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Magnum Boots PORTABLE GENERATOR MPG 3800 User's Manual
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1. nennen enn 12 USE OF EXTENSION CORDS u ita id dia tata 12 EXTENSION CORD SELECTION CHART se 13 ADDING ENGINE OIL conri id rakes Suk emi heh a 13 ADDING GASOLINE cocida a idad 13 STARTING 14 9 14 STOPPING THE ENGINE 25 trt rear rei ri ee ar nna e rne 15 MAINTENANCE SCHEDULE NENE EENAA EES EER KANNE ee UEA ANSER EENAA ENESENN 16 DAILY MAINTENANCE CHECKS AND TIPS enne 16 LIFTING THE GENERATOR ae nean entes ea nnd naa a 16 UNIT 17 CONTROL PANELASSEMBLY tantae kek 18 19 FRAME AND FUEL TANKASSEMBLY assesses e nano nna tad 20 21 ENGINE AND GENERATOR ASSEMBLY sss enne nnne 22 23 AC WIRING DIAGRAM u nenn ns nc a n d anna a e 24 DE WIRING DIAGRAM u a e a e 25 SAFETY NOTES A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This manual contains DANGERS WARNINGS CAUTIONS NOTICES and NOTES which must be followed to prevent the possibility of personal injury or death damage to equipment or improper service The following formatting options will apply when calling the readers
2. sch Se tl sch sch N N ON KH DESCRIPTION Screw 312 18X1 000 hx hd Washer split lock 312 Nut 312 18 U clip G5 ZY long type Muffler guard front Muffler Washer flat 250 USS Nut 250 20 nylock Nut 375 16 nylock G5 Bracket muffler Screw 312 18X 750 hx hd Sawafuji screw M6 X 120 Sawafuji cover rear gen end Sawafuji coupler assembly Sawafuji brush holder assembly generator Sawafuji diode assembly Sawafuji voltage regulator assembly Nut 375 16 hx Washer split lock 375 Washer flat 375 Compression mount Washer flat 500 SAE Washer split lock 500 Screw 500 13X1 000 hx hd Screw 375 16X2 000 hx hd G5 Bracket mount Screw 375 16X1 000 hx hd Terminal ground Nut 375 16 wing 316 SS Screw 375 16X1 250 hx hd Generator Housing front Screw 312 18X1 500 hx hd Nut M8 ser flg lock Isolator engine Nut 312 18 ser flg Engine 8 hp Weldment muffler pipe Weldment muffler guard rear Honda gasket exhaust GX240 390 Sawafuji screw rotor 170mm Honda air cleaner element not shown Honda air cleaner seal not shown Honda solenoid valve assembly notshown Honda carb gasket set not shown Honda spark plug not shown Honda starter return spring not shown Honda recoil starter rope not shown 23 AC WIRING DIAGRAM i em a
3. Su 5 l lt or uz amp 5 224 Beo gt at or Syr 2 OE EXP ERE uuu ut y m O 252 AIR FILTER HOUSING WHEEL KIT OPTIONAL CONTROL PANEL COMPONENTS 10 120 VAC ONLY 120 249 VAC BE ENGINE START AUTO IDLE VOLTAGE SWITCH SWITCH S SWITCH MAIN CIRCUIT BREAKER 1 e E 5 DE ROUES 120 240 VAC 120 VAC S 1 0 120 VAC 4 e 20 VAC C e S A F G H ENGINE START SWITCH This switch must be in the ON position to start the engine To stop the engine place switch in OFF position AUTO IDLE SWITCH When this switch is engaged the engine speed will return to idle whenever the generator is not under load VOLTAGE SWITCH This switch changes voltage on the L14 20R outlet from 120V to 240V MAIN CIRCUIT BREAKER This unit contains a 16A circuit breaker GFCI TEST MODULE This module is the ground fault circuit interrupter to protect all electrical outlets 120 240V TWIST LOCK CONVENIENCE OUTLET This L14 20R outlet is used to connect additional loads or equipment to the generator 120V TWIST LOCK CONVENIENCE OUTLET This L5 30R outlet is used to connect additional loads or equipment to the generator 120V DUPLEX CONVENIENCE OUTLETS These 120V outlets are us
4. gt l o mE D Z MPG 3800 EE 2 lt FE 2 11 O lt as O A OPERATING PARTS MANUAL This manual provides information and procedures to safely operate and maintain the engine and genera tor For your own safety and protection from physical injury carefully read understand and observe the safety instructions described in this manual The information contained in this manual was based on machines in production at the time of publication Magnum Products LLC reserves the right to change any portion of this information without notice DO NOT MODIFY or use this equipment for any application other than which it was designed for Magnum Products LLC recommends that a trained and licensed professional perform all electrical wiring and testing functions Any wiring should be in compliance with the United States National Electric Code NEC state and local codes and Occupational Safety and Health Association OSHA guidelines Keep a copy of this manual with the unit at all times Additional copies are available from Magnum Products LLC An engine operator s manual was also supplied with the unit at the time of shipment from the factory The manual provides detailed operation and maintenance procedures for the engine Additional copies of this manual are available from the engine manufacturer MAGNUM PRODUCTS LLC 215 Power Drive Berlin WI 54923 U S A Phone
5. ITEMNO gt Soo Da oa oa oa ao ou COON OO BW N PART NO 26213 24986R 65888 65878 65487 65942 65886 65941 26233 60398 60181 60091 60051 65874 65873 19211 60161 60046 60728 60061 QTY hoon gt BR P P HR HSH Ss sch sch S PS HSH DESCRIPTION Panel control rear housing Panel control Receptacle 120V 20A duplex black Module auto idle Receptacle 120V 30A twist Receptacle 240V 20A twist Module GFI sensing Breaker 16A 240V Switch 120V 240V Screw 10 32X 500 pan phil 316 SS Screw M3 0 50X5 pan phil Screw M4 0 70X12 pan phil G4 8 Nut M4 70 nylock G8 8 Switch rocker idle select Switch rocker on off Tether cable 10 50 long Nut 250 20 sflg G5 Screw 6 32X 750 pan phil G2 Nut 6 32 nylk G5 Nut 10 32 nylk G5 19 FRAME AND FUEL TANK ASSEMBLY 20 ITEMNO OPTIONAL FEATURES 26 27 28 29 30 31 32 33 34 35 36 37 PART NO 26123 26122 28495 28494 60393 60243 24916B 60144 60690 60698 61120 61088 60358 26115 60028 60271 60119 61142 60309 61152 24920B 60307 61147 60168 60095 50380 14216 26088B 60328 60205 60386 26085B 26084B 60321 24998 60696 26274 61025 26271 QTY A0 Eh 521 ft NNNNNNNN DESCRIPTION Valve fuel tank Gauge fuel tank Cap fuel tank Tank fuel
6. Screw 250 20X1 000 hx hd Washer flat 250 USS Weldment frame Nut 250 20 nylock Screw 375 16X1 000 hx hd SS Washer flat 375 SS Spacer shoulder 375 ID 500 OD 750 SH Washer 500 nylon 750 062 Nut 375 16 nylock Assembly control panel Screw 312 18X1 000 hxhd Washer split lock 312 Washer flat 312 Screw 500 13X1 500 carriage square Washer flat 500 SAE Washer 500 flat O8TH nylon Bracket lift eye Nut 500 13 nylock Nut 312 18 U clip G5 ZY long type Screw 312 18X 750 hx hd G5 Nut 312 18 ser flg G5 case hardened Hose fuel 250 ID MPG carb certified not shown Clamp hose SAE 21 62 miniature notshown Weldment lifting handle Screw 500 13X2 500 hx hd G5 Screw 375 16X1 000 hx hd G5 Washer flat 375 Bracket leg wheel kit Weldment bracket wheel kit Pin cotter 156X1 75 Wheel 10 in Washer 250 flat 625 050 SS Isolator rubber Screw 250 20X1 500 hx hd SS Fitting plug 1 000 tapered polyethylene 21 ENGINE AND GENERATOR ASSEMBLY 22 ITEMNO PART NO 60028 60271 61147 24922R 24954 60243 60144 60358 26114BH 60168 61131 26416 26463 26417 26418 26419 60140 60206 60386 15241 60309 60276 60275 60478 24923B 60205 12927 60352 28492 26411 60972 60020 28483 60095 28482 24956BH 24921B 24988 61134 26601 26602 26603 26604 26605 26606 26607 QTY mk NN HH 00
7. attention to the DANGERS WARN INGS CAUTIONS NOTICES and NOTES A DANGER INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a hazardous situation which if not avoided may result in property or equipment damage Note Notes contain additional information important to a procedure and will be found within the regular text body of this manual OPERATING SAFETY designed for specific applications DO NOT modify or use this equipment for any application other than which it was designed for Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions and familiarize yourself with the location and proper use of all instruments and controls Inexperienced operators should receive instruction from someone familiar with the equip ment before being allowed to operate or set up the generator The following points should be practiced at all times 0 Before using the generator be sure you read and understand all ofthe instructions This equipment was e The area immediately surrounding the generator should be dry clean and free of debris NEVER start a unit in need of repair NEVER operate the generator if any of the fo
8. 1 4 x 21 5 in DIMENSIONS RN TOES eee 934 7 x 543 6 x 546 1 mm Dimensions Wheel Kit Option 36 8 x 27 0 x 27 0 in Dimensions Wheel Kit Option 934 7 x 686 0 x 686 0 mm The power rating of the engine indicated in this document is the net power output tested on a production engine for the engine model and measured in accordance with SAE J1349 at 3600 rpm Mass production engines may vary from this value Actual power output for the engine installed in the final machine will vary depending on numerous factors including the operating speed of the engine in application environmental conditions maintenance and other variables L 36 8 in L 22 0 in B o 5 E 9 d e e uu ars am aro am N gt aw gt ar 8 gt du au c a gt co a gt ya cr oce CENTRAL LIFTING EYE COMPONENT LOCATIONS Se 23 zi en jg es 52 2 a x pe Zur OF 3 LIQ iso IS A 0 MA EY ER FUEL TANK CAP ENGINE EXHAUST
9. 920 361 4442 FAX 920 361 4416 Toll Free 1 800 926 9768 www m p lic com Engine Make Engine Serial Number Engine Model Number Generator Make Generator Model Number Generator Serial Number Unit Model Number Unit Serial Number A WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm TABLE OF CONTENTS Page 2 TABLE OF CONTENTS cuisine eh vea neunten ed 3 SEENEN 4 OPERATING SAFETY EMT 4 ENGINE SAFETY asien EET 5 ELECTRICAL SAFETY TEE 5 UNIT SERIAL NUMBER LOCATION sss nnne nennen nennen 6 SAFETY SYMBOL SUMMARY 772722112155 enne nennen nennen nnn nnns nnne nnns 7 SPECIFICATIONS Saa 8 COMPONENT 9 CONTROL PANEL COMPONENTS 10 GROUNDING THE GENERATOR 11 CONNECTING ELECTRICAL LOADS aies aleke nnne nennen 11 GFGITEST INSTRUCTIONS otra ctun tnu otn Renta nonna tanc hn arte nnno ceo 11 PREVENTION OF OVERLOAD cscs scission a 11 WATTAGE CONSUMPTION OF EQUIPMENT
10. DAILY MAINTENANCE CHECKS AND TIPS A WARNING DO NOT service the generator unless you have the proper tools and are mechanically proficient Checkthe engine oil level daily before starting engine e DO NOT start the generator if the oil level is low The normal operating level for the engine oil is when oil is present on the crosshatch pattern of the dipstick Add oil to the engine if it does not start or if oil is not present on the dipstick when tested e DO NOT overfill the crankcase Consult the engine OPERATION AND MAINTENANCE MANUAL for the proper grade of oil including spe cial operating conditions such as a change in season or climate Service the generator more frequently when used in dusty areas LIFTING THE GENERATOR A large central lifting eye is located on the top of the genera tor and the eye is connected to the frame of the unit Attach a sling or hook directly to the lifting eye only if the devices are in good condition and the equipment being used to raise the unit has sufficient capacity Approximate weights can be found on page 8 Always remain aware of others around you when moving or lifting the generator 16 UNIT DECALS PN 26560 Magnum Red Stripe PG WARY Wie PN 26298 Decal Patent Pending PN 26298 Decal Patent Pending Note All safety and operating decals shown above are located on decal sheet 26332 17 CONTROL PANEL ASSEMBLY 18
11. ces can be found on the device s data plate or decal See the Wattage Consumption of Equipment on page 12 for a listing of devices and their running watts If you cannot locate the running wattage for a device multiply volts times ampere rating 11 WATTAGE CONSUMPTION OF EQUIPMENT DEVICE APPROXIMATE RUNNING WATTS Air Conditioner 12 000 BTU ni aaa inet senken clans ag ci alla da 1700 Air Conditioner 24 000 BTU asta tede db de e a Et na dte 3800 Air Conditioner 40 000 B TU EE 6000 Battery Charger 9 e 500 Belt TEEN 1000 CANS AW EE 1200 Circular Saw 21 2 223 M M 800 10 1000 Ao e e a e e 2000 reed 1800 Compressor 1 2 Dp TE 1400 BIENES eldc cc E ir id 1200 Ee EP 500 zielt FEIERN 1200 Electric Range porclo moti Seas ts EE ae ee 1500 TAR e EE 875 Garage Reeg 500 10 750 Hand Dillon een en nnd gate d e 250 to 1100 O 450 Impact ONO p 500 SAA O TT 800 Ee EE 1200 Eight Bulb EE 100 essence M M 300 Oil Fired Space Heater 140 000 BTU see a e ae anna ne 400 Oil Fired Space Heater 85 000 BTU 44484 a aa a 225 Oil Fired Space Heater 30 000 1B TU eere eth der pute kenn tei es 150 Paint Sprayer Airless 1 8 h
12. e engine oil level will need to be checked and gasoline will need to be added to the unit ADDING ENGINE OIL 1 Place the pump on a firm level surface 2 Remove the oil fill cap dipstick Clean the area around the oil fill cap and wipe the dipstick clean 3 Insert the dipstick in oil filler neck Do not thread into filler neck Remove the dipstick and check the oil level 3 If oil is needed carefully add oil to the bottom of the oil filler neck below the threads While filling stop to check oil level DO NOT overfill 4 Insert oil fill cap dipstick and secure tightly 5 Checkengine oil level before each use of the pump ADDING GASOLINE 1 Remove the gasoline cap 2 Carefully fill the fuel tank with UNLEADED gasoline DO NOT use premium gasoline DO NOT overfill Allow approximately 1 2 tank space for fuel expansion 4 WARNING DO NOT fill fuel tank near an open flame while smoking or while engine is running DO NOT fill tank in an enclosed area with poor ventilation 3 Tighten gasoline cap after filling fuel tank 13 STARTING THE ENGINE A WARNING Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on 1 Unplug all electrical loads from the unit s receptacles before starting the engine 2 Make sure the generator is on a firm level surface away from any overhangs open windows vents or doors 3 Checkthe fuel and engine oil levels 4 Turnthe main circuit b
13. ed to connect additional loads or equipment to the generator GROUNDING THE GENERATOR The National Electrical Code NEC requires that the generator be properly connected to an approved ground source The ground connection for this unit is located on the generator support leg CONNECTING ELECTRICAL LOADS Allow the engine to warm up before connecting any devices to the unit Connect the desired 120 or 240 volt AC single phase 60 Hz electrical loads GROUND SOURCE GFCI TEST INSTRUCTIONS LOCATION NOTICE ALWAYS test GFCI outlets before connecting any loads to the generator The device green LED is ON and circuit breaker is at ON position 1 Press TEST button Green LED should go out and red LED should come on The circuit breaker should trigger to off position 2 Ifthe LED or breaker do not trip or change state DO NOT USE Consult an electrician for assistance 3 Press RESET button Red LED should turn off and green LED should turn on 4 Manually reset circuit breaker to on position to restore circuit power PREVENTION OF OVERLOAD Exceeding wattage capacity can result in damage to the generator and to the connected electrical devices Adhere to the following to prevent exceeding wattage capacities Calculate the total wattage of all electrical devices to be connected at one time to the generator The total should NOT be greater than the generator s wattage capacity The wattage from various devi
14. explosion hazard Keep open flames away from unit Read and understand the supplied operator s manual before operating unit SPECIFICATIONS Read this manual carefully before attempting to use this generator The potential for property damage personal injury or death exists if this equipment is misused or installed incorrectly Read all of the manuals included with this unit Each manual details specific information regarding items such as set up use and service requirements SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE MAGNUM MODEL MPG 3800 Generator Specifications Generator Frequency sections te ette peed utr Y pa RR a 60 Hz Maximum 86 3800 Continuous Output Watts nenn 3400 Main Circuit nn 16 Amp 2 pole Max mum Amps ante ale t patei e er dee thu 32A Engine Specifications 0 6 MAKO Rm Honda Engine Model cristalina GX240 Power Het Lu 7 1 hp 5 3 kW Fuel Consumption net prime rca na nenn 1 47 gph 5 56 Lph Approximate Runtime ae ii 9 7 hours 0 SUA es Yes SI Tea o Start E No Capacities Fuel TANK APA tial 6 6 gal 25 L Weights and Dimensions Diy Well D XX 185 lbs 84 kg Operating Weight 226 lbs 103 kg DIMENSIONS atacada e 36 8 x 2
15. l Oo 21 1 o U eh gt i i i e 0 x c z Ed 3 m O 2 p Ge N SC as N E 109 e uA um i gt rm o 1 1 TA CLD e Nyo ma 8 9 AINO OZL aA yg HM HM HM AES EN yg 8 18 me 19 NYHL 9 09 01 03161 1 38 16 0 AES IHM eit 403 03 8 1SIML 021 DEL 0 0 0 24 DC WIRING DIAGRAM HOLIMS 3100 1 pR L ea i i 1 1 1 l l 1 i 1 E 1 T 1 1 1 1 1 1 1 i j 1 1 1 1 1 1 1 1 i i i i 1 1 1 1 1 1 NE pe w I 1 L bt rt B 1 i tt i II i 1 tt i tt i II 1 IN 1 8 i tt i NI 1 i ILS i rd AN 1 rd V II 1 1 E 331411939 H N H MI co D C L 1 e M BA d NS at GI T NA LA 031803759 AA 1 E R CDN i 1 EE B 0 ua 4 i 0008 00 LINN 14 110 HOLIMS 3 101 HOLIMS 60 X18 1HM N 9 g 2 2 m 2 2 2 3 0 3709 HOLIMS 13371110 1109 Ton NMOGLNHS 3 25 26 NOTES REV A PART NO 26126 01 18 08
16. llowing conditions exist during operation Noticeable change in engine speed Loss of electrical output Equipment connected to the generator overheats Sparking occurs Engine misfires or there is excessive engine generator vibration Operating on a combustible surface Protective covers are loose or missing If the ambient air temperature is above 110 F DNADAIARAON ENGINE SAFETY Internal combustion engines present special hazards during operation and fueling Failure to follow the A safety guidelines described below could result in severe injury or death Read and follow all safety warnings described in the engine operator s manual A copy of this manual was supplied with unit when it was shipped from the factory e DONOTrun engine indoors or in an area with poor ventilation unless exhaust hoses are used Engine exhaust contains carbon monoxide a deadly odorless and colorless gas which if inhaled can cause nausea fainting or death Make sure engine exhaust cannot seep into closed rooms or ventilation equipment e DO NOT fill fuel tank near an open flame while smoking or while engine is running DO NOT fill tank in an enclosed area with poor ventilation e DONOT operate with the fuel tank cap loose or missing DONOT touch or lean against hot exhaust or engine parts e DO NOT clean air filter with gasoline or other types of low flash point solvents Keep hands feet and loose clothing away from moving pa
17. p 600 Paint Sprayer Airless 6 29 150 ceps M 50 to 200 Submersible Purmp 1 1 2 hp ee ht I edita t Eu e IS 2800 Submersible PUMP I hp orcas 2000 SUBMEFSIDIS een 1500 EE 800 to 1050 TaDl SAW QUO RSS Bieter Red et Maxie 1750 to 2000 500 Allow three times the listed watts for starting these devices USE OF EXTENSION CORDS Long extension cords used to connect devices to the generator result in a loss of voltage The longer the extension cord the greater the voltage loss Refer to the chart on page 13 to help select proper cable size when using exten sion cords A WARNING Damaged extension cords can cause electrical shock resulting in serious injury or death DO NOT use split frayed or wore cords ALWAYS replace damaged cords immediately 12 EXTENSION CORD SELECTION CHART MAXIMUM CABLE LENGTH FT CURRENT LOAD IN VOLTS C GTH FT 76 Keep extension cords as short as possible preferably less than 15 feet long to prevent voltage drop and possible overheating of wires Use only high quality well insulated three wire grounded cord sets to connect equipment to the generator OPERATING THE GENERATOR Before operating the generator th
18. reaker off 5 Open the fuel shut off valve 6 Turnthe engine start switch on 7 Ifthe engine is cold or has not been run recently locate the choke lever just above the air cleaner housing on the left side of the generator Pull the choke lever toward you to engage 8 Onrecoil start engines grasp the t handle of the pull rope and pull the rope in a rapid steady motion to start the engine On electric start models push the engine start push button located on the control panel to start the engine 9 Ifthe choke was used allow the engine to run with it on for a few moments before pushing the lever back in POWERING THE LOADS A WARNING Never connect any equipment in need of repair to the generator DO NOT use extension cords that are worn cut or damaged 1 Connect any equipment directly to the generator outlets or extension cords For the 120 240V NEMA L4 30A outlet select the proper output voltage for the outlet and the equipment that will be connected to it A WARNING DO NOT connect 240 volt loads to 120 volt receptacles DO NOT connect 3 phase loads or 50 hz loads to the generator 2 Switch the main circuit breaker on The equipment connected to the generator is now ready to use 3 If the main circuit breaker is overloaded it will trip or switch off Verify that the loads connected to the generator are within the generator s output range Refer to the unit specifications on page 8 for maximum and continuous outp
19. rts on the generator and engine e If equipped with electric start generator batteries contain sulfuric acid which can cause severe injury or death Sulfuric acid can cause eye damage burn flesh or eat holes in clothing Protective eye wear and clothing are necessary when working on or around the battery Always disconnect the NEGATIVE battery cable from the corresponding terminal before performing any service on the engine or other components ELECTRICAL SAFETY While the engine is running potentially lethal voltages are present at the outlets located on the control panel Failure to follow the safety guidelines described below could result in severe injury or death e Only a qualified and licensed electrician should make connections to the generator NEVER wash the unit with any high pressure hoses or power washers NEVER allow water to accumulate around the base of the unit If water is present DO NOT service NEVER service electrical components if clothing or skin is wet If the unit is stored outside check the engine and generator for any moisture and dry the unit before use e NEVER start the engine with any of the circuit breakers switched on or with any loads connected to the control panel Serious generator damage will result ALWAYS disconnectthe NEGATIVE battery cable from the corresponding terminal before perform ing any service on the engine generator or any other components Remove the NEGATIVE batte
20. ry cable from the corresponding terminal if the unit is to be stored or transported UNIT SERIAL NUMBER LOCATION Refer to the location illustrated below to find the unit ID tag Important information such as the unit serial and model number are found on this tag Record the information from this tag so it is available if the tag is lost or damaged When ordering parts or requesting technical service information you may be asked to specify this information Unit ID Tag MAGNUM 215 Power Drive Berlin WI 54923 1 800 926 9768 SERIAL NUMBER 000000 CONTINUOUS va via AE ab SAFETY SYMBOL SUMMARY This equipment has been supplied with numerous safety and operating decals These decals provide important operating instructions and warn of dangers and hazards Replace any missing or hard to read decals and use care when washing or cleaning the unit Decal placement and part numbers can be found in the parts section of this manual Below is a summary of the intended meanings for the symbols used on the decals Safety alert symbol Used to alert you to potential personal injury hazards Hot surface s nearby Two person lift only Check oil level daily Stop engine before fueling Lift here only Asphyxiation hazard Operate in well ventilated area Dangerous voltage may be present Disconnect battery before servicing Use unleaded gasoline only Unit electrical ground Fire
21. ut watts 4 Resetthe breaker by switching it on If the breaker trips again reduce the load to the generator and reset the circuit breaker 14 STOPPING THE ENGINE 1 Shut off all loads and unplug electrical loads from the control panel receptacles A WARNING Never start or stop the engine while electrical devices are plugged in and turned on 2 Turn the idle control switch off 3 Switch the main circuit breaker to the off position 3 Lettheunit run for 3 5 minutes with no load to allow stabilization of the internal temperatures of the engine and generator 4 Turnthe unit off 5 Close the fuel shut off valve 15 MAINTENANCE SCHEDULE The following maintenance schedule should be followed to ensure proper performance of the unit ITEM DAILY 20 HRS 50 HRS 100 HRS 300 HRS Visual walk around inspection Check engine oil level Check air filter Change engine oil Clean air filter Check and adjust spark plug Clean muffler spark arrester Replace spark plug Check and adjust idle speed Check and adjust valve clearance Replace air filter 96 90 Clean combustion chamber Every 500 hours Clean fuel tank and filter Every 1 year Check fuel tube Every 2 years After initial break in change the engine oil and filter Oil change interval can then be extended to 100 hours
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