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Multiquip MVH406DSCPAS User's Manual

1. 30 31 Explanation of Code in Remarks Column 32 Suggested Spare Parts 33 Componet Drawings Nameplates And Decals 34 35 Vibrating Plate Assembly 36 37 Base And Engine Assembly 38 39 Vibrator Assembly 40 41 Control Handle Assembly 42 45 Hand Pump Assembly 46 47 Battery Assembly 48 49 Compaction Analyzing System Assembly 50 51 Electric Device Assembly 52 53 TABLE OF CONTENTS Robin D1B40T92040 Diesel Engine Spare Parts Kit Assembly 54 55 Accessories Assembly 56 57 Crankcase 0 58 59 Crankshaft 60 61 Camshaft Assembly 62 63 Piston Assembly meandere 64 65 Cylinder Head Assembly 66 67 Oil Pump And Gov Assembly 68 69 TIMING ASS6ImDy uuu uuu uuu aus 70 73 Blower Flywheel And Alternator Assembly 74 75 Injection Equipment Assembly 76 79 Recoil Star
2. 20 92 9i PG 2 6 51 Pj JO 7 NN THROTTLE L WIRE io Bi 13 12 N 9 j N 5 5 I i i Si ER 4 gt PAGE 100 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 05141200 020406040 50511900 50216300 05117700 50094300 50484600 50483100 50025000 50342400 50148100 05189600 03599600 50328300 50208500 50423900 50380800 03292900 05165000 05179100 05179000 50400600 PART NAME ADJUSTING SCREW NUT M6 H 4 2 ALLEN SCREW 5X30 WASHER 5 3 LEVER HEXAGON NUT M5 PRESSURE SPRING CABLE CLAMP 2 2MM HEX SCREW M 4X10 ALLEN SCREW M 8X50 FLAT WASHER 8 4 PLATE SPACER BUSH HEXAGON NUT VM6 SPRING WASHER 8 CTR SUNK SCREW M6X20 CTR SUNK SCREW M6X10 SPACER TUBE GUIDE BUSH SPRING BUSH GRUB SCREW M5X10 QTY tt ROBIN D1B40T92040 SPEED CONTROL ASSY REMARKS MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 101 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the
3. MR DUO Lanseres SEALING STRIP 119MM SCREW M6X12 HEXAGON NUT M6 SPRING WASHER 6 SPACER BUSH COVER RUBBER SLEEVE SEALING STRIP FLAT WASHER 6 4 WASHER 6 4X16X1 5 CLIP ROBIN D1B40T92040 AIR DUCTING A ASSY QTY REMARKS 4 GC A A A SO INCLUDES ITEM W iet NOT SOLD SEPARATELY M INCLUDES ITEM W SEE NOT SOLD SEPARATELY EEE INCLUDES ITEMS W NOT SOLD SEPARATELY ROBIN D1B40T92040 AIR DUCTING B ASSY SEALING AND BONDING ADHESIVES 13 15 17 20 14 15 17 20 37 gt lt Parts not available separateh PAGE 84 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 AIR DUCTING B ASSY NO PART NO PART NAME QTY REMARKS F 90223800 TECHNICOLL8058 0 75KG 1 1 01831300 BLOWER DUCTING ASSY EEE INCLUDES ITEMS W 2 BLOWER DUG TING ua EN NOT SOLD SEPARATELY 3 01331300 SUPPORT 2 4 50453300 RUBBER SLEEVE 1 5 05189400 SEALING STRIP 655MM 1 6 05189300 SEALING STRIP 1 7 05227000 SEALING STRIP 54MM 1 8 50144400 HEXAGON NUT M6 2 9 50170900 SPRING WASHER 6 2 10 50144400 HEXAGON NUT M6 7 11 50170900 SPRING WASHER 6 8 12 50120000 DISC A6 4 3 13 01661900 PARTING SHEET ETE INCLUDES ITEMS W 14 01347600 PARTING SHEET ASSY E ST NO FT INCLUDES ITEMS W 15 PARTING SHE
4. L ude INCLUDES ITEMS W mt eins NOT SOLD SEPARATELY MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 87 ROBIN D1B40T92040 FUEL TANK ASSY 1 2 18 77 SEALING AND BONDING ADHESIVES 92 SY y 10 30 Ah 31 27 32 28 27 ng ID 33 34 35 4 29 RR NANA X35 y 173988 36 9 T B3 29 NG y N y ig 6 2 x 19 NS 14 41 52 OM 42 43 25 2 50 51 80 19 20 22 25 48 52 60 75 78 79 X Parts not available separately PAGE 88 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 89 PART NO 90223300 01853200 01535302 01635210 50440901 05189001 01628900 50500800 05160700 50399801 05084010 01534900 50440800 05130400 05184400 05189700 05289300 05175601 05215000 03664210 01534601 05214800 05284010 05190900 50120000 01331300 05110010 40028400 50148100 05109810 01655800 05170110 50231900 01557000 50170900 50144000 50120000 50170900 50170700 04118800 04042000 ROBIN D1B40T92040 FUEL TANK ASSY PART NAME LOCTITE221 50ML QTY REMARKS 1 FUEL TANK ASSY EE INCLUDES ITEMS W CAP F FUEL TANK FUEL FILTER ASSY PUB PILER n uz na as aaa SPACE eee RUBBER SLEEVE CONNECTING NIPPLE R
5. PAGE 25 Adding Hydraulic Oil 1 Remove the breather cap and oil plug Figure 32 from thehydraulic oil tank using 24mm hex socket OIL BREATHER TANK CAP HYDRAULIC OIL PLUG 24 MM WRENCH Figure 32 Hydraulic Oil Tank 2 Using a funnel add Shell Tellus Oil 32 or equivalent to the hydraulic oil tank through the oil filler port Figure 33 Oil tank capacity is 18 7 fl 02 550 cc HYDRAULIC OIL TANK FILL TO THIS LEVEL FRONT VIEW REAR VIEW Figure 33 Adding Hydraulic Oil Make sure hydraulic oil is at a normal safe operating level DO NOT over fill Over filling excessive oil will Cause excess oil to blow out of breather plug 3 Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator Figure 34 Air remaining in the circuit will be forced out of the bleeder plug Once all air has been purged from the hydraulic system tighten bleeder plug securely 4 Reinsert oil plug into hydraulic oil tank and tighten securely Reinstall breather cap MAINTENANCE NOTICE The bleeder plug should only be loosened but not removed BLEEDER HYDRAULIC CYLINDER Figure 34 Bleeder Plug ALWAYS wear safety glasses or face mask protective clothes and rubber gloves when working with battery BATTERY MAINTENANCE Option Mishandling of the battery shortens the service life of the battery and adds to maintenance cost When handling the battery do the following
6. Engine will not start or start is delayed although engine can be turned over Repair or replace fuel pump Fuel pump not working correctly Oil pressure 100 low Check engine oil pressure Comply with cold starting instructions and Low starting temperature limit exceeded proper oil viscosity Defective battery Charge or replace battery Check carefully for loosened fuel line Air or water mixed in fuel system coupling loose cap nut etc Refill engine crankcase with correct type of Engine oil too thick oil for winter environment At low temperatures engine will not start Defective battery Fuel filter blocked Fuel supply blocked Replace battery Replace fuel filter Engine fires but stops soon as starter is switched off Check the entire fuel system Replace fuel pump Add fuel Replace fuel filter Defective fuel pump Fuel tank empty Fuel filter blocked Defective fuel pump Engine stops by itself during normal operation Replace fuel pump Mechanical oil pressure shutdown sensor stops the engine due to low oil Add oil Replace low oil shutdown sensor if necessary Fuel tank empty Replace fuel filter Fuel filter clogged Replace fuel filter Fuel tank venting is inadequate Ensure that tank is adequately vented Leaks at pipe unions Check threaded pipe unions tape and tighten ii unions a required Low engine power output and speed Speed control
7. MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 63 ROBIN D1B40T92040 PISTON ASSY PISTON CONROD CYLINDER ASSY gt lt Parts not available separately PAGE 64 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 65 PART NO 01374810 50482300 50527100 01374701 50479301 01679610 01343500 04100500 01679800 01692700 ROBIN D1B40T92040 PISTON ASSY PART NAME QTY REMARKS PISTON ASSY 88 2 ET INCLUDES ITEMS W PISTON onm SOLD SEPARATELY CIRCLIP 22 1 2 GUDGEON PIN 1 PISTON RING SET 88 1 0 RING 93 5 1 GENDER une 1 NOT SOLD SEPARATELY CYLINDER W PISTON ASSY INCLUDES ITEMS W CONROD ASSY i ere INCLUDES ITEMS W CONROD u uu pem usni EEE NOT SOLD SEPARATELY CONROD SCREW 2 BIG END BEARING 1 BIG END BEAR USO 5 1 ROBIN D1B40T92040 CYLINDER HEAD ASSY Use for adjustment 34 0 4mm 6 0 45mm 0 5mm 0 55 0 6mm 9 0 65 0 7 0 75 0 8mm 0 9mm 1 0mm X Parts not available separately PAGE 66 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 CYLINDER HEAD ASSY NO PART NO PART NAME QTY REM
8. B The battery electrolyte contains sulfuric acid be careful not to let the battery electrolyte come in contact with your body or clothing m Always check the battery terminals periodically to ensure that they are in good condition Always wear eye protection and rubber gloves since the battery contains sulfuric acid which burns skin and eats through clothing In case of contact flush thoroughly with water and contact a doctor immediately m Use wire brush or sand paper to clean the battery terminals Always check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery the compactor will not be in operation for a long period of time store in cool dry place and check the battery charge level every month to maintain the performance of the battery PAGE 26 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 m Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well Figure 35 Ifnecessary add only distilled water in a well ventilated area BATTERY ELECTROLYTE LEVEL VENT WELL Figure 35 Battery Electrolyte Levels BATTERY CHARGING m DO NOT charge battery with the battery cables connected to the compactor The diodes will be damage by the high voltage Charge the battery in a open air environment plenty of ventilation
9. Batteries generate hydrogen gas which can be highly explosive DO NOT smoke or allow flames or sparks near the battery especially during charging of the battery Before charging remove the cap from each cell of the battery Connect the positive lead of the charger to the positive terminal of the battery and the negative lead of the charger to the negative terminal of the battery DO NOT reverse the polarity when charging Reverse polarity will damage the charger rectifier or the battery Battery fluid will be lost through continuous charging and discharging Discontinue charging if the electrolyte temperature exceeds 117 F 45 MAINTENANCE NOTICE During summer much more battery fluid is lost than in winter Before starting check battery electrolyte levels and replenish with distilled water to the upper mark on the battery BATTERY CABLE CONNECTION Option k Take off the battery cover by removing the M6 nuts that secure the battery holder to the cover When removing battery cables disconnect the ground side normally negative first Figure 36 When installing battery cable connect the ground side normally negative last BATTERY COVER S BATTERY Figure 36 Removing Battery Cover MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 27 CHECKING FUEL FILTER 1 Clean the fuel filter Figure 37 every
10. Place the throttle lever Figure 13 in the START position center Place the travel lever in the neutral position center CENTER POSITION Figure 13 Travel Throttle Lever Start Position 5 Insert the ignition key into the ignition switch and turn it to the RUN position Figure 14 The buzzer should sound at this time 6 Turnthe ignition key further to the right to the START position to start the engine Buzzer stops sounding and the engine starts PAGE 18 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 7 If the engine fails to start DO NOT continue to rotate the ignition key for more than 5 seconds Return the key to the RUN position and wait 10 seconds before starting again 8 After starting the engine continue to warm up the engine for about 3 to 10 seconds especially in cold weather 9 If the buzzer does not stop sounding after the engine has started shutdown engine immediately and check engine oil level The buzzer functions as a engine oil level alarm warning device Recoil Start 1 Place the throttle lever Figure 13 in the START position center 2 Place the travel lever in the neutral position center 3 Grasp the starter grip Figure 15 and slowly pull it out The resistance becomes the hardest at a certain position corresponding to the compression point Pull the starter grip briskly and smoothly for starting Figure 15 Engine Sta
11. RETURN SPRING HOUSING F R START SPRING WASHER A6 ALLEN SCREW M6X10 ROPE F R START SPRING BRAKE DISC HEX SCREW M6X18 CON SPR WASHER 6 RATCHET RETURN SPRING ALLEN SCREW M6X10 SPRING WASHER 6 DRIVING SLEEVE STIGKER LABEL ROPE PULLEY WASHER 5 3 ROBIN D1B40T92040 RECOIL STARTER ASSY QTY REMARKS GD cl c ioc INCLUDES ITEMS W EEE INCLUDES ITEMS W mt eins NOT SOLD SEPARATELY NOT SOLD SEPARATELY m INCLUDES ITEM W ROBIN D1B40T92040 AIR DUCTING A ASSY SEALING AND BONDING ADHESIVES r 9 020 11 X Parts not available separately PAGE 82 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 83 PART NO 50256501 01853100 05152100 01345400 04144200 50334800 50445401 50441600 50163801 50528100 01345300 04144200 50495000 50144400 50170900 03354600 01698200 50334800 03577200 50144500 04060600 05001200 PART NAME LOCTITE 15407 20G HOOD ASS he SPRING CLIP COOLING AIR DUCT PIR DUG Tu SEALING STRIP119MM RUBBER SLEEVE FILL HEAD SCREW M4X10 WASHER 4 3 RUBBER SLEEVE ALLEN SCREW M6X16 COOLING AIR DUCT ASSY
12. 3 months or 200 hours Replace fuel filter every 6 months or 400 hours To clean the fuel filter loosen the nuts of the fuel cock and pull out the filter from the F O tank filler port Wash the filter thoroughly with diesel fuel oil Remove fuel supply lines items 1 and 2 from fuel filter Figure 39 and install new filter Figure 37 Fuel Filter MAINTENANCE LONG TERM STORAGE When storing your compactor for long periods do the following 1 2 Run the engine at idle speed for 3 5 minutes Stop the engine Drain the engine crankcase oil while the engine 15 still warm Fill engine crankcase with fresh oil Wipe any oil or dirt that may have accumulated on the compactor The new engine can normally be stored dry for up to one year In very humid climates or coastal regions the protective treatment is sufficient for up to 6 months Store compactor in cool dry place out of the reach of children or unauthorized personnel Troubleshooting For futher maintenance please reference compactor and engine troubleshooting tables on proceeding pages PAGE 28 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 TROUBLE SHOOTING COMPACTOR Troubleshooting Compactor Symptom Possible Problem Solution Check vibrator assembly for any Travel speed low and vibration weak Trouble in vibrator internals worn or defective parts replace any defecti
13. 464010060 464010070 099205005 464010080 464010090 464010100 458010080 014206020 050200200 050210220 050300380 050200180 464010111 050300400 050200150 050100400 464010120 458451630 069904010 069901010 984010060 984010040 984010050 465217100 PART NAME ACCUMLATOR O RING DUST SEAL SET CONTROL SHAFT BUSH CAM STOPPER SOCKET HEAD SCREW 5X5 PLUG PIN STOPPER PLUG BREATHER SOCKET HEAD BOLT 6X20 T O RING P 20 O RING 2 22 O RING 5 38 O RING P 18 ACCUMULATOR CASE O RING 5 40 O RING P 15 O RING G 40 SPRING PLUG BREATHER CAP DUST SEAL SER 40 DUST SEAL SER 15 SPRING COMPRESSION TOOL DISASSEMBLING TOOL A DISASSEMBLING TOOL B HAND PUMP ASSY HAND PUMP ASSY TY REMARKS 1 2 1 2 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 INCLUDES ITEMS W os REPLACES P N 001520620 REPLAGES P N 050200220 se INCLUDES ITEMS W MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 47 BATTERY ASSY POSITIVE REP PAGE 48 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 464457460 464457470 464216660 456447590 456447600 012210020 030210250 955010020 955404130 955300220 955404140 955300210 464021020 464457410 011208025 030208200 464457390 022710809 040145
14. 50441100 00805502 05301200 03663710 50399801 50539200 50441600 50446900 05279500 50501600 03663610 03663610 50570900 05289300 05122701 03663710 40021500 40021400 05285400 50556600 50358400 05235601 01756800 50154300 01778520 05235700 50313100 03613600 PART NAME RUBBER SLEEVE FUEL HOSE 7X25 HOSE CLIP VENT VALVE NIPPLE FUEL HOSE 5 0 50 CLAMP 11 3 FUEL FILT EXT MOUNT WASHER 4 3 ALLEN SCREW M4X16 SUPPORT HEX NUT M 4 FUEL HOSE 5X330 FUEL HOSE 5X330 CLAMP 12 8 FUEL HOSE 5 0X50 HOSE NIPPLE T FUEL HOSE 5 0 50 SEAL WIRE 0 5 0 3 LEAD SEAL 8 MM SUPPORT RUBBER SLEEVE STRAP STICKER DIESEL FUEL NIPPLE O RING 7 5X10 5X1 5 FUEL FILTER CP ASSY CONNECTING NIPPLE JOINT A 6X10 VENT SCREW M6 QTY EN EE REMARKS INCLUDES ITEMS W ROBIN D1B40T92040 AIR FILTER ASSY 1 2 4 7 9 10 11 X Part not available separately PAGE 92 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 01637410 05167700 05166200 50095100 50171500 50484100 50454300 01637300 05158000 50435800 50452200 05149900 05149800 04215300 ROBIN D1B40T92040 AIR FILTER ASSY PART NAME QTY REMARKS AIR FILTER HOUSING ASSY AIRFILTERHOUSING uu uuu SEALING STRIP 665MM RUBBER SHELL 32MM SPRING WASHER A8 ALLEN SCREW M 8X 25 AIR FILTER ELEMENT KNURLED NUT M6 COVER ASSY AIR
15. AND PARTS MANUAL REV 7 02 28 14 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 59 PART NO 90223300 50282501 01679100 04141600 40002600 01336400 50502801 50440300 50249102 50062400 50062300 40022300 50479000 04144401 01342800 04125000 50208500 04219500 04144701 04141500 01542702 50373100 50001600 05036900 04163000 50478900 04133800 50564200 01555800 03568701 50475901 05148200 50170700 ROBIN D1B40T92040 CRANKCASE ASSY PART NAME QTY REMARKS LOCTITE221 50ML SILICON 30ML CRANKCASE CRANKCASE RU e AA COVER SHEET BLIND RIVET3 2 COVER SHEET SIDE CYL PIN M6X24 O RING 8X1 5 CYL PIN M6X24 JOINT A10X13 5 CLOS SCREW 10 1 SEDEM O RING 8x2 OIL SEAL 45X60X8 GRUB SCREW DIPSTICK ASSY s SEALING RING Jue c SPRING WASHER 8 ALLEN SCREW M8X40 ENGINE BRACKET TUBE FOIL FILTER OIL SUCTION FILTER DRAIN PLG MAGNT M22 JOINT A22X27 HOSE CLIP T PIECE GROOV BALLBEAR 6310 PLATE ALLEN SCREW M6X18 COVER OIL SUPPLEMENT PLUG FILTER OIL 5 0 O RING 20X4 PLATE SPRING ALLEN SCREW M6X16 N O G AN B c c c cl cl c eee INCLUDES ITEMS W EE NOT SOLD SEPARATELY sus NOT SOLD SEPARATE
16. ELEMENT Figure 27 Engine Air Filter and Element 2 Toclean or replace air filter loosen the wing nut on the air filter housing Figure 27 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand gets caught between the V belt and the clutch Figure 28 Always use safety gloves CLUTCH VIBRATOR PULLEY Figure 28 V Belt Hazard MAINTENANCE VIBRATOR 5 2 PULLEY 0 Figure 29 V Belt Check Replacing the V belt m Remove the belt cover Figure 29 Engage an offset wrench 3 4 19 mm or the like to vibrator pulley lower fastening bolt Engage wastecloth or the like at midway of V belt on the left side and whilepulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to leftside of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch m Check the clutch simultaneously with V belt checking With belt cover removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necess
17. FILTER SEALING STRIP COVER RUBBER SLEEVE WING NUT M6 GASKET AIR FILTER INSULATING FLANGE CLOSING COVER N SS GD EE INCLUDES ITEMS W T NOT AVAILABLE SEPARATELY T INCLUDES ITEMS W EEE NOT AVAILABLE SEPARATELY MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 93 ROBIN D1B40T92040 EXHAUST SLICENCER ASSY X PARTS NOT AVAILABLE SEPARATELY PAGE 94 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 EXHAUST SLICENCER ASSY PART NO 01872500 01732701 50403900 50474200 50114300 00380000 03740900 50148100 40028400 01629000 50422500 50114300 50170900 50177100 465459660 PART NAME EXHAUST SILENCER 20 EXHAUST SILENCER GASKET MUFFLER ALLEN SCREW M8X25 ALLEN SCREW M6X16 DISC 6 4 HEX SCREW M8X50 PIPE CLIP FLAT WASHER 8 4 HEX NUT M8 PROTECT GUARD EXHAUST CTR SUNK SCREW M6X12 DISC 6 4 SPRING WASHER 6 HEX SCREW M6X16 EXHAUST PIPE QTY REMARKS INCLUDES ITEMS W T NOT SOLD SEPARATELY MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 95 ROBIN D1B40T92040 STARTER REGULATOR ASSY 18 PAGE 96 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL
18. carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Acopy ofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by anot
19. diesel fuel Figure 10 cover 3 When refueling be sure to use a strainer for filtration AIR DO NOT top off fuel Wipe up any spilled fuel CLEANER Va 5 Ny ED N Figure 8 Checking the Air Cleaner 0 c lt Figure 10 Refueling MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 17 DO NOT attempt to operate the compactor Until the Safety General Information and 4 Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the compactor It is extremely important that this section be read carefully before attempting to use the compactor in the field Refer to Figure 3 for the location of controls and components Releasing the Handle 1 Pullthe handle release pin Figure 11 then push down on the hand grip to release the handle S R HANDLE RELEASE PIN PULL UP TO RELEASE HANDLE Figure 11 Handle Release Pin OPERATION Adjusting Handle Height The height of the handle is adjustable for your comfort 1 Loosen the butterfly screw Figure 12 2 Turn the grip clockwise to raise the handle or counterclockwise to lower the handle 3 When the handle is raised to the desired height tighten the butterfly screw BUTTERFLY SCREW Figure 12 Handle Adjustment STARTING THE ENGINE Electric Start Option 4
20. each pass of the compactor This COMPAS improves compaction work efficiency because it can prevent an already properly compacted area from being compacted more than necessary and identify an area where more compaction is needed COMPAS also has a function to detect abnormalities such as vibration trouble insufficient vibration frequency ground trouble soft soil and other functional issues Figure 21 NORMAL OPERATION GREEN LED ON COMPACTION LIMIT LED S 1 THRU 8 ON PLUS RED LED ON VIBRATION ABNORMALITY 2 I 9 GREEN LED FLASHING 5 SOIL PROBLEM GREEN AND RED LED S ON COMPACTION PROGRESSION LED S 1 THRU 8 ON Figure 21 Compaction Sensor COMPAS NOTICE COMPAS can only show progression of the soil stiffness and is not meant to measure absolute soil density When using COMPAS always calculate appropriate soil density by conducting proper testing such as plate load test and dynamic load test to best compliment the LED lighting progression with the actual measurement value Normal Compaction Compaction Progression NOTICE Not all yellow status LEDs will turn on The progression of the yellow status LEDs depends on the type of soil being compacted If compacting gravel stiff soil potentially all status LEDs will turn ON If compacting sand soft soil fewer status LED s will turn ON Remember DO NOT over compact OPERATION When the plate compactor is in idle mode the
21. is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine SAFETY INFORMATION B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields guards removed ik Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor DO NOT remove the coolant drain plug while the engine is hot Hot coolant will gush out of the coolant tank and severely 6 scald any persons the general area of 4 the compactor DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor NEVER touch the hot exhaust manifold Say muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings of the engine or engine governor Damage RS to the engine or equipment can result if op
22. lever does not remain in selected position See engine manual for corrective action Engine oil level too full Correct engine oil level Use No 2 D diesel fuel only Check the fuel Injection pump wear injection pump element and delivery valve assembly and replace as necessary PAGE 30 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 TROUBLE SHOOTING ENGINE Troubleshooting Engine continued Air filter blocked Clean or replace air filter Incorrect valve clearances Adjust valves per engine specification black exhaust smoke Malfunction at injector et cu E CE Drain off engine oil down to uppermark on dipstick Entire cooling air system contaminated Clean cooling air system and cooling fin blocked areas Fan belt broken or elongated Engine overheats Coolant insufficient Radiator net or radiator fin clogged with dust Fan radiator or radiator cap defective Thermostat defective Head gasket defective or water leakage MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 31 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change wi
23. number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through
24. on Standard orders for all orders which include eie Parts complete part numbers ee Order via Fax Dealers Only Fax your order in and qualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 C Note Discounts Are Subject To Change XJ Order via Phone Domestic US Dealers Call BB 1 800 427 1244 K Uug Non Dealer Customers Contact your local Multiquip Dealer for eden 2 e parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information PT 1 eS When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck etum Fax Number 1 T Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW MU i WE ACCEPT ALL MAJOR CREDIT CARDS MO MULTIQUIP MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 5 Do not operate
25. or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment 6 Failure to read and understand the safety messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS 4 DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 GE
26. 0 ROCKER LEVER ASSY ROCKER LEVER unner BUSHING ROCKER LEVER PIN ROCKER LEVER PIN ROCKER LEVER CLAMP ROCKER LEVER CLAMP ROCKER LEVER CTR SUNK SCREW M6X40 DRAW ROD PRESSURE SPRING QTY REMARKS LI I lI cl cl c a NNN ah HS HS INCLUDES ITEMS W pri NOT SOLD SEPARATELY EEE INCLUDES ITEMS W 5 SOLD SEPARATELY NOT SOLD SEPARATELY SOLD SEPARATELY SOLD SEPARATELY NOT SOLD SEPARATELY pie NOT SOLD SEPARATELY Mm NOT SOLD SEPARATELY MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 71 ROBIN D1B40T92040 TIMING ASSY CONTINUED 1 2 11 15 24 51 48 46 gt 34 I L 33 P T E JA d 3 aor 9 Ww Q QD 27 28 PELS Parts not available separately PAGE 72 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 TIMING ASSY CONTINUED PART NO 04133900 04094802 05095210 50499300 50144400 50499400 50384200 04095210 50463000 50162900 50459100 90373100 50397100 01351700 50329000 50095100 50288800 50177500 50392900 03794100 04146600 04146000 05127100 50262400 04189500 PART NAME
27. 0080 464343740 PART NAME BATTERY CORD 400L BATTERY CORD 550L CRADLE BATTERY RUBBER PLATE E 28X240X5 RUBBER PLATE 50X240X10 SOCKET HEAD BOLT 22 WASHER LOCK M10 BATTERY 46B24L BATTERY TERMINAL TERMINAL COVER BATTERY TERMINAL TERMINAL COVER COVER BATTERY FIXED PLATE BATTERY COVER BOLT 8X25 T samenes WASHER LOCK M8 BATTERY BOLT NYLON NUT M8 WASHER FLAT MO HOLDER BATTERY 2 1 1 1 1 1 1 2 EEE 4 4 2 2 2 1 bus 2 BATTERY ASSY QTY REMARKS 1 1 1 1 2 EEE REPLAGES P N 001221020 m REPLACES P N 001220825 T REPLACES P N 031108160 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 49 COMPACTION ANALYZING SYSTEM ASSY MVH406DSCPAS fi Bas Sas 16 dente T WIRE COMPLETE B ELECTRIC DEVICE ASSY Mo 24 0 CMM ur KEY SWITCH PAGE 50 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 COMPACTION ANALYZING SYSTEM ASSY MVH406DSCPAS MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 51 PART NO 465350490 464350510 009110062 952404470 030206150 022710607 464350500 464464350 H5HB051000 030205130 959021812 464350390 515450380 464464520 464010140 506010070 464022020 001521030 959
28. 02 28 14 PAGE 41 CONTROL HANDLE ASSY SD _ GS CN 5 lt NN LO SW 8858 E O N PAGE 42 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 464343680 456336420 001221235 030212300 031112230 456336400 456449940 456449930 001221681 032124400 025406016 031116260 020316130 020416100 455434950 455010030 939010060 020410060 020412070 022411635 954404230 001220620 030206150 031106100 020306050 501402870 501402880 959403460 020410060 456449980 953405260 031110160 465345520 001220615 030206150 031106100 464457710 464457720 465118650 464216630 464457400 001221030 030210250 464216620 HANDLE BRACKET HANDLE BRACKET R BOLT 12X35 T WASHER LOCK M12 WASHER FLAT M12 RUBBER COUPLING SHOCK ABSORBER RUBBER PLATE BOLT 16X250 T CONICAL SPRING WASHER M24 SPRING PIN 6X16 WASHER FLAT M16 NUT M16 NUT M16 H 10 SPINDLE KNOB SHOCK ABSORBER 60 NUT M10 H 6 NUT M12 H 7 WING NUT M16 CLAMP SA120 18 BOLT 6X20 T WASHER LOCK M6 WASHER FLAT M6 NUT M6 HANDLE STOPPER SPRING HANDLE 1 4X18X44 BALL GRIP 32D M10 NUT M10 H 6 RUBBER PACKING 9D 20D 5T PACKING 1 4 CU PW M10 HANDLE COVER BOLT 6X15 T WASHER LOCK 6 WASHER FLAT M6 PACKING A HANDLE COVER PACKING B HANDLE COVER COLUMN HANDLE TRAVEL LEVER HANDLE BOSS BOLT 10X30 T WASHER LOCK M10 HANDLE W RUBBER GR
29. 02 28 14 PAGE 67 ROBIN D1B40T92040 OIL PUMP AND GOV ASSY SEALING AND BONDING ADHESIVES EISD 4 SEN NYA N SI PS 22 22 EG er 22 Parts not available separately 5 PAGE 68 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 OIL PUMP AND GOV ASSY PART NO 50223300 50282501 50485100 01344510 04210910 05078110 05097100 50447900 50429400 05097300 01346000 04153400 40002600 05078600 50434800 01345901 50422400 01365200 50125800 05130910 05130800 05079800 50465300 50435000 05148600 05078900 05131600 50092700 05079301 50563400 40022401 05151700 50488700 50475700 05178810 05178400 50492300 50216300 50492200 05178500 50422700 05079611 05160211 05078502 50057900 PART NAME LOCTITE221 50ML SILICON 30ML SCHLEIF PASTE 80G OIEPUMP 5 5 IN Uu CIRCLIP GEAR OIb PUMP u k usu uu a HOUSING OIL COVER OIL PUMP RETAINING STRAP BALL 3 5 MM G100 ALLEN SCREW M5X12 FLAT SPRING 0 4 TUBE OIL SUCTION FISHPLATE BLINDRIVET3 2 SHAFT CIRCLIP 1 9 LEVER SHIM 8X14X1 GOVERNOR LEVER DISC 8X14X0 5 GOVERNOR SPRING STOP INTERMEDIATE PLATE ALLEN SCREW M3X8 ALLEN SCREW M3X12 STOP SPRING GOV SPRING 0 3 GOV SPRING 0 2 CIRCLIP 7 SHAFT TENSION SPRING O RING 8X2 GRAY PLUG PRESSURE SPRING GRUB SCREW M10X10 ECCENTRIC SCREW PLA
30. 21 001521045 35 458450830 36 458450810 37 001220830 38 030208200 39 031108160 40 022710809 41 2556390111 42 2556380103 43 0091720000 44 0211140020 45 0401140030 46 464457380 47 001220820 48 030208200 49 454010020 51 465118670 52 001221445 53 030214350 59 465459670 60 50001600 61 070200373 63 2067550101 65 020406040 66 959406800 103 465459660 O MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 39 PART NAME BASE ENGINE ASSY 1B40 BOLT 10X30T WASHER LOCK M10 WASHER FLAT M10 BELT COVER IN L100 BOLT 10X30 T WASHER LOCK M8 WASHER FLAT M8 DUST PROOF SPONGE IN SPACER CLUTCH ASSY CHM03 W FAN KEY 7X7X35 WASHER 11X35X4 5 BOLT 10X30 T WASHER LOCK M10 DUST PROOF COVER FLAT HEAD SCREW 6X10 DUST PROOF SPONGE OUT BELT COVER OUT SOCKET HEAD BOLT 10X45 T RUBBER COVER GUARD FRAME PLATE COVER BOLT 8X30 T WASHER LOCK M8 WASHER FLAT M8 NYLON NUT M8 UNION DRAIN HOSE HOSE CLAMP GASKET PLUG DRAIN JOINT BOLT 8X20 T WASHER LOCK M8 CLAMP TC 100 GUARD HOOK BOLT 14X45 T WASHER LOCK M14 UNION OIL DRAIN JOINT A 22X27 V BELT CLAMP COMPLETE NUT M6 H 4 2 NUT M6 SPECIAL L10 EXHAUST PIPE BASE AND ENGINE ASSY QTY REMARKS VIBRATOR ASSY PAGE 40 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART N
31. 35 VIBRATING PLATE ASSY 9 12 OPTION PAGE 36 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 465118410 464458940 953402930 953400270 953405260 939010260 020316130 030216400 001221635 001221830 030218460 030216400 939010010 020310080 031110160 030210250 465345050 001220815 030208200 456210690 001221850 030218460 PART NAME VIBRATING PLATE OIL GAUGE COPPER PACKING 19X30X1 PLUG 1 4X14 101 PACKING 1 4 CU SHOCK ABSORBER 110X60H NUT M16 WASHER LOCK M16 BOLT 16X35 T BOLT 18X30 T WASHER LOCK M18 WASHER LOCK M16 SHOCK ABSORBER STOPPER 45 NUT M10 WASHER FLAT M10 WASHER LOCK M10 COVER VIBRATING PLATE BOLT 8X15T WASHER LOCK M8 VIBRATING PLATE ASSY QTY REMARKS EXTENSION PEATE suse OPTION 2 uan uu e 2 RES o NE 8 i OPTION WASHER LOCIS MI ains Ge OPTION MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 37 BASE AND ENGINE ASSY PAGE 38 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 465118600 918400800 001221030 030210250 031110160 465217230 001221030 030210250 031108160 10 465345100 11 464457360 12 456343340 13 951400110 14 952403450 15 001221030 16 030210250 17 465216990 18 092006010 19 465345110 20 465217000
32. 408330 030210250 0105091025 031110160 955408440 030208200 PART NAME COMPACTION SENSOR PANEL PACKING SENSOR SOCKET HEAD SCREW 6X20 WASHER FLAT M6 WASHER LOCK M6 NYLON NUT M6 ACCELERATION SENSOR ASSY SENSOR HOLDER COVER SOCKET HEAD WASHER LOCK M5 SPIRAL TUBE 6D 800L WIRE HARNESS SENSOR WIRE HARNESS FUSE HOLDER SENSOR FUSE 2 AMP CLAMP TC 150 COVER BATTERY SOCKET HEAD BOLT 10X30 T WIRE CLIP SENSOR WASHER LOCK M10 BOT 10x25 cse WASHER FLAT M10 WIRE HARNESS 500L SPIRAL TUBE 6D 800L QTY REMARKS PD 1 SS MNS 14 EET REPLAGES P N 031106100 INCLUDES ITEMS W EEE REPLAGES P N 001520510 1 INCLUDES ITEMS W QE REPLACES P N 001221025 ELECTRIC DEVICE ASSY BUZZER 28 CONNECTION LIST B IG ST OFF 1 e REF No 24 2 e BLACK KEYSWITCH 4 KEYSWITCH G RED a 0 B WHITE 2 ST BLACK 26 E AU RED KEY SWITCH LACK BUZZER WHITE KEY SWITCH lt FRONT gt lt PAGE 52 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ELECTRIC DEVICE ASSY NO PARTNO PART NAME QTY REMARKS 1 464457460 BATTERY CORD 400L 1 2 464457470 BATTERY CORD 550L 1 24 465345590 WIRE C
33. ARATELY 31 NE EE NOT SOLD SEPARATELY 32 50566600 NOZZLE 1 33 BODY NE NOT SOLD SEPARATELY MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 77 ROBIN D1B40T92040 INJECTION EQUIP ASSY CONT SEALING AND BONDING ADHESIVES O E lt x Parts not individually Use for adjustment Use for adjustment 0 2mm 8 1 00mm 13 0 3mm 9 1 04mm 14 10 1 10mm 15 11 1 14mm 16 12 1 20mm 17 0 4mm 0 5mm 0 6mm PAGE 78 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 INJECTION EQUIP ASSY CONT NO PART NO PART NAME QTY REMARKS 34 05070500 JOINT WASH F INJECT 1 35 01680810 FUEL INJECTOR PUMP CP NM INCLUDES ITEMS W 360 01330801 CONTROL SLEEVE 1 37 04096300 SHIM 14X18X0 2 1 380 04096400 SHIM 14X18X0 3 1 399 04096500 SHIM 14X18X0 4 1 400 04096600 SHIM 14X18X0 5 1 410 04096700 SHIM 14X18X0 6 1 4240 VALVE FUEL INJECTOR NOT SOLD SEPARATELY 43 04165200 CON SPR WASHER 8 1 4440 BODY FUEL INJECTOR PUMP TER NOT SOLD SEPARATELY 45 50476900 JOINT WASHER 1 4640 SPRING FUEL INJECTOR PUMP SOLD SEPARATELY 47 VALVE FUEL INJECTOR SOLD SEPARATELY 4840 BODY FUBE t itd Tennene NOT SOLD SEPA
34. ARKS 1 01850900 CYLINDER HEAD ASSY 2 i INCLUDES ITEMS W 2 CYEINDEHR HEAD 222 ass NOT SOLD SEPARATELY 3 05209700 VALVE GUIDE 2 5 05159600 STUD CYL HEAD 2 6 05159700 STUD CYL HEAD 2 7 01374000 PUSHROD 2 9 05145100 VALVE INLET 1 10 05145200 VALVE EXHAUST 1 11 50425800 STEM SEAL 2 12 04147100 WASHER 2 13 04146900 VALVE SPRING 2 14 04147000 SPRING PLATE 2 15 50425700 COLLET 2 16 05240700 SUPPDISC 6X12X1 35 4 17 05091101 SLIDER 2 18 50513100 GRUB SCREW 8 10 2 19 05054700 NUT F ROCKERARM 2 20 05146701 ROCKER 2 21 05099300 WASHER 10 1X24X3 2 22 50396600 HEXAGON NUT M 10 2 23 05156401 GASKET CYL HEAD 1 24 05146501 COVER F CYL HEAD 1 28 90081200 SPRING WASHER A 6 3 29 90374900 ALLEN SCREW M 6X35 3 30 04117701 LIFTING STRAP 1 31 04126100 PROTECTION HOSE 2 32 40028600 HEX NUT M10 2 34 05158903 GASKET F CYL HEAD 0 4 1 34 1 04248400 GASKET F CYL H 0 45 1 35 04248500 GASKET F CYL H 0 55 1 35 1 04248500 GASKET F CYL H 0 55 1 36 05159103 GASKET F CYL HEAD 0 6 1 36 1 04248600 GASKET F CYL H 0 65 1 37 05159203 GASKET F CYL HEAD 0 7 1 37 1 04248700 GASKET F CYL H 0 75 1 38 05159303 GASKET F CYL HEAD 0 8 1 39 05159403 GASKET F CYL HEAD 0 9 1 40 05159503 GASKET F CYL HEAD 1 0 1 42 04174500 CENTR BUSH 2 43 04106500 SEALING RING TIM COV 2 44 03171800 COLLAR NUT 2 45 04243700 DISC 8 1X12X2 0 2 46 90563900 O RING 10X2 5 2 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7
35. DISC 10 7X19X0 5 CUP SPRING F GOVERNOR GRUB SCREW M6X35 HEXAGON NUT M6 GRUB SCREW M4X25 ALLEN SCREW M6X12 COVER ALLEN SCREW M8X130 JOINT A8X14 JOINT A22X27 DRAIN PLG MAGNT M22 ALLEN SCREW M4X10 COVER O RING 9 5X2 5 SPRING WASHER A8 ALLEN SCREW M8X55 ALLEN SCREW M8X40 ALLEN SCREW M8X50 WASHER CAM FOLLOWER CAM FOLLOWER LEVER THREADED PIN M6X10 CUP QTY Se am Ol c PD PD NO REMARKS MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 73 ROBIN D1B40T92040 BLOWER FLYWHEEL amp ALT ASSY gt Parts not available separately PAGE 74 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 BLOWER FLYWHEEL amp ALT ASSY PART NO 04205800 50003400 50327300 04161502 04155101 50502501 04151100 01926100 50081900 50547000 50236600 50081200 PART NAME QTY REMARKS BLOWER RING SPRING WASHER A4 FLYWHEEL PLATE ALLEN SCREW M8X35 GEAR RING ALTERNATOR ASSY 12V 200 FEY WHEEL COVER SPRING WASHER A5 ALLEN SCREW M5X25 ALLEN SCREW M6X25 SPRING WASHER A6 1 1 1 gt C1 C 1 6 ALLEN SCREW M4X20 6 1 1 6 1 Lem INCLUDES ITEMS W EE NOT SOLD SEPARATELY SOLD SEPARATELY MVH406DSZ DSCPAS PLATE OPERATION A
36. ED ea irn SOLD SEPARATELY 16 01378300 SPACER BUSH 4 17 03575500 RUBBER SEAL RING 4 20 04215200 CLOSING COVER 1 21 50458100 STUD M6 X45 2 22 50114300 DISC 6 4 2 23 90464401 STUD M6FO X35 2 24 04042000 WASHER 6 5 22 5 1 7 26 05188600 SPACER BUSH 7X12X7 2 27 50328300 HEXAGON NUT VM6 2 28 04139000 SPAG TUBE 6 5 12 18 4 29 04098400 SPAG TUBE 7X12X16 3 2 30 05184000 HEXAGON NUT M6X17 1 31 50026400 HEXSCREW M6X35 1 32 01669400 SUPPORT 1 33 50144400 HEXAGON NUT M6 1 34 50170900 SPRING WASHER 6 2 35 50170700 ALLEN SCREW M6X16 1 36 01683300 SUPPORT 1 37 04099500 SEALING RING 1 38 05140900 WASHER 1 394 50392610 RUBBER BUSH 1 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 85 ROBIN D1B40T92040 CRANKCASE BREATHING SYS ASSY SEALING AND BONDING ADHESIVES gt Parts not available separately PAGE 86 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 CRANKCASE BREATHING SYS ASSY PART NO 50223400 50223800 50282501 01885800 05102900 05098100 05197200 05196000 01626900 50456800 PART NAME QTY REMARKS LOCTITE648 10ML 8058 0 75KG SILICON 30ML CRANKCASE BREATHER OIL SEPARATOR FILTER BREATHING SYSTEM PLUG FUEL PIPE LW 7X35 NIPPLE SUCTION PIPE CLAMP
37. IP CONTROL HANDLE ASSY QTY DN TEESE REMARKS MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 43 CONTROL HANDLE ASSY CONTINUED PAGE 44 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 030210250 031110160 020310080 001220825 030208200 464457340 959403840 464457420 464457350 001520820 031116260 458450660 033910080 464457440 464010010 001220625 020306050 464010020 001520520 031105080 020305040 464457930 954002270 956100060 454010020 959021810 CONTROL HANDLE ASSY CONTINUED PART NAME WASHER LOCK M10 WASHER FLAT M10 NUT M10 BOLT 8X25 T WASHER LOCK M8 THROTTLE LEVER BAR GRIP 1 0 12MM COVER THROTTLE LEVER ARM THROTTLE SOCKET HEAD BOLT 8X20 T WASHER FLAT M16 WASHER 16 4 35 0 6 CONICAL SW 16 3X31 5X1 2 STEEL BALL 06 SUJ DRY BUSHING LFB 1620 BOLT 6X25 T NUT M6 ROD END 5 SOCKET HEAD BOLT 5X20 T WASHER FLAT 5 NUT 5 RUBBER PIECE T2 OIL HOSE W SPRING 1 4X920 THROTTLE WIRE CLAMP TC 100 SPIRAL TUBE KEP6 L 500 QTY ON ro REMARKS MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 45 HAND PUMP ASSY PAGE 46 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 464910070 464910080 464010040 464010050
38. LY NOT SOLD SEPARATELY INCLUDES ITEMS W SOLD SEPARATELY m INCLUDES ITEMS W NOT SOLD SEPARATELY ROBIN D1B40T92040 CRANKSHAFT ASSY 20 PAGE 60 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 NO PART NO 3 50529700 19 01896200 20 21 05306100 ROBIN D1B40T92040 CRANKSHAFT ASSY PART NAME QTY REMARKS COVER 14 1 CRANKSHAFT ASS vane EE INCLUDES ITEMS W use EN NOT SOLD SEPARATELY KEY 7X7X35 1 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 61 ROBIN D1B40T92040 CAMSHAFT ASSY Use for adjustment 9 0 9mm 10 1 0mm 11 1 1mm 12 1 2mm 13 1 3mm 14 1 4mm gt lt Parts not available separately PAGE 62 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 01345003 01326401 50123200 01326600 50255300 01326501 04121700 04112100 04112200 04112300 04125100 04125200 ROBIN D1B40T92040 CAMSHAFT ASSY PART NAME QTY REMARKS CAMSHAFT ASS Lasser CAMLEVER SHIM 5X10X0 5 FLYWEIGHT LOCKING WASHER 3 2 F WEIGHT HAND ST SHIM 23 38 0 9 SHIM 23 38 1 0 SHIM 23X38X1 1 SHIM 23 38 1 2 SHIM 23 38 1 3 SHIM 23 38 1 4 cl cl INCLUDES ITEMS W EE NOT SOLD SEPARATELY
39. Multiquip PAGE 32 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 SUGGESTED SPARE PARTS MVH406DSZ DSCPAS W ROBIN D1B40T92040 DIESEL ENGINE 1 to 3 Units Qty PIN Description 956100060 THROTTLE WIRE 070200373 V BELT DH50484100 AIR FILTER ELEMENT je DH05088901 STARTER ROPE Dar DH01635210 FUEL FILTER DH01535302 CAP FUEL TANK DH01542703 OIL SUCTION FILTER DH50384401 IGNITION SWITCH W KEY TES DH50404900 KEY IGNITION SWITCH 3 939010260 SHOCK ABSORBER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 33 DANGER DANGER DANGER DANGER FUEL FUEL LIFTING LIFTING 0 no n to Fire Risk Opereta In well while lifting T WARNING A WARNING NOISE HOT TEMP rell year oyo ventilated area pal Prior to OPERATION check the engine oil an dfuel levels If not enough add to proper levels Warm up engine at low speed for 3 5 minutes Operate machine at full throttle speed incorrect clutch engagement causes clutch to burn Use travel lever for forward amp reverse motion Do not push or pull travel lever stron
40. ND PARTS MANUAL REV 7 02 28 14 PAGE 75 ROBIN D1B40T92040 INJECTION EQUIPMENT ASSY SEALING AND BONDING ADHESIVES Use for adjustment Use for adjustment 37 0 2mm 8 1 00mm 13 28 0 3mm 9 1 04mm 14 10 1 10mm 15 11 1 14mm 16 12 1 20mm 17 39 0 4mm 40 0 5mm 41 0 6mm PAGE 76 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 INJECTION EQUIPMENT ASSY NO PART NO PART NAME QTY REMARKS D 90223300 LOCTITE221 50ML 1 01389700 Pl INCLUDES ITEMS W 2 01680600 NOZZLE FOLDS PIPE EN INCLUDES ITEM W 8 3 amp kose NOT SOLD SEPARATELY 4 amp 05070601 SEALING CONE 1 5 amp m NOT SOLD SEPARATELY 8 50436400 SHIM 1 0 1 9 50436500 1 04 1 10 50436600 SHIM 1 10 1 11 50436700 SHIM 1 14 1 12 50436800 SHIM 1 20 1 13 50436900 SHIM 1 24 1 14 50437000 SHIM 1 30 1 15 50437100 SHIM 1 34 1 16 50437200 SHIM 1 40 1 17 50437300 SHIM 1 44 1 18 50437400 SHIM 1 50 1 19 50437500 SHIM 1 54 1 20 50437600 SHIM 1 60 1 21 50437700 SHIM 1 64 1 22 50437800 SHIM 1 70 1 23 50437900 SHIM 1 74 1 24 50438000 SHIM 1 80 1 25 50438100 SHIM 1 84 1 26 50438200 SHIM 1 90 1 27 50438300 SHIM 1 94 1 28 01389900 PARTS SET NOZZLE ASSY EPA INCLUDES ITEMS W 29 SOLD SEPARATELY 30 SPRING WASHER NOT SOLD SEP
41. NERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of 9 ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications ALWAYS clear the work area of any debris tools etc that would constitute hazard while the equipment 15 in operation SAFETY INFORMATION NOTICE his equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest pho
42. O 465910010 464117880 001221470 001221450 030214350 047920120 457212410 951405370 456327150 080200550 060105030 951404970 465345080 009120301 456337670 009120302 456337380 456010010 464343720 040006911 953010030 042506000 080200100 455435051 455010070 080100260 456327130 456210636 050101050 001221025 030210250 001220812 953404600 455010020 031110160 952405470 465345090 456437920 001221230 030212300 465217010 001520856 VIBRATOR ASSY PART NAME QTY REMARKS VIBRATOR ASS Varene 1 INCLUDES ITEMS W VIBRATING CASE 1 BOLT14X150 T 6 BOLT 14X50 T 4 WASHER LOCK M14 10 ROLLER BEARING NJ310EMC4 ROTARY SHAFT DRIVE KEY 15X10X39 RR GEAR DRIVE STOP RING 5 OIL SEAL SB 50729 KEY 12X8X30 R ECCENTRIC ROTATOR SOCKET HEAD BOLT 16X30 T ROTARY SHAFT DRIVEN 304B SOCKET HEAD BOLT 16X30T PISTON ROD KNOCK PIN 10X70 GEAR DRIVEN BEARING 6911 SEAL CAP SC72 8N BEARING 6000ZZSG STOP RING 5 10 PISTON 22 4D PACKING USH 22 4X30X5 STOP RING R 26 BEARING COVER CYLINDER L O RING G 105 BOLT 10X25 T WASHER LOCK M10 BOLT 8X12 T COPPER PACKING 8X16X2 ELBOW 45 DEG 15 0404 WASHER FLAT M10 SHIM 90X110X0 5 PULLEY WASHER PULLEY BOLT 12X30 T WASHER LOCK M12 BELT COVER LOWER SOCKET HEAD BOLT 8X80 T 4 1 1 1 2 1 1 4 2 1 2 1 1 1 2 1 2 1 1 1 1 1 1 2 8 8 1 1 1 4 2 1 1 1 1 1 5 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7
43. OMPLETE 1 26 454010020 CLAMP TC 100 3 28 0950465100 BUZZER EBL 1 41 DH50384401 IGNITION SWITCH W KEY ASSY E INCLUDES ITEMS W 41 14 DH50404900 IGNITION KEY 1 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 53 ROBIN D1B40T92040 SPARE PARTS KIT ASSY X 0 6 PAGE 54 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 SPARE PARTS KIT ASSY NO PART NO PART NAME QTY REMARKS 2 01679302 GASKET SET CRK CASE 1 3 01679400 1000H MAINTE KIT 1 4 01679510 KIT 1 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 55 ROBIN D1B40T92040 ACCESSORIES ASSY PAGE 56 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 ACCESSORIES ASSY NO PART NO PART NAME QTY REMARKS 1 01329701 ACCESSORIES KIT 1 2 01330901 TOOL SET 1 3 05110402 LABEL CHECK 1 4 05130000 LABEL STARTING 1 5 05130100 LABEL LIFTING 1 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 57 ROBIN D1B40T92040 CRANKCASE ASSY SEALING AND BONDING ADHESIVES dier 37 OQ 38 9 35 NOS 1 2 13 X Parts not available separately PAGE 58 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION
44. OPE CIRCLIP 8 FUEL HOSE 3 5X340 CLAMP 11 3 CONNECTING NIPPLE FUEL VENT VALVE FUEL TANK RUBBER SLEEVE RUBBER SLEEVE CONNECTING NIPPLE BREATHER HOSE FUEL HOSE 5 0X50 HOSE NIPPLE T HOSE 2 5X195 HOSE 5X130 FUEL VENTG VALVE FUEL HOSE 4 5X40 FUEL HOSE 3 5X160 TUBE DISC A 6 4 SUPPORT DISC 7 1X17 9X2 NUT 8 FLAT WASHER 8 4 DISC 8 2X22X2 INSULATING TUBE INSULATING SLEEVE RUBBER SHELL u u un n sasa STUD M8X25 HEXSCREW M6X16 SPRING WASHER 6 HEXSCREW M8X40 DISC A6 4 SPRING WASHER 6 ALLEN SCREW M6X16 DISC 6 5X13X4 8 WASHER 6 5X22 5X1 1 sies INCLUDES ITEMS W eda 1 NOT SOLD SEPARATELY 1 NOT SOLD SEPARATELY 2 1 1 1 1 1 1 1 1 Gene NOT SOLD SEPARATELY 2 1 1 1 1 1 1 1 1 1 1 1 4 2 0 2 2 4 2 EN INCLUDES ITEMS W amp PE 1 1 ne NOT SOLD SEPARATELY E NOT SOLD SEPARATELY ROBIN D1B40T92040 FUEL TANK 55 CONTINUED 1 2 18 77 SEALING AND BONDING ADHESIVES X14 25 50 51 80 19 20 22 25 48 52 60 75 78 79 X Parts not available separately PAGE 90 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 91 ROBIN D1B40T92040 FUEL TANK ASSY CONTINUED PART NO 50453300 05213010
45. OPERATION AND PARTS MANUAL VSL MULTIQUIP SERIES MODEL MVH406DSZ MVH406DSCPAS REVERSIBLE PLATE COMPACTOR ROBIN D1B40T92040 DIESEL ENGINE Revision 7 02 28 14 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 NOTES MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 3 MVH406DZ DSCPAS Reversible Plate Compactor Proposition 65 Warning 2 Table Of 62016 4 Parts Ordering Procedures 5 Safety Information 6 10 11 Bl 0 EEE 12 General Nformation eee 13 Components sese 14 PEN 15 Inspection 16 17 18 22 Maintenance 23 28 Troubleshooting Compactor 29 Troubleshooting Engine
46. Oil Dipstick Removal 4 If the oil level is low Figure 5 fill to the edge of the oil filler hole with the recommended oil type Table 4 HYDRAULIC Maximum oil capacity is 1 16 quarts 1 10 liters 24 Vn Figure 6 Hydraulic Oil Filler Plug Removal PAGE 16 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 INSPECTION 3 Remove the air cleaner element Figure 9 and inspect it for signs of wear or dirt If air cleaner element is dirty clean or replace element oil leaks and sluggish operation Clean cap and surrounding area before opening to prevent dirt from ELEMENT entering oil tank DO NOT overfill hydraulic oil tank This could cause 5 When adding hydraulic oil only fill to the specified oil level as marked on the front of the hydraulic oil tank Figure 7 DO NOT overfill OIL TANK Figure 9 Air Cleaner Element 4 DANGER EXPLOSIVE FUEL Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel if the engine is hot or running Figure 7 Oil Tank Front View Checking the Air Cleaner Checking The Fuel 1 To check the engine oil level place the compactoron 1 Remove the fuel cap located on top of fuel tank secure level ground with the engine stopped 2 Visually inspect to see if fuel level is low If fuel is low 2 Loosen the wing nut Figure 8 remove the air cleaner replenish with
47. PAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 Inspection and other services should always be carried out on hard and level ground with the engine shutdown MAINTENANCE Table 6 Engine Check Hours of Operation Inspection and Maintenance Service Tables To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Table 5 thru Table 7 Table 5 Machine Inspection Hours of Operation Loose or Missing Screws Every 8 hours every day Damaged Parts Every 8 hours every day Function of Controlling System Part Every 8 hours every day Hydraulic System Leak Every 100 hours Vibrator Oil Check Every Every 100 hours Vibrator Oil Replacement Every 300 hours Hydraulic Oil Check Every Every 100 hours First after 200 hours then every Hydraulic Oil Replacement 1 000 hours V belt clutch Check Every 200 hours Battery Check Every 100 hours These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular working conditions NOTICE Fuel piping and connections should be replaced every 2 years Oil or Fuel Leak Every 8 hours every day Every 8 hours every day Every 8 hours every day Re plenish to specified maximum level After first 25 hours then every 50 to 100 hours 100
48. RATELY 490 05180800 VALVE PLATE 1 500 0 O RING 17X2 1 51 05181100 DELIV VALVE HOLDER 1 52 05215000 2 5 195 1 53 50464500 HEXSCREW M4X16 1 54 50110800 JOINT A4X8 2 55 05129000 CONNECTING NIPPLE 1 56 04161800 HOLDING SPRING 1 57 50476000 DISC 8 1 58 50330100 O RING 4X1 2 1 59 04097710 ECCENTRIC PIN 1 60 01756800 NIPPLE 1 61 50154300 O RING 7 5X10 5X1 5 1 62 05183100 SUPPORT 1 63 50323900 ALL SCR M6X30 1 64 05089300 RETAINING YOKE 1 65 05056700 FORK INJECTOR 1 66 05267900 INSUL HOSE 120MM 1 67 01828510 F BODY sense INCLUDES ITEMS W 68 50577900 CLAMP 0 5X6 0XA6 0 1 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 79 ROBIN D1B40T92040 REGOIL STARTER ASSY SEALING AND BONDING ADHESIVES 1 2 16 22 gt lt Not available separately PAGE 80 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 81 PART NO 90223300 90342601 01851900 01497800 03665200 05045201 01569300 90081200 90062700 05088901 05044901 05045001 90146300 50390701 05044800 05061300 50062700 50170900 04155000 05298100 01548800 50514600 PART NAME LOCTITE221 50ML 400G REGOIL STARTER HANDLE A99 kuu aun eda RANDE E u u a pep RUBBER SLEEVE
49. REV 7 02 28 14 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 97 ROBIN D1B40T92040 STARTER REGULATOR ASSY PART NO 50402300 50170900 50144500 04099100 50483500 50165400 50148100 01983800 01663000 05182912 50144400 50439500 50344700 50025400 50120000 03714100 50095100 50392900 50402100 PART NAME ALLEN SCREW M6X70 SPRING WASHER 6 FLAT WASHER 6 4 RETAINING STARTER12V 1 0KW ALLEN SCREW M8X16 FLAT WASHER 8 4 TENS REGULATOR 12V SUPPORT SUPPORT HEXAGON NUT M6 STRAP 2 6X200 HEXAGON NUT M8 HEX SCREW M6X10 DISC A6 4 SPACER BUSH SPRING WASHER A8 ALLEN SCREW M8X50 PLUG SLEEVE HOUSING QTY REMARKS ROBIN D1B40T92040 ELECTRIC EQUIPMENT WIRING ASSY PAGE 98 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 ROBIN D1B40T92040 ELECTRIC EQUIPMENT WIRING ASSY NO PART NO PART NAME QTY REMARKS 10 001220620 BOLT 6X20 T 2 11 90144500 FLAT WASHER 6 4 2 12 01667001 WIRE HARNESS 1 13 50167400 STRAP 1 14 90439500 STRAP 2 6X200 4 17 50469100 OIL PRESSURE SWITCH 1 35 01574300 ELECTRIC WIRE 350MM 1 36 01715300 ELECTRIC WIRE 430MM 1 55 50373700 PLUG SLEEVE HOUSING 1 56 50373600 TERM HOUS 6WAY 1 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 99 ROBIN D1B40T92040 SPEED CONTROL ASSY Tr 1059 h
50. S MANUAL REV 7 02 28 14 NOTES MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 103 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 310 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 CANADA UNITED KINGDOM Multiquip Multiquip UK Limited Head Office 4110 Industriel Boul Tel 450 625 2244 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Globe Lane Fax 0161 339 3226 Contact jmartin multiquip com Fax 450 625 8664 Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk COPYRIGHT 2014 MULTIQUIP ING Multiquip Inc the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered permanent part of the equipment and should remain with the u
51. TE FILL HEAD SCREW 5 12 WASHER 5 3 ALL SCR M5X25 STOP SQUARE NUT M5 CENTRIFUGAL WEIGHT CENTRIFUGAL WEIGHT GOVERNOR SLEEVE CYL PIN 4 M6X8 QTY REMARKS BR HS HS RD OP i DB iens INCLUDES ITEMS W ERE NOT SOLD SEPARATELY NOT SOLD SEPARATELY EEE NOT SOLD SEPARATELY MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 69 ROBIN D1B40T92040 TIMING ASSY 1 2 11 15 24 51 46 A og B aS 12 ard SEN lt A 47 p 46 TE 25 0 1919 HIK X Parts not available separately PAGE 70 MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 XIMUUZ 50223300 50223300 50223400 50282501 50342601 01894200 04185800 50464100 04185700 04168600 01344600 04148800 50530600 50479500 50400600 03794201 50469900 01346710 50561800 04094700 04095700 ROBIN D1B40T92040 TIMING ASSY PART NAME LOCTITE221 50ML LOCTITE221 50ML LOCTITE648 10ML SILICON 30ML 400G TIMING COVER CP ASSY TIMING COVER CLOSING PLUG O RING 2X1 CLOSING PLUG 4X15 PLUG 4 3 BOLT F GOV HOUSING MAIN BEARING GRUB SCREW M8X10 OIL SEAL 35X47X7 GRUB SCREW M 5X10 CAM FOLLOW SP ALLEN SCREW M6X3
52. ary If the shoe is Worh power transmission becomes deficient and slipping Will result Replacing Clutch m Remove V belt Remove bolt at engine power output by giving a light tap with a hammer to an engaged wrench and rotate bolt counterclockwise Remove clutch with a pulley extractor To reinstall reverse the procedure When ever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately PAGE 24 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 MAINTENANCE Vibrator Oil Level Check Draining Vibrator Oil NOTICE 1 Replace vibrator oil after first 200 hours and in every 1 000 hours of operation ALWAYS clean the area around the vibrator oil level u check plug before removing oil check plug This will 2 Position handle bar vertically storage position prevent dirt and debris from entering the system 3 Using a 14 mm wrench remove the vibrator oil drain plug Figure 30 from the vibrating plate assembly 1 In every 100 hours of operation with the machine positioned horizontally use a 3 4 19 mm wrench and NOTICE remove vibrator oil level guage dipstick Figure 30 Visually inspect and see if vibrator oil level is up to For draining oil through level check hole have the filler port Be sure to clean area around check hole to machine inclined with a sleeper orthe like placed under preve
53. cal components waste or oil associated with this equipment SAFETY INFORMATION When the life cycle of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent to recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing new product Recyclers and manufacturers alike promote the process of recycling metal Using metal recycling center promotes energy cost savings EMISSIONS INFORMATION NOTICE The diesel engine used in this equipment has been designed to reduce harmful levels of carbon monoxide CO hydrocarbons and nitrogen oxides NOx contained in diesel exhaust emissions This engine has been certified to meet US EPA Evaporative emissions requirements in the installed configuration Attempting to modify or make adjustments to the engine emission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying the fuel system may adversely affect evaporative emissions resulting in fines or other penalties Emission Control Label The emission control label is an integral part of the emission sy
54. controls the direction of movement by the plate compactor Shock Absorber Protects plate compactor from damage by absorbing vibration during operation Throttle Lever Controls speed of the plate compactor Place straight vertically to start push fully counterclockwise for full throttle and fully clockwise to stop plate compactor Ignition Switch Option Provided for electric start models only COMPAS Compaction Analysing System monitors soil stiffness Available only on the MVH406DSCPAS PAGE 14 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PA IN ROBIN DIESEL FRONT VIEW ay BASIC ENGINE Od _ gt NE E LLL 4 E REAR VIEW Figure 3 Robin D1B40192040 Diesel Engine Components ENGINE COMPONENTS Figure 3 illustrates the location of the major components for the ROBIN 01840192040 diesel engine The function of each component is described below 1 Recoil Starting Handle pull rope Type of engine starting method Alternate type would be electric start ignition key Fuel Filler Cap Fuel Tank Remove this cap to add diesel fuel to the fuel tank Make sure cap is tighten securely DO NOT over fill Fuel tank capacity is 5 3 quarts 5 0 liters Engine Lifting Straps Cover Remove the air cleaner cover then lift this cover the one with decals on it to gai
55. ctor 2 Forward amp Reverse Lever Push the lever forward the compactor will move in a forward direction pull the lever backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor not to move neutral 3 Handle Bar When operating the compactor this handle is to be in the downward position When the compactor is to be stored move the handle bar to the upright position 4 Guard Hook Used to lift the machine with crane or other lifting device 5 Stopper Locks the handle in place in the upward position for stowing 6 Engine This plate compactor uses a ROBIN D1B40T92040 diesel engine Refer to the owner s manual for engine information and related topics 7 Battery Option This unit uses a 12 volt battery See maintenance of this manual for proper care of battery 8 Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Base Plate Designed to compact sand clay and asphalt Oil Reservoir Fill with Shell Tellus Oil 46 or equivalent grade hydraulic oil Vibration Case Encloses the eccentric gears and counter weights Hydraulic Cylinder Activated by moving the travel lever The cylinder
56. e working environment This includes obstacles in the working area bearing capacity of the ground and the necessary safety provisions 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with new one as required 4 Check fastening nuts and bolts for tightness Loose Table 4 Oil Tyoe threads may cause damage to the machine when 5 Understand the geographical features and regulations 25 C or Higher of the job site 6 Clean the compactor removing dirt and dust Spring Fall 95 C 10 Particularly the bottom of the plate engine cooling Checking the Hydraulic Oil Level Checking Engine Oil Level 1 check the engine oil level place the compactor on secure level ground with the engine stopped 1 check the engine oil level place the compactor secure level ground with the engine stopped 2 Remove the dipstick from the engine oil filler hole Figure 4 and wipe it clean 2 Remove the hydraulic oil breather cap located at the top of the hydraulic oil tank Figure 6 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown onthe dipstick 3 Using a 24 mm wrench remove the hydraulic oil filler DIPSTICK plug 4 Visually inspect to determine if hydraulic oil level is low If oil level is low add Shell Tellus 32 hydraulic oil or equivalent through the hand pump oil filler port OIL BREATHER TANK CAP Figure 4 Engine
57. erating in speed ranges above the Y maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system m Store fuel in appropriate containers in well ventilated areas and away from sparks and flames m NEVER use fuel as a cleaning agent mDO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine S SAFETY INFORMATION BATTERY SAFETY ELECTRIC START ONLY L DANGER DO NOT drop the battery There is possibility that the battery will explode DO NOT expose the bat
58. gly A spark arrestor may b NAMEPLATES AND DECALS Shell Tellus Oil 32 NPA 748 OPERATIONAL CAUTION Do not move travel lever if engine stops h ark arrestor may be required The operator should contact local fire agencies NPA 1106 for laws or regulations requir ts quirments relating to fire prevention Serial No I Model No D 7 TA MULTIQUIP SAE 10W 30 MOTOR OIL 195 2 PAGE 34 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PART NO 920201950 920105070 920211640 920209620 920211090 920204580 920203330 920211060 920213920 920216620 920201580 920211010 920106760 920214100 920216610 NAMEPLATES AND DECALS PART NAME DECAL OIL SAE 10W 30 DECAL MIKASA LOGO DECAL MODEL LOGO MVH 406 DECAL CAUTION DECAL SHELL TELLUS OIL 32 DECAL FULL THROTTLE DECAL EAR PROTECTION DECAL CAUTION TRAVEL LEVER DECAL SERIAL NO DECAL SERIAL NO DECAL MQ LOGO DECAL V BELT HDPF 5370 DECAL STOP RUN START DECAL E G FIRE WARNING DECAL CAUTION FOR WASHING QTY L L L ELECT START MODEL ONLY X CONTACT MQ PARTS DEPT an CONTACT MQ PARTS DEPT MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE
59. green LED will begin flashing and the red LED will turn on As the engine RPM s are increased and compaction begins the green LED will stop flashing and turn on solid The red LED will turn off and the 1 yellow LED will turn on As compaction progresses the number of yellow LEDs 2 thru 8 will turn on Figure 22 The number of yellow status LEDs that will turn on is soil dependent NORMAL OPERATION GREEN LED ON 02 INITIAL COMPACTION YELLOW LED 1 ON COMPACTION PROGRESSION LED S 2 THRU 8 ON Figure 22 Compaction Progression Normal Compaction Compaction Limit The compaction limit Figure 23 is achieved when all the yellow LED s 1 thru 8 including the red LED are all on depending on type of soil being compacted At this point the machine cannot compact any further If the compaction results are not satisfactory then check and make sure the soil type moisture content lift and number of passes are proper for this machine DURING COMPACTION YELLOW LED S 1 THRU 8 ON Figure 23 Compaction Limit MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 21 System Diagnostics to Detect Operational Abnormalities Detection of ground trouble and soft ground 1 For a case of unstable ground or soft ground soil containing high clay content for which the use of this machine is not suitable only the green and red LEDs will be on Figure 24 with no
60. he compactor or bodily injury If travel lever is placed in the neutral position the machine will vibrate in place move the compactor laterally hold the hand grip firmly and swing compactor DO NOT swing compactor while gripping the travel lever Normal Shutdown Return the throttle lever to the START position Figure 13 Allow the machine to cool down for 2 to 3 minutes 2 Place the travel lever inthe NEUTRAL position Figure 18 3 Place the throttle lever in the STOP position Figure 18 to stop the engine TRAVEL LEVER NEUTRAL POSITION STOP POSITION THROTTLE LEVER Figure 18 Throttle Lever Stop If using an electric start unit return the key switch to the STOP position Figure 19 as soon as the engine stops Figure 19 Starter Switch STOP OPERATION Emergency Shutdown 1 For a recoil start type engine move the throttle lever quickly to the STOP position For an electric start type engine place the engine ignition switch in the OFF position Stowing the Handle 1 Push up the handle upward Figure 20 until the handle locks in place Figure 20 Stowing The Handle PAGE 20 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 SENSOR MVH406 DSCPAS Only Compaction Analyzing System COMPAS is a system that uses an acceleration sensor to show real time soil stiffness via LED s light emitting diode turning on with
61. her item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change 3 Q o Multiquip reserves the righ
62. hours See separate engine manual for details on engine check Tightness of Fastening Threads Engine Oil Check and Re plenishment Engine Oil Replacement Air Filter Cleaning Every Daily Service m Check for leakage of fuel or oil Check for loose screws including tightness See Table 7 below tightening torque for retightening Table 7 Tightening Torque in kg cm Diameter 300 650 In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw m Remove soil and clean the bottom of compaction plate Check hand pump piping and hose for any leakage loosened hydraulic hose can be cause for leakage Check hydraulic hose connections with wrench applied for tightness Check engine oil MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 23 Engine Oil Replacement 1 Replace engine oil in first 25 hours of operation and every 50 to 100 hours afterwards 2 Oil may be drained more easily when it is warm afteroperation For more details see separate engine Owner s Manual Air Filter Every 6 Months or 400 Hours 1 The air filter element Figure 27 should be cleaned because clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially WING AIR CLEANER NUT
63. n access to the engine lifting straps Air Cleaner Cover Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Speed Control Lever This lever is connected to the throttle control which is located on the compactor handle bar This lever to controls engine speed 6 Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill lever to control engine speed Engine oil capacity is 1 6 quarts 1 55 liters 7 Engine Motor Mounts Secure these engine mounts to the compactor frame Tighten securely 8 Oil Suction Filter Remove this bolt to gain access to the internal oil suction filter Service the oil suction filter as recommended in the maintenance section of this manual 9 Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in safe manner 10 Crankshaft Connect this shaft to the input of the transmission 11 Muffler Used to reduce noise and emissions 12 Engine Nameplate Contains information about the engine MVH406DSZ DSCPAS PLATE OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 15 INSPECTION Before Starting NEC 1 Read safety instructions at the beginning of manual 2 Familiarize yourself with the operating and control elements of the machine and th
64. ne or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 7 COMPACTOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties m NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the ia air
65. nit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is MULTIQUIP
66. nt dirt and dust from entering the compaction plate on opposite side MOTOR OIL DIPSTICK 4 After hydraulic oil has been completely drained from TN Aot machine fill with 10W 30 motor oil to the appropriate 2 safe operating level Figure 30 Reinstall drain plug into vibrating plate assembly Apply m 9 sealtape or Loctite 575 to thread portion of drain plug BOLT OILGAUGE Draining Hydraulic Oil 1 Disconnect the hydraulic hose Figure 31 connected DRAIN Lk to the hydraulic oil cylinder 2 Pushthe travel lever back and forth to drain the hydraulic oil from the hand pump hydraulic oil reservoir HYDRAULIC Figure 30 Vibrator Oil Drain and Check Plugs NOTICE The oil fill gauge dipstick should be threaded down HYDRAULIC completely when checking the oil level Quickly inserting SPAN and removing the dipstick from the reservoir wil provide Figure 31 Hydraulic Oil Cylinder Hose inaccurate readings and possibly lead to overfilling the 0 exciter casing 3 After draining hydraulic oil reconnect hydraulic oil hose to cylinder Overfilling the exciter casing will overload the engine and adversely affect performance DO NOT OVERFILL 4 Place handle in upright position Pull travel lever all the 600CC Maximum oil level way back reverse and using a rope secure travel lever to hand grip MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14
67. r animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights m ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY DECOMMISSIONING NOTICE Decommissioning is controlled process used to safely piece of equipment that is no longer serviceable the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain beyond life cycle reliability and is to be decommissioned demolition and dismantlement be sure to follow rules below DO NOT pour waste or oil directly onto the ground down a drain or into any water source Contact your country s Department of Public Works or recycling agency in your area and arrange for proper disposal of 72 any electri
68. rt Handle 4 fthe engine does not start repeat steps 1 through 3 OPERATION TRAVELING Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm 1 Graspthe compactor s hand grip and move the engine throttle lever Figure 16 quickly to the fast position 2 With the throttle lever in the fast position the engine speed should be around 3 600 RPM therefore engaging the centrifugal clutch j HAND GRIP FULL THROTTLE POSITION Figure 16 Throttle Lever Fast NOTICE ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 3 Tomake the compactor move in the forward direction push the travel lever Figure 17 forward TRAVEL LEVER jene REVERSE 4 Figure 17 Travel Lever MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 19 make the compactor move in the reverse direction pull the travel lever Figure 17 backwards Firmly gasp the compactor s hand grip the compactor will begin moving in the desired position when the direction lever has been placed in the desired position Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to t
69. stem is strictly controlled by regulations The label must remain with the engine for its entire life a replacement emission label is needed please contact your authorized Kohler Engine Distributor PAGE 10 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 SPECIFICATIONS Table 1 MVH406DSZ DSCPAS Reversible Plate Compactor Specifications 12 346 lbs 5 600 kg 4 600 vpm 77 Hz 0 to 75 0 to 23 m min 903 88 Ibs 410 kg Table 2 Engine Specifications Oil Capacity 1 6 quarts 1 55 liters MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 11 DIMENSIONS Figure 1 MVH406DSZ DSCPAS Reversible Plate Compactor Dimensions Table 3 Dimensions A 55 12 in 140 mm 63 39 in 161 cm PAGE 12 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 Plate Compactor The Mikasa MVH406DSZ DSCPAS is walk behind reversible plate compactor designed for the compaction of sand clay and asphalt This plate compactor 15 powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of this plate compac
70. t to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 102 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PART
71. ter Assembly 90 81 Air Ducting A Assembly 02 83 Air Ducting B Assembly 04 85 Crankcase Breathing System Assembly 96 87 Fuel Tank Assembly 88 91 Air Filter Assembly esssesss 92 93 Exhaust Slicencer Assembly 94 95 Starter Regulator Assembly 96 97 Electric Equipment Wiring Assembly 98 99 Speed Control Assembly 100 101 Terms And Conditions Of Sale 102 NOTICE Specifications and part numbers are subject to change without notice PAGE 4 MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information RT 1 Goto www multiquip com and click on Use the internet and qualify for 5 Discount S Parts to log in and save
72. tery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could m ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause mm injury to the eyes and skin B Use well insulated gloves when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 m ALWAYS recharge the battery in a well ventilated environmentto avoid the risk of a dangerous concentration of combustible gases the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with M plenty of water f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment m ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 9 TRANSPORTING SAFETY NEVER allow any person o
73. thout notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNO PARTNAME QTY REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 MAKE LOCALLY 4 12849 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a
74. tor produce low amplitude high frequency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils GENERAL NFORMATION Frequency Speed The compactor s vibrating plate maximum frequency is 4600 vibrations per minute The forward and reverse travel speed of the compactor is approximately 75 ft minute 23 meters minute Engine This plate compactor is equipped with a ROBIN 1B40 10 HP air cooled 4 cycle diesel engine Controls Before starting this plate compactor identify and understand the function of the controls and all components MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 13 COMPONENTS Figure 2 MVH406DSZ DSCPAS Reversible Plate Compactor Components Figure 2 illustrates the location of the major components for the MVH406DSZ DS2CPAS Reversible Plate Compactor The function of each component is described below 1 Hand Grip When operating the compactor use this hand grip to maneuver the compa
75. ve parts Aeration in hydraulic oil for for travel reversing system Purge air in hydraulic oil Bleed plug Travels forward or backward but in hydraulic for for trave Purge air in hydraulic oil Bleed plug Se reversing system unable to switch direction Excessive oil in reversing system Fill to correct level Selector valve clogged with trash Clean selector valve ee Check piston bearing in cylinder for 2 Cylinder piston bearing failure eso US V belt disengaged or slips Engage V belt adjust or replace mwa Does not travel in forward or reverse 8108 Adjust clutch replace if necessary Pump input shatkey or adapter key Replace input shatkey or adapter way damaged key way Check piston bearing in cylinder for 2 Cylinder piston bearing failure leakage at USH packing lever operating resistance Excessive hydraulic oil Fill to correct level MVH406DSZ DSCPAS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 7 02 28 14 PAGE 29 TROUBLE SHOOTING ENGINE Troubleshooting Engine Symptom Possible Problem No Fuel reaching injection pump Add fuel Check entire fuel system Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter and clean tank Faulty fuel supply line Replace or repair fuel line Check piston cylinder and valves Adjust or Compression too low repair per engine repair manual
76. yellow LED s on If this occurs it would be challenging to achieve the desired compaction results Check to make sure the ground conditions are prepared to specification before proceeding with the compaction process GREEN GROUND TROUBLE LED ON OR SOFT GROUND CM01 O Figure 24 Ground Trouble or Soft Ground Detection of Vibration Abnormality 2 When appropriate vibration frequency cannot be achieved during operation due to improper engine RPMs Figure 25 the green LED will flash When this occurs check the engine RPMs and the V belt tension as it could be loose VIBRATION ABNORMALITY DUE TO IMPROPER ENGINE RPM GREEN LED FLASHING Figure 25 Vibration Abnormality Improper Engine RPM s OPERATION Function to Detect Electric System Abnormality Sensor wire disconnection between acceleration sensor and sensor panel Ifred and green LEDs are flashing alternately as shown in Figure 26 then please check the sensor wire because there is a possibility that it is disconnected O MARLEE RED LED 0009938 2 FLASHING t O gt o GREEN LED io FLASHING 2 S 000000 Figure 26 Sensor Wire Disconnection Power cable disconnection between battery and sensor panel 4 If there no LEDs on or flashing even when the key switch is turned on then please check the power cable because there 15 possibility it is disconnnected PAGE 22 MVH406DSZ DSC

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