Meco 67A4T09K21 User's Manual
Contents
1. 5 32 x 31 Bolt D Step 7 Side Burner Valve Assembly NOTE Side Burner Valve is already attached to the regulator hose Hose is not shown in illustration for clarity A Install the Side Burner Valve from underneath the LEFT Side Table First insert the valve stem out through the hole in the bezel and fascia on the front of the side table Next flex the tube of the burner down and insert the nozzle into the opening in the burner tube B Install two 5 32 x 31 Bolts through the Control Knob Bezel and front of Side Table and into the threaded Valve bracket holes Install the top bolt first by twisting the valve bracket to align only the top holes Do not tighten completely Next twist the valve bracket to align the bottom holes and install the second bolt Tighten both bracket holes 5 32 x 31 Bolt 2 pcs Step 8 Side Burner Igniter Wire Connection The Side Burner Igniter Wire is pre installed and connected to the Igni tion Box Attach the wire to the Side Burner electrode by sliding the wire connector onto the electrode terminal Underside view of Side Table Side Burner Shown without Regulator Hose for clarity Step 9 A Side Burner Control Knob Assembly Align the flat keyed hole in the Control Knob with the keyed stem of the Side Burner Valve Push the Control Knob onto the Side Burner Valve stem B Side Burner Grid Assembly Place the Side Burner Grid onto Side Burner Table allowing the2. If the fire is in one of the hoses and you can safely reach the LP Gas Cylinder valve then shut the valve off If the fire involves the LP Gas Cylinder leave it alone evacuate the area and call the Fire Department If there is any type of fire that threatens either personal safety or endangers property call the Fire Depart ment Do not use the grill without Bottom Panel and Grease Pan in place Check the Foil Pan and Grease Pan for build up Empty excess grease to avoid a grease fire in the pan If you notice grease or other hot material dripping from the grill onto the valve hose or regulator turn off the gas supply immediately After the grill has cooled determine the cause and correct it After cleaning the valve hose and regulator assembly perform a leak test before continuing use See Performing a Leak Test Do not operate a gas grill if you have knowledge of or suspect a gas leak Do not wear loose clothing example hanging shirt tails clothing with frills etc around a gas grill while in use or hot Do not lean your body over the gas grill when lighting it or while it is in use or hot Do not touch hot surfaces Use heat resistant gloves long handled tongs or cooking mitts at all times since the grill will become very hot Open the Hood carefully when cooking to avoid burns from the hot air and steam trapped inside Do not allow children to operate or play near a gas grill Keep children animals and bystander
3. If the burner fails to light after three or four attempts following Steps 3 6 turn the Side Burner Control Knob to the Off position and close the LP Gas Cylinder valve to dissipate an accumulated gas Wait five minutes then repeat the lighting procedure NOTE If the Burners still fail to light refer to Troubleshooting Section Hold lit match near Burner Side Burner Control Knob Fig 14 Cooking On the Gas Grill To reduce the risk of serious bodily injury or death from fire explosion or burn hazard e Never use charcoal or lighter fluid in your gas grill Keep this outdoor cooking appliance clear and free from combustible materials gasoline and other flammable vapors and liquids Keep any electrical supply cord and regulator hose away from any heated surfaces Make sure there are no gas leaks or obstructions to the flow of combustion and ventilation air before each use Keep the ventilation openings of the LP Gas Cylinder enclosure free and clear from debris Always open the Hood before lighting the LP gas grill Do not attempt to extinguish a grease fire with water or other liquids Have a BC fire extinguisher accessible Never douse or spray the grill or cooking surfaces with water when hot Burns from grease or water splatters could occur If your gas grill catches on fire If the fire is in the grill portion and you can safely reach the Control Knobs on the Control Panel then turn them to the Off position
4. any dripping grease End of Cooking Session To reduce the risk of serious bodily injury or death from fire or burn hazard e Allow grill and the grease in the Foil Pan to completely cool before emptying handling parts cleaning moving or storage e Empty the Foil Pan and Grease Pan after each cooking session so excessive grease does not accumulate e Never light the LP gas grill without the Foil Pan Grease Pan and Bottom Panel in place 1 After each cooking session close the Hood and turn the Burners to the High position and burn for five minutes This will burn off some cooking residue thus making cleaning easier Side Burner not affected 2 When you have finished using your grill turn the Control Knobs clockwise to the Off position 3 Turn off the gas at the LP Gas Cylinder valve by turning the handle clockwise until it stops 4 Wait until the grill is cool before closing the Hood cleaning or putting on a grill cover 5 Regularly clean your LP gas grill between uses and after extended storage periods To maintain the condition and extend the life of your grill we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months Care and Maintenance To reduce the risk of a laceration hazard wear protective gloves when handling parts that have sharp edges Cleaning the Grill Bottom Panel Grease Pan Foil Pan Remove the two bolts on the side
5. have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call MECO CORPORATION at the customer service number listed below MECO CORPORATION requires proof of purchase and we suggest that you keep your receipt If you need a replacement part under warranty a proof of purchase will be necessary Damages caused by commercial or institutional use accidental or intentional damage repairs made or attempted by unauthorized persons or misuse are not covered by this warranty If defective the part or product will be repaired or replaced at the option of MECO CORPORATION without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transportation of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY ANY APPLICABLE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE LIMITED IN DURATION TO THE PERIOD COVERAGE OF THIS EXPRESS WRITTEN LIMITED WARRANTY Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Deterioration or damage due to severe w
6. overhead unprotected combustible construction e This outdoor cooking appliance is not intended to be used in or on boats or installed in or on recreational ve hicles e Never use gas grill as a space heater Performing A Leak Test To reduce the risk of serious bodily injury or death from fire or explosion Perform a leak test before lighting your grill for the first time Perform a leak test if any gas component is changed Perform a leak test a minimum of once a season Perform a leak test after a prolonged period of storage or non use Perform a leak test if the regulator flow limiting device has been activated Perform a leak test on the propane cylinder and exposed connections every time the propane cylinder is refilled or exchanged Perform leak tests in a well ventilated area Never use an open flame to test for gas leaks Never smoke near the grill during a leak test Do not perform a leak test on a grill while it is hot or in use Do not use the gas grill if you detect a gas leak that cannot be corrected by using the leak test procedures Before using your gas grill perform a leak test on the Control Valves Hose Regulator Connections Fittings and LP Gas Cylinder How to Perform A Leak Test FIRST TIME USE and as required Supplies Needed for a Leak Test e Clean paint brush e Water e Dish washing liquid 1 Use an LP Gas Cylinder equipped with an OPD Overfill Prevention Device and have it filled at an authoriz
7. three long ends to fall into the three holes around the Side Burner Step 10 A Bottom Body Panel Assembly Slide the Bottom Body Panel into the guides of the Body assembly Secure Bottom Body Panel to Body assembly with one 5 32 x 47 Bolt and nut on each side B Foil Pan Grease Pan Assembly Insert the Foil Pan into the Grease Pan Slide the Grease Pan into the guides under the Bottom Body Panel D a h 5 32 x 47 Bolt and Nut O 2 pcs Step 11 Flavor Activator Cooking Grid Warming Rack Assembly A Lay a large Flavor Activator over each Burner on the lower body ridges Lay a small Flavor Activator between each large Flavor Activator Each Flavor Activator has individual guides on the body ridges to keep in place B Place the Cooking Grids over the Flavor Activators on the upper Body ridges C Insert Warming Rack as shown onto brackets on the upper inside face of the firebox Seat securely cooking grid Step 12 Battery in Igniter Installation Unscrew Igniter Cover and insert AA Bat tery with the negative end going in first Replace the cover and tighten securely This Completes the Grill Assembly Connecting Disconnecting the Gas Using Gas Carbon Monoxide Hazard e This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you e Never use this appliance indoors on recreational vehicles or boats To reduce the risk
8. Aussie grilling perfection inspired design Vantage QUICK ASSEMBLY Sets Up In Minutes With the NEW Aussie FLAVOR ACTIVATOR SYSTEM Patent Pending Provides More even heat on the cooking surface Hotter temperature with the same fuel usage Longer cooking for the same amount of fuel Need Help Need to Register Your Grill Looking for Aussie Parts amp Accessories Visit us online at www AussieGrills com Or call Aussie Customer Service at 1 800 251 7558 Failure to follow these instructions could result in If you smell gas fire or explosion which could cause death serious 1 Shut off gas to the appliance personal injury or property damage 2 Extinguish any open flame e Read and follow instructions carefully before 3 Open lid assembly or use 4 If odor continues keep away from the appli e Do not use this product for any other purpose than ance and immediately call your gas supplier or which it is intended your fire department e These instructions must be kept with the user SAVE THESE INSTRUCTIONS e Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance e An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance grills com NOTICE Meco Corporation strives to be a quality supplier of consumer products If we omitted any parts needed for assembly or you need troubleshooting informati
9. Care and Maintenance Burners will not light using the ignitor Burners not assembled correctly When lighting the first LEFT MOST Burner push Control Knob in and turn counterclockwise to the High position Depress the Igniter Button until the Burner lights Not holding ignitor switch long enough for pulse spark No spark electrode cracked 1 Make sure all the wires are connected and to the right broken or loose terminals 2 If Electronic check the battery Make sure it is pushed in the holder 3 Gas collector tab is bent making too large or small of a gap between the Electrode and tab By hand bend gas collector tab back within a maximum of 3 16 gap to Electrode Page 19 A Tighten Electrode mounting screws 5 Replace damaged Electrodes LP gas cylinder is empty Take LP Gas Cylinder to licensed LP gas supplier to be refilled Troubleshooting Problem Burners will not light using a match Low flame or low heat Flames blow out Possible Cause Regulator coupling nut is not fully connected to LP cylinder LP Excess flow valve tripped in regulator Vapor lock in connections Obstructions in Burners Wet Electrodes and Burners Wire loose or disconnected Wire shorting sparking between Igniter and Electrode Burners not assembled correctly LP Gas Cylinder is empty LP Excess flow valve tripped in regulator Regulator Coupling nut is not fully connected to LP Gas Cylinder O
10. Carefully remove Cooking Grids and Flavor Activators 3 To remove each Main Burner first remove the nut amp bolt that fastens the burner flange to back wall Fig 16 Leave Side Burner in place 4 Slide each Main Burner toward the grill front to disengage tab at rear of burner from slot in back wall of bowl Gently lift the rear of the Burner Fig 17 Slide the Burner towards the grill back to move the Venturi Hole off of the Valve nozzle Fig 18 Lift each Main Burner from the grill Remove nuts and bolts Lift Burner up and out View from inside S front body Valve nozzle C oo m Q V4 e e LY Gv Burner Venturi Hole fits centrally 2 around Valve nozzle Fig 18 28 5 Use a pipe cleaner to clear insect nests from the inlet hole of Main Burner Fig 19 and Side Burner tube Fig 20 6 Open up the Main Burner holes Fig 19 and the Side Burner holes Fig 21 with a small nail or wire Use a non metallic brush to remove food particles and corrosion from the Burner surfaces Open up Main Burner holes with a small nail or wire Non metallic Wire Brush Fig 19 Pipe Cleaner Make sure the screw holding the electrode underneath is tight so 3 16 gap between electrode tip and side burner is maintained Open up Burner holes with a small nail or wire 7 Check the Side Burner Electrode to see if it is loose If so tighten the screw holding the Electrode t
11. Cylinder Blocking Wire Wheels 2 pcs Axle Steel Privacy Panel Hardware Package When ordering parts it is VERY important to have the complete Model Number to be assured of receiving the correct replacement parts for your grill Detailed Parts List and Illustrations may be found on pages 34 amp 35 Contents Packing Lists ic ossiseesdes at cesceecs ses oeeeasacetdeses eee acs 3 Preparation for Assembly cccccsecceeeeeeeees 5 Assembly Instructions Step 1 Securing Cart Leg cccceccecceccecceeeeeeeeenes 6 Step 2 Wheel Assembly ccccccceecescceeeeeceeeeees 6 Step 3 Steel Privacy Panel Assembly 00008 7 Step 4 Cylinder Blocking Wire Assembly 7 Step 5 Hood Body To Cart Assembly 000008 8 Step 6 Side Table Assembly cccccceecseseeeeeees 9 Step 7 Side Burner Valve Assembly c0008 10 Step 8 Side Burner Igniter Wire Connection 10 Step 9A Side Burner Control Knob Assembly 11 Step 9B Side Burner Grid Assembly 0808 11 Step 10A Bottom Body Panel Assemblly 0665 11 Step 10B Foil Pan Grease Pan Assembly 64 11 Step 11B Flavor Activator Assembly c0cceeceeees 12 Step 11C Cooking Grid Assembly cccecceeeee ees 12 Step 11A Warming Rack Assembly ccecceeeeeees 12 Step 12 Battery in I
12. Grill Installation Codes To reduce the risk of serious bodily injury or death from fire or explosion e This installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series recreational Vehicle Code as applicable e If an external electrical source is utilized the outdoor cooking appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 e Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Selecting a Location To reduce the risk of serious bodily injury or death from fire or explosion e This outdoor cooking appliance must be used only outdoors and shall not be used in a building garage breezeway carport porch or in any enclosed area Locate outdoor cooking appliance in an area with good ventilation on a level stable surface clear of combustible and flammable material e Locate your LP gas grill at least 10 feet away from your house or any building e Maintain minimum clearances of 36 from back and sides of grill to any combustible construction e Do not locate this appliance under
13. P Hose and Regulator To reduce the risk of serious bodily injury or death from fire or explosion e Clean and inspect the gas hose regulator before each use of the outdoor cooking gas appliance The gas hose regulator must be replaced prior to being used if there is evidence of excessive abra sion or wear or if the hose is cut or leaks Use only the gas hose regulator assembly that has been supplied with this gas grill Do not use hose regulator from another manufacturer Replacement gas hose regulator assembly must be specified by this grill s manufacturer before using Always check for gas leaks when you connect and disconnect the hose regulator to the LP Gas Cylinder especially after a period of storage for example over winter Make sure there are no sharp bends in the hose Make sure the hose regulator does not contact any heated surfaces Connecting LP Gas Cylinder NOTE If the hose regulator assembly is not working properly and you need a replacement contact Customer Service at 1 800 251 7558 or go to www aussiegrills com Be sure to have the grill model number and serial number printed on the black label located inside the left door of the cabinet If you need a replacement part under warranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 1055 and reference your model and serial number It is important to reg
14. alve from mishan dling or mechanical malfunc tion Improper installation con nection not tight failure of seal on LP Gas Cylinder valve Fire in or around Venturi tube section of Burner Too much grease build up in Burner section Clogged or blocked Venturi tube Emergencies Solution Turn off gas at the LP Gas Cylinder Replace valve hose regulator before continuing use Replace LP Gas Cylinder Turn off LP Gas Cylinder valve Return Cylinder to gas supplier Turn off LP Gas Cylinder valve Re install correctly or tighten coupling nut Replace Cylinder if seal is dam aged See Leak Test and Connecting Regulator to LP Gas Cylinder sections If you can safely reach the Control Panel turn off Control Knobs then close the LP Gas Cylinder valve Once fire is out and grill has cooled off remove Burner s and inspect for blockage from spider webs insect nests or rust See How to Clean Burners section Replace any damaged parts Turn off Control Knobs and LP Gas Cylinder valve Once fire is out and grill has cooled off Clean residual food particles and excess grease from inside firebox area grease cup and other surfaces If you can safely reach the Control Panel turn Control Knobs to Off then close the LP Gas Cylinder valve Clean Burner and Venturi tubes See How to Clean Burners section Troubleshooting Problem Possible Cause Solution See re assembly after cleaning in
15. andle 25 Warming Rack 26 Main Cooking Grid 27 Large Flavor Activator 27A Small Flavor Activator HARDWARE CARD 28 Main Burner 6703 Key Description Quantity 29 Electrode Assembly Al 1 4 20 x 50 Bolt 8 30 Right Side Table 42 1 4 20 x 1 50 Bolt 2 31 Utensil S Hook 43 5 32 x 47 Bolt 4 32 Bottom Body Panel 44 5 32 x 31 Bolt 4 33 Foil Pan 45 5 32 Hex Nut 2 34 Grease Pan 46 Leg Pin 4 35 Cylinder Retainer Bolt 47 Hair Pin Cotter 4 36 Cylinder Blocking Wire 48 Rubber Axle Washer 2 37 Right Leg Frame 49 Steel Axle Washer 2 38 Short Leg Bolt 50 1 4 20 Axle Nut 1 39 Foot 51 Screwdriver 1 40 Cart Bottom Panel 52 AA Battery 1 Limited Warranty MECO CORPORATION LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workmanship under normal outdoor household use and correct assembly if assembled by the consumer purchaser Burners are warranted for a period of two 2 years from the date of purchase Stainless steel parts are warranted for a period of one 1 year for rust through only from the date of purchase All other parts are warranted for a period of one 1 year from the date of purchase MECO CORPORATION DOES NOT warrant in any way the propane cylinder see label on cylinder for cylinder manufacturer s warranty The LP Cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you
16. aring Usually after searing you finish cooking the food at a lower temperature For Direct Cooking preheat the grill with the Main Burners on High Place food on the Cooking Grate and then adjust all Burners to the temperature required Close the Hood and lift it only to turn food or to test for doneness at the end of the recommended cooking time Cooking on Griddle Plates allows cooking of smaller items that otherwise would fall through the grill The Burners heat the Griddle Plates directly which cooks the food on contact The Griddle Plates sear thin cuts of meat or cook food like eggs that can not be cooked on a grill They can also be used to heat pans CAUTION Do not preheat Cooking Grids over 5 minutes The cooking surface coatings could be destroyed Use only long handled heat resistant plastic or wooden utensils to avoid scratching the non stick surface Roasting Indirect Method To reduce the risk of burns from the hot air and steam trapped inside e Open the Hood carefully when roasting on grill Indirect Cooking Roasting Food is cooked like in an oven under lower heat and or longer cooking times These foods require more than 25 minutes grilling time and some are so delicate that Direct Cooking would dry them out or scorch them Use the Indirect Cooking Method to cook whole meats such as roasts ribs chickens turkeys and other large cuts of meat as well as delicate fish fillets Place the food to bake or r
17. ating correctly Clean the Burners annually or whenever heavy build up is found to ensure that there are no signs of blockage debris insects in the Burner portholes the primary air inlet or the neck of the Burners See How to Clean the Burners After cleaning replace all the cleaned parts Re tighten Bottom Panel bolts To reduce the risk of death or serious injury from an explosion or a fire beneath the grill e Inspect and clean Burner Venturi Tubes for insects or insect nests Spiders or small insects can build nests webs and lay eggs in the grill s Venturi Tubes Fig 15 obstructing the flow of gas to the Burner The backed up gas can ignite behind the Control Panel and cause a fire beneath the grill posing the risk of death or serious bodily injury This is known as a flashback e Be sure Burners are re installed properly before using grill Should you notice that your Burner s are getting hard to light or the flame is not as hot as it once was refer to the How to Clean your Burners section to remove any possible obstructions In order to prevent flashbacks the Burner s should be removed from the grill and cleaned periodically especially if the grill has been stored for an extended period of time Control Knob Burner Spider webs or nest inside Venturi Tube Fig 15 Venturi Tube How to Clean the Burners 1 Make sure the Control Knobs are turned Off and the grill is completely cooled 2
18. bleshooting Section The Burner can be lit manually see Manually Lighting the Side Burner Fig 13 Side Burner Control Knob Check The Flame The Burners have been preset by the manufacturer for optimal flame performance A blue flame possibly with a small yellow tip is the result of the optimal air and gas mixture Check the flame before each cooking session and throughout the grilling season Check the flame especially after long periods of storing the grill If the flame is significantly yellow in color the appropriate amount of LP gas in the air LP gas mixture is not correct This could be due to a blocked Burner from grease drippings or from insects building a nest inside the Burner or Burner opening See How to Clean the Burners nnn Yellow Tip Primarily Blue Flame Manually Lighting the Side Burner To reduce the risk of serious bodily injury or death from fire explosion or burn hazard e Open Side Burner Lid before lighting the grill to prevent an explosion from gas build up e When manually lighting Side Burner use Match light Holder 1 Open the Side Burner Lid 2 IMPORTANT Make sure Side Burner Control Knob is turned Off first 3 Turn the LP Gas Cylinder valve open counterclockwise until it stops Fig 8 P 18 4 Push Side Burner Control Knob in and turn counterclockwise to the High position 5 Hold lit Match using Match Holder near Burner 6 If the Burner fails to light repeat Steps 3 5
19. bstructions in Burners LP gas in LP Gas Cylinder is low Excess flow valve tripped in regulator High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Solution Tighten coupling nut by hand about one half to three quar ters additional turn Do not use tools Turn Control Knobs to Off position and turn LP Gas Cyl inder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off gas at LP Gas Cylinder and grill Disconnect the regulator from the LP Gas Cylinder Reconnect the regulator to the LP Gas Cylinder This will reset the excess flow valve Perform a leak test Relight grill Clean the Burners See How to Clean Burners in Care and Maintenance Dry Electrode with clean cloth Air dry or use blow dryer Reconnect the wire Replace Igniter Wire Electrode assembly Call the Customer Service Department See re assembly after cleaning in Care and Maintenance Take LP Gas Cylinder to licensed LP gas supplier to be refilled Turn Control Knobs to Off position and turn LP Gas Cyl inder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off gas at LP Gas Cylinder and grill Disconnect the regulator from the LP Gas Cylinder Reconnect the regulator to the LP Gas Cylinder This will reset the excess flow valve Perform a leak test Relight grill Tighten Regulator Coupling nut by ha
20. eather conditions such as hail hurricanes earthquakes or tornados discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this limited warranty If grill was purchased as is missing parts will be made available through purchase only No returns will be accepted without prior authorization from MECO CORPORATION Authorization for return may be obtained by calling 1 800 251 7558 Handling and transportation costs for returning the product are not covered by this warranty and will be paid for by the purchaser Please send your correspondence to MECO CORPORATION Attn Customer Service 1500 Industrial Road Greeneville TN 37745 For reference and correspondence Serial No record your Serial number here Please use this number in registering your warranty and any See nameplate on rear of grill bottom shelf correspondence with MECO CORPORATION P N 03 6907 16 Rev 20101013
21. ed LP gas dealer by a qualified attendant 2 Make sure all grill Control Panel Knobs are turned to the Off position and verify that the LP Gas Cylinder valve is closed by turning the knob on the LP Gas Cylinder clockwise until it stops 3 Mix one part of water with one part of dish washing liquid 4 Figures 1 2 4 and 4a show the grill at assembly step 7 prior to attaching the Side Tables and illustrate the initial steps in the FIRST TIME USE LEAK TEST Detach the Control Panel from the Grill Body Firebox by removing the two 5 32 Bolts from each end Fig 1 Gently pull the Control Panel away from the Body until Valves disengage from the Tubular burner ends Fig 2 Support the Control Panel to keep tension off of the igniter wire leads or detach the wire leads from the Starter Button module Fig 1 Fig 2 5 With the regulator hose connected to the LP Gas Cylinder turn the knob on the Cylinder counterclockwise Fig 3 Check for leaks at Cylinder Valve and Coupling Regulator Connection Nut and Fittings i Fig 4 To reduce the risk of a laceration hazard e Wear protective gloves when removing or replacing Control panel which could have sharp edges 6 Check for leaks by brushing the soap solution on all gas valves hose connections and fittings Shown by the heavy arrows in Fig 4 5 and 6 Make sure you generously brush the locations with the soap solution completely
22. eft blank Parts Illustration ig 21 If you need replacement parts refer to the Parts Illustrations to find the exact parts you need If you have any questions or need help go to www aussiegrills com or contact Customer Service at 1 800 251 7558 Be sure to have the grill model number and serial number printed on the black label located on the back edge of the bottom shelf If you need a replacement part under warranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 1055 and reference your model and serial number It is important to register your grill and retain your receipt 22 Parts List Key Description Quantity NOTE Some illustrations may vary slightly 1 __ Side Burner Cooking Grid 1 depending on grill Model however the names 2 Side Burner Cover are the same 3 Side Burner Electrode 4 Side Burner When ordering parts it is VERY important to 5 Left Side Table have the complete Model Number to be 6 side Burner Valve assured of receiving the correct replacement 7 Manifold to SB valve Hose 1 j 8 Manifold Assembly 1 parts for your grill 9 Ignition Box 10 Control Panel 11 Control Knob Bezel 12 Control Knob 13 Regulator 14 Left Leg Frame 15 Steel Privacy Panel 16 Match Holder Chain 17 Long Leg Bolt 18 Axle 19 Wheel 20 Thermometer 21 Thermometer Bezel 22 Hood 23 Hood Pivot Pin 24 Hood H
23. ents 1 Do not attempt to light appliance 2 Extinguish any open flame 3 Disconnect from fuel supply 1 12 diameter x 18 tall 20 lb maximum capacity 2 Overfill Prevention Device OPD safety feature gouges bulges fire damage corrosion leakage exces should be noted on cylinder sive rust or other forms of visual external damage it 3 Must be constructed and marked in accordance with may be hazardous and should be checked by a liquid Specifications for LP Gas Cylinders of the U S De propane supplier Do not use an LP Gas Cylinder with a partment of Transportation DOT or the National damaged valve l Standard of Canada CAN CSA B339 Cylinders Do not store a spare LP Gas Cylinder under or near the LP gas grill When grill is not in use turn off all grill Control Knobs LP Gas Cylinder valve and disconnect LP Gas Cylinder Never fill the LP Gas Cylinder more than 80 of cylinder Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable See collar for marking 4 Must have collar to protect LP Gas Cylinder valve volume 20 Ib maximum Do not ask the propane 5 Must be marked PROPANE supplier to over fill the Cylinder If you obtain LP gas through a cylinder exchange dealer 6 Must be provided with a cylinder connection device make sure you get a safe and adequate cylinder Use only that is compatible with the grill s connection a licensed LP Gas Cylinder dealer L
24. gniter Installation 06 12 Connecting Disconnecting the Gas Using COS sesoses erra EENE 13 LP G ss Cylind rorirori a 13 LP Hose amp REQulator ccccecccsecccescescceescnesceeeeesenees 14 Connecting LP Gas Cylinder ceccsecceeceeeeeeeeeees 14 Disconnecting LP Gas Cylinder ccsecceeeeeeeeees 14 Before Using Your Grill ASTON GON CodeS nse dcssediescdvacsivcrcaasdesavetecedosneacncanecoess 15 Selecting a LOCATION cceccescceecceceeecesecenceeeeeeeesees 15 How to Perform a Leak TeSt cccsccseceseceeeeeeeeeees 16 Lighting Grill Using the Pulse Spark Ignitor 18 Manually Lighting the Grill ccecccecceeseeeeceeeeees 20 Lighting the Side Burner ccseccceeecceeeeeesceneeeeeees 21 Check the Hame sccancvecss codon casceacreunvesasenenevcestesddeues 21 Manually Lighting the Side Burner cceeceeeees 22 Cooking on the Gas Grill Grill Cooking Direct Method cccsecesceeeceeeeeees 23 Roasting Indirect Method ccseccsescescceeeeeeeenees 24 Warming ROC iecsicerciciasceagear nies E 25 End of Cooking Session ccccseeccececesceeesceaeseeaees 25 Care and Maintenance Cleaning the Grill cc isacscesssassesssarsncaevensereesseaniaavanrrecoons 26 How to Clean the Burners scccsecesceeceeeceeeeeeeees 27 BIOUOGE acedeeytetctinarsqnerssnnevin bibereisosespaeseapiiiviereantan
25. hrough the holes in the rear leg flanges Right Side View and into threaded inserts in firebox Tighten after all are installed Back Left Side View 1 4 20 x 50 Bolt set A pcs 1 4 20 x 1 50 Bolt set 2 pcs Right Side View 1 4 20 x 1 50 Bolt Prior to performing any further assembly PERFORM FIRST TIME USE LEAK TEST as detailed on pages 16 17 If the grill is fully assembled before performing the First Time Use leak test the side tables will need to be removed in order to perform the leak test on the main burner valves inside the control panel behind the knobs Step 6 Side Table Assembly A Locate the two 1 4 20 x 50 Bolts in the two bottom threaded inserts on the outside of the Bowl Uncrew Bolts about halfway Align the bottom two holes keyhole slots in detail on the inner side of the LEFT Side Table with the two bolts thread ed partly into the inserts in the Side of the Bowl then slide the Side Burner Table over the Bolts B Holding the Side Burner Table in place install two 1 4 20 x 50 Bolts from the inside of the Bowl into the two top threaded holes in the Side Table C From under the Side Table install one 5 32 x 31 bolt through the Side Table end into the side of the Bowl Tighten all bolts Repeat this assembly for the RIGHT Side Table aca Ti 1 4 20 x 50 Bolt set A pcs mm tate ma ae 5 32 x 31 Bolt set 2 pcs
26. iarns 29 EIMl rOGtiGle S aissetviiaiicven cecacsiscchearsvarcorscarceledereevedaresaes 30 Troubleshooting sesccecesecesesecececocococoesesesececececoeo 30 Important Notice LP Cylinder with OPD 32 Replacement Parts Parts NOS TONGS site cccsnceancoresenctecavsssacencieanstoskensse stents 34 PETS LISE cats pre nipin n E AA 35 Limited Warrannty ccccecccecceeeceeeeeeeceeeceeeeees 36 Register your grill and retain your receipt Preparation for Assembly Remove grill and all the packaging from carton and place on floor Make sure there are no loose parts NOTE Before using your grill read the instructions and your manual For easier set up and assembly follow instructions of each step in the order they are written as you look at the dia grams If accessories mentioned in certain assembly steps do not come with your model skip that step and proceed to the next step that applies to your model If you have any questions or need help go to www aussiegrills com or contact Customer Service at 1 800 251 7558 Be sure to have the grill model number and serial number printed on the black label located on the back edge of the bottom shelf of the cart If you need replacement parts look in the Parts List Section to find the exact parts you need If you need a replacement part under warranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of
27. inder valve when the gas grill is not in use 1 Disconnect LP Gas Cylinder from grill and store outside in a dry well ventilated area away from any sources of heat or ignition Re cap LP Gas Cylinder valve with the Safety Cap 2 Remove Burners and wrap with aluminum foil to prevent insects from entering the Burner holes Store wrapped Burners on top of Cooking Grid 3 You may wrap the Cooking Grid and Flavor Activators in aluminum foil and place inside the Hood or store inside your dwelling 4 Place a grill cover over the grill and store outdoors if possible It may be stored indoors only if the LP Gas Cylinder is disconnected from the gas grill and stored outside 5 Before next use remove aluminum foil and reinstall Burners Flavor Activators and Cooking Grids 6 Before using the grill after periods of storage or non use i e over winter check your LP gas grill for gas leaks deterioration proper assembly and Burner obstructions 7 Periodically check and tighten all nuts bolts and screws Problem Gas leaking from cracked cut burned hose Gas leaking from LP Gas Cylinder Gas leaking from LP Gas Cylinder valve Gas leaking between LP Gas Cylinder and regula tor connection Fire coming through Control Panel Grease fire or excessive flames above cooking surface Flashback Fire in or around Venturi tubes Possible Cause Damaged hose Mechanical failure due to rust or mishandling Failure of v
28. ister your grill and retain your receipt To reduce the risk of serious bodily injury or death from fire or explosion e Be sure to route the regulator hose from the side burner valve to the tank UNDER THE LEG BRACE as shown below 1 Fill empty OPD LP Gas Cylinder at your local gas supplier 2 Place the LP Gas Cylinder in the large hole in the Bottom Panel inside the cabinet Lock the LP Cylinder in place by tightening wing bolt on the outside rear of the cart base so that it seats against the ring base of the LP Cylinder 3 Remove the protective cap from the LP Gas Cylinder valve Save cap for re capping Route the regulator hose UNDER the Leg Brace Hold Regulator in a straight line with LP Gas Cylinder valve so the connection does not cross thread Insert Regulator Nipple into the LP Gas Cylinder valve Hand tighten coupling nut in clockwise direction DO NOT USE TOOLS Wing Bolt on outside Hand tighten rear of cart base coupling nut in clockwise direction Cylinder nozzle faces out toward front of grill Disconnecting LP Gas Cylinder 1 Turn all Control Knobs to the Off position and turn the handle on the LP Gas Cylinder clockwise until it stops 2 Turn coupling nut on regulator counterclockwise until regulator is released from the threaded LP Gas Cylinder nozzle 3 Place the protective cap over LP Gas Cylinder nozzle Route regulator hose UNDER Leg Brace Before Using Your LP Gas
29. ivacy Panel Assembly Locate the one 5 32 x 47 bolt into the threaded hole near the top on the inside of each front leg Unscrew each until the bolt head is up at least 1 4 from the surface Do the same for the bolts at the front of the bottom shelf A Place the bottom edge of the panel inside the leg brackets between the legs B At the top guide the L slots on the sides of the panel onto the bolts on the inside of the legs C Lower the panel so that the bolts in the bottom shelf come up through the keyhole slots in the bottom of the panel Push the bottom of the panel towards the front of the cart to lock the panel in the keyhole slots Be sure all bolts are in the slots then tighten bolts securely Step 4 Cylinder Blocking Wire Assembly Attach Cylinder Blocking Wire to Cabinet Bottom with two 5 32 x 47 Bolts 5 32 x 47 Bolt 2 pcs To reduce the risk of bodily injury from lifting the following assembly step 5 will require two people Step 5 Hood Body To Cart Assembly Lift the Hood Body Assembly over the cart assembly and set it down until it rests on the top of the cart legs Align the holes in the side of the Body with the holes in the legs Insert two 1 4 20 x 50 Bolts through the holes in the firebox flanges Back Left Side View and into threaded inserts in the inside face of the back legs Insert two 1 4 20 x 1 50 Bolts through the holes in the front legs and two 1 4 20 x 50 Bolts t
30. left to right making sure each Burner is lit before lighting the next Your grill has a Crossover Ignition System that allows the Burners to light successively off one another Confirm each Burner is lit before lighting another Burner 7 If the Burner fails to light repeat Step 5 If it still does not light try the next Burner from left to right If a Burner goes out during operation turn all Control Knobs to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Open Hood and wait five minutes before attempting to relight the grill If any or all Burners fail to light after three to four attempts following Steps 4 7 turn all Control Knobs to the Off posi tion and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the Burners still fail to light refer to the Troubleshooting Section on page 30 The Burner can also be lit manually see Manual Lighting of the Grill on page 20 Manually Lighting the Grill To reduce the risk of serious bodily injury or death from fire or explosion e Open Hood before lighting the grill to prevent an explosion from gas build up 1 Open the Hood 2 IMPORTANT Make sure Control Knobs are turned Off Fig 7 P 18 3 Turn the LP Gas Cylinder valve open counterclockwise until it stops Fig 8 P 18 4 Locate either the left or right match lighting hole you intend to use unde
31. nd about one half to three quarters additional turn Do not use tools See How to Clean Burners in Care and Maintenance Check LP Gas Cylinder Refill if necessary Turn Control Knobs to Off position and turn LP Gas Cyl inder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame continues to be low turn off gas at LP Gas Cylinder and grill Disconnect the regulator from the LP Gas Cylinder Reconnect the regulator to the LP Gas Cylinder This will reset the excess flow valve Perform a leak test Relight grill Turn front of grill away from wind or increase flame height Check LP Gas Cylinder Refill if necessary See Low flame problem above Problem Possible Cause Solution Flare up Grease build up Clean grill Excessive fat in meat Trim fat from meat before grilling Persistent grease fire Grease trapped around burner Turn Control Knobs Off and turn handle of LP Gas Cylinder system clockwise until it stops Open Hood carefully and let fire burn out After the grill cools remove and clean all parts Unable to fill LP tank Some dealers have older fill The worn nozzles do not have enough bite to engage the nozzles with worn threads valve Try another licensed LP dealer Humming or whistling from Outside temperature humid Although this sound may be alarming this is NOT danger regulator ity barometric pressure and ous as long as it is not accompanied by the smell of gas
32. o maintain 3 16 gap between Electrode tip and Side Burner NOTE Before next step you may wish to clean the rest of the grill See Grill Body and Cabinet p 26 8 After cleaning refit the Burners NOTE When refitting the Burners be sure each Burner is positioned correctly The valves should protrude inside the Venturi ends of the Burner Fig 18 Replace the Bolts and Nuts that fasten the Burner Flange to Back Wall 9 If the grill is to be stored wrap Burners in a protective cover to keep insects out 10 Check Burner operation after re assembly 11 Replace Flavor Activators and Cooking Grids Storage To reduce the risk of serious bodily injury or death e Store your LP gas grill in a cool dry place Do not store an LP Gas Cylinder in a space greater than 125 degrees Fahrenheit Never store a connected LP Gas Cylinder in a building garage or any enclosed area Store LP Gas Cylinders outdoors out of reach of children Never store an LP Gas Cylinder indoors empty or filled unless it is disconnected from the gas grill and the cylinder s Gas Supply is turned OFF Never leave a LP Gas Cylinder inside a vehicle that can become overheated by the sun Even though your LP Gas Cylinder may appear to be empty gas may still be present and the LP Gas Cylinder should be transported and stored accordingly Never store a spare LP Gas Cylinder under or near the LP gas grill Always turn off the LP Gas Cylinder at the LP Gas Cyl
33. oast on the center of the cooking grids inside a metal baking tray or a disposable heavy gauge foil pan or on a roasting rack Preheat the grill with the Main Burners on High Then adjust the Burners lower on each side of the food to the cor rect temperature and turn Off the Burner s directly below the food Close the hood and cook indirectly Monitor the temperature in the Hood Gauge If the heat gets too high turn the Burner to the Low position Avoid lifting the Hood frequently as heat is lost and the cooking time is extended For longer cooking times add water to the Roasting Pan to keep drippings from burning The drippings can be used to make gravies or sauces Warming Rack To reduce the risk of fire or flare up from grease drippings e When cooking food on the warming rack make sure no Burners are on directly under the Drip Pan e Clean grease drippings away from grill after each use Warming Racks are a convenient way to cook food keep cooked food warm or to warm items such as bread or rolls To keep foods warm set the Burners on Low or turn off all that are not needed When cooking food on the Warming Rack follow procedures for Roasting Indirect Cooking Be sure to place a pan or drip tray under the food When opening the Hood be alert of dripping fat from the Warming Rack that could drip onto the back of the grill Always check that your Warming Rack is properly fitted before use Wipe away
34. od to preheat the grill Preheat the grill before every cooking session If a Burner goes out during operation turn all Control Knobs to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Open Hood and wait five minutes before attempting to relight the grill Lighting the Side Burner To reduce the risk of serious bodily injury or death from fire or explosion e Open Side Burner Lid before lighting the grill to prevent an explosion from gas build up 1 Open the Side Burner Lid Fig 13 NOTE Side Burner Lid is to remain open while the Side Burner is on or hot 2 IMPORTANT Make sure the Side Burner Control Knob is turned Off first Fig 7 P 18 3 Turn the LP Gas Cylinder valve open counterclockwise until it stops Fig 8 P 18 4 Push Side Burner Control Knob in and turn counterclockwise to the High position Fig 7 P 18 5 Push the Igniter Button on the Main Control Panel in until the Burner is lit Listen for the spark ignition and look to make sure the Burner is lit If no spark see Troubleshooting Section 6 If the Burner fails to light repeat Steps 3 5 If the Burner fails to light after three or four attempts following Steps 3 6 turn the Side Burner Control Knob to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the Burners still fail to light refer to Trou
35. of serious bodily injury or death from fire or explosion e Use only propane gas with this LP gas grill Do not attempt to convert an LP unit to natural gas e Always use a gas appliance outdoors in an open area with good ventilation to avoid breathing toxic fumes from leaking gas explosion or fire As with all conventional fuels the burning process consumes oxygen and produces toxic gases including carbon monoxide In addition the combustion products of such fuels including liquefied pe troleum LP contain chemicals known to the state of California and other authorities to cause cancer birth defects and other reproductive harm Any use or alteration of this unit not intended could be unsafe and will void your warranty LP Gas Cylinder RNIN SC AWARNING e If you see smell or hear the hiss of LP gas escap ing from the cylinder To reduce the risk of serious bodily injury from fire or explosion Read and follow all warnings on LP Gas Cylinder Do not operate the LP gas grill without the LP Gas Cylin der secured to the cart and oriented as shown in Assem bly Instructions for Connecting the LP Gas Cylinder Never connect or disconnect LP Gas Cylinder or fittings The LP Gas Cylinder for use with this LP gas grill while grill is in use or is hot must meet the following requirements When the LP Gas Cylinder is connected keep the grill outside in a well ventilated space Do not use an LP Gas Cylinder if it shows signs of d
36. on please contact us using our toll free number or visit our web site lt is important to register your grill and retain your receipt 1 800 251 7558 Consumer Service Department 8 am 5 pm E S T Monday Friday MECO CORPORATION 1 423 639 1171 Telephone 1500 Industrial Road 1 423 639 2570 Fax Greeneville TN 37745 USA www aussiegrills com CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home To reduce the risk of serious bodily injury or death from fire or explosion e Never use alcohol prescription or non prescription drugs while assembling or safely operating this appliance e Do not connect LP Gas Cylinder until assembly is complete except as noted for first time use leak test as de tailed on pages 16 17 To reduce the risk of a laceration hazard wear protective gloves when handling parts that have sharp edges To reduce the risk of bodily injury from lifting assembly will require two people Tools Required for Assembly Phillips Screwdriver Supplied with hardware Pliers OR Wrench Packing List Description Warming Rack Cooking Grid 3 pcs Large Flavor Activator Small Flavor Activator Left Side Shelf with Side Burner Side Burner Control Knob Hood Body Right Side Shelf Bottom Body Panel Grease Pan Foil Pan Folded Cart
37. purchase to 423 639 1055 and reference your model and serial number It is important to register your grill and retain your receipt Assembly Instructions Step 1 Securing Cart Leg Frames A Place folded Cart on floor oriented as shown Before unfolding the right leg frame insert a plastic Foot into the bottom end of each right leg Unfold right leg frame Insert Leg Pin through open holes in bracket and leg Secure pin in place with Hair Cotter through hole in leg pin Repeat for other left leg B Repeat Step 1A for left leg frame Hair Cotter Leg Pin A pc Hair Cotter A pc Step 2 Wheel Assembly When assembling the axle and wheels to the legs be sure to place a steel washer on the outside of each wheel and a rubber washer on the inside of each wheel Starting at the front place a steel washer on the axle then a wheel raised center of the wheel facing away then a rubber washer Slide these parts all of the way to the head of the axle Next feed the axle through the holes in the bottom of each left leg On the exposed end of the axle place a rubber washer wheel raised center of the wheel facing the leg and steel washer Fasten all in place with the 1 4 20 lock nut Firmly hold axle and tighten lock nut securely Q Rubber Washer ane Lock Nut Steel Washer Wheel Rubber Washer Steel Washer 2 pc Axle LEITH Rubber Washer FAD 1 4 20 lock Nut Wheel SA 1 pc 3 Steel Washer Step 3 Steel Pr
38. rneath the Grill Bowl Push in and turn either the far left or far right Main Burner Control Knob near the match lighting hole counterclockwise to the High position 5 Insert a lit match through the match lighting hole using the match holder Fig 11 and 11a OR through the cooking grates Fig 12 pa Fig 11 View from underneath Y Insert lit match through match lighting hole under the me he left side burner table using the match light holder View of match through hole from top side of burner Shown without Flavor Activators and cooking grids Fig lla View of inserting lit match through the cooking grids Each burner may be lit in succession in this method if necessary Fig 12 6 From the Off position light all other Burners from left or right making sure each Burner is lit before lighting the next Your grill has a Crossover Ignition System that allows the Burners to light successively off one another Confirm each Burner is lit before lighting another Burner If any or all Burners fail to light after three or four attempts following Steps 3 5 turn all Control Knobs to the Off po sition and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the Burner still fails to light refer to the Troubleshooting Section 7 After ignition turn the Control Knobs to High for 3 5 minutes and close the Ho
39. s out of the grill area Do not leave grill unattended e Do not move an LP gas grill when in use or hot When grill is not in use turn off all grill Control Knobs LP Gas Cylinder valve and disconnect the LP Gas Cylinder Grill Cooking Direct Method To reduce the risk of serious bodily injury or death from fire or explosion e Do not cover more than half 50 the cooking area if using griddle plates Full coverage of cooking area will cause overheating below the plates e Always make sure the Foil Pan Grease Pan and Bottom Panel are empty and are properly installed under the Bowl before each cooking Do not leave any utensils or cookware on a hot Cooking Grid Grill Cooking Direct Method Direct Cooking on the Grids Food is cooked directly over the heat source The Burners heat up the Flavor Activators under the Cooking Grids which in turn heat the food on the grill The natural food juices from cooking fall onto the hot Flavor Activators below and vaporize Rising smoke bastes the food giving it that unique barbecued flavor Use the Direct Cooking method for foods that take less than 25 minutes to cook steaks chops kabobs sausages and more These foods should be turned once halfway through the grilling time To sear meats place them over Direct High heat for 2 to 5 minutes per side Smaller pieces require less searing time Hamburgers steaks chops chicken breasts and larger cuts of meat all benefit from se
40. s securing the Bottom Panel Step 12 page 11 Scrape away food and fat residue from the Bottom Panel Empty and wash the Foil Pan and Grease Pan with hot soapy water and a cloth The Foil Pan can be replaced with a standard size foil pan approx 5 1 2 W x 8 1 2 L x 1 1 8 H from your local grocer or retail store or ordered online at www AussieGrills com Grill Body and Cabinet Do not mistake the accumulation of grease and smoke residue for peeling or flaking paint Remove excess grease and or fat with a soft plastic or wooden scraper Do not use steel wool or other abrasive cleaners that can scratch painted porcelain coated or stainless steel surfaces It is not necessary to remove all the grease from the body Wipe it down with paper towels or soft damp cloth Warming Rack Clean if necessary Cooking Grid Flavor Activators Clean the residue off with a baking soda and water solution For stubborn stains use a non abrasive scouring powder Do not use steel wool or other abrasive cleaners that can scratch the stainless steel or porcelain coated surfaces This can cause foods to stick on the Cooking Grids All other Cleaning For further cleaning use hot soapy water and a cloth or nylon bristled brush only Do not immerse the Gas Controls or Manifold in water Avoid getting water in the Burner holes Burners Burning off the residue after cooking will keep the Burners clean with normal usage provided the Burners are op er
41. sur rounding the connections and fittings ty AY J D e Fig 5a NOTE After checking the connections and fittings in Figure 5 replace the control panel in the same manner as it was removed Take special care to be sure the valve ends are inserted into the openings in the burner ends as shown in Figure 5a If all valve ends do not immediately align with the burner end openings starting at one end grasp the tube burner inside the firebox and gently move it until the valve seats in the open end Also note that the end caps of the control panel skin fit to the outside of the flanges on the firebox as shown in Figure 5a Side Burner Valve Manifold and Regulator Hose Connections Leak Test Locations After Side Table attachment 7 If growing bubbles appear on any of the connection points you have detected a gas leak Immediately close the LP Gas Cylinder valve by turning handle clockwise a If leak appears at either end of hose and regulator assembly retighten the connection at the leak but do not over tighten NOTE Only hand tighten at coupling nut in Fig 3 shown on previous page Repeat Leak Test b If the leak is coming from the Gas Cylinder from the valves at the Control Knobs or if the leak cannot be stopped do not use the grill Call Customer Service at 1 800 251 7558 Be sure to have the grill model number and serial number printed on the black label located on the back edge of the bot
42. the gas level within the tank Simply adjust the Burner settings and usually the sound may cause the rubber dia will subside If the humming sound persists a change in phragm inside the regulator atmospheric conditions will eventually stop the vibration to vibrate making a humming or whistling sound If your problem is not resolved from the information provided above please call Customer Service at 1 800 251 7558 If you need a replacement part under warranty a proof of purchase will be necessary IMPORTANT NOTICE The Gas Grill is set up to operate with a LP Gas Cylinder equipped with an OPD Overfill Prevention Device This is a secondary device to prevent overfilling your LP Gas Cylinder The proper methods for the filling of your LP Gas Cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills your LP Gas Cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP Gas Cylinder before attempting to fill Rises up while filling then stops when full Do not exchange the LP Gas Cylinder unless the exchange LP Gas Cylinder is equipped with an OPD Otherwise you will lose the OPD Overfill Prevention Device feature If there is not an LP Gas Cylinder available for exchange equipped with an OPD we recommend that you have your LP Gas Cylinder filled at an authorized LP gas dealer by a qualified attendant This page intentionally l
43. tions To reduce the risk of serious bodily injury or death from fire or explosion e Open Hood before lighting the grill to prevent an explosion from gas build up e During failed lighting attempts or if the Burners go out during operation turn Control Knobs Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure e Light each burner from the left before lighting the next burning to prevent gas from accumulating 1 Open the Hood 2 IMPORTANT Make sure Control Knobs are turned Off Fig 7 3 Turn the LP Gas Cylinder valve open counterclockwise until it stops Fig 8 Control Knob in High Control Knob in position large flame Off position symbol Turn LP Gas Cylinder valve counterclockwise amp Left Main Burner 7 Control Knob Fig 9 Igniter Button Right Main Burner Control Knob 4 Push far left Main Burner Control Knob in on Control Panel and turn counterclockwise to the High position Figs 7 and 9 5 Push the Igniter Button in until the Burner is lit Listen for the spark ignition and look to make sure the Burner is lit If no spark see Troubleshooting Section on page 30 i 3 16 gap ON e Gas Collector Box If no spark pinch together or open Gas Collector Box to adjust 3 16 gap between electrode tip and V notch 6 From the Off position light all other Burners from
44. tom shelf of the cart If you need a replacement part under warranty a proof of purchase will be necessary 8 Upon completion of leak test turn all Control Knobs to the Off position Turn the handle on the LP Gas Cylinder clockwise until it stops Disconnect LP Gas Cylinder by turning coupling nut on regulator in a counterclockwise direction until regulator is released from threaded LP Gas Cylinder nozzle 9 Place the protective cap over LP Gas Cylinder nozzle 10 Re attach the wire leads to the Igniter Button Replace Control Panel around flanges at Bowl ends and align bolt holes on each side Replace and retighten all bolts Fig 1 Lighting the Grill Using the Pulse Spark Ignitor To reduce the risk of death or serious injury from an explosion or a fire beneath the grill e Inspect and clean Burner Venturi Tubes for insects or insect nests Spiders or small insects can build nests webs and lay eggs in the grill s Venturi Tubes Fig 15 page 27 obstructing the flow of gas to the Burner The backed up gas can ignite behind the Control Panel and cause a fire beneath the grill posing the risk of death or serious bodily injury This is known as a flashback e Be sure Burners are re installed properly before using grill Should you notice that your Burner s are getting hard to light or the flame is not as hot as it once was refer to the How to Clean your Burners section on page 27 to remove any possible obstruc
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