LG D4470 User's Manual
Contents
1. D4 470 User Manual AUTOMATION 10 2 a Manual Number D4 470 M Head This First Read This Manual Before Making Changes To The D4 470 WARNING Thank you for purchasing automation equipment from Automationdirect com We want your new DirectLOGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular applicati2. Mounting and Wiring Guidelines Panel Layout amp There are many things to consider when designing a panel layout We suggest you Clearances consider the following items but there may be additional requirements depending upon your application The D4 470 must be mounted horizontally for proper ventilation There should be a minimum of 7 2 between the D4 470 and the closests expansion base A minimum clearance of 2 between the D4 470 and the top bottom and sides of the cabinet should be provided There must be a minimum clearance of 2 between the panel door and the nearest D4 470 DL205 or DL405 component Connect the ground terminal on the D4 470 to a single point ground Use copper stranded wire to achieve a low impedance Copper eye lugs should be crimped and soldered to the ends of the stranded wire to ensure good surface contact Remove anodized finishes and use copper lugs and star washers at termination points A rule of thumb is to achieve 0 1 Q of DC resistance between the D4 470 base and the single point ground There must be a single point ground e g copper bus bar for all devices in the panel requiring an earth ground return The single ground point must be connected to the panel ground termination The panel ground termination must be connected to earth ground For this connection you should use 12 AWG stranded copper wire as a minimum Minimum wire sizes color coding and general saftey practices
3. As shown below two serial ports and a parallel port are also provided Any accessory boards you add will also have ports on the left side of the D4 470 9 pin Serial Port 25 pin Parallel Port PS 2 Connector Keyboard Mouse 9 pin Serial Port 10 100Base T RJ45 VGA Port EM Installation Wiring and Specifications Right Side The two USB ports are on the far right side of the D4 470 lid USB ports are supported by Windows 98 and Windows 2000 but at this time they are not supported by Windows NT An active DL405 expansion port is located next to the power connections This port is provided for future use by PC based Control developers Software drivers are not currently available to support its use There is a SCSI2 port located in a recess covered by a snap out plastic door The SCSI2 is not supported by the PCA 6168 CPU card SCSI2 Port NOT Supported by PCA 6178 CPU board DL405 Expansion Port Future 2 USB Ports Installation Wiring and Specifications Technical and Environmental Specifications General Specifications of the D4 470 Item Specification External Power Supply 94 120 VAC 190 240 VAC Autochange 50 60Hz Acceptable Range 85 132 VAC 170 265 VAC Autochange 47 63 Hz Power Consumption Max 250 VA Internal Power Supply Out put Voltage Current Max 5 VDC 15 A 12 VDC 2 3 A 12 VDC 0 1
4. Ports and Connectors 2522 ovi m ETE tee a eee et eee 2 5 LOM SIGE c cote Beare as oe Ee EPI abusum xti Ap aoa ae eae d Reve doe 2 5 Right Side seris er aed weg ee eee Ee SE tea a dwg ua Saad Marea RE 2 6 Technical and Environmental Specifications 0 cece eee ee eee eee eee 2 7 Dimensi ns esie a oo inca See Param ca wen ea lag actin con Paz esac aac waa E ee Ne ates 2 10 Chapter 3 Installing Hardware Accessories Adding Third Party Boards to Expansion Slots 0 c0ee cece eee e eee eee eens 3 2 Four ISA and PCI Expansion Slots 40s0eteka e aw ede En RR n eR ERR 3 2 Knock out Panels ou pct ita emp n Ede at aided aveandadee tear ase ade eee 3 3 Installing Additional RAM Memory eseeeeee I IRI IIR III Hh n 3 4 Installing the MOtTioty ix ac ED RRLRELLS Su Sud em REA neu edd noA UA E Mendes eared 3 4 Powering Internal and External Devices ueeeeeeeeeeeeenn n I nn 3 5 Changing the CPU coated treaties eae ERU UT aie Rate ie rata eee ne wet ear or tenets 3 5 EM Table of Contents Appendix A European Union Directives CE European Union EU Directives useleeeeeeeseeeeree II Im A 2 Member Gounlries zt c eee erc ec ce let etes aes ces ones ta A 2 Special Installation Manual 5 e RR RE RURE REX Pak Eher TR RR A 3 Other Sources of Information sisse RRRRRIRRRRRRIRRR RR rra A 4 Basic EMC Installation Guidelines sseseeer I III A 4 En
5. cain Po mra rtt re X o e Ep do Decree ut up dedu 1 2 Other Reference Materials ois det ae e OR ue eae ater EREMO de WR LDFCoWt bs reds 1 2 Who Should Read This Manual 2 2 2 I RR RR RAE UE EUER NE x8 1 2 Technical SUPPO eu antec acca Nee E die ne eta as oe Les urns S ie oe me mica dene de 1 2 Key Topics for Each GMa Blots 40a cesi etri cere reap obese etn Manton Mega ae owe 1 3 Chapters P Um 1 3 m riding rep 1 4 Cornpacl SIZE sss sae keel rr Eqs DLL HERR SERT SERT WA Ree Rer rr RE EUR 1 4 Pentlum ProcessSor uboxr acon van Dee ORA COR UN CN CLEA E e FACES RUND cT A M RR de o8 1 4 High Speed I O Connection veoneced vecta tees eot esed rte le ideale 1 4 Gonfig uratlon Chol688s iier ee eee ee nee EIER Bee eek xr ag ker E Er 1 5 ACCeSSOLIeS 1 ll dd Sreesanth x CUN OY eode ade e s e ewe e 1 6 Chapter 2 Installation Wiring and Specifications Mounting and Wiring Guidelines seeeeeeeeeeee III 2 2 Panel Layout amp Clearances iino d ebont cheb aed EO UND C RARE Rd CER ERE 2 2 EIN CIOS x raped a a n et te ga e acd Cop at eee at Be ade t f d Ee wal Ec uta a 2 3 Agency Approvals zeit so nere eaa ep rg E a KEA Sea P Ne pad at nad A eee 2 3 PoWer WIFE xi sepe aci ne o ica a rssh UE a A areata eared U e tot e eque uc aba OA bd ie aii 2 4 Internal Power Supply 5o iis ee red De Oe ases dese ete ene a tice ado pursue deut baa 2 4 Power Supply Limitations 24 520 s nak ts nto als am role Mobi tok a oe d d is aoe DEA 2 4
6. A Voltage Current supplied to the Expansion Cards Max 5 VDC 8 A 12 VDC 2 1 A 12 VDC 0 08 A Acceptable External Power Drop Max 10 ms Operating Temperature 41 122 F 5 50 C Storage Temperature 4 140 F 20 60 C Operating Humidity 30 80 Storage Humidity 30 90 Atmosphere No corrosive gases the level for environmental pollution 2 UL 840 Vibration Resistance Operating 4 9m s2 5 500Hz Sine wave Not Operating 19 6m s2 5 500Hz Sine wave Shock Resistance Operating 392m s2 Half sine wave 11ms Not Operating 784m s2 Half sine wave 11ms Voltage Withstand 1500VAC Insulation Resistance 500VDC 10OMQ Noise Immunity Comply with NEMA ICS3 304 impulse lus 1000V FCC CLASS A Size 17 36W x 5 9H x 6 3D in 441W x 150H x 160D mm Weight 5200g Agency Approvals UL CUL 2 7 Installation Wiring and Specifications Functional Specifications Item Specification CPU Intel Celeron 566MHz processor Replaceable with Socket 370 Pentium III or Celeron Processors up to 850MHz BIOS AWARD Flash BIOS Plug amp Play supported 2Mbit Chip Set Intel 82440BX Main Memory 168 pin DIMM slot x 3 Max 768MB SDRAM One stick 128MB pre installed 16 32 64 128 or 256MB DIMMs are available use PC100 compliant Cache 128 KB on CPUL2 Video Port ATI 3D Rage Pro Turbo VG
7. card edge bracket in place and remove the bracket WARNING To minimize the risk of electrical shock personal injury or equipment damage always turn off the system power before opening the case of the D4 470 and before connecting peripheral devices to the D4 470 As you will notice in the photo below we removed the backplane circuit board from the D4 470 case to facilitate veiwing Do not remove the backplane board to install expansion boards Viewed as shown below the PCI slots use the three white connectors indicated The ISA slots use the black connectors also identified below The third PCI connector from the top and upper ISA connector occupy the same slot position This is the full length slot It can be use as either a PCI or ISA slot but not both Installing Hardware Accessories EN Take care not to uncouple any cable connectors while installing accessory boards and be sure the boards you are installing are fully seated into the appropriate connectors Re install the upper card edge bracket after installing new circuit boards WARNING Use grounding straps or other appropriate anti static safeguards when X Z handling electronic ciruit boards to prevent damage to electronic components ont LU Knock out The expansion slots are covered by knock out panels Carefully pry the knock out Panels panel from the case using a blade screwdriver or similiar tool After prying out the Knock out press your expans
8. in an industrial environment Common ground reference Maintenance of specified ambient temperature Access to equipment Security or restricted access Sufficient space for proper installation cooling and maintenance Agency Some applications require agency approvals The D4 470 has received the Approvals following agency approvals UL Underwriter s Laboratories Inc CUL Canadian Underwriter s Laboratories EN Installation Wiring and Specifications Power Wiring v d CE TAN Internal Power Supply Power Supply Limitations The power wiring is attached to the terminals on the right side of the D4 470 Follow the legend on the upper right corner of the hinged lid as shown in the diagram below WARNING Do not strip wire insulation more than 8 10mm or approximately 0 3875 inches Use spade or ring lugs if possible Exposed conductors longer than this length could make contact with the metal case of the D4 470 Contact between the conductors and the case could be hazardous 100 120 200 240VAC 50 60Hz lt Logic Ground Chassis Ground D elll O oO NOTE We recommend including an on off switch in the power circuit of the D4 470 This will make it easier to cycle power to the unit when necessary The D4 470 s internal power s
9. modern electronic circuitry The use of isolated earth electrodes for electronic systems is forbidden in some countries Make sure you check any requirements for your particular destination IEC 1000 5 2 covers equi potential bonding of earth grids adequately but special attention should be given to apparatus and control cubicles that contain VO devices remote VO racks or have inter system communications with the primary PLC system enclosure An equi potential bond wire must be provided alongside all serial communications cables and to any separate items of the plant which contain I O devices connected to the PLC The diagram shows an example of four physical locations connected by a communications cable Screened Conductive ES Ad Cable D oO LA z Serial A D y o D To Earth Block Equi potential Bond Zu H Control Cubicle J Good quality 24 AWG minimum twisted pair shielded cables with overall foil and braid shields are recommended for analog cabling and communications cabling outside of the PLC enclosure To date it has been a common practice to only provide an earth ground for one end of the cable shield in order to minimize the risk of noise caused by earth ground loop currents between apparatus The procedure of only grounding one end which primarily originated as a result of trying to reduce hum in audio systems is no longer applica
10. specific requirement of the Machinery Directive that a keyswitch must be provided that isolates any network input signal during maintenance so that remote commands cannot be received that could result in the operation of the machinery The FA ISONET does not have a keyswitch Use a keylock and switch on your enclosure which when open removes power from the FA ISONET To avoid the introduction of noise into the system any keyswitch assembly should be housed in its own earth grounded steel box and the integrity of the shielded cable must be maintained Again for further information on EU directives we recommend that you get a copy of our EU Installation Manual DA EU M Also if you are connected to the World Wide Web you can check the EU Commision s official site at http eur op eu int A European Union Directives Items Specific to the D4 470 Maintenance of the D4 470 The equipment is suitable for installation catagory 1 or 2 Only parts supplied by Automationdirect com or its agents should be used The rating between all circuits in this product are rated as basic insulation only as appropriate for single fault conditions It is the responsibility of the system designer to earth one side of all control and power circuits and to earth the braid of screened cables This equipment must be properly installed while adhering to the guidelines of the in house equipment installation manual DA EU M and the installation stan
11. the fuses or circuit breakers to avoid a fire risk A recommended AC supply input arrangement for Koyo PLCs is to use twin 3 amp TT fused terminals with fuse blown indication such as DINnectors DN F10L terminals or twin circuit breakers wired to a Schaffner FN2010 filter or equivalent with high energy transient suppressor soldered directly across the output terminals of the filter PLC system inputs should also be protected from voltage impulses by deriving their power from the same fused filtered and surge suppressed supply Internal Enclosure A heavy duty star earth terminal block should be provided in every cubicle for the Grounding connection of all earth ground straps protective earth ground connections mains filler earth ground wires and mechanical assembly earth ground connections This should be installed to comply with safety and EMC requirements local standards and the requirements found in IEC 1000 5 2 The Machinery Directive also requires that the common terminals of PLC input modules and common supply side of loads driven from PLC output modules should be connected to the protective earth ground terminal A European Union Directives Equi potential Grounding Communications and Shielded Cables A z D K Serial Communication Cable eY Equi potential Bond Adequate site earth grounding must be provided for equipment containing
12. A controller Display memory 4MB Max 1280 x 1024 24 bit colors Max 1152 x 864 32 bit colors 15 pin VGA connector Keyboard Mouse Port PC AT keyboard supported Mini DIN 6 pin D4 470 comes with Y adapter cable Mini DIN 6 pin to DIN 5 pin Mini DIN 6 pin A keyboard and mouse can be used simultaneously with this adapter FDD 3 5 FDD 1 44MB 720KB x 1 IDE HD Interface 2 5 HD bay x 2 One bay has a 6 0GB HD the other bay is unoccupied The height of HD must be less than 9 5mm Transfer speed 16 67 MB sec PIO transfer mode 4 33MB sec Ultra DMA 33 transfer Serial Port 2 Ports COMI 2 RS 232C 9 pin D sub connector 16C550 compatible UART Max 115 2kbps Parallel Port 1 Port 25 pin D sub connector This port supports the following modes SPP Standard Parallel Port EPP Enhanced Parallel Port ECP Extended Capabilities Port LAN Port 1 Port RJ 45 connector Chipset Intel 82558 Supports 10 100 Base T Ethernet networking SCSI port Not Supported No SCSI Interface on CPU board Installation Wiring and Specifications Functional Specifications cont d Item Specification USB Port 2 Ports electronically fused USB Type A connector USB Rev 1 0 DL405 I O Expansion Port Future use Expansion Slot 4 Slots Maximum size of board PCY ISA slot x 1 4 8H x 13 3L inches 122H x 338L mm PCIslot x 2 4 8H x 7 1L inches 122H x 180L mm 4 8H x 6 7L inc
13. Manual Technical Support This manual describes the use and functionality of the D4 470 Industrial PC In the manual you will find specifications as well as application information This manual is necessarily limited to the use of the product as it is configured by us The many modifications that could be made to the D4 470 product cannot be covered here in detail Some generic information is provided however to illustrate how modifications are made in general terms e g installing third party accessory boards In addition to this User Manual you will receive at least two reference manuals with the D4 470 One is for the Operating System loaded on your D4 470 either Windows 98 Windows 2000 or Windows NT The other is for the CPU board that is built into the unit you purchased Note The CPU board was set up at the assembly point You will not need to alter the setup unless modifications you are making require it You may also find the following manuals to be useful Think amp Do Software Learning Guide LookoutDirect included with DA 470 LK D2 INST M or D4 INST M Installation and I O Manuals D2 ANLG M or DA4 ANLG M for users of analog modules If you understand the basics about PCs and need to install the D4 470 or program an application to run on the D4 470 you should read this manual We strive to make our manuals the best in the industry We rely on your feedback to let us know if we are reachin
14. ble to the complex industrial environment Shielded cables are also efficient emitters of RF noise from the PLC system and can interact in a parasitic manner in networks and between multiple sources of interference A 7 European Union Directives The recommendation is to use shielded cables as electrostatic pipes between apparatus and systems and to run heavy gauge equi potential bond wires alongside all shielded cables When a shielded cable runs through the metallic wall of an enclosure or machine it is recommended in IEC 1000 5 2 that the shield should be connected over its full perimeter to the wall preferably using a conducting adapter and not via a pigtail wire connection to an earth ground bolt Shields must be connected to every enclosure wall or machine cover that they pass through Analog and RS232 Providing an earth ground for both ends of the shield for analog circuits provides the Cables perfect electrical environment for the twisted pair cable as the loop consists of signal and return in a perfectly balanced circuit arrangement with connection to the common of the input circuitry made at the module terminals RS232 cables are handled in the same way Multidrop Cables RS422 twin twisted pair and RS485 single twisted pair cables also require a OV link which has often been provided in the past by the cable shield It is now recommended that you use triple twisted pair cabling for RS422 links and twin twisted pai
15. ce Changes or additions to the standards can possibly invalidate any part of the information provided in this section This area of certification and approval is absolutely vital to anyone who wants to do business in Europe One of the key tasks that faced the EU member countries and the European Economic Area EEA was the requirement to bring several similar yet distinct standards together into one common standard for all members The primary purpose of a single standard was to make it easier to sell and transport goods between the various countries and to maintain a safe working and living environment The Directives that resulted from this merging of standards are now legal requirements for doing business in Europe Products that meet these Directives are required to have a CE mark to signify compliance As of January 1 1997 the members of the EU are Austria Belgium Denmark Finland France Germany Greece lreland Italy Luxembourg The Netherlands Portugal Spain Sweden and the United Kingdom Iceland Liechtenstein and Norway together with the EU members make up the European Economic Area EEA and all are covered by the Directives There are several Directives that apply to our products Directives may be amended or added as required e Electromagnetic Compatibility Directive EMC this Directive attempts to ensure that devices equipment and systems have the ability to function satisfactorily in its electromagnetic envir
16. closures 3e Rb ceti aem eS Sie Lem UAM Ses A 4 Suppressiorrand FUSING scs ti eec ware rio e sealed whine INE sae ORO e Bee aa ee eee eee rena A 5 Internal Enclosure Grounding sek shroud idR RE RETRATRRDU E Wa VR NERA ase ones A 5 Enguiepotenual Groundiftj 3 geese einen os ARR bw REOS Ane ee ede enini cR d wet A 6 Communications and Shielded Cables seseeeee I A 6 Analog and RS232 Cables x osos en uo ssa re ee NE ee LE LAM BM ce Me ee A 7 M ltidr p Cables asse dba s eae cse Na che eas ures eR merida eee toda hM cde Suse A 7 ShieldediGables dst n he el aie Oath ned Ie I a Ae le eed Oud A 7 WITHIN Enclosures 22 22 isa eR CE ta AEAN rere n hls era tu EAA A 7 Network solat oN erse e a cab a OE ebbe 5er A a e RIDE Poets ohne Oe A 7 Items Specific to the D4 470 leueeeeeeeeeeseeee nmn nn A 8 Maintenance of the D4 470 Lwin eee eee eee eee nnn A 8 Manual Revisions If you contact us in reference to this manual be sure to include the revision number Title DA 470 User Manual Manual Number D4 470 M Edition i i 4 00 changes for 400MHz processor 10 00 changes for 128MB RAM 04 01 changes for 566MHz processor Introduction to the D4 470 In This Chapter About this Manual Overview of the D4 470 Configuration Choices Accessories BEN Introduction Manual Overview Purpose of this Manual Other Reference Materials Who Should Read This
17. d in conjunction with the following standards EN 61000 3 2 Harmonics EN 61000 3 2 Fluctuations Automationdirect com is currently in the process of changing their testing procedures from the generic standards to the product specific standards Special Installation The installation requirements to comply with the requirements of the Machinery Manual Directive EMC Directive and Low Voltage Directive are slightly more complex than the normal installation requirements found in the United States To help with this we have published a special manual which you can order e DA EU M EU Installation Manual that covers special installation requirements to meet the EU Directive requirements Order this manual to obtain the most up to date information EZ European Union Directives Other Sources of Information Although the EMC Directive gets the most attention other basic Directives such as the Machinery Directive and the Low Voltage Directive also place restrictions on the control panel builder Because of these additional requirements it is recommended that the following publications be purchased and used as guidelines e BSI publication TH 42073 February 1996 covers the safety and electrical aspects of the Machinery Directive e EN 60204 1 1992 General electrical requirements for machinery including Low Voltage and EMC considerations e IEC 1000 5 2 EMC earthing and cabling requirements e IEC 1000 5 1 EMC general c
18. dards IEC 1000 5 1 IEC 1000 5 2 and IEC 1131 4 It is a requirement that this equipment must be housed in a protective steel enclosure which limits access to operators by a lock and power breaker If access is required by operators or untrained personnel the equipment must be installed inside an internal cover or secondary enclosure It should be noted that the safety requirements of the machinery directive standard EN60204 1 state that all equipment power circuits must be wired through isolation transformers or isolating power supplies and that one side of all AC or DC control circuits must be earthed Both power input connections to the equipment must be separately fused using 3 amp T type anti surge fuses and a transient suppressor fitted to limit supply overvoltages If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired The D4 470 CMOS backup battery has a life of 7 years With the equipment power supply turned off use a vacuum cleaner to remove dust from the power supply ventilation slots and the chassis cooling fan as needed
19. ect to Expansion Bases Configuration Choices Introduction BEN The D4 470 Industrial PC is available in six congfigurations aP The D4 470 98 comes with Windows 98 preloaded The D4 470 2K comes with Windows 2000 preloaded The D4 470 NT comes with Windows NT preloaded The D4 470 LKD comes with Windows 98 and the Lookout Direct Development Package preloaded The D4 470 LKR comes with Windows 98 and the Lookout Direct Runtime Package preloaded The D4 470 2K TDL comes with Windows NT and Think amp Do Studio preloaded EE Introduction Accessories In addition to the preloaded software all models of the D4 470 come with the following features or accessories Standard 101 key AT style keyboard Two button mouse PS 2 Y adapter used to connect the keyboard and mouse to the single PS 2 port e Ribbon cables provided for connecting an additional IDE Device to the CPU board SCSI not supported e Floppy disks with various utility programs Necessary drivers have been preloaded There is no need to install additional drivers to operate the D4 470 in its standard configuration e Manufacturer s reference manual for the CPU board Installation Wiring and Specifications In This Chapter Mounting and Wiring Guidelines Power Wiring Ports and Connectors Technical and Environmental Specifications Dimensions EZ Installation Wiring and Specifications
20. g our goal If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call us at 770 844 4200 Our technical support group is glad to work with you in answering your questions They are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our website where you can find technical and non technical information about our products and our company http www automationdirect com Introduction Key Topics for The begining of each chapter will list the key r H Each Chapter topics that can be found in that chapter aiii Chapters Below is a table showing a summary of contents provided within each section of this manual The manual is organized into the following chapters Introduction presents the basic features of the D4 470 including a description of the six part numbers that make up the D4 470 product offering and a list of the accessories that come with the D4 470 Installation Wiring and Specifications explains what you need to consider before mounting and wiring the D4 470 describes the connections for power wiring and communications to other devices and presents specifications for the D4 470 Installing Hardware Accessories gives you a generic overview of the steps to take when adding third party accessory boards in the ISA and PCI expansion slots It also addresses connecting a
21. hes 122H x 170L mm ISA slot x 1 4 8H x 7 3L inches 122H x 185L mm RTC CMOS Backup Lithium battery on the CPU board Battery life of 7 years 77 F 25 C LED Indicator 2 Indicators PWR On when the DC power supply provides SVDC to the CPU board HDD On when the internal HDD is accessed Reset Switch 1 Switch Fan 5VDC Terminal Block for the Ex ternal Power Supply AC Power AC Power LG Logic ground G Frame ground 94 120VAC 190 240VAC e OO Oe Logic ground and frame ground are internally connected Installation Wiring and Specifications Dimensions 441 17 36 423 16 65 A onoo ggaag mgaauu oonan nonoo ag daggg adagg agasg adgggd gooo on D A s s d o o 10 bili 3 Y 160 6 3 Installing Hardware Accessories In This Chapter Adding Third party Boards to Expansion Slots Installing Additional RAM Memory CPU Board and DIMM Sockets Powering Internal and External Devices Changing the CPU EZ Installing Hardware Accessories Adding Third Party Boards to Expansion Slots wee CL TN Four ISA and PCI Expansion Slots Loosen the two thumb screws on the hinged lid of the D4 470 to open the lid and expose the interior of the case The compartment is compact but accessible Remove the two screws that hold the upper
22. ion board firmly into the card edge connector A screw is provided to secure the expansion board bracket to the case Follow the expansion board manufaturer s recommendations for set up Windows 98 supports Plug amp Play features but Windows NT does not New boards which are Plug amp Play compatable will be recognized by Windows 98 on power up Knock out panels We do not offer technical support for third party expansion boards We also do not guarantee the compatability between any third party products and the D4 470 The D4 470 is a standard PC however and can be expected to perform normally with most PC accessory products EZ Installing Hardware Accessories Installing Additional RAM Memory Installing the Memory The D4 470 comes equipped with 128MB of RAM You do not need to add RAM memory if 128MB of RAM is sufficient for your application The three 168 pin DIMM Dual In line Memory Module sockets on the D4 470 support PC100 compliant SDRAMs The sockets can be filled in any combination of DIMMs of any size up to 768 MB of memory Prior to installing the DIMMs first make sure the two handles of the DIMM socket are in the open position i e the handles lean outward Slide the DIMM slowly along the plastic guides on both ends of the socket Then press the DIMM module straight down into the socket until you hear a click Note that the two DIMM socket handles have automatically locked the me
23. mory module in place To remove the memory module gently push the two handles outward simultaneously This will eject the memory from the DIMM socket Dual In line Memory Module DIMM Socket Handles DIMM Sockets NOTE It is not necessary to remove the CPU board to install additional DIMMs Installing Hardware Accessories EZ Powering Internal and External Devices See the specifications in Chapter 2 to determine whether the D4 470 s internal power supply is adequate to power internal accessory devices Use external power only for CD ROM drives and other external devices The D4 470 power supply is not designed to power external devices Changing the CPU Because of the range of choices and the complexity of setup when you change CPUS we are unable to offer technical support or warranty coverage in the event that a CPU change is made European Union Directives CE In This Appendix European Union EU Directives Basic EMC Installation Guidelines EZN European Union Directives European Union EU Directives Member Countries Applicable Directives Compliance NOTE The information contained in this section is intended as a guideline and is based on our interpretation of the various standards and requirements Since the actual standards are issued by other parties and in some cases Governmental agencies the requirements can change over time without advance warning or noti
24. n internally powered CD ROM drive Appendices European Directives CE Special Symbols provides CE information When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a warning This information could prevent injury loss of property or even death When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note The word NOTE in boldface will mark the beginning of the text 04 Introduction D4 470 Overview The D4 470 is an industrial PC intended for use with PC based Control or Human Machine Interface HMI applications It is compatable with DirectLogic I O but it can also be used with other input and output devices Compact Size The D4 470 s compact size allows it to fit comfortably into industrial control panels The D4 470 offers hard and floppy disk drives expansion slots and ports similiar to a typical mini or mid tower PC See the full specifications beginging on page 2 7 Pentium The D4 470 comes with a 400MHz Pentuim processor mounted in a ZIF socket to Processor make upgrade possible It ships with 128MB of RAM expandable to 768MB It has 4MB of Video RAM High Speed I O The on board Ethernet port allows easy connection to the H2 EBC or H4 EBC and Connection associated I O Use a hub to connect to multiple EBC s or use the H4 EBC s ability to conn
25. nt or various components Although we strive to provide the best assistance available it is impossible for us to test all possible configurations of our products with respect to any specific Directive Because of this it is ultimately your responsibility to ensure that your machinery as a whole complies with these Directives and to keep up with applicable Directives and or practices that are required for compliance As of January 1 1999 the DLO5 DL205 DL305 and DL405 PLC systems manufactured by Koyo Electronics Industries or FACTS Engineering when properly installed and used conform to the Electromagnetic Compatibility EMC Low Voltage Directive and Machinery Directive requirements of the following standards e EMC Directive Standards Revelant to PLCs EN50081 1 Generic emission standard for residential commercial and light industry EN50081 2 Generic emission standard for industrial environment EN50082 1 Generic immunity standard for residential commercial and light industry EN50082 2 Generic immunity standard for industrial environment Low Voltage Directive Standards Applicable to PLCs EN61010 1 Safety requirements for electrical equipment for measurement control and laboratory use e Product Specific Standard for PLCs EN61131 2 Programmable controllers equipment requirements and tests This standard replaces the above generic standards for immunity and safety However the generic emissions standards must still be use
26. on nor do we assume any responsibility for your product design installation or operation If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners Automationdirect com disclaims any proprietary interest in the marks and names of others Copyright 2000 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated Automationdirect com retains the exclusive rights to all information included in this document Table of Contents Chapter 1 Introduction to the D4 470 Manual Overview isis cid sien put I fiue pexeal ikke er rae Se ERE Ren 1 2 Purpose or this Manual arg ete
27. onment without introducing intolerable electromagnetic disturbance to anything in that environment e Machinery Safety Directive this Directive covers the safety aspects of the equipment installation etc There are several areas involved including testing standards covering both electrical noise immunity and noise generation Low Voltage Directive this Directive is also safety related and covers electrical equipment that has voltage ranges of 50 1000VAC and or 75 1500VDC Battery Directive this Directive covers the production recycling and disposal of batteries Certain standards within each Directive already require mandatory compliance The EMC Directive which has gained the most attention became mandatory as of January 1 1996 The Low Voltage Directive became mandatory as of January 1 1997 Ultimately we are all responsible for our various pieces of the puzzle As manufacturers we must test our products and document any test results and or installation procedures that are necessary to comply with the Directives As a machine builder you are responsible for installing the products in a manner which will ensure compliance is maintained You are also responsible for testing any combinations of products that may or may not comply with the Directives when used together European Union Directives EN The end user of the products must comply with any Directives that may cover maintenance disposal etc of equipme
28. onsiderations It may be possible for you to obtain this information locally however the official source of applicable Directives and related standards is The Office for Official Publications of the European Communities L 2985 Luxembourg quickest contact is via the World Wide Web at http euro op eu int indexn htm Another source is British Standards Institution Sales Department Linford Wood Milton Keynes MK14 6LE United Kingdom the quickest contact is via the World Wide Web at http www bsi org uk Basic EMC Installation Guidelines Enclosures The simplest way to meet the safety requirements of the Machinery and Low Voltage Directives is to house all control equipment in an industry standard lockable steel enclosure This normally has an added benefit because it will also help ensure that the EMC characteristics are well within the requirements of the EMC Directive Although the RF emissions from the PLC equipment when measured in the open air are well below the EMC Directive limits certain configurations can increase emission levels Holes in the enclosure for the passage of cables or to mount operator interfaces will often increase emissions European Union Directives EZ AC Mains Filters DLO5 DL205 and DL305 AC powered base power supplies require extra mains filtering to comply with the EMC Directive E on conducted RF emissions All PLC equipment has been Schaffner tested with filter
29. r cable for RS485 links This is because the extra pair can be used as the OV inter system link With loop DC power supplies earth grounded in both systems earth loops are created in this manner via the inter system Ov link The installation guides encourage earth loops which are maintained at a low impedance by using heavy equi potential bond wires To account for non European installations using single end earth grounds and sites with far from ideal earth ground characteristics we recommend the addition of 100 ohm resistors at each OV link connection in network and communications cables Last Slave Slaven Master TXD 0V RXD TXD 0V RXD RXD 0V TXD de m 1000 Im 1000 1 NN T 100 Termination Termination Shielded Cables When you run cables between PLC items within an enclosure which also contains within Enclosures Susceptible electronic equipment from other manufacturers remember that these cables may be a source of RF emissions There are ways to minimize this risk Standard data cables connecting PLCs and or operator interfaces should be routed well away from other equipment and their associated cabling You can make special serial cables where the cable shield is connected to the enclosure s earth ground at both ends the same way as external cables are connected Network Isolation For safety reasons it is a
30. s from Schaffner which reduce emissions levels if the filters are properly grounded earth ground A filter with a current rating suitable to supply all Input PLC power supplies and AC Transient Circuitry input modules should be 7a Suppressor selected We suggest the re FN2010 for DLO5 DL205 Earth Terminals systems and the FN2080 for Terminal DL305 systems DL405 LN systems do not require extra filtering NOTE Very few mains filters can reduce problem emissions to negligible levels In some cases filters may increase conducted emissions if not properly matched to the problem emissions Suppression and In order to comply with the fire risk requirements of the Low Voltage and Machinery Fusing Directive electrical standards EN 61010 1 and EN 60204 1 by limiting the power into unlimited mains circuits with power leads reversed it is necessary to fuse both AC and DC supply inputs You should also install a transient voltage suppressor across the power input connections of the PLC Choose a suppressor such as a metal oxide varistor with a rating of 275VAC working voltage for 230V nominal supplies 150VAC working voltage for 115V supplies and high energy capacity eg 140 joules Transient suppressors must be protected by fuses and the capacity of the transient suppressor must be greater than the blow characteristics of
31. should comply with appropriate electrical codes for your area A good common ground reference Earth ground is essential for proper operation of the D4 470 which include a Installing a ground rod as close to the panel as possible b Connection to incoming power system ground Installations where the ambient temperature may approach the lower or upper limits of the specifications should be evaluated carefully To do this place a temperature probe in the panel close the door and operate the system until the ambient temperature has stabilized If the ambient temperature is not within the operating specification for the D4 470 measures such as installing a cooling heating source must be taken to get the ambient temperature within the D4 470 operating specifications Device mounting bolts and ground braid termination bolts should be 10 copper bolts or equivalent Tapped holes instead of nut bolt arrangements should be used whenever possible To assure good ground contact on termination areas impediments such as paint coating or corrosion should be removed in the area of contact Installation Wiring and Specifications EXE Enclosures Your selection of a proper enclosure is important to ensure safe and proper operation of your D4 470 system Applications of DA 470 systems vary and may require additional features The minimum considerations for enclosures include Conformance to electrical standards Protection from the elements
32. upply distributes power to the CPU board the CPU fan the hard disk drive and the floppy disk drive Additional power is also available to power the expansion slots Three voltages are provided to power internal devices 5 12 and 12 VDC You will find the current limits for each voltage in the specifications on page 2 7 Be sure the total power consumption does not exceed the available power limits Many peripheral devices consume more power than the D4 470 can furnish We recommend that you do not attempt to power external devices using the internal power supply Do not attempt to power a CD ROM drive using the D4 470 s internal power supply Use an external power source Installation Wiring and Specifications 25 Ports and Connectors Left Side On the left side of the D4 470 you will find a standard 15 pin port for your VGA monitor Follow the recommendations of your monitor s manufacturer in setting up your monitor The 10 100 Base T port is compatable with our Ethernet Base Controller or our Ethernet Communications Module See the manual for those devices for more information about developing or connecting to an Ethernet network This port is also compatable with standard hubs routers etc Connect the Y adapter that came with the D4 470 to the PS 2 connector The keyboard and mouse that also came with the D4 470 will connect to the other ends of the Y adapter Both devices can be used simultaneously with conflict
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