Multiquip MB1000 User's Manual
Contents
1. 7 2 PAGE 24 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM MAINTENANCE For a prolonged life cycle an extended quality follow the recommended MOONLIGHT service guidelines as referenced in Table 3 TABLE 2 PERIODIC CHECK AND MAINTENANCE PART CHECK ITEM SOLUTION Lamp L2 Cable Connector Cable disconnected or loose Connect securely Balloon B2 Not working properly Repair or replace P1 Bolt Lock Bolt loose Tighten securely 2 foe m E1 Power Cable Defective or worn cable E3 On Off Switch Not working properly Repair or replace Daily Check Every 20 Hours MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 25 MOONLIGHT LIGHTING SYSTEM TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Troubleshooting Table 3 information shown below If the problem cannot be remedied please leave the unit just as it is and consult or company s service department TABLE 3 TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION 5 ballast cable securely connected Plug in correctly Are generator and light tower switched on Is lamp loose2. SUGGESTED SPARE PARTS MOONLIGHT LIGHTING SYSTEM 1 3 UNITS Qty Description Remarks 04568 RING SNAP ALL MODELS 1 04569 eli u u as ALL MODELS 2990S esses esses MOUNT LIGHT ALL MODELS m 051869 PIN SNAP 1 4 ALL MODELS MLHIT1000 U LU 4K LAMP 1000 W MB1000 MLHIT400 HBU T15 LAMP 400 W HID 400 jp MLHIT150 AMP MB150 eem e a TIRE RIM 410 350 X4 PNEUMATIC MBC MBS n 29920 CASTER 10 SWIVEL W BRK MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 29 MOONLIGHT LIGHTING SYSTEM NAMEPLATE AND DECALS NAMEPLATE AND DECALS HIGH VOLTAGE A DANGER lj ELECTRICAL wi ELECTRICAL wr SHOCK w SHOCK A CAUTION A WARNING DANGER _ HAZARD HAZARD BURN HAZARD E ias ake er Supported LAMP prevent burns NEVER touch wih dw xri ALWAYS sr of wheels in cada ea INFORMATION lamp or ballast while lamp p on p nri NS Lamp naise gata axiremahy hol Whee used CLE T Mid ALWAYS tum lamp OFF nm ine s wo bes Wand
3. riggers and T c whl ng in water Th leet bala shutting down t while standing in water The wet shutting down m ira j P j siens 15 coo down b ter W Wen usa ALWAYS anchor tha hase wilh stakes o a cry anda avi even dasih eums inca bano 4 Boece lamp m ture cina possibility of iippig or rolling aliam lamp to cool down j k secoli vis Dart on W Dc use m rain er wal condnens The ef k Ee lake about 8127 minules plactrocution misia lamp c3 ph T store can be Turm m the b allasi dry and NEVER pis n n wel or iaa ek ae a a m De in windy conditions CLE IH lt v 4 HP ll PAGE 30 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 1 DCL1000 DECAL WARNING LABEL CORD WRAP 1 2 DCL1010 DECAL MOONLIGHT POLE 1 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 31 MOONLIGHT LIGHTING SYSTEM BALLOON WITH MBP ASSY BALLOON ASSY PAGE 32 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGH
4. OPERATION amp PARTS MANUAL MULTIQUIP Moonlight SERIES MODELS MB150 MB400 MB400B MB1000 MB1000W LIGHTING SYSTEM Revision 0 10 27 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES TABLE OF CONTENTS MOONLIGHT LIGHTING SYSTEM Table Of Contents a 2 Parts Ordering Procedures 3 safety Message Alert Symbols 4 Rules For Safe Operation 5 7 DIMENSIONS Ne 8 9 8 E 10 Floodlight Footcandle Plots 11 12 General Information 13 etie eI RM TT 14 15 Assembly 16 19 SU 20 22 23 Maintenance 24 25 THOUDICSNOOUNG 26 Explanation Of Codes In Remarks Column 28 Suggested Spare 29 COMPONENT DRAWINGS Name Plate and Decals 30 31 Balloon with MBP ASSY 32 33 Mast Assy MBC and MBS 34 35 EGR 36 37 MBS Stand ASSY una 38 39 Terms and Conditions Of Sale Parts 40 Specification and part number are subject to change without notice PAGE 2 MOONLIGHT
5. 10m s To prevent the MOONLIGHT from rolling ALWAYS place the MOONLIGHT on a firm flat surface Surface slant should not exceed 5 degrees The MOONLIGHT should only be used in temperatures between 23 104 Fahrenheit 5 to 40 Celsius Failure to comply with these operating parameters could cause the lamp to malfunction NEVER use the MOONLIGHT in rain snow or areas of high humidity that could generate electrical storms CHECK the mast and winch cables for wear If any problem occurs when lower or raising the mast STOP immediately Contact a trained MQ technician for assistance NEVER pivot or retract mast while unit is operating NEVER use the MOONLIGHT mast as a crane DO NOT lift anything with the mast NEVER attach anything to the MOONLIGHT mast ALWAYS lower the mast when not in use or if high winds or electrical storms are expected in the area MAST SAFETY When raising or lowering the mast keep hands and fingers clear of the various mast sections this will prevent hands and fingers from getting pinched POINT MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 5 MOONLIGHT LIGHTING SYSTEM RULES FOR SAFE OPERATION LAMP SAFETY AND CARE TRANSPORTING NEVER leave any grease or oil residue on lamp surface When transporting the MOONLIGHT over rough terrain when replacing or removing lamp This can create hot
6. LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 Effective January 1 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet sida Only l lf you have an MQ Account to obtain a 4 Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at View Parts Diagrams parts multiquip com B Order Parts To obtain an MQ Account contact your District Sales Manager for more information ll Print Specification Information 512777 E Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts log in and save on Standard orders for all orders which include complete part numbers 2 1 Order via Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change j Order via Phone Domestic US Dealers Call 1 800 427 1244 s E Di rie Non Dealer Customers Contact your local Multiquip Dealer for MGE CMAC parts or call 800 427 1244 for help in their local Multiquip Representatives for Parts Ordering information locating a dealer near you L
7. The rechargeable blower is shipped with a minimal charge Use AC adapter to charge before use BALLOON COMPONENTS The various components of the balloon are contained in a case Figure 19 shows all the different parts BALLOON SUPPORT BASE EXCEPT MB150 BLOWER AND MB400 CHARGER BLOWER Figure 21 Expanding the Balloon PVC Material E OPE 3 Install the lamp fixture into the balloon Do not force the MB1000W bulb against the PVC material as this may damage the BALLOON bulb Set the snap ring Figure 22 into the o ring groove to ensure a complete seal of the balloon SNAPA PA BALLAST RING CABLE Figure 19 Balloon Components BALLOON INFLATION 1 Screw the lamp into the lamp fixture as shown in Fig ure 20 Figure 22 Installing the Lamp Fixture 4 Unscrew the cap Figure 23 on the lamp fixture and use blower to inflate balloon until it is taut Screw the cap back on and tighten LAMP FIXTURE Figure 20 Inserting the Lamp Figure 23 Inflating the Balloon PAGE 20 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM SETUP BALLOON INSTALLATION MB1000 MB1000W MB400B 54 inch Balloons 1 For MB1000 W and MB400B 54 inch balloons insert the balloon support base metal rods into the extrusion on the mounting accessory MBP MBC or MBS and tighten the knobs to secure them in place See Figur
8. When ordering parts please supply Dealer Account Number O Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Mu One V Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part Allordersaretreatedas Standard Orders andwillshipthe same day ifreceived prior to 3PM PST WWW 48121 WE ACCEPT ALL MAJOR CREDIT CARDS VQ wam VIS gum MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 3 MOONLIGHT LIGHTING SYSTEM SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This manual has been developed to provide complete instructions for the safe and efficient operation of the MQ MOONLIGHT Lighting System Before using this Lighting System ensure that the operating individual has read and understood all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded
9. and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW S N XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 28 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM
10. by one of three words DANGER WARNING or CAUTION AX DANGER You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions AX WARNING You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions A CAUTION You CAN be INJURED if you DO NOT follow directions Potential hazards associated with the MOONLIGHT Lighting System operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A CAUTION Rotating Parts NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury ALWAYS wear approved eye and hearing protection Other important messages are provided throughout this manual to help prevent damage to your lighting system other property or the surrounding environment This lighting system other property or the surrounding environment could be damaged if you do not follow instructions PAGE 4 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM RULES FOR SAFE OPERATION AX WARNING READ THIS MANUAL Failure to follow instructions in this manual may lead to Serious Injury or even Death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only
11. ocrew lamp securely into socket Are any other electric appliances other than light tower plugged into power Lamp does nol light Is generator voltage normal non load voltage 110 VAC Unplug all other appliances Repair or replace generator Is model of lamp compatible Use genuine MQ lamp Is lamp cool enough to light again Interval of 20 to 30 minutes is required before turning on lamp again Lamp only lights for a short time Balloon does not inflate Wait for lamp to cool down Is generator voltage normal non load voltage 110 V 9 Is ambient temperature too high more than Move lamp where there is proper 104 F 40 C ventilation Is blower working properly Check or recharge blower Does balloon have a leak Repair or replace balloon PAGE 26 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 NOTE PAGE MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 27 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts Li
12. that holds the pole in place and loosen the knob see Figure 29 Adjust the pole to the desired height and tighten knob to secure pole Put back the pin to lock pole in place LOOSEN KNOB TO ADJUST POLE HEIGHT REMOVE PIN TO Ser RELEASE POLE 77 2 Figure 29 MBT Pole Height Adjustment PAGE 22 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM OPERATION ELECTRICAL CONNECTIONS MB150 MB400 MB400B DANGER Electric Shock Hazards MB1000 ALWAYS keep electrical cords in 1 Insert the female end of the ballast cable Figure 30 good condition Worn bare or into the connector on the lamp fixture Insert the male frayed wiring can cause electrical end of the ballast cable into the female connector Shock thus causing Bodily Harm the ballast or even Death POWER NEVER grab or touch a live power rower cord with wet hands the possibility exists of Electrical Shock Electrocution and even Death 3 Place the ON OFF switch to the ON position to turn on lamp The lamp should flicker for a few minutes as the internal gases warm up It should reach full power within 4 minutes BALLAST Shutdown 1 Place the power ON OFF switch Figure 31 in the OFF position Figure 30 Connecting the Ballast Cable ELECTRICAL CONNECTIONS MB1000W 1 Make sure the power ON OFF switch Figure 31 located 4 lug th le f he MB100
13. to secure handle in place as shown in Figure 9 7 A Figure 8 Clamp Installation 9 T HANDLE CLAMP Figure 9 Clamped T Handle 4 Slide mast into the slot in the cart as shown in Figure 10 Tighten the 4 bolts to keep the mast in place MAST Q S Se 2 e 0 S 5 ES E i TIGHTEN BOLTS 4 PLACES Figure 10 MBC Mast Installation 5 Remove the pin near the top of the mast and insert the extrusion on the top of the mast Reinsert the pin to hold extrusion in place See Figure 11 Figure 11 Extrusion Installation PAGE 16 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM ASSEMBLY 6 Install the winch handle on the mast as shown 2 Step onthe leg lock to release each leg and pull down Figure 12 until it locks in place see Figure 14 YA 7 TO PREVENT SERIOUS non BEAT Figure 14 Stand Legs Deployed ALWAYS MAKE SURE AREA ABOVE MAST IS OPEN 3 Slide mast into the stand and and tighten the two nuts AND CLEAR OF OVERHEAD as shown in Figure 15 POWER LINES THE POSSIBILITY EXISTS OF ELECTROCUTION SHOCK EVEN DEATH IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES w ready for the balloon to be installed Proceed to BALLOON INFLATION section MBS STAND ASSEMBLY If the Moonlight balloon is to be mounted into the MBS Stand
14. 0W directi on the ballast is in the OFF position Plug the power cable from the MB1000W directly to a 110V 60 Hz power source Figure 32 The lamp should automatically light ON OFF lt lt 2 To turn off lamp diconnect power cable AX CAUTION LAMP COOL DOWN Allow a sufficient amount of time 15 20 minutes for the pli to cool down before attempting to disassemble Figure 31 Power OFF ON Switch MOVING THE BALLOON 1 When moving balloon around make sure that the pole 2 Plug the power cable from the ballast to a 110V 60 Hz or mast is lowered to the shortest height possible and mn make sure pole or mast is securely fastened MOONLIGHT POWER CABLE RECEPTACLE A DANGER Overhead Obstructions When moving the Moonlight ALWAYS R N obstructions such as high voltage f be on the lookout for overhead 110 VAC 60 Hz power lines The possibility exists of je POWER SOURCE electrocution even death if the MOONLIGHT comes in contact with high Figure 32 Connecting to 110 VAC Receptacle voltage power lines MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 23 MOONLIGHT LIGHTING SYSTEM MAINTENANCE DD m fi
15. 16 X 75 3 7 5133 PIN CLEVIS 1 4 X 7 8 1 8 10024 NUT NYLOC 1 4 20 2 9 29854 MAST W A LOWER 1 10 29891 MAST W A UPPER 1 11 29894 MAST W A MIDDLE 1 12 29902 GUIDE MAST SLIDE 8 13 29903 MOUNT LIGHT 1 14 29910 WINCH BRACKET 1500 DL 5149646 1 15 29915 CABLE LOWER MAST 1 8 X 96 1 16 29916 CABLE UPPER MAST 3 32 X 57 1 17 29919 SWAGE AL 3 32 X 57 1 18 QS1869 PIN SNAP 1 4 1 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 35 MOONLIGHT LIGHTING SYSTEM MBC CART ASSY MBC CART ASSY PAGE 36 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM MBC CART ASSY MBC CART ASSY NO PARTNO PART NAME QTY REMARKS 1 0205 SCREW HHC 3 8 16 X 1 0 12 2 3615 COLLAR SET 3 4 ID 2 3 4001 WASHER FLAT USS 3 8 PLD 12 4 10019 NUT NYLOC 10 32 1 5 10133 NUT NYLOC 3 8 16 8 6 10176 NUT NYLOC 1 2 13 1 7 19850 TIRE RIM 410 350 X4 PNEUMATIC 2 8 29017 SCREW HHC 1 2 13 X 5 1 2 1 9 29909 CLIP 1 SPRING GIBSON 225 L 1 10 29920 CASTER 10 SWIVEL W BRK 2 11 29927 CLAMP MAST W A MBC 1 12 29928 CART BASE W A MBC 1 13 29933 HANDLE W A MBC 1 14 29934 MAT RUBBER V RIB 5 5 X 29 75 2 15 50658 SCREW 10 32 1 2 1 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 37 w fe J Uf O SOY 6 CN At UN x C SEPT EC N AM
16. Dimension in mm r Dimension in mm Letter Letter MB400B MB100 W 54 1372 MB150 33 5 851 L3 w o mee Figure 1 Balloon Dimensions PAGE 8 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM DIMENSIONS t Dimension in mm ir pid Letter Letter xw a L Figure 2 MBC Cart Dimensions MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 9 MOONLIGHT LIGHTING SYSTEM SPECIFICATIONS Table 1 Specifications MB400 MB400B Input Voltage 110 VAC 60 Hz 60 Hz Max Current 15 Amps 15 Amps Wind Stabilit when base secured 55 mph 88 5 kph 55 mph 88 5 kph 55 mph 88 5 kph Weight without mount 80 Ibs 36 kg 66 Ibs 30 kg 74 Ibs 33 5 kg 49 Ibs 22 kg 1000 Watt Metal Halide 1000 Watt Tungsten 400 Watt Metal Halide K MB150 110 VAC TI CD Q CD gt O lt lt 150 Watt Metal Halide 3 D Oo gt gt CD 42 000 15 000 Light Coverage 360 100 ft 30 5 meters 80 ft 24 38 meters Average Life 10 000 hours 10 000 hours Color Temperature 4500 K 4500 K 54 inches 1372 mm 33 5 inches 851 mm 54 inches 1372 mm 33 5 inches 851 mm Fire Retardant PVC Fire Retardant P
17. HT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 41 OPERATION amp PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2006 MULTIQUIP INC Mu
18. HT Overhead Obstructions The Multiquip MOONLIGHT Lighting System is a general purpose glare free floodlight intended for applications such as security lighting traffic control freeway projects jobsites emergency lighting indoor lighting corporate functions and backyard parties The Moonlight Lighting System provides illumination without the need to constantly inflate the balloon The Moonlight Balloon comes in different models 1000 Series MB1000 MB1000W 400 Series MB400 MB400B 150 Series MB150 These models are shipped in a storage case that includes the following Balloon Balloon Support Assembly Lamp Lamp System with Retainer Clip Ballast Except MB1000W Ballast Cable Except MB1000W Blower Blower Charger Cord Mounting Accessories Mounting Accessories are available from the MQ Sales department such as MBC 4 Wheel Generator Cart MBS 2 Wheel Transport Stand MBP Mounting Pole MBT Tripod for MB150 and MB400 only Balloons The balloon is made of airtight fire retardant PVC type material and once it is inflated can stay taut for months The balloon can sustain at least 55 miles hour winds ALWAYS make sure the area 2 above MOONLIGHT is open D and clear of overhead power lines and other obstructions The tower extends in excess of 16 ft 5 meters Contact with overhead power lines or other obstructions could result in equipment damage Serious Injury or D
19. N SHOCK EVEN DEATH IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES The tripod is now ready for the balloon to be installed Proceed to BALLOON INFLATION section PAGE 18 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM ASSEMBLY MBP POLE ASSEMBLY If the Moonlight balloon is to be mounted into the MBP Pole perform the following assembly procedure before installing the balloon 1 Insertthe pole see Figure18 into the base and secure by tightening the wing nut on the base POLE TO PREVENT TIPPING MAKE SURE BASE IS PROPERLY ANCHORED OR SECURED ANCHOR STAKE WINGNUT Figure 18 MBP Mounting Pole Assembly 2 pole is now ready for the balloon to be installed Proceed to BALLOON INFLATION section MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 19 MOONLIGHT LIGHTING SYSTEM SETUP 2 Unfold the PVC material of the balloon enough to allow GE us pus the light fixture to be inserted into the balloon base If necessary use the supplied blower to help expand the Please read this entire manual carefully 4 material as shown in Figure 21 before attempting to operate the MOONLIGHT Failure to read this lt manual could cause damage to the MOONLIGHT and serious injury to the operator
20. NG MBS STAND ASSY od e 2 VF DT 9 E gt a Q T od RS gt gt L 2 lt O O PAGE 38 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MBS STAND ASSY MOONLIGHT LIGHTING SYSTEM MBS STAND ASSY MBS STAND ASSY NO PARTNO PART NAME QTY REMARKS 1 3615 COLLAR SET 3 4 ID 2 2 4001 WASHER FLAT USS 3 8 PLD 14 3 4196 SCERW 3 8 16 75 2 4 10019 NUT NYLOC 10 32 4 5 10133 NUT NYLOC 3 8 16 4 6 10176 NUT NYLOC 1 2 13 4 7 19716 CRUTCH TIP 4 8 19850 TIRE RIM 410 350 x4 PNEUMATIC 2 9 29905 BASE W A 1 10 29908 RATCHET LOCK W A 4 11 29909 CLIP 1 SPRING GIBSON 225 L 4 12 29913 SUPPORT LEG W A 4 13 5065 SCREW 10 32 X 1 2 4 14 06503 030 SCREW HHC 1 2 13 X 3 3 4 4 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 39 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee
21. TING SYSTEM BALLOON WITH MBP ASSY BALLOON ASSY PART NO PART NAME QTY 1 MLMLB54 PVC BALLOON i 1 MLMLB33 PVC BALLOON 2 MLPC31 PETG PLASTIC SUPPORT BASE 3 ML780322 INNER TELESCOPIC POLE 1 4 ML780321 OUTER TELESCOPIC POLE 1 5 ML0015 PLASMA CUT STEEL BASE 1 6 MLCA15 15 FT CONNECTOR CABLE 1 7 MLBAL1000 BALLAST 1000 W 110 V 1 7 MLBAL400 BALLAST 400 W 110 V 1 7 MLBAL150 BALLAST 150W 110 V 1 8 MLC400 BLOWER INFLATOR 1 9 MLLK1000 400 ELECTRICAL SYSTEM LAMP 9 MLLK150 ELECTRICAL SYSTEM LAMP 10 MLHIT1000 U LU 4K LAMP 1000 W HID 1 10 MLHIT400 HBU T15 LAMP 400 W HID 1 10 MLHIT 150 LAMP 150 W HID 1 11 04568 RING SNAP 1 12 ML04569 CAP FILL 1 REMARKS MB1000 MB1000W MB400B FOR 1000 AND 400 W LAMPS FOR 150 W LAMP MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 33 MOONLIGHT LIGHTING SYSTEM MAST ASSY MBC and MBS MAST ASSY PAGE 34 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM MAST ASSY MBC and MBS MAST ASSY NO PART NO PART NAME QTY REMARKS 1 0181 B WASHER LOCK 1 4 MED 1 2 0730 SCREW HHC 1 4 20 X 1 2 3 1579 SCREW HHC 1 4 20 X 5 1 4 23793 001 WHEEL CONVEYOR CART MASONRY SAW 2 5 4001 WASHER FLAT USS 3 8 PLD 3 6 4196 SCREW HHC 3 8
22. The following safety guidelines should always be used when operating the MOONLIGHT Lighting System The following safety guidelines should always be used when operating the MOONLIGHT Lighting System GENERAL SAFETY NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job 00000 NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine SES lt NEVER operate this equipment under the influence of drugs or alcohol lI Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS make sure that the MOONLIGHT is secure on firm level ground so that it cannot slide or shift around endangering workers Also keep the immediate area free of bystanders ALWAYS keep area behind MOONLIGHT clear of people while raising and lowering mast prevent the MOONLIGHT from overturning NEVER use in winds that exceed 22 mph
23. VC Fire Retardant PVC Maximum Usage Temperature 1501707 158 176 F 158 176 F 70 80 C 70 80 C 70 80 C Deformation Point 275719207 275713207 275 1320 135 160 C 13571607 135 160 C 100 Water Resistance 100 100 CU eo D D 5 8 zm EO 67 in 1702 mm 67 in 1702 mm 67 in 1702 mm with 67 in telescope with 67 in telescope with 67 in telescope Maximum Height 10 feet 3 meters 10 feet 3 meters 8 feet 2 4 meters PAGE 10 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM FLOODLIGHT FOOTCANDLE PLOT Based on 360 glare free covera 7 Vi IANNIS A LL 20 BENA NS NNN S71 m j Values listed as footcandles Scale 5 IN 20 ft Figure 3 MB1000 Floodlight Footcandle Plot MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 11 MOONLIGHT LIGHTING SYSTEM FLOODLIGHT FOOTCANDLE PLOT Based on 360 glare free coverage u ASAI wass Values listed as footcandles Scale 5 IN 10 ft Figure 4 MB150 Floodlight Footcandle Plot PAGE 12 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM GENERAL INFORMATION DANGER MOONLIG
24. and the carrier MINIMUM ORDER The minimum charge for orders from Mul tiquipis 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtain a Return Material Authorization alist must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a Thepartsnumbers and descriptions must match the current parts price list b The list must be typed or computer generated Thelist must state the reason s for the return d The list must reference the sales order s orinvoice s under which the items were originally purchased e helist mustinclude the name and phone number ofthe person request ingthe RMA Acopyofthe Return Material Authoriza tionmustaccompany the return shipment 4 Freight is at the senders expense parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnew and resalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable a Obsolete parts If an item is in the price book and shows as being re placed by ano
25. e 24 BALLOON METAL RODS ol EXTRUSION Figure 24 Attaching the Support Baseto the Extrusion MB1000 MB1000W MB400B 54 inch Balloons 2 Slowly invert the balloon and place over the installed balloon support base Figure 25 making sure lamp fixture is facing down and the Velcro straps are aligned with the holes on the balloon support base Insert Velcro strips into the holes and fasten securely BALLOON VELCRO STRAP 6 PLACES RES lt 27 BALLOON SUPPORT BASE 1 lt gt EXTRUSION Figure 25 Attaching Balloon to Support Base MB1000 MB1000W MB400B 54 inch Balloons MB150 MB400 33 5 inch Balloons 1 ForMB150 and MB400 33 5 inch balloons insert the balloon metal rods into the extrusion on the mounting accessory MBP MBC MBS or MBT and tighten the knobs to secure them in place see Figure 26 H IH Figure 26 Attaching Balloon to the Extrusion 150 400 33 5 inch Balloons BALLOON DISASSEMBLY 1 disassemble unit perform balloon inflation steps in reverse order Allow the lamp to cool for 15 minutes before attempting to disassemble unit MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 21 MOONLIGHT LIGHTING SYSTEM SETUP DANGER Mounting Accessory Tipping ALWAYS make sure that the mounting pole cart stand or tripod is properly secur
26. eath Bulbs The lighting system of Multiquips MOONLIGHT MB1000 MB400 MB400B and MB150 is comprised of one Metal Halide lamp This lamp has no filament electric arc therefore vibrations will not cause bulb failure The bulbs can last up to 10 000 hours The MB1000W is equipped with a Tungsten Carbide bulb This bulb uses a filament and is not recommended for use in high vibration areas For ease of service or transport the lamp is equipped with a quick disconnect connector that allows the lamp fixture to be removed quickly This feature is extremely useful during transport of the MOONLIGHT over rough terrain It is always best to remove the lamp and pack it safely so it will not be damaged DANGER Mounting Accessory Tipping ALWAYS make sure the mounting stand is properly secured to prevent tipping Use sandbags or stakes to secure the mounting accessory as necessary MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 13 MOONLIGHT LIGHTING SYSTEM COMPONENTS 5 Major Components 54 inch Balloon with Optional MBP PAGE 14 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM COMPONENTS 9 Figure 5 shows the location of the controls and components for the MOONLIGHT Lighting System The function of each control is described below 1 Balloon This balloon is made of airtigh
27. ed to prevent tipping Use sandbags or stakes to secure the mounting accessory as necessary 7 TO PREVENT SERIOUS INJURY OR DEATH ALWAYS MAKE SURE AREA ABOVE TOWER MAST IS OPEN AND CLEAR OF OVERHEAD POWER LINES THE POSSIBILITY EXISTS OF ELECTROCUTION SHOCK EVEN DEATH IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES POLE HEIGHT ADJUSTMENT MBP 1 To adjust the height of the pole loosen the height ad justment knob see Figure 27 on the MBP mounting pole and slowly pull up the inner pole to the desired height Tighten the height adjustment knob PULL OUT INNER POLE TO ADJUST HEIGHT KNOB Figure 27 MBP Pole Height Adjustment y CAUTION Pole Safety When raising or lowering the pole keep hands and fingers clear of the section between the pole and the inner pole This will prevent hands and fingers from getting pinched MAST HEIGHT ADJUSTMENT MBC and MBS 1 To adjust the height of the mast on the MBC cart or MBS stand rotate the winch handle until the mast is at the desired height see Figure 28 ROTATE WINCH HANDLE Figure 28 MBC and MBS Mast Height Adjustment A CAUTION Mast Safety When raising or lowering the mast keep hands and fingers clear of the various mast sections this will prevent hands and fingers from getting pinched POLE HEIGHT ADJUSTMENT MBT 1 To adjust the height of the pole on the tripod re move the pin
28. ll directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufac tured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof PAGE 40 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 NOTE PAGE MOONLIG
29. ltiquip Inc Mikasa and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the Moonlight Lighting System Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is VSL MULTIQUIP
30. perform the following assembly procedure before installing the balloon J TO SECURE MAST 1 Attach the 4 legs of the stand as shown in Figure 13 Figure 15 MBS Mast Installation NUT SCREW Figure 13 Stand Legs Installation MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 17 MOONLIGHT LIGHTING SYSTEM ASSEMBLY 4 Install the winch handle on the mast as shown in Figure 12 5 stand is now ready for the balloon to be installed Proceed to BALLOON INFLATION section TO PREVENT SERIOUS INJURY OR DEATH ALWAYS MAKE SURE AREA ABOVE MAST IS OPEN AND CLEAR OF OVERHEAD POWER LINES THE POSSIBILITY EXISTS OF ELECTROCUTION SHOCK EVEN DEATH IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES 6 When balloon and mast are removed and stored the MBS stand legs can be stowed as shown in Figure 16 LIFT LEG TO STOW PRESS TO UNLOCK LEG Figure 16 Stand Legs Stored MBTTRIPOD ASSEMBLY The MBT Tripod can be used with the MB150 and MB400 Balloons The MBT Tripod is shipped pre installed 1 To secure the legs in place loosen the knob see Figure 17 pull the legs out and tighten the knob N TWIST KNOB TO LOCK LEGS Figure 17 MBT Tripod Adjustments 7 TO PREVENT SERIOUS INJURY OR DEATH ALWAYS MAKE SURE AREA ABOVE POLE IS OPEN AND CLEAR OF OVERHEAD POWER LINES THE POSSIBILITY EXISTS OF ELECTROCUTIO
31. r other obstructions could result in equipment damage Serious Injury or Death Maintenance Safety NEVER lubricate components or attempt service on a running MOONLIGHT ALWAYS allow the MOONLIGHT a proper amount of time to cool before servicing Keep the MOONLIGHT in proper running condition Fix damage to the MOONLIGHT immediately and always replace broken parts ALWAYS use the required tool for the job application Using damaged or worn tools or using tools inappropriate for the required application 1 very dangerous and may cause damage to the machine and ee service personnel Make sure to use c the appropriate tool for the specific job 1 SA Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit FIRSTAID KIT n emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of an emergency e OO n Lem MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 7 MOONLIGHT LIGHTING SYSTEM DIMENSIONS BALLOON MOUNTING POLE NY E C BALLOON SUPPORT BASE D F 7
32. spots reducing the service life of the lamp ALWAYS make sure the lamp surface is clean and dry ALWAYS replace with MQ recommended type lamp See parts section of this manual NEVER use force when installing a lamp Excessive force could cause the lamp to break causing bodily harm ALWAYS make sure the balloon support assembly is secure and the knob tightened NEVER attempt to replace lamp with the power on Always unplug the power cord when changing the lamp NEVER unplug the lamp s AC power cable during operation ALWAYS allow a sufficient amount of time for the lamp to cool before changing The possibility exists of severe burns ALWAYS have a trained technician install and remove lamp or replace any damaged fixture wiring To prevent the balloon from deformation NEVER use MOONLIGHT in strong winds DO NOT place the balloon inside storage case until the lamp has had a sufficient amount of time to cool down ALWAYS place the balloon inside its storage case after each use This will prolong the life of the balloon material keeping it protected from harsh environmental elements DO NOT use a damaged balloon Replace balloon immediately if damaged In addition a damaged balloon will not inflate properly ALWAYS keep the balloon away from sharp objects and excessive amounts of heat fire remove the lamp and pack it safely so it will not be damaged DANGER MOONLIGHT High Danger Areas The DANGER items li
33. st NO PART PART QTY REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2k 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE A R MAKE LOCALLY 4 12349 BEARING 1 S N 29458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk
34. sted below and on the next page are considered High DANGER areas and should be adhered to Failing to understand these areas could result in Bodily Harm Electrical Shock Electrocution and even Death Please pay close attention when operating the MOONLIGHT DANGER Mounting Accessory Tipping ALWAYS make sure that the mounting pole cart stand or tripod is properly secured to prevent tipping Use sandbags or stakes to secure the mounting accessory as necessary PAGE 6 MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 MOONLIGHT LIGHTING SYSTEM RULES FOR SAFE OPERATION DANGER MOONLIGHT Electric Shock Hazards ALWAYS keep electrical cords in good condition Worn bare or frayed wiring can cause electrical shock thus causing Bodily Harm or even Death NEVER grab or touch a live power cord with wet hands the possibility exists of Electrical Shock Electrocution and even Death POWER CORD POWER ON NEVER operate the MOONLIGHT or handle any electrical equipment while standing in water while barefoot while hands are wet or in the rain A dangerous electrical shock could occur causing Severe Bodily Harm or even Death DANGER MOONLIGHT Overhead Obstructions ALWAYS make sure the area above MOONLIGHT is open and clear of overhead power lines and other obstructions The tower extends in excess of 16 ft 5 meters Contact with overhead power lines o
35. t PVC material with a diameter of 54 inches MB400B MB1000 W or 33 5 inches MB150 Balloon Velcro Straps Secures the balloon in place when attached to the support assembly except 33 5 inch models Balloon Support Assembly Supports the balloon with the velcro straps in place except 33 5 inch models Mounting Metal Rods Used to hold balloon in the stand support adapter Included with balloon support assembly on 54 inch models and included with balloon on 33 5 inch models Stand Support Adapter with extrusion A pole that connects the balloon support assembly to the stand to adjust the height of the balloon Adapter Bolt Lock Secures the stand support adapter to the balloon support assembly when tightened Height Adjustment Knob Adjusts the height of the pole stand support adapter When the pole is at the desired height tighten lock to secure pole in place Stand Supports the complete lighting system MB150 and MB400 only Wing Nut Secures the stand into the base Tighten screw to lock stand in place Metal Stand Base Keeps the lighting system firmly set on the ground AC Power Cable Connect this cable to a 120 VAC 60 Hz power source ON OFF Switch Place this switch in the ON position to turn on the lamp To turn off the lamp place in the OFF position Please wait for approximately 10 minutes be fore attempting to turn the lamp back on Ballast Provides the necessar
36. ther item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than six months priorto the return date c Anyline item with an extended dealer net price ofless than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decalsandpaper products h Items purchased in kits 7 Thesenderwill be notified of any material receivedthatis not acceptable 8 Such material will be heldforfive working days from notification pending instruc tions If a reply is not received within five days the material will be returnedto the sender athis expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be basedonthe list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andall orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and se
37. y electronics to light the lamp Blower Used to inflate the balloon Ballast Cable Connects the ballast to the lamp assembly Snap Ring Ensures a complete seal of the balloon when the lamp is attached Lamp Assembly Screw lamp into this assembly If lamp becomes difficultto screw into assembly or assem bly is damaged replace assembly Lamp 1000 watt 400 watt or 150 watt metal halide type lamp Replace only with MQ recommended type lamp Always allow a sufficient amount of time for the lamp to cool down before changing Items 5 to 10 are part of the MBP Mounting Pole The Moonlight Balloon can also be mounted to the MBC 4 wheel Generator Cart MBS 2 Wheel Transport Stand or the MBT Tripod MOONLIGHT LIGHTING SYSTEM OPERATION amp PARTS MANUAL REV 0 10 27 06 PAGE 15 MOONLIGHT LIGHTING SYSTEM ASSEMBLY MBC CART ASSEMBLY If the Moonlight balloon is to be mounted into the MBC Cart perform the following assembly procedure before installing the balloon 1 Step on the ON position of the brake on the wheel of the MBC cart to keep the cart in place during assem bly See Figure 6 a STEP ON ON PEDAL TO ACTIVATE BRAKE Figure 6 Setting the Brake On 2 Install the T handle as shown in Figure 7 and tighten the bolt NUT Figure 7 T Handle Installation 3 Install the clamp as shown in Figure 8 and tighten with bolt Push handle towards clamp
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