Lennox Hearth COUNTRY COLLECTION 506033-35 User's Manual
Contents
1. LENNOX HEARTH PRODUCTS P N 506033 35 Rev NC 11 2009 HEARTH PRODUCTS KITS AND ACCESSORIES FREESTANDING BLOWER SNAP SWITCH RETROFIT KIT COUNTRY COLLECTION WOODSTOVES INSTALLATION INSTRUCTIONS FOR INSTALLING A BLOWER SNAP SWITCH RETROFIT KIT FOR USE WITH COUNTRY COLLECTION MODELS 160 SA160 8210 1210 260 AND T310 FREESTANDING WOODSTOVES KIT CONTENTS 1 ea Blower Wire Harness item 1 1 ea Snap Switch and Control Panel Housings item 2 1 ea 6 of 3 4 Heat Shrink Tube item 3 2 ea Butt Connectors item 4 3 ea Wire Ties item 5 1 ea Instruction Sheet TOOLS NEEDED 5 32 Allen Wrench Or T Handle Wrench Cutting Pliers Wire Crimpers 9 16 Socket Wrench 9 16 Open End Wrench Crescent Wrench 3 8 End Wrench Large Flat Head Screwdriver Figure 1 Kit Contents FREESTANDING BLOWER SNAP SWITCH RETROFIT KIT mods oeseipion SSK BLWR FSB700 Blower Retrofit Kit FS Woodstoves H7918 COUNTRY COLLECTION GENERAL INFORMATION This retrofit kit works in conjunction with the optional 700 CFM room air circulation blower kit The kit provides a variable speed control rheostat and snap switch which will allow for the option of automatic thermal activation of the blower when desired and blower speed control see Blower Operation on Page 8 If you encounter any problems need clarification of these instructions or are not qualified to properly install this kit cont2. Consult your local distributor for fireplace code information Printed in U S A 2009 Lennox Hearth Products P N 506033 35 Rev NC 11 2009 LENNOX 1110 West Taft Avenue Orange CA 92865
3. the firebox bottom and pedestal See Figure 18 Step 7 Locate front slot on the control box as shown in Figure 21 Snap Switch a Housing Figure 18 Figure 21 Step 5 With the snap switch bracket in place using a 9 16 wrench or E socket wrench you can now tighten down both left and right side Step 8 Install the control box by sliding the front control box slot over the pedestal bolts See Figure 19 3 8 bolt head from Step 6 Slide control box towards the center of the stove until it stops on the tabs See Figure 22 Tighten Left and Right Pedestal Bolts Figure 22 Figure 19 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Step 9 Using a 9 16 open end wrench tighten down the 3 8 bolt hold WOODSTOVES WITH LEG BASE ing the control box See Figure 23 Step 1 Using a 9 16 wrench or socket loosen the left heat shield bolt This bolt is located on the bottom side of the leg heatshield as Shown See Figure 26 Mh 1 H T 1 i ih Figure 23 Step 10 Connect the wire harness from blower to female connector on rear of snap switch bracket See Figure 24 Step 2 Insert snap switch bracket between the heatshield and the bottom of firebox making sure entire assembly is on the left side of the heatshield bolt Slide back until the notch on the bottom front of the bracket falls into the lip on the front of the heatshield and as sembly is parallel with side of firebox See
4. Figures 27 and 28 Figure 24 Step 11 Visually inspect wires are clear of contact with bottom of firebox see Figures 23 through 25 Figure 27 Snap Switch Harness Figure 25 he i 4 we eis Snap Switch Bracket 4 Step 12 Plug the power cord into a grounded 120 VAC receptacle Do kii not route the power cord under the stove or allow it to come in Figure 28 contact with any surface of the stove NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Step 3 Locate the tabs on the back of the control box Slide the tabs onto the upper edge of the left side heatshield See Figures 29 and 30 Upper Edge Of The Left Side Heatshield Figure 29 Figure 30 Step 4 Using a 9 16 wrench slowly start to tighten the bottom heatshield bolt While tightening bolt and before snug make sure the snap switch housing does not shift DO NOT OVERTIGHTEN Make sure Snap switch is making firm flat contact with ashlip and does not Shift See Figure 37 Snap Switch Snap Switch Housing _ Figure 31 Step 5 Plug the blower harness into plug on rear of snap switch bracket See Figure 32 Snap Switch Bracket Figure 32 Step 6 Visually inspect wires are clear of contact with firebox See Figures 32 and 33 Bottom of Firebox Snap Switch Harness Figure 33 Step 7 Plug the power cord into grounded 120 VAC receptacle Do not route the power cord under the stove or allow it to come i
5. act your local distributor or dealer Read this instruction sheet in its entirety before beginning the installa tion ALL WARNINGS AND PRECAUTIONS IN THE INSTALLATION AND OPERATION MANUAL PROVIDED WITH THE APPLIANCE APPLY TO THESE INSTRUCTIONS SHUT DOWN THE STOVE AND ALLOW IT TO COMPLETELY COOL BEFORE PROCEEDING A WARNINGS The blower must be plugged directly into a properly grounded three prong receptacle 120 VAC 60 Hz single phase Do not cut or remove the grounding prong from this plug Do not route power cord under or in front of appliance Installation must be in accordance with National Elec trical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code latest edition DANGER Disconnect power before servicing blower In the event that you remove the blower for any reason make sure a cover plate available from Lennox Hearth Products is installed before using the heater Excessive rear wall temperatures will result if the stove is burned without the cover plate The cover plate is not necessary ifa blower has never been installed because a knock out will be in place to act as the cover NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE INSTALLATION INSTRUCTIONS Removing Existing Blower From Stove Step 1 UNPLUG POWER CORD AND ENSURE APPLIANCE IS COLD Step 2 Usinga5 32 allen wrench T handle remove the blower mounting allen screws from blower and remove blowe
6. arm the air being moved by the blower before the blower is NOTE SWITCH CONDITIONS TWO POSITION GIVEN AT ROOM TEMPERATURE SWITCH MANUAL TEMPERATURE N C NORMALLY CLOSED N O NORMALLY OPEN lt FEMALE DISCONNECT gt MALE DISCONNECT C STUD CONNECTION gt YLW turned on Likewise when the stove cools off the blower is turned off to prevent circulating cool air Depending on the size and intensity of the fire it may be necessary to adjust the fan speed accordingly to ensure un interrupted fan operation For example a small fire may require a Slower fan speed to keep the heat output by the fan consistent If the blower is operated in manual mode it may be necessary to adjust the blower speed as the fire begins to burn down and the stove is no longer hot enough to effectively heat the air moved by the blower If the air coming from the blower feels cool one should either decrease the blower speed or stoke the fire to build up more heat Blower Speed Control Knob rheostat Manual Auto Rocker Switch Figure 35 Blower Controls AUTO RESET TEMPERATURE ROOM AIR SWITCH N O BLOWER Y 3 RED SPEED CONTROL OFF POWER CORD Figure 34 Wiring Schematic NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Lennox Hearth Products reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products
7. but do not fully remove the bolts from threaded holes as shown in Figure 15 Figure 15 Step 2 Insert a large flat head screwdriver or pry bar into the small open ing between the pedestal mounting flange and the bottom firebox of the stove Use the large screwdriver or pry bar to increase the opening size between the firebox bottom and pedestal See Figure 16 This increased opening between the pedestal and bottom firebox will be needed to insert the snap switch bracket mounting tabs Pedestal Mounting Flange Figure 16 Step 3 Insert snap switch bracket mounting tabs between the pedestal and the firebox bottom See Figure 17 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Step 6 Locate the 3 8 diameter x 1 2 long bolt on the bottom of the firebox near the draft handle Using a 9 16 wrench or socket loosen this bolt but do not remove from threaded hole See Figure 20 Note This bolt was holding the stoves shipping legs on the stove and should have been reinstalled with the other three bolts that were holding the shipping legs on the stove per the pedestal instructions Draft Handle Snap Switch Bracket Tabs Figure 17 Step 4 While holding the snap switch bracket against the pedestal slide the bracket towards the rear of the stove until it comes to a stop Once the snap switch bracket is in place you can then remove the flat head screwdriver or pry bar that was used to create the opening Figure 20 between
8. e with heat heat gun hair dryer etc Step 13 Secure wires in the heat shrink tube to the fan cage using 3 wire ties making sure wires heat shrink tube follow contour of inner side of blower cage Cut off the excess wire tie NOTE BE SURE WIRES ARE CLEAR OF FAN BLADE See Figures 13 and 14 E Figure 13 SA Wire Ties Tang N Figure 14 Step 14 Reinstall the blower fan blade Step 15 Reinstall the blower assembly as shown in Figure 2 and the following instructions Ensure the wiring harness on the blower cage is at the bottom right when mounted to the back heat shield of the stove Be aware that the blower wiring harness should be clear of the back of the firebox and blower fan blades The blower can now be fastened to the back of the heat shield with the four screws and washers that were removed earlier in this Step using the 5 32 allen wrench T handle Visually inspect that the blower is centered in large opening on the back of the heatshield If not centered in the opening the fan blades could make contact with the heatshield making excessive noise Once everything is correctly in place you can then tighten down all four screws Tighten the screws moderately tight but do not over tighten as you may strip the holes out WOODSTOVES WITH PEDESTAL BASE Leg based units see instructions on Page 6 Step 1 From rear of stove using a 9 16 wrench or socket loosen both left and right pedestal mounting bolts
9. n contact with any surface of the stove NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Blower Operation The blower can be operated manually or automatically blower will turn on when the stove is hot and turn off when the stove is cool The rocker switch on the control panel allows you to select between manual operation or automatic operation as follows see Figure 23 MANUAL OPERATION Turn rocker switch to the MANU AL position and adjust rheostat knob to the desired speed The blower will have to be manually turned OFF by rotating the rheostat knob counterclockwise until it clicks AUTO OPERATION Turn rocker switch to the AUTO posi tion and the rheostat to the ON position rotate rheostat knob clockwise until it clicks When the stove warms up the blower will automatically turn on adjust rheostat knob to the desired speed setting When the Stove cools down the blower will automatically turn off Rheostat Operation The highest blower speed is obtained by turning the rheostat knob clockwise until it clicks ON then rotate towards HIGH to increase blower speed Rotate the knob clockwise for a lower speed To turn off continue to rotate the knob counterclockwise until it clicks OFF Blower Operation Guidelines While in auto operation mode the blower will turn off and on based on the temperature of the stove Auto operation ensures there is sufficient heat build up to w
10. r from stove See Figure 2 Cut black wires on motor side of butt connectors ee 0 Figure 4 Stove Back Figure 2 Step 3 Using a crescent wrench remove the fan blade NOTE Fan nut is reverse thread Step 4 Using a 3 8 end wrench remove the ground green wire from the blower stud See Figure 3 Figure 5 Step 7 Strip blower wires and connect butt connectors to both See Figures 6 and 7 Figure 3 Step 5 Carefully remove the black heat shrink sleeve material from blower wires Step 6 Cut both butt connectors on the motor side Note Cut at the connector being careful to not remove any more wire than Is necessary See Figures 4 and 5 n a f Strip wires as shown he a T f Th LT F i f eS Figure 6 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE on butt connectors to both wires ji Figure 7 Step 8 Slide the supplied 6 of 3 4 heat shrink tube over the 3 blower harness wires See Figure 8 Figure 8 Step 9 Placing edge of wire loom at edge of blower cage connect the black blower lead wires to the wires on the blower harness using butt connectors already installed NOTE Trimming harness wires to correct length may be necessary See Figures 9 and 10 Step 11 Slide the heat shrink tube to the motor covering wires and con nectors See Figure 12 Figure 12 Figure 9 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Step 12 Shrink the tub
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