Lincoln Series 1100 User's Manual
Contents
1. 7 EXTERIOR DIMENSIONS IMPINGER 8 EXTERIOR DIMENSIONS IMPINGER 4 9 UTILITY SERVICE LAYOUT 10 INSTALLATION CODES amp 10 RESTRAINT REQUIREMENT ats CERE 11 GENERAL INFORMATION LS sis cinis Fea AE TATEM UU CE UEFA RE E 12 UNLOADING amp UNCRATING Ihe bx EXPE e d S Ea nas SAX EN SI I FC Ce ER 12 FINGER COLUMNATING PLATES ctio ber suia sn ace VUE Ra ees a ERR EYE EP cadens Ra 12 ASSEMBLY INSTRUCTIONS FOR 6 nennen 12 STACKING INSTRUCTIONS kx ea sna rue uES CUN A RE E 13 14 CONVEYOR REMOVAL INIRE PORC E QU PE OCA P DK 15 CONVEYOR DISASSEMBLY FOR 16 FINGER REMOVAL amp DISASSEMBLY otra2. There is one set point for the conveyor speed Enter the setpoint mode as mentioned above The speed can be set as follows 1 00 to 9 55 in 5 second increments 10 00 to 12 45 in 15 second increments 13 00 to 19 30 second increments 20 00 to 30 00 in 1 minute increments JUMPING BETWEEN MENUS Pressing the TIME pushbutton while in the TEMP setting mode and vice versa will cause the menu selection to jump over to that mode DIAGNOSTIC MESSAGES The Digital Advantage ovens have diagnostic messages within the control Upon the unexpected event that there is a failure in the oven operation the following messages will appear in the control OPEN PROBE This occurs when there is no temperature being sent to the controller from the baking chamber SHORTED PROBE This occurs when a constant temperature setting signal as opposed to the normal cyclical cavity temperature is being sent to the controller from the baking chamber CAUTION This message can occur when there is no gas supply to the oven If the oven does not detect a temperature fluctuation in 5 minutes the error message will appear Be sure to check the gas valve and gas hose for proper connections BELT JAM This occurs when the conveyor motor fails REVERSING SWITCH The Digital Advantage 1100 Series has a belt direction reversing switch located on the back of the oven which allows for right to left or left to right operation FUNCTIONS THERMAL CUT OUT SWITCH The Impinger
3. 5 Reassemble in reverse order Be sure inner Columnating Plate finger assembly seats securely over rear openings HOW TO OBTAIN SERVICE If the oven fails to operate check the circuit breaker to be sure it is turned on on a gas oven check the manual gas valve to insure it is in the ON position In addition check the fuses on the back of the oven to be sure that they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located on the oven or contact the factory for the name of the nearest Authorized Service Agency Impinger II Digital Advantage Ops Manual Dom amp Int l 18 Columnating panel full open moderate velocity bottom moderate velocity top 1524 1525 Columnating panel full open high velocity top standard velocity top 1527 1528 Columnating panel full open low velocity top to be used with 1544 velocity top special low velocity cover plate 1543 1542 12 24 38 41 PLACES 12 24x 38 FLAT HEAD MACHINE SCREW 4 REO O SECURE SCREWS SECURE SCREWS AND NUTS FIRM AND NUTS FIRM 12 24 LOCKNUT 4 REQ O J CAN BE MOUNTED AT EITHER END AS REQUIRED Impinger Oven Half Close Off Plate 1129 1128 impinger Oven 1141 Take Off Shelf 7 Dectine Columnating panel full open Columnating panel tuil open Columnating panel tull op
4. II unit includes a safety thermal cut out switch for your protection This safety related device is designed to insure that the Impinger II unit will not overheat and damage the unit In the unlikely event that the Impinger II unit would exceed the specified operating temperature range the safety thermal cut out switch will activate thus blocking power to the Impinger unit and causing it to turn off In order to avoid a hazard due to inadvertent resetting of the thermal cutout this CAUTION appliance must not be supplied through an external switching device such as a timer or connected to a circuit that is regularly switched on and off by the utility 20 Impinger II Digital Advantage Ops Manual Dom amp Int l OPERATOR MAINTENANCE A CAUTION DANGER DISCONNECT POWER SUPPLY BEFORE SERVICING OR CLEANING THIS OVEN SAFEGUARD POWER SO IT CANNOT BE ACCIDENTALY RESTORED FAILURE TO DO SO COULD RESULT IN DISMEMBERMENT ELECTROCUSION OR FATAL INJURY THERE IS MORE THAN ONE POWER SUPPLY CONNECTION POINT WHEN OVENS ARE STACKED SO MAKE SURE THAT ALL SWITCHES ARE IN THE OFF POSITION BEFORE CLEANING OR MAINTENANCE Extensive engineering went into this oven to make it as maintenance free as possible There is no lubrication required However to achieve the maximum efficiency of the oven it is necessary to keep it clean For cleaning instructions see below The frequency listed is only the factory s recommendations Your
5. NOTE The amber light above the temperature control dial should go on and off indicating heating system operation 4 Adjust conveyor speed time conveyor and readjust if necessary gt 7 M SHUT DOWN 1 To shut down turn off switch Impinger II Digital Advantage Ops Manual Dom amp Int l 19 PROGRAMMING THE DIGITAL ADVANTAGE 1100 SERIES TOUCH PAD INTRODUCTION START UP AND SHUT DOWN For the operator the panel has power up run and program menu modes TEMP xxx HEAT To start the oven turn the power switch on To shut down the oven turn 5 the power switch off FRONT PANEL LAYOUT The front panel contains four 4 momentary push buttons TEMP TIME UP and DOWN There is a two line by sixteen character VFD display TEMPERATURE SETPOINTS For Digital Advantage ovens there is one setpoint To enter the setpoint mode press the TIME amp TEMP buttons together and hold for 5 seconds Pressing the TEMP push button the display will show the current setting Pressing the UP or DOWN push buttons will raise or lower the temperature to the desired setting In the Fahrenheit or F mode the temperature is adjusted in 1 degree increments Pressing and holding the UP or DOWN keys will allow the settings to at a much faster rate When the desired temperature is indicated release all keys After 5 seconds the selected setpoints will be stored and remain in memory TIME SETPOINTS
6. all loose particles then wash with a mild detergent solution and rinse with clean water 4 Clean the conveyor belt by wiping with a cleaning cloth or brushing with a soft wire brush Lincoln catalog 369217 DO NOT USE A CAUSTIC OR AN ALKALINE BASE CLEANER ON INTERIOR OF THE C AUTION A OVEN THIS WILL RUIN THE ALUMINIZED FINISH OF THE OVEN INTERIOR On exterior of oven deposits of baked on splatter oil grease or light discolorations may be removed with any of several commercial cleaners Consult with your local supplier WHEN USING CLEANING SOLUTIONS SURE THEY MEET LOCAL AND NATIONAL CAUTIO N HEALTH STANDARDS WEEKLY 1 Remove fingers disassemble and clean Instructions on Page 16 and 17 2 Remove conveyor disassemble and clean Instructions on Page 15 and 16 NOTE Be sure to clean and inspect the ventilation hood in accordance with the ventilation hood manufacturer s specifications Impinger II Digital Advantage Ops Manual Dom amp Int l 21 APPENDIX A LABEL DEFINITIONS vos AMPS AC kW TYPE OF GAS 8 TRANSFORMER CLOCK TIME SWITCH d 1 2 COOK TIME F FUSE DANGEROUS VOLTAGE ALARM BURNER FLAME OUT EARTH GROUND EQUIPOTENTIALITY GROUND 50 cm SERVICE ACCESSIBILITY PROVIDE MIN REAR ORIFICE LOW FIRE ac SIDE CLEARANCE MODEL SERIES MODEL SERIES 1400 OU Or 10002420 NOTE TO REVERSE TO MOVE BELT ex DIRECTION OF DIRE
7. 0 000 BTU at 11 inches H2O column NSF 1154 XXX E 3 Wires 1 Pole N G 1 Pole 16 Amp 12 kW HR at 17 4 mB column CE NSF 1155 XXX E L P Gas 12kW 230 VAC 3 Wires 1 Pole N G 1 Pole 16 Amp 12 kW HR at 27 4 mB HO column CE NSF 1116 000 A Nat Gas 40 000 BTU 120 VAC 1 60 Hz 3 Wires 1 Pole N G 1 Pole 15 Amp 40 000 BTU at 7 inches column CSA NSF 1117 000 A L P Gas 40 000 BTU 120 VAC 1 60 Hz 3 Wires 1 Pole N G 1 Pole 15 Amp 40 000 BTU at 11 inches H2O column CSA NSF 1116 080 A Nat Gas 40 000 BTU 120 VAC 1 60 Hz 3 Wires 1 Pole N G 1 Pole 15 Amp 40 000 BTU at 7 inches H2O column CSA NSF 1117 080 A L P Gas 40 000 BTU 120 VAC 7 Amps 1 3 Wires 1 Pole N G 1 Pole 15 Amp 40 000 BTU at 11 inches column CSA NSF AGA Australia Gas Association See 1154 amp 1155 above GAS PRESSURE CONVERSION CHART Inches of Millimeters of NOTE For proper operation the gas valve requires a nominal inlet pressure of 7 inches of H20 for natural gas and 11 inches of H2O column Water Column Water Column for L P gas A minimum inlet pressure of 1 0 inch of H2O column above the manifold setting NAT manifold 3 5 L P manifold 10 H20 3 5 88 9 must be maintained with no pressure drop from the no load to full load condition The maximum inlet pressure must be maintained at or below 4 5 114 3 Ve PSIG 14 5 inches column Refer to the chart on the left for pressure conversions 7 1
8. 0 Electrical Supply for Australia 1 Single Phase 240 VAC 50 Hz 20 Amp one neutral amp one earth ground 105 Three Phase 240 415 VAC 20 Amp three active one neutral amp one earth ground 14 All ovens require separate service and dedicated neutral 14 5 3 61 36 05 368 3 NOTE Do not install the these oven s in any area with an ambient temperature in excess of 95 F 35 C Doing so will cause damage to the unit MODEL NUMBER KEY COUNTRY 1 France 2 Germany 3 Italy 4 Spain 5 United Kingdom 6 Luxembourg 7 Portugal 8 Denmark 9 Belgium 10 Netherlands 11 Ireland 12 Greece 13 Austria 14 Finland 15 Norway 16 Sweden EXAMPLE 1155 B 1433 B00 EA LANGUAGE French German Italian Spanish English French Portuguese Danish Dutch French Dutch English Greek German Finnish Norwegian Swedish 00 E CODE NOT USED B A C D O E Q F B H J K L F R A m A Advantage Style E EC Marked Units 00 Special Unit Designation 02 All Stainless Unit B Language 1155 Main Model Number Impinger II Digital Advantage Ops Manual Dom amp Int l NOTE Date of manufacture is stamped on the rating plate of each oven at the end of the serial number Example XXX 01 96 SPACING The oven must have 6 inches 152 mm of clearance from combustible surfaces In case other equipment is located on the right
9. 20 240 VAC 42 Amps 1 60 Hz 4 Wires 2 Pole G 2 Pole 50 Amp 8 AWG UL CSA NSF 1132 62 Electric 10kW 120 208 VAC 28 Amps 3 60 Hz 5 Wires 3 Pole N G 3 Pole 30 Amp 10 AWG UL CSA NSF 1133 63 Electric 10kW 120 240 VAC 25 Amps 3 60 Hz 5 Wires Pole N G 3 Pole 30 Amp 10 AWG UL CSA NSF 1130 080 A Electric 10kW 120 208 VAC 48 Amps 1 60 Hz 4 Wires 2 Pole N G 2 Pole 50 Amp 6 AWG UL CSA NSF 1131 61 080 A Electric 10kW 120 240 VAC 42 Amps 1 60 Hz 4 Wires 2 Pole N G 2 Pole 50 Amp 8 AWG UL CSA NSF 1132 62 080 A Electric 10kW 120 208 VAC 28 Amps 3 60 Hz 5 Wires 3 Pole N G 3 Pole 30 Amp 10 AWG UL CSA NSF 1133 080 A Electric 10kW 120 240 VAC 25 Amps 3 60 Hz 5 Wires 3 Pole N G 3 Pole 30 Amp 10 AWG UL CSA NSF 1134 Electric 10kW 380Y 208 VAC 15 Amps 3 50 Hz 5 Wires 3 Pole N G 5 x 2 5mm NSF 1135 Electric 10kW 415Y 240 VAC 14 Amps 3 50 Hz 5 Wires 3 Pole N G 5 x 2 5mm NSF 1136 Electric 10kW 240 VAC 42 Amps 1 50 Hz 3 Wires 1 Pole N G 3 x 10 0mm NSF 1151 Electric 10kW 200VAC 29 Amps 3 60 Hz 4 Wires Pole G 3 x 4 0mm NSF 1164 XXX E Electric 10kW 400 230 VAC 15 Amps 3 50 Hz 5 Wires 3 Pole N G 3 Pole 32 Amp 5 x 2 5mm CE NSF 1130 000 A Electric 10kW 208 VAC 48 Amps 1 60 Hz 3 Wires 2 Pole G 2 Pole 50 Amp 6 AWG UL CSA NSF 1131 000 A Electric 10kW 240 VAC 42 Amps 1 60 Hz 3 Wires 2 Pole G 2 Pole 50 Amp 8 AWG UL CSA NSF 1132 000 A Electric 10kW 208 VAC 28 Amps 3 60 Hz 4 Wires 3 Pole G 3 Pole 30 A
10. CTION MOVE CONVEYOR SWITCH SWITCH 1 TO NEXT oO WIRE 24 A WITH POSITION 30 A BURNER oo Y DIGITAL ADVANTAGE ONLY ZBOZBRDA_ _ POWER OFF C CHANGE FUSES OO CONVEYOR tile TEMPERATURE HEAT HIGH TEMPERATURE HEAT WE TTE Oo us RESET fh PROTECTIVE EARTH GROUND 22 Impinger II Digital Advantage Ops Manual Dom amp Int l PREVENTIVE MAINTENANCE Although this oven has been designed to be as trouble free as possible periodic Preventive Maintenance is essential to maintain peak performance It is necessary to keep the motors fans and electronic controls free of dirt dust and debris to insure proper cooling Overheating is detrimental to the life of all components mentioned The periodic intervals for preventative cleaning may vary greatly depending upon the environment in which the oven is operating You must discuss the need for Preventive Maintenance with your Authorized Service Company to establish a proper program If there is any question the service company cannot answer contact the Lincoln Foodservice Product LLC Service Department CONCEPTS The Impinger Conveyor Oven produced by Lincoln Foodservice Products LLC utilizes a revolutionary cooking concept called AIR IMPINGEMENT It provides exceptional baked food product quality in far less time than conventional devices on the market The AIR IMPINGEMENT system directs a high velocity stream of heated air at the fo
11. For ovens installed in locations other than the United States or Canada defective parts of the original equipment are warranty for one year from the date of START UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products LLC for 90 days from the date of START UP CHECKOUT START UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect Warranty shall not apply if the oven s are started up and operated prior to the utilities and oven s having a START UP CHECKOUT performed by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative Also this warranty shall not apply if the oven or any part is subjected to accident casualty alteration misuse abuse faulty installation or if the date of manufacture is altered or removed The obligation of Lincoln Foodservice Products LLC is limited to the above and except as expressly stated herein Lincoln Foodservice Products LLC makes no guarantee or warranty express or implied including without limitation warranties of fitness of merchant ability with respect to Impinger amp Conveyor Oven and Lincoln Foodservice Products LLC has no other liability with respect thereto including without limitation liability for incidental special or consequential damages The following items are not covered by warranty Any item that is defective because of utility services power surge
12. INSTALLATION amp OPERATING INSTRUCTIONS for IMPINGER CONVEYOR OVENS ADVANTAGE CONVEYOR OVENS MODEL SERIES 1100 7 ELI E 22222 TO BE SERVICED ONLY BY AUTHORIZED PERSONS AK Enodis CERTIFIED ae 0063404580 0063 LISTED CERTIFIED SERVICE AND PARTS 1100 REV 4 3 07 Part Number 2810075 WARNING AND SAFETY INFORMATION IMPORTANT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS OPERATION WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Obtain from your local gas provider and post in a prominent location instructions to be followed the event gas odors are detected It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation Minimum clearances must be maintained from all walls and combustible materials See spacing instruction on Page 6 Keep the oven free and clear of combustible material Adequate clearance for air openings to the combustion control chamber on the right side of the oven is required not obstru
13. Use Lincoln Smoke Candle 369361 in Australia an alternate method of coloring the air may be used 1 2 3 4 Impinger II Digital Advantage Ops Manual Dom amp Int l Wear heat resistant gloves to prevent burns to your hands Put the smoke candle in a cake pan approximately 8 inches 200 mm x 8 inches 200 mm x 2 inches 50 mm deep or equivalent Open the optional access window in the oven door the oven door or insert candle through conveyor opening Light the fuse of the smoke candle and immediately put the pan and candle into the center of the oven cavity on the conveyor belt Close the access window or door Observe the smoke pattern coming out of the oven openings and the collection of this smoke by the ventilation system The ventilation system must capture all the smoke from the oven EXTERIOR DIMENSIONS IMPINGER Il OVEN MODELS 28 25 13 88 56 1422 718 352 1 5 38 IMPINGER il COUNTER MOUNT FRONT VIEW Shown with 1122 Adjustabie Bullet Feet 42 38 11076 40 62 1124 STAND TRIPLE STACKED VIEW 57 75 1670 MAIN ACCESS DOOR OPEN MAIN ACCESS DOOR CLOSED OPTIONAL GLASS ACCESS DOOR OPEN ELECTRIC J BOX 59 5 1511 1120 STAND SINGLE OR DOUBLE STACKED VIEW RIGHT SIDE VIEWS OF STACKED OVENS NOTE All dimensions shown in mm Stainless steel construction with flexible stainl
14. area Conveyor belt width is 18 inches 460 mm Speed range 50 seconds 30 minutes DB LEVEL s 70dba OPERATING TEMPERATURE RANGE Gas 300 550 F 149 288 C Electric 200 550 F 93 288 C NOTE Specifications are subject to change Above data should be used for estimating purposes only U S Patent Nos 3 844 213 and 4 154 862 Other Patents Pending Impinger II Digital Advantage Ops Manual Dom amp Int l UTILITY SERVICE LAYOUT Gas and electrical services for the Models 1116 and 1117 should be located as shown below If flexible services are provided they must meet code requirements for such installation 17 17 2 444 5mm 444 5mm 22 558 8 P d pee Se eee Back view of two Impinger Il Gas Ovens showing Back view of three Gas Ovens showing Gas Valve Installation and piping spacing Gas Valve Installation and piping spacing INSTALLATION CODES AND GUIDELINES GAS INSTALLATION Safe and satisfactory operation of this oven depends to a great extent upon its proper installation and it should be installed as applicable in accordance with the National Fuel Gas Codes ANSI Z223 1 NFPA 54 latest version Manufacturers Installation Instructions and local municipal building codes ISO 203 1 1 The oven and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pres
15. ble power cord plug for each customer 2 All pole disconnection switch 3 mm open contact distance 3 To prevent electrical shock an equal potential bonding ground lug is provided in the back This allows the oven to be connected to an external bonding system 4 If used as double or triple stack and each oven has its own disconnection switch all switches should be close together RESTRAINT REQUIREMENT Gas Oven s on Casters 1 The installation shall be made with a gas connector that complies with the local codes for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 latest version and a quick disconnect device that complies with local codes for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 CSA 6 9 latest version 2 Theinstallation of the restraint must limit the movement of the oven s without depending on the connector the quick disconnect device or its associated piping to limit the oven movement 3 Ifthe restraint must be disconnected during maintenance or cleaning it must be reconnected after the oven has been returned to its originally installed position OPERATIONS 1 Screw end B lifting eye of cable assembly to hole A Use inch eye 2 Screw end C eye bolt of cable assembly to stud in wall D or floor anchor E NOTE Installation point is the same for a single double or triple stack oven Impinger II Digital Advantage Ops Manual Dom amp Int l 11 GENERAL INFORMATION The
16. ct the ventilation holes in the control panels as these provide the combustion air for the burner and cooling air for the controls oven is to be operated only on the type of gas and or electricity as shown on the specification plate power burner will not operate and gas will not flow through the burner without electrical power This manual should be retained for future reference electrical wiring diagram is located under the control box covers WARRANTY Lincoln Foodservice Products LLC warrants to the original purchaser for use of each new Impinger Conveyor Oven as follows any part which proves to be defective in materials or workmanship within the warranty period will subject to the terms of this warranty be repaired or replaced at Lincoln s option Repair or replacement is to be done by the assigned Lincoln Authorized Service Agency Any claims under this warranty must be presented in writing to Lincoln through the assigned Authorized Service Agency promptly and within the warranty period For ovens installed in the United States and Canada defective parts of the original equipment are warranted for one year from the date of the START UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products LLC for one year from the date of the START UP CHECKOUT START UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect
17. d make certain that service connections are made to proper utility services The warranty shall not apply if the oven s are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative TABLE OF CONTENTS WARNING AND SAFETY nnne ne 2 WARRANTY 2i cave ase tote ea urbc ea eeu bx oe Faroe E axe MUERE IN AU A CEN ES dE 2 PUBCHASEH S HESPONSIBILIT Y 16525562 cksdav ee cue SER ERE Fera aoo e FRU DER SAT 3 UTILITY SPECIFICATIONS GAS amp 4 MODEL NUMBER KEY ek Kw oS ud ako RUE RES aA QUEM d xU EVE RENE KO 5 e ehiesielli z gram 6 jin upescilsilllce c 6 AMBIENT TEMPERATURE nennen 6 CANOPY VENTILATION 65 nennen 7 SMOKE CANDLE TEST PERFORMED START UP
18. e Ens au Yun eR ga TREE 16 17 HOW MiReus 3p eli emer m 17 FINGER COLUMNATING PLATE 1 nnn 18 OVEN START UP IMPINGERL IL sieaa ee een eh aun FERE unc 19 OVEN START UP DIGITAL 1 nenne 20 FUNCTIONS THERMAL CUT OUT 66 20 CLEANING INSTRUCTIONS c dent nn ch 21 APPENDIX A LABEL DEFINITIONGS ER E Nos re OR en PUR y RR Ci cua 22 PREVENTIVE MAINTENANGQGE eese oue na nene ma cun Yu 23 IMPINGEH CONCEPTS iini ro IE Hia the Fax Pa CEPR E DES EU PY EEEE Dee o xk eee cR CE RUNE KS Duc 23 Impinger II Digital Advantage Ops Manual Dom amp Int l 3 UTILITY SPECIFICATIONS REQUIRED ELECTRIC Model Energy Power Voltage Current Phase Hz eee Agency Listings 1130 60 Electric 10kW 120 208 VAC 48 Amps 1 60 Hz 4 Wires 2 Pole N G 2 Pole 50 Amp 6 AWG UL CSA NSF 1131 61 Electric 10kW 1
19. e appropriate persons immediately to file a damaged claim After completing this inspection finish unpacking the oven and all other components Be sure to remove the packing cardboard from the plenum shroud Move the components inside near the area where they will be assembled in the order in which they will be assembled ASSEMBLY INSTRUCTION MODEL 1120 1121 OVEN STAND ACORN NUT 14 20 LOCKWASHER 1 4 BOLT STEP 1 4 20 X 17 8 NUTS AND CRUSH TUBING SCREW 14 20X2 POSITION THE TWO SIDE PIECES SO THAT THE HOLES LEG FOR THE OVEN MOUNTING ARE AS SHOWN 12 Impinger II Digital Advantage Ops Manual Dom amp Int l IMPINGER AND ADVANTAGE STACKING INSTRUCTIONS FOR SINGLE OVEN CAUTION DO NOT USE STANDOFFS AS A LIFTING MEANS Screw 1 4 20 x 2 Use 4 each CAUTION USE EXTREME CARE SO OVEN DOES NOT SLIP OFF STAND BEFORE SCREWS HAVE SECURED OVEN FOR DOUBLE OVEN Step 2 NOTE Notch to Rear of Unit A ea Lockwasher and 14 20 x Hex Head Boit TOP UNIT 1 Remove door conveyor and finger assemblies 2 Turn unit on left side as shown 3 Drill holes in cover as shown Refer to step 3 pg 14 4 Assemble top of bottom unit to bottom of top unit with 4 bolts as shown Impinger II Digital Advantage Ops Manual Dom amp Int l FOR DOUBLE OVEN Step 1 BOTTOM UNIT 1 Remove 4 screws holding top
20. en high 8 12 42 24 CLOSE OFF PLATE Full Close Plate Columnating pane full open high velocity bottom 1526 Columnating panet full open standard velocity bottom 1529 Special low velocity cover plate to be used with 1542 columnating panel Stacking Ring 1126 ae 1140 Off Shelf Straight Impinger II Digital Advantage Ops Manual Dom amp Int l YOU NOW READY FOR THE SERVICES BE CONNECTED THIS SHOULD BE DONE BY A QUALIFIED PLUMBER ELECTRICIAN OR INSTALLER OF YOUR CHOICE FOR INSTALLATION IN THE STATE OF MASSACHUSETTS INSTALLATION OF THIS OVEN MUST BE PERFORMED BY A LICENSED PLUMBER OR GAS FITTER REFER TO PAGE 4 FOR UTILITY SPECIFICATIONS AND PAGE 10 FOR CODE REFERENCE NOTICE The manual shut off valve must be installed so that the test plug is on the oven side of the valve DO NOT ATTEMPT TO OPERATE THE OVEN until connection of utility service and installation has been fully inspected START UP CHECKOUT by and Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC in order to assure the oven s is are properly installed and in working order The warranty becomes effective upon verification of proper installation The warranty shall not apply if the oven s is are started up and operated prior to the START UP CHECKOUT being performed b
21. ess steel belt travel distances of 52 inches 1320 mm with 24 inches 610 mm in the baking area Conveyor belt width is 18 inches 460 BODY Stainless steel Easy open front for simple cleaning POWER Electric or Gas and Electric CONVEYOR mm Speed range 50 seconds 30 minutes DB LEVEL lt 70 OPERATING TEMPERATURE RANGE Gas 300 550 F 149 288 C Electric 200 550 F 93 288 C NOTE Specifications are subject to change Above data should be used for estimating purposes only U S Patent Nos 3 844 213 and 4 154 862 Other Patents Pending 8 Impinger II Digital Advantage Ops Manual Dom amp Int l EXTERIOR DIMENSIONS ADVANTAGE OVEN MODELS BODY 67 75 1870 MAIN ACCESS DOOR OPEN MAIN ACCESS DOOR CLOSED OPTIONAL GLASS ACCESS DOOR OPEN 60 75 6 13 5 343 152 CENTER ELECTRIC BOX 4 15 5 ADVANTAGE COUNTER MOUNT FRONT VIEW Shown with 1122 Adjustable Bullet Feet 42 38 1076 9 5 5 75 241 146 1124 STAND TRIPLE STACKED VIEW 1120 STAND SINGLE OR DOUBLE STACKED VIEW RIGHT SIDE VIEWS OF STACKED OVENS NOTE All dimensions shown in mm Stainless steel Easy open front for simple cleaning POWER Electric or Gas and Electric CONVEYOR Stainless steel construction with flexible stainless steel belt travel distances of 52 inches 1320 mm with 24 inches 610 mm in the baking
22. full close off plate 1128 shown on page 18 Also shown on page 18 are additional columnating plates that are available for various applications Impinger II Digital Advantage Ops Manual Dom amp Int l 23 Lincoln has developed a worldwide sales and service network second to none our industry It is headed by a sales service and marketing management staff of more than 60 seasoned foodservice professionals We manufacture and market Impinger Conveyor Ovens Wear Ever and Centurion cookware Redco food slicers cutters and wedgers Fresh O Matic food warmers that are stocked by a national network of more than 1400 distributors nationwide Adding to this extensive dealer base 74 master parts distributors supply more than 400 independent service agencies throughout the world Those agencies employ nearly 1 200 service representatives The end result a cohesive international network designed to serve every need of the professional foodservice operation With the products experience and service network that Lincoln provides any foodservice operation can be sure that expert assistance is always no more than a phone call away For additional information on sales service warranties and parts just call the Lincoln National Service Manager at our Fort Wayne Indiana headquarters We ll be happy to help solve your problem 24 p S Lincoln Lincoln Foodservice Products LLC 1111 North Hadley Road Fort Wayne Indiana 46804 Un
23. in place and save 2 in front 2 in rear FOR DOUBLE OVEN Step 3 STACKING UNITS 1 Position top unit over top of bottom unit and align top flanges with bottom unit 2 Replace 4 screws as shown 2 in front 2 in rear 3 Replace door conveyor and finger assemblies 4 Stacking is complete IMPINGER AND ADVANTAGE STACKING INSTRUCTIONS CONT D FOR TRIPLE OVEN STEP 1 1 Remove door conveyor and finger assemblies 2 Turn unit on side as shown Fasten base to oven with four 1 2 13 x 12 long Hex Head Bolts 4 Screw casters into base STEP 3 TOP From Bottom Unit AMT 2 CR NP KA DRILL 5 16 Dia 4 Holes 1 Prepare top for mounting as shown above STEP 4 NOTE Notch in Top to Rear of Unit Lockwasher and 4 20 TOP x Hex Head Bolt OVEN TO BE STACKED 1 Remove door conveyor and finger assemblies 2 Turn unit on left side as shown 3 Assemble top of bottom unit to bottom of top unit with 4 bolts as shown 14 STEP 2 Set oven upright Remove oven top by removeing 2 screws in front and 2 screws in back Save the screws 3 Replace door conveyor and fingers No STEP 5 Position top oven over bottom and align the top oven flanges over the outside of the bottom oven as shown Lower oven in place Fasten ovens together using the four screws from Step 2 2 front 2 back Replace door conveyor and fi
24. instructions that follow are intended as a guide for preparing for the installation of the Impinger Conveyor Oven First and foremost each crate should be examined before signing the Bill of Lading to report any visible damage by the trucker in transit and to account for the proper number of crates IF THERE IS APPARENT DAMAGE UNITED STATES AND CANADA Arrangements should be made to file a claim against the carrier As Interstate Commerce Regulations require that the claim must be initiated by the consignee ALL SHIPMENTS TO OTHER COUNTRIES Freight terms will be developed and extended on an individual basis Proper and secure storage facilities should be arranged for the oven s if necessary to protect it from outdoor or damp conditions at all times before installation PACKING AND WEIGHTS All uncrated components of the Impinger Conveyor Oven will pass through a 30 inch wide door The Impinger Conveyor Oven consists of Cartons or Crates Weight of Each Dimensions of Each 1 oven export 486 Ibs 220 5 Kilo 43 V x 63 x 24 1104 9 x 1600 2 x 609 6 mm 1 oven domestic 396 Ibs 180 0 Kilo 42 x 59 x 23 1066 8 x 1498 6 x 584 2 mm 1 stand export amp domestic 45 lbs 20 4 Kilo 42 x 26 5 1066 8 x 660 4 x 127 mm UNCRATING When you have all the crates unloaded open the crates and remove the plastic covers Inspect at once for concealed damage If anything appears to be damaged contact th
25. ited States of America Telephone 260 459 8200 U S Fax 888 790 8193 Int l Fax 260 436 0735 Emergency Service Hotline 800 678 951 1 www lincolnfp com if SIAR SERVICE AND PARTS Impinger II Digital Advantage Ops Manual Dom amp Int l
26. mp 10 AWG UL CSA NSF 1133 000 A Electric 10kW 240 VAC 25 Amps 3 60 Hz 4 Wires 3 Pole G 3 Pole 30 Amp 10 AWG UL CSA NSF 1130 08H A Electric 12kW 208 VAC 63 Amps 1 60 Hz 3 Wires 2 Pole G 2 Pole 90 Amp 4 AWG UL cUL NSF 1131 08H A Electric 12kW 240 VAC 54 Amps 1 60 Hz 3 Wires 2 Pole G 2 Pole 50 Amp 6 AWG UL cUL NSF 1132 08H A Electric 12kW 208 VAC 36 Amps 3 60 Hz 4 Wires 3 Pole G 3 Pole 70 Amp 8 AWG UL cUL NSF 1133 08H A Electric 12kW 240 VAC 31 Amps 3 60 Hz 4 Wires 3 Pole G 3 Pole 40 Amp 10 AWG UL cUL NSF REF MODEL NUMBER KEY UTILITY SPECIFICATIONS REQUIRED GAS Model Energy Power Voltage Current E SEC een Gas Agency Listings 1116 Nat Gas 40 000 BTU 120 VAC 7 Amps 3 Wires 1 Pole N G 1 Pole 15 Amp 40 000 BTU at 7 inches column CSA NSF 1117 L P Gas 40 000 BTU 120 VAC 7 Amps 3 Wires 1 Pole N G 1 Pole 15 Amp 40 000 BTU at 11 inches H2O column CSA NSF 1154 Nat Gas 45 MJ 240 VAC 2 Amps 3 Wires 1 Pole N G 45 MJ HR at 1 7 kPa column AGA NSF 1155 L P Gas 45 MJ 240 VAC 3 Wires 1 Pole N G 45 MJ HR at 2 73 kPa column AGA NSF 1156 Town 45 MJ 240 VAC 3 Wires 1 Pole N G 45 MJ HR at 3 6 kPa H20 column AGA NSF 1157 Nat Gas 40 000 BTU 220 240 VAC 2 Amps 1 3 Wires 1 Pole N G 40 000 BTU at 7 inches column NSF 1158 L P Gas 40 000 BTU 220 240 VAC 2 Amps 1 50 Hz 3 Wires 1 Pole N G 4
27. necting link over the wire of the other links conveyor and thread approximately 2 3 of the belt Also notice the direction of the opening on the over the bottom slider bed Be sure belt is not other links The belt will have to be reinstalled upside down Reconnect conveyor belt by with the opening facing the same way slipping the connecting links back in place NOTE The Conveyor Belt of the Impinger Il and the Advantage oven does not have a tension adjustment If the belt would become too lose a link will have to be removed to tighten A belt that is too tight will also cause operational problems due to excessive drag We suggest that you may have a qualified service technician perform this adjustment WARNING Careful consideration should be exercised prior to removing a belt link because a belt that is too tight will impede the smooth operation of the conveyor FINGER ASSEMBLY REMOVAL CAUTION oven musr 1 Open Door NOTE Door be removed by lifting from hinges 16 Impinger Il Digital Advantage Ops Manual Dom amp Int l FINGER ASSEMBLY REMOVAL CONT D Wi 2 LT TI 77727 m 2 Grasp top finger housing lift up from 3 Grasp bottom finger housing handle and bracket and pull forward pull forward sliding assembly out of oven Finger Finger Finger Housing Finger Housing BOTTOM FINGER ASSMBLY TOP FINGER ASSMBLY 4 Slide finger cover from housing Lift out
28. ngers Repeat steps 2 5 to stack third oven Impinger II Digital Advantage Ops Manual Dom amp Int l CONVEYOR REMOVAL NUIT 1 Remove crumb trays on both ends of the conveyor 2 Remove drive sprocket shield 3 Grasp rubber coupling firmly and pull toward 4 Coupling will snap back allowing removal of conveyor conveyor Set screw on conveyor side is a spring loaded ball detent and is NOT to be tightened firmly EE pi zm 5 Proceed to opposite end of conveyor and lift up and 6 Then return to control end of the conveyor and push forward remove conveyor from oven cavity Reassemble in reverse order Impinger II Digital Advantage Ops Manual Dom amp Int l 15 CONVEYOR DISASSEMBLY FOR CLEANING DISASSEMBLY The Connecting Links may be REASSEMBLY Put conveyor belt back on by removed with a pair of pliers by slipping the eye of setting the rolled belt to the idler end of the the con
29. o determine the requirements for your installation Obtain information and review copies of codes or documents that will be used to inspect and approve your installation Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance A properly engineered and installed ventilation hood and HVAC system will expedite approval and reduce oven maintenance costs Proper ventilation is the oven owner s responsibility The ventilation hood must operate in harmony with the building HVAC system It typically requires between 750 and 2500 CFM exhaust The Efficiency of various hood designs makes it necessary to specify such a wide range of ventilator CFM Make up air must be supplied by either a hood design or the HVAC system This will vary with hoods from various manufacturers CAUTION Prevent airflow through the cooking tunnel Air must NOT be directed onto the oven front or at side of cooking area or rear of oven Performance will be evaluated during Start up Checkout by conducting a smoke candle test The hood must capture all smoke from the oven This is required to assure proper performance of the oven and to eliminate additional service calls that occur when ambient temperatures are too high In all cases the ambient temperature around the oven must be less than 95 F 35 C when the oven is operating In certain localities other chemical or gaseous methods of detecting adequate capture will be the requirement to meet
30. od product being baked This blast effect penetrates the boundary layer of air encircling the product and heats the food more efficiently because the air concentrates heat on the product Greater heat transfer rates which result in products baking two or four times faster than conventional means are possible with AIR IMPINGEMENT The AIR IMPINGEMENT process develops the high velocity air stream with a specially designed fan that draws super heated air from a heat source either gas or electric This air is directed through a plenum chamber to patented JET FINGERS which have hundreds of focused jet ports that impinge the heated air onto the product surface The heated air is recycled to the heat source after striking the product thus reducing energy consumption A variable speed conveyor system moves food products through the oven after another to improve product flow during the cooking process The AIR IMPINGEMENT process is tolerant enough for sensitive food products and effects proper crisping and even browning of such products as they pass through the oven because air is the medium which heats the food product 9 ORE PRE ERR A RRR H A E LSA RRA al USE OF OVEN We encourage you to experiment with the oven by trying different temperature settings and belt speeds Also try to control the cooking of the product by arranging the optional 1 2 1129 and
31. s high and low voltage high or low gas pressure or volume or improper connections conveyor belt replacement fuses bulbs gaskets and motor brushes adjustments and calibrations for temperatures speed and air flows 2 Impinger II Digital Advantage Ops Manual Dom amp Int l PURCHASER S RESPONSIBILITY It is the responsibility of the purchaser 1 see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification 2 Tounload uncrate and install the oven in its proper location in accordance with this installation operation manual 3 Tosee that the gas and electric services are connected properly by a qualified installer of your choice For installation in the State of Massachusetts Installation of this oven must be performed by a licensed plumber or gas fitter All such connections must be in accordance with applicable code requirements Refer to Page 10 for specific code references 4 To arrange for inspection and operation check out by an Authorized Service Technician as described below Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC in order to assist the purchaser in proper start up of the oven on site Please note the specific details on the Warranty an
32. side of oven a minimum clearance of 24 inches 609 mm is required from that equipment FOR ALL OVENS A 24 inch 609 mm clearance at the rear of the oven must be obtainable for service access FOR IMPINGER OVENS A permanently installed unmovable oven requires a minimum of 4 feet clearance on the right hand side to allow for conveyor removal cleaning and servicing NOTE Do not install this these oven s in any area with an ambient temperature in excess of 95 F 35 C Doing so will cause damage to the unit A CAUTION Oven must be operated on approved basis only VENTILATION A VENT IS REQUIRED Local codes prevail These are the authority having jurisdiction as stated by the NATIONAL FIRE PROTECTION ASSOCIATION INC in NFPA 96 latest edition In addition to be in compliance with the NFPA 54 Section 10 3 5 2 this unit must be installed with a ventilation hood interlock that prevents the unit from operating when the ventilation hood is off For further ventilation information see below VENTILATION GUIDELINES A ventilation hood is required to remove heat and cooking odors For gas ovens a ventilation hood is also required to remove the products of combustion The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction Requirements may vary throughout the country depending on the location by city county and state Obtain information from the authority having jurisdiction t
33. sures in excess of gt psig 3 45kPa 2 The oven must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 psig 3 45kPa IN MASSACHUSETTS The minimum length of a flexible gas supply hose is thirty six 36 inches IN CANADA The installation of these appliances is to be in accordance with CSA B 149 1 latest version Natural Gas and Propane Installation Code and or Local Codes IN AUSTRALIA Adhere to AG 5601 2004 and 4563 2004 Gas Installation Code 10 Impinger Il Digital Advantage Ops Manual Dom amp Int l ELECTRICAL INSTALLATION WARNING This appliance must be properly grounded at time of installation Failure to ensure 2 ue equipment is properly grounded can result in electrocution dismemberment or fatal injury When installed the appliance must be electrically grounded and its installation must comply with the National Electric Code ANSI NFPA 70 latest version the Manufacturers Installation Instructions and applicable local municipal building codes IN CANADA All electrical connections are to be made in accordance with CSA C22 2 latest version Canadian Electrical Code and or Local Codes ALL OTHER COUNTRIES Local gas and or electrical codes will prevail 1 Strain Relief is provided with each oven International Dealer Distributors provide applica
34. the local code authority The drawing shown on page 7 is a typical installation and is intended to be a guideline It is not a rigid specification Hood dimensions and the positioning of the hood over the oven will vary with hood manufacturers NOTE Lincoln can provide oven spec sheets that show the dimensions of the oven KW or BTU ratings and other information that will be useful to both the ventilation hood supplier and the HVAC contractor IN AUSTRALIA Refer to Standard AS 5601 This standard specifies the requirements for piping flueing ventilation and appliance installation associated with use of or intended use of fuel gases The requirements of AS 5601 are to be used in conjunction with but do not take precedence over any statutory regulations that may apply in any area 6 Impinger Il Digital Advantage Ops Manual Dom amp Int l LINCOLN IMPINGER 1100 SERIES TRIPLE DECK DOUBLE DECK OR SINGLE UNIT CANOPY VENTILATION RECOMMENDATIONS 7 6 152 1 i Ln aa 6 6 1981 p P __ OBERE AFF Above Finished Floor SMOKE CANDLE TEST VENTILATION SYSTEM VERIFICATION OVEN SET UP FOR THIS TEST 1 2 3 This test is to be done on the bottom oven of a multiple oven system or a single oven The conveyor must be off The oven temperature must be set and operating at 550 F 288 C TEST PROCEDURE Note
35. use and type of products will actually determine the frequency of cleaning If the oven fails to operate check the circuit breaker and gas valve to be sure they are turned on Also check the fuses on the control panel to be sure that they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located on the oven or contact the factory at area code 260 432 9511 for the name of the nearest Authorized Service Agency CLEANING INSTRUCTIONS The Lincoln Impinger oven contains electrical components Before cleaning the oven switch off and disconnect the oven from the electrical supply No electrical components should be subjected to moisture It is therefore important that the oven is wiped down carefully NEVER throw buckets of water over the oven or subject it to pressure washing from a hose or a pressure spray If water or other liquid is spilled on the oven make sure that none has entered the control box area before switching on If in doubt call your service company _ MUST BE COOL DO NOT USE POWER CLEANING EQUIPMENT STEEL WOOL C AUTIO N OR WIRE BRUSHES ON STAINLESS STEEL SURFACES DAILY 1 Clean exterior surfaces of the oven by wiping it down with a mild detergent and clean water or a commercial stainless cleaner 2 Clean crumb pans and guards by washing with a mild detergent solution and rinsing with clean water 3 Clean the interior by sweeping up
36. y an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative DO NOT WORK AROUND CONVEYOR BELT WITH LONG HAIR LOOSE CLOTHING OR CAUTION DANGLING JEWELRY GETTING CAUGHT IN THE BELT COULD RESULT IN DISMEMBERMENT OR FATAL INJURY WAR N NG 4 IF THE SUPPLY CORD APPEARS BE DAMAGED DO NOT ATTEMPT TO OPERATE UNIT CONTACT A SERVICE AGENT OR QUALIFIED ELECTRICIAN TO REPAIR IMPINGER II START UP 1 Push switches for FAN CONVEYOR and HEAT to The electric oven should come on immediately The gas oven should light in 45 50 seconds pd 78 ES GAS OVENS ONLY f the indicator lamp does not light turn HEAT L switch off wait 5 minutes and turn HEAT switch on again od PUES Turn oven dial to desired temperature Preheat oven for 30 minutes To set belt speed slowly adjust oven time dial to reach desired time After preheat adjust oven temperature and conveyor to final desired settings Io SHUT DOWN 1 Push switches for FAN CONVEYOR and HEAT to OFF Fan continues to operate for approximately 20 minutes Turning on and off fan switch will reset the timer for an additional 20 minutes ADVANTAGE START UP 1 Turn switch on 2 Turn thermostat to desired setting NOTE For gas ovens the lamp should light in 45 50 seconds If lamp does not light turn switch off wait 5 minutes and restart 3 Preheat oven for 30 minutes
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