Home

Multiquip MVH-304DSB User's Manual

1. P N 0732004460 Figure 1 Operation and Safety Decals PAGE 10 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB SPECIFICATIONS Table 1 MVH 304DSB REVERSIBLE PLATE COMPACTOR SPECIFICATIONS Table 2 ENGINE SPECIFICATIONS YANMAR MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 11 MVH 304DSB DIMENSIONS Figure 2 MVH 304DSB Reversible Plate Compactor Dimensions TABLE 3 DIMENSIONS 53 in 134 6 cm 24 in 61 34 86 63 8 162 38 2 97 PAGE 12 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB FEATURES Plate Compactor The Mikasa MVH 304DSB 15 a walk behind reversible plate compactor designed for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high freguency vibrations to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates ofthe MVH 304DSB produce low amplitude high freguency vibrations designed to compact granular soils The resulting vibrations cause forward motion The engine and handle a
2. 3 Table Of Contents 4 Parts Ordering Procedures 5 MIKASA MVH 304DSB PLATE COMPACTOR Safety Message Alert SymbolS 6 7 Rules for Safe Operation 8 9 Operation and Safety 10 aia 11 DIMENSI NS RO 12 FRAU nee 13 Compactor 14 Engine Components nenne 15 Pre Inspection nee 16 a 17 19 Maintenance P 20 23 Troubleshooting Engine 24 Troubleshooting Compactor 25 PARTS ILLUSTRATIONS Explanation Of Code In Remarks Column 26 Suggested Spare Parts asta 27 Decal 28 29 Vibrating Plate Assembly 30 31 Base and Engine Assembly 32 35 Vibrator Assembly sees 36 39 Hydraulic System Assembly 40 41 Control Handle Assembly 42 45 Yanmar L100EE DEVMK3 Engine Cylinder Block Assembly 46 47 Cylinder Head and Cover Assembly 48 49 Muffler Assembly
3. 50 51 Air Cleaner Assembly 52 53 Crankshaft Piston and Camshaft Assembly 54 55 Lub Oil Pump and Governor Assembly 56 57 Cooling and Starting Device Assembly 58 59 Fuel Injection Pump Assembly 60 61 Fuel Tank and Fuel Line Assembly 62 63 Starting Motor and Dynamo Assembly 64 65 Tool Label and Gasket Set Assembly 66 67 Terms and Conditions Of Sale Parts 68 NOTE T Specification and part number are subject to change f without notice PAGE 4 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment UPS Ground UPS Second Day or Third Day UPS Next Day Federal Express Priority One please provide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax gualify for the following extra discounts
4. MVH 304DSB RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may leadto serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MIKASA MVH 304DSB Reversible Plate Compactor GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job ALWAYS wear slip resistant safety shoes or boots NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the reversible plate compactor 2 ad HOT DO NOT NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts t
5. 14 13 iL T Y ii CN za er eos SOD Q Y 2 7772 77277227227777727772722222 5 272777777222 gt lt SA N 2 3 HYDRAULIC SYSTEM ASSY SS L m o lt PAGE 40 MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 HYDRAULIC SYSTEM ASSY MVH 304DSB HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY NO PARTNO PART NAME QTY REMARKS 1 001220820 BOLT 8X20 T 4 2 030208200 WASHER 8 4 3 031108160 WASHER M8 4 4 456451310 OIL HOSE 1300L 1 5 456451340 OIL HOSE 11001 1 6 456451320 OIL HOSE 7301 1 p 456451330 OIL HOSE 1050L 1 8 95540427 1 SPIRAL TUBE SR15 850L 3 9 954403060 CLAMP HC 40 1 10 954403070 CLAMP SPACER HC 40 1 11 001220612 BOLT 6X12 T 2 12 030206150 WASHER M6 2 13 506010070 CLAMP TC 150 1 14 954001160 ELBOW 90 PT1 4 PF1 4 4 16 456114080 OIL TANK 1 18 456335830 COVER SLIDE OIL TANK 1 20 001220620 BOLT 6 20 6 21 030206150 WASHER M6 6 22 031106100 WASHER M6 6 23 954001280 ELBOW 45 PT1 4XPF3 8 1 24 001221230 BOLT 12X30 T 4 25 030212300 WASHER M12 4 26 031112230 WASHER M12 4 27 505015380 PLUG PT1 4 1 28 456337460 UPPER COVER OIL TANK 1 29 457445870 PACKING OIL TANK 1 30 001200820 BOLT 8X20 2 31 030208200 WASHER M8 2 32 031108160 WASHER M8 2 33 456449280 FILTER OIL TANK 1 34 456447490 JOINT PIPE 1 35 954001720 ELBOW PT1 4 1 36 506010
6. COPYRIGHT 2002 MULTIQUIP INC PARTS AND OPERATION MANUAL A Reversible Plate Compactor Model MVH 304DSB Revision 2 11 16 05 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mqOmultiquip com www multiquip com Atlanta Boise Dallas n Newark Montreal C 21 Maw r te Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 3 TABLE OF CONTENTS Proposition 65 Warning u a 2 Here s How Get
7. If the engine fails to start DO NOT continue to rotate the starter key for more than 5 seconds Return the key to the RUN position and wait 10 seconds before starting again Figure 11 Starter Switch CAUTION While the engine is running never try to turn the starter key to the START position After starting the engine continue to warm up the engine for about 3 to 10 seconds especially in cold weather If the buzzer does not stop sounding after the engine has started shutdown engine immediately and check engine oil level The buzzer functions as engine oil level warning also When starting a unit with an electric strart capability a decompressor is not normally required However when ambient temperature or battery charger level is low use of a decompressor will help make the start up easier MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 17 MVH 304DSB OPERATION 1 Graspthe compactor s hand grip Figure 14 and move the Recoil Start v engine throttle lever Figure 14 quickly to the fastposition 1 Open the fuel cock Figure 9 2 Movethe throttle lever to the START position by opening it to about 20 degrees Figure 10 Be trifugal clutch 3 Grasp the starter grip Figure 12 and slowly pull it out The HAND resistance becomes the hardest at a certain position GRIP corresponding to the compression point Pull the starter 2 With th
8. 19 11487076570 SPRING RETURN 2 20 11487076580 SET SCREW 1 22 11487076620 KNOB STARTER 1 23 11465076631 ROPE RECOIL STARTER 1 24x 11466076592 PULLEY STARTER 1 25 26106060082 BOLT M 6 X 8 PLATED 4 26 26106060122 BOLT M 6 X 12 PLATED 3 28 11466221593 FLYWHEEL W GEAR 1 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 59 YANMAR L100EE DEVMK3 FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY 15 PAGE 60 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY NO PARTNO PART NAME OTY REMARKS 1 71465651130 PUMP ASSY F INJECT aasawa aya INCLUDES ITEMS W 3 10554651020 GASKET 1 4x 11425051080 PLATE 1 5 11497051100 BODY PUMP 1 10x 11425051160 SPRING 1 11 11465051300 VALVE ASSY DELIVERY 1 14 10554651330 SPRING DELIVERY VALVE 1 15 11425051340 HOLDER P DELIVERY 1 16 12455051350 GASKET DELIVERY 2 17 11425051600 LEVER ASSY CONTROL 1 18 11425051640 SEAT A SPRING 1 19 11425051650 SEAT SPRING 1 20 22351020006 SPRING PIN 2 X 6 2 21 22351030008 SPRING PIN 3 X 8 2 22 71465653101 VALVE ASSY F INJECT INCLUDES ITEMS W 23 11477111461 GASKET NOZZLE 1 24 11465153000 NOZZLE 1 25 11477111470 SPACER NOZZLE 1 26 11959353080 NUT
9. CAUTION These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor 1 in use and particular working conditions CAUTION Fuel piping and connections should be replaced every 2 years TABLE 6 MVH 304DSB ENGINE CHECK HOURS OF OPERATION Every 8 hours every day Every 8 hours every day Every 8 hours every day Replenish to specified maximum level After first 25 hours then every 50 to 100 hours Every 100 hours Engine Oil Check and Replenishment Daily Service e Check for leakage of fuel or oil e Check for loose screws including tightness See Table 7 below tightening torque for retightening TABLE 7 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm 4T 70 150 300 500 750 1 100 1 400 2 000 6 8T 100 250 500 800 1 300 2000 2 700 3 800 11T 150 400 800 1 200 2000 2 900 4 200 5 600 300 650 100 350 700 In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw e Remove soil and clean the bottom of compaction plate Check hydraulic pump piping and hose for any leakage A loosened hydraulic hose can be a cause for leakage Check hydraulic hose connecti
10. bends about 3 8 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself CLUTCH BELT COVER Figure 21 V Belt Check Replacing the V belt Remove the belt cover Engage an offset wrench 3 4 19 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt cover removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check If the shoe is worn power transmission becomes deficient and slipping will result Replacing Clutch Remove V belt Remove bolt at engine power output by giving a shock to an engaged wrench tapping with hammer or the like and rotating bolt counterclockwise Remove clutch with a pulley extractor To reinstall reverse the procedure CAUTION Whenever the compactor s vibratio
11. 030210250 0311 10160 456115050 001221230 030212300 456335520 456437920 001221235 0302 12300 031110160 MVH 304DS BASE AND ENGINE ASSY PART NAME BASE L90 ENGINE ASSY L100EE DEVMK3 BELT COVER IN BELT COVER IN BOLT 8X30 T BOLT 8X35 T WASHER M8 WASHER M8 COVER SEAL 125D SPACER 25 32 21 CLUTCH W KEY 7X77X35 WASHER CLUTCH WASHER M8 BOLT 8X25 T V BELT B 36 GREEN HDPF536 BELT COVER OUT BOLT 10X60 T WASHER M10 WASHER M10 GUARD FRAME BOLT 12X30 T WASHER M12 PULLEY B1 105 W FAN WASHER PULLEY BOLT 12X35 T WASHER M12 WASHER M10 REMARKS UPTO S N G4384 FROM S N G4385 AND UP MVH 304DSB BASE AND ENGINE CONTINUED ASSY VIBRATING PLATE ASSY PAGE 34 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DS BASE AND ENGINE CONTINUED ASSY VIBRATING PLATE ASSY NO PARTNO PART NAME QTY REMARKS 42 456334630 PUMP COVER 1 43 001520816 SOCKET HEAD BOLT 8X16 T 2 45 456334860 GUARD PIE 1 46 001221020 BOLT 10X20T 1 47 030210250 WASHER M10 2 48 001221030 BOLT 10X30 T 1 49 020310080 10 1 55 030210250 WASHER 10 4 56 031110160 WASHER 10 4 57 001221040 BOLT 10 40 4 58 456449960 RUBBER COVER 1 59 456449950 PLATE COVER 1 60 001220825 BOLT 8X25 T 3 61 031108160 WASHER M8 3 62 0227 10809 NYLON NUT M8 3 70 4563376
12. BEARING NEEDLE SEAL OIL WASHER THRUST WASHER SPRING REGULATOR SPRING RETURN TORQUE SPRING ASSY LOCK NUT M10 PLATED LEAD WIRE 0 6 HANDLE REGULATOR BRACKET REGULATOR SPRING RETURN BOLT ADJUSTING SCREW BOLT M 6 X 20 PLATED NUT 6 BOLT WASHER PLATE PROCTECTOR NUT lt nn REMARKS INCLUDES ITEMS W YANMAR L100EE DEVMK3 COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY PAGE 58 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY NO PARTNO PART NAME OTY REMARKS 1 11465045201 COVER 1 2 11435045320 RUBBER SEAL 1 3 11435045340 COLLAR 1 4 18372055210 GROMMET 1 5 26106060202 BOLT M 6 X 20 PLATED 1 6 11466845102 CASE FAN SILVER 17 1 7 11425045301 RUBBER CUSHION 4 8 11425045310 COLLAR 4 9 11465045330 SEAL FAN CASE 1 10 11437045351 BOLT FAN CASE 4 11 11466076052 RECOIL STARTER D 5 INCLUDES ITEMS W 12 11466076251 RECOIL ASS uu i A INCLUDES ITEMS W 13 11488076520 REEL RECOIL 1 14 11466076531 CASE D W NO LABEL 1 15 11487076530 2 16 11487076540 SPRING SPRIAL 1 17 11487076550 GUIDE 1 18 11487076560 SPRING FRICTION 1
13. CYLINDER HEAD AND COVER ASSY NO MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 49 PART NO 11465111020 11465111100 11465111110 11465011121 11962011180 11465111250 11465111260 11465111650 11425011240 26856060002 11465111660 11425011240 26856060002 22242000150 11465011340 10421111370 11477111461 11477111470 11465011600 27310070000 26106060702 11425011901 22351040008 26106080552 26226060552 26366060002 11465111310 11465111950 11425003591 11425003640 22312030160 CYLINDER HEAD VALVE SUCTION VALVE EXHAUST SPRING VALVE RETAINER SPRING SUPPORT CMP ARM SUPPORT ROCKER ARM ARM ASSY INTAKE SCREW VALVE ADJUST LOCK NUT 6 ARM ASSY EXHAUST SCREW VALVE ADJUST LOCK NUT 6 CIRCLIP 15 SEAL VALVE STEM CAP VALVE GASKET NOZZLE SPACER NOZZLE WASHER COTTER 7 BOLT M 6 X 70 PLATED RETAINER SPRING PIN 4 X 8 BOLT M 8 X 55 PLATED STUD M 6 X 55 PLATED NUT 6 GASKET BONNET COVER ASSY HEAD SHAFT ASSY DECOMP SPRING PARALLEL PIN 3 X 16 A p gt DO PO OO PDD REMARKS INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK3 MUFFLER ASSY MUFFLER ASSY PAGE 50 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MUFFLER ASSY NO PARTNO 17 114650132
14. NOZZLE CASE 1 27 11425053120 SPRING NOZZLE 1 28 11959353130 RETAINER 1 29 11477553140 SPACER VALVE STOP 1 30 11477553210 PIN 2 31 11487553100 HOLDER INCLUDES ITEMS W 344 11425053331 PIN SPRING 1 35 11425053400 SHIM PACK 1 36 11425001800 SHIM SET 1 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 61 YANMAR L100EE DEVMK3 FUEL TANK AND FUEL LINE ASSY FUEL TANK AND FUEL PIPE ASSY 18 PAGE 62 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 FUEL TANK AND FUEL LINE ASSY FUEL TANK AND FUEL PIPE ASSY NO PART 1 71465055130 3 11428855041 5 11428855081 6 11425055100 7 11465055150 8 10385455220 9 23414080000 10 10530055080 11 11425055201 12 11425055121 13 11425055130 14 11429955210 15 11469955230 16 11425055300 17 24341000150 18 11465159802 19 11456055810 20 11465059850 21 22117080000 22 26106080452 23 26366060002 24 26476060142 25 10699044660 26 11426859061 27 11465259300 20m 12472259050 29m 11465059060 30m 11465259310 31m 12175059890 32 71465651130 33 71465653101 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 63 PART NAME TANK ASSY FUEL ASSY FUEL TANK VALVE FILTER FUEL PIPE GAUGE C
15. Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Get special freight allowances when you order 10 or more line items via Now Direct TOLL FREE access UPS Ground Service at no charge for freight to our Parts Department PS Third Day Service at one half of actual freight cost Toll free nationwide No other allowances on freight shipped by any other carrier 7 5 Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 5 MVH 304DSB SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others NOTE This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH 304DSB Reversible Plate Compactor Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this reversible plate compactor ensure that the operating individ
16. UP TO S N 63897 73 456452070 WIRE GUIDE 1 USE FROM S N 03898 AND UP 74 951401431 KEY 5X5X8 1 75 081112230 12 2 76 020412070 NUT M12 H 7 2 77 082112220 CONICAL SPRING WASHER M12 2 78 953402930 COPPER PACKING 19X30X1 2 79 509010130 BUSHING MB1825DU 1 80 959021624 TUBE 8 13 150L 1 81 956100031 THROTTLE WIRE 1710 1980 1 82 001820830 BOLT 8X30 T WHOLE THREAD 1 USE UP TO S N G3897 83 020308060 NUT MB 1 USE FROM S N G3898 AND UP MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 45 YANMAR L100EE DEVMK3 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY 49 37 58 ES 2 5 59 FR RLT 34 110 dz 4 2 OD 27 lt 9 y y SY VS PAGE 46 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 CYLINDER BLOCK ASSY NO PARTNO 1 71497001560 6 11435001700 7 26106100122 8 10502501220 9 11465001230 10 11465001240 11 11465001250 12 11465001260 13 11465101330 19 11425001800 25 11465001380 26 11427001600 27 26226060182 28 26226060222 29 26366060002 30 11465001412 31 11466001471 34 11465002100 36 11425035150 37 26106080352 38 10542501690 39 11469901760 41 11429901950 42 22190160002 43 11429902030 44 11465002150 45 11425001830 46 11425001841 47 24162152112 48 24423355008 49 22423355008 50 2610608
17. a normal safe operating level DO NOT over fill Over filling excessive oil will cause excess oil to blow out of breather plug Replacing Hydraulic Oil 1 Remove the drain plug Figure 23 at the bottom of the oil tank with a 6 mm hex wrench and drain the hydraulic oil 2 Clean the filter with light oil 3 Reinstall the drain plug to the oil tank Apply seal tape or Roctite 575 to thread portion 4 Filltank with hydraulic oil Capacity About 2 500 Use Shell Tellus Oil 46 or equivalent 5 After filling tank temporarily install cover Loosen bleeder plug located at the top of the cylinders on side of vibrator Figure 23 Air remaining in the circuit will be forced out of the bleeder plug 6 Tighten the breather plug Check oil level in the tank again 7 Install the cover of oil tank Coat packing with liquid packing such as Threebond 1215 Use loctite 242 for mounting screw OIL LEVEL CHECK 26 DRAIN PLUG Figure 23 Hydraulic Oil Maintenance BREATHER Figure 24 Bleeder Plug PAGE 22 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB MAINTENANCE BATTERY MAINTENANCE CAUTION 1 Check the battery terminals periodically to ensure that they are in good condition 2 Use wire brush or sand paper to clean the battery terminals 3 Check battery for cracks or any other damage If white working w
18. engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed A Rotating Parts Ero NEVER operate equipment with covers guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury PAGE 6 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 MVH 304DSB SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in 29 the OFF position when the reversible plate compactor is not in use ALWAYS wear approved respiratory protection 2208 A Equipment Damage Messages A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor gt WA ALWAYS wear approved eye and hearing other property or the surrounding environment protection A NOTE reversible plate _ could be damaged if you do T not follow instructions MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 7
19. six months priorto thereturn date c Anylineitemwith anextended dealer netprice of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits 7 Thesenderwillbe notified of any material received thatis not acceptable 8 Suchmaterial willbe held forfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returned to the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on orafter that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPED
20. 01 18 11467413551 19 11467413511 20x 18338213700 21x 11497013710 22x 11497313710 23x 16026001580 29x 26106080162 31 26216080182 32 26366080002 33 11498513800 35 26367060002 36 26554060162 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 51 YANMAR L100EE DEVMK3 MUFFLER ASSY PART NAME GASKET NON ASB MUFFLER ASSY MUFFLER COVER MUFFLER COVER MUFFLER COVER MUFFLER BOLT M6 X 6 BOLT M 8 X 16 PLATED STUD M 8 X 18 PLATED NUT M8 DEFLECTOR EXHAUST NUT 6 SCREW M 6 X 16 lt AA gt gt aiaia REMARKS idad INCLUDES ITEMS W M INCLUDES ITEMS W YANMAR L100EE DEVMK3 AIR CLEANER ASSY AIR CLEANER ASSY PAGE 52 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 AIR CLEANER ASSY AIR CLEANER ASSY NO PARTNO PART NAME OTY REMARKS 1 11465012211 GASKET AIR CLEANER 1 2 71465012560 CLEANER ASSY P INCLUDES ITEMS W x 4 11465012520 COVER AIR CLEANER 1 5 11465012530 CASE AIR CLEANER 1 11425212560 WASHER 8 SEAL 1 7 11465012590 ELEMENT W PRE FILTER 1 10 11425212550 WING NUT M 8 1 11 11425012300 U 3 12 11469912020 PIPE AIR INTAKE 1 13 11465012301 GASKET AIR INTAKE 1 14 26106060252 BOLT M 6 X 25 PLATED 3 15 26226060142 STUD M 6 X 14 PLATED 1 16 262260
21. 0122 51 11465002200 52 11465002210 53 22312040080 56 18327908350 57 22190160002 58 16011001870 59 12125239450 60 71465651130 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 47 YANMAR L100EE DEVMK3 CYLINDER BLOCK ASSY PART NAME BLOCK ASSY CYLINDER COVER STARTER BOLT M10X 12 PLATED NUT 10 STUD CYLINDER HEAD STUD CYLINDER HEAD NUT 10 WASHER GASKET CYLINDER HEAD CMP SHIM SET O RING PARALLEL PIN 8 X 12 STUD M 6 X 18 PLATED STUD M 6 X 22 PLATED NUTM6 GASKET CRANKCASE COVER D CRANKCASE BEARING MAIN PIPE L O INLET BOLT M 8 X 35 PLATED PLUG M16 CAP W LUB OIL GAUGE O RING SEAL WASHER 16 RETAINER BALL BEARING COVER INSPEC WINDOW GASKET NEEDLE BEARING SEAL OIL SEAL OIL BOLT M 8 X 12 PLATED MAIN BEARING US 0 25 MAIN BEARING US 0 50 PIN 4 X 8 STRAIGHT NIPPLE DRAIN SEAL WASHER 165 PLUG RUBBER W SCREW SENDER OIL PRESSURE PUMP ASSY FUEL INJECTION O A ND DD REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK3 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY PAGE 48 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 CYLINDER HEAD AND COVER ASSY
22. 060 CLAMP TC 350 2 37 953402781 DRAIN PLUG 18 1 38 457448680 BREATHER PLUG 1 39 953400020 PACKING 19302 2 40 457448380 BREATHER CAP 1 51 456337780 SELECTOR VALVE 1 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 41 MVH 304DSB CONTROL HANDLE ASSY CONTROL HANDLE ASSY 44 45 gt 82 47 T di a 71 4 PAGE 42 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB CONTROL HANDLE ASSY CONTROL HANDLE ASSY NO PARTNO PART NAME QTY REMARKS 1 456336410 HANDLE BRACKET L 1 2 456336420 HANDLE R 1 3 001221235 BOLT 12X35 T 4 4 030212300 WASHER M12 4 5 031112230 WASHER M12 4 7 456336400 RUBBER COUPLING 2 8 456449940 SHOCK ABSORBER 2 9 456449930 RUBBER PLATE 2 10 001221681 BOLT 16X250 T 1 11 032124400 CONICAL SPRING WASHER 24 2 12 025406016 SPRING PIN 6X16 2 13 031116260 WASHER M16 2 14 020316130 NUT M16 1 15 020416100 NUT M16 H 10 1 16 001220640 BOLT 6X40 T 1 17 020306050 NUT M6 1 18 455434950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 60 1 21 020410060 NUT M10 H 6 1 22 020412070 NUT M12 H 7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP 120 18 1 26 001220620 BOLT 6X20 T 1 27 030206150 WASHER M6 1 28 031106100 WASHER M6 1 29 020306050 NUT M6 1 30 001220825 BOLT 8X25 T 6 31 030208200 WASHER M8 6 32 031108160 WASHER M8 6 33 953401
23. 40 BELT COVER PLATE 1 71 001220820 BOLT 8 20 3 72 030208200 WASHER M8 3 73 031108160 WASHER M8 3 74 456337650 ENGINE GUARD PLATE 1 75 456451270 COLLER 1 76 001220820 BOLT 8 20 2 77 030208200 WASHER M8 2 78 001200650 BOLT6X502u a malicia a FOR L90 78 001200615 GA Brita nas me FORL100 79 030206150 WASHER M6 1 82 001220830 BOLT 8X30 ay aia 4 S N G4385 AND UP 83 030208200 WASHER M8 i ii S N 64385 AND UP 84 031108160 WASHER MB asi is i ras Bui S N G4385 AND UP MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 35 MVH 304DSB VIBRATOR ASSY VIBRATOR ASSY PAGE 36 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB VIBRATOR ASSY VIBRATOR ASSY NO PARTNO PART NAME QTY REMARKS 1 456110250 VIBRATING CASE 1 2 001221470 BOLT 14 150 6 3 001221450 BOLT 14X50 T 4 4 030214350 WASHER M14 10 5 047920060 ROLLER BEARING NJ310MC4 4 6 457212410 ROTARY SHAFT DRIVE 1 F 457445830 ADAPTER PUMP 1 8 951405370 KEY 15X10X39 RR 1 9 456327150 GEAR DRIVE 1 10 080200550 STOP RING S 55 2 11 060105030 OIL SEAL SB 50729 1 12 951404970 KEY 12X8X30 R 1 13 456327170 ECCENTRIC ROTOR 4 14 009120301 SOCKET HEAD BOLT 16X40T 2 15 456337670 ROTARY SHAFT DRIVEN 1 16 009120302 SOCKET HEAD BOLT 16X30T 2 17 456337380 PISTON ROD 1 18 456010010 KNOCK PIN 10X70 1 19 456327120 GEAR DRI
24. 4DSB VIBRATING PLATE ASSY VIBRATING PLATE ASSY PAGE 30 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB VIBRATING PLATEASSY VIBRATING PLATE ASSY NO PARTNO PART NAME QTY REMARKS 1 456113260 VIBRATING PLATE 4458 1 2 953405840 DRAIN PLUG M18 H 1 3 953402930 COPPER PACKING 19X30X1 1 4 953405270 PLUG 1 4X14 131 1 5 953405260 PACKING 1 4 CU 1 6 939010070 100 4 7 020316130 NUT M16 4 8 030216400 WASHER 16 4 9 001221645 BOLT 16X45 T 4 10 001201830 BOLT 18X30 8 11 030218460 WASHER M18 8 12 030216400 WASHER M16 4 13 456336550 COVER GUARD 1 15 456210690 EXTENSION PLATE 2 OPTION 16 001221850 BOLT 18X50T 8 OPTION MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 31 MVH 304DSB BASE AND ENGINE ASSY VIBRATING PLATE ASSY PAGE 32 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 VIBRATING PLATE ASSY NO MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 33 PARTNO 456115310 914410013 456115040 456116070 001220830 001220835 030208200 031108160 456445120 456445721 456335600 951400110 455444351 030208200 001220825 070200363 456115130 001221052
25. 580 PLUG 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING HANDLE 1 4X18X44 1 36 959403460 BALL GRIP 32D M10 1 37 020410060 NUT M10 H 6 1 38 456449980 RUBBER PACKING 9D 200 5T 1 39 954305260 PACKING 1 4 CU 1 40 031110160 WASHER M10 1 41 456450760 JOINT 1 43 456214360 LEVER BRACKET 1 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 43 MVH 304DSB CONTROL CONTINUED ASSY CONTROL ASSY PAGE 44 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB CONTROL CONTINUED ASSY CONTROL ASSY NO PARTNO PART NAME QTY REMARKS 43 456214720 LEVER BRACKET 1 44 001220820 BOLT 8X20 T 1 45 030208200 WASHER M8 3 46 031108160 WASHER M8 3 47 001220815 BOLT 8X15 T 2 48 033910020 THRUST WASHER 20 36 1 5T 2 49 457445910 CLEVIS MVH 400 1 50 001220850 BOLT 8X50 T 1 51 020308060 NUT M8 2 52 031108160 WASHER M8 2 53 001220630 BOLT 6X30 T 1 54 020306050 NUT M6 2 55 031106100 WASHER M6 2 61 456114840 HANDLE FOR JPN 1 62 456214222 HANDLE GRIP 1 63 456214210 VALVE BRACKET 1 64 032112220 CONICAL SPRING WASHER M12 2 65 456451400 WASHER 12 2 27 0 6T 2 66 456337400 TRAVEL LEVER 1 67 608010090 BUSHING MB2015DU 2 68 457332480 GRIP TRAVEL LEVER 1 69 020412070 NUT M12 H 7 3 71 959403840 BAR GRIP 1 0 12MM 1 72 456337690 THROTTLE LEVER 1 73 456451290 WIRE GUIDE aaa 1 USE
26. 6 10519878570 41 26716080002 42 16067178200 43 11468578560 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 65 PART NAME STARTER 8114 6514 ARMATURE WASHER KIT THRUST STOPPER SET PINION COIL ASSY FIELD COVER REAR HOLDER ASSY BRUSH BRUSH BRUSH SPRING BRUSH PINION ASSY HOUSING ASSY GEAR COVER KIT DUST SHIFT LEVER KIT SWITCH MAGNET BOLT THROUGH BOLT M 6 X 37 COVER TERMINAL BOLT M 10 X 30 PLATED DYNAMO ASSY STATOR ASSY WHEEL DYNAMO CLAMP CORD BOLT M 6 X 12 PLATED BOLT M 6 X 20 PLATED SCREWM6X 14 RECTIFIER BOLT M 6 X 12 PLATED WIRE LEAD HARNESS C WIRE NUT 8 WIRE LEAD WIRE HARNESS O 4 lt DD 9 K YANMAR L100EE DEVMK3 STARTING MOTOR AND DYNAMO ASSY STARTING MOTOR AND DYNAMO ASSY REMARKS INCLUDES ITEMS W x INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK3 TOOL LABEL AND GASKET SET ASSY TOOL LABEL AND GASKET SET ASSY 6 7 VAAN wA Va ej HOW START CJ AIRCOOLED DIESEL E pu PAGE 66 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 TOOL LABEL AND GASKET SET ASSY TOOL LABEL AND GASKET SET ASSY NO PARTNO PART NAME OTY REMARKS 1 1143627
27. 60752 STUD M6 X 75 2 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 53 YANMAR L100EE DEVMK3 CRANKSHAFT PISTON 8 CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY PAGE 54 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 CRANKSHAFT PISTON amp CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY NO PART NO 1 71466014100 6 11465014200 7 11477114260 8 11465014401 12 71465421730 20 12271001220 21 11465021551 22 11466221593 258 11466221601 26 22512050140 27 71465222720 29x 171497022500 35 11469922300 36 12979222400 37 71465023100 40 12406023100 41 10530023200 42 171465023600 44 71497028100 49 24101062034 50 16031014550 51 22512070360 52 26106080202 53 71465023610 55 71465023620 57 24101063034 54 11465002100 56 11465002150 58 24162152112 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 55 PART NAME CAMSHAFT ASSY D TAPPET TAPPET F O ROD PUSH CRANKSHAFT ASSY NUT M18 WASHER FLYWHEEL FLYWHEEL DEJ W GEAR GEAR RING KEY 5 X 14 PISTON WIRINGS RING SET PISTON PIN PISTON D 23 CIRCLIP 23 ROD ASSY CONNECTING BUSH PISTON PIN BOLT ROD BEARING CRANKPIN SHAFT ASSY BALANCER BALL BEARING WASHER KEY 7 X 36 BOLT M 8 X 20 PLATED BEARING PIN U S 0 25 BEARING PIN U
28. 7011 STARTER 114 651 1 4 11425007090 LABEL AIR COOLED 1 5 11425007111 LABEL YANMAR 1 6 11426807240 LABEL CAUTION 1 7 11426107350 LABEL 1 26 71465192620 GASKET SET si INCLUDES ITEMS W 27 11465101330 GASKET CYLINDER HEAD 1 28 11465001380 O RING 1 29x 11465001412 GASKET CRANKCASE 1 30x 11429901950 O RING 1 31 11425001841 1 32 22190160002 SEAL WASHER 16 4 33 11465011340 SEAL VALVE STEM 2 34 11477111461 GASKET NOZZLE 1 35 11465111310 GASKET BONNET 1 36 11465012301 GASKET AIR 1 37 11465012211 GASKET AIR CLEANER 1 38 11465013201 GASKET NON ASB 2 39 10333832570 O RING 1 40 24341000224 O RING 1A S 22 4 1 41 24311000125 O RING 1A P 12 5 1 42 23414080000 GASKET 8 ROUND 1 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 67 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers willbe asked for instructions regarding ha
29. ITING SERVICE A 35 00surcharge willbe added to the invoice forspecialhandling including bus shipments insured parcel postorin cases where mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damagesin excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories noras to any engine not manufac tured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof PAGE 68 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL RE
30. LAMP GASKET 8 ROUND PLUG DRAIN DAMPER FUEL TANK FILTER PUBL OlL_ u GASKET STAY STAY B FUEL TANK COCK ASSY FUEL O RING TA S 15 0 PIPE FUEL INJECTION BOLT LIFTING BRACKET PIPE WASHER 8 BOLT M 8 X 45 PLATED NUTM6 BOLT M 6 X 14 TAPPING CLIP HOSE PIPE FUEL OIL PIPE FUEL RETURN CLAMP 9 PIPE FUEL RETURN TUBE PROTECT CLAMP 140 PUMP ASSY FUEL INJECTION VALVE ASSY FUEL INJECTION REMARKS P et PJ INCLUDES ITEMS W INCLUDES ITEMS W m INCLUDES ITEMS W m INCLUDES ITEMS W Fm INCLUDES ITEMS W m YANMAR L100EE DEVMK3 STARTING MOTOR AND DYNAMO ASSY STARTING MOTOR AND DYNAMO ASSY PAGE 64 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 NO PARTNO 1 11436277011 2 11438177110 3 2114811000 4x X2114715500 5 11438177130 6 11438177140 7 11437177160 8 11437179040 9 11437179050 10 11437179060 11 211485016 12 11438177151 13 11437177170 14 11437177180 15 12429877020 16 12419577770 17 11437179070 18 2114274200 19 26106100302 20 11435178251 21 11435178751 228 11435178761 23 16071078710 24 26106060122 25 26106060202 26 26577060142 27 16097077350 28 26106060122 29 18335607740 3
31. OPPER AND DROP Figure 18 Stowing the Handle Figure 17 Starter Switch STOP tightened 3 When traveling long distances or on rugged terrain Emergency Shutdown drain the fuel of the machine before transporting 1 Move the throttle lever quickly to the STOP position and 4 Tie down the machine securely on the transportation place the engine IGNITION switch inthe OFF position so that it will not move or topple over MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 19 MVH 304DSB MAINTENANCE CAUTION Inspection and other services should always be carried out on hard and level ground with the engine shutdown Inspection and Maintenance Service Tables 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 TABLE 5 MVH 304DSB MACHINE INSPECTION HOURS OF Loose or Missing Every 8 hours Screws every day Damaged Parts eg G Ngu every day Function of Controlling Every 8 hours System Part every day Hydraulic System Leak Every 100 hours See page 20 Vibrator Oil Check Every 100 hours See page 22 Vibrator Oil Every 300 hours See page 22 Every 100 hours See page 22 First after 200 hours then every See page 22 1 000 hours V belt clutch Check Every 200 hours See page 21 Battery Check Every 100 hours See page 23
32. S amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB OPERATION CAUTION 9 3 DO NOT attempt to operate thecompactor until the Safety General Information and Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the compactor It is extremely important that this section be read carefully before attempting to use the compactor in the field Refer to Figures 3 and 4 for the location of controls and components Adjusting Handle Height The heigh of the handle is adjustable for your comfort 1 Loosen the butterfly screw Figure 8 2 Turnthe grip clockwise to raise the handle or counterclock wise to lower the handle When the handle is raised to the desired height tighten the butterfly screw BUTTERFLY SCREW Figure 8 Handle Adjustment STARTING THE ENGINE Electric Start 1 Open the fuel cock Figure 9 Figure 9 Open Fuel Cock 2 Move the throttle lever to the START position by opening it to about 20 degrees Figure 10 3 OPEN BY ABOUT 20 DEGREES THROTTLE Figure 10 Throttle Lever Start Position Insert the starter key into the key switch and turn it to the RUN position Figure 11 The buzzer should sound at this time Turn the starter key further to the right to the START position to start the engine Buzzer stops sounding and the engine starts
33. S 0 50 BALL BEARING BEARING MAIN BALL BEARING NEEDLE BEARING Ll c REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK3 LUB OILPUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY PAGE 56 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 YANMAR L100EE DEVMK3 LUB OILPUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY NO PARTNO 1 11465032010 6 11425032070 7 10333832570 8 22312030160 9 26476060142 10 11425035110 11 11425035070 12 24341000224 13 26106060162 14 71465061500 19 22322030200 20 22322030200 21 71468561700 27 11477061520 28 11477061600 29 11477061610 31 11477061190 32 11497066010 33 11425066200 34 11465066750 39 26776100002 40 13521061090 41 22451060000 56 11425266051 58 18336066110 59 11425266252 60 11425066440 61 10522566990 62 26106060202 64 26757060002 65 11465166150 66 11477161800 67 11477161820 68 11477161900 69 11477161930 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 57 PART NAME PUMP ASSY LUB OIL COVER LUB OIL PUMP O RING PARALLEL PIN 3X 16 BOLT M 6 X 14 TAPPING STRAINER LUB OIL STRAINER LUB OIL O RING 1A S 22 4 BOLT M 6 X 16 PLATED LEVER ASSY GOVERNOR TAPER PIN 3 X 20 TAPER PIN 3 X 20 GOVERNOR ASSY
34. V 2 11 16 05 PAGE 69 PARTS AND OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 M carson CA 90749 4 4 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mg multiquip com MULTIQUIP WWW manufactured for Multiquip Inc b Atlanta Boise Dallas y Quebec Canada Manche UK Rio S De ai p uadalajara MX MIKASA SANGYO C0 LTD Tokyo Japan
35. VEN 1 20 040306911 BEARING 6911C3 2 21 455435020 COLLAR 17X30X3 2 23 456451280 SPRING 3 2 26 3 102L 1 24 080100300 STOP RING R 30 1 25 042506000 BEARING 6000ZZSG 2 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 37 MVH 304DSB VIBRATOR ASSY VIBRATOR ASSY PAGE 38 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 VIBRATOR ASSY NO PARTNO 26 080200100 27 455435051 28 455010070 29 080100260 30 455327130 31 456210646 32 954405550 33 050101050 34 001221025 35 030210250 36 001220812 37 953404600 38 455010020 39 031110160 40 457332430 41 457010010 41 1 457010090 42 457445840 43 952405470 44 001221035 45 001221030 46 952405540 47 030210250 48 954010140 49 954001780 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 39 MVH 304DSB VIBRATOR CONTINUED ASSY PART NAME QTY REMARKS STOP RING 5 10 1 PISTON 22 40 1 PACKING USH 22 4X30X5 1 STOP RING R 26 1 BEARING COVER 1 CYLINDER 1 CLAMP 15R 1 O RING G 105 3 BOLT 10X25 T 9 WASHER M10 2 BOLT 8X12 T 1 COPPER PACKING 8X16X2 1 ELBOW 45 15 0404 1 WASHER M10 10 1 1 1 1 2 2 3 2 2 1 1 FLANGE PUMP PUMP FBL CRESCENT KEY 2 5X10 GEAR PUMP BRACKET CLAMP SHIM 90 110 0 5 BOLT 10X35 T BOLT 10X30 T WASHER 10 5 22 3 WASHER M10 ELBOW 90 UES90G02G02 ELBOW 45 PF3 8 PF1 4
36. ain fuel when transporting compactor over long distances or bad roads Always tie down the compactor during transportation by securing the compactor s guard frame with rope Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit FIRST AID KIT emergencys always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency en Ya Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 9 MVH 304DSB OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear
37. e plate compactor unattended turn off engine CAUTION must always be observed while servicing this reversible plate compactor Rotating parts can cause injury if contacted DO NOT leave reversible plate compactor with engine running Use chock blocks if parking reversible plate compactor on a grade PAGE 8 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 MVH 304DSB RULES FOR SAFE OPERATION E NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Loading and Unloading Crane Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor NEVER lift the machine while the engine is running Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try not to lift machine to unnecessary heights Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Dr
38. e throttle lever in the fast position the engine speed should be around 2 300 RPM therefore engaging the cen Figure 12 Engine Start Handle 4 Push down decompression lever Figure 13 and release Figure 14 Throttle Lever Fast ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 3 To make the compactor move in the forward direction push Figure 13 Decompression Lever the travel lever Figure 15 forward 5 lf the engine does not start repeat steps 4 and 5 REVERSE HAND GRIP N TRAVELING NEUTRAL CAUTION Make sure to follow all safety rules referenced the safety section ofthis manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily harm Figure 15 Direction Lever PAGE 18 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB OPERATION 4 Tomake the compactor move in the reverse direction pullthe STOWING THE HANDLE travellever Figure 15 backwards 1 Push up the handlle Figure 18 5 Firmly gasp the compactor s hand grip the compactor will 2 Pull the stopper grip upward into the hole of the begin moving inthe desired position when the direction lever guard frame to lock the handle has been placed in the desired position 6 Slowly walk behind the compacto
39. er does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke PAGE 24 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB TROUBLESHOOTING Practically all breakdowns can be prevented by proper diagnosis based on the Compactor Troubleshooting Table 9 handling and maintenance inspections but in the eventofa information shown below If the problem cannot be remedied breakdown please take a remedial action following the please leave the unit just as it is and consult our company 5 business office or service plant TABLE 9 TROUBLESHOOTING COMPACTOR Fill to correct level Check vibrator assembly for any worn or Trouble in vibrator internals defective parts replace any defective parts Aeration in hydraulic oil for for travel Purge air in hydraulic oil Bleed plug Travel speed low and vibration weak Engine speed incorrect Set engine speed to correct RPM Travel reversing system inoperative Check entire travel system Reversing lever installation correct Clean installation of reversing lever Broken or defective oil hose Replace oil hose Travels forward or backward but unable 2 p an trave
40. er to START position Engine will not start or start is delayed although engine can Compression tod iow Check piston cylinder and valves Adjust or be turned over p repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line from injection Fuel separates has inadequate resistance to pump If the fuel is turbid or separated warm At low temperatures engine will low temperatures up the engine or drain the complete fuel not start supply system Refuel with winter grade diesel fuel Engine oil too thick Refill engine crankcase with correct type of oil for winter environment Throttle lever in STOP position Reposition throttle lever to RUN position Engine fires but stops soon as filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Engine stops by itself during Fuel tank empty Add fuel normal operation Fuel filter blocked Replace fuel filter Fuel tank empty Fill with No 2 diesel fuel Fuel filter clogged Replace fuel filter Low engine power output and Fuel tank venting is inadequate Ensure that tank is adequately vented speed Speed control lev
41. er variant Section 3 Items Found In the Items Number Column All parts with same symbol in the number column or m belong to the same assembly or kit NOTE The contents of this parts catalog are subject to change without notice PAGE 26 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 SUGGESTED SPARE PARTS 304 W YANMAR DIESEL ENGINE 1 to 3 Units Oty P N Description asus 956100031 THROTTLE WIRE PATERE 070200363 V BELT noun 456449280 FILTER OIL TANK 11465012590 ELEMENT W PRE FILTER lenin 11465076631 STARTER ROPE Dinan 11425055121 FUEL FILTER W GASKET 11428855041 CAP FUEL TANK W GASKET MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 27 MVH 304DSB DECALS DECALS PAGE 28 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB DECALS DECALS PARTNO PART NAME QTY REMARKS 1 0732004460 IGNITION SYSTEM DECAL 1 2 920204580 FULL THROTTLE DECAL 1 NPA458 3 920202220 FORWARD REVERSE DECAL 1 NPA222 4 920201580 MULTIQUIP LOGO DECAL 1 5 920206370 OPERATIONAL CAUTION DECAL 1 NPA638 6 920108400 MVH 304 DECAL 1 7 920207480 SHELL OIL 46DECAL 1 NPA748 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS 8 OPERATION MANUAL REV 2 11 16 05 PAGE 29 MVH 30
42. ith battery pattern appears inside the battery or paste has accumulated at the bottom replace the battery 29 Rai D 4 If the machine will not be in operation for a long 3 is y period of time store in cool dry place and check the 1 battery charge level every month to maintain the performance of the battery BATTERY CABLE CONNECTION Troubleshooting 1 Take off the battery cover by removing the M6 nuts Figure 25 See Tables 8 engine and 9 plate compactor on proceeding 2 When removing cable disconnect the ground side normally pages for engine and plate compactor troubleshooting guide negative first Figure 25 Wear safety glasses or face mask protective clothes and rubber gloves when 3 When installing cable connect the ground side normally negative last Figure 25 Battery Maintenance MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 23 MVH 304DSB TROUBLESHOOTING Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting Table 8 handling and maintenance inspections but the event of a information shown below If the problem cannot be remedied breakdown please take a remedial action following the please leave the unit just as it is and consult our company s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING Speed control lever is in STOP position Set speed control lev
43. l Purge air in hydraulic Bleed plug to switch direction ge Excessive oil in reversing system Fill to correct level Selector valve clogged with trash Clean selector valve Check piston bearing in cylinder for Cylinder piston bearing failure leakage at USH packing V belt dis engaged or slips Engage V belt adjust or replace Clutch slips Adjust clutch replace if necessary Does not travel in forward or reverse Pump input shat key or adapter key way Replace input shatkey or adapter key way Cylinder piston bearing failure 27 ni lever operating resistance Excessive hydraulic oil Fill to correct level MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 25 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Section 1 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Section 2 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model numb
44. l in a safe manner Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Fuel Cock Controls the flow of diesel fuel to the carburetor Must be in the ON position when starting and running the engine MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 15 MVH 304DSB PRE INSPECTION CAUTION NEVER operate compactor in a confined area or enclosed area structure that does not provide ample free flow of air id ALWAYS wear approved eye and hearing protection before operating the compactor Before Starting 1 Read safety instructions at the beginning of manual 2 Familiarize yourself with the operating NS and control elements of the machine and the working environment This includes obstacles in the working area bearing capacity of the ground and the necessary safety provisions 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check fastening nuts and bolts for tightness Loose threads may cause damage to the machine when vibrating 5 Understand the geographical features and regulations ofthe job site 6 Clean the compactor removing dirt and dust Particularly the bottom of the plate engine cooling air inlet Checking Engine Oil Level 1 Make sure that the machine is situated in a flat surface s
45. ls speed of the plate compactor Place straight vertically to start push fully counter clockwise for full throttle and fully clockwise to stop plate compactor PAGE 14 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB ENGINE COMPONENTS ae ETF ENGINE COMPONENTS Figure 4 illustrates the location of the major lever components of the machine Each component is described below 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Fuel Tank Gasoline engine Holds 3 8 quarts of unleaded gasoline Diesel engine holds 3 4 quarts of diesel fuel Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starting Handle pull rope Type of engine starting method Alternate type would be electric start ignition key 6 Figure 4 MVH 304DSB Engine Components Recoil Starter Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oi
46. n becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 21 MVH 304DSB MAINTENANCE Vibrator Oil Level Check CAUTION Always cleanthe area around the vibrator oil level check hole before removing oil check plug This will prevent dirt and debris from entering the system 1 In every 100 hours of operation with the machine positioned horizontally remove vibrator oil level check plug Figure 22 off vibrator 3 4 19 mm wrench and see if oil is up to filler port Be sure to clean area around check hole to prevent dirt and dust from entering 2 In every 300 hours of operation replace oil capacity 1 500 cc For draining oil through level check hole have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side Use engine oil 10W 30 for this lubrication E OIL CHECK PLUG 19 MM WRENCH DRAIN PLUG 14 MM WRENCH Figure 22 Vibrator Oil Maintenance Hydraulic Oil 1 Check hydraulic oil in every 100 hours of operation With handle bar positioned vertically storage position remove breather plug Figure 24 off the top of hydraulic pump and check for proper oil level 2 Replace hydraulic oil after first 200 hours and in every 1 000 hours of operation CAUTION Make sure hydraulic oil is at
47. ndling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alist must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c Thelistmust state the reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e Thelist must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbe innewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable a Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than
48. o cool before servicing engine or reversible plate compactor E High Temperatures Allow the engine to cool ae fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this reversible plate compactor requires an adequate free flow of cooling air NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property Remember the reversable plate compactor s engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT_smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel ALWAYS store the reversible plate compactor a clean dry location out of the reach of children NEVER run engine without air cleaner Severe engine damage may occur NEVER leave the reversibl
49. o that level measurements will be accurate 2 Pull out the dipstick from the oil tank Figure 5 CAUTION DO NOT overfill oil tank This could cause oil leaks and sluggish operation Clean cap and surrounding area before opening to prevent dirt from entering tank ENGINE OIL DIPSTICK Figure 5 Oil Dipstick Removal Ifthe oillevel is low fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 74 quarts 1 65 liters Table 4 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 A Explosive Fuel DANGER Diesel fuel is highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the compactor if the engine is hot or running Checking The Fuel 1 Remove the fuel cap located on top of fuel tank 2 Visually inspect to see if fuel level is low If fuel is low replenish with diesel fuel Figure 6 When refueling be sure to use a Strainer for filtration DO NOT top off fuel Wipe up any spilled fuel Fuel spillage on hot engine can cause fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near the compactor PAGE 16 MQ MIKASA MVH 304DSB PLATE COMPACTOR PART
50. on the reversible plate compactor Should any of these decals become damaged or unreadable contact the Multiquip Parts Department for a replacement set Operate Unit At Shell Tellus Oil Full Throttle 2204620 P N 920204580 P N 920207480 P N 920108400 OPERATIONAL CAUTION DANGER DANGER DANGER DANGER CAUTION Prior to OPERATION FUEL FUEL HEILE LIFTING READ Check engine oil and fuel levels E 5 lt If not enough add to proper levels OE Ja To START engine G3 1 Warm up engine at low speed for 3 to 5 minutes 2 machine at full throttle speed Incorrect clutch engagement cause clutch to burn Fire Risk O Br PE Se ventllated area machine while lifting handle operating In reverse 3 Use travel lever for forward and reverse motion Do not push or pull travel lever strongly WARNING WARNING WARNING Aa ENTEN To STOP engine for electric start engine NOISE HOT TEMP TRANSPORT PARTS Move stop key switch to OFF position machine y Use lifting hook in center Outdoor Storage o P Store until covered with plastic sheet in a moisture Wear eye protection Operate only in well Set transport wheel not touch moving Read operators manual 2 MIKASA SANGYO co LTD TOKYO JAPAN ventilated area tightly by chain arts In operation carefully before use P N 920206370 V ROL MULTIQUIP R P N 920201580 P N 920202220
51. ons with wrench applied for tightness Check engine oil PAGE 20 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 MVH 304DSB MAINTENANCE Engine Oil Replacement 1 Replace engine oil first in 25 hours of operation and every 50 to 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation For more details see separate engine Owner s Manual Air Filter 1 The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially Air cleaner A Wing nut Element Figure 19 Engine Air Filter and Element 2 To clean or replace air filter loosen the wing nut on the air filter housing Figure 19 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed CAUTION NEVER attempt to check the V belt with the engine running Severeinjury can occur if your hand gets caught between the V belt and the clutch Figure 20 lways use Safety gloves CLUTCH PULLEY VIBRATOR PULLEY Figure 20 V Belt Hazard Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the belt cover to check the V belt tension Figure 21 Tension is proper if the belt
52. r and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury 7 Iftravelleveris placed inthe neutral position the machine will vibrate in place 8 Tomovethecompactor laterally hold the hand grip firmly and swing compactor Do not swing compactor while gripping the travel lever STOPPING 1 Return the throttle lever to the START position Figure 10 Allow the machine to cool down for 2 to 3minutes 2 Turn the throttle lever to the STOP position Figure 16 to stop the engine If using an electric start unit return the key switch to the STOP position Figure 17 as soon as the engine stops 3 Close the fuel cock Figure 9 LIFTING 1 Useacrane or lift to load and unload the machine A skilled crane operator is required to perform the job 2 When lifting the machine check for any damaged or loose bolts lifting hooks and shock mounts 3 Check any damaged or loose bolts in the guard frame to avoid machine sliding off 4 Make sure that the machine is shut off before machine is lifted Use reliable cable for lifting Always lift the machine vertically and keep the Figure 16 Throttle Lever Stop machine away from workers and animals 7 Do not lift the machine higher than the required 0 7 height TRANSPORTING 1 Always make sure that the machine is shut off while being transported 2 Check that the fuel cap is properly closed and PULL UP ST
53. re vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel plus increased compaction force as the result of dual weights Due to their weight and force reversible plates are ideal for semi cohesive soils Freguency Speed The compactor s vibrating plate maximum freguency is 4200 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 66 ft minute 20 meters minute Engine The Mikasa MVH 340DSB Plate Compactor is equipped with a Yanmar L100EE DEVMK3 diesel engine Controls Before starting the MVH 340DSB Plate Compactor identify and understand the function of the controls and components as indicated in Figure 3 MQ MIKASA MVH 304DSB PLATE COMPACTOR PARTS amp OPERATION MANUAL REV 2 11 16 05 PAGE 13 Figure 3 MVH 304DSB Reversible Plate MVH 304DSB PLATE COMPACTOR COMPONENTS Compactor Components Figure 3 illustrates the location of the major components for the MVH 304DSB Reversible Plate Compactor The function of each component is described below 1 Hand When operating the compactor use this hand grip to manuever the compactor Forward amp Reverse Lever Push the lever forward the compactor will move in a forward direction pull
54. the lever backwards the compactor will move in backwards direction Placing the lever in the middle midway will cause the compactor notto move neutral Handle Bar When operating the compactor this handle is to be in the downward position When the compactor is to be stored move the handle barto the upright position Guard Hook Used to lift the machine with crane or other lifting device Stopper Locks the handle in place in the upward postion for stowing Engine This plate compactor uses a YANMAR L100EE DEVMK3 diesel engine Refer to the owner s manual for engine information and related topics 10 11 12 13 14 Battery Maintenance free type requiring no electrode replenishment Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Base Plate Designed to compact sand clay and asphalt Oil Tank Fill with proper grade of diesel engine oil Vibration Case Encloses the eccentric gears and counter weights Hydraulic Cylinder Activated by moving the travel lever The cylinder controls the direction of movement by the plate compactor Shock Absorber Protects plate compactor from damage by absorbing vibration durring operation Throttle Lever Contro
55. ual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER vou wiLL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou CAN be injured if you do not follow directions Potential hazards associated with this reversible plate compactor operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols UA SES HAZARD SYMBOLS Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot

Multiquip MVH-304DSB User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents