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Multiquip Chainsaw MVH-120GH User's Manual

1. BO INCLUDES ITEMS W REPLACES 040406307 REPLACES 001220820 REPLACES 001220820 REPLACES 001221235 REPLACES 001520620 MVH 120GH VIBRATOR ASSY NEW VERSION VIBRATOR ASSY SERIAL NUMBER L3113 AND ABOVE x N FEN EN PAGE 38 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 NO PART NO A 458910011 1 458115150 2 040406307 3 458337700 4 B 458342580 5 080200350 6 951405460 9 B 040306907 114 458337730 12 025508050 13 042506000 144 080200100 15 455435051 16 455010070 17 080100260 184 458451430 19 009120304 204 060202040 214 458337740 224 001220820 23 030208200 248 031108160 25 953405580 26 458214370 274 001220820 284 030208200 2908 031108160 30 460333000 31 B 458342590 324 001200812 33 953404600 34 954010020 35 458337750 36 951400990 37 952400440 38 001220820 39 030208200 408 001221240 41 001221264 42 030212300 43 031112230 45 460212740 46 001520635 474 952406170 488 952406180 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 39 MVH 120GH VIBRATOR ASSY NEW VERSION VIBRATOR ASSY SERIAL NUMBER L3113 AND ABOVE PART NAME VIBRATOR ASSY VIBRATING CASE BEARING 6307C4 ROTARY SHAFT DRIVE ROTARY SHAFT DRIVEN STOP RING S 35 KEY 10X8X19 RR BEARING 6907C3 PISTON ROD PIN 8X50 BEARING 6000ZZSG STOP RING 8 10 PISTON 22 4D PACKING USH 22 4
2. 60 87521298040 EMBLEM GX160 5 5 S N 1120413 AND BELOW jo S N 1120414 AND ABOVE GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U15M12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 75 HONDA GX160 ENGINE TOOLS ASSY TOOLS ASSY PAGE 76 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE TOOLS ASSY TOOLS ASSY NO 1 2 PART NO PART NAME 89218ZE1000 WRENCH COMPLETE SPARK PLUG QTY REMARKS 1 89219805000 HANDLE BOX WRENCH 1 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 77 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andanyclaimforshortage ordamage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments
3. A INCLUDES ITEMS W 24 169532 1812 LEVER COCK 1 25 169547 1812 PLATE LEVER SETTING 1 26 169564 1811 SPRING COCK LEVER 1 274 amp 16957ZE1812 PACKING FUEL COCK 1 284 169672 0811 CUP FUEL STRAINER 1 30 93500030060 SCREW PAN aaa REPLACES 93500030061 33 9430520122 PIN SPRING 2 12 1 34 991017 80650 MAIN JET 65 OPTION 1 34 991017 80680 MAIN JET 68 OPTION 1 344 991012980700 MAIN JET 70 OPTION 1 35 992042600350 PILOT JET SET 199 INCLUDES ITEMS W 35 amp gt GASKET PILOT JET SET 95 NOT SOLD SEPARATELY MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 61 HONDA GX160 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 62 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PARTNO PART NAME QTY REMARKS 1 16271ZE1000 PACKING ELBOW 1 2 17210ZE1505 CLEANER ELEMENT INCLUDES ITEMS W n REPLACES 172102 1822 3t 172182 1505 OUTER ELEMENT Tonus REPLACES 172182 1821 4 17230ZE1820 COVER AIR CLEANER 1 58 17232891000 GROMET AIR CLEANER 1 17235ZE1831 NOSE SILENCER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 17410ZE1020 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS W 10 90325044000 NUT 2 11
4. BELT COVER LOWER Figure 8 V Belt Location 2 TheV belttension is proper if the V belt bends 10 to 15 mm Figure 9 when depressed with finger at midway between the clutch and vibration pulley shafts CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN Figure 9 V Belt Tension A loose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt V belt in use is RPF 3320 A 32 is also usable 4 fthe V belt becomes worn or loose replace it by using V belt part number RPF 3320 or A 32 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 15 MVH 120GH INITIAL START UP The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD DO NOT attempt to run the compactor until the Safety and re engine The OPEN position provides the correct Initial Start up sections have been read fuel mixture for normal operation after starting and for restarting a warm engine 1 Place the fuel valve lever Figure 10 in the ON position Place the throttle lever Figure 13 halfway between fast and slow THROTTLE LEVER Figure 10 Fuel Valve Lever 2 Placethe Engine ON OFF switch Figure 11 in the ON position ENGINE _ ON OFF Figure 13 Engine Throttle Lever SWITCH Some compactor units may be equipped with athrottle lever Figure 13A that is located in the vicin
5. js S N 8805657 AND BELOW 4 284212H8801 REEL RECOIL STARTER S N 8805658 AND ABOVE 4044 28421ZH8801 REEL RECOIL STARTER 1 5x 284227H8013 RACHET STARTER M S N 8805657 AND BELOW 5x 284227 8801 RACHET STARTER D os S N 8805658 AND ABOVE 50 28422ZH8801 RACHET STARTER 2 Gx 2843128801 PLATE FRICTION S N 8805658 AND ABOVE 60 284317 8801 PLATE FRICTION 1 7x4 2843378003 ee le S N 8805657 AND BELOW 7 2843378801 GUIDE RATCHET S N 8805658 AND ABOVE 70 284337 8801 GUIDE RATCHET 1 8x 28441ZH8003 SPRING FRICTION S N 8805657 AND BELOW 8x 284412H8801 SPRING FRICTION ds S N 8805658 AND ABOVE 894 28441ZH8801 SPRING FRICTION 1 Q 2844278003 SPRING RECOIL STARTER 1 10x 284437 8003 SPRING RETURN 2 S N 8805657 AND BELOW 10 284437 8801 SPRING RETURN MEE S N 8805658 AND ABOVE 100 284437H8801 SPRING RETURN 2 114954 284617 8003 GRIP STARTER 1 124895 284627H8003 ROPE RECOIL STARTER 1 13x0 32901MA1000 CLIP SUB CORD 1 14x 900032 8003 SCREW SET u rende tati REM S N 8805657 AND BELOW 14 900037 8801 SCREW SET S N 8805658 AND ABOVE 1404 900037 8801 SCREW SET 1 15 90008ZE200
6. EE 18 ME e 19 21 Preparation For Long Term Storage 22 Troubleshooting Engine 23 24 Troubleshooting Plate Compactor 25 Explanation Of Codes In Remarks Column 26 Suggested Spare 27 Name Plate And Decals 28 29 Vibrating Plate Assembly 30 31 Body Assembly u tte 32 35 Vibrator Assembly ciaci n 36 39 Control Assembly 40 43 Specification and part number are subject to change without notice Honda GX160 Engine Cylinder Head Assembly 44 45 Cylinder Barrel Assembly 46 47 Crankcase Cover Assembly 48 49 Crankshaft Assembly 50 51 Piston Assembly 52 53 Camshaft Assembly 54 55 56 57 Fan Cover 58 59 Carburetor Assembly titres 60 61 Air Cleaner Assembly 62 63 Muffler Assembly 64 65 Fuel Tank Assembly 66 67 Flywheel Assembly 68 69 Ignition Coil Assembly 70 71 Control Assembly 72 73 Label Assembly 74 75 TOOL ASSB
7. HONDA GX160 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 36101ZE1010 CORD STOP SWITCH 370 MM 1 2 30600ZE1013 CAP ASSY NOISE SUPPRESSOR 1 305004 1043 COIL ASSY IGNITION S N 8954625 AND BELOW ox 305002 1053 COIL ASSY IGNITION S N 8954626 AND ABOVE 309 305002 1063 COIL ASSY IGNITION S N 1141205 AND BELOW 309 305002 1073 COIL ASSY IGNITION S N 1141206 AND ABOVE 4 90121952000 FLANGE BOLT 6X25 2 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U1SM12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 71 HONDA GX160 ENGINE CONTROL ASSY CONTROL ASSY PAGE 72 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 CONTROL ASSY NO PARTNO 1 16500ZH8U43 2 90013883000 3 165612 1020 4 900152 5010 9 165512 0010 6 9405006000 7 16562ZE1020 8 16555ZE1000 9 93500040060H 10 16594883010 11 90605230000 12 90114SA0000 13 16575ZH8000 14 16574ZE1000 15 16571ZH8020 16 16578ZE1000 17 16580ZH8813 18 16584883300 19 93500050250H 208 16592ZE1810 218 93500050160 221 16576891000 234 16599ZG1M10 24 90016ZG9N30 GX160K1SM12 0 GX160U1SM12 GX160U1SMX4 HONDA GX160 EN
8. Loosened or lost screws Every 8 hours every day Damaged parts Every 8 hours every day Function of controlling system part Every 8 hours every day Hydraulic system leak Every 100 hours Vibrator oil check Every 300 hours Vibrator oil replacement Every 100 hours Hydraulic oil check Every 200 hours then every 1000 hrs V belt clutch check For details see separate Engine Manual Every 200 hour Item Hours of Operation Leakage of oil or fuel Every 8 hours every day Tightness of fastening threads Every 8 hours every day Every 8 hours every day Replenish to specified max level Engine oil check and replenishment At first 20 hours then every 100 Engine oil replenishment hours Air cleaner cleaning Every 50 hours These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number of hours plate compactor is in use and particular working conditions Fuel piping and connections should be replaced every 2 years Daily Service Check for leakage of fuel or oil Check for loose screws including tightness See Table 6 below tightening torque for retightening TABLE 6 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm 4T 70 150 300 500 750 1 100 1 400 2 000 6 8T 100 250 500 800 1
9. OPERATION AND PARTS MANUAL Q m MULTIQUIP HUM SERIES MODEL MVH 120GH REVERSIBLE PLATE COMPACTOR HONDA GX160K1SM12 GX160U1SM12 GX160U1SMX4 GASOLINE ENGINE Revision 3 10 24 07 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 NOTE PAGE MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 3 TABLE OF CONTENTS Proposition 65 Warning 2 Table Of Contents sarita 4 Parts Ordering Procedures 5 SEEI A o 6 7 Rules For Safe Operation 8 9 Specifications 10 General 1 11 Multiquip MVH120GH Plate Compactor Components Plate Compactor 12 Components Honda Engine 13 Inspection c 14 15 Initial Start Up iria 16 17
10. BELT COVER PLAIE BOLT 8X20 WASHER LOCK M8 SPACER 202512 CLUTCH ASSY A112420 CLUTCH WASHER SOCKET HEAD BOLT 8X25 T V BELT RPF 3320 DUST COVER FLAT HEAD SCREW 6X10 SPONGE DUST COVER BELT COVER SOCKET HEAD BOLT 8X60 T GUARD BOLT 12X25 T WASHER LOCK M12 GRIP SET SPRING 1 2 10 29 SPRING PIN 2 5 X16 SUPPORT NUT M10 WASHER FLAT M10 WASHER LOCK M10 RUBBER COVER PLATE RUBBER COVER BOLT eng WASHER LOCK M8 WASHER FLAT M8 NYLON NUT M8 DRAIN JOINT DRAIN HOSE HOSE BAND 11 5D WASHER DRAIN PLUG BOLT DRAIN PLUG JOINT BOLT 8 20 WASHER LOCK M8 GOL SPRING WASHER FLAT A A C O1 Ap rudes S N F 1104 to N 4264 S N N 4265 TO 4377 REPLACES 001220835 m S N L3210 AND BELOW REPLACES 001220820 REPLACES 951400100 REPLACES 001520825 REPLACES 458115170 EEE REPLACES 001220825 REPLACES 001220820 S N G1387 AND ABOVE 81777 S N 01387 AND ABOVE BODY ASSY NEW VERSION I e e lt e lt o eo 4 2 E lt LLI CD gt CD CD lt a gt CD CD lt E lt Q LLI l
11. FUEL 4 5X140 1 109 90014514040 TUBE FUEL sessiles pev S N 1031487 AND BELOW 100 91424Z4F801 TUBE FUEL 4 5X140 rdiet S N 1031488 AND ABOVE 11 168542 8000 RUBBER SUPPORT 107 1 160 1 12 MODEL MVH120G S N F 1104 1998 2004 GX160U1SM12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 67 HONDA GX160 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY 4 S N 8805657 AND BELOW 5 S N 8805658 AND ABOVE PAGE 68 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 31100ZE1010 FLYWHEEL COMP 1 e 13331357000 WOODRUFF KEY 25X18 1 3 19511ZE1000 FAN COOLING 1 4x 284512 8003 PULLEY STARTER S N 8805657 AND BELOW 4x 28451ZH8801 PULLEY STARTER 1 S N 8805658 AND ABOVE 40 28451ZH8801 PULLEY STARTER 1 5 90201878003 SPECIAL NUT 14MM 1 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 0 GX160U15M12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 69 HONDA GX160 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY PAGE 70 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07
12. Remove this plug to check the vibration case oil Oil level should be all the way uptothe filler port When replacing vibration case oil use 10W 30 engine oil Handle Bar working position When operating the compactor this handle is to be in the downward position Handle Bar stored position When the compactor is to be stored move the handle bar to the upright position 7 10 11 Gasoline Engine This plate compactor uses a HONDA GX160 engine Refer to the HONDA owner s manual for engine information Belt Cover Remove this coverto gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibration Case Encloses the eccentric gears and counter weights Forward amp Reverse Lever Pushthe lever forward the compactor will move in a forward direction Pullthe lever backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral Throttle Control Move the throttle lever to the rabbit position for full throttle max RPMs For engine idle move the throttle lever to the turtle position PAGE 12 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH COMPONENTS HONDA GX160 ENGINE Figure 2 Engine Controls amp Components Fuel
13. running or immediately after operation Never operate the engine with heat shields or heat guards removed ALWAYS wear approved respiratory protection when required 220 PAGE 6 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 SAFETY NEVER operate equipment with covers NEVER tamper with the factory setting or guards removed Keep fingers hands of the engine governor Personal injury hair and clothing away from all moving and equipment damage can result if parts to prevent injury operating in speed ranges above the maximum allowable ALWAYS place the equipment ON OFF switch in the OFF position when the Other important messages are provided throughout this equipment is not in use manualto help prevent damage to your equipment other property or the surrounding environment ALWAYS wear approved eye and hearing protection MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 7 RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injury or even DEATH This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only DO NOT operate or service this equipment before reading this entire manual gt E This equipment should not be operated by persons under 18 years of age m NEVER operate this equipment without proper protective clothing shatterproof glasse
14. the breather plug Check hydraulic oil in every 100 hours of operation With handle bar positioned vertically storage position remove breather plug Figure 1 off the top of hydraulic pump and check for proper oil Troubleshooting level See Tables 7 engine and 8 plate compactor for engine and Replace hydraulic oil after first 200 hours and in every 1 000 Plate compactor troubleshooting guide hours of operation Replacing Hydraulic Oil 1 Afterremoving plug cap of hand pump Figure 6 remove plug of breather 24 mm wrench and disconnect vibrator side of hydraulic hose Figure 17 at vibrator cylinder With travel lever placed in the FORWARD position drain hydraulic oil in the pump HYDRAULIC HOSE BREATHING PLUG Figure 17 Hydraulic Hose MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 21 MVH 120GH PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and e
15. 9405006000 NUT FLANGE 6MM 2 12 957010602000 BOLT FLANGE 6X20 1 GX160K15M12 MODEL MVH120G S N F 1104 1998 2004 GX160U15M12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 63 HONDA GX160 ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 64 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MUFFLER ASSY NO PART NO 1 18310ZH8810 2 193202 1 01 3 18340ZE1010 4 18355ZE1000 5 18381ZH8800 6 18522ZE1000 7 90002ZG0003 8 90050ZE1000 9 90055ZE1000 10 020108060 114 90016ZE1000 HONDA GX160 ENGINE MUFFLER ASSY PART NAME QTY REMARKS MUFFLER COMP 1 PROTECTOR MUFFLER 1 DEFLECTOR 1 ARRESTOR SPARK 1 GASKET MUFFLER 1 GUIDE MUFFLER 1 SCREW TAPPING 4X8 2 SCREW TAPPING 5X8 5 SCREW TAPPING 4X6 1 NUT HEX SIM ue an aaa JR REPLACES 940010800008 BOLT FLANGE 6X13 1 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U1SM12 MODEL MVH120G S N F 1105 2005 4 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 65 HONDA GX160 ENGINE FUEL TANK ASSY FUEL TANK ASSY S N 1125014 AND BELOW S N 1125015 lt AND ABOVE S N 1031488 AND ABOVE 10 of N d 9 11 S N 1031487 AND BELOW PAGE 66 MVH 120GH OPERATION A
16. F 1104 1998 2004 GX160U1SM12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 47 HONDA GX160 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 48 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 CRANKCASE COVER ASSY PART NO 11300ZZE1634 11381ZH8801 15600ZE1003 15600264003 15625ZE1003 9120120 801 9430108140 957010803200 961006205010 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 49 COVER ASSY CRANKCASE GASKET CRANKCASE OIL GAUGE CAP ASSY GRAY OIL PLUG ASSY PACKING OIL FILLER CAP OIL SEAL 25X41X6 DOWEL PIN 8X14 FLANGE BOLT 8X32 BEARING RADIAL BALL 6205 HONDA GX160 ENGINE CRANKCASE COVER ASSY 1 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W REPLACES 961006205000 HONDA GX160 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 50 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 14 92101080250A BOLT 1 2 90473842000 WASHER 8 1 3 90741883810 KEY 5X5X33 YELLOW 1 4 13310ZE1000 CRANKSHAFT COMP 1 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 9 160015 12 MODEL MVH120G S N F 1105 2005
17. VALVE 2 7 14451ZE1013 PIVOT ROCKER ARM 2 8 14568ZE1000 SPRING WEIGHT RETURN 1 9 147112 1000 VALVE INLET 1 10 147212 1000 VALVE EXHAUST 2 11 14751ZF1000 SPRING VALVE 1 12 14771ZE1000 RETAINER INTAKET VALVE 1 13 14773ZE1000 RETAINER EXHAUST VALVE 1 14 14781ZE1000 ROTATOR VALVE 1 15 14791ZE1010 PLATE PUSH ROD GUIDE 1 16 90012ZE0010 BOLT PIVOT 8 MM 2 17 902062 1000 NUT PIVOT ADJUSTING 2 18x 14781ZE1000 SEAL VALVE STEM 1 180 12209ZH8003 SEAL VALVE STEM 1 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U15M12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 55 HONDA GX160 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY REFERENCE ONLY PAGE 56 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART PART NAME QTY REMARKS ix 284007 801378 STARTER ASSY RECOIL BLACK INCLUDES ITEMS W A S N 8805657 AND BELOW ix 284002H80237B STARTER ASSY RECOIL BLACK INCLUDES ITEMS W P O i S N 8805658 AND ABOVE 10 28400ZH8023ZB STARTER ASSY RECOIL BLACK ea INCLUDES ITEMS W 2 28410ZH8003ZB CASE COMP RECOIL STARTER 1 4 28421ZH8013 REEL RECOIL STARTER
18. and forth a few times after the engine has been turned off will cause the lever to be locked in the forward position DO NOT try to operate lever forcibly The direction lever will operate normally when the engine is started and the compactor is in action 7 Compactor traveling speed may drop on soils which contain clay however there may be cases where travel ing speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or similar material has been lodged in the plate mechanism If so wash with water and remove Keep in mind that the compactor does not Work as efficiently on clay or soils that have a high moisture content level soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice PAGE 18 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH MAINTENANCE Inspection and other services should always be carried out on solid and level ground with the engine shut down Inspection and Maintenance Service Tables 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 4 through 6 TABLE 4 MACHINE INSPECTION Item Hours of Operation Starting check Every 8 hours every day
19. lt lt 140 lt a Q lt CC LU lt 5 T I gt lt lt a NO PART NO 1 458117340 2 912216010 3 011208035 4 030208200 5 031108160 6 458214383 7 014208020 8 030208200 11 458451370 12 458337770 12 1 941040510 12 2 941010390 12 3 941020030 12 4 941030230 12 6 080200300 12 7 080600550 12 8 046006006 13 0320050150 14 458451380 15 014208025 16 070100322 17 458214390 18 092006010 19 458337560 20 458115191 21 001520852 35 458450830 36 458450810 37 011208025 38 030208200 39 031108160 40 022710809 41 15550ZK8P90 42 15552289000 43 954010070 44 906012 1000 45 90131ZE1000 46 458450840 47 014208020 48 030208200 51 458117350 52 001221225 53 030212300 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 35 MVH 120GH BODY ASSY NEW VERSION BODY ASSY BODY ASSY SERIAL NUMBER L3030 AND ABOVE PART NAME QTY REMARKS BASE SEPARATE HANDLE TYPE ENGINE ASSY GX160U1SMX4 BOLT 8X35 T WASHER LOCK M8 WASHER FLAT M8 BELT COVER PLATIE BOLT 8 20 WASHER LOCK M8 SPACER 202512 CLUTCH ASSY A1 124 20 CLUTCH SHAFT S20D 45 CLUTCH PULLEY A1 124 CLUTCH SHOE T90T CLUTCH SPRING STOP RING S 30 STOP RING AR 55 BEARING 6006DDU KEY CLUTCH WASHER SOCKET HEAD BOLT 8X25 T V BELT RPF 3320 DUST COVER FLAT HEAD SCRE
20. proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used ltem quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW S N XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific
21. will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a Thepartsnumbers and descriptions must match the current parts price list b The list must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e The list must include the name and phonenumber of the person request ing the RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextended dealer netprice ofl
22. 12 OO GX160U1SM12 GX160U1SMX4 S N 1125014 AND BELOW 1 1762074 000 FUEL TANK ss GX160U1SM12 GX160U1SMX4 S N 1125015 AND ABOVE 1 17672ZE2W01 FUEL TANK FILTER GX160K1SM12 KE AN GX160U1SM12 GX160U1SMX4 S N1125014 AND BELOW 1 1767224H000 FUEL TANK FILTER GX160U1SM12 GX160U1SMX4 S N1125015 AND ABOVE 1 30500ZE1043 IGNITION COIL ASSY GX160K1SM12 S N 8954625 AND BELOW 1 284627 8003 ROPE STARTER Part numbers on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 27 MVH 120GH NAME PLATE AND DECALS NAME PLATE AND DECALS DANGER DANGE PAYER BANGER DANGER SHELL TELLUS OIL 46 NPA 748 Q gu Rex Operate only in well Do not stand next to Fire risk ventilated area machine while lifting WARNING CAUTION CAUTION NOISE MOVING PARTS READ A OPERATIONAL CAUTION TI Prior to OPERATION tn Do not touch moving Reac operators ear ear protection parts in operation carelly before use Check engine oil and fuel level o 3 Warm up engine at low speed for to 5 mil ine always at full speed ES h eng Operate to ich eni j b lever for forward and reverse Do not push or pull lever strongly ent N Move sto ich to OFF position al 9 lifting h
23. 12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 45 HONDA GX160 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 46 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 1 120002 8426 BARREL ASSY CYL OIL ALERT 1 INCLUDES ITEMS W 2 155102 1033 SWITCH ASSY OIL LEVEL 1 209 155102 1033 SWITCH ASSY OIL LEVEL d stunts S N 1145270 AND BELOW 29 155102 1033 SWITCH ASSY OIL LEVEL up S N 1145271 AND ABOVE 3 16510ZE1000 GOVERNOR ASSY rere INCLUDES ITEMS W 4 16511ZE1000 WEIGHT GOVERNOR 2 5 165122 1000 HOLDER GOVERNOR WEIGHT 1 6 16513ZE1000 PIN GOVERNOR WEIGHT 2 165312 1000 SLIDER GOVERNOR 1 8 16541ZE1000 SHAFT GOVERNOR ARM 1 12 90131ZE1000 BOLT DRAIN PLUG 2 13 90451ZE1000 WASHER THRUST 6MM 1 14 90601ZE1000 WASHER DRAIN PLUG 10 2 MM 2 15 90602ZE1000 CLIP GOVERNOR HOLDER 1 168 91001ZF1003 BEARING RADIAL BALL 6205TMB 1 178 9120120 801 OIL SEAL 25X41X6 1 18 91353671004 O RING 14 MM 1 19 9405010000 NUT FLANGE 10 MM 1 20 9410106800 WASHER PLAIN 6 MM 2 21 9425108000 PIN LOCK 8 MM 1 23 957010601200 BOLT FLANGE 6X12 2 GX160K1SM12 MODEL MVH120G S N
24. 208020 SOCKET HEAD SCREW 8X20 1 66 020408050 NUT M8 H 5 1 68 001220625 BOLT 6X25 T 2 69 030206150 WASHER LOCK M6 2 70 031106100 WASHER FLAT M6 2 71 511010040 CLAMP TC 300 1 81 956100041 THROTTLE WIRE 795 875 1 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 43 HONDA GX160 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 44 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NO PART NAME QTY J REMARKS 1 122102 8405 HEAD COMP CYLINDER jm INCLUDES ITEMS W 28 122042 1306 GUIDE IN VALVE O S OPTION 1 4t 122052 1315 GUIDE EX VALVE O S OPTION INCLUDES ITEM 122162 5300 CLIP VLAVE GUIDE 1 7 122512 1800 GASKET CYLINDER HEAD 1 8 123102 1020 COVER COMP HEAD 1 9 12391ZE1000 PACKING HEAD COVER 1 10 15721ZH8000 TUBE BREATHER 1 11 90013883000 FLANGE BOLT 6X12 4 12 90043ZE1020 STUD BOLT 6X112 2 13 90047ZE1000 STUD BOLT 8X32 2 14 9430110160 DOWEL PIN 10X16 2 16x 957230806000 FLANGE BOLT 8X60 4 1604 957230806000 FLANGE BOLT 8X60 S N 1144874 AND BELOW 1604 957010806000 FLANGE BOLT 8X60 4 assess S N 1144875 AND ABOVE 17 9807955846 SPARK PLUG BPRSES NGK 1 17 9807955855 SPARK PLUG W16EPR U DENSO 1 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U1SM
25. 3 BOLT FLANGE 6X10 3 GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U15M12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 57 HONDA GX160 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 58 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS ix 19610ZE1000ZC COVER COMP FAN NH1 1 104 19610ZE1000ZC COVER COMP FAN NH1 S N 1120542 AND BELOW 109 196102 10102 COVER FAN NH1 S N 1120543 AND ABOVE 2 19630ZH8000 SHROUD COMP 1 3x 36100ZH7003 SWITCH ASSY ENGINE STOP 1 309 36100ZF6P81 SWITCH ASSY ENGINE STOP Toss S N 1145482 AND BELOW 309 36100ZF6P82 SWITCH ASSY ENGINE STOP Tasa S N 1145483 AND ABOVE 4 90013883000 BOLT FLANGE 6X12 6 5 90022888010 BOLT FLANGE 6X20 1 6 90601ZH7013 CLIP HARNESS 1 7 19611ZH8810 PLATE COMP SIDE OIL ALERT 1 8x 34150ZH7003 ALERT UNIT OIL 1 804 34150ZH7003 ALERT UNIT OlL S N 1145270 AND BELOW 89 34150ZH7013 ALERT UNIT Das S N 1145271 AND ABOVE 9 957010600800 BOLT FLANGE 6X8 1 x GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U1SM12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 437
26. 300 2 000 2 700 3 800 11 150 400 800 1 200 2 000 2 900 4 200 5 600 100 6mm 300 350 8mm 650 700 10mm In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Remove soil and clean the bottom of compaction plate Check hydraulic pump piping and hose for any leakage A loosened hydraulic hose can be a cause for leakage Check hydraulic hose connections with wrench applied for tightness Check engine oil MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 19 MVH 120GH MAINTENANCE Engine Oil Replacement 1 Replace engine oil first in 20 hours of operation and every 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation For more details see separate HONDA Owner s Manual Air Filter 1 Theairfilter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially Figure 16 Air Filter 2 Toclean or replace air filter loosen the wing nut on the air filter housing Figure 16 Remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed NEVER a
27. 5 953405580 26 458214370 27 014208020 28 030208200 29 031108160 30 460333000 31 458337840 32 001200812 33 953404600 34 954010020 35 458337750 36 951400990 37 952400690 38 014208020 39 030208200 40 012212035 41 001221264 42 030212300 43 031112230 44 014206020 45 460212740 46 001520635 47 952406170 48 952406180 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 37 PART NAME VIBRATOR ASSY COMPLETE VIBRATING CASE BEARING 6307C4 ROTARY SHAFT DRIVE ROTARY SHAFT DRIVEN STOP RING S 35 KEY 10X8X19 RR CAM RING 210 BEARING HOLDER BEARING 6807 SOCKET HEAD BOLT 6X30 T PISTON ROD PIN 8X50 BEARING 6000ZZSG STOP RING S 10 PISTON 22 4D PACKING USH 22 4X30X5 STOP RING R 26 ECCENTRIC ROTATOR SOCKET HEAD BOLT 10X25 T OIL SEAL SC 28458 BEARING COVER BOLT 8X20 WASHER LOCK M8 WASHER FLAT M8 SEAL CAP SC 458 CYLINDER BOLT 8X20 T WASHER LOCK M8 WASHER FLAT M8 GEAR DRIVE GEAR DRIVEN BOLT 8X12 COPPER PACKING 8X16X2 CONNECTOR PT PF1 4 PULLEY 80D KEY 7X7X20 WASHER 9X3594 5 BOLT 8X20 T WASHER LOCK M8 BOLT 12X35 BOLT 12X120 T WASHER LOCK M12 WASHER FLAT M12 SOCKET HEAD BOLT 6X20 BELT COVER LOWER SOCKET HEAD BOLT 6X35 T SHIM 70 80 0 1T SHIM 70 80 0 2T REMARKS coon HK P p A OO
28. 8 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 59 HONDA GX160 ENGINE CARBURETOR ASSY CARBURETOR ASSY CARBURETOR GA SKET KIT PAGE 60 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE CARBURETOR ASSY CARBURETOR ASSY NO PART NAME QTY REMARKS 2 16010ZE1812 GASKET SET INCLUDES ITEMS W amp 3 16011ZE0005 FLOAT VALVE SET 1 44 160132 0005 FLOAT SET 1 58 16015ZE0831 FLOAT CHAMBER SET EE INCLUDES ITEMS W 5A amp GASKET FLOAT CHAMBER SET RE NOT SOLD SEPARATELY 16016ZH7W01 SCREW SET PILOT 1 7 160242 1811 SCREW SET DRAIN INCLUDES ITEMS W 7 8 GASKET DRAIN SCREW SET NOT SOLD SEPARATELY 88 160282 0005 SURE SET acacia INCLUDES ITEMS W BA amp GASKET SCREW SET jm NOT SOLD SEPARATELY 9s 16044ZE0005 CHOKE SET 1 10 16100ZH8W51 CARBURETORASSY jw INCLUDES ITEMS W 11 16124ZE0005 SCREW THROTTLE STOP 1 124 16166ZH8W50 MAIN NOZZLE 1 1388 16955283000 PACKING FUEL STRAINER CUP prm REPLACES 16173001004 14 162112 1000 INSULATOR CARBURETOR 1 15 162202 1020 SPACER CARBURETOR 1 16 16221ZH8801 PACKING CARBURETOR 1 17 16212ZH8800 PACKING INSULATOR 1 20 16610ZE1000 LEVER COMP CHOKE STD
29. Filler Cap Remove this cap to add unleaded 7 gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Throttle Lever Used to adjust engine speed fast slow Recoil Starter pull rope Type of engine starting method Alternate type would be electric start ignition key Starter Grip Grip this handle to start engine See engine starting section of this manual Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 10 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions Fuel Tank Holds 3 6 liters approximately 1 gallon of unleaded gasoline MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 13 MVH 120GH INSPECTION Before Starting The Oil Alert system will automatically stop the engine before the engine falls below safe limits Always be sure to check the engine oil level prior to starting the engine Table 3 Oil Type 1 Read safety instructions at the beginning of manual 2 Cleanthecompactor removing dirt and du
30. GINE CONTROL ASSY PART NAME CONTROLASSY suelo rait eat FLANGE BOLT 6X12 SPRING GOVERNOR BOLT GOVERNOR ARM ARM GOVERNOR NUT FLANGE 6 MM SRRING THROTTLE RETURN ROD GOVERNOR SCREW PAN 4X6 WIRE HOLDER CIRCLIP 5 MM NUT SELF LOCK 6 MM WASHER CONTROL LEVER LEVER SPRING LEVER CONTROL SPACER CONTROL LEVER BASE COMP CONTROL SPRING CONTROL ADJUSTING SCREW PAN 5X25 SPRING CABLE RETURN SCREW PAN 5X16 HOLDER CABLE COLLAR 5 SCREW RECESSED 5 25 QTY TM 1 A c cl cl cl REMARKS INCLUDES ITEMS W OPTION OPTION MODEL MVH120G S N F 1104 1998 2004 MODEL MVH120G S N F 1105 2005 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 73 HONDA GX160 ENGINE LABEL ASSY LABEL ASSY PAGE 74 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE LABEL ASSY LABEL ASSY NO PARTNO PART NAME QTY REMARKS ix 87528ZE1810 MARK CHOKE 1 10 87528ZH7000 MARK CHOKE GRAY 1 2x 875227 9010 LABEL CAUTION ENGLISH ETC 1 87532ZH8810 OIL ALERT EXTERNAL 1 40 875162H7810 OPERATOR CAUTION ENGLISH 1 1 1 1 1 50 875327 7000 THROTTLE INDICATION 6x 875217 8030 EMBLEM GX160 5 5 60 875212H8030 EMBLEM GX160 5 5
31. GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 51 HONDA GX160 ENGINE PISTON ASSY PISTON ASSY PAGE 52 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE PISTON ASSY PISTON ASSY NO PARTNO PART NAME QTY REMARKS ix 13010ZL0003 RING SET PISTON STD 1 194 13010710003 RING SET PISTON STD S N 1120413 AND BELOW 104 13010Z4K004 RING SET PISTON STD S N 1120414 AND ABOVE 13011ZL0003 RING SET PISTON 0 25 1 104 1301124 004 RING SET PISTON 0 25 dn S N 1120413 AND BELOW 109 13011710003 RING SET PISTON 0 25 A sade S N 1120414 AND ABOVE 130122H0003 RING SET PISTON 0 50 oos 104 13012710003 RING SET PISTON 0 50 S N 1120413 AND BELOW 104 13012Z4K004 RING SET PISTON 0 50 S N 1120414 AND ABOVE 130132H0003 RING SET PISTON 0 75 1 104 13013ZL0003 RING SET PISTON 0 75 12 25 S N 1120413 AND BELOW 104 13013Z4K004 RING SET PISTON 0 75 ME S N 1120414 AND ABOVE 2x 13101ZH8010 PISTON STD 1 209 1310128010 PISTON STD usus S N 1120413 AND BELOW 20 131012H8020 PISTON STD S N 1120414 AND ABOVE 2
32. HER FLAT M16 2 4 032216350 CONICAL SPRING WASHER M16 2 5 020316130 NUT M16 1 6 020416100 NUT M16 H 10 1 7 458450660 WASHER 16 4 35 0 6 MVH120 2 8 939010010 SHOCK ABSORBER STOPPER45 1 9 020310080 NUT M10 1 10 030210250 WASHER LOCK M10 1 11 458338001 PUMP ASSY 1 12 458337430 TRAVEL LEVER 1 13 001520820 SOCKET HEAD BOLT 8X20 T 2 14 458451420 COLLAR 1 15 033910030 WAVE WASHER 15 5X20X0 3 4 16 458337480 PUMP HOLDER 1 17 022710809 NYLON NUT M8 2 18 030208200 WASHER LOCK M8 2 19 458451350 OIL HOSE 870L 1 20 954404230 CLAMP SA120 18 1 21 001220625 BOLT 6X25 T 1 22 020306050 NUT M6 1 23 030206150 WASHER LOCK M6 1 24 031106100 WASHER FLAT M6 1 26 001220820 BOLT 8X20 T 2 27 030208200 WASHER LOCK M8 2 28 458451630 BREATHER CAP 1 29 459338030 HANDLE BRACKET L 1 30 459338041 HANDLE BRACKET R 1 31 1 458910030 STOPPER amp GRIP SET 1 32 458450880 SPRING 1 2 10 29 1 34 025402516 SPRING PIN2 5X16 1 35 001221230 BOLT 12X30T 4 36 030212300 WASHER LOCK M12 4 40 458214400 HANDLE GRIP EXP 1 51 463455960 THROTTLE NUT 1 52 001520510 SOCKET HEAD BOLT 5X10T 1 53 463455950 SPACER THROTTLE 1 54 362341550 THROTTLE BODY 1 55 362910090 THROTTLE GEAR CP W BOLT 1 56 362455630 THROTTLE LEVER 1 57 362455620 SLIDER 1 58 050100450 O RING G 45 1 59 050200100 O RING P 10 1 60 031110160 WASHER FLAT M10 3 61 032110180 CONICAL SPRING WASHER M10 2 62 096206006 SOCKET HEAD SCREW 6X6 1 63 020410060 NUT M10 H 6 1 64 022131008 CAPNUT M10 1 65 096
33. ITIDIM 76 77 Terms and Conditions Of Sale Parts 78 PAGE 4 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at View Parts Diagrams parts multiquip com Order Parts To obtain an MQ Account contact your IB Print Specification Information District Sales Manager for more information DEL CN Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts o log in and save on Standard orders for all orders which include complete part numbers AAA 4 Note Discounts Are Subject To Change Po UU mU V NUR TUE Order via Fax Dealers Only Fax your order and qualify for a 2 Discount All customers welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 4 Note Discounts Are Subject To Change 28 tiqu Order via Phone Domestic US Dealers Call 1 800 427 1244 22 1 coe ee 1 Non Dealer Custome
34. MBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 Mayco Parts 800 306 2926 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Service Department 800 421 1244 Fax 810 537 4259 310 537 3700 MEXICO MQ Cipsa MQ Parts Department 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Warranty Department 800 421 1244 Ext 279 310 537 1173 310 537 3700 Ext 279 Technial Assistance 800 478 1244 Fax 310 631 5032 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Tel 52 222 225 9900 Fax 52 222 285 0420 Hanover Mill Fitzroy Street Ashton under Lyne Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales amp multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin amp multiquip com Tel 450 625 2244 Fax 450 625 8664 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2007 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used r
35. ND PARTS MANUAL REV 3 10 24 07 FUEL TANK ASSY HONDA GX160 ENGINE FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS ix 1762020 305 CAP COMP CHROME PLATED INCLUDES ITEM W 19 17620407305 CAP COMP CHROME PLATED S N 1125014 AND BELOW INCLUDES ITEM W 19 1762024 000 CAP COMP CHROME PLATED S N 1125015 AND ABOVE POP O INCLUDES ITEM W 2 17631407812 PACKING FUEL FILLER CAP 1 20 17631207812 PACKING FUEL FILLER CAP er S N 1125014 AND BELOW 204 17631407801 PACKING FUEL FILLER CAP Ve SIN 1125015 AND ABOVE 3x 17672ZE2W01 FILTER FUEL 1 309 17672ZE2W01 in S N 1125014 AND BELOW 399 117672Z4H000 FLER PEL unas PP S N 1125015 AND ABOVE 4x4 17510ZE1020ZF FUEL TANK COMP 1 4 17510ZE1020ZF FUEL TANK COMP S N 1137417 AND BELOW 4 17510ZE1030ZF PUELTANK COMP a A S N 1137418 AND ABOVE 5 9405006000 FLANGE NUT 6 MM 2 6 900047 7003 BOLT FLANGE 6X29 1 7 91353671003 O RING 14 REPLACES 91353671004 8 16955ZE1000 JOINT FUEL TANK 1 9x 9500202080 CLIP TUBE 2 909 9500202080 OLIP TUBE ER SIN 1031487 AND BELOW 909 950024080008 CLAMP TUBE 2 S N 1031488 AND ABOVE 10x 950014514040 TUBE
36. NGE 1 10 953405260 PACKING 1 11 952401190 WASHER 13 43 4 5 RER NEW VERSION ONLY MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 31 MVH 120GH BODY ASSY OLD VERSION BODY ASSY SERIAL NUMBER L3029 AND BELOW 42 b 5 23 A 43 5 d 41 49 a La q 32 335 91 THROTTLE WIRE 34 PAGE 32 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 NO PART NO 1 458115160 2 912216004 2 912216012 3 011208035 4 030208200 5 031108160 6 458214380 7 014208020 8 030208200 11 458451370 12 458337770 13 0320050150 14 458451380 15 014208025 16 070100322 17 458214390 18 092006010 19 458337560 20 458115190 21 001520852 22 458115171 23 001221225 24 030212300 25 458910020 26 458450880 28 025402516 31 458337760 32 020310080 33 031110160 34 030210250 35 458450830 36 458450810 37 011208025 38 030208200 39 031108160 40 022710809 41 15550ZK8P90 42 15552ZB9000 43 954010070 44 90601ZE1000 45 90131ZE1000 46 458450840 47 014208020 48 030208200 49 0830000010 50 031104080 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 33 MVH 120GH BODY ASSY OLD VERSION BODY ASSY SERIAL NUMBER L3029 AND BELOW PART NAME BASE QTY REMARKS ENGINE ASSY GX160K1SM12 ENGINE ASSY GX160U1SM12 BOLT 8X35 T WASHER LOCK M8 WASHER FLAT M8
37. W 6X10 SPONGE DUST COVER BELT COVER SOCKET HEAD BOLT 8X60 T RUBBER COVER PLATE RUBBER COVER BOLT 8X25 WASHER LOCK M8 WASHER FLAT M8 NYLON NUT M8 DRAIN JOINT DRAIN HOSE HOSE BAND 11 5D WASHER DRAIN PLUG BOLT DRAIN PLUG JOINT BOLT 8X20 T WASHER LOCK M8 GUARD FRAME BOLT 12X25 T WASHER LOCK M12 1 1 4 4 4 1 4 Re Pe WC O1 DDD n S N P 4378 AND ABOVE S N L 3211 AND ABOVE REPLACES 001220820 INCLUDES ITEMS W REPLACES 001520825 S N L3211 AND ABOVE REPLACES 001220825 REPLACES 001220820 Q 2 CC LU gt a 2 gt CD c lt oc lt oc en 120GH VIBRATOR ASSY SERIAL NUMBER L3112 AND BELOW MVH T e F Q 5 SE gt _ lt lt 7 k lt a lt o lt a lt e gt o lt a MVH 120GH VIBRATOR ASSY OLD VERSION VIBRATOR ASSY SERIAL NUMBER L3112 AND BELOW NO PART NO A 458910010 1 458115150 2 040306307 3 458337700 4 458337710 5 080200350 6 951405460 T 458337720 8 458337850 040006807 10 001520630 11 458337730 12 025508050 13 042506000 14 080200100 15 455435051 16 455010070 17 080100260 18 458451430 19 009120304 20 060202040 21 458337740 22 014208020 23 030208200 24 031108160 2
38. WASHER 15 5X20X0 3 16 458337480 PUMP HOLDER 17 022710809 NYLON NUT M8 18 030208200 WASHER LOCK M8 19 458451350 OIL HOSE 870L 20 954404230 CLAMP SA120 18 21 011206020 22 020106050 NT 23 030206150 WASHER LOCK M6 24 952404470 WASHER FLAT 25 458214400 HANDLE GRIP 26 014208020 BOLT 8X20 a Gawa i 27 030208200 WASHER LOCK M8 28 458451630 BREATHER CAP 30 9534 06280 GROMMET 32 506010070 CLAMP 33 459338470 THROTTLE HOLDER 34 956100035 THROTTLE WIRE 120 X 1360 35 956200050 THROTTLE LEVER ASSY 36 020305040 NUT M5 37 022110504 CAP NUT M5 38 371448300 CLIP E REPLACES 031116260 c REPLACES 001520820 REPLACES 001220620 REPLACES 020306050 REPLACES 031106100 A A A A A REPLACES 001220820 A Ad c c c DD N gt MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 41 MVH 120GH CONTROL ASSY NEW VERSION CONTROL ASSY SERIAL NO L3081 AND ABOVE PAGE 42 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH CONTROL ASSY NEW VERSION CONTROL ASSY SERIAL NO L3081 AND ABOVE NO PART NO PART NAME QTY REMARKS A 362910060 THROTTLE LEVER ASSY Tasas INCLUDES ITEMS W 1 459115451 HANDLE 1 2 001221669 BOLT 16X145 T 1 3 031116260 WAS
39. X30X5 STOP RING R 26 ECCENTRIC ROTATOR SOCKET HEAD BOLT 10X25 T OIL SEAL SC 28458 BEARING COVER BOLT 8X20 T WASHER LOCK M8 WASHER FLAT M8 SEAL CAP SC 458 CYLINDER BOLT 8X20T WASHER LOCK M8 WASHER FLAT M8 GEAR DRIVE GEAR DRIVEN BOLT 8X12 COPPER PACKING 8X16X2 CONNECTOR PT PF1 4 PULLEY 80D KEY 7X7X20 WASHER 9X40X6 BOLT 8X20 T WASHER LOCK M8 BOLT 12X40 T BOLT 12X120 T WASHER LOCK M12 WASHER FLAT M12 BELT COVER LOWER SOCKET HEAD BOLT 6X35 T SHIM 70 80 0 1T SHIM 70 80 0 2T QTY REMARKS 00 OO HK PF gt A p RH PE HK p INCLUDES ITEMS W MVH 120GH CONTROL ASSY OLD VERSION CONTROL ASSY SERIAL NO L3080 AND BELOW PAGE 40 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH CONTROL ASSY OLD VERSION CONTROL ASSY SERIAL NO L3080 AND BELOW NO PART NO PART NAME QTY REMARKS 1 458115180 HANDLE 001221668 BOLT 16X140 T 3 458450660 WASHER 16 4 35 0 6 4 032116280 CONICAL SPRING WASHER M16 5 020316130 NUT M16 7 0401450160 WASHER FLAT M16 8 939010010 SHOCK ABSORBER STOPPER 45 9 020310080 NUT M10 10 030210250 WASHER LOCK M10 11 458338000 PUMP ASSY 12 458337430 TRAVEL LEVER 13 014208030 SOCKET HEAD BOLT 8X20 T 14 458451420 COLLAR 18 033910030 WAVE
40. adequate free flow of cooling air If the air flow is restricted it will cause serious damage to the equipment or engine and may cause injury to people and property Remember the engine gives off DEADLY gases m ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and Vg M DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine B NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m DO NOT top off fuel tank Topping off is dangerous as it causes fuel to spill m ALWAYS store the equipment in a clean dry location out of the reach of children m NEVER run engine without air cleaner Severe engine damage may occur m NEVER leave the equipment unattended with the engine running Turn off engine when unattended CAUTION must always be observed while servicing this equipment Rotating parts can cause injury if contacted PAGE 8 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 RULES FOR SAFE OPERATION E Before lifting make sure that equipment parts hook and vibration insulator are not damaged and screws are not loosened or lost m ALWAYS make sure crane or lifting device has b
41. avel lever operating resistance great Piston or bearing in cylinder defective replace cylinder piston or MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 25 MVH 120GH EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availibility of the parts listed Sample Parts List NO PART NO PART NAME QTY REMARKS 1 12345 Toss INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 Or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a partthat has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the
42. azards that could injure you or others The Safety Messages specifically address the level of expo sure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions HAZARD SYMBOLS Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipmentin a confined area or enclosed structure that does not provide ample free flow air Fuel is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is
43. een properly secured to the lifting bail hook of the equipment E NEVER lift the equipment while the engine is running Use adequate lifting cable wire or rope of sufficient strength El Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the equipment while lifting E Do not to lift machine to unnecessary heights ALWAYS shutdown engine before transporting TYPICAL PLATE COMPACTOR Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling B Drain fuel when transporting equipment over long distances or bad roads m ALWAYS tie down the equipment during transport by securing the equipment with rope REFUELING PLASTIC TRUCK BED DO NOT ADD FUEL TO COMPACTOR IF COMPACTOR IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY MAINTENANCE SAFETY m NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing E Keep the equipment in proper running condition E Fix damage to the equipment immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel di
44. eproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 7 MULTIQUIP
45. ess than 5 00 d Special order items Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based onthe list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe addedtothe invoice for special handling including bu
46. ition Figure 14 Starter Grip MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 17 MVH 120GH OPERATION Operation Make sure to follow all safety rules referenced in the safety section of this manual before operating compac tor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury 1 Grasp the compactor s hand grip Figure 15 and move the engine throttle lever quickly from the turtle position idle to the rabbit position full throttle position 2 Run the compactor at full throttle 3 600 RPM s the centrifugal clutch will automatically engage when the engine speed reaches 2 300 RPM Always move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 3 To make the compactor move in the forward direction push the travel lever Figure 15 forward HAND GRIP REVERSE DIRECTION LEVER Figure 15 Direction Lever 4 Tomakethecompactormoveinthe reverse direction pull the travel lever Figure 15 backwards 5 Firmly grasp the compactor s hand grip the compactor will begin moving in the desired position when the direction lever has been placed in the desired position 6 Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury Moving the direction lever back
47. ity of the hydraulic pump This throttle lever is connected to the engine throttle linkage Figure 11 Engine ON Off Switch 3 Placethe Choke Lever Figure 12 inthe OPEN position CHOKE LEVER MAX ENGINE SPEED Dr FAST 27 ENGINE IDLE SPEED Nia SLOW Figure 13A Engine Throttle Lever Figure 12 Choke Lever PAGE 16 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH INITIAL START UP 5 Grasp the starter grip Figure 14 and slowly pullitout The 6 If the engine has started slowly return the choke lever resistance becomes the hardestata certain position corre Figure 12 to the CLOSED position If the engine has not spondingthe compression point Rewind the rope a little from started repeat steps 1 through 5 that point and pull out sharply 7 Beforethecompactoris putinto operation runthe enginefor 3105 minutes 8 Check for abnormal engine noises or fuel leaks 00 NOT pullthe starter rope all the way to the end DONOT release the starter rope after pulling Allow it to rewind as soon as possible Stopping the Engine STARTER GRIP NEVER stop the engine suddenly while working at high speeds 1 Placethe throttle lever Figure 13 or 13A in slowposition and listen for the engine speed to decrease 2 Placetheengine ON OFF switch Figure 11 inthe OFF position Placethe fuel valve lever Figure 10 inthe OFF pos
48. k or lost during normal operation regardless of operation hours check the V belt and clutch immediately Vibrator Oil Level Check Always clean the area around the vibrator oil level check hole before removing oil check plug This will prevent dirt and debris from entering the system 1 In every 300 hours of operation with the machine positioned horizontally remove vibrator oil level check plug Figure 5 off vibrator 14 mm wrench and see if oil is up to filler port Be sure to clean area around check hole to prevent dirt and dust from entering 2 In every 300 hours of operation replace oil capacity 400 cc For draining oil through level check hole have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side Use engine oil 10W 30 for this lubrication PAGE 20 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH MAINTENANCE 2 After draining reconnect the hydraulic hose to vibrator Filloilthrough breather hole of hand pump capacity about Make sure hydraulic oil in hand pump is at a normal save 300 cc Use Shell Tellus Oil 46 or equivalent will cause excess oil to blow out of breather plug flow out of breather hole in a while When aeration disappears replace the plug and tighten securely 5 Replace breather plug of hand pump and fit the plug cap Hydraulic Oil After making sure that oil in pump is at proper level replace
49. mark ings as shown in Figure 5 Ifoilis required replace using SAE 10W 30 ENGINE OIL FILLER HOLE Figure 3 Engine Oil Dipstick Insertandremovethe dipstick without screwing the filler neck Check the oil level shown on the dipstick MAINTAIN OIL LEVEL BETWEEN LINES 4 Ifthe oil level is low Figure 4 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 400 cc UPPER LIMIT Figure 5 Vibrator Oil Gauge LOWER LIMIT Figure 4 Engine Oil Dipstick PAGE 14 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH INSPECTION Vibrator Oil Check 1 With handle bar positioned vertically storage position remove the breather cap Figure 6 from the breather plug 2 Usea24mm wrench and remove breather plug Figure 6 Visually check to see if hydraulic oil comes upto the oil level line that is etched on the back side of the handle CAP BREATHER IT OIL LEVEL Figure 6 Vibrator Oil Gauge 2 If the hydraulic oil level is low replace with Shell Tellus oil 446 or equivalent V Belt Check NEVERattemptto checkthe V belt with the engine running Severe injury can occur of your hand Figure 7 gets caught between the V belt andthe clutch Always use safety gloves CLUTCH PULLEY Figure 7 V Belt Hazard 1 Tocheck the V belttension Figure 8 remove upper belt Cover BELT COVER UPPER
50. model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH SUGGESTED SPARE PARTS MVH 120GH PLATE COMPACTOR 1 TO 3 UNITS WITH HONDA GX160 ENGINE Qty P N Description Remarks 3 070100322 V BELT 1 458337770 CLUTCH ASSY 2 956100035 THROTTLE WIRE MVH 120GH S N L3080 AND BELOW 2 956100041 THROTTLE WIRE MVH 120GH S N L3081 AND ABOVE 1 956200050 THROTTLE LEVER ASSY MVH 120GH S N L3080 AND BELOW 1 362910060 THROTTLE LEVER ASSY MVH 120GH S N L3081 AND ABOVE 5 9807955846 SPARK PLUG 1 36100ZH7003 SWITCH ASSY ENGINE STOP GX160K1SM12 1 36100ZF6P81 SWITCH ASSY ENGINE STOP GX160U1SM12 GX160U1SMX4 S N 114582 AND BELOW 1 36100ZF6P82 SWITCH ASSY ENGINE STOP GX160U1SM12 GX160U1SMX4 S N 114583 AND ABOVE 2 17218ZE1505 OUTER AIR ELEMENT 1 17620Z0T305 CAP GX160K1SM
51. ngine with plastic covering or equivalent and store in a clean dry place PAGE 22 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING Check gap insulation or replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug spark at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace Switch Ignition coil defective Difficult to start fuel is available and Improper spark gap points dirty spark is present at the spark plug clean points mud insulation worn or short Spark plug wire broken or short circuiting Flush fuel system and replace 5 Wrong fuel type with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Spark plug bridging ON OFF switch is shorted Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Reseat valves Piston ring and or cylinder worn o piston rings and or Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spa
52. ook in center B with plastic 4 he Do not move travel lever if engine stops E 2 SAE 10W 30 MOTOR OIL NPA 195 7 N MULTIQUIP V BELT RPF 3320 NAMEPLATE NPA 742 Q PAGE 28 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920207480 DECAL SHELL TELLUS OIL 46 1 2 950207430 DECAL CAUTION MVH 120 1 3 920203330 EAR PROTECTION LABEL 1 4 920201580 DECAL MQ MARK 71X55 1 5 920207420 DECAL V BELT RPF 3320 1 6 PLATE SERIAL NO CONTACT PARTS DEPARTMENT T 920201950 DECAL MOTOR OIL NPA 195 1 8 920207440 DECAL MODEL MVH 120 1 9 920207400 DECAL DANGER CAUTION 1 DCLMVH120GH uu pem INCLUDES ITEMS W MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 29 MVH 120GH VIBRATING PLATE ASSY VIBRATING PLATE ASSY 5 6 2 Eg FOR BELT ADJUSTMENT PAGE 30 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH VIBRATING PLATE ASSY VIBRATING PLATE ASSY NO PART NO PART NAME QTY REMARKS 1 458115140 VIBRATING PLATE 1 2 458450620 SHOCK ABSORBER 4 3 0039312000 NUT MIB ude REPLACES 020312100 4 030212300 WASHER LOCK M12 4 5 022131210 CAP NUT M12 4 6 030212300 SW M12 4 7 952400710 WASHER 13304 4 9 460449160 OIL CHA
53. rectly onto the ground down a drain or into any water source MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 9 MVH 120GH SPECIFICATIONS Centrifugal Force Number of Vibrations Traveling Speed Plate Size LxW Dimensions LxWxH 1906 x 598 RUM Operating Weight 247 Ibs 111 kg TABLE 2 ENGINE SPECIFICATIONS Engine Make HONDA GX160K1SM12 Engine Model GX160U1SM12 GX160U1SMX4 Number Of Cylinders Starting Method Recoil Start PAGE 10 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVH 120GH is a walk behind reversible plate compactor design for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of the MVH 120GH produce low amplitude high frequency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates Reversible vibratory pla
54. rk plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel 2 Fuel cock does not open properly cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 23 MVH 120GH TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Air Air cleaner not dean not Ar cleaner not Clean or replace air cleaner or Clean or replace air cleaner air cleaner Weak in power Compression is Check float adjustment re build proper and does not misfire Improper level in carburetor carbureator Defective Spark plug Clean or replace spark plug Flush fuel system and replace with correct type of fuel Weak in power Compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of Spark plug heat value improper spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Rotational speed fluctuates Governor spring defective Replace gove
55. rnor spring Check entire fuel system for 2 Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Spiral spring loose Replace spiral spring PAGE 24 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 MVH 120GH TROUBLESHOOTING PLATE COMPACTOR TABLE 8 PLATE COMPACTOR TROUBLESHOOTING Engine speed too low Set engine speed to correct RPM Travel speed too low and vibration is ME Check eccentric gears and counter 2 Malfunction in vibrator housing Directional components defective Check all directional components Reversing lever adjustment Adjust or repair reversing lever Hydraulic oil hose broken Repair or replace hydraulic oil hose Travels forward or reverse but Je zm impossible to switch direction Aeration in hydraulic oil for reversing system Bleed hydraulic oil system Check valve in hand pump clogged with dust i replace hand pump check Piston or bearing in cylinder vibrator assy If worn replace cylinder piston or is defective bearing V belt slips Replace V belt Clutch slips Check clutch springs and shoes grwardier Check vibrator housing eccentric reverse 2 Vibrator locked gears and counterweights If worn replace cylinder piston or Piston or bearing in cylinder defective bearing Air in hydraulic line Bleed hydraulic oil system Tr
56. rs Contact your local Multiquip Dealer for International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information A AE J 4 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address w UPS Fed Ex DHL Shipping Address if different than billing address v Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part All orders are treated as Standard Orders and will shipthe same day if received prior to 3PM PST www mul WE ACCEPT ALL MAJOR CREDIT CARDS T SAFETY FOR YOUR SAFETY AND SAFETY OF OTHER Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in in jury to yourself and others RE This manual has been developed to provide complete instructions for the safe and efficient operation of this equipment Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this equipment ensure that the operating indi vidual has read and understood all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three Safety Messages shown below will inform you about potential h
57. s steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol m NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result m Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read m ALWAYS check the equipment for loosened threads or bolts before starting m NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or equipment ALWAYS allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns Z 7 BSS Se m NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted The engine of this equipment requires an
58. s shipments insured parcel post or in cases where Multiquip mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OF WARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories nor asto any engine not manufac tured by Multiquip Such warranties made in connection withthe sale of new completeunits are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes norauthorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyondthe description ofthe products on the face hereof Effective February 22 2006 PAGE 78 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 NOTE PAGE MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 79 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVETHE MODEL AND SERIAL NU
59. st Particularly the bottom ofthe plate engine cooling air inlet carburetor and air cleaner 3 Checkthe airfilter for dirt and dust Ifthe air filter is dirty blow through the airfilter cartridge from the inside moving ajet of dry compressed air up and down until all dust is removed 1 Oll T Otherwise replace air filter with a new one 4 Check carburetor for external dirt and dust Clean with dry Summer ee aner EN compressed air Spring Fall 25 C 10 C SAE 10W 30 20 5 Check fastening nuts and bolts for tightness Loosened Winter 0 C or Lower SAE 10W 10 screws or bolts due to vibration could lead to unexpected accident Gasoline Check Engine Oil Check 1 Remove the gasoline cap located on top of fuel tank 1 To check the engine oil level place the plate compactoron 2 secure level ground with the engine stopped Visually inspectto see if fuel level is low Iffuelislow replenish with unleaded fuel 2 Remove the filler cap dipstick from the engine oilfillerhole 3 Figure 3 and wipe it clean When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel ENGINE OIL DIPSTICK Vibrator Oil Check 1 Place the MVH 120GH horizontally on a flat surface 2 Check vibrator oil level by removing bolt vibrator oil gauge as shown in Figure 5 Use a 14 mm wrench to remove bolt The vibrator oil level should be maintained between the two
60. tes have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils Frequency Speed The compactor s vibrating plate has a frequency range between 2500 to 6000 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 75 feet minute 23 meters minute Engine The Mikasa MVH 120GH Plate Compactor is equipped with a Honda air cooled 4 cycle gasoline engine Controls Before starting the MVH 120GH Plate Compactor identify and understand the function of the controls and components as indicated in Figure 1 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 11 MVH 120GH COMPONENTS PLATE COMPACTOR REVERSE IAN Figure 1 Compactor Controls Figures 1 and 2 show the location of the controls indicators and general maintenance parts The function of each control is described below 1 Breather Cap Remove this cap to bleed remove air the hydraulic system When replacing hydraulic oil use Shell Tellus 46 or equivalent Hand Grip When operating the compactor use this hand grip to maneuver the compactor Handle Lock Pull handle bar downward working position then pull handle lock to lock handle bar in place Vibration Case Oil Level Check Plug
61. ttempt to check the V belt with the engine run ning Severe injury can occur if your hand gets caught between the V belt and the clutch Always use safety gloves Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduce power transmission efficiency causing weak compaction and reducing the life of the belt itself Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch In the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed visually check outer drum of the clutch for seizure and V groove for wear or damage Clean the V groove as necessary Regularly check the lining or shoe for wear If the shoe is worn power transmission becomes deficient and slipping will result Wheneverthe compactor s vibration becomes wea
62. x 13102ZH8010 PISTON 0 25 1 209 1310228010 PISTON 0 25 1 S N 1120413 AND BELOW 20 131022H8020 See S N 1120414 AND ABOVE 2x 13103ZH8010 PISTON 0 50 1 209 1310328010 se JE S N 1120413 AND BELOW 20 131032H8020 PISTON 0 50 e S N 1120414 AND ABOVE 2x 13104ZH8010 PISTON 0 75 1 29 131047 8010 PISTON 0 75 vvasa S N 1120413 AND BELOW 20 131042H8020 PISTON 0 75 MINE S N 1120414 AND ABOVE 3 13111ZE1000 PISTON PIN 1 4 13200ZE1010 ROD ASSY CONNECTING gn INCLUDES ITEM W 4x 132A0ZE1000 ROD ASSY CONNECTING 1 0 25 UNDER SIZE OPTION 58 900012 1000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLIP PISTON PIN 18 MM 2 GX160K1SM12 MODEL MVH120G S N F 1104 1998 2004 GX160U15M12 MODEL MVH120G S N F 1105 2005 GX160U1SMX4 MODEL MVH120G S N P 4378 AND ABOVE 2006 MVH 120GH OPERATION AND PARTS MANUAL REV 03 10 24 07 PAGE 53 HONDA GX160 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY PAGE 54 MVH 120GH OPERATION AND PARTS MANUAL REV 3 10 24 07 HONDA GX160 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 141002 1812 CAMSHAFT ASSY iier tn tanti A INCLUDES ITEM W 3 14410ZE1010 ROD PUSH 2 5 144312 1000 ARM VALVE ROCKER 2 6 144412 1010 LIFTER

Multiquip Chainsaw MVH-120GH User's Manual

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