Life Fitness lifefitness g7 User's Manual
Contents
1. 3 19 832202 MIOHEXNYLOCKNUT 3 7 324 7 S 34 2 MIOSOCKETHEADNUT S 3 2 32527 _______ MIOXSMMSCREW S 36 2 35 PULEYRETANER _ __ 4 3230401 RETANERRNG o 4 3240502 M10 X 50mm HEX TENSION SCREW 39 3262501 M5 SHOULDER SCREW 40 3264901 M10 X 20MM SCREW 3265001 10 5 WASHER REQUIRED TOOLS LISTED BELOW ALLEN WRENCH 2 4mm ALLEN WRENCH 5mm ALLEN WRENCH 17mm WRENCH EXTERNAL SNAP RING PLIERS ADJUSTABLE WRENCH PHILLIPS SCREW DRIVER HARDWARE L M5 SCREW 28 M10 X 20MM SCREW 26 M10 WASHER 27 M6 WASHER 29 M10 X 55MM SCREW 30 AN OE M10 X 45MM SCREW 31 M10 SOCKET NUT 34 M10 X 70MM SCREW 33 M10 X 50MM SCREW 35 9 M10 HEX TENSION SCREW 38 PULLEY RETAINER 36 RETAINER RING 37 e t gt ll M5 SHOULDER SCREW 39 10 5 WASHER 41 SHROUD GROMMET 42 NOTE Two person assembly is recommended STEP 1 Make sure the LEFT TOWER 1 and the RIGHT TOWER 11 are positioned correctly prior to assembly The LEFT U BRACKET A and RIGHT U BRACKET B should point towards each other as shown in the above illustration Use four M10 x 20mm SCREWS 26 and four M10 WASHERS 27 to connect the BOTTOM BRACKET TUBE 4 to the LEFT TOWER 12. a Y Li V STEP 11 Attach the six KIOSK BRACKETS 24 to the RIGHT TOWER 11 and LEFT TOWER 1 using two M5 HEX SCREWS 28 and two M6 WASHERS 29 each Tighten the screws securely Fasten the KIOSK 25 to the KIOSK BRACKETS 24 using twelve M10 x 20mm SCREWS 40 and twelve 10 5 WASHERS 41 NOTE SUPPORT THE KIOSK 25 UNTIL THE SCREWS ARE INSTALLED Secure the top of the KIOSK 25 to the MIDDLE BRACKET TUBE 3 using three M10 x 70mm SCREWS 33 six M10 WASHERS 27 and three M10 HEX NYLOCK NUTS 32 NOTE THE TOP OF THE KIOSK 25 HAS THREE SLOTS THAT FIT UNDERNEATH THE THREE HOLES OF THE MIDDLE BRACKET TUBE 3 17 STEP 12 Adjust the rollers if the ROLLER CARRIAGE rolls up and down the tube with difficulty or if it seems to sloppy Unscrew the cable end from the roller carriage housing Remove the SCREWS Y that hold the two PLASTIC COVERS Z together There are two ROLLER ADJUSTMENT SCREWS AA each with a spring on the back side of the roller carriage housing The roller drag can be increased decreased by adjusting these screws 18 MAINTENANCE Please note We recommend cleaning your product pads and frame on a regular basis using warm soapy water Touch up paint can be purchased from your Life Fitness cus tomer service representative at 800 351 3737 Inspect equipment daily Tighten all loose co
3. LLZOCF LIMESES G7 CABLE MOTION GYM SYSTEM USER GUIDE O PLL A WARNING Read and follow all directions for each step to insure proper assembly of this product CLASS H PART 8352100 REV A VERSION LFG7 001 DATE 08 10 07 TABLE OF CONTENTS Safety Statement 2 Assembly Instructions 7 Gym Dimensions 3 General Maintenance 19 Components List 4 Warranty Statement 20 Required Hardware 6 Contact Information 21 IMPORTANT SAFETY INFORMATION THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF EQUIPMENT TO MINIMIZE RISK FOLLOW THESE RULES Before using read all the warnings and instructions on the use of this machine including the work out book and instructional DVD Use only for intended exercise DO NOT modify the machine Obtain a medical exam before beginning any exercise program 3 Keep body and clothing free of all moving objects 4 Inspect the machine before use DO NOT use it if it appears damaged DO NOT attempt to fix a broken or jammed machine Notify your authorized Life Fitness dealer before use and have repairs made by an authorized service technician Be certain that weight pin is completely inserted Use only the pin provided by the manufacturer If unsure call your authorized Life Fitness dealer Never pin the weights or prop plate into an elevated pos
4. 3359 4309 Fax 81 3 3359 4307 Life Fitness Do Brazil Al Rio Negro 433 Predio 2 Sala 2 3 andar Confab Aplhaville Barueri Sao Paulo CEP 06454 904 Brazil Phone 55 11 7295 2217 Fax 55 11 7295 2218 LFG7 001 RevA 08 07
5. 10 x 50mm SCREW l PULLEY RETAINER J M10 SOCKET HEAD NUT and PARTIAL PULLEY COVERS L Set the UPPER PULLEYS H and hardware aside Remove the LOWER PULLEYS M on the RIGHT TOWER 11 and LEFT TOWER by removing the M10 x 55mm SCREW N M10 WASHERS O and M10 HEX NYLOCK NUT P 12 STEP 7 Insert the threaded end of the CABLE 21 where UPPER PULLEY was located Lower the CABLE 21 down the long vertical tube that 15 in front of the gym until it can be retrieved near where the LOWER PULLEY M was located Carefully pull enough cable out to reach the ROLLER CARRIAGE REINSTALL the LOWER PULLEY using the previously removed M10 x 55mm SCREW M10 WASHERS and M10 HEX NYLOCK NUT P Be sure that the CABLE 21 is properly routed around the PULLEY Bring the threaded end of the CABLE 21 up to the ROLLER CARRIAGE Q and thread the CABLE 21 into the ROLLER CARRIAGE Q Do not tighten Assemble the MIDDLE UPPER PULLEY 13 by using two FULL PULLEY COVERS 44 one PULLEY RETAINER 36 one M10 SOCKET HEAD NUT 34 and one M10 x 50mm HEX TENSION SCREW 38 Feed the cable end with the small ball between the MIDDLE UPPER PULLEY BRACKET S and then through the forward most hole in the MIDDLE BRACKET TUBE 3 above the HEAD PLATE PULLEY ASSEMBLY 19 Take the CABLE 21 down and around the HEAD PLATE PULLEY 19 and back up through the MIDDLE BRACK ET TUBE 3 again passing throu
6. BOTTOM BRACKET TUBE 8613201 amp 8162201 Roller Carriage Assy 8613201 amp Chrome Slide 8162201 8257401 RIGHT U BRACKET 8256901 LEFT U BRACKET 8316401 RIGHT SWIVEL PULLEY 8151301 LEFT SWIVEL PULLEY 8613101 amp 8162201 Roller Carriage Assy 8613101 amp Chrome Slide 8162201 8172001 RIGHT TOWER 8176701 CHIN UP BAR 3258301 PULLEY 88 9 OD X 10 X 25 4 8228901 COVER PULLEY PARTIAL 7634401 GUIDEROD RETAINER 8264701 GUIDE ROD ASSEMBLY 7935301 WEIGHT PLATE 10LB CASTEEL 8262501 TOP PLATE 15 CASTEEL SPCL 8315601 HEAD PLATE PULLEY ASSEMBLY 8264301 CUSHION WEIGHT STACK 65MM 8265601 CABLE BE BE 8312601 FOOT EXTENSION FLOV 8167301 SIDE SHROUD 8244301 KIOSK BRACKET 8275801 KIOSK ASSEMBLY 7936701 WEIGHT PIN amp RING 8229001 COVER PULLEY FULL 1944401 D RINGS 8288601 THIGH STRAP 7745801 FOOT STRAP 8280401 TOWEL 8348101 MARKER 8140702 HANDLES SNAP LINKS 8288701 DVD 7777301 TOUCH UP PAINT PLT 8313701 HARDWARE BAG 8280501 WATER BOTTLE 10 11 12 p pe et 5 s s o 2 TT PP PAPER BINDER WORKOUT BOOK 70 PAGES 8265801 WEIGHT STACK LABELS Qty 2 8327001 COMPONENTS LIST HARDWARE LISTED BELOW ITEM NO PART NO DESCRIPTION ___ aeos MIO SSMM SCREW __ 2 fo 8325026
7. Finger tighten only NOTE THE BOTTOM BRACKET TUBE 4 HAS A RUBBER PAD ATTACHED TO IT TO MAKE CONTACT WITH THE FLOOR Repeat the above process using the TOP BRACKET TUBE 2 and the MIDDLE BRACKET TUBE 3 NOTE THE TOP BRACKET TUBE 2 DOES NOT HAVE ANY HOLES THE MIDDLE BRACKET TUBE 3 HAS THREE HOLES THROUGH THE TOP AND BOTTOM Repeat all of the above steps to attach the TOP 2 MIDDLE 3 and BOTTOM 4 BRACKET TUBES to the RIGHT TOWER 11 STEP 2 Attach the CHIN UP BAR 12 between the LEFT TOWER 1 and RIGHT TOWER 11 using four M10 x 70mm SCREWS 33 eight M10 WASHERS 27 and four M10 HEX NYLOCK NUTS 32 Finger tighten only NOTE Make sure the CHIN UP BAR 12 is in the correct position as shown Tighten all FRAME and CHIN UP BAR screws and nuts securely STEP 3 LI Slide the top of the LEFT SLIDE TUBE ASSEMBLY 5 over the UPPER BRACKET on the LEFT TOWER 1 NOTE MAKE SURE THE ENGRAVED NUMBERS ON THE LEFT SLIDE TUBE ASSEMBLY 5 FACE THE INSIDE OF THE GYM NOTE THE ORIENTATION OF THE CARRIAGE Secure the LEFT SLIDE TUBE ASSEMBLY 5 to the UPPER BRACKET C of the LEFT TOWER 1 using one M10 x 45mm SCREW 31 two M10 WASHERS 27 and one M10 HEX NYLOCK NUT 32 Do not tighten at this time Secure the LEFT SLIDE TUBE ASSEMBLY 5 to the LOWER BRACKET D of the LEFT TOWER 1 using one M10 x 55mm SCREW 30 two M10 WASHERS 27 and one M10 HEX NYLOCK NUT 32 Repeat
8. IGHTEN OR LOOSEN THREAD THE END OF THE CABLE AND REMOVE THE PUL LEY FROM THE HOUSING AND SPIN CLOCKWISE OR COUNTER CLOCKWISE TO LOOSEN TIGHTEN 14 pnm ___ o H T STEP 9 Q adjustments to the HEAD PLATE PULLEY 19 and the threaded cable end to adjust cable length and to ensure the cable is taut If the threaded cable end is completely threaded into the ROLLER CARRIAGE and there is still some slack in the CABLE 21 remove the pulley from the HEAD PLATE PULLEY 19 Thread the HEAD PLATE PULLEY 19 further into the TOP PLATE ASSEMBLY 18 and reinstall the pulley NOTE IF REMOVING THE PULLEY REMOVE THE M10 x 50mm SCREW PULLEY RETAINER M10 SOCKET HEAD NUT and PARTIAL PULLEY COVERS Once the CABLE 21 is taut engage the jam nut at the threaded end of the cable as well as at the HEAD PLATE PULLEY ASSEMBLY 19 N e L S FAR V w STEP 10 Install the FOOT EXTENSIONS 22 to the BOTTOM BRACKET TUBES 4 and four M10 WASHERS 27 on each side using four M10 x 20mm SCREWS 26 5 2 TT I E M TELA E mA f Y 4 LV V V A A H 3 1 4 0 4 N VL mum __ A e e U VA uma wama P l 010 1
9. any Life Fitness product Life Fitness shall not be responsible for injury loss of use of the Life Fitness product inconvenience loss or damage to personal prop erty whether direct or indirect and incidental or consequential damages so the above limitation or exclusion may not apply to you Notes 20 LIFE FITNESS 5100 NORTH RIVER ROAD SCHILLER PARK IL 60176 U S A Tel 1 847 288 3300 Fax 1 800 216 8893 1 800 351 3737 Toll free within the U S and Canada www lifefitness com INTERNATIONAL OFFICES Life Fitness Atlantic BV Atlantic Headquarters Bijdorpplein 25 31 2992 LB Barendrecht The Netherlands Phone 180 646 666 Fax 180 646 703 Life Fitness EUROPE GmbH Siemensstrasse 85716 Unterschleissheim Germany Phone 089 31 77 51 0 Fax 089 31 77 51 99 Life Fitness Italia S R L Via Crivellin 7 N 3 010 AFFI Verona Italy Phone 39 457 237811 Fax 39 457 7238197 Life Fitness Asia Pacific Limited Room 2610 Miramar Tower 132 Nathan Road Tsimshatsui Kowloon Hong Kong Phone 852 2891 6677 Fax 852 2575 6001 Life Fitness UK Ltd Queen Adelaide Ely Cambs CB7 4UB United Kingdom Phone CSS 01353 665507 Fax CSS 01353 666719 Life Fitness Benelux N V Bijdorpplein 25 31 2992 LB Barendrecht The Netherlands Phone 31 180 64 66 69 Fax 31 180 64 66 99 Life Fitness Japan 8 F Nippon Brunswick Building 5 27 7 Sendagaya Shibuya Ku Tokyo 151 0051 Japan Phone 81 3
10. carton or equivalent packaging fully insured with shipping charges prepaid Life Fitness will not assume any responsibility for any loss or damage incurred in shipping CLAIM PROCEDURES If service on your Life Fitness product is required during the warranty period please con tact our Customer Service Department at 1 800 351 3737 U S and Canada or 1 847 288 3300 outside of U S and Canada for instructions regarding returning or replacing parts Please have available the following informa tion i the dealer s name ii the date of purchase iii the serial s of your product s the serial number loca tion is called out on the final assembly drawing included with your assembly instruction iv a description of the nature of the problem OWNER S RIGHT This Limited Warranty gives you specific legal rights You may also have other rights which vary depending on local law LIMITATION OF IMPLIED WARRANTIES All implied warranties except to the extent prohibited by applicable law shall have no greater duration than the warranty period set forth above There are no warranties which extend beyond the description in this Limited Warranty Because local laws do not allow limitations on how long an implied warranty lasts the above limitations may not apply to you DISCLAIMER No other express warranty has been made or will be made on behalf of Life Fitness with respect to any Life Fitness product or the operation repair or replacement of
11. f fifteen WEIGHT PLATES 17 Slide one TOP PLATE 18 over the GUIDE RODS 16 and slowly lower it onto the WEIGHT PLATES 17 Slide one WEIGHT PIN with RING 43 over the stem of the TOP PLATE 18 Thread the HEAD PLATE PULLEY ASSEMBLY 19 into the TOP PLATE 18 Do not tighten This will be adjusted later Slide one RETAINING RING 37 over each of the GUIDE RODS 16 Thread an M10 X 50mm HEX TENSION SCREW 38 into each of two GUIDE ROD RETAINERS 15 Do not fully thread the M10 X 50mm HEX TENSION SCREW 38 into the GUIDE ROD RETAINERS 15 Slide the GUIDE ROD RETAINERS 15 into the holes on the RIGHT TOWER 11 Make sure the M10 X 50mm HEX TENSION SCREW 38 in the GUIDE ROD RETAINERS 15 are facing up Push the GUIDE ROD RETAINERS 15 up high enough so that the GUIDE RODS 16 can be placed under them Lower the GUIDE ROD RETAINERS 15 over the GUIDE RODS 16 Slide the RETAINING RINGS 37 up Use a RETAINING RING PLIER to secure the RETAINING RINGS 37 into the groove on the GUIDE ROD RETAINERS 15 If the groove is hidden inside the hole on the tube use a 5mm ALLEN WRENCH to loosen the M10 X 50mm HEX TENSION SCREW 38 until the groove is accessible Repeat this step to complete the LEFT TOWER assembly 11 E 4 A bd S a 8 977 STEP 6 LJ Uncoil cables to remove all twists Remove the UPPER PULLEYS on the RIGHT TOWER 11 and LEFT TOWER 1 by removing the M
12. gh the remaining access hole Feed the CABLE 21 around where the UPPER PULLEY H of the RIGHT TOWER 11 was located Forward the CABLE 21 through the TOP BRACKET TUBE 2 and out the access hole where the UPPER PULLEY H was located REINSTALL UPPER PULLEY H using the previously removed M10 x 50mm SCREW I PULLEY RETAINER J M10 SOCKET HEAD NUT and PARTIAL PULLEY COVER L Be sure that the CABLE 21 is properly routed around the PULLEY Bring the CABLE 21 down to the ROLLER CARRIAGE Q Feed the CABLE 21 through the two pulleys in the ROLLER CARRIAGE Q as shown Repeat Step 6 to route the cable through the LEFT TOWER 1 13 Quick Connect Assembly Part Number 7872601 Slide Mechanism to insert or Exchange Handles STEP 8 Dissemble one QUICK CONNECT by removing the two M5 HEX SCREWS T from the QUICK CONNECT COU PLER U Carefuly remove the QUICK CONNECT SPRING V the QUICK CONNECT SLEEVE W and the QUICK CONNECT HOUSING X Slide the QUICK CONNECT HOUSING X QUICK CONNECT SPRING V and QUICK CONNECT SLEEVE W onto the cable as shown Insert the cable end into the QUICK CONNECT COUPLER U LI Slide the entire assembly over the QUICK CONNECT COUPLER U Attach the QUICK CONNECT COUPLER U and QUICK CONNECT HOUSING X together Use the two M5 HEX SCREWS T to tighten NOTE IF NECESSARY ENSURE CABLES ARE PROPER LENGTH MAKE NECESSARY ADJUSTMENTS TO THE WEIGHT STACK PULLEY T
13. ition DO NOT use the machine if found in this condition DO NOT attempt to fix Notify your authorized Life Fitness dealer Inspect cables and their connections before using machine Pay particular attention to the cable ends DO NOT attempt to fix Notify your authorized Life Fitness dealer before use and have repairs made by an authorized service technician 8 Make sure all spring loaded pull pins are fully engaged in the adjustment position before use 9 Children and pets must not be allowed near this machine Supervise teenagers Please note Thank you for purchasing the Life Fitness G7 Cable Motion Gym System Please read these instructions thoroughly and keep them for future reference This product must be assembled on a flat level surface to assure its proper function DO NOT securely tighten any frame connections until the entire frame has been assembled unless otherwise stated NOTE In a continual effort to improve our products specifications are subject to change 2007 Life Fitness a division of Brunswick Corporation All rights reserved Life Fitness is a trademark of Brunswick Corporation www LifeFitness com GYM DIMENSIONS LP Af LLLEKKKKEKE_L_L_LLEESF oD IIL GGG GGI LEL Weight 720 lbs Resistance Ratio 1 2 COMPONENTS LIST ITEM NO Q DESCRIPTION Y PART NO 8172901 8178003 LEFT TOWER TOP BRACKET TUBE 8178002 MIDDLE BRACKET TUBE 8178004
14. nnections are replace worn parts immediately Failure to do so may result in serious injury PLEASE RECORD THE INFORMATION REQUESTED BELOW IN THE EVENT YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD ON LINE AT WWW LIFEFITNESS COM Model Serial s Note The Model Serial label is located on the back side of the UPRIGHT TUBE of the LEFT TOWER Date of Purchase Dealer s Name Dealer s Phone Thank you for purchasing the Life Fitness G7 CABLE MOTION GYM SYSTEM LIMITED WARRANTY Life Fitness amp G7 Cable Motion Gym System Life Fitness extends the following LIMITED WARRANTY to the original owner proof of purchase required keep your receipt with this manual of the Life Fitness product The Warranty terms apply to IN HOME and LIGHT INSTITUTIONAL USE ONLY 1 10 LIMITED WARRANTY ON FRAME AND WELDS If the frame of the Life Fitness product or a weld should crack or break it will be repaired or replaced by Life Fitness Terms IN HOME USE ONLY Lifetime for so long as the Customer owns the Life Fitness product LIGHT INSTITUTIONAL USE Ten 10 years LIMITED WARRANTY ON PARTS If the following parts are defective in material or workmanship Life Fitness will supply replacement parts all bolts nuts washers bearings bushings pulleys thumbscrews collars cable retain ing clips adjustable pre stretch slides roller pad shafts allen head bolts
15. the above process to secure the RIGHT SLIDE TUBE ASSEMBLY 10 to the RIGHT TOWER 11 Tighten all nuts and screws securely STEP 4 Remove the protective paper from the SIDE SHROUD 23 before installation Install one SIDE SHROUD 23 to the RIGHT TOWER 11 using sixteen M5 SHOULDER SCREWS 39 on the inside of the SIDE SHROUD 23 into the UPRIGHT TUBES E of the RIGHT TOWER 11 Tighten the screws securely NOTE YOU MUST BE STANDING INSIDE THE GYM TO INSTALL THE SIDE SHROUD 23 Repeat this process for installing one SIDE SHROUD 23 to the LEFT TOWER 1 Attach the RIGHT U BRACKET 6 onto the back of the UPRIGHT TUBE E of the RIGHT TOWER 11 using four SCREWS 28 and four M6 WASHERS 29 Tighten the screws securely Repeat this process for installing the LEFT U BRACKET 7 onto the back of the UPRIGHT TUBE F of the LEFT TOWER 1 10 Zu M S lt NOTE The Side Shroud is not shown in this illustration for clarity STEP 5 NOTE INSTALL FROM THE INSIDE OF THE UNIT Position two WEIGHT STACK CUSHIONS 20 and GUIDE RODS 16 at GUIDE ROD BRACKET G on the RIGHT TOWER 11 as shown NOTE MAKE SURE THAT THE PLUGGED END OF THE GUIDE RODS 16 ARE FACING UP D bj O Slide one WEIGHT PLATE 17 over the GUIDE RODS 16 and slowly lower the WEIGHT PLATE 17 onto the WEIGHT STACK CUSHIONS 20 Continue stacking a total o
16. weight selector pin weight stack shaft set screws protector caps adjustment chain cotter pin plunger spring and knob Terms IN HOME USE ONLY Lifetime for so long as the Customer owns the Life Fitness product LIGHT INSTITUTIONAL USE One 1 year LIMITED WARRANTY ON CABLES AND UPHOLSTERY If the coated cables or upholstery are defective in mate rial or workmanship Life Fitness will repair or replace them at its option Terms IN HOME USE ONLY Three 3 years LIGHT INSTITUTIONAL USE Ninety 90 days CONDITIONS AND EXCEPTIONS Any product misuse abuse or alteration any attempt to repair by a person other than an authorized Life Fitness Service Center any improper assembly accident or any other condition resulting from occurrences beyond the control of Life Fitness will void this Limited Warranty REPLACEMENT AND REPAIR EXPENSES Life Fitness will provide only replacement parts or repair under this warranty The Owner is responsible for all other costs Such costs may include but are not limited to a labor charges for service removal repair or reinstallation of the Life Fitness product or any component part b shipping delivery handling and administrative charges for returning parts to Life Fitness and c all necessary or incidental costs related to installation of the replacement parts SHIPPING If shipping by the Owners is deemed necessary in sole discretion of Life Fitness parts should be shipped in their original
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