Makita 6703D User's Manual
Contents
1. 4 4 A A Ina Cordless Screwdriver Equipped with Electric Brake MODEL 6703D MODEL 6703DW With Fast Charger INSTRUCTION MANUAL SPECIFICATIONS Model 6703D Capacities Net No load speed weight RPM Fastening torque Bolt nut and machine screw size 3mm 5mm 5 kg cm 37 kg cm 333 mm 1 3 kg 1 8 3 16 0 4 ft lbs 2 7 ft lbs 13 1 8 2 9 Ibs Battery Cartridge 9100 Model DC9700 Fast Charger 9 6V A C only 50 Hz 60 Hz D C 7 2V 9 6V 1 Hr Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING 10 11 12 13 READ ALL INSTRUCTIONS 1 2 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammabie liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contac2. DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how tong an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 Japan 883867 061 PRINTED IN JAPAN 1994 11 N
3. BLE 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS Length of Cord Feet 25 50 100 150 AWG Size of Cord 18 18 18 16 Do not operate charger with damaged cord or plug replace them im mediately Do not operate charger if it has received a sharp blow been dropped or other wise damaged in any way take it to a qualified serviceman Do not disassemble charger or battery cartridge take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire To reduce risk of electric shock unplug charger from outlet before attempt ing any maintenance or cleaning Turning off controls will not reduce this risk A 6 ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE Do not charge Battery Cartridge when temperature is BELOW 10 C 50 F or ABOVE 40 C 104 F Do not attempt to use a step up transformer an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Always cover the battery terminals with the battery cover when the battery cartridge is not used A battery short can cause a large current flow overheating possible burns and even a breakdown 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery c
4. OLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 21 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry tool with finger on switch Be sure switch is OFF when plugging in EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord TABLE 1 MINIMUM GAGE FOR CORD SETS Total Length of Cord in Feet Ampere Rating More Not More AWG Than Than 0 6 18 16 14 6 10 18 14 12 10 12 16 14 12 12 16 14 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its i
5. ace Snap the set plate back into place Be sure to close the set plate fully before using the tool Battery cartridge e Do not use force when inserting the battery cartridge If the cartridge does not slide in easily it is not being inserted correctly Charging Plug the fast charger into your power source Insert the battery cartridge so that the plus and minus terminals on the battery cartridge Charging light are on the same sides as their respective E markings on the fast charger Insert the Start button cartridge fully into the port so that it rests on the charger port floor Press the start button red The charging light will come on and charging will begin If the charging light does not come on press the reset button yellow first then the start button red If the charging light goes out within 10 seconds even after pressing the reset button and start button a couple of times the battery cartridge is dead CAUTION Wait for more than 5 seconds after the charging light goes out to press the reset button again Replace it with a new one When the charging light goes out in a certain time you may remove the fully charged battery cartridge Refer to the table below for the charging time Fast charger DC9700 DC1201 DC9015 DC9112 Battery cartridge 9100 9100A Approx 60 min Approx 45 min Approx 15 min Approx 60 min After charging unplug the charger from the power source CAUTION The Mak
6. artridge to water or rain Do not store the tool and Battery Cartridge in locations where the tempera ture may reach or exceed 50 C 122 F Do not incinerate the Battery Cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire ADDITIONAL SAFETY RULES FOR CORDLESS SCREWDRIVER Be aware that this tool is always in an operating condition because it does not have to be plugged into an electrical outlet Always be sure you have a firm footing Be sure no one is below when using the tool in high locations Hold the tool firmly Keep hands away from rotating parts When driving into walls floors or wherever live electrical wires may be encountered DO NOT TOUCH ANY METAL PARTS OF THE TOOL Hold the tool only by the insulated grasping surfaces to prevent electric shock if you drive into a live wire Do not touch the bit or the workpiece immediately after operation they may be extremely hot and could burn your skin SAVE THESE INSTRUCTIONS Installing or removing the battery cartridge e Always switch off the tool before insertion or removal of the battery cartridge e To remove the battery cartridge pull out the set plate on the tool and grasp both sides of the cartridge while withdrawing it from the tool e To insert the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into pl
7. astening performance The following reference table indicates the approximate fastening capacity from a single 1 hour battery charge It may differ under some conditions 10 MAINTENANCE CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts 11 ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner Fast charger e Charger 12 V for car e Fast charger Model DC9700 Model DC9112 Model DC9015 Part No 113103 2 Part No 113110 5 Part No 113106 6 Battery cartridge 9100 Battery cover e Plastic carrying case Part No 192019 4 Part No 414938 7 Part No 182439 0 Fast charger e High capacity battery 9101 Power display battery Model DC1201 High cap 9100A 9101A Bit Part No 784214 0A 784215 0A Phillips 784010 0A 784011 0A Slotted 784606 0A 12 CORDLESS SCREWDRIVER Model 6703D Sep 29 94 US Note The switch and other part configurations may d
8. emove the battery from the tool 2 a Take the battery to your nearest Makita Factory Service Center or b Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location eCall your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling See your local Yellow Pages under Tools Electric MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required because of normal wear and tear The tool has been abused misused or improperly maintained alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA
9. g is harmful to the motor IMPORTANT SAFETY INSTRUCTIONS 10 11 12 FOR CHARGER amp BATTERY CARTRIDGE SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for battery charger Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery CAUTION To reduce risk of injury charge only MAKITA Battery Cartridge 9100 9100A 9101 amp 9101A Other types of batteries may burst causing personal injury and damage Do not expose charger to rain or snow Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b That extension cord is properly wired and in good electrical condition and c That wire size is at least as large as the one specified in the table below TA
10. he bit Sleeve To remove the bit pull the sleeve in the direction of the arrow and pull the bit out firmly NOTE If the bit is not inserted deep enough into the sleeve the sleeve will not return to its original position and the bit will not be secured In this case try re inserting the bit according to the instructions above Switch action To start the tool simply pull the trigger Release the trigger to stop CAUTION Before inserting the battery cartridge into the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released Reversing switch action This tool has a reversing switch to change the direction of rotation Slide the reversing switch up for clockwise rotation or slide it down for counterclockwise rotation Reversing switch Clockwise E rotation Switch trigger CAUTION e Always check the direction of rotation before operation e Use the reversing switch only after the tool comes to a complete stop Changing the direction of rotation before the tool stops may damage the tool Overload protector The overload protector automatically cuts out to break the circuit whenever heavy work is prolonged Wait 20 30 seconds before resuming operation Adjusting the fastening torque The fastening torque can be adjusted infi Adjusting ring nitely from approx 5 kg cm 0 4 ft Ibs to 37 kg cm 2 7 ft Ibs To adjust it loosen the two
11. iffer from country to country MODEL 6703D Sep 29 94 US ITEM NO ITEM NO NO USED DESCRIPTION NO USED DESCRIPTION MACHINE MACHINE 1 1 Ring Spring 11 28 1 Spur Gear 28 2 1 Flat Washer 12 29 1 Spur Gear 28 3 1 Compression Spring 13 30 1 Plate 4 1 Sleeve 31 1 U Plate 5 2 Steel Ball 3 5 32 1 Lock Washer 10 6 1 Spindle 33 2 Spring Pin 3 6 7 1 Key 4 34 1 Holder 8 1 Retaining Ring S 34 35 2 Steel Ball 6 9 1 Flat Washer 34 36 1 Retainer 10 1 Head 37 1 Thrust Needle Gauge 1224 11 1 Flat Washer 10 38 1 Flat Washer 12 12 1 Ball Bearing G6OOOLLB 39 2 Pin 4 13 1 Flat Washer 10 40 1 Spur Gear 28 14 1 Retaining Ring S 10 41 1 Spur Gear 28 15 2 Screw M4x6 42 1 Housing Set With Item 54 16 1 Change Ring 43 1 Name Plate 17 1 Slide Plate 44 1 Battery 9100 18 1 Compression Spring 18 45 1 Battery Holder 19 1 Compression Spring 13 46 1 Set Plate 20 1 Lock Sleeve 47 1 Compression Spring 4 21 1 OC Motor 9 6 V 48 1 Switch Lever 22 1 Flat Washer 12 49 1 Switch 23 1 Internal Gear 67 50 1 Switch 24 1 Spur Gear 28 51 1 Lever 25 1 Ring 18 52 1 Compression Spring 2 26 1 Spur Gear 28 53 6 Pan Head Screw M4x22 With Washer 27 1 Spur Gear 11 54 1 Housing Set With Item 42 Note The switch and other part specifications may differ from country to country 14 Recycling the Battery low The only way to dispose of a Makita battery is Ce 9 to recycle it The law prohibits any other method of disposal Ni Cd To recycle the battery 1 R
12. ita fast charger DC9700 is specifically designed to charge only Makita battery cartridges Never use it for other purposes or for other manufacturer s batteries e Your new battery cartridge is not charged You will need to charge it before use e When you charge a new battery cartridge or a battery cartridge which has not been used for a long period it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery cartridge fully after discharging it completely a couple of times e f you try to charge a cartridge from a just operated tool sometimes the charging light will not come on If this occurs let the cartridge cool off for a while Then re insert it and try to charge it once more e Do not keep the button pressed in with tape etc or the circuit will not function properly Also a malfunction of the charger may result possibly causing overheating etc elf you wish to charge two battery cartridges allow 15 minutes between chargings on the fast charger Installing or removing the bit CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the bit Use only the driver bit or socket bit shown at right Do not use any other driver bit or socket bit To install the bit pull the sleeve in the direction of the arrow and insert the bit into the sleeve as far as it will go Then release the sleeve to secure t
13. ntended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts 22 POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate ratin
14. screws and turn the adjusting ring Then tighten the screws to secure the adjusting ring Refer to the table below for relation between the numbers on the adjusting ring and the fastening torque to be obtained Numbers on adjusting ring Fastening torque to be obtained 5 kg cm 0 4 ft Ibs 10 kg cm 0 7 ft Ibs 27 kg cm 2 0 ft Ibs 37 kg cm 2 7 ft Ibs Example 10 kg cm 0 7 ft Ibs of fastening torque can be obtained when the number 2 is aligned to the red mark NOTE Always tighten the two screws to secure the adjusting ring after adjusting the fastening torque Operation The proper fastening torque may differ depending upon the kind or size of screws the type of materials to be fastened the condition of the threads etc Before starting your job always perform a test operation to verify adequate fastening torque Hold the tool firmly and place the point of the driver bit in the screw head Apply forward pressure to the tool to the extent that the bit will not slip off the screw and turn the tool on As soon as the screw becomes tight the clutch will cut in and the motor will stop automatically Release the trigger NOTE e Hold the tool pointed straight at the screw or the screw and or bit may be damaged e f the motor will not start even after you pull the trigger release the trigger Then pull the trigger again after turning the bit slightly with your fingers F
15. t tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example don t use circular saw for cutting tree limbs or logs DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TO
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