Home
Lincoln LFC 3000 User's Manual
Contents
1. Enter Hose 0 Enter the hose s number which corresponds to your request Press ENTER Product Product s name The system confirms the product s name dispensed on the selected hose Press ENTER Enter quantity 6 7 Optional Dispense mode Pre select or Free dispense Enter the desired quantity Press ENTER Dispense product SUPERVISOR MENU The Supervisor menu is accessible through all the keypads by entering the Supervisor PIN Number Every 45 seconds without use of the keypad the display shows you the date amp time and resets the network The factory PIN number for the supervisor menu is 9999 Enter Pin No 9999 Good Morning Supervisor Supervisor Menu Start Stop The selection Start Stop allows the supervisor to restart the system ENTER System State Active ENTER Supervisor Menu Transaction Report Upon request the supervisor can print the transactions reports These reports will give him precise history of fluids dispensed and totals All the reports are printed on the report printer as configured in the system configuration menu Form 403082 LFC 3000 User s Manual LINCOLN Series A Transaction reports are available sor PIN Number has been forgotten it will be necessary to By user Report by user Enter the users number reset the system See Instruction Manual under Trouble By hose Report by hose Enter the hose s number shooting Lost Supervisor PIN
2. w amp m approved Access to functions such as configuration and report printing is restricted to different security levels a supervisor code must be entered before these functions can be used The supervisor can select the language that will be used throughout the system MEMORY PROTECTED The LFC 3000 is provided with a battery backed RAM to store up to 1900 completed transactions to guard against data loss in the event of a power failure Transaction ticket Stock level Audit trail of all completed jobs Stock level of each product tank with minimum stock level Details of all deliveries entered into the system date and quantity and stock corrections Product report usage and totals Hose reports usage and totals User report usage and totals All transactions usage and totals data retrieved from system memory If a high level warning switch is fitted to the waste oil collection tank a ticket is printed immediately as a warning When the minimum tank level is reached a warning ticket is printed Report review by job number for different grades against the same job number and from one date to another PC level only Historic report by license plate number PC level only Keeps track of the system configuration for reconfiguration and after sales service Product delivery Transaction reports Alarm ticket Tank low level warning Job report License plate report Configuration Note
3. All the above reports are available to be printed except where shown as PC level only When a PC is incorporated all reports can be viewed on screen before printing Page Number 3 LINCOLN DR TECHNICAL DATA Network specifications The LFC 3000 operates with a CAN Bus network that uses two wires and a shield System specifications Keypads on a system 64 max I O modules on a system 8 max Solenoid valves on a system 64 max Meters with single channel pulse transmitters 64 max Fluids on a system 8 max Number of operators 99 max Transaction log 1900 max Simultaneous dispenses 64 max Printers per system 64 max Power supply The LFC 3000 operates on a 24 VDC voltage A power supply unit is included in the system Voltage Input 90 120 Volts AC 50 60 Hz single phase Default PIN Numbers The factory PIN numbers are as follows Supervisor Menu 9999 Customer MeNUsssseisens a e 1111 VS ME a tunes 2222 USER MENU The user menu is accessible through all the keypads Only the personal PIN code gives access to this menu Enter Pin No Good Morning User s name Enter Job No Enter the number of the job Press ENTER Enter Reg No Optional Enter the vehicle plate number Alphanumerical Press ENTER Enter Reg No Optional Enter the vehicle mileage Press ENTER Page Number 4 LFC 3000 User s Manual Series A
4. ENTER System Menu Max Dispense ENTER Select Hose Max Dispense _ 100 ENTER the maximum quantity that will be allowed to be dispensing on the selected hose Then press ENTER and do the same for the other hoses System Menu Decimal Place Decimal Place it You can choose the place of the decimal You only have 1 or 2 use the Up down arrow key You also have to change physically the jumper located in the display ENTER Form 403082 LFC 3000 User s Manual Series A System Menu Hose Calibration This prompt is offering the possibility to correct the delay of the solenoid valve shut off When an operator presets a quantity of fluid to be dis pensed the system will automatically close the solenoid valve when the preset quantity has been reached The LFC 3000 counts the pulses coming from the pulse transmitter Assuming that the pulse transmitter type is 100 pulses per liter the calibration procedure will be as follows Preset quantity 4 liters 400 pulses Quantity dispensed 4 1 lit 410 pulses Difference 0 1 lit 10 pulses 10 will be the calibration factor to enter in the system ENTER Select Hose System Menu Change I O ID ENTER 10 ENTER ES By default all the I O units have the same address ID Number 0 corresponding to solenoid drivers hose reels 1 to 8 For the installation with multi I O units more than 8 hosereels each 1 0 must have its own address to be identified by
5. board See Instruction Manual Wiring the display ENTER Select Hose ENTER Select Display _ ENTER Hose Number 1 will be visualized on display Number 00 System Menu Set Encoder Type LFC 3000 allows the use of single channel and dual channels pulse transmitters By default all the systems are programmed to be use with single channel pulse transmitters ENTER Set Encoder type Quadrature Quadrature corresponds to dual channel pulse transmitter Use Up Down keys to select Set Encoder type Single Channel Single channel pulse transmitter In a multi I O system without PC this parameter must be programmed and be the same on each I O ENTER System Menu System Type System Type Non Master Use Up Down keys to select Non Master is used without PC Master is used with PC ENTER System Menu Set Report Adr A Main printer is necessary to print the entire statistic stock level reports and diagnostic This printer must be 80 columns Epson emulated with a serial port The factory default setting is report address on Keypad 0 ENTER Form 403082 LINCOLN Report Address I O Control ENTER The report printer is connected to an I O unit ID 0 Use Up Down key to select Report Address Keypad x ENTER The report printer is connected on the keypad number X Use Up Down key to select until you have the correct address ENTER Report Address None E
6. printer on the system Use Up Down keys to select Ticket B Address Keypad x ENTER The ticket B printer is connected on the keypad Number x Use Up Down keys to select the address ENTER System Menu Set System PIN The system PIN code can be modified Only numerical PIN is accepted by the system If the system PIN Number has been forgotten it will be necessary to reset the system and re configure See Instruction Manual under Troubleshoot ing Lost Supervisor PIN ENTER System Cfg PIN RRKK LFC 3000 operates all the hose reels simultaneously or one hose reel at a time When the system is configured in simultaneous mode you will be able to dispense on all the different hoses at the same time The factory default setting is simultaneous System Menu Set Simultaneous Mode Set Simultaneous Mode Non Simultaneous Use Up down keys to select ENTER Page Number 10 LFC 3000 User s Manual Series A Set Simultaneous Mode Simultaneous In a multi I O system without PC this parameter must programmed and must be the same on each 1 0 ENTER System Menu Pulses per Liter LFC 3000 is designed to register pulses from 1 to 255 per liter Refer to the type of pulse transmitter To change to pulses per quart see user menu Set Language change to American English Pulse per Liter 100 In a multi I O system without PC this parameter must programmed and be the same and on each O
7. that the total of all products plugged into the wall outlet does not exceed 15 amperes oc l c anee 11 Unplug the LFC3000 from the wall outlet and have it 5 Do not place the LFC3000 on an unstable surface that RS by rs SENICE PETSON UNGENE may allow the unit to fall SONAT S OS 6 B the LFC3000 near or over a radiator or heat ANnenihepiwercord erpiio ie damadedortrayed 7 Use the type of power source indicated on the label AC sige PEEN n MO t t power If you are not sure of the type of power available Ge D oe dal me ee a consult your supplier or local electric company D If it does not operate normally when the operating 8 The LFC3000 must be equipped with a plug having a instructions are followed Adjust only those controls that l third grounding pin which fits only into a grounding are covered by the operating instructions since improper type outlet This is a safety feature LFC3000 should not pee Or Other comro May resin damage an be used without a properly grounded outlet Failure to PE De E If it has been dropped or damaged properly ground the LFC3000 may cause damage to the unit or the data stored Page Number 2 If it exhibits a distinct change in performance indicating a need for service Form 403082 LFC 3000 User s Manual Series A DESCRIPTION The LFC 3000 is a modular fluid management security system for service workshops It provides the shop supervi sor with a host of services required f
8. the network Power up each 1 0 successively and change their address For example ID Number 1 for solenoid drivers hose reels 9 to 16 ENTER Changer ID I O From 0 to 1 ENTER The network communicates now with this I O unit 1 for hoses 9 to 16 System Menu Exit ENTER Return to Customer Configure Menu at the exit prompt To return to the User screen press twice ENTER Form 403082 LINCOLN FC TRANSACTION CODES Explanations for the transaction end codes printed on each transaction ticket 0 Means that the transaction has been stopped after the inactive Timeout its normal in free dispense mode The preset quantity has not been totally dispensed 1 In preselect mode the preset quantity has been totally dispensed Completed 2 Input Error in the pulses sequence for quadrature pulsers only 3 Count Error missing pulse in quadrature pulsers only 4 It means that the power has been shut down during the transaction Power down 5 The transaction has been stopped by the emergency procedure System inactive 6 IOP Error Microprocessor Error 7 Unauthorized transaction for approved systems only quantity dispensed between 0 5Lt and 100Lt Page Number 11 LINCOLN DR FLOW CHART Enter PIN Number 9999 Enter PIN user Enter Good Morning Supervisor Good Morning User s Name Enter Job Number Enter Reg Number Supervisor Menu Start Stop Supervisor Menu Transa
9. By product Report by product Enter the product s ENTER number All trans Supervisor pin actions All Reports 9999 Exit ENTER Supervisor Menu Delivery Rep Supervisor Menu Set super PIN LFC 3000 prints a hard copy of all your stock modifications We recommend you to print this report after each product ENTER delivery entered in the system Confirm PIN REKK Supervisor Menu Stock Level Rep ENTER Prints the stock and the minimum levels for all the config ured tanks Confirm PIN Confirmed Supervisor Menu Product Delivery ENTER Enter here your new oil deliveries The new stock will be calculated automatically Suggestion Print a delivery report Clear transactions after entering deliveries Use Up Down key to select the desired tank ENTER ENTER Supervisor Menu We advise you to clear regularly the transactions when you use the system without PC the transaction s number is limit ed to 1900 Moreover when you print the report you will have If you want to modify the stock level the printing of all the transactions since the last Clear trans ENTER actions Answering Yes will automatically clear all transac tions in the memory of the system To avoid clearing transac New Stock Level tions by mistake the system is proposing a No answer Tank 1 200 Using the down arrow will bring the Yes answer on the screen New Stock Level ENTER 300 Its Clear Transactions Supervisor Menu No
10. LFC 3000 User s Manual Series A LINCOLN DR June 2002 Form 403082 Section F60 Page 2 LFC 3000 User s Manual Series A LINCOLN DR Dale ly INSIUCIONS NH AL Gaia daca dueiavardereeaeuadae dase acide 2 HDESCIDUO Sn tree neh dns tant ak 3 Memory IP FOLE CIO Ge 88h A siastetooanete 3 Technical Dala aiee ee ee Lin nee 2 2 4 User MEM asic Lin a ne Miles ui 4 Supervisor Menu Customer WG caer secs Peseta ceeded Se RenRas a Ru 6 SV SUSI Men er a ee Ga ee Gaede 8 Transaction CodeS 22e nn ee Oia 11 Flow Chart for SCIEN S sieved arsine Ra AN AN te 12 Failure to adhere to these safety instructions may result in serious bodily injury or death Table of Contents WARNING IMPORTANT SAFETY INSTRUCTIONS 9 Do not put the LFC3000 where the cord will be walked on pelle lastalng OF Meng eile Pogue EC Mig 10 An extension cord is not recommended for use with the instruction manual thoroughly LEC3000 2 Unpacking Please check that the product is complete 3 4 and free from any damage Only qualified individual should install and or repair this product Unplug the LFC3000 from the electrical outlet before you clean it Use a damp cloth for cleaning and do not use liquid or If you use an extension cord make sure that the total of the ampere ratings on the products plugged into the extension cord does not exceed the extension cord s ampere rating Also make sure
11. NTER There is no report printer on the system Use Up Down keys to select ENTER System Menu Set Ticket A Adr To fulfill all the needs of the garage supervisors LFC 3000 offers the flexibility to print the transaction tickets on different printers All the printers must be connected through the serial port and be Epson emulated This instruction must be done on EACH keypad The Factory default setting is Ticket address on Keypad 0 ENTER Ticket A Address 1 0 Control Unit ENTER The ticket A printer is connected on the I O unit ID 0 Use Up Down keys to select Ticket Address Keypad X ENTER The ticket printer is connected on the keypad number X Use Up Down key to select the address ENTER Ticket A Address None ENTER There is no ticket A printer on the system Use Up Down keys to select ENTER Page Number 9 LINCOLN DR System Menu Set Ticket B Adr To fulfill all the needs of the garage supervisor LFC 3000 offers also the flexibility to print a copy of the transaction tickets All the printers must be connected through the serial port and be Epson emulated This printer can be the main printer This instruction must be done on EACH keypad The factory default setting is ticket B address on keypad 0 Ticket B Address 1 0 Control Unit ENTER The ticket B printer is connected on the I O unit ID 0 Use Up down keys to select Ticket B Address None ENTER There is no ticket B
12. Set Date Time Down ENTER ENTER Date 17 05 02 Are you sure Time 15 09 No In a multi I O system this parameter must be the same on Down each I O Every 45 seconds without use of the keypad the ENTER display shows you the date amp time and reset the network Suggestion print your transaction reports before clearing transactions Supervisor Menu Set super PIN This prompt is used to change the Supervisor PIN Number Only numerical PIN is accepted by the system If the supervi Form 403082 Page Number 5 LINCOLN Supervisor Menu Add New User Up to 99 users can be stored in the system Any 4 digit PIN numbers can be assigned to an operator It is recommend ed that the supervisor keep a list of the PIN numbers in case he needs to remove one of them Two users cannot have the same PIN Number ENTER ENTER New User Name User name ENTER New User Name User added Supervisor Menu Remove User ENTER Enter Ex PIN ENTER Enter Ex PIN User deleted The user will be deleted from the system Supervisor Menu Customer Config ENTER Customer cfg PIN 1111 Access to the customer security level Factory PIN number for customer menu is 1111 Supervisor Menu Exit ENTER Return to User Screen Page Number 6 LFC 3000 User s Manual Series A CUSTOMER MENU The Customer Configure Menu is accessible though all the keypads At the initialization of the system or when modifi cations are done on
13. anguage Customer Menu Set Cust PIN Customer Menu Diagnostic System Menu Decimal Place System Menu Hose Calibration System Menu Change O ID Exit Ente Enter Copyright 2002 Printed in USA Customer Menu Config Syst Asia Pacific 25 Intl Business Park 01 65 German Centre Singapore 609916 Phone 65 562 7960 Fax 65 562 9967 Web site www lincolnindustrial com Form 403082
14. be printed on the report printer ENTER Use Up Down arrow key to select the tank Warn Level Tank1 ENTER Warn Leve 0 Enter the minimum stock level ENTER Warn Level 400 Customer Menu Stop Level In addition to the minimum level the LCF 3000 offers the ability to set up stop levels for each tank preventing dispenses of the selected product when the level in the tank is under the stop level limit This will prevent air to enter in the oil line and prevent any risk of impurities entering the line as well ENTER Stop Level Tank1 ____0 Choose the tank you want to configure ENTER New Stop Level 0 Customer Menu Dispense Mode The LFC 3000 offers the possibility for the operator to dispense oil in Pre Select or in free dispense mode In Pre select mode the system will not authorizes any dispense without a pre selected quantity of fluid In free dispense the system will authorize dispenses without pre selection of any quantity The system will close the transaction when the inactive time out has been reached ENTER Use Up Down key to select the mode Form 403082 LINCOLN pC Dispense Mode Pre Select Free Dispense Odometer amp Reg With the LFC 3000 you can store the odometer reading and the license plate number of the vehicles maintained in the garage This information will appear on the transaction ticket Odometer amp Reg Yes ENTER Use Up Down keys to select The ke
15. ct Rep Supervisor Menu Delivery Rep Enter Od Number Supervisor Menu Stock Lev Rep i Enter Hose y 0 Supervisor Menu Prod Delivery Product Product s Name Supervisor Menu New Stock Level Enter Qty 6 7 t Set date time Supervisor Menu Dispense Oil l Supervisor Menu Set Super PIN Supervisor Menu Clear Transacts Supervisor Menu Add new user Supervisor Menu Remove user Supervisor Menu Cust Config Supervisor Menu Exit Europe Africa One Lincoln Way Heinrich Hertz Str 2 8 St Louis MO 63120 1578 D 69183 Walldorf USA Germany Phone 1 314 679 4200 Phone 49 6227 33 0 Fax 1 800 424 5359 Fax 49 6227 33 259 Americas Page Number 12 LFC 3000 User s Manual Series A Customer Menu 2222 Enter System Menu Test Mode Y 1111 Enter Customer Menu Products y Customer Menu Hose Customer Menu Warn Level System Menu Display Alloc System Menu Set Encoder Type Customer Menu System Menu Stop Level System Type Customer Menu System Menu Stock Mode Set Rep Adar Cust Menu Dispense Mode Customer Menu Odom amp Reg System Menu Set Ticket A Address System Menu Set Ticket B Address y System Menu Customer Menu Set Syst PIN Init Timeout Syststem Menu Set Simul Mode Customer Menu Inact Timeout System Menu Pulses Per Quart System Menu Max Dispense Customer Menu Set L
16. d data is automatically updated at the other keypads through the network It is not necessary to configure all the keypads separately Only ticket A amp B printers must be configured on each keypad System Menu Test Mode ENTER Use Up Down key to select the test Test A test the opening closing for each solenoid The test A from a keypad is only valid for the solenoid valves connected on the I O unit communicating with this keypad Test B factory use only Test C test to confirm the address of each large character remote display display address 0 random figures display address 1 figures 000 1 display address 2 figures 000 2 Etc FLT FLT FLT FLT or OK OK OK OK this test is only valid for quadrature pulsers You have the possibility to test a maximum of 4 quadrature pulsers connected on the I O Unit The position of the message indicates where the position of the pulser is An OK message indicates that the quadrature pulser is not connected If you connect single pulsers a FLT message will appear System Menu Display Allocation The LFC 3000 offers the use of remote displays for an easy visualization of the oil dispensed by the worker This screen allows you to program in the system on which display the worker wants to visualize his dispenses One display can be used for multi hose reels hone Form 403082 LFC 3000 User s Manual Series A Every display is delivered with dip switches on the PC
17. e remote display has large 56 mm digits to visualize the quantity currently dispensed The PC interface is available as an option and offers extended remote transaction memory computer interfacing and the possibility to control up to 24 I O units which means 192 outlets A complete management software package is supplied with the PC interface The software is Windows compatible and does not require a dedicated PC To initiate a transaction a personal identification number PIN must be entered via the data entry keypad Any keypad can communicate with any I O module A job number a hose number and the preset amount must be entered The technician then begins dispensing the product The amount of product dispensed is displayed on the remote display When a transaction ends a transaction ticket is printed on the printer and the appropriate inventory is reduced by the amount dispensed Transactions will also end whenever dispensing stops for a certain time period Form 403082 LINCOLN _ The transaction ticket contains all data relevant to the transaction including the job number the product name the amount dispensed the mechanic s name the hose used the type of transaction the time and date and the remaining inventory of the dispensed product The LFC 3000 controls up to 64 hoses and can maintain an inventory of up to 8 tanks The system can be configured for use with pulse meters that are single channel or quadrature
18. or precise manage ment of an inventory of products such as oil and antifreeze The LFC 3000 maintains the inventory by controlling access to hoses precise metering of the products and accurate accounting A transaction ticket is printed upon completion of all transac tions and an inventory report showing all product levels is available to the supervisor The LFC 3000 will keep up to 1900 transactions in its protected memory A transaction historic report keeps track of all the transactions classified by users products or hoses The modularity of the LFC 3000 makes it adaptable to your existing workshop and upgradable in the future It is comprised of 1 to 8 I O modules 1 to 64 data entry keypads 1 to 16 optional remote displays and 1 optional PC interface The 1 0 module is the operating intelligence Each I O module supports up to 8 counter inputs and controls up to 8 solenoid drivers this means that the LFC 3000 can operate up to 64 hose reels all simultaneously One I O module can communicate with 1 to 8 data entry keypads The I O module also supports one additional output for activating or disacti vating the main air supply The data entry keypad provides access to the system for oil monitoring and dispensing procedures Configuration of the system is also done from the keypad for installations without PC The keypads are all alphanumerical and equipped with a serial port to provide connection to a serial printer Th
19. select the language LFC 3000 is a multi language system The default language is British English To change to American English you must enter US0011 This will also change the unit of measurement from liters to quarts Customer Menu Set Customer PIN This prompt is used to change the Customer PIN number Only numerical PIN is accepted by the system If the Customer PIN has been forgotten it will be necessary to reset the system and re configure See Instruction Manual under Troubleshooting Lost Supervisor Pin ENTER Customer Cfg PIN ENTER Confirm PIN kkkk Confirm PIN Confirmed System Menu Diagnostics As a support for the installer and after sales services LFC 3000 provides a diagnostic report the configuration for the installation parameters the names of the products the number of the users their names and their PIN codes the hoses tanks produc s names displays and corrections factors We advise you to print this diagnostic after each installation Customer Menu Configure System ENTER Page Number 8 LFC 3000 User s Manual Series A System Cfg PIN 2222 Access to the System Configuration installer level The factory PIN number is 2222 for the System Menu Customer Menu Exit ENTER Return to the supervisor menu prompt To return to the User Screen press ENTER again SYSTEM MENU The System Configuration Menu is accessible through all the keypads The modifie
20. this menu the data is automatically updated at the other keypads through the network It is not necessary to configure all the keypads separately Customer Menu Products All the fluids controlled by the system can be identified in alphanumerical characters In certain installations the same product can be pumped from different tanks maxi mum 8 tanks The LFC 3000 allows you to manage these tanks separately to control their respective stock level Assign the tank from which the product will be pumped Enter Tank Number 1 Enter the tank number ENTER Product 1 Motor Oil Use Up Down key to select the product number ENTER Enter the product s identification by using the alphanumeric keypad ENTER The system goes back to the prompt Products Customer Menu Hose All your dispensing points hoses must be linked to the tank it is dispensing from ENTER Enter Hose 01 Enter the hose number ENTER Enter Tank 01 Enter the tank number ENTER The system will confirm the name of the product configured for verification Select Product Motor Oil ENTER Enter hose 00 to exit Form 403082 LFC 3000 User s Manual Series A Customer Menu Warn Level A minimum stock level must be set for each tank All fluids dispenses will automatically be deducted from the respective tank stock When the stock level in the tank reaches the warn ing level a warning reordering message will automatically
21. ypad will always ask the operator to store the odometer and registration plate of the vehicle corresponding to the job number Odometer amp Reg No The function will not be activated Initial Timeout The initial time out is the time between the validation of the transaction data s on the keypad and the opening of the solenoid valve corresponding to the selected hose Enter the maximum number of seconds necessary before starting the operation In a multi I O system without PC this parameter must programmed and be the same and on each I O ENTER Initial Timeout 06 Customer Menu Inactive Timeout The inactive timeout is the period between the last pulse received by the system and the closing of the solenoid The LFC 3000 will close the transaction if the time between 2 pulses reaches the inactive time configured in the system It is visualized that the operator has started to fill the vehicle with oil and that he has stopped the dispense before the pre set quantity has been reached or because he is work ing in the free dispense mode When choosing this dura tion bear in mind that this should be long enough for your worker to verify the oil level on the dip stick Enter the maximum number of seconds needed Page Number 7 LINCOLN Inactive Timeout 120 I In a multi 1 O system without PC this parameter must programmed and must be the same on each I O Customer Menu Set Language ENTER Use Up Down key to
Download Pdf Manuals
Related Search
Related Contents
Télécharger le catalogue des formations USER MANUAL Copyright © All rights reserved.
Failed to retrieve file