container Replace engine oil with recommended type oil as listed in Table 6 Engine oil capacity is 1 16 quarts 1 1 liters DO NOT over fill Install drain bolt with sealing washer and tigh
34. rectly onto the ground down a drain or into any water source WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 9 SPECIFICATIONS Table 1 Mixer Specifications w 1 2 Engine Electric Motor Specifications BALDOR Honda GX160UT1HX2 359772798001 m 15 4 stroke Single Cylinder 1 0 HP 115 230 VAC Type OHV Horizontal Shaft Gasoline Single Phase 60 Hz Engine Electric Motor 2 70 in X 1 80 in REESE _ 2 sega Dry Net Weight er Ibs 15 Kg 22 lbs 10 Kg PAGE 10 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 DIMENSIONS Table 3 Mixer Dimensions Reference Designator 57 5 146 Figure 1 Dimensions 74 0 188 32 5 82 29 0 74 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 11 GENERAL INFORMATION GENERAL The MQ Model WM45H and WM45E plaster and mortar mixers are shipped completely assembled and each mixer has been factory tested The drum batch capacity of these mixers is between 1 5 and 2 5 bags With proper care it will give continuous service year after year These mixers can be powered by either a Honda GX160 gasoline engine or a 1 HP electric motor 115 230 VAC 60 Hz The shaft of the engine or electric motor is connected to a drive belt pulley which is attached to a main gear As the main gear rotates it causes the paddle shaft to rotate Be
35. rt that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW S N XXXX AND ABOVE
36. rter Grip 2 Ifthe engine has started slowly return the choke lever Figure 13 to the CLOSED position If the engine has not started repeat steps 1 through 6 CLOSED Figure 13 Choke Lever Closed 3 Before the mixer is placed in to operation run the engine for several minutes Check for fuel leaks and noises that would associate with a lose component 4 To begin mixing place the throttle lever Figure 14 in the RUN position THROTTLE LEVER Figure 14 Throttle Lever Run ALWAYS run engine at full speed while mixing STARTING THE ELECTRIC MOTOR 1 Using an adequate size extension cord see Table 4 connect one end of the extension cord to the plug on the electric motor connect the other end to the power source Make sure the motor is configured for the proper operating voltage 2 Setthe electric motor s ON OFF switch Figure 15 to the ON position ON OFF Figure 15 Electric Motor ON OFF Switch ON Mixing Dumping 1 The paddle shaft inside the drum should be rotating at this time m Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum Add water and mix compound to desired consistency Be sure to stand clear of the dump handle when the mixer is operational Any binding of material between the mixer blades and the drum will cause the drum handle to move to the discharge position thus causing bodily harm
37. rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e tun Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our product
38. s as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 44 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NOTES WM45H E PLASTER MORTAR MIXER OPERATIO
39. s or applications NOTICE i This equipment should only be operated by trained and qualified personnel 18 years of age and older i Whenever necessary replace nameplate operation and safety decals when they become difficult read I Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties mg NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result I ALWAYS know the location of the nearest re fire extinguisher m ALWAYS know the location of the nearest first aid kit Ii ALWAYS know the location of the nearest phone or keep aphone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 7 SAFETY INFORMATION MIXER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m DO NOT mix flammable or explosive substances NEVER place your hands inside the drum while starting or operating this equipment Q B NEVER disconnect any emergency or safety devices These devices are intended for oper
40. sier Choose from three easy options 1 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip E View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information li Print Specification Information LE 71 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts to log in and save on Standard orders for all orders which include complete part numbers p com ee 7 Order via Fax Dealers Only Fax your order and qualify for a 2 Discount customers welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers L 3 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 i tiqu TEES Poe UE LES 7 Non Dealer Customers Contact your local Multiquip Dealer for halle he Cust amers shoul ontact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information UMS MEME 2 Ee J When ordering parts please supp
41. ten securely MAINTENANCE ENGINE DRAIN SEALING BOLT WASHER Figure 21 Engine Oil Draining DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER 1 Remove the air cleaner cover and foam filter element as shown in Figure 22 Tap the paper filter element Figure 22 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter element from the air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty Clean foam element in warm soapy water or non flammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing AIR CLEANER WING COVER Figure 22 Engine Air Cleaner WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 21 MAINTENANCE MIXER Drum Head Seals There is 1 set of drum head seals Figure 23 that will require lubrication NOTICE Important Drum Head Seal Care Grease seals every 40 hours of operation using any grade 1 lithium base grease Apply grease until visible of mixing tub over grease This will purge seal system of contamination GREASE FITTING ANDCAP DRUM HEAD SEALS Figure 23 Grease Fittings Drum Head Se
42. tion or maintenance MULTIQUIP PUSH TO STOP Keep safety grate guards and doors in place Shut off engine or electric motor before inspection or maintenance Moving parts can cut and crush SHUT OFF engine or electric motor before placing hands in mixing drum To avoid injury you MUST read and understand operators manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed P N 521229 Moving parts can cut and crush SHUT OFF engine or electric motor before placing hands in mixing drum 5 To avoid injury you MUST read and understand operators manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed PIN521229 NAMEPLATE AND DECALS PART NO PART NAME QTY REMARKS DECAL NAMEPLATE iiio actore etras Lee CONTACT MQ PARTS DEPT 512910 DECAL MQ LOGO 2 504714 DECAL MQ WHITEMAN LOGO LARGE 1 EM948630 DECAL PUSH TO STOP 1 521229 DECAL READ MANUAL CRUSH HAZARD 2 521228 DECAL DO NOT SMOKE 1 521230 DECAL HANDLE KICK BACK SAFETY GRATE 1 CRUSH HAZARD 1 504713 DECAL WARNING SAFETY INSTRUCTIONS 1 WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 31 STEEL TUB ASSY PART OF FRAME PART OF FRAME PAGE 32
43. tive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the materials being used WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 3 WM45H WM45E Plaster Mortar Mixer Silicosis Respiratory Warnings 3 Table Of Contents 4 Parts Ordering Procedures 5 Safety Information ee 6 9 Specifications es 10 DIMENSIONS me uice 11 General Information 12 Components ps 13 Basic Engine
44. tor jets clogged clean carburetor Check transistor ignition unit is broken and replace defective unit Check if voltage cord cracked or broken and replace Check if spark plug if fouled and replace Add oil as required Oil pressure alarm lamp blinks upon starting if Check automatic shutdown circuit oil sensor applicable if applicable No spark present at tip of spark plug Ignition coil defective Replace ignition coil Difficult to start fuel is available and spark is present at the spark plug Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Flush fuel system replace with correct type of Wrong fuel type fuel Difficult to start fuel is available spark is Water or dust in fuel system Flush fuel system present and compression is normal Air cleaner dirty Clean or replace air cleaner Choke open Close choke Suction exhaust valve stuck or protruded Piston ring and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark is Gi h di m TUNE present and compression is low enr ead and or spark plug not tightened Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets No fuel in fuel tank Fill with correct type of fuel
45. until the Safety General Information and 1 Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the mixer It is extremely important that this section be read carefully before attempting to use the mixer in the field CLOSED 1 Placethe engine fuel valve lever Figure 7 to the ON Figure 9 Engine Choke Lever Closed postion 4 Place the choke lever Figure 10 in the OPEN position if starting a warm engine or the temperature is warm Figure 7 Engine Fuel Valve Lever ON Position 2 Move the throttle lever Figure 8 away from the slow position about 1 3 of the way toward the fast position Figure 10 Engine Choke Lever Open 5 Place both engine ON OFF switches Figure 11 in the ON position Q HONDA ENGINE SWITCH MIXER ENGINE SWITCH THROTTLE LEVER PULL ON ON Figure 11 Engine ON OFF Switches ON Position Figure 8 Throttle Lever 1 3 Start Position WM45H E PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PAGE 17 INITIAL START UP ENGINE ELECTRIC MOTOR Grasp the starter grip Figure 12 and slowly pull it out The resistance becomes the hardest at a certain position corresponding to the compression point Pull the starter grip briskly and smoothly for starting STARTER GRIP Figure 12 Sta
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