Makita 6900DW User's Manual
Contents
1. z Makita CondleAA Impact Wrench 12 7 mm 1 2 MODEL 6900D 12 7 mm 1 2 MODEL 6900DW With Fast Charger INSTRUCTION MANUAL SPECIFICATIONS e Model 6900D Capacities Impacts per minute Bolt size Square drive At high speed At Jax speed Standard bolt High tensile bolt M8 M14 5 16 9 16 M8 M10 5 16 3 8 12 7 mm 1 2 LO zo0o G00 1 500 No load speed RPM Tightening torque l At high speed At low speed 1 300 1 000 kg cm 72 ft lbs 400 kg cm 29 ft lbs 226 mm Note 1 Note 2 8 7 8 e Battery Cartridge 9000 e Model DC9100 Fast Charger sov AG ony 50 He 60 Mi TETY Note 1 After tightening high tensile bolt M12 for 8 seconds while using a fully charged battery cartridge Note 2 After tightening high tensile bolt M10 for 8 seconds while using a fully charged battery cartridge Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country Net weight Overall length 1 7 kg 3 7 Ibs IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFE TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PER SONAL INJURY INCLUDING THE FOLLOWING 1 2 10 11 12 13 READ ALL INSTRUCTIONS KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don2. Part No 134530 0 With pin Part No 256095 3 and O ring Part No 213370 0 For driving machine screws 12V Fast charger Model DC 9012 e Plastic carrying case Part No 824310 9 nn i3 Juna 03 88 US 12 7 mm 1 2 CORDLESS IMPACT WRENCH Model 6900D Note The switch and other part configurations may differ from country to country MODEL 6900D June 03 88 US L NO Sp DESCRIPTION MEM usep DESCRIPTION MACHINE MACHINE 1 1 Pan Head Screw M3x14 With Washer 20 1 Hammer 2 1 Switch 21 1 Steel Bali 5 6 3 1 Pan Head Screw M3x14 With Washer 22 1 Stoo Ball 5 6 4 1 Trigger 23 1 Anvil 5 1 Compression Spring 2 24 1 Flat Washer 18 6 1 Housing Set With tem 28 25 1 Rubber Washer 24 7 1 Leaf Spring 26 3 Sieeve 18 8 1 Lever 27 t Oil Seal 18 9 1 Plane Bearing 4 28 1 Housing Set With item 6 to 1 Gear Complete 11 43 29 8 Pan Head Screw M4x22 With Washer 11 1 Plane Bearing 4 3o 1 Name Plate 12 1 OC Motor 9 6 V 31 1 Set Plate 13 1 O Ring 17 32 1 Control Circuit 14 L Fiat Washer 16 33 1 Switch 15 1 Bali Bearing 62718 34 1 Battery Holder 16 1 Spindle 35 1 Battery 9000 17 1 Compression Spring 19 903 1 Clip 18 1 Washer 1528 904 1 Pin 4 19 1 Thrust Ball Bearing 1627 Note The switch and other part specifications may differ from country to country MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is w
3. AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmful to the motor IMPORTANT SAFETY INSTRUCTIONS 1 2 10 11 12 SAVE THESE INSTRUCTIONS this manua contains important safety and operating instructions for battery charger Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery CAUTION To reduce risk of injury charge only MAKITA Battery 9000 Other types of batteries may burst causing personal injury and damage Do not expose charger to rain or snow Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is locate
4. Makita Electric Wonka Ltd 11 8 3 chome Sumiyoshi cho Anjo Aichi 446 Japan 883655 066 PRINTED IN JAPAN 1988 11 N
5. t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact too or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work it s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically
6. M8 5 16 Q 1 2 3 4 5 seconds Tightening time High tensile bolt kg cm ft Ibs 800 58 M10 3 8 at high speed laji Proper tightening torque for M10 3 87 400 M8 5 16 at high speed 29 M8 5 16 at low speed Proper tightening torque for M8 5 16 Tightening torque 200 15 0 1 2 3 4 5 seconds Tightening time Hold the tool firmly and place the socket over the bolt or nut Turn the tool on and tighten for the proper tightening time NOTE e Hold the tool pointed straight at the bolt or nut without applying excessive pressure on the tool Excessive tightening torque may damage the bolt or nut Before starting your job al ways perform a test operation to know the proper tightening speed and proper tighten ing time for your bolt or nut The tightening torque is affected by a wide variety of factors including the following After tightening always check the torque with a torque wrench 1 When the battery cartridge is discharged almost completely voltage will drop and the tightening torque will be reduced 2 Socket e Failure to use the correct size socket will cause a reduction in the tightening torque e A worn socket wear on the hex end or square end will cause a reduction in the tightening torque 3 Bolt e Even though the torque coefficient and the class of bolt are the same the proper tightening torque will differ according to the diameter of bolt e Even though
7. Release the trigger to stop Trigger switch CAUTION Before inserting the battery cartridge into the tool always check to see that the trigger switch actuates properly and returns to the OFF position when released Reversing switch and speed change switch action Slide the reversing switch to the right for clockwise rotation or to the left for counterclockwise Slide the speed change switch to the right for high speed high tightening torque or to the left for low speed low tightening torque Select the speed suitable for your bolt by referring to the figures listed under Operation CAUTION e Always check the direction of rotation before operation e Use the reversing switch only when the tool comes to a complete stop Changing the direction of rotation before the tool stops may ruin the tool Operation The proper tightening torque may differ depending upon the kind or size of the bolt The relation between tightening torque and tightening time is shown in the figures below Standard bolt kq cm ft Ibs M14 9 16 at high speed 800 158 M14 9 16 at low speed Proper tightening torque for M14 9 16 MIZ 1 27 at 5 6oo high speed E 43 a M12 1 2 at low speed c 400 Proper tightening torque D for M12 1 2 j 29 M10 3 8 at low speed Proper tightening torque 200 for M10 3 8 15 MB 5 16 at low speed Proper tightening torque for
8. and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing i as such as blades bits cutters 14 15 16 17 18 19 20 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when piugging in OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD
9. arranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e The tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Watranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you E w
10. d so that it will not be stepped on tripped over or otherwise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b That extension cord is properly wired and in good electrical condition and c That wire size is at Jeast as large as the one specified in the table below TABLE 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS Tengin of Cord Feet 28 60 100 150 AWG Size of Cora 18 18 18 16 Do not operate charger with damaged cord or plug replace them im mediately Do not operate charger if it has received a sharp blow been dropped or other wise damaged in any way take it to a qualified serviceman Do not disassemble charger or battery cartridge take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire To reduce risk of electric shock unplug charger from outlet before attempt ing any maintenance or cleaning Turning off controls will not reduce this risk oa fh W N ep ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE Do not charge Battery Cartridge when temperature is BELOW 10 C 50 F
11. harged battery cartridge After charging unplug the charger from the power source Charging light su Reset button CAUTION e Your new battery cartridge is not charged You will need to ere it before use e Do not keep the button pressed in with tape etc or the circuit will not function pro perly Also a malfunction of the charger may result possibly causing overheating etc elf you try to charge a cartridge from a just operated tool sometimes the charging light will not come on If this occurs let the cartridge cool off for a while Then re insert it and try j charge it once more 6 e When you charge a new battery cartridge or a battery cartridge which has not been used for a long period it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery cartridge fully after discharging it completely a couple of times e If you wish to charge two battery cartridges allow 15 minutes between chargings on the fast charger Selecting correct socket Use a correct size socket for bolts and nuts A wrong size socket will result in inaccurate and inconsistent tightening torque Refer to accessories section for socket size Fit the socket over the anvil of the tool and push firmly until the spring loaded de tent pin on the anvil indexes the hole in the socket To remove the socket simply pull it firm ly Switch action To start the tool simply pull the trigger
12. or ABOVE 40 C 104 F Do not attempt to use a step up transformer an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Do not short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or rain A battery short can cause a large current flow overheating possible burns and even a breakdown Do not store the tool and Battery Cartridge in locations where the tempera ture may reach or exceed 50 C 122 F Do not incinerate the Battery Cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire ADDITIONAL SAFETY RULES Be aware that this tool is always in an operating condition because it does not have to be plugged into an electrical outlet Wear ear protectors Check the socket carefully for wear cracks or damage before installation Hold the tool firmiy Always be sure you have a firm footing Be sure no one is below when using the tool in high locations The proper tightening torque may differ depending upon the kind or size of the bolt Check the torque with a torque wrench SAVE THESE INSTRUCTIONS Installing or removing battery cartridge e Always switch off the tool before insertion or remo
13. the diameters of bolts are the same the proper tightening torque will differ according to the torque coefficient the class of bolt and the bolt length 4 The use of the universal joint or the extension bar somewhat reduces the tightening force of the impact wrench Compensate by tightening for a longer period of time 5 The manner of holding the tool will affect the torque Tightening performance The following reference table indicates the approximate tightening capacity from a single 1 hour battery charge It may differ under some conditions Type of bolt Tightening time High tensile bolt M10 3 8 Bseconds Standard bolt M8 5 16 1second Number of tightenings CAUTION If the tool is operated continuously until the battery cartridge has discharged allow the tool to rest for 15 minutes before proceeding with a fresh battery 10 MAINTENANCE CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts 11 ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injur
14. val of the battery cartridge e To remove the battery cartridge pull out the set plate on the tool and grasp both sides of the cartridge while withdrawing it Battery cartridge from the barrel a Set plate e To insert the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it tnto place Snap the set plate back into place Be sure to close the set plate fully before using the tool e Do not use force when inserting the battery cartridge if the cartridge does not slide in easily it is not being inserted correctly Charging Plug the fast charger into your power source Insert the battery cartridge so that the plus and minus terminals on the bat tery cartridge are on the same sides as their respectives Markings on the fast charger Start button Insert the cartridge fully into the port so that it rests on the charger port floor Press the start button red The charging light will come on and charging will begin If the charging light does not come on press the reset button yellow first then the start button red If the charging light goes out within 10 seconds even after pressing the reset button and start button a couple of times the battery cartridge is dead CAUTION Wait for more than 5 seconds after the charging light goes out to press the reset button again Replace it with a new one When the charging light goes out after about one hour you may remove the fully c
15. y to persons The accessories or attachments should be used only in the proper and intended mannuer Socket With pin and O ring Across Part No hex flats mm 12 75 13 36 133223 6 Square drive 134519 8 2 134517 2 133208 2 133212 1 133213 9 19 40 133214 7 ari pe 134315 4 19 80 133209 0 133215 5 21 52 134316 2 EX 133217 1 22 52 133218 9 23 43 133219 7 23 52 e Extension bar Part No 133211 3 With pin Part No 256036 9 and O ring Part No 213405 7 Recommended for work in tight place where the conventional socket will not reach aai RIII Ti a ki y ANANA yon ai l 12 Applicable bolt i Pin for O ring for Metric screws ISO Inch sae bee Standard bor screws ko e or Ee 213370 0 3 8 M12 ans 256036 9 213405 7 1 2 9 16 e Universal joint Part No 133210 5 With pin Part No 256036 9 and O ring Part No 213405 7 This accessory is useful in tight spaces where the tool cannot be held in line with the axis of the bolt or nut mn pt ERP pis ry n 5 o AS Pte ee OEA ROEN Soudan I E ei Phillips bit Use with bit adapter Part No 784208 1 784209 9 784210 4 e Fast charger Model DC9100 e Battery cartridge 9000 Part No 632007 4 Battery holster Holster holds extra battery Part No 823033 3C 45 1 3 4 65 2 5 8 110 4 3 8 e Bit adapter
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