Morse Manufacturing 195A-1-115 User's Manual
Contents
1. TELDU The Specialist In Drum Handling Equipment MODELS 195A 1 115 195A 3 230 Kontrol Karriers with AC Power Tilt and 195A 3 460 Contents Receiving Procedures Warranty Safety Information Machine Description Operating Instructions Maintenance Parts Lists and Diagram Receiving Procedures Every Morse drum handler is inspected prior to shipping However damage may be incurred during transit e Check for visible damage If you choose to accept damaged freight always sign noting the damage on the BILL OF LADING e Document the damage and have the truck driver sign We recommend keeping a digital camera at your receiving dock for this purpose e Open packages expeditiously to check the condition of the goods There is only a 24 hour window to notify the carrier of any concealed damage e IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING COMPANY Then you may contact Morse for assistance with your freight claim e Morse Manufacturing will not be held responsible for any damaged freight that is not signed for as damaged Delivery to non business addresses without a loading dock result in additional freight charges Residential delivery fees inside delivery fees re delivery charges and lift gate services will be added by the truck line and are non negotiable Limited 2 Year Warranty Morse drum handling equipment is guaranteed against defects in workmanship or materials for TWO YEARS when used proper2. com Website www MORSEmfgco com Copyright 2006 Morse Mfg Co Inc Form PL195A AC 223495 Updated 6 2008 Page 1 MODELS 195A 1 115 195A 3 230 The Specialist In Drum Handling Equipment Kontrol Karriers with AC Power Tilt Eten Safety Information continued DANGER Indicates a situation which if not avoided will result in serious injury or death This signal word is limited to the most extreme situations WARNING Indicates a situation which if not avoided could result in serious injury or death CAUTION Indicates a situation which if not avoided can result in damage to the machine WARNING The Kontrol Karrier is designed to handle one drum of the types listed under Machine Description DO NOT attempt to handle any other type of drum or object DO NOT exceed the weight capacity of 1 500 Lb full drum and 800 Lb half full drum WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the Morse machinery without factory authorization Any modifications may void the warranty This machine was designed to perform a specific job and alterations may result in injury to operator or machine WARNING No Loose Fitting Clothing Wear close fitting clothing and safety equipment appropriate to the job Loose fitting clothing may become caught on the machinery and cause severe personal injury WARNING Wear Safety Shoes Wear safety shoes with non slip soles a
3. 65 P of the drum holder This bracket fits See Diameter Adaptor literature into socket tube on the drum holder and prevents a 55 gallon plastic drum from slipping lengthways Model 55 30 16 Model 55 30 19 for for 15 5 to 16 diameter drum 18 5 to 19 diameter drum Copyright 2006 Morse Mfg Co Inc Form PL195A AC 223495 Updated 6 2008 Page 3 ey Ss MODELS 195A 1 115 195A 3 230 i F fi and 195A 3 460 The Specialist In Drum Handling Equipment Kontrol Karriers with AC Power Tilt Parts List for Morse Kontrol Karrier with AC Power Tilt Serial Number 223495 to QTY PART DESCRIPTION BEARING 1 1 2 ID X 2 GR HHCS 1 4 20 X 7 1 2 GR5 _ oO NJ w PO 165KIT P KIT RATCHET CHAIN TIGHTENER O1 4081 P NUT ESNA M8 8MM N 136 P GRIP HANDLE 7 8 X 4 3 4 525 P KEY WOODRUFF SIZE F ASA1211 4079 P_ HHCS M8 X 60 MM GR5 8MM 00 1644 P WASHER 1 2 SPLIT LOCK 4067 P SPEED REDUCER 195 HELICAL O 1502 P HHCS 7 16 14 X 1 1 4 GR5 3652 P PLUG SPEED REDUCER GR SERIES 0 ow FIBRE DRUM STRAP 14 399P HHCS 3 8 16 X 1 1 4 GR5 1474 P WASHER 3 8 SPLIT LOCK 3653 P CONDUIT POLY FLEX 1 2 6 w amp or 165 P RATCHET MALLEABLE SADDLE wo oO i Recommended spare parts Includes control pendant item 38 amp N O B3 Coo O 5 Oo 6 O 7 O 8B ow 00 Copyright 2006 Morse Mfg Co Inc
4. Form PL195A AC 223495 Updated 6 2008 Page 4 raa MODELS 195A 1 115 195A 3 230 ten and 195A 3 460 The Specialist In Drum Handling Equipment Kontrol Karriers with AC Power Tilt Parts List for Morse Kontrol Karriers with AC Power Tilt Serial Number 223495 to L AN aN a _ moo SA f Copyright 2006 Morse Mfg Co Inc Form PL195A AC 223495 Updated 6 2008 Page 5
5. cross the front of the drum and insert one chain link into the slot on the ratchet item 22 Turn the ratchet clockwise to tighten the cinch chain around the drum 6 Raise hoist and position the drum at the pouring station 7 Pour the drum by pushing forward button on the control pendant item 38 8 After pouring is completed rotate the drum back to vertical position and lower hoist to return drum to floor 9 To remove drum Pull ratchet clockwise to relieve pressure on ratchet teeth Lift pawl item 18 to release teeth engagement and rotate ratchet counter clockwise to loosen chain and allow its removal from notch Maintenance 1 Inspect oil level in speed reducer 2 Periodically inspect all moving parts framework rubber strap and contact areas for signs of wear fatigue or loosening Perform all inspections load tests and maintenance according to the ANSI ASME B30 20 standard 3 Ensure all labels are in place Product labels should be inspected periodically and cleaned as necessary to maintain good legibility Please contact Morse Mfg Co for replacement labels Options and Accessories to enable handling different sizes and types of drums with models 195A 1 115 195A 3 230 and 195A 3 460 A smaller diameter A 55 gallon plastic drum can be drum can be handled if the handled if the unit correct size is equipped with Diameter Adaptor is the adjustable installed Adaptors HDPS Bracket simply lift in and out Part 14
6. ly within its rated capacity Warranty does not cover wear from normal use or damage from accident or abuse Motors and other purchased parts carry the warranties of their manufacturers For warranty claims contact your Morse Dealer to obtain a return authorization number and for return freight advice Return freight must be prepaid In all instances liability is limited to the purchase price paid or to repairing or replacing the product Customer assumes liability for any modifications unauthorized repairs or parts substitution Operator s Manual for Morse Kontrol Karrier with AC Power Tilt Serial Number 223495 to A T Sa eS we T Y ef Safety Information While Morse Manufacturing Co drum handling equipment is engineered for safety and efficiency a high degree of responsibility must be placed upon the machine operator to follow safe practices based primarily on common sense upon which true safety depends Failure to follow the safety precautions in this manual can result in personal injury or property damage Observe the same precautions as with similar machinery where carelessness in operating or maintenance is hazardous to personnel Carefully read the safety precautions throughout this manual MORSE Mfg Co Inc 727 West Manlius Street P O Box 518 East Syracuse NY 13057 0518 Phone 315 437 8475 Fax 315 437 1029 Email service MORSEmfgco
7. nd hard toe protection WARNING Watch Out for Pinch Points Stay clear of moving parts rrr Fr gt D CAUTION DO NOT allow drum to impact on floor ground or dumping station etc Important 1 Review the Material Safety Data Sheet s for the material s in the drum s and take all necessary precautions Safety shoes work gloves hard hat and other personal protective devices are recommended 2 Please read all instructions thoroughly before attempting to operate your new MORSE drum handler Machine Description 1 Models 195A 1 115 195A 3 230 and 195A 3 460 have a maximum capacity rating of 1 500 Lb full drum and 800 Lb half full drum and are designed to lift move and pour a 55 gallon steel drum DO NOT exceed these ratings Exceeding these ratings or handling drums other than those mentioned above is unsafe and could result in equipment damage excessive wear or awkward handling Options and accessories are available for Kontrol Karriers to enable handling different sizes and types of drums see Options and Accessories 2 The models 195A 1 115 195A 3 230 and 195A 3 460 are Group 1 Structural and Mechanical Below the Hook Lifting Devices which are covered by the American National Standard ANSI ASME B30 20 The user should comply with all aspects of this standard 3 When loading unloading operating or maintaining your MORSE drum handler always use care and good judgment Maintain secure footing and afirm hold Kee
8. p hands and loose clothing away from all moving parts Never allow anyone to be below any part of a raised drum handler or dr um Read operating instructions and review the pictures in the sales brochure before operation Copyright 2006 Morse Mfg Co Inc Form PL195A AC 223495 Updated 6 2008 Page 2 pada MODELS 195A 1 115 195A 3 230 VE and 195A 3 460 The Specialist In Drum Handling Equipment Kontrol Karriers with AC Power Tilt Morse Kontrol Karrier with AC Power Tilt Serial Number 223495 to Assembly Instructions 1 Install speed reducer oil vent plug and check oil level as shown in the speed reducer owners manual 2 Consult an electrician to complete the wiring into the control box 3 Prior to initial use inspect all moving parts and test rotation of saddle assembly Inspect rubber strap and cinch chain for proper operation Perform necessary load test inspections operator training etc as prescribed in the ANSI ASME B30 20 standard Operating Instructions 1 With Kontrol Karrier standing on the floor lower hoist and engage hoist hook into the lifting eye 2 Raise hoist to lift Kontrol Karrier clear of floor and move it to the drum 3 Position Kontrol Karrier at a height which aligns the saddle band with the center of the drum 4 With the rubber Fiber Drum Strap item 25 hanging freely push Kontrol Karrier against the drum to surround the drum with the saddle band 5 Drape the rubber strap a
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