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Lennox International Inc. LEGACY C260 User's Manual
Contents
1. REQUIRED CLEARANCES WARNING BE ABSOLUTELY SURE THE DISTANCE BETWEEN THE HEATER AND THE SURFACE OF ANY COMBUSTIBLE CON STRUCTION IS NOT LESS THAN SHOWN ON THIS PAGE 30 20 20 8 762mm 508mm 508mm 200mm 17 20 8 432mm 508mm 200mm C260 with mantel 17 14 1 2 20 8 8 and or side 432mm 368mm 508mm 200mm 200mm shields wd 572mm 133mm 1283mm 572mm 133mm 1143mm E 572mm 133mm 965mm and or side shields Reduced clearances may be available for A B C and D dimensions per NFPA 211 latest edition Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances in Canada CSA B365 latest edition See section on Reduction of Appliance Clearance with Specified Forms of Protection Side view of optional mantel deflector shown Elite E260 Not tested for reduction of clearances 1 Hearth extension reductions 2 51 mm reduction for 2 51 mm raised hearth USA 16 minimum hearth extension on all stoves and inserts as measured from the door opening of the unit Canada 18 450 mm minimum hearth extension on all stoves and inserts as measured from the door opening of the unit Minimum distance of floor protection to the side 8 200 mm This is measured from the sides of the door opening in the USA and from the sides of the insert in Canada Maximum Mantel Depth 9 229mm COMBU
2. IMPORTANT NOTE See Draft Requirements and Selecting a Proper Venting System on Page 4 to assist you in choosing the proper venting system for your installation Remove and clean behind unit frequently as creosote build up may occur rapidly Warning Chimney connector must be in good condition and kept clean Do not install damaged parts INSTALLATION PROCEDURES MASONRY CHIMNEY Notes e Although not required a full length stainless steel lineris recommended for optimum safety and performance See your Lennox Hearth Products dealer for details e When installing your fireplace insert with a positive flue connection see Page 10 be sure to leave the insulation off the surround panels flanges and leave a 1 4 6 mm airspace insulation off the surround panels and the facing of your fireplace This appliance may be vented into a code approved masonry chimney with flue liner READ ENTIRE INSTALLATION INSTRUCTIONS Check all REQUIRED CLEARANCES as specified in the previous section Page 7 of this installation and operation manual Wear gloves during installation in case of sharp edges on the fireplace insert and it s parts ao N pA Open or remove the existing fireplace damper Make sure the damper cannot fall closed Install the two 1 2 x 3 13 mm x 76 mm leveling bolts heads up a few turns in the leveling nuts on each side of the outer chamber of the insert at the lower rear corners
3. 10 3m 7 2 610 mm Min 3 914 mm Min Figure 1 Chimney Height Requirements To pass inspection in nearly any jurisdiction the chimney must meet both safety and exhaust flow requirements The 3 by 2 by 10 rule applies to both masonry and factory built chimneys Ref USA National Standard NFPA 211 latest edition and Canada National Standard CSA B365 01 latest edition Vents installed with a listed cap shall terminate in accordance with the terms of the cap s listings NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE NEGATIVE PRESSURE WARNING This appliance is not designed to be operated in a negative pressure In very airtight homes with large kitchen exhaust fans furnace cold air returns fresh air exchange systems and any other air system in close proximity to the heating appliance may create a negative pressure in the same room as the heating appliance This can create dangerous back drafting of the fireplace insert and chimney joints drawing combustion by products into the home Be sure your home has adequate makeup air to eliminate negative pressures caused by the above mentioned sources Lennox Hearth Products accepts no liability for damages resulting from negative pressures described above Ventilation Requirements Provide adequate air for combustion The fresh air requiremen
4. DO NOT DO NOT DO NOT DO NOT DO NOT DO DO DO DO DO DO DO Install or operate this fireplace insert before reading this manual Close the draft beyond the point at which the flames are completely extinguished Open the fireplace insert door without fully opening the draft first Burn driftwood or wood that has been in salt water This includes some mill ends and scrap lumber that has been floated in salt water on the way to the mill This will void your warranty Handle the plated faceplate unnecessarily Use the door handle only Force oversized logs into the firebox as this may dislodge the baffle assembly Close the door tightly during Burn In period Be sure to clean any fingerprints from optional accessories that have plated surfaces before burning the appliance Clean the plated surfaces only with household type glass cleaner and a very soft cloth Consult local building department if other than recommended clearances are desired Read instructions for the baffle boards and baffle blanket occasionally to ensure you have not bumped or moved them out of place when loading wood Check the chimney and baffle monthly to make sure they are clean Burn seasoned dry wood only RAIN WET WOOD Open the door frequently during Burn In period to keep gasket from adhering to the curing paint Enjoy the warm feeling of your new Country Collection stove or insert 17 18 REPLACEME
5. CT 7 0 Touch Up Paint Metallic Black 12 07 Aerosol H7912 H7913 H7914 71134 Reducer 6 8 Pipe Reducer from 8 to 6 Stain less FRNT SPPT Front Support 40 48 Width 8 0 Height ref form 775305M 71134 REDUCER 8 6 Pipe Reducer from 8 to 6 Stain less 71162 WINS8FC 8 Connector Ring Kit 71163 WINS 8 6REDCR 8 6 Connector Ring Kit w Re ducer H6834 OFFADJFLUEBX8SM Adjustable Offset Flue Box 8 flue 6 exhaust 0 6 OFFADJFLUEBX8LG Adjustable Offset Flue Box 8 flue 6 exhaust 6 12 23 24 SAFETY LISTING LABEL CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA COMMUNIQUEZ AVEC LES AUTORITES LOCALES OU LE SERVICE DE PREVENTION DES INCENDIES POUR CONNAITRE LES NORMES D INSTALLATION D INSPECTION DE VOTRE REGION Listed Masonry Fireplace Accessory Insert Po le encastrable certifi pour installation dans un foyer de ma onnerie Manufactured By Fabriqu Par LENNOX LENNOX HEARTH PRODUCTS Jestes amp HEARTH PRODUCTS PO BOX 987 US Auburn WA 98071 USA OMNI Test Laboratories Inc PREVENT HOUSE FIRES Report No Num ro de Rapport 050 S 02b 2 Install and use only in accordance with manufacturer s installation instructions and your local building codes Do not connect this unit to a chimney flue serving another appliance Test Dat
6. WARNINGS e Hot Do not touch The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance Severe burns may result e Carefully supervise children in the same room as appliance CONGRATULATIONS When you purchased your new wood burning fireplace insert you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthet ics efficiency and our environment We extend our continued supportto help you achieve the maximum benefit and enjoyment available from your new wood burning fireplace insert Thank you for selecting a Lennox Hearth Products wood burning fireplace insert as the answer to your home heating needs TABLE OF CONTENTS Using This Manual 2 Important Safety Information 3 Testing Information 4 Draft Requirements 4 Selecting the Proper Venting 4 Negative Pressure Warning sse 5 IE CU CREME 5 Ash Disposal nn hr eh hts 5 5 Burn In Period cscscccescescsscsesssscseecsesesessesesscsesessesesecsecatecseeaees 5 Paint Curing sssssseseeseseee nennen nnns 5 Brick Installation 6 Required Clearances 7 Hearth Protection 8 Chimney Requirements 9 Insta
7. certification and listings of this unit These appliances are designed as supplemental heaters Therefore it is advisable to have an alternate heat source when installed in a dwelling Do Not Overfire If Heater or Chimney Connector Glows You Are Overfiring DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL TESTING INFORMATION This manual describes the installation and operation of these non catalytic wood heaters These heaters meet the U S Environmental Protection Agency s emissions limits for wood heaters sold on or after July 1 1990 This heater has been developed tested and constructed in accordance with the requirements of UL 1482 ULC 628 and HUD standards and is listed by OMNI Test Laboratories Portland OR It has been approved for residential and alcove installations DRAFT REQUIREMENTS Your wood fireplace insert is dependent upon a properly functioning chimney for optimum performance It is a high efficiency appliance that loses much less heat up the chimney than older appliances and fireplaces For this reason it is important to match the fireplace insert to the chimney The chimney has two functions 1 It draws combustion air into the appliance without air no fuel will burn and 2 It exhausts combustion by products Your new appliance is what is known as a natural draft appliance The applian
8. 4 to 6 1 4 adjustable Cat No H6835 6 to 13 adjustable rie 3 3 4 Y T eo 20 1 2 1 1 1 2 6834 17 H6835 22 SIDE VIEW TOP VIEW Top 6 collar attaches to rigid pipe or flex liner G Bottom 8 collar attaches to connector ring on insert flue outlet Figure 9 Offset Box Dimensions NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE CLEARANCE COMBUSTIBLES See Required Clearances on Page 7 FIREPLACE PRE INSTALLATION PREPARATION NOTE LENNOX HEARTH PRODUCTS RECOMMENDS PROFES SIONAL INSTALLATION BY A LICENSED AND BONDED INSTALLER SEE YOUR DEALER FOR RECOMMENDATIONS IMPROPER INSTALLATION OR MIS USE WILL VOID YOUR WARRANTY AND CREATE A SERIOUS SAFETY HAZARD Remove any doors or screen materials from the fireplace opening Re move the damper mechanism completely Also remove grates or ember catches inside the fireplace hearth If your fireplace is equipped with a smoke shelf or baffle and if it interferes with the installation it may be removed Side and rear refractory may also be removed if necessary to facilitate installation No modifications shall be done unless allowed on the previous list Retain all removed parts they must be reinstalled before the fireplace can be used in it s original condition INSERT PRE INSTALLATION PREPARATION Install the two 3 76 mm long bolts wi
9. NFI National Fireplace Institute Certification Manuals show ing other acceptable calculation methods and acceptable alternate materials which can be used Listed Material per inch Kaowool M Board Micore 160 U S Gypsum Micore 300 U S Gypsum Durock Cement Board U S Gypsum Hardibacker Hardibacker 500 Cultured Stone Hearth stone Wonderboard Super Firetemp M Johns Manville Super Firetemp L Johns Manville Cement mortar Ceramic tile puer 2 MCN M EINEN M EINE es NUN n CHIMNEY REQUIREMENTS This appliance is approved for use in a masonry fireplace built to UBC Chapter 37 or equivalent with a minimum 30 1 2 775mm opening width at the front of the fireplace This appliance may be installed using 6 chimney in vertical installations utilizing a 8 to 6 reducer cat 71134 at the flue collar If the venting system is all vertical and the total vent length above the flue outlet exceeds 14 feet it is recommended that the 8 to 6 pipe reducer is used and a 6 venting system be installed Do not remove brick or mortar from masonry fireplace to accommodate insert Approved with or without positive flue connection Approved with minimum 6 152 mm diameter stainless steel listed reline system Country Collection inserts are tested to UL 1482 ULC S628 and listed by OMNI Test Laboratories Inc Portland OR
10. Position the insert in the center of the fireplace opening and push it back until the surround brackets are approximately 2 51 mm away from the fireplace front Install the side surround panels and push the insert up snug against thefireplaceface Then with the location selected removethe surround panels and level the fireplace insert with the leveling bolts using a 3 4 19 mm socket extensions to reach the bolt head and a ratchet Glue the insulation around the outer edge of both the top and side surround panels Install the surround panels loosely align and tighten Check for a tight fit against the fireplace 10 Locate the draft rod extension 5 16 8 mm round by 11 3 4 299 mm long and a coupling nut 5 16 8 mm x 7 8 22 mm 11 Slide the extension draft rod through the bracket attached to the bottom of the left side hearth plate making sure the end without the grooves is toward the fireplace insert body Thread the coupling nut on the end closest to the fireplace insert body and then thread the coupling nut on the rod from the fireplace insert 12 Slide the fireplace insert tight to the fireplace face Level the insert with the leveling bolts using a 3 4 socket extensions to reach in to the bolt head and a ratchet 13 To install the decorative brass trim on the top surround panel connect the 3 pieces at the mitered corners using the corner brackets sup plied Slide the assembled trim down onto the top surround
11. Secondary Burn Tube Assembly includes tubes and all mounting hardware 49 H8021 Baffle Blanket 22 1 2 x 15 1 2 x 1 50 H8020 Baffle Board Kit w Baffle Blanket E260 INSERT PARTS Mirror Frame w Hardware Gold Two Needed Mirror Frame w Hardware Nickel Two Needed Mirror Kit w Hardware Diamond Two Needed Mirror Kit w Hardware Plain Two Needed 71104 Blower Sides Black Painted Two Included 71105 Blower Sides Gold Plated Two Included mus ower wea Pate Tw nuded counting Enenda rates C260 AND E260 MISCELLANEOUS PARTS rs oy Graphite er ant dor hinges omms REPLACEMENT PARTS MODEL 260 REPLACEMENT PARTS MODEL E260 IDE 211 Ti Jr ced 69 S i REPLACEMENT PARTS MODEL C260 AND E260 Door Parts Blower Parts NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 21 22 ACCESSORIES MODEL E260 Product Reference Information Description Ship Weight E260T ND Insert Nickel Diamond Glass 27 08 cu ft Diamond Mirror H8057 E260T GD Insert Gold Diamond Glass 547 Ib 27 45 cu ft Diamond Mirror TOP SURROUND PANEL REQUIRED tano me emm 71015 WTF0748 B 1 1 2 x 48 W Black Total dimension when installed equals 29 48 11016 WTF1048 B 10 1 2 H x 48 W Black Oversized Total dimension when installed equa
12. Under certain conditions of use creosote buildup may occur rapidly See nstalling the Insert on Page 11 for instructions on removing the appliance for cleaning reverse order of instructions GLASS CLEANING GUIDELINES WARNING DO NOT CLEAN GLASS WHEN APPLIANCE IS HOT Glass on any wood stove or fireplace insert will not stay perfectly clean Here are some guidelines for cleaning and caring for the glass Ensure the stove or fireplace insert is cold prior to cleaning glass e This appliance is designed to provide a flow of air over the inside of the glass where along with high heat helps inhibit build up on the glass When build up occurs a commercial glass cleaner designed for stoves is recommended Regular household glass cleaners will not clean creosote e Do not use abrasives such as steel pads steel wool or oven cleaner as they will scratch the glass Never scrape glass with a razor blade as this may pit the glass and make it impossible to clean in the future e Do not use chemical glass cleaners as they may damage the gaskets or painted surfaces Tis FOR KEEPING THE GLASS CLEAN Burn only dry seasoned cord wood Wet wood Dirty glass e Ashort hot fire 15 20 minutes may help to clean off some of the normal buildup Lower burns more build up Higher burns less build up e Keep freshly loaded wood away from the glass e After reloading allow all the wood to catch flame before dampering down the stove or firepl
13. and around the wood not under a tarp or plastic Make sure wood is not stacked directly on the ground it may absorb moisture from the ground It should be allowed to dry in these conditions for a minimum of six months preferably one year or more IT MUST BE UNDERSTOOD THAT WOOD CANNOT BE LEFT IN ANY KIND OF WET OR DAMP AREA OR IT WILL NEVER BECOME COMPLETELY SEASONED Your fireplace insert will not operate at the level that it is meant to unless you use seasoned dry wood Do not burn driftwood or wood that has been in salt water doing so will void your warranty Do not burn treated wood coal garbage cardboard solvents or colored paper Burning treated wood garbage solvents or colored paper may result in the release of toxic fumes This type of burning will also void your warranty Do Not store fuel within space heater installation clearances or within the space required for refueling and ash removal PAINT CURING If your appliance has plated accessories be sure to clean it with a household type glass cleaner and a very soft cloth to remove any fingerprints and residues prior to the first fire and before any fire if the gold has been handled or soiled Do not close the door tightly during the Burn In Period Also open the door frequently every 5 10 minutes to keep the gasket from adhering to the curing paint Ventilate the house well during these first firings as the paint gives off carbon dioxide and unpleasant odors I
14. appliance Damage caused from over firing is not covered under the manufacturers limited warranty For best results use smaller pieces of wood to get the insert tem perature very high before loading larger wood for sustained burns If necessary crack the door to allow ignition of the fuel charge Do not leave the unit unattended while the front door is slightly open Now you can add larger pieces of wood and after several minutes of high burn set the left control for the desired heat output Check the exhaust in about 15 to 20 minutes Large amounts of smoke indicate an improper burn setting either too high or too low Adjust and recheck in 5 to 10 minutes NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE BLOWER OPERATION Blower Operation The blower can be operated manually or automatically blower will turn on when the insert is hot and turn off when the insert is cool The rocker switch on the control panel allows you to select between manual operation or automatic operation as follows see Figure 10 MANUAL OPERATION Turn rocker switch to the manual position up and adjust rheostat knob to the desired speed The blower will have to be manually turned OFF by rotating the rheostat knob counterclock wise until it clicks AUTO OPERATION Turn rocker switch to the AUTO position and the rheostat to the ON position rotate rheostat knob clockwise until it clicks When the insert warms up the blower will automa
15. flue connection See Figure 8 A qualified installer should evaluate the existing fireplace to determine the best method for achieving a positive flue connection between the vent pipe or liner and the existing fireplace chimney The most common method for achieving a positive flue connection in masonry fireplaces is to secure a Seal off plate i e 22 gage sheet steel in the fireplace throat using masonry screws Other acceptable methods include packing noncombustible material i e high temp fiberglass or ceramic insulation around the vent pipe or using a flue adapter Whatever seal off method is used it must effectively seal the area to prevent room air passage to the chimney cavity of the fireplace Offset Boxes Offsets can be handled using an offset box it aligns flue outlet of insert with the fireplace flue see Figure 9 Care should be used to ensure that this adjustable offset box is oriented so it does not angle down when positioned on the insert flue outlet level or slightly up at the outbound end is recommended A full chimney liner is recommended Fireplace Chimney Must extend starter section past the damper area as a minimum Side View of Insert A non combustible seal is required at the damper area to prevent dilution air from entering the chimney See Direct Connect Positive Flue Connection on this page A seal off plate method is shown here Figure 8 Positive Flue Connection Cat No H6834 1
16. proper adjustmentis obtained Ifthe door handle does not close easily apply high temperature anti seize to the striker DOOR GASKET Periodically check gasket to make sure it is not over compressed If compressed replace with a special woven door rope Don t try substituting rope only use special Lennox Hearth Products door rope PLATED ACCESSORIES Clean only with a household type glass cleaner and a very soft cotton cloth Other products may damage plated finish paint and gaskets BAFFLE BLANKET Your baffle blanket should be inspected during every chimney cleaning If the blanket is compressed or heavily stained it should be replaced Heavy creosote stains or matting is an indication of improper use and your burning habits should be reviewed GLASS CLEANING Only clean glass with products specifically made to use on wood stoves Other products could damage gaskets and paint Never scrape glass with a razor blade This can pit the glass and make it impossible to clean in the future WINDOW GASKET The window gasket can be checked by running the flame of the match near the gasket and around the door If the flame is drawn in around the window the gasket should be replaced DOOR HANDLE Door handle may become tight as you use the fireplace insert Freethe handle up by using dry graphite supplied with the fireplace insert The directions are included with the graphite A WARNINGS Inspectand clean chimney and connector frequently
17. t 15 381mm E Minimum requis de mat riel non combustible au plancher de chaque c t de l ouverture de l appareil 8 200mm F Minimum requis de mat riel non combustible l avant de l appareil 22 559mm C260 E260 Le panneau protecteur de plancher doit tre un mat riel non combustible dont l paisseur minimale 3 4 19mm et dont le facteur est de 0 84 ou l quivalent Installer seulement dans un foyer de ma onnerie construit selon UBC Chapitre 37 ou dans un foyer approuv par le fabricant r f rez vous au manuel Ne pas enlever de ciment ou de briques pour installer l encastrable L installation de la chemin e peut s effectuer avec ou sans connecteur la sortie de l appareil Approuv pour raccordement avec un conduit de tubage certifi en acier inoxydable de 6 152mm de diam tre Tirer l appareil et nettoyer l arri re fr quemment car le cr osote peut s y accumuler rapidement Les d gagements minimums peuvent tre r duits pour A B C D en utilisant un manteau optionnel et ou des protecteurs lat raux Contacter votre d taillant Lennox pour la dimension des protecteurs requise R duction du recouvrement de plancher 2 51mm de moins si l encastrable est lev de 2 51mm Respecter 16 406mm de recouvrement de plancher minimum l avant de l encastrable ATTE NTIO N i L APPAREIL EST CHAUD LORS DE L OP RATION NE PAS Y TOUCHER RISQUE DE BRULURES CUTANEES TENIR LES ENFANTS LES M
18. the U S NATIONAL Nous recommandons que nos p eles FIREPLACE INSTITUTE bois soient install s et que l entretien NFI soit effectu par des professionnels certifi s aux Etats Unis par le National e Fireplace Institute NFI et au Canada par le Wood Energy CERTIFIED Technical Training www nficertified org WETT Wood Energy Lennox Hearth Products reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information Printed in U S A 2007 by Lennox Hearth Products P N 775210M REV D 12 2011 LENNOX HEARTH PRODUCTS 1508 Elm Hill Pike Suite 108 Nashville TN 37210
19. to allow more airflow around the fire or try a slightly hotter insert temperature Determining the lowest setting for efficient low burns This will require some experimentation on your part Try closing the air control all the way with the fireplace insert temperature at 325 degrees to 350 degrees If the flames are completely extinguished open the air control half way and then slowly close it until there is only a small amount of flame It is importantto check the fireplace insert about 20 minutes after setting the draft control as it takes this long for the fireplace insert temperature to stabilize There should still be some small flames on or above the wood load Use 325 degrees as a starting point You can try starting temperatures 25 degrees higher or lower to achieve desired burn times start 25 degrees lower if the fireplace insert burns the wood too quickly or 25 degrees higher if there are no flames in the firebox for more than a few minutes after loading the wood You may or may not need to burn the fireplace insert with the air control open for a few minutes prior to setting the draft for a low burn this will depend on the factors mentioned above Be sure not to smolder a fire overnight Check your chimney for large amounts of smoke as this indicates very poor combustion It is important to realize that stove technology has changed Stoves and fireplace inserts have changed a great deal in the last few years This has led to substant
20. 15 16 17 18 19 20 21 22 23 24 25 26 27 Inspect your chimney at least once a month during the burn ing season to check for soot and creosote accumulations Any accumulations over 1 8 thick should be removed by a professional chimney sweep Do notattemptto burn out heavy creosote accumulations with a hot fire If large accumulations are occurring review your burning procedures If a creosote fire should develop the fire department should be called immediately and then attempts should be made to control the fire until assistance arrives If a runaway fire should develop causing over heating of the insert the door and draft regulators should be closed immediately The fire should die down once deprived of oxygen After a severe chimney fire the complete chimney system should be checked before further use Do Not Use Grate Or Elevate Fire Build Wood Fire Directly On Hearth firebrick Do not use andirons or other methods of supporting the fuel Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Check all local building and safety codes before installation The installation instructions and appropriate code require ments must be followed exactly and without compromise In the absence of local codes the following standards and codes must be followed In the U S A insta
21. ATERIAUX COMBUSTIBLES LES VETEMENTS ET LES MEUBLES ELOIGNES DE L APPAREIL VOIR LA PLAQUE SIGNALETIQUE ET LES DIRECTIVES NE PAS SURCHAUFFER L APPAREIL SI L APPAREIL OU LE TUYAU DE CHEMIN E ROUGIT VOUS SURCHAUFFEZ INSPECTER ET NETTOYER LA CHEMINEE ET LE TUYAU CONNECTEUR FREQUEMMENT SOUS CERTAINES CONDITIONS IL SE PEUT QUE LE CREOSOTE S ACCUMULE RAPIDEMENT NE SURELEVER PAS LE FEU L AIDE D UN CHENET DEPOSER LES BUCHES DE BOIS DIRECTEMENT SUR L TRE LA PORTE DOIT ETRE FERM E PENDANT L USAGE SAUF POUR ALIMENTER LE FEU GARDER LA PORTE BY PASS CENDRES FERM E POUR VITER DE SURCHAUFFER MUR LATERAL RECOUVREMENT DECORATIF RECOUVREMENT PLANCHER ENCASTRABLE DANGER RISQUES DE DECHARGE LECTRIQUE DECONNECTER LE FIL LECTRIQUE DE LA PRISE DE CONTACT AVANT LE SERVICE NE PAS FAIRE PASSER LE FIL LECTRIQUE SOUS OU EN AVANT DE L APPAREIL TYPE DE COMBUSTIBLE BOIS SEULEMENT NE PAS ENLEVER 00 RECOUVRIR CETTE TIQUETTE Fabriqu aux U S A IGN 09 2567 25 WARRANTY Your wood appliance is covered by a limited warranty provided with the appliance Please read the warranty to be familiar with its coverage Retain this manual File it with your other documents for future refer ence REPLACEMENT PARTS See Pages 18 and 19 for a complete replacement parts list Use only parts supplied from the manufacturer Normally all parts should be ordered through your Lennox distributor or dealer Par
22. Confirm that the baffle blanket is directly on top of the baffle boards and that it does not protrude beyond the front baffle or front baffle boards as shown in Figure 4 WE See the following for brick sizes Fits against the back of the firebox Note These bricks may be slightly smaller to adjust for steel and firebrick tolerances beyond our control Be sure to measure and mark bricks with their numbers when removing Figure 2 Firebrick Diagram WARNING IF THE BRICKS ARE NOT INSTALLED EXACTLY AS SHOWN THEY COULD FALL OUT OF PLACE DURING REFUELING OR BURNING OF THE INSERT CAUSING SERIOUS INJURY Brick Sizes see Figures on this page 4 1 4 x 9 G 2 1 8 x 4 1 4 D 2 1 8 x 6 1 4 H 4 1 4 x 4 1 2 E 1 3 4 x 9 5 2 1 8 x 9 F 4 1 2 x 9 22 1 2 Baffle Insulation Parts 1 Thickness Baffle Blanket lt 11 14 gt 1 2 Thickness Front Baffle Boards 2 included 11 14 _ 1 2 Thickness Rear Baffle Boards 2 included Figure 3 Side Cut A Way View of Firebox Front Baffle Board Baffle Blanket Rear Baffle Board Firebox 22 Figure 4 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE
23. INSTALLATION AND OPERATION MANUAL LENNOX HEARTH PRODUCTS COUNTRY COLLECTION EPA Certified Wood Burning Fireplace Inserts Save These Instructions For Future Reference B P N 775210M Rev D 12 2011 Legacy C260 Wood Fireplace Inserts Legacy Elite Models C E260 A French manual is available upon request Order P N 775210CF Ce manuel d installation est disponible en francais simplement en faire la demande Num ro de la pi ce 775210CF NATIONAL This appliance must be properly installed and operated in order to prevent the INSTITUTE possibility of a house fire Please read this entire installation and operation manual before installing and using your wood fireplace insert Failure to follow these instructions could result in property damage bodily CERTIFIED Tested amp Portland injury or even death Contact your local building or fire officials 1 22 Listed Oregon USA 1 www nficertified org Us to obtain a permit and information on any installation re We recommend that our OMNI Test Laboratories Inc woodburning hearth products Report 050 S 02b 2 quirements and inspection requirements in your area be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by Wood Energy Technical Training WETT Wood Energy Technical Training
24. NDER STAND THESE RULES TO FOLLOW FOR SAFETY 1 When this room heater is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Contact local building or fire officials about restrictions and installation inspection requirements in your area Wear gloves during installation to avoid injury from sharp edges on the insert and or its parts This unit is designed and engineered to burn only dry well seasoned wood Burning wet wood will greatly reduce your inserts efficiency produce excessive amounts of smoke and can cause dangerous chimney fires due to creosote build up Before opening the door the draft control must be fully open to avoid possible combustion flash ignition of hot volatile gases as the door is opened Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshenup a fire in this heater Keep all such liquids well away from the heater while itis in use DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE 6 While burning fuel utilizes oxygen from the air in the room Be 10 11 12 sure to allow an adequate amount of fresh air into the room where the insert is burning The outside surface of the insert will be hot while burning properly and can set items like clothing and curtains on fire Keep furnishings and other combustible materials away from the insert Using the heat from the in
25. NT PARTS MODEL C260 AND E260 Contact an Lennox Hearth Products dealer to obtain any of these parts Neveruse substitute materials Use of non approved parts can result in poor performance and safety hazards H5639 Door Rope Kit 7 8 Dia 6 2 Ui Pomp ioaren Louar Hinge Pin Comparar H5640 Glass Gasket Kit 8 4 wmm Tes 7 Traditional Door Back w Handle door gasket included Less Blower Speed Sonor 8077 UHPI Blower Cage Snap Switch Brushed Gold H8078 UHPI Blower Cage Snap Switch Brushed Nickel H8064 Snap Switch w Gasket amp Hardware H8066 Control Switch Manual Off Automatic arg Flange crew Seven Needed Large Flange Serow Nickel Seven Needed 1 ea Lennox amp 1 ea Country 1 ea Lennox amp 1 ea Country 5645 Side Loveling Bolts Two node 5644 Blower Mounting Bolts Two Needed x0 06 Firebrick 4 1 4 x 4 1 2 1 stove H5611 Firebrick 2 1 8 9 4 stove 43 H5595 Firebrick 2 1 8 x 6 1 4 2 per stove 44 H3094 Firebrick 2 1 8 x 4 1 4 1 per stove 45 H5613 Firebrick 1 3 4 x 9 2 per stove as Front Bate Secondary Burn Tube Assembly H5567 Middle Rear Batfle Secondary Burn Tube Assembly Complete Baffle
26. SEPT OCT NOV DEC U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards SIDEWALL FACIA OR TRIM 0 2011 2012 2013 Part No pi ce 36212 Rev 1 2010 NOT REMOVE THIS LABEL Made in U S A PREVENTION DES INCENDIES Installer et utiliser l appareil en conformit avec les directives d installation du fabricant et des autorit s locales en b timent ou le service de pr vention des incendies Ne pas brancher cette unit un conduit de fum e raccord un autre appareil Type de combustible Bois seulement Ventilateur Optionnel No De Pi ces H7912 noir H7913 plaqu or H7914 plaqu nickel H7916 plaqu or fini bross H7915 plaqu nickel fini bross Sp cification lectrique Du Ventilateur 120V 60 Hz 1 Amp Trans Flow QLN 652424 3045L Ne pas faire passer le fil lectrique sous ou en avant de l appareil D gagements Minimums Aux Mat riaux Combustibles En Pouces millim tres D GAGEMENT REQUIS POUR L ENCASTRABLE A Espace entre l encastrable et le manteau de chemin e MANTEAU 30 762mm Profondeur maximum de la tablette du manteau de chemin e 9 B Espace entre l encastrable et les mat riaux combustibles du haut 20 508mm C Espace minimum entre l encastrable et le mur de c t combustible 20 508mm D Espace minimum entre l encastrable et les mat riaux combustibles du c
27. STIBLE MANTEL Top Facing Trim SIDE WALL Side Facing Material Hearth Protection E USA lt E Canada gt Figure 5 Mantel 8 g Flue Collar Notes e Facing malerial that projects more than 3 4 19mm from the wall is considered a mantel or side wall Masonry Fireplace 260 UBC Chapter 37 _ 14 304 875mm 22 34 676mm 30 1 2 775mm 5 1 4 133mm Lintel Max Depth o Without use of adjustable offset box or smoke deflector Table 1 Fireplace Sizing NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE HEARTH PROTECTION The hearth and or floor protection must be a thermally rated non combustible hearth floor protector meeting or exceeding a thermal rating of k 84 or equivalent with a listed thickness of listed thickness of 3 4 19 mm minimum in the USA and Canada The covering must extend USA 16 Canada 18 C260 and 22 E260 in front of the heater and 8 to the side measured from door opening in the USA and measured from the side of the unit in Canada Using Alternate Material As Floor Hearth Protection The hearth extension or alternate material used as a floor hearth protec tor must be constructed of a durable noncombustible material having an equal or better thermal conductivity value lower k value of k 84 BTU IN FT2 HR F or a thermal resistance that equals or exceeds r 1 19 HR F FT2 IN BTU with a minimum thickness of 3 4 With these val
28. THE DRAFT CONTROL MUST BE FULLY OPEN BEFORE OPENING THE DOOR TO AVOID POSSIBLE COMBUS TION FLASH Ignition of hot volatile gases as the door is opened Feeding excessive amounts of fuel to the fireplace insert should be avoided It is important to supply it with sufficient draft and fuel to maintain a moderately hot fire If during overnight burns heavy creosote deposits develop inside your fireplace insert and on the door the draft is set too low review your burning habits A CAUTION Be careful not to abuse door assembly by striking or slamming it Ifthe door assembly or glass is broken or damaged they must be replaced with factory original parts before heater can be safely operated Use only components provided by the manufacturer as replace ment parts Figure 10 STARTING AND MAINTAINING A FIRE Be sure to clean plated accessories with a household type glass cleaner and avery soft cloth to remove any fingerprints and residues prior to the first fire NEVER USE FLAMMABLE LIQUIDS TO START OR REKINDLE A SOLID FUEL FIRE Fully open the primary draft control by pulling the 1 plastic knob out on the left side lower front corner until it stops away from the fireplace insert This control determines the amount of air entering the fireplace insert Pushing it towards the fireplace insert reduces the burn rate in the firebox For y
29. ace insert CAUTION Cleaning Glass Ensure appliance is cold prior to cleaning glass A commercial glass cleaner designed for stoves is recommended Do not use abrasive cleaners Do not clean with any materials which may scratch or otherwise damage the glass Scratches on the glass can develop into cracks or break Inspect the glass regularly If you detect a crack extinguish the fire and contact your dealer for a replacement GLASS REPLACEMENT INSTRUCTIONS Step 1 Remove Door Assembly Open door to remove E clip from the upper hinge pin Remove upper hinge pin by pulling up while holding the op posite side of the door Lift door out of the lower hinge pin and place face down on a soft surface Remove Door Back Screws 6 ea Using a 5 32 allen wrench remove the 6 retainer screws from the faceplate To locate screws peel back the door gasket as necessary Disassemble Door Assembly Flip door assembly over to be face up Separate faceplate from door back by pulling up on faceplate Remove Glass Carefully remove broken glass one piece at a time protective gloves are recommended Install New Glass Assembly Install the new glass with gasket in recess on door back use only factory supplied 5mm ceramic glass Do not substitute Reinstall Faceplate and Screws Reinstall faceplate onto door back and while holding the door assembly together flip the assembly back onto it s face Carefully reinstall the screws Be ve
30. age 14 1 Burn smaller hotter fires and check to make sure you are not setting the draft down too far with the draft control 2 Make sure your wood is well seasoned and dry not open to rain see Creosote and Fuel sections on Page 5 3 See Poor Draft section above and Clean Glass above 1 If smoke is entering the room check to make sure your baffle boards are properly installed and that the baffle blanket is pushed back flush with the front of the baffle boards 2 Check the chimney for blockage due to creosote see Creosote section on Page 5 3 Check draft See POOR DRAFT section above 1 The draft control must be closed further 2 Add fuel at lower firebox temperatures 3 Load wood side to side and reduce the flow of air under wood 4 The door seal may need replacing check for leakage 5 See Excessive Draft 1 Check your wood Wet moist unseasoned wood will not produce heat 2 Your fireplace insert needs to be seasoned moisture removed from the steel and brick Continue to burn a fire It normally takes from one to three weeks of burning to season your fireplace insert See Burn In Period on Page 5 3 See Excessive Draft section above Paint is tempering in Burn only moderately hot for the first few days until paint is fully cured Then burn a very hot fire to cure any paint that may not easily cure Open windows or door to ventilate See Burn In Period on Page 5 0075 AND DON T DO NOT DO NOT
31. brick or mortar from masonry fireplace to accommodate insert Use flue outlet with or without a direct connector Approved with minimum 6 152mm diameter stainless steel listed reline system Remove and clean behind unit frequently as creosote build up may occur rapidly Reduced clearances may be available for A B C and D dimensions by using optional mantel and or side shields Consult with your Lennox Hearth Products dealer for the dimensions of the shields Hearth extension reductions 2 51mm reduction for 2 51mm raised hearth 16 406mm minimum hearth extension on all inserts as measured from the door opening of the unit a HOT WHILE IN OPERATION DO NOT TOUCH CAUTIO KEEP CHILDREN CLOTHING FURNISHINGS AND COMBUSTIBLE MATERIAL A CONSIDERABLE DISTANCE AWAY CONTACT MAY CAUSE SKIN BURNS SEE NAMEPLATE AND INSTRUCTIONS DO NOT OVERFIRE IF HEATER OR CHIMNEY CONNECTOR GLOWS YOU ARE OVERFIRING INSPECT AND CLEAN CHIMNEY AND CONNECTOR FREQUENTLY UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY DO NOT USE GRATE OR ELEVATE FIRE BUILD WOOD FIRE DIRECTLY ON HEARTH FEED DOOR MUST BE CLOSED DURING FIRING EXCEPT WHEN ADDING FUEL KEEP ASH DOOR CLOSED TO AVOID EXCESS HEAT DANGER RISK OF ELECTRICAL SHOCK DISCONNECT POWER BEFORE SERVICING UNIT TYPE OF FUEL SOLID WOOD ONLY Date of Manufacture Date De Fabrication JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JANV FEVR MARS AVR MAI JUIN JUIL AO T
32. ce depends solely on the natural draft of the chimney system to draw combustion air into the unit Draft is the force that moves air from the appliance up into the chimney The amount of draft in your chimney depends onthe length of the chimney local geography nearby obstructions and other factors Too much draft may cause excessive temperatures in the appliance overfiring Slow or inadequate draft equals poor combustion and possible smoking problems The following are some conditions that may contribute to poor chimney draft 1 Achimney too large for your appliance 2 Achimney with not enough height to produce adequate draft 3 A chimney with excessive height this may allow exhaust to cool too much before exiting which will stall the rate the exhaust exits 4 Offsets in the venting system are too restrictive see Chimney Guide lines Inadequate draft will cause the appliance to leak smoke into the room through the fireplace insert and the chimney connector joints Excessive draft may cause an uncontrollable burn or a glowing red fireplace insert or chimney part Overfiring Damage If the heater or chimney connector glows you are overfiring Other symptoms may include Cracking warping or burning out of components plated accessories may turn color stove glass may develop a haze which will not come off with cleaning Overfiring of a stove or fireplace insert is a condition where excessive temperatures are reached be
33. cessary for the bottom piece to clear the insert during installation In Canada This fireplace insert must be installed with a continuous chimney liner of 6 or 8 diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULCS640 Standard for Lining Systems for New Masonry Chimneys INSTALLING THE INSERT Place the insert into the fireplace making sure to center it side to side Slide the insert in until the surround mounts are approximately 1 2 13 mm from the face of the fireplace where the surround panels cover Lower the chimney and make attachment to the insert Level the fireplace insert by using a 3 4 socket and a long extension and adjusting the bolts on either side of the insert Install the side surround panels with the screws supplied Push the insert in until there is approximately a 1 4 6 mm gap between the back of the surround panels and the face of the fireplace Before installing the top surround panel make sure all connections are tight and that no part of the insert or chimney is touching the firebox or chimney in the fireplace There must be a minimum of 1 25mm clearance between the fireplace insert and the zero clearance fireplace Install the top surround panel If additional support is necessary factory punched holes in the fro
34. e Dec 21 1995 Test le 21 D cembre 1995 Serial No Num ro de s rie Optional Blower Part No s H7912 black H7913 gold H7914 nickel 7916 Model Mod le C260 MH brushed gold H7915 brushed nickel E260 HN Blower Electrical Rating 120V 60 Hz 1 Amp Trans Flow QLN 652424 3045L Do not route power cord under or in front of appliance Tested to Test a UL 1482 ULC 5628 93 Type Of Fuel Solid Wood Only Minimum Clearance to Combustible Materials Inches millimeters INSERT CLEARANCE DIAGRAM Clearance from Insert top to Mantel 30 762mm MANTEL Maximum mantel depth 9 B Clearance from insert top to combustible 20 508mm C Minimum clearance to combustible sidewall 20 508mm D Minimum clearance to combustible side trim 15 381mm E Minimum distance of floor protection to the side 8 200mm This is measured from the sides of the door opening in the USA and from the sides of the insert in E gt E Mri distanco fron tront ot kisert to P inimum distance from front of insert to combustible 22 559mm C260 amp E260 The hearth and or floor protection must be a thermally rated non combustible hearth floor protector meeting or exceeding a thermal rating of 84 or equivalent with a listed thickness of listed thickness of 3 4 19mm minimum in the USA and Canada Install only in a masonry fireplace built to UBC Chapter 37 Do not remove
35. e if a creosote buildup has occurred If creosote has accumulated 1 8 3mm or more it should be removed to reduce the risk of a chimney fire Establish a routine for the fuel wood burner and firing technique Check daily for creosote build up until experience shows how often you need to clean to be safe Be aware that the hotter the fire the less creosote is deposited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal or provincial fire authority for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire DISPOSAL OF ASHES Ashes should be scooped out of a cool fireplace insert with a small metal shovel Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all the cinders have thoroughly cooled Ashes can ignite up to 72 hours after removal from the fireplace insert FUEL This appliance is designed and engineered to burn dry well seasoned wood only Dry seasoned wood is that which has been cut split and allowed to dry under a covered area where air is free to flow and circulate under
36. ecrease the excess oxygen in your flue which carries heat up your chimney but should still be enough air to allow the fireplace insert to produce its maximum heat output More air may produce a lightly greater amount of heat but will greatly increase wood consumption When the area being heated reaches a comfortable temperature slow the burn rate by closing the control to further improve heat transfer To get the most out of your fireplace insert you will need to combine good combustion efficiency with good heat transfer practices The fol lowing are some tips on how to operate your fireplace insert to achieve the highest overall efficiency 1 Thoroughly preheat your fireplace insert before slowing the burn rate by closing the draft control 2 Measure the fireplace insert temperature at the hottest point on the insert top or face Use this information to repeat burn rates 3 Once preheated add wood if needed and partially close the draft control lower left 4 Operate your fireplace insertas muchas possible in the low to medium burn ranges 5 Do not lower the draft setting so low as to completely extinguish the flames in the firebox Check for at least some small flames 20 minutes after setting the draft control 6 Do not continually operate your fireplace insert in the high wide Open setting This wastes wood by carrying a great deal of heat up the chimney and can damage your fireplace insert and chimney 7 Go outside a
37. ft fully open for 1 to 1 1 2 hours after starting and adding generous amounts of fuel during the first week or two should complete the curing process We recommend the use of a thermometer attached to the fireplace insert top or chimney Temperatures on the connector pipe should run in the 250 600 degree range DO NOT OVERFIRE THE INSERT DURING THIS PROCESS IF THEINSERT OR CHIMNEY BECOMES RED REDUCE THE AMOUNT OF AIR ENTERING THE INSERT IMMEDIATELY 9 BRICK INSTALLATION Brick Installation CAUTION Wear gloves during brick installation in case of sharp edges inside the fireplace insert Note Installation of the baffle boards and baffle blanket is easier when you can still access the flue outlet before connecting the flue vent Be sure the baffle blanket is placed flat on the baffle boards so as not to block exhaust flow to the flue Use a ruler or a piece of kindling to reach over the baffle blanket to be sure it is completely flat on top of the baffle boards 1 Install bricks 1 28 in the numbered sequence shown in Figure 2 2 Next you will install the rear baffle boards which are the smaller two of the four baffle boards The boards will be installed with the 5 1 2 dimension from the front to the rear of the firebox These boards will be placed on the top side of the rear baffle just to the rear of the middle secondary tube you will push the baffle boards towards the rear of the firebox until they fall in place at the rea
38. ial changes in the methods of operation in new stoves as compared to older stoves In old stoves without full brick linings and ceramic insulation the rule was get the stove as hot as possible before setting the draft on low for overnight burns On newer high technology Country Collection stoves this is not necessary Although it is still important to have the fireplace insert hot enough to burn efficiently it will require less preheating Once you have determined your optimum operating temperatures for various burn rates we believe you will find your fireplace insert an extremely convenient way to achieve your heat ing needs Do not reload the fireplace insert for long burns when the stainless secondary tubes or baffles are glowing red or when the fireplace insert is uncomfortably hot to load This indicates the fireplace insert is too hot to load for a long burn Also do not load wood for a long burn on a deep bed of hot coals Try stirring the coals a few minutes before loading the fireplace insert for a low burn to allow some of the unburned coals time to burn MAINTENANCE DOOR HINGES If door hinges need lubricating use an anti seize com pound never use oil available from your Lennox Hearth Products dealer DOOR LATCH If your door latch fails to latch tightly and the gasket is in good condition place a length of pipe cheater bar over the inside portion of the door handle and bend slightly toward the door until the
39. ll in accordance with the National Fire Protection Association s Code NFPA 211 Standards for Chimneys Fireplaces Vents and Solid Fuel Burning Appli ances or similar regulations may apply to the installation of a Solid Fuel Burning appliance in your area In Canada the guideline is established by the CSA Standard CAN CSA B365 M93 Installation Code for Solid Fuel Burning Appliances and Equipment DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS WARNING BURNING IMPROPER FUEL I E CHARCOAL CAN RESULT IN CARBON MONOXIDE POISONING WHICH MAY LEAD TO DEATH Carbon Monoxide Poisoning early signs of carbon monox ide poisoning resemble the flu with headaches dizziness or nausea If you have these signs get fresh air at once Have the heater inspected by a qualified service technician Some people are more affected by carbon monoxide than others These include pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes Failure to use manufacturer provided parts variations in techniques and construction materials or practices other than those described in this manual may create a fire hazard and void the limited warranty Do not make any make shift compromises during installation Any modification or alteration may result in damage to the appliance or dwelling and will void the warranty
40. llation Procedures Masonry Chimney 9 Positive Flue Connection 10 Fireplace Pre Installation Preparation 11 Insert Pre Installation Preparation 11 Chimney Liner Installation 11 Installing the Insert 11 Post Installation Checks 11 Operating rne eret 12 Starting and Maintaining a Fire 12 Blower Operation optional kit 13 Operating Techniques and 14 Getting the Most Out of Your Fireplace insert 14 Maximizing Your Fireplace Insert s Overall Efficiency 14 Achieving Clean Long Burns eeenne 14 Maintenance 15 Clean Glass 5e nnde rre RR EH be ERR I 15 Troubleshooting sess 16 Do s and Don t 17 Replacement Parts Lists 18 21 ACCOSSOFIOS 22 23 Safety Listing Labels 24 Product Reference Information 26 USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE IMPORTANT SAFETY AND WARNIING INFORMATION READ THIS MANUAL IN ITS ENTIRETY AND U
41. ls 32 x48 TRADITIONAL FACEPLATE KITS Frame tor mmo Frame tor Miror Weta BLOWER SIDES CCS PAINT NICKEL 1 2 Paint Nickel 1 2 pint PINT Touch Up Paint Metallic Black 12 oz Aerosol TSPK B Pipe Reducer from 8 to 6 Stainless 8 Connector Ring Kit 8 6 Connector Ring Kit w Reducer Adjustable Offset Flue Box 8 flue 6 exhaust 0 6 Adjustable Offset Flue Box 8 flue 6 exhaust 6 12 71054 H6834 REDUCER 8 6 WINS 8 6REDCR OFFADJFLUEBX8SM OFFADJFLUEBX8LG ACCESSORIES MODEL C260 Description Ship Weight H7893 C260T B Insert Traditional Black Door 479 lb 17 40 cu ft Nickel Nameplate SURROUND PANELS TOP AND SIDES REQUIRED ow wu 71038 WFPTO740 L Top Surround 7 1 2 x 40 71031 WFPS0621 Side Surrounds 6 x 21 5 8 71039 WFPTO748 L Top Surround 7 1 2 x 48 71032 WFPS1021 Side Surrounds 10 x 21 5 8 71040 WFPT1140 L Top Surround 11 1 2 x 40 71031 WFPS0621 Side Surrounds 6 x 21 5 8 71041 WFPT1148 L Top Surround 11 1 2 x 48 71032 51021 Side Surrounds 10 x 21 5 8 FACEPLATE KITS INCLUDES FACEPLATE HANDLE AND NAMEPLATE 71082 Traditional Black 71083 Traditional Gold 71084 Traditional Nickle SURROUND TRIM THESE ARE NOT REQUIRED BUT AN OPTION Black 29 x40 Black 29 48
42. nd check your chimney More than a very small amount of smoke indicates wasted heat creosote build up and pollution ACHIEVING CLEAN LONG BURNS To achieve long burn times after having thoroughly preheated the fire place insert let the insert top cool down to 275 degrees to 400 degrees on Elites locate thermometer on the face of the insert just above the door Now load the firebox and set the draft control At this point you may need to burn the fireplace insert with the draft open for a few minutes to ignite the wood All Country Collection stoves and fireplace inserts are EPA tested for emissions at low burn with the air control completely closed Whether or not you should burn your fireplace insert with the air control completely closed will depend on the following factors How you load your wood Your chimney type height and draft Your wood type and its moisture content The temperature of the fireplace insert Which model stove or insert you have Experiment with different loading configurations to achieve longer burns Try loading the wood from side to side and nesting it in the ashes to prevent airflow under and around the wood Fresh wood should be loaded to the back of the firebox or to the sides Hot coals or half burned wood should be brought towards the front of the firebox The way you load your wood can seriously affect burn times If the new load does not ignite within a few minutes try crisscrossing the load
43. nt corners of the bottom air chamber will accept leveling legs Carefully measure the distance from the hearth protection to the bottom of the fireplace insert Use 3 8 diameter bolts that are 1 2 13 mm longer that the distance just measured Thread a nut onto the bolt approximately 1 25mm Lift the fireplace insert slightly and insert a bolt into each hole and then thread the nut up the bolt until the front is securely supported Install another nut onto the bolt through the air space in the fireplace insert and tighten securely If desired an insert front support Cat No H5296 is available to fill the space between the insert and the hearth protection Install the brick and baffle as per Page 6 POST INSTALLATION CHECKS 1 Check that all chimney pipe joints are securely fastened 2 Be sure all roof flashings are watertight if applicable FOR YOUR OWN PROTECTION AND INSURANCE PURPOSES HAVE YOUR CHIMNEY AND CONNECTOR PIPE INSTALLATION INSPECTED BY YOUR LOCAL BUILDING CODE AUTHORITY OR FIRE MARSHAL BEFORE STARTING A FIRE IN YOUR STOVE OR INSERT NOTIFY YOUR INSURANCE COMPANY FIREPLACE WARNING TAG The factory built firebox must accept the insert without modification other than removing bolted or screwed together pieces such as baffles smoke shelf deflectors ash lips glass door screen or door tracks log grates refractory or masonry lining and damper assemblies Any fireplace component which is removed must re
44. oad the fuel 0 ee LA J 2 CPS ET 4600000069007 00000 s 92 000 0 Rocker Switch Blower Speed Control Knob rheostat Figure 11 Blower Controls A WARNINGS The blower must be plugged directly into a properly grounded three prong receptacle 120 VAC 60 Hz single phase Do not cut or remove the grounding prong from this plug Do not route power cord under or in front of appliance Installation must be in accordance with National Elec trical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code latest edition DANGER Disconnect power before servicing blower AUTO RESET TEMPERATURE TWO POSITION SWITCH N O SWITCH MANUAL TEMPERATURE Yr WHT BLK RED POWER CORD SPEED ROOM AIR CONTROL OFF BLOWER NOTE SWITCH CONDITIONS GIVEN AT ROOM TEMPERATURE lt FEMALE DISCONNECT MALE DISCONNECT C STUD CONNECTION N C NORMALLY CLOSED N O NORMALLY OPEN Figure 12 Blower Wiring Schematic NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 13 14 OPERATING TECHNIQUES AND HINTS Recent developments in wood burning technology have made wood burning a cleaner and more convenient way to heat your home Overall efficiency in a wood burning appliance is a combination of combustion efficiency and heat transfer efficiency Whether heating your entire home or just a room or two
45. our convenience the rod on this control is marked with four grooves to assist you in obtaining repeat able burn rates Place a small amount of crumpled paper in front of the firebox and cover it with a few pieces of kindling Light the paper and allow sufficient time for the kindling to become fully engulfed in flames You will now close the wood units front door Your wood units front door may or may not need to be left slightly open duringthis start up process this depends onthe appliance model and the amount of draft present Do not leave the unit unattended while the front door is slightly open Once kindling is burning well larger pieces of wood may be added then the door should be fully closed if there was the need to keep it slightly open during start up DO NOT LEAVE THE APPLIANCE UNATTENDED WHILE THE FRONT DOOR IS SLIGHTLY OPEN CAUTION Do Not alter the adjustment range of the draft control for increased firing for any reason Operate only with fuel door and ash drawer closed Maintain allseals in good condition Do not operate with broken glass Do Not build the fire too close to the glass Do not operate the appliance with the door open or ajar other than possibly during start up to create a draft Do not leave the unit unattended while the front door is slightly open dur ing start up Operating the appliance with the door open other then in initial start up if needed will produce extreme temperatures within the
46. panel The surround should fit snugly in the groove towards the back of the trim 14 Install the top surround panel on the fireplace insert with the three screws supplied Tighten snugly 15 Install the blower and blower extensions per the instructions provided in the blower kit 16 Install the brick and baffle as per instructions on Page 6 N NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE POSITIVE FLUE CONNECTION A positive flue connection is providing a seal between the vent pipe or liner and the existing fireplace chimney for the purpose of preventing room air passage to the chimney cavity of the fireplace There are differ ent approved methods to achieve this See Direct Connect Positive Flue Connection on this page When creating a positive flue connection a positive flue connector ring kit is required sold separately see Figure 7 The connector ring kits listed below provide a means to directly attach rigid pipe or an flex pipe adaptor to the flue outlet 71162 8 Positive Flue Connector Ring Kit 71163 8 to 6 Reducer w Positive Flue Connector Install connector ring kits per instructions provided in kits Rigid Pipe Offset Box or Flex Pipe Adaptor Positive Flue Connector Ring sold separately Figure 7 Connector Ring Kit Direct Connect Positive Flue Connection Required in Canada See the following instructions for approved methods of achieving a positive
47. r side of the middle secondary tube You will place one board to the far left side of the firebox and one board to far right side of the firebox Confirm that both boards are laying flat on the rear baffle and that they are not overlapping each other 3 Next you will install the baffle blanket It will be installed with the 15 1 2 dimension from the front to rear of the firebox Install by lifting it into place between the front and rear baffle Place the blanket over the rear baffle and rear baffle boards that you have just installed Next you will place the baffle blanket that is protruding beyond the front side rear baffle on the top side of the front baffle 4 The final step of the baffle board amp baffle blanket installation will be installing the front baffle boards The front baffle boards will be the two remaining baffle boards which are the larger two baffle boards of the four baffle board kit They will be installed with the 9 5 8 dimension from the front to rear of the firebox Start by setting the back side of the board on the rear baffle making sure that it is placed far enough back to lift up and onto the front baffle Next you will place the front edge of the front baffle boards on the top side of the front baffle and slide them towards the firebox front until it stops against the front baffle edge You will do this with each front baffle board with one to the right side of the firebox and one to the left side of the firebox
48. ry careful not to overtighten the screws this could result in glass breakage when the stove or fireplace insert is hot and it is highly recommended to use anti seize on the screws Reinstall Door Set door assembly back into the lower hinge mount while holding the handle side of the door up Place the upper hinge pin back in the mount and door assembly Reinstall the E clip that was removed Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Door Gasket Screws and ashers Figure 13 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 16 TROUBLESHOOTING Problem POOR DRAFT EXCESSIVE DRAFT DIRTY GLASS SMOKES WHEN DOOR IS OPEN WOOD BURNS TOO FAST POOR HEAT OUTPUT PAINT GIVES OFF ODOR smoke Solution Extend chimney in length or have the chimney realigned to the proper size flue Oversized chimneys normally have poor drafts Remember the fireplace inserts draft depend solely on the natural draft of the chimney See Draft Requirements on Page 4 If your fireplace insert is not drafting properly your chimney is the problem All stoves and inserts thoroughly tested to ensure proper draft with the correct size chimney flue With better chimneys being more common excessive draft can be an issue Alleviate excessive draft by slowing the burn rate of the fireplace insert once it has reached proper operating temperature See Maximizing Your Fireplace inserts Overall Efficiency on P
49. s 35 419 84 312 inches 417 15 Answer The minimum required thickness of the Micore 160 is 312 therefore round up to nearest standard thickness available which is 3 8 375 Using the r formula Minimum r value per Inch Specified min thickness of oflisted material thickness alternate r value per inch of listed material of alternate material material Ty inches X T ty inches 1 19 15 32 86 312 inches M6 15 Answer The minimum required thickness of the Micore 160 is 312 therefore round up to nearest standard thickness available which is 3 8 375 Listed Material Listed Min Thickness 84 1 19 3 4 75 K T Approved Alternate Materials for Floor Hearth Protection Alternative Materials Thermal Values Minimum Thickness rounded to nearest 1 8 inch r per inch Min Thickness m 31 3 8 1 74 1 3 4 54 5 8 9 82 9 7 8 Table 2 USA AND CANADA REQUIREMENTS f the hearth extension material s that is intended to be used is NOT listed on Table 2 the material can still be used if the material s is noncombustible However the manufacturer of the material must provide either the listed k value per inch or r value per inch with listed thickness so that the minimum thickness required for the hearth can be calculated per instructions here or as specified in the NFI Certification Manuals Note Also see
50. sert to dry wet clothing can be hazardous if clothes are placed too near the surface of the insert HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING FURNISHINGS AND COMBUSTIBLE MATERIAL CONSIDER ABLE DISTANCE AWAY CONTACT MAY CAUSE SKIN BURNS Do not allow children to play near the insert without close supervision Do not touch the insert while it is burning Use extreme caution while the unitis in use Surface temperatures become dangerously hot and can cause serious burns Do not allow anyone to operate the insert who is not familiar with the operating instructions Attempts to achieve heat output rates that exceed insert design specifications can result in permanent damage to the insert Never leave your insert unattended on high burn rates This may cause overfiring Overfiring the insert may cause a house fire If the insert glows you are overfiring Keep a water hose or hand operated fire extinguisher close for safety Smoke Detectors Since there are always several potential sources of fire in any home we recommend installing smoke detectors If possible install the smoke detector in a hallway adjacent to the room to reduce the possibility of occasional false activation from the heat produced by the insert If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for require ments in your area 13 14
51. t is recommended that persons sensitive to an imbalance in the indoor air quality avoid the fireplace insert during the curing process Your new appliance is painted with a high temperature paint that cures during the first few firings We recommend that you put your fireplace insert through a regimen of three burns The first two should last for 20 minutes each at 250 degrees the fireplace insert should be allowed to cool completely between each burn The third should be a burn of at least 450 degrees F for 45 60 minutes The paint will become soft gummy and emit non toxic smoke during these burns After the fireplace insert cools down for the third time the paint will harden DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING EFFECT IS COMPLETE OR YOU MAY DAMAGE THE FINISH OF YOUR INSERT Spray can touch ups should be done only with a high temperature stove paint cat no H8159 available from all Lennox Hearth Products dealers BURN IN PERIOD Please be patient with the heat output of your fireplace insert for the first few weeks The steel will go through a curing process that eliminates moisture which is deep in the steel and firebrick This moisture will reduce initial heat output of your fireplace insert and may make it dif ficult to start After you have broken in the paint on the fireplace insert it will be necessary to build hot fires to thoroughly remove the moisture from the appliance Running the fireplace insert with the dra
52. tained so they can be reinstalled to restore the fireplace to its original operating condi tion The removal of any part must not alter the integrity of the outer shell of the pre engineered fireplace cabinet in any way Any parts removed must be replaceable If any components are removed from or altered from the existing fireplace a metal Warning tag shown below must be affixed inside the fireplace firebox so that it shall be visible upon removal of the fireplace insert Note Secure the tag using screws or nails to the fireplace WARNING THIS FIREPLACE HAS BEEN ALTERED TO ACCOMMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE USE AS A CONVENTIONAL FIREPLACE NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 11 12 OPERATING HINTS 1 Burn only dry well seasoned wood for maximum heat output In some states it is illegal to burn wet wood or anything other than clean dry wood products Your fireplace insert is designed to operate with the door closed Operate only with the door shut tightly at all times except when load ing wood and possibly on start up to establish a draft Never leave the unit unattended while the front door is slightly opened DO NOT hit or move the baffle boards while loading wood Occasion ally check the baffle Make sure the baffle blanket is always flush with the front of the baffle boards Loading oversized logs may dislodge the baffle boards CAUTION
53. th the head up through the nuts attached to the insert on the lower rear corner of each side This will allow you to level the insert when placed into the fireplace Measure from the front of the top surround mount 0 the center of the flue Determine if there is an alignment problem in connecting a liner from the chimney to the insert s flue If there is an alignment problem connection can be made using a short piece of stainless flex or a stainless steel offset box available from your dealer Before installing the liner make any attachment brackets or drill any holes in the liner offset box or insert Once installed it may be difficult or impossible to drill additional holes CHIMNEY LINER INSTALLATION Remove the existing chimney cap and install a stainless steel liner into the chimney if a special section has been used or drilled to attach to the insert it must be the bottom piece The next piece should be a dripless slip joint followed by the rest of the chimney liner Fasten the chimney atthe top when it is positioned so that the slip joint will allow the lowest piece to slide up enough to clear the insert during installation Insulate the top four to six feet between the liner and the chimney to prevent heat loss Install the cap and flash if necessary to prevent water or creosote from entering the chimney s venting system From inside the fireplace firebox attach any adapters or flue offsets and slide the liner up as far as ne
54. the draft requirements of the connected appliance in accordance with the manufacturer s instructions Chimney Guidelines This appliance requires approximately 12 feet minimum of effective draw provided by the venting system As a rule of thumb every 90 degree total direction change in the venting will result in a loss of approximately 5 feet of effective draw Example If two 45 degree offsets are used subtract 5 feet from the actual vertical vent height to determine your effective draw In this case if you had 14 feet of vertical vent the effective draw would only be approximately 9 feet 14 ft 5 ft 9 ft therefore it may be necessary to add additional height to the venting system If the venting system is all vertical and the total vent length above the flue outlet exceeds 14 feet it is recommended that the 8 to 6 pipe reducer is used cat no 71134 and a 6 venting system be installed At higher elevations this may not be necessary In wellinsulated and weathertight homes it may be difficultto establish a good draft up your chimney The poor draft is caused by a shortage of air in the house see Negative Pressure Warning on Page 5 Chimney Height Requirements The chimney must extend 3 92m above the level of roof penetration and a minimum of 2 61m higher than any roof surface within 10 3m see below Check with your local building officials for additional requirements for your area Less than
55. tically turn on adjust rheostat knob to the desired speed setting When the insert cools down the blower will automatically turn off Rheostat Operation The highest blower speed is obtained by turning the rheostat knob clockwise until it clicks then rotate towards HIGH to increase blower speed Rotate the knob clockwise for a lower speed To turn off continue to rotate the knob counterclockwise until it clicks OFF Blower Operation Guidelines While in auto operation mode the blower will turn off and on based on the temperature of the appliance Auto operation ensures there is suffi cient heat build up to warm the air being moved by the blower before the blower is turned on Likewise when the appliance cools off the blower is turned off to prevent circulating cool air Depending on the size and intensity of the fire it may be necessary to adjust the blower speed ac cordingly to ensure un interrupted blower operation For example a small fire may require a slower blower speed to keep the heat output by the blower consistent If the blower is operated in manual mode it may be necessary to adjust the blower speed as the fire begins to burn down and the appliance is no longer hot enough to effectively heat the air moved by the blower If the air coming from the blower feels cool one should either decrease the blower speed or stoke the fire to build up more heat NOTE Turn blower off before opening the door to l
56. ts of this appliance must be met within the space where it will be installed Ventilation is essential when using a Solid Fuel Burning heater In well insulated and weather tight homes it may be difficult to establish a good draft up the chimney caused by a shortage of air in the home The lack of air is caused by many common household appliances which exhaust air from the home such as a furnace heat pump air conditioner clothes dryer exhaust fans fireplaces and other fuel burning appliances Also the combustion process of this heater uses oxygen from inside the dwelling If the available fresh air delivery in the dwelling is insufficient to support the demands of these appliances problems can result i e excessive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft thus resulting in performance problems To correct this problem it may help to open a window preferably on the windward side of the house CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once monthly during the heating season to determin
57. ts will be shipped at prevailing prices at time of order When ordering repair parts always give the following information 1 The model number of the appliance 2 The serial number of the appliance Your Appliance s Model Number 3 The part number 4 The description of the part 5 The quantity required 6 The installation date of the appliance If you encounter any problems or have any questions concerning the installation or application of this system please contact your dealer LENNOX HEARTH PRODUCTS 1508 Elm Hill Pike Suite 108 Nashville TN 37210 visit us at www Lennox com 1 800 9 LENNOX PRODUCT REFERENCE INFORMATION We recommend that you record the following important information about your appliance If you did not purchase your appliance directly from a Lennox Hearth Products dealer then please call 1 800 9 LENNOX for the name and phone number of your nearest Lennox Hearth Products dealer who will answer your questions or address your concerns Your Appliance s Serial Number The Date On Which Your Appliance Was Installed Your Dealer s Name NATIONAL We recommend that our woodburning FIREPLACE INSTITUTE hearth products be installed and serviced NFI by the National Fireplace Institute NFI as e NFI Woodburning Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical www nficertified org Training WETT Wood Energy by professionals who are certified in
58. ues determine the minimum thickness of the alternate material required using the formula s and shown in Table 2 Note Any noncombustible material having a minimum thickness of 3 4 19 mm whose value is less than 84 or whose value is more than 1 19 is acceptable If the alternate material used has a higher k value or lower r value will require a greater thickness of the material used In Some cases if the k value is less or the r value higher a thinner material may be used Methods of determining floor protection equivalents To determine the thickness required for the alternate material when either the value or r value is known use either the k formula or r formula Example If Micore 160 Mineral Fiber Board is to be used for the floor protection how thick must this material be ky value per inch of alternate material r value per inch of alternate material Ty minimum thickness required for alternate material T standard thickness of the alternate material k value per inch of listed material r value per inch of listed material T minimum thickness of listed material Note An asterisk indicates it is a value taken from Table 2 Using the k formula Minimum k value per Inch of Specified min thickness of alternate material k x thickness alternate k value per inch of listed material T of listed material k material Ty inches km T 84 Ty inche
59. yond the design capabilities of the appli ance The damage that occurs from overfiring is not covered under the manufacturer s limited warranty Also see Troubleshooting on Page 16 SELECTING THE PROPER VENTING SYSTEM The appliance is merely one component of a larger system The other equally important component is the venting system This is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion by products from the appliance If the venting system s design does not promote these ends the system may function properly Poorly functioning venting systems may create performance problems as well as be a safety hazard A draft test should read greater than 04 W C inches water column and less than 08 W C As per NFPA 211 standard see paragraph below the installer must take into account all variables within the installation and install the appliance in such a manner that satisfies the draft requirements of the appliance See Chimney Guidelines below to assist you in selecting the proper venting system for your installation American National Standards Institute ANSI NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances See Draft Section A chimney or vent shall be so designed and con structed to develop a flow sufficient to completely remove all flue and vent gases to the outside atmosphere The venting system shall satisfy
60. your understanding of how to best operate your stove or insert will enhance its overall efficiency and performance What this can mean to you is longer cleaner burns less wood use and more heat GETTING THE MOST OUT OF YOUR FIREPLACE INSERT The following sections will outline techniques you can use to get the most out of your fireplace insert Please read them carefully MAXIMIZING YOUR FIREPLACE INSERT S OVERALL EFFICIENCY It is important to know that for high combustion efficient clean burns you will need to have sufficient temperatures inside the firebox for thorough combustion The best method for determining if you have sufficient temperatures is to watch the brick lining in your firebox When you first light your fireplace insert the bricks will turn a dark brown or black After 20 to 30 minutes of a hot fire most of the bricks should return to near their original light brown or yellow color This means the bricks have reached a high enough temperature for your fireplace insert to achieve high combustion efficiency Second and just as important is achieving a high level of heat transfer efficiency Slowing the rate of flow through the stove or insert enhances heat transfer thus allowing more time for heat to be transferred into your home To do this be sure to thoroughly preheat your fireplace insert and then reduce the amount of primary air by closing the draft control lower left to about 1 2 to 3 4 open This will d
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