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Multiquip MDR-9D User's Manual

1. 40 43 Transmission 44 45 Hydraulic Oil Tank Assembly 46 47 Clutch Box Assembly 48 51 Vibrator Assembly 52 53 Upper Control Handle Assembly 54 57 Lower Control Handle Assembly 58 59 Battery Assembly 60 61 Hatz 10817 Diesel Engine Crankcase Assembly 62 63 Crankcase Assembly External Parts 64 65 Crankshaft Assembly 66 67 Camshaft Assembly S oceans 68 69 Piston Rings 70 71 Cylinder Head Assembly 72 75 Flywheel Assembly 76 77 Oil Pump Assembly 78 79 Timing Cover Assembly 80 81 Fuel Device aoo ert eh Ri 82 83 Air Ducting Assembly 84 85 Breather 86 87 Fuel Tank Assembly 88 89 Fuel Pump Assembly 90 91 Air Filter Assembly 1 92 93 Exhaust Sile
2. Make sure hydraulic oil is at a normal safe operating level DO NOT over fill REPLACING HYDRAULIC OIL 1 Change the hydraulic oil every 1 000 to 1 500 hours of operation Change the hydraulic oil more often in high ambient temperature operation 2 Removethe drain plug and hose tank and drain the hydraulic oil Reinstall the drain plug to the oil tank 4 Open the tank cap Figure 34 and fill tank with hydraulic oil Capacity About 4 5 gallons Use Shell Tellus Oil 46 or equivalent HYDRAULIC OIL TANK CAP Figure 34 Hydraulic Oil Change 5 After filling tank tighten the tank cap firmly with a wrench CAUTION Make sure that dust water and other foreign objects do not enter tank Itis recommended to filter the oil through a cloth MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 27 MDR 9D MAINTENANCE HYDRAULIC OIL FILTER CHECK 1 The hydraulic oil filter should be replaced after first 25 hours of operation After first replacement it should be replaced after 250 hours operation 2 months every 500 hours of operation 4 months and every 1 000 hours of operation thereafter When the suction resistance exceeds 254mmHg oil temperature in operation is 140 degrees F replace filter To remove the oil filter wind a cloth around the filter to prevent slipping Figure 35 Tie a rope securely around the filter Figure 35
3. EE 40 4 A Explosive Fuel DANGER Diesel fuel is highly flammable and can be dan gerous if mishandled DO NOT smoke while refueling DO NOT attemptto refuel the vibratory roller if the engine is hot or running CHECKING FUEL w 1 Remove the fuel cap located on top of fuel tank 2 Visually inspectto see iffuel level is low Iffuelis low replenish with diesel fuel Figure 9 3 When refueling be sure to use strainer for filtration DO NOT top off fuel Wipe up any spilled fuel Figure 9 Refueling DANGER Fuel spillage on a hot engine can case a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near the roller Vg PAGE 18 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D INSPECTION CHECKING HYDRAULIC SYSTEM CHECKINGTHE CLUTCH BOX OIL LEVEL 1 Check the oil tank level gauge Figure 10 Oil level 1 Check clutch box for any oil leakage should be at the middle indication of the gauge or 2 Remove the level plug and check oil level Figure 12 higher Fill as required 3 Addoilif necessary 2 Check the surroundings of the oil tank hydraulic pump and motor for oil leakage CLUTCH UPPER LIMIT E LOWER LIMIT HYDRAULIC SYSTEM OIL OIL LEVEL LEVEL 5 7 CHECKING PLUG Figure 10 Hydraulic System Oil Level Gauge Figure
4. INCLUDES ITEMS W 86 50034600 ROLL PIN 4 X 18 1 88 03787300 SHIM 0 2 1 89 04097200 PRES SPRING DECOMPR 1 90 04038500 OIL RESTRICTOR VALVE ASSY 1 90 04104300 OIL RESTRICTOR VAVE 1 91 01557600 GEARWHEEL F DECOMPR 2729 INCLUDES ITEMS W MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 75 HATZ 1D81Z ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 76 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NAME QTY REMARKS 1 01244310 PUSHROD 2 2 50330200 O RING 19 X 3N 2 3 04002500 PROTECTION TUBE 2 4 50347000 CIRCLIP AS 24 X 1 75 2 5 04002000 PRESSURE SPRING 2 6 04002000 PRESSURE RING 2 7 50330300 O RING 23 X 3 2 15 04007410 PLATE 1 16 50363100 ALLEN SCREW M 10 X 40 6 18 04007131 FLYWHEEL ELECTRIC START 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 77 HATZ 1D81Z ENGINE OIL PUMP ASSY OIL PUMP ASSY LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 H SILICON E LOCTITE 648 PAGE 78 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE OIL PUMP ASSY OIL PUMP ASSY NO PART NO PART NAME QTY REMARKS 1 50328000 CTR SUNK SCR AM 6 X 16 5 03797412 CO
5. Oen BOK Check CHECKING THE VIBRATOR OIL LEVEL DANGER 1 Remove the red filler plug and the oil level inspection hole ALWAYS keep hands and fingers away from plug from the vibrator case Figure 13 pinch points DO NOT allow anyone toreach 2 Fill with oil until oil overflows from inspection hole in on dangerous sections of the machine to avoid any accidents CHEKCING THE V BELT Wa 1 Check all bolts and screws and make sure all are securely tightened 2 Check V belt for proper tension The normal slack should be approximately 1 8 inch 3 to 5 mm when the belts are forcibly depressed between the two sheaves Figure 11 Insufficient tension causes weak vibration and machine damage VIBRATOR OIL 1 8 3 5 MM Figure 13 Vibrator Oil Level Check CLUTCH BOX CORRECT ALIGNMENT WRONG ALIGNMENT Figure 11 V BeltTension MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 19 MDR 9D INSPECTION START UP CHECKING WATERTANK POSITIONINGTHE HANDLE BAR 1 Check the water tankto see iffilled Add water if necessary 1 Release the handle bar release pin Figure 15 and position The water tank has a capacity of approximately 6gallons the handle bar to the lowered position before starting 23 liters Figure 14 operation 2 When machine is notin use release the handle bar release TANK C AP pin and position the handle bar to the upright position WATER TAN
6. d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returned to the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge willbe added to the invoice forspecialhandling including bus shipments i
7. COPYRIGHT 2003 MULTIQUIP INC OPERATION AND PARTS MANUAL em a MULTIQUIP Vibratorv Walk Behind Roller Mikasa Model MDR 9D Hatz Diesel Revision 0 12 17 03 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 4 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FA
8. 8 34 1 21 505422750 GUIDE 1 22 001520615 SOCKET HEAD BOLT 6 15 2 23 501011140 BUSH 8918 LINK 1 24 501011150 CONICAL SPRING WASHER 1 25 001200835 BOLT 8X35 1 26 020308060 NUT 1 27 031108160 WASHER FLAT 1 29 501011162 ROD END PR6 209 3 30 502314420 CABLE ASSY C2110 1 31 501011180 CLAMP HC 40 4 32 501203980 HANDLE D C 1 34 001210615 BOLT 6X15 H 4 39 001210620 BOLT 6X20 H 2 40 501202200 LEVER COVER D C 1 41 501011220 LEVER GUIDE 1 42 001520652 SOCKET HEAD BOLT 6X60 T 3 43 001210615 BOLT 6X15 H 4 44 031106100 WASHER FLAT M6 4 48 501011310 VIBRATING LEVER 1 49 050200160 O RING P 16 1 50 020312100 NUT 1 51 030212300 WASHER LOCK M12 1 52 081112230 WASHER FLAT M12 1 53 502314410 CABLE ASSY C2550 1 60 001220615 BOLT 6X25 T 4 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 55 MDR 9D UPPER CONTROL HANDLE ASSY CONTINUED UPPER CONTROL HANDLE ASSY 32 b 43 4 13 2122 PAGE 56 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D UPPER CONTROL HANDLE ASSY CONTINUED UPPER CONTROL HANDLE ASSY NO PART NO PART NAME QTY REMARKS 61 025202020 SPLIT COTTER PIN 2X20 1 62 502010930 CLEVIS 1 63 502010940 CLEVIS PIN 1 97 501413650 TURN BUCKLE 1 98 501413660 ADJUST BOLT 1 99 020306050 NUT M6 1 100 022910090 NUT M6 L 1 101 501407790 HANDLE D C 1 102 501305190 ROD D C 1 103 502416960 ROD GUIDE 1
9. INNER FLANGE T CANNOT BE PURCHASED SEPARATELY 4 IGNITION LOCKNUT Dane CANNOT BE PURCHASED SEPARATELY 5 IGNITION SWITCH Lese CANNOT BE PURCHASED SEPARATELY 6 50404900 IGNITION SWITCH ASSY CP INCLUDES ITEMS W 7 01558901 INSTR BOX BOX 12 24 VDC 1 8 TBD MALE CABLE COUPLING 1 9 01433601 WIRING HARNESS 1 10 952404470 WASHER FLAT M6 ZINC 3 11 030206150 WASHER LOCK 6MM 3 12 011206020 HEX HEAD SCREW 6X20 3 13 012210015 BOLT 10 15 2 14 34581 BRACKET 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 99 HATZ 1D81Z ENGINE LIFTING MAGNET STOPDEVICE ASSY LIFTING MAGNET S TOP DEVICE ASSY 13 14 15 32 LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 Hz SILICON E LOCTITE 648 PAGE 100 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE LIFTING MAGNET STOPDEVICE ASSY LIFTING MAGNET STOP DEVICE ASSY NO PARTNO PART NAME QTY REMARKS 1 01254602 LEVER CPL 1 2 50343300 O RING 4 6 X 1 85 1 3 04021400 BUSH 1 4 04021800 SPRING 1 5 04021700 LEVER 1 6 50144500 WASHER FLAT 6 4 1 Y 50328300 HEXAGON NUT M 6 1 8 05015100 SUPPORT SOLENOID 1 9it BUSHING nseri CANNOT PURCHASED SEPARATELY 10 LINKAGE INA CANNOT BE PURCHASED SEPARATELY 11 01515300 SHAFT LEVER STOPMA
10. MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NO PART NAME QTY REMARKS 51 50366300 ALLEN SCREW M 8X 20 2 52 50208500 WASHER LOCK 8 2 53 01493200 DEVICE HOUSING INCLUDES ITEMS W M 548 HOUSING DEVICE BASE m CANNOT BE PURCHASED SEPARATELY 55 4 40081700 O RING 12 X 16 X2 2 56M MR Pas CANNOT BE PURCHASED SEPARATELY 57 01308300 CLOSING PLUG EE INCLUDES ITEMS WW 60 01269700 OIL PRESSURE PIPE 1 INCLUDES ITEMS W tt 61 03457500 DISC F STUD 4 66 04004200 PRESSURE SPRING 1 67 50330100 O RING 4 X 1 2 2 68 01280600 OIL FILTER DEVICE INCLUDES ITEMS W O 690 01275610 CLOSING PLUG ASSY 46MM decns INCLUDES ITEMS W 704 CLOSING PLUG nseries ENTE CANNOT BE PURCHASED SEPARATELY 719 TUBE us ente CANNOT PURCHASED SEPARATELY 721 HOD as deos CANNOT BE PURCHASED SEPARATELY 74 04047920 INTERM PIECE DECOMP 1 75 50132000 ROLL PIN 4 X 16 1 76 04048220 DECOMPRESSION SHAFT 1 71 50034500 ROLL PIN 4 X 14 1 78 04048110 INTERMEDIATE PIECE 1 79 03579800 RUBBER WASHER 1 80 04048000 WASHER 10 5 X 50 X 0 8 1 81 03778200 HANDLE 6 X 18 1 82 50132000 ROLL PIN 4 X 16 1 83 50405200 VALVE STEM SEAL CAP 2 85 01285010 ROCKER EXHAUST
11. This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed MIKA ae A Rotating Parts i NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury PAGE 6 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in 7 the OFF position when the vibration roller is not in use Pal A Equipment Damage Messages ALWAYS
12. and screw the cap securely with a wrench If bubbles remain in the oil or foam is found air is being sucked through the suction side and should be checked PAGE 28 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D MAINTENANCE NEUTRAL POSITION ADJUSTMENT Once the travel lever has veen set to neutral position with the engine running the hydraulic brake is is operating and the roller should not move If the roller inches forward or backwards with the lever in the neutral position turn buckle of the cable should be adjusted as follows 1 Stop the engine and set the travel lever in the neutral position 2 Unscrewthe two lock nuts on the sides of the cable Figures afe 38 and 39 SCREW TURN BUCKLE Figure 40 Adjusting the Turn Buckle If the neutral position of the travel lever and the neutral point of transmission do not match after adjusment is repeated align as follows 1 Loosen the hex socket head bolt used for mounting the control lever on the underside of the transmission Figure 41 UNSCREW RIGHT 2 Forforward movement move the control lever slightly to the LOCK NUT left Figure 38 Unscrewing Right Lock Nut 3 R movement move the control lever slighty to CHARGE HEX BOLTY VALVE gt _ gt LOCK NUT CONTROL LEVER Figure 39 Unscrewing Left Lock Nut Figure 41 Unscrewing Left Lock Nut 3 If the machine moves forward screw the turn buckle clo
13. forward This roller has a hydraulic variable speed transmission By moving the travel lever varioys increments you can vary the speed from Oto 1 8mph Oto 3 km hr TRAVEL LEVER NEUTRAL POSITION FORWARD Figure 20 Travel Lever 2 Tomakethe roller move in the reverse direction pull the travel lever Figure 20 backwards 3 Firmly gasp the rollers hand grip the roller will begin moving in the desired position when the direction lever has been placed in the desired position CAUTION DO NOT reduce speed during work When shifting travel lever from forward to reverse be sure to stop the lever at the neutral position first before moving the lever to the opposite direction DO NOT shift the lever from forward to reverse or reverse to forward in one motion CAUTION After test travel shut down engine and check for any problems including oil leakage If any trouble is found correct the problem before attempting to operate the roller again MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 21 MDR 9D OPERATION VIBRATING STOPPING 1 Shift the two vibrator levers Figures 21 and 22 to the 1 Place the vibrator and travel levers to the neutral position 2 Slow down the engine and allow to cool for at least 2 minutes Place speed control lever in the stop position and listen for the engine to stop running CAUTION NEVER attempt to st
14. 10 11 13 14 15 13 PAGE 70 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE PISTON RINGS ASSY PISTON RINGS ASSY NO PARTNO QTY REMARKS 1 01243901 PISTON 5 5 LRPO INCLUDES ITEMS W 1 01313510 PISTON ASSY OVERSIZED INCLUDES ITEMS 2 01265101 PISTON ASSY 100 0 5 Partie INCLUDES ITEMS W 2 01265201 PISTON ASSY 100 1 0 EE INCLUDES ITEMS W 2 01314610 PISTON ASSY 100 0 5 IE INCLUDES ITEMS W 2 01314710 PISTON ASSY 100 1 0 O INCLUDES ITEMS W 3 BIS TON z a aaa qe CANNOT BE PURCHASED SEPARATELY 4 50353600 WRIST 1 5 50020800 CIRCLIP 30 X 1 2 2 6 4 01247300 PISTON RING SET 100 1 7 01264500 PISTON RING SET 0 5 1 7 01265000 PISTON RING SET 41 0 1 8 GYLINDER edet IRE CANNOT BE PURCHASED SEPARATELY 9 01508301 CYLINDER ASSY W PISTON Tama INCLUDES ITEMS W 10 01244001 CONROD jd INCLUDES ITEMS W 11 CONROD M PURCHASED SEPARATELY 12 04032200 BUSH FOR CONROD 1 13 04001800 SCREW 2 14 04001900 BIG END BEARING 1 15 04033100 ROD BEARING 0 5 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION
15. 104 001520815 SOCKET HEAD BOLT 8X15 T 2 105 501407810 ROD SPRING D C 1 106 501407820 NUT D C 1 107 501416950 LINK D C 1 108 099206008 SOCKET HEAD SCREW 6X8 T 1 109 501407840 LINK D C 6 28 23 1 110 031106100 WASHER FLAT M6 2 111 025202012 SPLIT COTTER PIN 2X12 2 112 501416970 LEVER D C 1 113 001200830 BOLT 8 30 1 114 501407880 GUIDE ROLLER D C 1 115 020308060 NUT 1 116 501407890 LEVER SPRING D C 1 117 031108160 WASHER FLAT 1 118 001220815 BOLT 8X15 T 1 119 502910020 HANDLE STOPPER 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 57 MDR 9D LOWER CONTROL HANDLE ASSY LOWER CONTROL HANDLE ASSY 18 8 39 Prz NOTES UPPER CONTROL ARM ASSY ITEM 30 B UPPER CONTROL ARM ASSY ITEM 53 PAGE 58 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D LOWER CONTROL HANDLE ASSY LOWER CONTROL HANDLE ASSY NO PART NAME QTY REMARKS 2 501302670 HANDLE BRACKET RIGHT 1 3 501302680 HANDLE BRACKET LEFT 1 4 501402860 BOLT 20X170 1 5 001221245 BOLT 12X45 4 6 020312100 NUT M12 4 7 030212300 WASHER LOCK M12 4 8 031112230 WASHER FLAT M12 4 9 501402870 HANDLE STOPPER 1 10 501402880 SPRING HANDLE 1 4 18 44 1 11 020310080 NUT 1 12 959010413 1 28 020120160 NUT M20 P1 5 2 29 501011162 ROD END PR6 209 3 30 502314420 CABLE ASSV C2110 1 31 501011180 CLA
16. 4 X 6 5 WEAR SLEEVE 62 X 12 7 KIT CRANKSHAFT 60 81 QTY REMARKS 1 DD 1 1 8 8 1 1 1 1 1 1 0 1 INCLUDES ITEMS W CANNOT BE PURCHASED SEPARATELY INCLUDES ITEMS W CANNOT BE PURCHASED SEPARATELY MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 67 HATZ 1D81Z ENGINE CAMSHAFT ASSY CAMSHAFT ASSY 8 11 12 PAGE 68 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE CAMSHAFT ASSY CAMSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 03796400 SHAFT 2 2 03796500 BUSH 2 3 01242000 GEARWHEEL 2 4 04099900 CAMSHAFT 1 5 03796800 GEARWHEEL 1 6 03796900 GEARWHEEL 1 7 01267300 SHAFT PUMP SIDE LS INCLUDES ITEMS W 8 01267200 SHAFT STARTER SIDE INCLUDES ITEMS W 9 COUNTER BALANCE Dosen CANNOT BE PURCHASED SEPARATELY 10 50324900 WOODRUFF KEY 3 X 3 7 2 1154 PIN P nds CANNOT BE PURCHASED SEPARATELY 128 COUNTER BALANCE CANNOT BE PURCHASED SEPARATELY MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 69 HATZ 1D81Z ENGINE PISTON RINGS ASSY PISTON RINGS ASSY 9 3 6 8 1 3 6 2 3 5 7 LE 2 ES Q 5 2 11
17. 8 12 040006309 BEARING 6309 4 13 080101000 STOP RING R 100 2 14 080200450 STOP RING S 45 4 15 060106010 OIL SEAL SB 659013 1 15 060206020 OIL SEAL SC 659013 1 16 952400911 SPACER 801003 1 17 502100650 VIBRATING CASE 1 18 502302600 CASE COVER 1 20 001521025 SOCKET HEAD BOLT 10X25 T 8 21 502201030 GEAR COVER 1 23 953400270 PLUG 1 4X14 10L 2 23 953405270 PLUG 1 4X14 13L 2 24 952405260 PACKING 1 4 CU 2 25 001520652 SOCKET HEAD BOLT 6X60 T 8 26 031106100 WASHER FLAT M6 8 27 001221445 BOLT 14X45 T 14 28 030214350 WASHER M14 14 29 502403140 T JOINT 1 30 502010860 NIPPLE 1 4 1 31 070100360 V BELT A 36 2 32 502402300 BREATHER 1 33 953405260 PACKING 1 4 CU 1 34 502303010 PACKING VIBRATION CASE A 1 35 502303020 PACKING VIBRATION CASE B 1 36 502305480 ECCENTRIC ROTATOR 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 53 MDR 9D UPPER CONTROL HANDLE ASSY UPPER CONTROL HANDLE ASSY PAGE 54 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D UPPER CONTROL HANDLE ASSY UPPER CONTROL HANDLE ASSY NO PART NO PART NAME QTY REMARKS 1 502101480 BAR HANDLE D C 9D 1 13 501011090 TRAVELING LEVER 1 14 501011100 LINK 1 15 959402980 BALL GRIP 40D M12 2 16 001520620 SOCKET HEAD BOLT 6X20 T 1 17 030206150 WASHER LOCK M6 15 18 031106100 WASHER FLAT M6 6 19 501011110 STEEL BALL 1 20 501011120 SPRING 1 2
18. AND PARTS MANUAL REV 0 12 17 03 PAGE 71 HATZ 1D81Z ENGINE CYLINDER HEAD ASSY 68 69 71 SEN 69 70 55 70 55 55 71 7 J 24 1 23 2 4 90 25 56 _ VAWUz 77 76 74 82 60 66 67 72 K HOT TEMPERATURE FELT 100g PAGE 72 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NO PART NAME QTY REMARKS 1 01264810 CYLINDER HEAD ASSY INCLUDES ITEMS W 1 01499610 CYLINDER HEAD ASSY INCLUDES ITEMS W 2 CYLINDER HEAD CANNOT BE PURCHASED SEPARATELY 3 04008710 VALVE GUIDE 2 4k 50038400 STUD M8 X 35 1 5 04068910 ROCKER SHAFT ASSY C INCLUDES ITEMS W 5 04068920 ROCKER SHAFT ASSY eee INCLUDES ITEMS W 6 04005001 VALVE INLET 1 6 04091001 VALVE INLET 1 7 04005101 VALVE EXHAUST 1 7 04091100 VALVE EXHAUST 1 8 04005201 WASHER 2 9 04005300 VALVE SPRING 2 10 04005401 CUP 2 11 03786300 VALVE COLLET 2 12 04003710 ROCKER INLET 1 13 ROCKER 7 CANNOT BE PURCHASED SEPARATELV 14 RATCHET WHEEL CANNOT BE PURCHASED SEPARATELY 15 03778401 SPRING SHEET 1 16 ROCKER SHAFT CANNOT PURCHASED SEPARATELY 17 50117200 CIRCLIP 1 18 03365710 RATCHET F DECOMPR 1 19 033
19. MACHINE OR COMING IN POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 3293 P N 920203290 920101510 MULTIQUIP P N 920201590 CAUTION THIS ROLLER CAN BE LOCKED WHEN TRAVEL LEVER IS IN NEUTRAL POSITION IMPORTANT TO MOVE ROLLER WITH ENGINE OFF PUSH RED KNOBS ON TRANSMISSION TO DISENGAGE HYDRAULIC BRAKE KNOB DO NOT TOW ROLLER OIL FILTER REPLACEMENT FIRST FILTER CHANGE 25 HOURS SECOND FILTER CHANGE 250 HOURS THIRD FILTER CHANGE 500 HOURS THEN CHANGE FILTER EVERY 500 HOURS OF OPERATION KEEP OIL SUPPLY AT PROPER LEVEL USE FOLLOWING HYDRAULIC OILS MOBIL DTE25 DTE26 SHELL TELLUS T 46 T 56 DO NOT MIX BRANDS P N 902000591 WATER TANK P N 920200320 26 ELLUS OIL T46 T56 IX OIL BRANDS P N 920200470 MOVE THE CLUTCH LEVER STEADILY NPA 110 P N 920201100 Figure 1 Operation and Safety Decals PAGE 10 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D SPECIFICATIONS Dimension L x W x H Dry Net Weight MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 11 Table 1 MDR 9D VIBRATORY ROLLER Starting Method Centrifugal Force Vibration Frequency Traveling Speed Grade Ability Diameter x Width Whee
20. Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed UNA 7 Filler Cap Dipstick Remove this cap to add oil to the oil tank Use dipstick to check oil level 8 Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner 9 Decompression Lever Press down before starting engine To prevent damage to the engine DO NOT use for any other purpose 10 FuelFilter Controls the flow of diesel fuelto the carburetor Must be in the ON position when starting and running the engine 11 Oil Filter filters oil for contaminates Replace as necessary 12 Starting Handle Guide Sleeve Insert starting handle into the guide sleeve and turn to crank start engine MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 17 MDR 9D INSPECTION CAUTION Never operate the vibratory roller in a confined area or 39254 enclosed structure that does amp not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the vibratory roller sa BEFORE STARTING 1 Read safety instructions at the beginning of manual 8 A 2 Familiarize yourself with the operating and control elements
21. OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 10812 ENGINE CRANKCASE ASSY CRANKCASE ASSY NO PART NO PART NAME QTY REMARKS 1 01249051 CRANKCASE INCLUDES ITEMS W 3 50249101 CYL PIN 6 20 4 4 03793900 NOZZLE 1 5 03793800 BEARING BUSH 1 6 03794000 PLUG 1 2 7 03793700 MAIN BEARING 1 8 04033700 MAIN BEARING O 5 1 94 04000800 PLUG 1 10 50144300 STUD M 6X16 2 11 03794510 STUD 1 12 03794800 INTERMEDIATE PIECE 1 13 50098300 STUD 8 X 20 2 14 50325500 10 1 15 50037800 STUD M 8 X 22 8 16 50328200 STUD M 16 X 22 2 17 04011650 THRUST PLATE 1 18 04069500 SHIM 1 05 0 4 19 04062010 HEX SCREW M 9 X 28 4 22 50357700 GRUB SCREW M 8 X 10 1 23 04087400 STUD M 6 X 22 1 25 04084500 SEALING RING 2 26 04084500 SEALING RING 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 63 HATZ 1D81Z ENGINE CRANKCASE ASSY EXTERNAL PARTS CRANKCASE ASSY EXTERNAL PARTS 18 17 1516 14 17 18 LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 H SILICON E LOCTITE 648 PAGE 64 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE CRANKCASE ASSY EXTERNAL PARTS CRANKCASE ASSY EXTERNAL PARTS NO PART NO PART NAME QTY REMARKS 1 03794100 WASHER 2 2 03794300 CAM FOLLOWER 2 3 93794201 CAM FOLLOW SPINDLE 2 4 50051000 ALLEN SCREW M 6 X
22. Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 Fax 310 637 3284 All parts orders which include complete part numbers Mayco Parts and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify for the following extra 310 537 3700 Fax 310 637 3284 discounts Service Department Ordered Standard Stock orders 800 478 1244 Fax 310 537 4259 310 537 3700 rag gt 10 0 o MQ Power Service Department 5 Ms 22 Fax 310 638 8046 Special freight allowances Technical Assistance when yeu order 10 or more gt 2x 800 478 1244 Fax 310 631 5032 line items via Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 NOTE DISCOUNTS ARE SUBJECT TO CHANGE 310 537 3700 MULTIQUIP INC Direct TOLL FREE access 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON CALIFORNIA 90749 l 310 537 3700 800 421 1244 Toll free nationwide 800 427 1244 FAX 310 537 3927 M U LTIQUIP E MAIL multiquip com WWW multiquip com MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 5 to our Parts Department MDR 9D SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safe
23. WASHER LOCK 10 20 50255700 ALLEN SCREW M 6 X 12 5 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 95 34 STARTER ALTERNATOR ASSY LLI lt G lt LLI lt co t R r gt LLI ES lt lt 42 amp a lt LLI a e ES ER e gt lt m gt a gt o a o lt cc lt 2 2 x cr H lt m 8 oc 5 lt x lt 6 N HATZ 1D81Z ENGINE STARTER ALTERNATOR ASSY STARTER ALTERNATOR ASSY NO PARTNO PART NAME QTY REMARKS 1 50201200 STUD M 12 X 50 2 2 50353420 STARTER 12 V 10 TOOTH 1 3 50093700 WASHER FLAT A 13 2 4 50380600 HEXAGON NUT M 12 2 5 01459700 CLIP 2 6 50149100 ALLEN SCREW M 6 X 12 2 7 50208500 WASHER LOCK 8 4 8 50148000 HEXAGON NUT M 8 2 9 04021000 BUSH 6 3 X 12 15 X 5 2 10 50170700 ALLEN SCREW M 6 X 16 2 12 01439000 COIL WITH WIRE 12 V 1 13 50401200 ALLEN SCREW M 6 X 35 1 14 50165600 WASHER LOCK 2 15 50236600 ALLEN SCREW M 6 X 25 1 16 01462800 ELECTRIC WIRE 1 17 04021100 PROTECT ALTERNATOR 1 18 04009920 PARTING SHEET 1 19 50144500 WASHER FLAT 6 4 1 21 50165500 HEXSCREW M 6 X 12 5 22 50170900 WASHER LOCK 6 6 23 04021210 GEAR RING 123 TEETH 1 24 04020421 MAGNET SEGMENT 7 25 50397100 ALLEN SCREW M 4 X 10 14 26 01440300 SUPPORT 1 27 50165400 ALL
24. steel drums that provide the compaction force in the compaction and patching of asphalt type surfaces Checking Cover for Chains Take off the cover to check and lubricate chains Water Valves Turn on the water sprinkling system Hydraulic Oil Gauge Indicates the hydraulic oil level OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D HATZ 1D81Z ENGINE COMPONENTS SUPRA Figure 7 HATZ 10817 Engine Components ENGINE COMPONENTS Figure 7 illustrates the location of the major engine components of the machine Each component is described below 1 Fuel Filler Remove this cap to add diesel fuel to the fuel tank Make sure cap is tighten securely DO NOT over fill e DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attemptto start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 FuelTank Diesel engine holds 5 8 quarts of diesel fuel 3 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 4
25. 02302620 CLUTCH SHAFT IN 1 3 502302630 CLUTCH SHAFT OUT 1 4x 040006205 BEARING 6205 5 5 040006202 BEARING 6202 1 6 501010800 CLUTCH SL1 2 20 05225 1 7 080200250 STOP RING 5 25 1 8 951400060 KEY 5X5X58 1 9 501010810 COLLAR 25322 BEARING 3 10 501010822 SPACER 0 8T CLUTCH AR 10 501010823 SPACER 1 0T CLUTCH AR 10 501010824 SPACER 2 3T CLUTCH AR 10 501010825 SPACER 3 2T CLUTCH AR 11 501010830 CLUTCH CASE 1 12 502910010 CLUTCH BOX m INCLUDES ITEMS W 13 501010830 PACKING BEARING HOLDER 2 14 060102010 OIL SEAL SB 25388 2 15 001520620 SOCKET HEAD BOLT 6X20 T 8 16 501010850 SHIFTER FORK 1 17 501010860 FORK BLOCK 2 18 001520625 SOCKET HEAD BOLT 6X25 T 2 19 501010870 SHIFTER SHAFT 1 20 050200110 O RING P 11 2 21 501301160 COVER CLUTCH CASE 1 22 501010890 PACKING CLUTCH CASE 1 23 001520625 SOCKET HEAD BOLT 6X25 T 4 24 501010900 PLUG 3 4 1 25 501010910 PACKING 3 4 1 26 502302640 CLUTCH PULLEY OUT 1 27 951400070 7 7 26 2 28 952400140 WASHER 13304 2 29 030212300 WASHER LOCK M12 2 30 020312100 NUT 2 31 001221035 BOLT 10X35 T 4 32 030210250 WASHER LOCK 4 33 952401860 WASHER 112545 4 34 953400270 PLUG 1 4X14 10L 2 94 953405270 PLUG 1 4X14 131 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 49 MDR 9D CLUTCH BOX ASSY CONTINUED CLUTCH BOX ASSY PAGE 50 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUA
26. 1 GRUB SCREW M 6 X 45 1 49 05038000 HOSE 7 X 12 X 120 1 50 50388300 HOSE CLAMP 1 51 01475600 ADJUST SCREW 10 1D81 Koala INCLUDES ITEMS W MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 87 HATZ 1D81Z ENGINE FUELTANK ASSY FUEL TANK ASSY 2 4 7 10 11 21 23 30 PAGE 88 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE FUEL TANK ASSY FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS 2 01494200 FUEL TANK ASSY 7 LTRS Vanene INCLUDES ITEMS W 3 05097600 WASHER 12 4 03981802 RUBBER WASHER 12 5 03981701 BUSH 8 4 X 13 X 7 5 6 09981900 RUBBER SHELL 6 7 FUEE TANK koda CANNOT BE PURCHASED SEPARATELY 8 03989800 BUSH 8 5 X 20 X 49 2 9 50377001 STUD M8 X 75 2 10 50177500 ALLEN SCREW 8 X 40 4 11 50385800 CAP FUEL TANK 1 12 03801200 FUEL HOSE 7 220 1 13 50478800 FUEL FITER REPLACES 40089401 14 50144400 HEXAGON NUT M6 1 15 50144500 WASHER FLAT 6 4 1 16 03165500 PIPE CLIP 1 17 03493600 FUEL HOSE 7 330 1 18 50165500 HEXSCREW M 6 X 12 1 19 05031900 GUARD 1 20 50387300 SIEVE 1 21 50001000 JOINT A 10 X 16 1 224 50359800 HEXSCREW M 10 X 12 1 23 05029200 BUSH 9 X 18 X 8 4 24 03663700 FUEL PIPE L W 4 5 X 50 1 25 01490300 PROTEC GUARD TOP INCLUDES ITEMS W 26 FINGER
27. 2303370 GEAR SHAFT 2 17 502338050 GEAR SHAFT 2 18 044006370 BEARING 6307VV 2 19 047910050 ROLLER BEARING NF307W 2 20 952401240 SPACER 35453 2 20 952406190 SPACER 35 45 3 S 2 22 502302460 COVER GEAR SHAFT 2 23 060305010 OIL SEAL TB 55729 2 24 001520820 SOCKET HEAD BOLT 8 20 8 25 502402720 SPROCKET 15 2 26 951400090 KEY 10X8X33 2 27 020118150 NUT M18 P1 5 2 28 030218460 WASHER LOCK M18 2 29 952400950 WASHER 19456 2 30 502305360 BLOCK 2 31 502303590 CYLINDER BLOCK 2 32 001521235 SOCKET HEAD BOLT 12X35 T 30 33 001521240 SOCKET HEAD BOLT 12X40T 30 34 502402740 BRACKET COVER 2 35 001210820 BOLT 8X20 H 12 36 030208200 WASHER LOCK 12 37 502403090 BEARING HOLDER 2 38 075080061 CHAIN RS80 61 1 39 502402920 TIGHTENER 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 41 MDR 9D AXLE ASSY CONTINUED AXLE ASSY PAGE 42 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D AXLE ASSY CONTINUED AXLE ASSY NO PARTNO PART NAME QTY REMARKS 40 502302480 TIGHTENER PLATE SHAFT 1 41 044006205 BEARING 6205VV 2 42 080100520 STOP RING R 52 1 43 001210820 BOLT 8X20 H 1 44 030208200 WASHER LOCK 1 45 952400130 WASHER 9304 1 46 502402750 TIGHTENER PLATE HOLDER 1 47 001521230 SOCKET HEAD BOLT 12 30 3 48 502402760 FELT SEAL 6X8X1350 2 49 502402770 FELT SEAL 6X8X188 2 50 502402780 FELT SEAL 5X6X217 2 51 952401330 COLLAR 72
28. 30 2 5 03795800 O RING 12 X 18 3X 7 3 2 6 50329000 O RING 9 5 X 2 5 3 7 03795100 O RING 265 X 269 4 X 3 6 1 8 01248810 PLATE 1 10 50417600 ALL SCREW M 8 X 25 Z4 22 11 03794900 HOUSING 1 12 03795000 SUCTION SIEVE 1 13 50327100 ALLEN SCREW M 6 X 50 2 14 01241700 OIL SUMP 1 15 50170900 WASHER LOCK 6 12 16 50329100 ALLEN SCREW M 6 X 10 12 17 50001600 JOINT A22X27 2 18 50373100 DRAIN PLUG M 22 X 1 5 0 2 18 50140400 DRAIN PLUG 0 2 20 03794700 1 2 50328300 HEXAGON NUT M6 3 22 01321200 CLOS SCREW SIEVE 1 23 50286400 JOINT A 24 X 29 1 24 01321100 OIL RELIEF VALVE ASSY IA INCLUDES ITEMS W 25 OIL RELIEF VABVE hene Bosz CANNOT BE PURCHASED SEPARATELY 264 50412900 O RING 18 X 2 1 27 50062400 JOINT A10 X 13 5 2 28 50062300 CLOSING SCREW X 1 2 29 01241500 DIPSTICK ASSY oee INCLUDES ITEMS W 30 DIPSTIOK teet tede CANNOT BE PURCHASED SEPARATELY 31 6 50359700 O RING 20 29 X 2 62 2 32 50329200 O RING 50 55 3 2 33 05068800 LUB OIL FILT HOUS 1 34 50081200 WASHER LOCK A6 4 35 50170600 ALLEN SCREW M 6 X 20 4 36 01480000 SUPRA OIL FILTER 1 37 01248900 COVER 1 38 04033401 COVER 1 39 04053210 SET SCREW M9 1 41 04024220 CAM FOLLOWER BRACK 1 42 04062110 BOLT 1 43 04024301 CAM FOLLOWER T U 1 44 50170800 ALLEN SCREW M 6 X 25 1 45 04045800 OIL SUMP 1 46 04046300 DRAIN EXTENSION 1 47 50001400 JOINT A 18 X 22 1 48 50044200 CLOS SCREW M 18 X 1 5 1 49 50434300 STUD M 8 X 18 2
29. 50 50050700 ALLEN SCREW M 6 X 16 8 52 50140400 DRAIN PLUG 1 53 04069500 SHIM 1 05 0 3 53 04069600 1 2 0 3 54 04069800 SHIM 1 05 0 1 54 04069900 1 20 0 1 55 04065400 CYLINDER HEAD BOLT 1 56 04084000 LIFTING SPRING 1 58 50139200 STUD M 6 X 16 2 59 05068900 GASKET 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 40 12 17 03 PAGE 65 HATZ 1D81Z ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 H SILICON E LOCTITE 648 PAGE 66 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 CRANKSHAFT ASSY NO PART NO 1 01269810 2 3 50087200 4 03796000 5 50055000 6 50362600 7 03796120 8 04000600 9 50224900 10 01292100 11 124 04006800 13 04036100 144 50362700 15 50413600 16 50364300 17 04023110 18 01485500 19 04022910 20 05033200 21 03962700 22 50017800 23 50414400 24 01512001 HATZ 1D81Z ENGINE CRANKSHAFT ASSY PART NAME CRANKSHAFT ASSY CRANKSHAFT COVER 28 COUNTER WEIGHT ALLEN SCREW M 10 X 50 FITTING KEY A 6 X 4 X 32 GEARWHEEL F CRANKS BUFFER RING O RING 123 X 2 5 BEARING FLANGE ASSY BEARING FLANGE MAIN BEARING MAIN BEARING 0 5 OIL SEAL 62 X 90 X 10 WASHER HEXAGON NUT STUBSHAFT SAE W KEY STUBSHAFT SAE TAPER STUBSHAFT ITALIA STUBSHAFT ITALIA 23 FITTING KEY A6 35 X 63 WOODRUFF KEY
30. 66001 SPRING 1 20 03783000 ADJUSTING SCREW 2 21 03173100 HEXAGON NUT 2 224 DOWEL PIN aa A CANNOT BE PURCHASED SEPARATELY 23 50123800 BALL 7MM III 1 24 04004700 BUSH 1 25 04004800 PRESSURE SPRING 1 26 01245200 ADJUSTING SCREW 1 27 50001100 JOINT A 12 X 15 5 1 28 04048900 RUBBER RING 1 29 40022401 O RING 8 X 2 GRAY 1 2 30 50034700 PIN 4 X 22 1 31 04009810 HANDLE 1 32 04004100 PIN 1 35 04068800 GASK F CYL HEAD 0 5 0 1 36 04036800 GASK CYL HEAD 0 6 0 1 37 04036500 GASK F CYL HEAD 0 7 0 1 38 04036600 GASK F CYL HEAD 0 8 0 1 39 04002700 GASK F CYL HEAD 0 9 0 1 40 04002800 GASK F CYL HEAD 1 0 0 1 41 04002900 GASK CYL HEAD 1 1 0 1 42 04003000 GASK F CYL HEAD 1 2 0 1 43 04003100 GASK F CYL HEAD 1 3 0 1 44 04003200 CYL HEAD SCREW 305 MM 2 45 04003300 CYL HEAD SCREW 258 MM 2 46 04006111 VALVE COVER GASKET 16 1 47 01245410 VALVE COVER 1 48 50081200 WASHER LOCK A6 4 49 50170800 ALLEN SCREW M 6 X 25 4 50 04008100 LIFTING BRACKET 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 73 HATZ 1D81Z ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY 68 69 71 EN AB 70 55 70 55 55 z 71 7 55 56 56 55 2 55 27 12 17 18 14 15 Np 91 14 15 18 19 1 24 1 23 2 4 90 25 56 IN 2 75 80 31 30 PN 79 78 e 77 76 74 82 60 66 67 72 PAGE 74
31. 803 2 52 060604030 OIL SEAL VC 45686 2 54 042006309 BEARING 630977 4 55 502408150 FELT RING 901027 4 61 351010050 GREASE FITTING A MT6X1 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 43 MDR 9D TRANSMISSION ASSY TRANSMISSION ASSY 22 PAGE 44 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D TRANSMISSION ASSY TRANSMISSION ASSY NO PART NO PART NAME QTY REMARKS 1 502010530 GEAR CASE 1 2 502010540 COVER GEAR CASE 1 3 501010410 PACKING GEAR CASE COVER 1 4 001520620 SOCKET HEAD BOLT 6X20 T 6 5 031106100 WASHER FLAT M6 6 6 501010420 SET BOLT 87L M12 HST 4 7 501010430 TRANSMISSION 1515 522 1 8 501010440 OIL FILTER 1 9 501010450 PACKING TRANSMISSION 1 11 030210250 WASHER LOCK 4 12 020310080 NUT 4 14 501010460 PINION 15 1 15 951400100 5 5 35 1 16 952400130 WASHER 9304 1 17 001210820 BOLT 8X20 H 1 18 030208200 WASHER LOCK 1 19 502303350 GEAR 80 1 20 502010570 DRIVE SHAFT 1 21 501010500 SPROKET 9 1 22 951400110 7 7 35 2 23 952400170 WASHER 19454 2 24 020118150 NUT M18 P1 5 2 25 030218460 WASHER LOCK M18 2 26 042006207 BEARING 6207ZZ 1 27 042006306 BEARING 630622 1 28 080200350 STOP RING 5 35 1 29 060303030 OIL SEAL 30428 1 30 501010520 BEARING COVER 1 31 001220825 BOLT 8X25 T 4 32 030208200 WASHER LOCK 4 33 001211025 BOLT 10X25 H 4 34 030210250 WASHER LOCK 4 36 502302530
32. 91 PLATE CAUTION 1 2 920200630 PLATE SERIAL 1 3 920201590 DECAL MARK 98 70 1 4 920101510 DECAL MIKASA MARK 440MM 1 5 920203290 DECAL CAUTION 1 6 920200450 DECAL OIL FILTER 1 7 920101290 DECAL VIBRATION 2 8 920201100 DECAL CLUTCH LEVER 2 9 920200320 DECAL WATER TANK 1 10 920200440 DECAL PROHIBIT TOW 1 11 920200470 DECAL OIL TANK 1 12 920101480 DECAL OIL LEVEL 1 13 920101280 DECAL FORWARD amp REVERSE 1 14 920101200 DECAL GREASE 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 35 BODY ASSY 9D MDR BODY ASSY e R T gt Lu e gt lt N amp a lt o e LLI a e e Lu ER e gt a 2 lt a e gt e a lt 72 lt x Lu a MDR 9D BODY ASSY BODY ASSY NO PART NO PART NAME QTY REMARKS 1 502100600 BASE 1 2 502100720 SIDE PLATE RIGHT 1 3 502100710 SIDE PLATE LEFT 1 4 502200960 RUBBER PLATE 2 5 001211430 BOLT 14X30 H 8 6 030214350 WASHER LOCK 8 8 930407021 SHOCK ABSORBER MED 70 MS 4 9 020312100 NUT 8 10 030212300 WASHER LOCK 8 42 502201150 SPRINKLING PIPE FRONT 1 43 502201160 SPRINKLING REAR 1 44 502402930 VINYL PIPE 10 13 280 1 45 502402940 VINYL 10 13 950 1 46 001221025 BOLT 10X25 T 6 48 030210250 WASHER LOCK 6 49 501010150 CAP 1 4 4 51 502302511 SCRAP
33. A MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D LIFTING TRANSPORTING LIFTING 1 Use a crane or lift to load and unload the machine A skilled crane operator is required to perform the job 2 When lifting the machine check for any damaged or loose bolts lifting hooks and shock mounts 3 Check any damaged or loose bolts in the guard frame to avoid machine sliding off 4 sure that the machine is shut off before machine is lifted Use reliable cable for lifting Always lift the machine vertically and keep the machine away from workers and animals 7 Do not lift the machine higher than the required height TRANSPORTING 1 Always make sure that the machine is shut off while being transported 2 Check that the fuel cap is properly closed and tightened 3 When traveling long distances or on rugged terrain drain the fuel of the machine before transporting 4 Tie down the machine securely on the transportation so that it will not move or topple over MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 23 MDR 9D MAINTENANCE CAUTION CAUTION Fuel piping and connections should be replaced every 2 years Inspection and other services should always be carried out on hard and level ground with the engine shutdown INSPECTION AND MAINTENANCE SERVICE TABLES TABLE 6 MDR 9D ENGINE CHECK 1 Tomake sure y
34. ANK CAP D108 120 RUBBER 1 41 954403241 COCK PT 1 4 BH 1211 AL 2 65 001801050 BOLT 10X50 WHOLE THREAD 1 66 020310080 NUT 81 001211030 BOLT 10X30H 4 82 020310080 NUT 4 83 030210250 WASHER LOCK 4 84 502405920 PLATE COVER SETTING 1 85 001221020 BOLT 10X20 T 2 86 080210250 WASHER LOCK M10 2 87 081110160 WASHER FLAT M10 2 100 959402990 ROPE 1 101 091005020 SCREW 5X20 1 102 020305040 NUT 1 103 030205130 WASHER LOCK 1 104 031105080 WASHER FLAT 2 105 025203020 SPLIT COTTER PIN 3X20 1 106 959403251 PLATE SPRING 2 107 502420150 SPACER 1 108 001200820 BOLT 8X20 2 109 080208200 WASHER LOCK 2 110 031108160 WASHER FLAT 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 39 MDR 9D AXLE ASSY AXLE ASSY PAGE 40 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D AXLE ASSY AXLE ASSY QTY REMARKS 1 502101570 DRUM 2 2 502202290 ROLLER SHAFT 2 3 044006309 BEARING 6309VV 4 4 952400940 SPACER 45605 4 5 502302420 BEARING COVER 2 6 060406010 OIL SEALTC 689012 4 7 001521025 SOCKET HEAD BOLT 10X25 T 12 8 502200930 BRACKET L 2 9 502302430 SPACER 2 10 001521240 SOCKET HEAD BOLT 12X40T 12 11 502200940 BRACKET R FRONT 1 12 502200950 BRACKET R REAR 1 13 020130240 30 2 0 4 14 030230750 WASHER M30 4 15 502302440 GEAR 57 2 16 001521040 SOCKET HEAD BOLT 10X40 T 12 17 50
35. BER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 MULTIQUIP INC POST OFFICE BOX 6254 CARSON CA 90749 4 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com MULTIQUIP WWW multiquip com manufactured for Multiquip Inc b Atlanta Boise Dallas Houston Newark y Quebec Canada Manchester UK Rio De Janiero BR 7 Guadalajara MX MIKASA SANGYO LTD Tokyo Japan
36. DR 9D Vibratory Roller can be folded vertically for ease of transport and storage LIFTING THE ROLLER When lifting of the roller is required Figure 3 attach a suitable hook or shackle to the lifting hooks of the roller Make sure the lifting device is capable of lifting 1 940 Ibs 880 kg ATTACH TO LIFTING DEVICE A TF LIFTING HOOKS NOTE USE LIFTING HOOKS ON BOTH SIDES WHEN LIFTING Figure 3 Lifting The Roller PAGE 14 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D GENERAL INFORMATION CAUTION NEVER stand under or get onto the roller while it is being lifted or moved CAUTION ONLY use steel ropes or chains that are capable of lifting at least 1 940 Ibs 880 kg CAUTION NEVER use any other part of the roller for lifting purposes Use the lifting eye Using other parts of the roller for lifting will cause severe damage to the roller OPERATING ON SLOPES Special care must be taken when operating the roller on hills or slopes There exist the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over ALWAYS operate the roller up and down hills rater than from side to side For safe operation hillside slopes should not exceed 12 degree 21 90 grade See Figure 4 below Figure 4 Recommended Slope Tipping Rollovers NEVER operate the roller on side slopes Figure 5 The
37. EN SCREW M 8 X 16 2 28 01248121 REGULATOR 12 V 1 28 01425021 REGULATOR 24 V 1 29 01440100 FASTENING PLATE 1 30 50380800 CTR SUNK SCREW M 6 X 10 2 31 50373700 PLUG SLEEVE HOUSING 1 32 50373600 PIN TERM HOUSING 6 WAY 1 33 50216300 WASHER 5 3 2 34 50335700 HEXSCREW M 5 X 25 2 35 50402100 PLUG SLEEVE HOUSING 1 36 50402000 PLUG SLEEVE HOUSING 1 37 50358400 STRAP 4 38 01440200 SUPPORT 1 42 01470200 CLIP 2 43 50379700 PLUG SLEEVE HOUSING 1 44 01439400 WIRING HARNESS 1 46 40026600 PROTECTION CAP RUBBER 1 47 50400300 HEXSCREW M 8 X 40 1 48 50179900 STAR WASHER 1 2 49 01430800 BATTERY CABLE PLUS 1 50 50023000 HEXAGON NUT M 8 3 51 50426900 SERRATED WASH A 8 4 1 52 03814100 INSULATING DISC 2 53 50426800 TOOTH LOCK J 10 5 1 54 03814200 INSULATING TUBE 1 55 50016800 DISC 8 4 2 56 50275300 HEXSCREW 8 X 35 1 57 01430900 BATTERY CABLE MINUS 1 58 01193401 ELECTRIC WIRE 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 97 HATZ 1D81Z ENGINE INSTRUMENT BOX ASSY INSTRUMENT BOX ASSY artsy uno p NOTES COMPLETE IGNITION SWITCH ASSEMBLY INCLUDES ITEMS WITHIN DASHED LINES PAGE 98 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE INSTRUMENT BOX ASSY INSTRUMENT BOX ASSY NO PART NO PART NAME QTY REMARKS 1 50404900 IGNITION KEY 1 2 05126402 IGNITION SW OUTER COVER 1 3 IGNITION SW
38. ER END 2 52 001221030 BOLT 10X30 T 8 53 030210250 WASHER LOCK 8 54 502424050 SCRAPER CENTER 2 55 001220825 BOLT 8X25 T 6 56 030208200 WASHER LOCK 6 57 952401560 WASHER 8 5X20X3 6 58 031110160 WASHER FLAT 8 59 502200990 BASE SCRAPER 1 60 001521225 SOCKET HEAD BOLT 12X25 T 18 68 502403940 CHAIN COVER 2 69 001521020 SOCKET HEAD BOLT 10X20 T 4 82 020310080 NUT 4 83 030210250 WASHER LOCK 4 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 37 MDR 9D FRONT COVER ASSY FRONT COVER ASSY NOTES BODY ASSY ITEM 44 BODY ASSY ITEM 45 PAGE 38 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D FRONT COVER ASSY FRONT COVER ASSY NO PARTNO PART NAME QTY REMARKS 18 081110160 WASHER FLAT 4 14 502103800 FRONT COVER 1 16 001220820 BOLT 8X20 T 4 17 030208200 WASHER LOCK 7 18 952401560 WASHER 8 5X20X3 7 20 502302490 CHECK COVER 1 21 001220815 BOLT 8X15T 4 22 090208200 WASHER LOCK 4 23 031108160 WASHER FLAT 4 24 502302500 SUPPORT COVER 1 25 001221020 BOLT 10X20T 1 26 030210250 WASHER LOCK 1 27 021110160 WASHER FLAT 1 28 001220825 BOLT 8X25 T 3 30 502201830 BELT COVER 1 32 001221020 BOLT 10X20T 2 33 080210250 WASHER LOCK 2 34 031110160 WASHER FLAT 2 35 001221015 BOLT 10X15T 2 36 080210250 WASHER LOCK 2 37 031110160 WASHER FLAT 2 38 502010650 ELBOW 90 DEG 1 4 2 39 407310670 T
39. FLANGE FAN 1 37 080100160 STOP RING R 16 1 38 502010590 KEY 5X5X22 4DK 1 39 502321570 RUBBER COUPLING 1 40 515447020 COUPLING PIN 6 41 099208012 SOCKET HEAD SCREW 8X12T 2 63 502402800 LEVER 1 64 001521025 SOCKET HEAD BOLT 10X25 T 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 45 MDR 9D HYDRAULIC OILTANK ASSY HYDRAULIC OIL TANK ASSY PAGE 46 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D HYDRAULIC OIL TANK ASSY HYDRAULIC OIL TANK ASSY NO PART NAME QTY REMARKS 44 050200160 O RING P 16 1 45 501010720 JOINT 3 4 16 1 46 501010590 JOINT 3 8 1 47 501010600 JOINT 1 4 1 48 502302850 OIL HOSE 3 8 3201 1 49 502302840 OIL HOSE 1 4 320L 1 50 502201000 OIL TANK 1 51 502010640 ELBOW 90 DEG 3 8 1 52 502010650 ELBOW 90 DEG 1 4 1 53 953405270 PLUG 1 4X14 131 1 54 953405260 PACKING 1 4 CU 1 55 953405840 DRAIN PLUG M18 1 56 953400020 PACKING 19302 1 57 001221035 BOLT 10 35 4 58 030210250 WASHER LOCK 4 59 031110160 WASHER FLAT 4 60 959010110 LEVEL GAUGE SP 1 W P 1 61 952401960 COLLAR 11 30 16 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 47 MDR 9D CLUTCH BOX ASSY CLUTCH BOX ASSY MDR 9D CLUTCH BOX ASSY CLUTCH BOX ASSY NO PARTNO PART NAME QTY REMARKS 1 502302610 CLUTCH PULLEY IN 1 2 5
40. G INCLUDES ITEMS W 13 01515500 LIFTING MAGNET 12 V porem INCLUDES ITEMS W 14 05058400 CABLE HOLDER 1 15 STOP MAGNET iate eio CANNOT BE PURCHASED SEPARATELY 16 05023501 CONSOLE 1 17 50170900 WASHER LOCK 6 2 18 50144400 HEXAGON NUT M 6 2 19 50216300 WASHER 5 3 3 20 50112600 ALLEN SCREW M 5 X 10 4 22 50366800 STUD M 6 X 12 2 23 50114300 DISC 6 4 2 24 40037300 CLAMP 8 12 2 25 03999001 FUEL HOSE 7 70 1 26 03996600 SHAFT 1 27 03565400 RUBBER SLEEVE 1 28 05069200 BUSH F BELT TENSION 1 29 04021700 LEVER 1 30 50144500 WASHER 1 31 50328300 HEXAGON NUT M6 1 32 50248900 BELLOWS 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 101 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andanyclaimforshortage ordamage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers willbe asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted an
41. GUARD Loads CANNOT BE PURCHASED SEPARATELY 27 04030901 SEALING STRIP 29 1 28 03150900 CLAMP 1 29 01402200 GUARD 1 30 50183000 ALLEN SCREW M 8 X 35 4 31 50148000 HEXAGON NUT 2 32 50208500 WASHER LOCK 8 4 33 05045300 CLAMP 21 MM 1 34 05044001 HOSE 10 12 MM 1 35 05036900 HOSE CLIP 1 36 05043900 WATER SEPARATOR 1 37 50414800 CLOS SCREW 10 1 38 01519401 WATER IE INCLUDES ITEMS W MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 89 FUEL PUMP ASSY HATZ 1D81Z ENGINE FUEL PUMP ASSY R gt Lu e lt 4 amp a lt a e LLI a e e Lu o gt a 2 lt a e gt e a lt 72 lt x ce ez LLI a HATZ 1D81Z ENGINE FUEL PUMP ASSY FUEL PUMP ASSY NO PART NO PART NAME QTY REMARKS 1 04011900 BUSH 1 2 03796400 SHAFT 1 3 04011801 LEVER F FEED PUMP 1 4 04000800 PLUG 1 5 50331800 O RING 1 6 50332301 FUEL FEED PUMP 1 7 50328300 HEXAGON NUT M6 3 8 50001200 JOINT A 14 X 18 4 9 50006400 BANJO BOLT A8 2 10 50015900 RING PIECE N W 8 1 11 01468801 FUEL PIPE 1 12 49062501 DIAPHRAM 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 91 HATZ 1D81Z ENGINE AIR FILTER ASSY AIR FIL
42. IGHTENER Figure 31 Chain Tightener PAGE 26 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D MAINTENANCE CAUTION NEVER attempt to check the V belt with the engine running Severe injury can occurif your hand gets caught between the V belt and the clutch Figure 32 Always use safety gloves CLUTCH PULLEY VIBRATOR PULLEY Figure 32 V Belt Hazard VIBRATION CLUTCH ADJUSTMENT 1 2 Remove the protective cover from the clutch by removing the 4 allen screws Pull outthe stop key and turn to the release position Figure 33 Viewing the clutch from the shifter pulley side if the clutch nut is turned to the right the clearance between the adjusting and pressure plate decreases as the amount of torque increases Normal adjustment is from 1 to 2 notches Make sure that the shifting lever is not too stiff Lever should engage with moderate pressure After adjustment return the stop key to the locked position NUT TIGHTEN Figure 33 Clutch Adjustment HYDRAULIC OIL CHECK Check for any oil leakage from the hoses and joints daily Check hydraulic oil level every 4 to 5 hours after starting operation After one week of operation check hydraulic level twice a day 4 After two weeks of operation check hydraulic level once a day 5 Replace hydraulic oil after first 200 hours and in every 1 000 hours of operation CAUTION
43. ING COVER uti artes gems CANNOT BE PURCHASED SEPARATELY 258 04052400 NOZZLE 1 26 03797412 COVER F OIL PUMP 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 81 HATZ 1D81Z ENGINE FUEL DEVICE ASSY FUEL DEVICE ASSY 62 29 l 30 28 29 60 43 42 40 41 40 N E 15 13 11 6 7 8 9 LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 Hz SILICON E LOCTITE 648 PAGE 82 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE FUEL DEVICE ASSY FUEL DEVICE ASSY NO PART NO PART NAME QTY REMARKS 1 50331500 ROLLER TAPPET CPL 1 2 04000901 GUIDE 1 3 50050700 ALLEN SCREW M 6 X 16 1 4 50390200 O RING 17 X 1 1 0 1 4 50363400 O RING 17 X 1 2 0 1 5 04011700 PLATE 1 6 03209700 SHIM 0 3 0 1 7 04102400 0 60 42 2 0 1 8 04102500 0 90 42 2 0 1 9 04102600 1 20 42 2 0 1 10 04071300 GASKET 0 2 10 04102200 GASKET INJECTION PUMP 0 2 0 2 10 04102300 GASKET INJECTION PUMP 03 0 2 11 50416200 INJECTION PUMP 1 13 50148000 HEXAGON NUT 3 15 01313600 FUEL PRESSURE PIPE 1 16 04025800 JOINT WASHER 1 16 40085001 INJECTOR SEAL 1 17 50415101 INJECTOR pte eti cies INCLUDES ITEMS W 18 50415200 NOZZLE DLLA 154PV3 1 19 INJECTOR ecne CANNOT BE PURCHASED SEPARATELY 20 03792400 FLANGE 1 21 04035700 WASHER 1 22 50000800 COPPER WA
44. ION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE BREATHER ASSY BREATHER ASSY NO PART NO PART NAME QTY REMARKS 1 THROTTLE ARM CANNOT PURCHASED SEPARATELY 1 2 THROTTLE LINKAGE CANNOT BE PURCHASED SEPARATELY 3 04000100 SHIM 1 4 50266100 CIRCLIP 6 2 5 04037500 LEVER 1 50328701 ALLEN SCREW M 5 X 8 4 7 04000200 TENSION SPRING 1 8 01242810 GUIDE 1 9 03799010 THIGH SPRING 1 10 04052700 SPACER RING 1 11 50386100 O RING 21 X 2 1 12 50129900 O RING 32 X 37 X 2 5 1 13 01279210 STOP RING SPD CONT 5 1 13 01302910 STOP RING SPD CONT C 1 14 03799210 FRICTION PLATE 1 15 50328300 HEXAGON NUT M6 3 16 03799400 GRUB SCREW 2 17 50144400 6 2 18 40021500 SEAL WIRE 0 5 0 3 2 19 40021400 LEAD SEAL 8MM 2 20 03888300 THROTTLE LEVER 1 21 03927300 SCREW M 6 X 32 1 22 50144500 WASHER FLAT 6 4 1 23 50144400 HEXAGON NUT M6 1 24 01246801 GOVERNOR LEVER ASSY INCLUDES ITEMS W 26 50403500 GRUB SCREW M 8 X 20 1 37 01317000 BREATHER VALVE ASSY osten INCLUDES ITEMS W 38 04080300 BREATHER CUP 1 39 03568700 RUBBER DIAPHRAM 1 4096 BREATHER CANNOT BE PURCHASED SEPARATELY 41 04074700 BREATHER HOSE 1 42 04074800 BREATHER HOSE 1 43 04080500 BUSH 2 44 50081200 WASHER LOCK A6 2 45 50170700 ALLEN SCREW M 6 X 16 2 46 04090500 CLIP 1 47 50411500 SET PIN 1 48 5040530
45. K Figure 14 Water Tank Check CAUTION Handle Bar Be careful not to confuse the water tank with Release Pin the oil tank Figure 15 Handle Bar Positioning INITIAL STARTUP Crank Handle Start 1 Setthe Speed Control Lever Figure 16 to a position CHECKING LEVERS half way between start and stop 1 Check travel and vibrator levers to make sure they are functioning properly Figure 6 g property TENER Selecting a lower engine 2 With travel lever placed in reverse push the deadman NOTE speed will reduce smoke device and verify that the travel lever returns to neutral when starting position The travel lever stays in neutral position once the deadman device is released CHECKING SCRAPER BAR 1 Check scraper barand make sure that they are not clogged FULL B with mud or damaged Figure 6 SPEED 2 Adjust clearance between drums and scrapers as necessary CHECKING BOLTS NUTS AND SCREWS 1 Check bolts nuts and screws on various parts of the machine including the engine for proper tightness SPEED CONTROL LEVER Figure 16 Speed Control Lever PAGE 20 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D START UP 2 Pullup decompression lever Figure 17 to position 1 and release POSITION 1 DECOMPRESSION SYSTEM IS ACTIVATED ENGINE WILL START POSITION 0 DECOMPRESSION SYSTEM IS NOT ACTIVATED ENGINE WILL N
46. L REV 0 12 17 03 MDR 9D CLUTCH BOX ASSY CONTINUED CLUTCH BOX ASSY NO PART NAME QTY REMARKS 35 953405260 PACKING 1 4 CU 2 36 502302650 CLUTCH LEVER 1 37 959402080 BALL GRIP 40D M12 1 38 001521025 SOCKET HEAD BOLT 10X25 T 1 39 501010950 BEARING HOLDER 1 40 502302660 BEARING HOLDER INPUT SIDE 1 42 501402260 SET BOLT L50M12 CLUTCH 4 43 501402400 TIGHTENER PULLEY 1 444 501302160 TIGHTENER SUPPORT 1 45 042006204 BEARING 620422 2 464 952400930 COLLAR 20252 1 47 080100470 STOP RING R 47 1 484 952400130 WASHER 9304 1 49 001200820 BOLT 8 20 1 504 030208200 WASHER LOCK 1 51 001221035 BOLT 10X35 T 2 528 030210250 WASHER LOCK 2 5394 031110160 WASHER FLAT 2 55 501910040 BELT TIGHTENER ASSY sess INCLUDES ITEMS W MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 51 MDR 9D VIBRATION CASE ASSY VIBRATION CASE ASSY MDR 9D VIBRATION CASE ASSY VIBRATION CASE ASSY NO PART NAME QTY REMARKS 1 502302570 VIBRATING PULLEY 1 2 502201010 ROTARY SHAFT L 1 3 502201020 ROTARY SHAFT R 1 4 1 502302582 GEAR DRIVE 1P 1 42 502302581 GEAR 44 DRIVEN 2P 1 5 951400081 KEY 10X8X17 2 6 951400090 KEY 10X8X33 1 7 952400900 WASHER 13446 3 8 001211235 BOLT 12X35H 3 9 030212300 WASHER LOCK M12 3 10 502302590 ECCENTRIC ROTATOR 2 11 001521040 SOCKET HEAD BOLT 10X40 T
47. MP HC 40 4 34 001210615 BOLT 6X15 H 4 36 502402900 CABLE STOPPER 1 37 001221020 BOLT 10 20 1 38 030210250 WASHER LOCK 1 39 001210620 BOLT 6X20 H 2 45 0830000010 COIL SPRING 1 46 020306050 NUT M6 4 47 031106100 WASHER FLAT M6 2 56 502402890 CABLE STOPPER 1 57 001220820 BOLT 8X20T 2 58 030208200 WASHER LOCK 2 59 031108160 WASHER FLAT 2 60 0012 20615 BOLT 6x15 T 4 64 351010050 GREASE FITTING A MT6X1 1 76 001220620 BOLT 6X20T 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 59 MDR 9D BATTERY ASSY BATTERY ASSY PAGE 60 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D BATTERY ASSY BATTERY ASSY NO PART NAME QTY REMARKS 70 502215490 BATTERY BASE 1 71 001200815 BOLT 8 15 4 72 030208200 SW 8 4 73 502403310 BATTERY PROTECT 1 74 502403320 BOLT BATTERY 2 75 020308060 NUT M8 4 76 030208200 WASHER LOCK M8 2 77 031108160 WASHER FLAT M8 2 78 607010030 BATTERY 12N24 3 26A19L 1 79 502301040 BATTERY CORD 220 1 80 502301050 BATTERY CORD 380 1 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 61 HATZ 1D81Z ENGINE CRANKCASE ASSY CRANKCASE ASSY 1 3 7 9 16 22 23 LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 Hz SILICON E LOCTITE 648 PAGE 62 MQ MIKASA MDR 9D VIBRATORY ROLLER
48. OT START DECOMPRESSION LEVER Figure 17 Decompression Lever 3 Insert the starting handle into the engine s starting handle guide sleeve Figure 18 Figure 18 Starting Handle Guide Sleeve 4 When turning the starting handle observe the correct operating position Figure 19 RE Figure 19 Starting Handle Operating Position 5 Grasp the starting handle firmly in both hands and turn counterclockwise at increasing speed Five turns of the starting handle are needed to build up enough compression to start the engine 6 Once the engine starts stop cranking and remove the starting handle from the guide sleeve CAUTION There isariskofinjury fromthe rotating starting handle When using the starting handle keep the body clear of the handle to avoid being struck If the engine backfires because the handle was not turned firmly enough release the starting handle immediately and stop the engine Electric Start 1 Turnthekeytothe START position until the engine starts Ifthe engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again TRAVELING CAUTION Make sure to follow all safety rules referenced in the safety section ofthis manual before operating roller Keep work area clear of debris and other objects that could cause damage to the roller or bodily injury 1 To make the roller move in the forward direction push the travel lever Figure 20
49. SCREW M 6 X 20 1 60 03961400 FUEL HOSE 3 51 50 2 61 05043800 HOSE 2 X 4X 170 1 62 50159500 RING PIECE N W 4 4 63 50006200 BANJO BOLT A 4 1 64 50062400 JOINT A 10 X 18 5 2 65 50358400 STRAP 1 66 01499800 MAINT INDICATOR lose INCLUDES ITEMS W MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 93 HATZ 1D81Z ENGINE EXHAUST SILENCER ASSY EXHAUST SILENCER ASSY 62224221522 25 022000246 55552552252525255555 ZOO NO er LAS 52 250 HA ONO HH OH TT 3 4990595050 224720293 ra HATET 19 690056505 LH pease poe J HOT TEMPERATURE PASTE PAGE 94 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE EXHAUST SILENCER ASSY EXHAUST SILENCER ASSY NO PART NAME QTY REMARKS 1 01498800 EXHAUST SILENCER S ASSY Tanken INCLUDES ITEMS W 2 EXHAUST SILENCER CANNOT BE PURCHASED SEPARATELY 3 50404000 ALLEN SCREW M 8 X 30 3 6 01471110 GASKET SET EXHAUST SIL 1 10 03877300 ELBOW 1 11 03877700 PIPE CLIP 52 5 1 12 50249500 HEX SCREW M 10 X 50 1 13 50145900 WASHER FLAT 10 5 1 14 40028600 HEX NUT M 10 1 16 03997100 EXHAUST TUBE 1 18 01191901 MUFFLER GUARD ID 1 19 05034200
50. SHER 2 24 50333400 BANJO UNION 1 25 50313000 BANJO BOLT M6 1 26 50038400 STUD M 8 X 35 1 27 50004600 SET SCREW AM 8 X 16 1 284 05035200 PRESSURE SPRING 1 29 PIN CANNOT PURCHASED SEPARATELY 30 01519500 PIST SPRG EXT FUEL ode INCLUDES ITEMS W 36 50328900 O RING 22 X 1 6 1 378 04001410 CYL F EXTR FUEL DEV 1 988 04001600 DISC 1 39 50330800 CLOS SCREW 16 X 1 5 1 40 50001100 JOINT A12 X 15 5 2 41 50015800 RING PIECE NW6 1 42 03662300 PIPE NIPPLE 1 43 04060400 FUEL HOSE 4 5 X 100 1 44 00805500 VENT VALVE 1 45 03807100 FUEL HOSE 4 5 150 1 45 04060200 FUEL HOSE 4 5 X 55 1 46 50157800 NW3 1 47 03902000 FUEL PIPE 390 1 48 05029600 FUEL HOSE 4 5 850 1 49 50279600 CONNECTING NIPPLE 1 50 50357200 HOSE CLIP 5SKZ 2 51 50399801 CLAMP 11 3 4 52 50399900 CLAMP 9 5 1 53 01459700 CLIP 1 60 01498902 PIST CYL EXTR FUEL ee INCLUDES ITEMS W MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 83 HATZ 1D81Z ENGINE AIR DUCTING ASSY AIR DUCTING ASSY 1213 0 P d a 5 3 4 6 PAGE 84 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE AIR DUCTING ASSY AIR DUCTING ASSY NO PART NO PART NAME QTY REMARKS 1 01246220 COOLING DUCT ASSY kanam asa INCLUDES I
51. TEMS W 2 COOLING AIR DUCT LN CANNOT BE PURCHASED SEPARATELY 3x96 04007601 SEALING STRIP 32 2MM 2 4 04007720 SEALING STRIP 76MM 2 5 01246411 COOLING AIR DUCT IO INCLUDES ITEMS W 6 SIDE SHROUD Ta CANNOT BE PURCHASED SEPARATELY 7 01246600 COOLING AIR DUCT ASSY dM leuc INCLUDES ITEMS W 8 COOLING AIR DUCT CANNOT PURCHASED SEPARATELY 9 04007901 SEALING STRIP 413 1 10 50081200 WASHER LOCK A6 15 11 50144400 HEXAGON NUT M6 4 12 50149100 ALLEN SCREW M6 X 12 12 13 50206300 ALLEN SCREW X 18 4 14 04008500 PARTING SHEET 1 15 50093700 WASHER FLAT A13 6 16 50093600 HEXAGON NUT M12 6 17 50364900 STUD M12 X 40 2 18 50331400 STUD M12 X 35 4 19 04008211 INTERMED HOUSING 1 20 50333500 HEXSCREW M 6 X 8 2 21 50334800 RUBBER SLEEVE 1 23 50226000 GRUB SCREWM 8 X 6 4 24 03225504 NAME PLATE 1 25 40002500 POP RIVET 2 4 MM 4 28 04080400 COVER F BLOW DUCTING 1 29 50170900 WASHER LOCK 6 4 30 50177100 HEXSCREW M 6 X 16 2 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 85 HATZ 1D81Z ENGINE BREATHER ASSY BREATHER ASSY 256 gt 24 1 2 6 48 49 50 51 48 50 2322 20 21 14 13 LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 Hz SILICON E LOCTITE 648 PAGE 86 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERAT
52. TER ASSY 22 29 n 34 R S 6 NS 4 35 37 46 L SILICON SEALER PAGE 92 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 1D81Z ENGINE AIR FILTER ASSY AIR FILTER ASSY NO PART NAME QTY REMARKS 1 50038900 STUD M 8 X 60 2 2 04006300 GASKET 2 3 04006200 INSULATING FLANGE 1 4 04004312 AIRFILTER HOUSING 1 5 50095100 WASHER LOCK A8 1 6 50398400 CYLINDER HEAD BOLT 1 7 01493000 AIR FILTER 1 8 01483400 RETAINING STRAP 1 9 50148100 WASHER FLAT 8 4 2 10 50129500 HEXAGON NUT 2 11 50412000 CIRCLIP 10 X 1 1 12 05036400 CENTERING COVER 1 13 05039300 BUSH 33 X 35 X 23 5 1 14 03579400 SEALING RING 1 15 50062400 JOINT A 10 X 18 5 1 16 50062300 CLOSING SCREW M 10 X 1 1 34 01496800 COVER AIR FILTER tid santet INCLUDES ITEMS W 35 04047701 SEALING STRIP LG 704 1 37 05039401 CLOSING 1 36 CLOSING GOVER kosa CANNOT BE PURCHASED SEPARATELY 38 03814100 INSULATING DISC 1 39 05038700 WASHER 11 X 36 X 3 1 40 01490800 WING SCREW 1 41 01287900 GASKET AIRFILTER 1 42 04047300 INTERMEDIATE FLANGE 1 43 50395700 COVER 15 1 46 50411900 CLOSING PLUG 7 2 47 50120000 DISC A 6 4 2 48 40028300 HEXAGON NUT M 6 2 92 05033500 VALVE PLATE 1 53 05044501 INDIC PLATE 1 54 05043601 RUBBER 1 55 05045600 SIGNAL RING 1 56 05043700 ADAPTER 1 57 50173500 PIPE CLIP 1 58 50170900 WASHER LOCK 6 1 59 50170600 ALLEN
53. TIE ROPE SECURELY f AROUND FILTER _ WIND CLOTH AROUND THE FILTER TO PREVENT SLIPPING Figure 35 Cloth and Rope Around Filter Forcibly pull the rope to remove the filter Figure 36 PULL ROPE amp TO REMOVE FILTER Figure 36 Filter Removal Immediately replace with new filter screwing it on by hand to avoid hydraulic oilleak Use only genuine Mikasa replacement oil filters 10 micron filter paper Do not use automobile type oil filters HDRAULIC AIR EXTRACTION 1 After filling hydraulic oil tank with oil loosen the oil hose joint and check that oil is enough to reach the oil suction and outlet ports in the hydraulic transmission Tighten the hose joint securely after checking Loosen the charge relief valve located on the front side of the hydraulic transmission Figure 37 CHARGE Figure 37 Loosening Charge Relief Valve Check that oil flows out from the valve hole Replace the charge relief valve tightly With the travel and vibrator levers in neutral position start the engine and idle at low speed for 3 to 5 minutes Check the forward and reverse rotation of the output shaft by moving the travel lever slowly to its forward and reverse positions Check the oil level gauge and make sure that there are no air bubbles mixed in the oil After checking operate the roller slowly at first then at full speed When oil level in the tank is low replenish oil up to the specified level
54. VER F OIL PUMP 1 3 01242401 SPRING CAPSULE BUSH 1 4 03797310 GEARWHEEL 1 6 04063400 GOVERNOR SPRING 2 9 1 7 03798600 CUP 1 8 50334700 CIRCLIP5 1 9 03797600 BEARING BUSH 1 10 03797510 HOUSING 1 11 03797701 PLATE CENTRIF WEIGHT 1 12 03798002 CENTRIFUGAL WEIGHT 1 13 03798102 CENTRIFUGAL WEIGHT 1 14 03797900 WASHER 1 15 03797801 PIN 1 16 50081200 WASHER LOCK A6 5 17 50170800 ALLEN SCREW M 6 X 25 3 18 50051000 ALLEN SCREW M 6 X 30 2 19 50084901 PIN 8 X 12 2 20 03798720 GEARWHEEL 1 21 50260501 ROLL PIN 2 X 10 2 22 04046000 CIRCLIP 0 3 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 79 HATZ 10812 ENGINE TIMING COVER ASSY TIMING COVER ASSY 24 12 11 11789 22 3 6 15 17 24 25 LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED D LOCTITE 221 H SILICON E LOCTITE 648 PAGE 80 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HATZ 10812 ENGINE TIMING COVER ASSY TIMING COVER ASSY NO PART NO PART NAME QTY REMARKS 3 05325600 COVER 50 1 09797600 BEARING BUSH 1 7 50330400 O RING 27 X 2N 1 8 04000400 COVER 1 9 50399000 CIRCLIP 32 X 1 2 1 11 50417400 ALLEN SCREW M 8 X 30 Z3 13 12 50329500 ALLEN SCREW M 12 X 40 1 15 04000310 BEARING BUSH 1 16 04023210 BEARING BUSH 1 174 50364700 OIL SEAL 32 X 52 X 7 1 22 01281001 TIMING COVER ASSY NO 3 INCLUDES ITEMS W 24 TIM
55. X 310 537 1173 310 537 3700 EXT 279 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 3 TABLE OF CONTENTS MIKASA MDR 9D VIBRATORY ROLLER Proposition 65 Warning i 2 Here s How Get 3 Table OF Contents tile 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules for Safe Operation 8 9 Operation and Safety Decals 10 Specifications M 11 DIMENSIO S ua 12 General Information 14 15 Vibratory Roller 16 HATZ 108127 Engine Components 17 Inspection Start Up 18 21 Operation s 22 Lifting Transporting 23 Maintenance seeren 24 29 Troubleshooting maa 30 31 PARTS ILLUSTRATIONS Explanation Of Code In Remarks Column 32 Suggested Spare 33 Decal 34 35 Body Assembler 36 37 Front Cover 38 39 Axle
56. ally any asphalt or mixed granular soil compaction job is quickly cut down to size The impact force of the MDR 9D levels and uniformly compacts voids between soil particles to increase dry density Features include W Hydraulic variable speed transmission assures easy handling Deadman device which when pressed or hit will cause the travel lever to return to neutral position bringing the machine to a stop Non corrosive water tank for the sprinkler system with a capacity of 6 gallons Simple dual lever controls assure operator safety and convenience M Sight gauge for hydraulic oil tank Front mounted auxiliary travel lever Four large rubber shock mounts minimize vibrations to the engine and hydraulics Convenient tie downs front and rear Scraper Bar Drum sprinkler system Handle folds to 90 degrees for storage and transport FREQUENCY SPEED The vibrating roller maximum frequency is 3000 vpm vibrations per minute The forward and reverse travel speed of the vibratory roller is approximately 1 8 mph 3 km hour ENGINE The Mikasa MDR 9D Vibratory Roller is equipped with a Hatz 1D81Z CONTROLS Before starting the MDR 9D Vibratory Roller identify and understand the function of the controls and components as indicated in Figure 6 TRANSPORTATION Adjustable transport hooks allow an operator to place the roller on the tailgate of a dump truck without any assistance The control handle of the M
57. azardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 9 MDR 9D OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibratory roller Should any of these decals become damaged or unreadable contact the Multiquip Parts Department for a replacement set CAUTION TO MOVE ROLLER WITH ENGINE OFF PUSH RED KNOBS ON TRANSMISSION TO DISENGAGE HYDRAULIC BRAKE DO NOT TOW ROLLER P N 920200440 OIL FILTER REPLACEMENT 1 PLACE RAG AROUND FILTER BODY FOR PROTECTION P N 920101280 2 LOOP ROPE AROUND FILTER AS SHOWN 3 PULL COUNTERCLOCK WISE TO REMOVE FILTER OIL LEVEL P N 920101480 4 REPLACE WITH NEW FILTER MODEL www SERIAL aww P N 920200450 CONTACT SERVICE DEPT GREASE P N 920100120 jw VIB m P N 920101290 CAUTION READ OWNERS SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE
58. ckwise If the machine moves backwards screw the turn buckle counterclockwise Figure 40 Screw back the lock nuts on the turn buckle 5 Start the engine and make sure that the roller does not inch forward or backward at the neutral position of the travel lever MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 29 MDR 9D TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Engine and Roller Troubleshooting Tables 8 and 9 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING Speed control lever is in STOP position No fuel reaching injection pump Defective fuel pump Fuel filter clogged Replace fuel filter and clean tank Engine will not start or start is Faulty fuel supply line Replace or repair fuel line delayed although engine can be Check piston cylinder and valves Adjust or turned over repair per engine repair manual Fuel injector not wWofkinq Gotrectiy2 Repair or replace injector in accordance with 9 y engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold sta
59. corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column 96 or belong to the same assembly or kit The contents of this parts NOTE catalog are subject to change without notice NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part available PAGE 32 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 SUGGESTED SPARE PARTS MQ MIKASA MDR 9D MDR 9DES VIBRATORY WALK BEHIND ROLLER W HATZ 1D81Z DIESEL ENGINE 1 to 3 Units Qty Description 501010440 OIL FILTER TRANSMISSION 075080061 CHAIN DRIVE 505834 V BELT 502303040 THROTTLE WIRE LEE 01480000 OIL FILTER ENGINE 50478800 FUEL FILTER ENGINE 01493000 AIR FILTER ENGINE 50345300 KEY IGNITION MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 33 MDR 9D DECAL PLACEMENT DECAL PLACEMENT PAGE 34 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D DECAL PLACEMENT DECAL PLACEMENT NO PART NAME QTY REMARKS 1 9202005
60. d credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alist must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s orinvoice s under which the items were originally purchased The list must include the name and phone number of the person request ing the RMA 3 Acopy ofthe Return Material Authoriza tionmustaccompanv the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextendeddealer netprice of less than 5 00
61. inadequate resistance to MDR 9D TROUBLESHOOTING TABLE 8 ENGINE TROUBLESHOOTING CONTINUED speed FE Speed control lever does not remain in selected See engine manual for corrective action position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output an 1 Sigla power opu and Incorrect valve clearances Adjust valves per engine specification low speed black exhaust smoke TABLE 9 ROLLER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Defective centrifugal clutch Repair or replace clutch Damaged rubber coupling and flange Replace rubber coupling and flange Unit does not travel or Damaged vibration cable and linkage 2 or repair vibration cable and Unit does not vibrate or Inkage has weak vibration Damaged vibration clutch Adjust or replace clutch Defective clutch vibrator pulley V belt Replace V belt Vibrator does not turn smoothly with hand ik DN evel is not excessivelv high MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 31 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the
62. l Base Side Road Clearance Length with Handle Width Height Total Weight Working Input Revolution Continuous Rated Pressure Oil Tank Capacity Water Tank Capacity Working Ability Type Bore X Stroke Displacement Max Output Fuel Tank Capacity Fuel Lube Oil Capacity Starting Method Battery min max Ah forward and reverse SPECIFICATIONS Crank Handle Start MDR 9D Electric Start MDR 9DES 6 600 Ibs 3 000 kg of Roller 4 gallons 15 liters 6 gallons 23 liters 2 100 m hr Table 2 ENGINE SPECIFICATIONS 100 mm x 85 mm 863 5 X 498 5 X 584 5 mm 201 Ibs 91 Kg MDR 9D DIMENSIONS ED G D hH k Figure 2 MDR 9D Vibratory Roller Dimensions TABLE 3 ROLLER DIMENSIONS er _ 5 orto 1 11 in 2279 meters PAGE 12 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 NOTE PAGE MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 13 MDR 9D GENERAL INFORMATION The Mikasa Model MDR 9D is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface With 28 inch drums nd 32 inches overall width virtu
63. ncer i 94 95 Starter Alternator Assembly 96 97 Instrument Box Assembly 98 99 Lifting Magnet Stop Device 100 101 Terms and Conditions Of Sale Parts 102 Specification and part number are subject to change without notice PAGE 4 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PARTS ORDERING PROCEDURES When ordering parts please supply the following information O Dealer account number O Dealer name and address Shipping address if different than billing address O Return fax number 0 Applicable model number C Quantity part number and description of each part CJ Specify preferred method of shipment FedEx or UPS Ground Note Unless otherwise indicated by customer FedEx or UPS Second Dav or Third Da orders are treated as Standard Orders and will y y ship within 24 hours We will make every effort to v FedEx or UPS Next Day ship Air Shipments the same day that the order is V Federal Express Priority One received if prior to 2PM west coast time Stock v DH Orders must be so noted on fax or web forms V Truck Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings hand when calling
64. ndle bar to the upright position Hand Grip When operating the roller use this hand grip to maneuver the roller Also has dead man device when pressed or hit while traveling in reverse causes the travel lever to return to neutral position to stop the machine Travel Lever Push the lever forward the roller will move in a forward direction pull the lever backwards the roller will move in backwards direction Placing the lever in the middle midway will cause the roller not to move neutral Vibrator Lever Turns the vibration on and off Hydraulic Oil Tank Cap Stores hydraulic fluid Open cap to fill with recommended hydraulic oil Shell Tellus 46 V Belt Cover Remove this cover to gain access to the v belts NEVER run the vibratory roller without the v belt cover If the v belt cover is not installed the possibility exist that your hand may get caught between the v belt and clutch thus causing serious injury and bodily harm PAGE 16 MQ MIKASA MDR 9D VIBRATORY ROLLER Engine This vibratory roller uses a HATZ 10817 diesel engine Refer to the owner s manual for engine information and related topics Vibrator Lever on the body of machine Turns the vibration on and off Water Tank Holds 6 gallons 23 liters of water for the sprinkler system Shock Absorber Scraper Bar This bar helps prevent buildup of material between the drum and the frame Vibration Rollers 18 inch diameter
65. ner GOOD AIR FLOW AIR FILTER CARTRIDGE AIR CLEANER WING NUT BLOCKAGE INDICATOR 7 2 DOWN Figure 29 Air Filter CHECKINGTHE CHAINS RESTRICTED AIR FLOW 1 Takeoffthe checking cover on roller and coat grease on the chain if necessary Figure 30 The chain should be lightly lubricated with motor oil Figure 28 Air Filter Blockage Indicator CLEANING OR CHANGING ENGINE AIR FILTER If engine is operating in very dusty and dry grass conditions A clogged air filter will result in high fuel consumption loss of power and excessive carbon buildup in the combustion chamber Clean air filter daily Remember if operating in dusty conditions check the rubber bellows on the air blockage REMOVE indicator several times a day NB COVER CAUTION Figure 30 Chain Cover 2 Checkthechaintension and if loose adjust the chain tension with the tightener Figure 31 Chain tension should be adjusted every 50 hours of operation DO NOT blow high pressure high velocity compressed air thru the air filter cartridge The high velocity air will damage the filter which will then allow contaminates to pass into the engine To clean or replace air filter loosen the wing nut on the air filter housing Figure 29 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed T
66. nkcase oil place oil into a suitable container while engine is still warm Replace the drain plug tightly Add oil through the filler hole MDR 9D MAINTENANCE CHANGING ENGINE OIL FILTER Change the engine oil filter Figure 26 and gasket after 250 hours of operation To gain access to the oil filter element unscrew the oil filter cap and replace the oil filter element Make sure to tighten oil filter cap securely GASKET OIL FILTER 1 ELEMENT ES 2 OIL FILTER CAP Figure 26 Oil Filter Element CHANGING ENGINE FUEL FILTER Replace fuel filter Figure 27 and drain fuel tank to remove water and sediment every 500 hours If the purity of the fuel being used is of lesser quality replace fuel filter more often as needed FUEL FILTER TO FUEL TANK TO FUEL PUMP Figure 27 Fuel Filter When re installing fuel filter please note the arrows indicating the direction of fuel flow NOTE MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 25 MDR 9D MAINTENANCE TESTING ENGINEAAIR FILTER BLOCKAGE INDICATOR AIR FILTER To test the air cleaner blockage indicator Figure 28 run the CANNISTER engine at full speed for a short time If the rubber bellows is CLEAN USING pulled inwards down and the green rubber band cannot be COMPRESSED seen this implies that maintenance work is required on the DRYAIR air cleaner Clean or replace air clea
67. nsured parcel postorin cases where mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequentialorincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories norasto any engine notmanufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied statutory which extend beyondthe description ofthe products on the face hereof PAGE 102 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 NOTE PAGE MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 103 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUM
68. of the machine and the working environment This includes obstacles in the working area bearing capacity of the ground and the necessary safety provisions 3 Checktheairfilter for dirt and dust Ifthe airfilter is dirty replace air filter with new one as required 4 Check fastening nuts and bolts for tightness Loose threads may cause damage to the machine when vibrating 5 Understandthe geographical features and regulations of the job site 6 Clean the vibratory roller removing dirt and dust particularly the bottom of the plate engine cooling air inlet CHECKING ENGINE OIL LEVEL 1 Make sure that the machine is situated in a flat surface so that level measurements will be accurate 2 Pulloutthe dipstick from the oil tank Figure 8 CAUTION DO NOT overfill oil tank This could cause oil leaks and sluggish operation Clean cap and surrounding area before opening to prevent dirt from entering tank ENGINE OIL DIPSTICK OIL DIPSTICK SAFE OPERATING OIL LEVEL ADD ENGINE OIL Figure 8 Oil Dipstick 3 If the oil level is low fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 2 quarts 1 9 liters Table 4 Oil Selection Chart OIL SAE i CZ mar 122 50 104 40 86 30 68 20 50 10 32 14 4 22 40 5W 40 10W 30 10W 40 15W 40 a 10W 2010 20
69. oke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine II NEVER operate the vibratory roller in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death it tends to spill fuel ALWAYS store the vibratory roller in a clean dry location out of the reach of children E NEVER run engine without air cleaner Severe engine damage may occur lll NEVER leave the vibratory roller unattended turn off engine CAUTION must always be observed while servicing this vibratory roller Rotating parts can cause injury if contacted ll DO NOT leave vibratory roller with engine running Use chock blocks if parking vibratory roller on a grade PAGE 8 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9D RULES FOR SAFE OPERATION M NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Loading and Unloading Crane Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the hook of guard frame on vibra
70. ol W NEVER use accessories or attachments which not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications IM Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the vibratory roller E Topping off to filler port is dangerous as HOT DO NOT E NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or vibratory roller High Temperatures Allow the engine to cool Amt fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine of this vibratory roller requires an adequate free flow of cooling air NEVER operate the vibratory roller in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the vibratory roller or engine and may cause injury to people and property Remember the roller s engine gives off DEADLY gases E ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT_sm
71. op the engine by moving the decompression lever Always use the speed control lever to stop engine The hydraulic brake is automatically engaged when the Figure 21 Vibrator Lever travel lever is in neutral position When parked on a slope with the engine turned off place a block against the roller drum to prevent the roller from moving UNLOADING 1 lf you need to move the roller by pushing it manually once engine is stopped push in the upper and lower knobs of the transmission check valve This will cause the hydraulic break to disengage and allow VIBRATOR LEVER the roller to be moved without causing BODY OF ROLLER damage Figure 24 Figure 22 Vibrator Lever Body CAUTION Using vibration with clutch slipping causes the clutch to burn Also vibration should NOT be used over completely compacted area paved road surface or with stationary roller CATERING CONTROL LEVER 1 Tooperate water sprinkling system turn on the front and rear water valves on the side of the roller Figure 23 Figure 24 Disengaging Hydraulic Brake WATER VALVE 2 After moving reset upper and lower knobs CAUTION NEVER tow roller with any type of vehicle WATER VALVE Doing so will damage the hydraulic System NEVER perform unloading procedure on a slope This may cause roller to roll down if parking brake or blocking is deficient Figure 23 Water Valves PAGE 22 MQ MIKAS
72. our plate vibratory roller is always in good working condition before using carry out the maintenance ITEM HOURS OF OPERATION inspection in accordance with Tables 4 through 6 Oil or Fuel Leak Every 8 hours every day Tightness of Fastening Every 8 hours every day Replenish to specified maximum level Engine Oil Replacement After first 25 hours then every 250 hours Engine Filter Every 250 hours Replacement Fuel Filter Replacement Every 500 hours See separate engine manual for details on engine check TABLE 5 MDR 9D MACHINE INSPECTION HOURS OF Loose or Missing Every 8 hours Screws every day Damaged Parts Every S s every day Function of Controlling Every 8 hours System Part every day Chain Tension Every 50 hours See page 26 Engine Oil Check and Replenishment Initially after 25 hours then every 250 hours 2 Hydraulic Oil Filter months every DAILY SERVICE See page 28 Replacement 500 hours 4 Check for leakage of fuel or oil th e P 4 Check for loose screws including tightness See Table 6 thereafter below tightening torque for retightening week twice a day Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm After 2 weeks one any 6 8T 100 250 500 800 1 300 2 000 2 700 3 800 Hydraulic Oil Every 1 000 to See page 27 150 400 800 1 200 2000 2 900 4200 5 600 Replacement 1 500 hours 300 650 a 100 350 700 Vib
73. possibility exist that the roller could tip over roll over thus causing bodily harm even death and serious damage to the equipment SIDE TO SIDE OPERATIO 2 RECOMMENDED ROLL OVER Figure 5 Recommended Slope In the eventthe roller does tip over extreme care must be taken to prevent damage to the engine When the roller has been tipped over oil from the engine crankcase can flow into the combustion chamber which can severely damage the engine the next time it is started IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion chamber CAUTION To prevent damage to the engine after a rollover the unit must NOT be started NEVER start a unit after a rollover CONTACT your nearest authorized Multiquip dealer for instructions or servicing NEVER operate the roller on side slopes The roller may tip over causing injury to personnel and severe damage tothe equipment MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 15 MDR 9D VIBRATORY ROLLER COMPONENTS Figure 6 MDR 9D Vibratory Roller Components Figure 6 illustrates the location of the major components for the MDR 9D Vibratory Roller The function of each component is described below 1 Handle Bar When operating the roller this handle is to be in the downward position When the roller is to be stored move the ha
74. ration Clutch Check As necessary See page 27 In case counter part is of aluminum AUTION Threads in use with this machine are all right handed 5 Material and quality of material is marked on each bolt and screw These inspection intervals are for operation eR f roll under normal conditions Adjust your inspection Dene ere intervals based on the number hours vibratory Check the levers cables and linkage 4T 70 150 300 500 750 1 100 1 400 2 000 Initially every 4 to TABLE 7 TIGHTENING TORQUE in kg cm DIAMETER 5 hours After one See page 27 roller is in use and particular working conditions PAGE 24 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 Check engine oil CHECKING ENGINE OIL LEVEL Check the engine crankcase oil level prior to each use or when the fuel tank is filled Make sure the pump is level The oil level must be between the two notches on the dipstick as shown in Figure 25 OIL DIPSTICK SAFE OPERATING OIL LEVEL ADD ENGINE OIL MIN Figure 25 Engine Oil Dipstick CHANGING ENGINE OIL Change engine oil after first 25 hours of operation Drain and refill engine crankcase with the correct type and amount oil reference Table 3 after 250 hours of operation hours or once a week thereafter When draining engine cra
75. rting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line detach from injection pump If the fuel is turbid or separated warm up the 7 At low temperatures engine will low temperatures engine or drain the complete fuel supply not start system Refuel with winter grade diesel fuel Engine oil too thick Refill engine crankcase with correct type of oil for winter environment Throttle lever in STOP position Reposition throttle lever to RUN position Engine lites DU sope SONER filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Engine stops by itself during Fuel tank empty Add fuel normal operation Fuel filter blocked Replace fuel filter Fuel tank empty Replace fuel filter Fuel filter clogged Replace fuel filter Low engine power output and Fuel tank venting is inadequate Ensure that tank is adequately vented speed m P Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power ouput and Incorrect valve clearances Adjust valves per engine specification low speed black exhaust smoke PAGE 30 MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 Compression too low Fuel separates has
76. tory roller IS NEVER lift the machine while the engine is running Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try notto lift machine to unnecessary heights Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting vibratory roller over long distances or bad roads Always tie down the vibratory roller during transportation by securing the roller s guard frame with rope Emergencies ALWAYS know the location of the nearest fire extinguisher E ALWAYS know the location of the nearest and first aid kit FIRSTAID KIT emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition M Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially h
77. ty precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others mV Before using this vibratory roller ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MDR 9D Vibration Roller Refer to the engine manufacturers instructions for data relative to its safe operation The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER vou WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou CAN be injured if you do not follow directions Potential hazards associated with this vibratory roller operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide
78. wear approved respiratory protection A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your vibration roller other property ALWAYS wear approved eye and hearing or the surrounding environment protection This vibratorv roller other NOTE property or the surrounding environment could be damaged if you do not follow instructions MQ MIKASA MDR 9D VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 7 MDR 9D RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MIKASA MDR 9D Vibratory Roller GENERAL SAFETY E DO NOT operate or service this equipment before reading this entire manual M This equipment should not be operated b persons under 18 years of age E NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job ALWAYS wear slip resistant safety shoes or boots E NEVER operate this equipment when not feeling 53 well due to fatigue illness or taking medicine M NEVER operate this equipment under the influence or drugs or alcoh

Multiquip MDR-9D User's Manual

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