Home

Lennox Hearth 1003C User's Manual

1. ARTESTOVE INSTALLATION AND OPERATION MANUAL BY LENNOX HEARTH PRODUCTS EPA CERTIFIED CATALYTIC WOOD BURNING STOVE www nficertified org We suggest that our wood burning hearth products be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by d Wood Energy Technical Training WETT Wood Energy RETAIN THESE INSTRUCTIONS MODEL 1003C FOR FUTURE REFERENCE THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION teste me Beaverton P N 775003M Rev P 11 03 Listed By a Oregon USA IMPORTANT WARNINGS CAUTION PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER FOR YOUR SAFETY FOLLOW THE INSTALLATION OPERATION AND MAINTENANCE INSTRUC TIONS EXACTLY WITHOUT DEVIATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH IF THIS APPLIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA 10 If utilizing an older chimney it must be in spected for adequate serviceability Refer to the heading Chimney Inspection on page 10 of this manual The minimum clearances must be maintained for all combustible surfaces and materials in cluding furni
2. Flush with In side of Flue Chimney Connector Use Chimney Mfrs Parts to gt Air Space 9 in 2 Attach Connec j 228 6mm Min tor Securely oL Solid Insulated Listed Factory Built Chimney Sheet Steel Supports Length Min Chimney Clearance from Masonry to Sheet Steel Supports amp Combustibles 2 in 50 8mm 2 Air Channels Each 1 in 25 4 mm Chimney Connector 152 4mm glass Fiber Insulation Chimney Flue j 2 Ventilated Air Channels Each 1 in 25 4 mm Masoniy VO Construction of Chimney Sheet Steel Supports Sheet Steel D Min Chimney Clearance from Masonry to Sheet Steel Supports amp Com bustibles 22 in Min Clearance Sheet Steel 2 in 50 8 mm 1 in 25 4 mm Air Space to Chimney Supports Chimney Chimney Connector Air Space 2 in 50 8mm Min Chimney Masonry Sheet Length Chimney Steel Supports NOTES Method A 12 304 8 mm Clearance to Combustible Wall Mem ber Using a minimum thickness 3 5 89 mm brick and a 5 8 15 9 mm minimum wall thickness clay liner construct a wall pass through The clay liner must conform to ASTM C315 Stan dard Specification for Clay Fire Linings or its equivalent Keep a minimum of 12 304 8 mm of brick masonry between the clay liner and wall combustibles The clay liner shall run from the brick masonry outer surface to the inner surface of the chimney flue liner but not pa
3. and must be disposed of with care Scrape ashes from the firebox through the grate into the ash drawer After emptying clean and replace the ash drawer and tighten the securing knobs NEVER place ashes in a cardboard box or any other combustible receptacle Proper Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final dis posal If the ashes are disposed of by burial in soil or other wise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled PAGE 18 MAINTENANCE DOOR GLASS GASKET AND ASH DRAWER GAS KET A 3 4 19 mm spun fiberglass gasket provides the seal around the fuel door and a 1 8 3 2 mm x 1 25 4 mm flat woven gasket glass provides the seal around the glass A Y 13 mm flat fiberglass gasket provides the seal around the ash drawer Should these gaskets be come frayed or damaged they should be replaced with the same size and type as the original gasket Contact your dealer for ordering Use high temperature silicone sealer as an adhesive for the fuel door gasket The glass and ash drawer gaskets have self adhesive back ing WARNING THE GASKETS MUST BE KEPT IN GOOD CONDITION DO NOT LEAVE THE STOVE BURNING WITH THE DOOR OR ASH DRAWER OPEN OR AJAR THIS WIL
4. pi ces nu 14000 Briler des feuilles de m tal du charbon du plastique des vidanges de l huile diesel et du soufre rendra le catalytique inactif Le combusteur est fragile en prendre bon soin Ne pas op rer sans le catalytique La performance du m canisme catalytique ou sa durabilit n ont pas encore t valu es comme faisant partie de la certification Le protecteur de plancher doit tre de mat riel incombustible s tendant en dessous de l appareil de chauffage et de l avant des c t s et de l arri re comme indiqu sE ES SE Au Canada la protection du plancher doit s tendre de 18 450mm en avant et de 8 200mm sur tous les autres c t s de l appareil Espaces Libres Minimum Aux Combustibles Canada en cm Chemin e Dimensions et Tuyau A B c D E F 56 0 65 0 63 5 41 0 41 0 38 5 36 0 63 5 43 5 23 0 41 0 20 5 36 0 63 5 43 5 23 0 41 0 20 5 R duits Note 2 3 280 65 0 37 0 140 41 0 14 0 Standard Note 2 3 28 0 65 0 N A 14 0 41 0 N A Le tuyau connecteur en acier bleu ou noir de minimum 24 MSG de 6 de diam tre mur simple avec chemin e faite en usine enregistr e sous UL 103 HT pour usage avec les combustibles solides ou une chemin e de briques approuv e Le tuyau connecteur L Vent r f rez vous au manuel d installation du propri taire de 6 de diam tre avec chemin e faite en usine pour usage avec les combustibles solides ou une chemin e en briques Les maisons mobiles doivent tre
5. pipe to the top of the stove with listed factory built 103HT chimney suitable for use with solid fuels or a code approved oe masonry chimney Approved brands of factory built chimney are Dura Vent Security Jake Evans and Metal Bestos MANUFACTURED MOBILE HOME INSTALLATIONS MUST BE EQUIPPED WITH A RAIN CAP AND SPARK ARRESTOR as Ses Se Hes o H asasan Clearances inches millimeters Parallel Installation A 14 356 C 17 432 E 16 406 a a a a a a 5 5 0 0 0s 0 6 06 0 e a e aaao asa ananasa naa ma a rana ra ara a CS ASE AER B 25 635 D 9 229 F 8 203 heen eee E EES Residential Standard not approved for manufactured ae e mobile homes Using 6 152 mm diameter single wall SS y connector pipe with listed factory built to the top of the S stove E E Clearances inches millimeters LB A 22 559 C 25 635 E 16 406 Fe B 25 5 648 D 16 406 F 15 381 se Residential Note Approved for 6 152 mm diameter Soe single wall minimum 24 MSG black or blued steel con E nector pipe with listed factory built 103HT chimney ee suitable for use with solid fuels or a code approved soe masonry chimney SS Manufactured Mobile Home Reduced and Residen tial Reduced Using 6 152 mm diameter Type L Vent connector pipe to the top of the stove with listed fac tory built 103HT chimney suitable for use with solid fuels or a code approved masonry chimney Approved brands of factory built chimney a
6. quip es avec un capuchon de pluie et un arr t d tincelles Un protecteur de tuyau de 2 pieds est exig sur le po le Les dimensions de l alc ve sont de 84 d hauteur minimum par 56 de largeur minimum 24 de profondeur maximum ATTENTIO CHAUD LORS DE L OP RATION NE PAS TOUCHER a LE CONTACT PEUT CAUSER DES BRULURES A LA PEAU GARDEZ LES ENFANTS LES V TEMENTS LES MEUBLES ET LES MATERIAUX COMBUSTIBLES LOIN DE L ESPACE D SIGN DE L APPAREIL VOIR L TIQUETTE ET LES INSTRUCTIONS NE PAS SURCHAUFFER SI L APPAREIL DE CHAUFFAGE OU LE TUYAU DE CHEMIN E ROUGISSENT VOUS SURCHAUFFEZ INSPECTEZ ET NETTOYEZ LA CHEMINEE FREQUEMMENT SOUS CERTAINES CONDITIONS IL SE PEUT QUE LA CREOSOTE S ACCUMULE RAPIDEMENT N LEVEZ PAS LE FEU B TISSEZ LE FEU DE BOIS DIRECTEMENT SUR L TRE NE PAS BRULER LORSQUE LA PORTE D OUVERTURE O LA PORTE BY PASS SONT OUVERTES LA PORTE D OUVERTURE DOIT TRE FERM E PENDANT L USAGE EXCEPT PENDANT QUE VOUS AJOUTEZ DU FEU OUVREZ LE TUYAU D AIR ET LA PORTE BY PASS AVANT D OUVRIR LA PORTE D OUVERTURE Espaces Libres Standard R duits Standard Installation R sidentielle R sidentielle Maison Mobile Maison Mobile Alc ve Note 1 Note 1 Note 2 Note 2 Note 2 Note 3 DATE OF MANUFACTURE DATE DE FABRICATION 2002 2003 2004 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec HEC UE UC CEE MADE IN U S A FAIT AUX TATS UNIS PIN 11655 Rev C PAGE 29 EPA LABE
7. this screw TYPES OF CHIMNEYS The chimney is a vital part of your stove installation A properly built masonry chimney or a properly installed factory built chimney will assure a consistent draft under a variety of weather conditions a smoking stove is usu ally caused by a chimney problem The stove flue size is 6 152 mm diameter which is approximately 28 square inches 712 square millimeters minimum The maximum flue size should be no more than 3 three times the cross sectional area of the size of the stove flue collar In this case that would be no larger than a 10 254 mm diameter stack or approximately 85 square inches 216 square centimeters maximum All chimneys must be installed as specified by local building codes and according to the chimney manufac turer instructions in the case of a factory built chimney See the chimney manufacturer instructions for exact specifications Factory built chimneys must comply with UL 103HT or ULC S629 Factory Built Chimney Tile lined Masonry Chimney ACCEPTABLE CONNECTOR PIPE FOR INSTALLA TIONS For Standard Residential Clearances Six 6 inch 152 mm minimum single wall 25 gage minimum thickness stove pipe is acceptable Three 3 pre drilled holes are provided in the flue collar for fastening the pipe securely to the stove Use sheet metal screws to do this Addi tional sections of single wall pipe should be fastened to gether with at least three 3 sh
8. LOW too early could result in either the fire or the catalytic combustor going out At the end of a burn cycle it s possible that the hot em bers remaining might not provide sufficient fuel value for the catalyst to retain its minimum operating temperature of 600 F During the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600 F The refiring will ensure sufficient temperatures and proper amounts of volatiles for the catalyst to operate properly When refueling a hot stove with the catalyst still operat ing no refiring step is necessary Just open the bypass set the primary air control to high open the door ap proximately 1 cm and wait for about thirty seconds Load the fuel close the door close the bypass and set the primary air control to normal operation Tempera tures within the firebox should be hot enough to maintain the catalytic operation HOW TO START AND MAINTAIN A FIRE 1 Check to be sure the grate is in place and the ash drawer is closed 2 Open the bypass damper control by pulling it toward you In the OPEN position the draft air will bypass the catalytic combustor and make starting the fire easier 3 Set the primary air control lever on HIGH The HIGH setting will maximize your primary combus tion air 4 Build a fire directly on the firebrick covering the bot tom of the stov
9. OUT FUEL DOOR WHEN OPEN see 3k 1 2 The primary air control is closed The chimney is too cool Set the primary air control on HIGH with the bypass damper control OPEN for a few minutes before opening the fuel door Excess creosote will not only restrict your draft but it will create a risk of a creosote fire Strictly adhere to maintenance requirements as outlined in this man ual If excess creosote has built up on the inside of the firebox sides and door burn a small hot fire at in tervals that are more frequent with air control on HIGH for a few minutes Deposits may have built up in the chimney and are restricting the draft or the spark arrester on top of the chimney may be plugged Chimney diameter too large or too small to provide adequate draft The house is too airtight usually takes 20 to 30 min utes for problem to appear as stove lowers air pres sure in house Crack a window open or provide an outside source of air near stove Insufficient vertical height to chimney to achieve adequate draft The combustor is plugged from engaging too soon remove combustor and clean see Maintenance section page 20 DOES NOT PRODUCE ENOUGH HEAT 1 2 3 Using green or insufficiently cured wood Excessive draft High ceilings heat rises quickly but can be recircu lated by a well placed ceiling fan with a win ter summer switch The area to heat is too large square foot he
10. fuel and can cause increased creosote buildups Do not overload or use kindling wood or mill ends as primary fuel PAGE 23 SPECIFICATIONS Maximum Log Length Manufactured Mobile Home Approved Outside Air Provision Flue Collar Size Flue Position Stove Back to Flue Center Width Depth Height to flue Height Approx Burn Time Fuel Capacity Fire Box Size Loading Catalyst Maximum Burn Rate EPA BTU Range EPA Efficiency Emissions Rate gram hour Approx Weight With Brick Blower Optional W speed control Model 1003C 18 458 mm Yes U S A and Canada Yes 6 153 mm Top 9 229 mm 25 25 642 mm 27 686 mm 34 5 877 mm 32 5 826 mm 8 12 hours 50 70 lbs 23 32 kg 3 cubic feet 914 cubic millimeters Front Standard 51 100 BTU 11 700 36 800 BTU 72 3 7 gph 360 Ibs 168 kg 160 CFM 9 amp Rheostat 75v 110v Note Dimensions shown are approximations only Ya 6 4 mm PAGE 24 WET 1686 mm 229 mm Side View 25 25 642 mm aj _ Door Sold Seperately REPLACEMENT PARTS LIST Model 1003C ITEM NO DESCRIPTION Door Parts 27M65 Clip Kit Glass G6000 Door Assembly Black H0533 handle included 14M72 Door Assembly Gold G3000 handle included 86 128 Gasket Kit Door 3 4 rope includes adhesive 27M81 Gasket Kit Glass 10
11. help clean off much of the normal buildup see Troubleshooting pages 21 23 A commercial glass cleaner designed for stoves is recom mended for cleaning The glass should be cleaned thoroughly with glass cleaner and a soft cloth BEFORE the stove is burned USE CONTROL SETTINGS THAT WORK FOR YOU The fuel the amount of heat you want the type of instal lation you have and how long you wish the fire to burn are all variables that will affect the control settings The same control settings in a variety of installations will pro duce different results Familiarize yourself with your stove by trying different settings so you can learn how much heat to expect and how long the fire will burn It may take a week or two to learn but your patience will be rewarded by the warmth and pleasant satisfaction that only a wood fire can pro vide PAGE 15 CARE AND OPERATION BREAK IN PERIOD Your stove finish is a high temperature paint that re quires time and temperature to completely cure We rec ommend that you ventilate the house during the initial burns The paint emits non toxic odors during this proc ess KEEP YOUR HOUSE WELL VENTILATED DURING THE CURING PROCESS TO PREVENT ACTIVATION OF YOUR HOME SMOKE DETECTOR The paint manufacturer recommends three burn cycles to cure the paint The first two burns should be low heat approximately 250 F for 20 minutes each using paper and light kindling After each 20 minute burn allow
12. of 10580 self adhesive backing G2000 7 Glass Small Arched 9 3 8 x 15 3 4 gasket not included 10300 Handle Assembly Door 11531 Hinge Pin Retrofit 2 if set is needed 10362 Torque Plate latch Draft Module Parts 907 Handle Spring Module 00907 26M29 Module Assembly Draft 11658 Catalytic Combustor Parts 11000 Clip Combustor bracket w setscrew CLIP 2 Clip Combustor stair step clip 14000 Combustor Assembly 3 Includes ceramics gasket amp housing 11481H Gasket Interam Combustor 1 16 x 3 x 36 11481 C 200 51 Hook Damper coil handle with hook for opening closing damper bypass 11485 Housing Combustor also requires 1 each P N 11481H H0310 Probe Combustor Temperature Z SC 107 Room Air Blower Parts if optional blower is installed 14M22 Blower Kit includes Dial A Temp 820 14440 Rheostat Dial A Temp 14M21 Stove Stat Kit automates fan 18840 Miscellaneous Parts 1100 Ash Drawer Assembly 01100 14M67 Duct Floor 5 1 4 Square 78 35 for pedestal based models 27M80H Gasket Kit Ash Drawer 3 8 x 1 8 16 of 01098 1135 Knob Ash Drawer 01135 70K99 Paint Metallic Black 12 oz Spray Can 76 141MB 6309 Firebox Parts 26M27 Damper Kit includes damper linkage and rod FB14 Firebrick 6 3 4 x 3 x 2 3 8 Left requires 1 FB15 Firebrick 6 3 4 x 3 x 2 3 8 Right requires 1 FB12 Firebr
13. often best There are other practical consid erations which must be considered before a final selec tion of locations is made Existing Chimneys Wood Storage Aesthetic Considerations Roof Design Rafter Locations amp Roof Pitch Room Traffic Proximity to Combustibles Electrical Wiring The installation of this stove will require some research Once your options are determined consult with your local building department who will be able to give you the necessary installation requirements for your area Is a building permit required rooms where installation may not be allowed etc 2 Local amendments 3 Is a permit required cost You may wish to contact your insurance company to ask if they require this 4 Is outside combustion air required 5 Rooms where the installation is not allowed SMOKE DETECTORS Since there are always several potential sources of fire in any home we recommend installing smoke detec tors If possible install the smoke detector in a hallway adjacent to the room to reduce the possibility of occa sional false activation from the heat produced by the stove If your local code requires a smoke detector be installed within the same room you must follow the re quirements of your local code Check with your local building department for requirements in your area PAGE 4 WARNING CHECK ALL LOCAL BUILDING AND SAFETY CODES BEFORE INSTALLATION THE IN STALLA
14. pressed logs using bonding agents as they can produce conditions which will deteriorate metal or dam age the catalyst Green or uncured wood does not work well as fuel and can cause increased creosote buildups and plugging of the catalytic combustor The value of green wood as a source of heat is limited Do not over load or use kindling wood or mill ends for primary fuel as this may cause overfiring Overfiring is a condition where excessive temperatures are reached beyond the design capabilities of the stove The damage that occurs from overfiring is not covered under the stove warranty WARNING BURNING IMPROPER FUEL LE CHAR COAL CAN RESULT IN CARBON MONOXIDE POISON ING WHICH MAY LEAD TO DEATH CARBON MONOXIDE POISONING EARLY SIGNS OF CARBON MONOXIDE POISONING RESEMBLE THE FLU WITH HEADACHES DIZZINESS OR NAU SEA IF YOU HAVE THESE SIGNS GET FRESH AIR AT ONCE HAVE THE HEATER INSPECTED BY A QUALIFIED SERVICE TECHNICIAN SOME PEOPLE ARE MORE AFFECTED BY CARBON MONOXIDE THAN OTHERS THESE INCLUDE PREGNANT WOMEN PEOPLE WITH HEART OR LUNG DISEASE OR ANEMIA THOSE UNDER THE INFLUENCE OF ALCOHOL AND THOSE AT HIGH ALTITUDES WHY SEASONED WOOD The key to the success of a good fire that produces heat from a woodstove is the wood It needs to be well seasoned natural wood What does Well Seasoned mean When a tree is cut down the wood is green full of sap and moisture This moisture content can exce
15. the appliance to cool completely The third burn should be at least medium high or about 450 F for 45 60 minutes The paint will become soft and emit non toxic haze during these burns Keep the area well ventilated As the paint cures it will become slightly lighter in color Eventually the entire surface will become an even color Once the paint has been softened and cooled two or three times it will harden Do not turn on a blower during the curing process Do not place anything on the stove surface until the paint is completely cured Do not at tempt to repaint the stove until the paint is completely cured If the surface later becomes stained or marred it may be lightly sanded and touched up with spray paint from the same paint manufacturer See Small Area Paint Touch Up page 18 Paint is available at your local au thorized Lennox Hearth Products dealer Never attempt to paint a hot stove CATALYTIC COMBUSTOR During the start up of a cold stove a medium to high fir ing rate must be maintained for about 20 minutes The high firing rate will ensure that the stove the flue the catalyst and the fuel are all stabilized at proper operat ing temperatures Even though it s possible to have tem peratures in the stove reach 600 F within two or three minutes after the fire is started do not set the primary air control lever to the LOW position until approximately twenty minutes have passed Setting the primary air control on
16. DAMPER CONTROL The operating handle of your bypass damper control is located on the front of the stove flue collar By moving the bypass damper control the operator can route the fire either through the catalytic combustor pushed in or directly up the flue pulled out When starting a fire or refueling the bypass damper control must be pulled out Once the fire is established it must be pushed in Secondary Air Tube ELLA RR p Positioning Catalytic Combustor Catalyic Combustor Retainer Clip CATALYTIC TEMPERATURE PROBE The catalytic temperature probe monitors the tempera ture of your catalytic combustor Once you have estab lished a fire and the catalytic temperature probe indi cates the temperature of your catalytic combustor When it reaches a temperature of 600 degrees approximately 20 25 minutes close the bypass damper control De pending on the type and size of the fuel load as well as the length of time the stove has been burning your cata lytic combustor should operate between 1000 to 1800 degrees When the optional blower is operating it will affect the temperature probe reading Turn the blower off for an accurate reading FUEL BURN RECOMMENDED FUEL This appliance is approved for use with untreated natural dry wood only see Important Warnings page 2 8 Burning materials other than natural wood will shorten the life of the catalytic combustor Do not burn particle board or
17. DO NOT OVERFIRE If heater or chimney con nector glows you are overfiring Overfiring this appliance could cause a house fire Overfiring is PAGE 2 11 12 13 14 15 16 17 18 a condition where the appliance is operated at temperatures above its design capabilities see Overfiring on page 23 Overfiring can be caused by improper installation improper op eration lack of maintenance or improper fuel usage Damage caused from overfiring is NOT covered under the manufacturers limited war ranty see Care and Operation pages 14 to 17 NEVER LEAVE AN UNATTENDED STOVE BURNING ON HIGH Operation of the stove with the primary air control at its highest burn rate setting for extended periods can cause danger ous overfiring conditions The primary air con trol should only be positioned at the highest setting during start up procedures and for short durations When leaving the stove unattended ensure that the primary air control is set to the low or medium low range Use a metal container with a tight fitting lid to dispose of ashes IN THE EVENT OF A COMPONENT FAILURE USE ONLY COMPONENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS Burning any kind of fuel uses oxygen from the dwelling Be sure that you allow an adequate source of fresh air into the room where the stove is operating see Ventilation page 11 and Outside Air page 8 CAUTION HOT WHILE IN OPERATION An ap pliance hot enough to warm you
18. L Manufactured by Lennox Hearth Products Model 1003C 3 CATALYST EQUIPPED MEETS EPA PARTICULATE MATTER SMOKE CONTROL REQUIREMENTS FOR CATALYTIC WOOD HEATERS BUILT ON OR AFTER JULY 1 1990 SEE CATALYST WARRANTY ILLEGAL TO OPERATE WHEN CATALYST IS NOT WORKING SEE OWNER S MANUAL FOR OPERATION AND MAINTENANCE SMOKE Grams Per Hour EFFICIENCY ER ET a 50 60 70 80 90 100 Wood heaters with higher efficiencies cost less to operate NOT TESTED FOR EFFICIENCY THE VALUE INDICATED IS FOR SIMILAR CATALYST EQUIPPED WOOD HEATERS HEAT OUTPUT 11 700 to 36 800 Btu Hr Use this to choose the right size appliance for your needs ASK DEALER FOR HELP This wood heater will achieve low smoke output and high efficiency only if properly operated and maintained See owner s manual PAGE 30 OWNERSHIP RECORDS SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description Page 31 LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange CA 92865
19. L CAUSE EXCESSIVE HEAT BUILD UP IN THE UNIT AND COULD IGNITE SURROUNDING COMBUSTI BLES AS WELL AS DAMAGE THE STOVE BY OVERFIR ING IT OVERFIRING IS A CONDITION WHERE EXCES SIVE TEMPERATURES ARE REACHED BEYOND THE DESIGN CAPABILITIES OF THE STOVE SUCH DAMAGE IS NOT COVERED BY THE MANUFACTURER S WAR RANTY SERVICING GLASS CAUTION BE CAREFUL NOT TO ABUSE THE DOOR ASSEMBLY BY STRIKING OR SLAMMING IT IF THE DOOR ASSEMBLY OR GLASS IS BROKEN OR DAM AGED THEY MUST BE REPLACED BEFORE HEATER CAN BE SAFELY OPERATED USE ONLY COMPO NENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS Cleaning Glass Ensure stove is cold prior to cleaning glass A commercial glass cleaner designed for stoves is recom mended Do not use abrasive cleaners Replacing Glass 1 Remove door from stove by lifting door up and off hinge pins Place the door on a flat protected towel clean flat surface with the inside of the door facing up Remove the glass clips by removing screws holding clips then carefully remove broken glass one piece at a time protective gloves are recommended 2 Clean area where the glass with gasket will be in stalled 3 Install new glass with gasket use only factory 5 mm glass with glass channel gasket Do not substitute Carefully reinstall glass clips Be very careful not to overtighten screws 4 Reinstall door CREOSOTE FORMATION AND NEED FOR REMOVAL What is Creosote When wood is burned sl
20. MENTS OF THIS APPLI ANCE MUST BE MET WITHIN THE SPACE WHERE IT WILL BE INSTALLED VENTILATION IS ESSENTIAL WHEN USING A SOLID FUEL BURNING HEATER In well insulated and weather tight homes it may be diffi cult to establish a good draft up the chimney caused by a shortage of air in the home The lack of air is caused by many common household appliances which exhaust air from the home such as a furnace heat pump air conditioner clothes dryer exhaust fans fireplaces and other fuel burning appliances Also the combustion pro cess of this heater uses oxygen from inside the dwelling If the available fresh air delivery in the dwelling is insuffi cient to support the demands of these appliances prob lems can result i e excessive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft thus resulting in performance problems See Draft Requirements on this page To cor rect this problem it may help to open a window prefera bly on the windward side of the house or install a vent to provide make up air into the dwelling PAGE 11 INSTALLATION See Pipe Manufacturers Instructions For Installation Requirements Of Venting Components And Vent Clearances RESIDENTIAL STANDARD Using 6 152 mm Diameter Single Wall Connector Pipe Not Approved For Manufactured Mobile Homes Roof E Ceiling Support Assembly a Slip Adapter Chimney Connector 6 x 24
21. MOBILE HOME REQUIREMENTS This stove is certified as a Room Heater Solid Fuel Type and may be used in Manufactured Housing providing the following requirements are followed e An outside air inlet must be provided for combustion and be unrestricted while unit is in use e WARNING DO NOT INSTALL IN SLEEPING ROOM e Regulations require that the appliance must be se cured to the floor and grounded to the chassis See Securing the Stove to the Floor and Grounding Stove Required venting is 6 152 mm diameter Type L Vent connector pipe with listed factory built 103HT chimney suitable for use with solid fuels or a code approved masonry chimney Approved brands of fac tory built chimney are listed in this manual A rain cap and spark arrestor is required see Clearances pages 6 amp 7 e CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEIL ING ROOF MUST BE MAINTAINED e The chimney must provide for a section joint so that any parts extending above 13 6 411 cm from ground level can be removed for transportation of the mobile dwelling PAGE 8 INSTALLATION SECURING THE STOVE TO THE FLOOR Manufactured Mobile Homes Only Once the outside air floor duct is in position replace the floor protector Make sure that the floor protector s hole is aligned with the outside air opening Next position and align the stove on the hearth pad Manufactured mobile home installations require that the sto
22. Minimum 12 15 ft 366 458 cm of Flue to Achieve a Stable Draft MANUFACTURED MOBILE HOME STANDARD Using 6 152 mm Diameter Type L Vent Connector Pipe 3 ft 915 mm Minimum DVL Close Clearance 7 ft 214 cm Connector Minimum po HEIHEI YN Floor Protection A Square Outside Air Floor Duct IMPORTANT NOTES Minimize the use of elbows 30 45 or 90 Offsets in the venting system are very restrictive and will inhibit the draft i e You will lose approximately 5 feet of effective draft for every 90 degrees of direction change This appliance re quires 12 to 15 feet of effective draft for optimum perform ance see Draft Requirements on page 11 First section of pipe must be vertical Use as much straight vertical pipe directly above the appliance as possible be fore using an elbow a 2 to 3 initial vertical rise is sug gested PAGE 12 INSTALLATION Combustible Wall Chimney Connector Pass Throughs A Min Chimney Clearance to Brick amp Combustibles 2 in 50 8mm Min Clearance 12 in 2 304 8mm of Brick EE gt o ii E Chimney T Connector o Min 12 in Fire Clay 304 8mm Liner ta Camhuetihlae B Min Chimney Clearance from Masonry to Sheet Steel Supports amp Combustibles 2 in 50 8mm a Min Clearance 9 in 228 6mm Nonsoluble Refractory g Cement Factory Built Chimney Length himney Length
23. OVERFIRING DAMAGE If the heater or chimney connector glows the appli ance is overfiring Other symptoms may include Cracking warping or burning out of components cata lytic combustor may deteriorate gold doors may turn color stove glass may develop a haze which will not come off with cleaning firebox baffle plate tunnel baf fle may warp etc Overfiring of a stove is a condition where excessive temperatures are reached beyond the design capabilities of the appliance The damage that occurs from overfiring is not covered under the manufacturers limited warranty The following are a few conditions that should be evaluated and cor rected if necessary if an overfiring condition is sus pected Overfiring Caused From Improper Installation The venting system must satisfy the draft Require ments of the appliance The appliance is merely one component of a larger system The other equally im portant component is the venting system which is necessary for achieving the required flow of combus tion air to the fire chamber and for safely removing unwanted combustion byproducts from the appliance If the venting system s design does not promote these ends the system may not function properly which may create performance problems as well as may be a safety hazard To ensure that all installation re quirements have been met as outlined in the installa tion manual The chimney should be clean and in good repair A draft test should
24. STALLATION INSPECTION CONTACTEZ LE BUREAU DE LA CONSTRUCTION OU LE BUREAU DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D INSTALLATION Listed Room Heaters Solid Fuel Type Also Suitable for Mobile Home Installation in USA Pursuant to UM 84 HUD Appareils de chauffage de pi ce de combustibles solides pour usage dans les maisons mobiles aux Etats Unis selon les codes d installation UM 84 HUD FOR USE WITH SOLID WOOD FUEL ONLY POUR USAGE AVEC LE BOIS SEULEMENT Manufactured by Manufactur par LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange CA 92865 FARTHSTOVE BY LENNOX HEARTH PRODUCTS PREVENT HOUSE FIRES Install and use only in accordance with manufacturer s installation and operating instructions and your local building codes CAUTION Special methods are required when passing chimney through a wall or ceiling refer to local building codes Do not pass chimney connector through a combustible surface Do not connect this unit to a chimney flue serving another appliance WARNING MOBILE HOME An outside air inlet must be provided for combustion and be unrestricted while unit is in use Do not install appliance in a sleeping room The structural integrity of the mobile home floor walls and ceiling roof must be maintained NOTE Replace glass only with 5mm ceramic Operate only with doors closed Do not operate with by pass open unless refueling unit Tested To UL 1482 UM84 HUD ULC S627 Electrical Rating 115
25. TION INSTRUCTIONS AND APPROPRIATE CODE REQUIREMENTS MUST BE FOLLOWED EX ACTLY AND WITHOUT COMPROMISE ALTERA TIONS TO THE STOVE ARE NOT ALLOWED DO NOT CONNECT THE STOVE TO A CHIMNEY SYS TEM SERVING ANOTHER STOVE APPLIANCE OR ANY AIR DISTRIBUTION DUCT FAILURE TO FOL LOW THESE INSTRUCTIONS WILL VOID THE MANUFACTURERS WARRANTY If you plan to vent your stove into an existing masonry chimney have the chimney inspected by a local fire marshal or qualified installer Remember that a stove s performance is heavily influenced by the chimney and its location on the roof An oversized flue may not pro vide effective draw and a flue liner may be required see Draft Requirements page 11 Consult your dealer or qualified installer before final selection is made This stove requires pre installation work to be com pleted before installation can take place This may in clude modification for flue and chimney NOTE This appliance IS approved for installation into a Manufactured Mobile Home in Canada and the USA PLANNING YOUR INSTALLATION FLOOR PROTECTION STANDARD PARALLEL HEARTH PAD SHOWN This appliance requires non combustible floor protec tion for ember protection If the floor protection is to be stone tile brick etc it must be mortared or grouted to x form a continuous non combustible surface If a chim ney connector extends horizontally over the floor pro amp tection must cover the floor under the c
26. There should also be a support sized to fit and hold the metal chimney connector See that the supports are fastened securely to wall surfaces on all sides Make sure fasteners used to secure the metal chimney connector do not penetrate chimney flue liner Method D 2 50 8 mm Clearance to Combustible Wall Member Start with a solid pak listed factory built chimney section at least 12 304 mm long with insulation of 1 25 4 mm or more and an inside diameter of 8 2 inches 51 mm larger than the 6 152 4 mm chimney connector Use this as a pass through for a mini mum 24 gage single wall steel chimney connector Keep solid pak section concentric with and spaced 1 25 4 mm off the chimney connector by way of sheet metal support plates at both ends of chimney section Cover opening with and support chimney sec tion on both sides with 24 gage minimum sheet metal supports See that the supports are fastened securely to wall surfaces on all sides Make sure fasteners used to secure chimney section do not penetrate chimney flue liner 1 Connectors to a masonry chimney excepting method B shall extend in one continuous section through the wall pass through system and the chimney wall to but not past the inner flue liner face 2 A chimney connector shall not pass through an attic or roof space closet or similar concealed space or a floor or ceiling 3 Where passage through a wall or partition of combustible construct
27. UR INSTALLATION QUESTIONS TO ASK LOCAL BUILDING OFFICIAL A correct installation is critical and imperative for reduc ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed The installer must follow all of the manufacturers in structions The installation of a wood burning appliance must con form to local codes and applicable state and federal requirements Familiarity with these requirements be fore installation is essential Important considerations to discuss with local building officials include 1 Applicable codes i e Uniform Mechanical Code State or Regional Codes Electrical codes Optional Blower Assemblies have a flexible electrical cord that must be electrically grounded per local codes or per electrical codes In USA NEC ANSI NFPA 70 2002 In Canada CSA C22 1 WARNING ELECTRICAL GROUNDING INSTRUC TIONS THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLI ANCE SELECTING A LOCATION The design of your home and where you place your stove will determine its value as a source of heat A wood stove depends primarily on air circulation con vection to disperse its heat and therefore a central location is
28. VAC 9 Amps 60 Hz Optional Fan Kit 14M22 DANGER Risk of electrical shock Disconnect power before servicing unit Do not route power cord under or in front of appliance CATALYTIC COMBUSTOR Applied Ceramics Part No 14000 Burning of metal foils coal plastic garbage diesel oil and sulphur will make the catalyst in the converter inactive The combustor is fragile handle carefully Do not operate without catalyst The performance of the catalytic device or its durability has not been evaluated as part of the certification Floor protector must be non combustible material extending beneath heater and to the front sides rear as indicated In Canada required floor protection must be 18 450mm in front and 8 200mm on all other sides of the appliance Minimum Clearances to Combustible Materials U S in inches Chimney amp Dimensions Connector A B c D E F Note 1 22 00 25 50 25 00 16 00 16 00 15 00 Note 2 14 00 25 00 17 00 9 00 16 00 Note 2 14 00 25 00 17 00 9 Reduced Note 2 3 11 00 25 50 14 50 5 Standard Note 2 3 11 00 25 50 N A 5 6 inch diameter singlo wall min 24 MSG bla sel connector pipe with listed factory built 103 HT ile for use with solid fuels or a code approved mason 6 inch diameter L Vent connector pipe refer to installation manual for manufacturer with listed factory built chimney suitable for use with solid fuels or a masonry chimney Mobile Home must be equipped with a rain cap an
29. an be improved by following this Major Cleaning Procedure Soak the combustor in a hot cleaning solution of a 50 50 mixture of white vinegar and distilled water for 30 minutes Then rinse by soak ing in hot distilled water After 15 minutes remove the combustor from the rinse water and gently shake out excess water It is unlikely that you will notice a visible difference in the combustor after this cleaning proce dure The combustor unit is fragile in comparison to the rest of the stove so handle with care 1 Place the combustor on the tunnel baffle as shown in illustration ceramic honeycomb to the back and louvered slots to the front Push it back into the tun nel baffle until it hits the positioning stops Make sure it is sitting flat against the bottom and the sides so that it does not tilt forward and jump the positioning stops 2 Position combustor clip over the middle of the sec ondary air tube as illustrated Make sure that one of the holes in the secondary air tube is centered in the 2 13 mm hole on the clip You can feel with your fingertip 3 Tighten screw snugly but do not over tighten or you may spread the clip apart Side Cut Away View of Firebox Positioning Stops Secondary Air Tube Catalytic Combustor Damper i Door Catalytic Combustor Retainer Clip Fi Use 7 16 Socket Tighten Snug Do Not Overtighten Je onde Air Tube PAGE 20 TROUBLESHOOTING SMOKES
30. ating estimates are based on average climates and home design There s an obstruction in the chimney The chimney or chimney cap is restricted by creo sote preventing enough draw to sustain a HIGH heat rate Combustor light off has not occurred DOES NOT MAINTAIN A FIRE 3 1 Soft wood does not burn as long or as well as sea soned hardwood resulting in a short burn time Wood size too small Burns at too rapid a rate The gasket seal on the fuel door ash drawer or glass is leaking air Repair or replace it if necessary There is an obstruction in the chimney The stove was not up to normal operating tempera ture before the bypass damper control was pushed closed Excessive draft BACKPUFFING 1 Downdraft in the chimney may need a special wind cap 2 The catalytic combustor is too hot avoid burn ing soft pitchy woods or large amounts of small diameter wood 3 The house is too air tight ventilation is needed 4 Insufficient vertical height to chimney to achieve adequate draft ODORS 1 Creosote accumulation in firebox brush out on next cleaning 2 Chimney downdraft when stove is not operating close primary air control 3 Catalytic combustor not functioning 4 Paint curing on first several burns DIRTY GLASS 3 1 2 3 4 Poor draft conditions Long burn periods at low draft settings Burning wet pitchy or spongy wood Poorly arranged lo
31. be performed to de termine if the draft requirements of the appliance are being met A draft gauge should read between 05 and 07 inches water column W C I Excessive draft above 07 W C I will allow too much combustion air to be pulled into the firebox which re sults in hotter burns Too little draft below 05 W C I will not allow enough combustion air delivery to main tain a fire well or cause performance problems such as smoking this may result in improper operation of appliance i e will not maintain fire well unless cata lytic bypass is left open or with fuel door left open see below Overfiring Caused From Improper Opera tion Overfiring Caused From Improper Operation Never burn the appliance with the fuel door open or ajar or the ash drawer open Never burn the stove with the bypass handle in the open position once the fire has been established or the air control in the high position for extended periods Overfiring Caused From Improper Maintenance Should the fuel door glass or ash drawer gaskets be come worn or damaged they should be replaced Overfiring Caused From Improper Fuel This appliance is approved for use with natural dry well seasoned wood only consult your dealer for ap proved fuels in your area Do not burn garbage par ticleboard scraps or pressed logs using bonding agents because they can produce conditions that will deteriorate metal Green or uncured wood does not work well as
32. ce behind Check your local building codes or with a qualified installer Ref NFPA 211 PAGE 7 INSTALLATION AIR INTAKE COVER The pedestal is equipped with an air intake cover lo cated at the top front of the pedestal The air intake cover should be adjusted to the open position if outside combustion air is NOT provided If outside combustion air is provided adjust to the closed position see illustra tion to the right Air Intake Pedestal Front OUTSIDE AIR In all manufactured mobile homes and in many site built residences subject to local code a stove may be required to use outside air for combustion A 5 Y 133 mm square outside air floor duct is available through your dealer Outside Air Floor Duct This stove can take in outside air directly through the base This type installation requires a hole through the floor protector and the use of outside air floor duct cata log 14M67 to penetrate into the air space below the home When outside air is hooked up the Air Intake Cover must be adjusted to the closed position see Air Intake Cover section on this page NOTE Because the base sits 1 25 4 mm off the floor the outside air floor duct can be positioned along the front to rear center line under the pedestal but as close to the opening in the base as location permits The air duct opening must be protected from any possible ob struction including loose floor insulation MANUFACTURED
33. d spark arrester 2 foot pipe shield required resting on stove Alcove size 84 min ht x 56 min width 24 max depth CAUTIO HOT WHILE IN OPERATION DO NOT TOUCH a CONTACT MAY CAUSE SKIN BURNS KEEP CHILDREN CLOTHING FURNISHINGS AND COMBUSTIBLE MATERIAL A CONSIDERABLE DISTANCE AWAY SEE NAMEPLATE AND INSTRUCTIONS DO NOT OVERFIRE IF HEATER OR CHIMNEY CONNECTOR GLOWS YOU ARE OVERFIRING INSPECT AND CLEAN CHIMNEY AND CONNECTOR FREQUENTLY UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY DO NOT USE GRATE OR ELEVATE FIRE BUILD WOOD FIRE DIRECTLY ON HEARTH DO NOT BURN WITH FEED DOOR OR FLUE BYPASS OPEN FEED DOOR MUST BE CLOSED DURING toy ad WHEN ADDING FUEL OPEN FLUE DRAFT AND BYPASS BEFORE OPENING FEED R Installation Clearance Residential Residential Mobile Home Mobile Home Alcove Note 1 Standard Reduced Standard Note 2 Note 3 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards This wood heater contains a catalytic combustor which needs periodic inspection and replacement for proper operation Consult owner s manual for further information It is against the law to operate this wood heater in a manner inconsistent with operating instructions in the owner s manual or if the catalytic element is deactivated or removed DO NOT REMOVE THIS LABEL NE PAS ENLEVER OU RECOUVRIR CETTE ETIQUETTE Model Mod le 1003C 3 Cat N
34. e a Place five or six loosely crumpled sheets of newspaper in the stove b Add a small amount of dry kindling randomly on the top of the newspaper c Place a few more loosely crumpled newspapers on top of the kindling and light the bottom paper first then light the top paper Once the kindling is ignited and burning on its own close the fuel door The upper fire should help preheat the chimney and create an effective draft while the lower fire ignites the kindling 5 When the kindling is burning well add increasingly larger pieces of wood until the fire is actively burn ing 6 When the fire is well established use the damper hook and close the bypass by pushing the control rod in catalytic temperature probe should read 600 F takes approximately 20 25 minutes to reach this temperature 7 When the fire is well established slide the air control lever for the desired heat output PAGE 16 CARE AND OPERATION REFUELING To refuel the stove open the bypass damper and move the primary air control to HIGH Let the fire LIVEN UP for about one minute Open the fuel door about Y 1 cm and hold in this position about 30 seconds or until the stove is drafting well Open the door and add wood After refueling reset the primary draft control to the desired po sition and close the bypass when the catalytic tempera ture probe reaches operating temperatures of 600 F indi cated on the temperature probe BYPASS
35. e space for one to two months MAINTENANCE FIREBRICK The firebrick should be inspected periodically and re placed if damaged crumbling or excessively cracked SMALL AREA PAINT TOUCH UP The stove body is painted with a quality high temperature stove paint Use only model TSPK B Stove Paint Catalog 70K99 Do not touch up your stove with any other paint Using one small piece of 320 grit sand paper and lightly sand the blemish so that the edges are feathered or smooth to the touch between the painted and bare sur faces Do not let the sand paper gum up with paint as this will cause scratches on the metal surface If there are any scratches use 600 grit sandpaper instead Mask off surfaces you do not want painted Paint lightly over the bare surface first as this will act as an under coat Then paint over a larger area in smooth even strokes to blend See Break In Period on page 16 for information on curing the paint CLEANING BLOWER INTAKE If an optional blower kit catalog 14M22 is installed the blower air intake requires cleaning at least once a year to remove lint dust etc If there are pets in the dwelling the intake should be cleaned at least twice a year MAINTENANCE ASH REMOVAL AND DISPOSAL CAUTION MAKE SURE THAT THE FIRE IS OUT AND THE STOVE IS COLD BEFORE REMOVING ASHES NEVER BURN YOUR STOVE WITH THE ASH DRAWER OPEN OR UNSECURED Ashes can hold live embers for several days
36. ed 80 which must be re duced to less than 20 Wood properly seasoned is then capable of generating the heat the stove was designed to provide Green wood does not burn easily Attempting to burn green wood often results in a lot of smoke and very little fire Time is the most important factor in seasoning wood Ideally the moisture content should be reduced to 11 20 although very few of us will be able to check that figure There are several steps that should be taken to ensure that that you come close to these figures PAGE 17 FUEL SEASONING GUIDE Softwoods 6 months to 18 months Hardwoods 12 months to 24 months Logs that are 5 127 mm diameter across or larger should be split in half three pieces if over 8 203 mm and four pieces when over a foot 305 mm across If the tree was fell 2 to 4 years ago it still needs to be cut split and seasoned for 6 to 24 months depending on the wood WOOD STORAGE Wood to be seasoned should be stacked in an area open enough to ensure good air circulation on both sides leaving adequate space between woodpiles to walk comfortable Do not stack wood against a wall or building It helps to elevate the woodpiles off the ground two 2 x 4 s running lengthwise beneath the woodpile works well This allows air to flow under the bottom logs Wood that is kept outdoors either covered with a tarp or not covered at all will not burn well until it has been in an enclos
37. eet metal screws each section When connecting to the factory built ceiling sup port package use the manufacturer s transition piece usually called a dripless connector to join single wall pipe to their factory built chimney section Minimum Flue Size The required minimum diameter and area required for the flue size is respectively 6 inches 152 mm diameter which is approximately 28 square inches 711 square mm The maximum flue size should be no more than 3 three times the cross sec tional area of the size of the 6 inches 152 mm diameter flue collar In this case that would be no larger than a 10 inch 254 mm diameter area approx 85 sq inches 216 sq cm Connection To A Factory Built Chimney This space heater is to be connected to a factory built chimney con forming to CAN ULC S629 Standard for 650 C Fac tory Built Chimneys For Reduced Residential Clearances Type L and listed double wall connector pipe is acceptable Install any factory built brand of pipe according to the manufac turer s instructions PAGE 9 INSTALLATION CHIMNEY INSPECTION Existing chimneys must be inspected before installing your stove Consult your local building department for chimney code requirements masonry chimney must have a code approved liner This liner must not have bro ken or missing pieces Some non code masonry chim neys may be brought up to code by being relined Con sult your dealer or qualified chi
38. ested to rigorous emissions stan dard and has been certified by the Environmental Pro tection Agency USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual The Home owner s Care and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your appliance PAGE 3 CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOODSTOVE MANUFACTURED BY LENNOX HEARTH PRODUCTS When you purchased your new woodstove you joined the ranks of thousands of concerned indi viduals whose answer to their home heating needs reflects their concern for aesthetics efficiency and our environment We extend our continued support to help you achieve the maximum benefit and en joyment available from your new wood stove It is our goal at Lennox Hearth Products to provide you our valued customer with an appliance that will ensure you years of trouble free warmth and pleasure Thank you for selecting a Lennox Hearth Products stove as the answer to your home heating needs Sincerely All of us at Lennox Hearth Products PACKAGING LIST This appliance is packaged with an accessory package which contains the following One Installation and operation instructions manual One Warranty One Catalytic combustor temperature probe and sleeve One Damper Hook PLANNING YO
39. et the primary air control on low or medium The stove is safe burning on any setting as long as combustibles are kept at the specified safe distances PAGE 14 CARE AND OPERATION FUEL DOOR The gold or black door option is purchased separately but is required Install the door per instructions provided in kit see page 28 for ordering information WARNING DO NOT OPERATE THIS STOVE WITHOUT THE DOOR PROPERLY INSTALLED AND SECURED AS THIS WILL PRODUCE EXTREME TEMPERATURES OVERFIRING THE DOOR AND GLASS GASKETS PROVIDE IMPORTANT SEALS AND MUST BE MAIN TAINED SEE MAINTENANCE REQUIREMENTS ON PAGE 19 OVERFIRING CAN RESULT IN DAMAGE TO THE APPLIANCE OR A HOUSE FIRE OPERATION WITH THE DOOR OFF OR OPEN NULLIFIES THE SAFETY LISTING AND VOIDS THE WARRANTY Door Operation The door handle assembly opens and securely latches the fuel door closed To open the door rotate the coil handle to the 9 00 position until door re leases To close and latch hold the coil handle in the 9 00 position close the door then rotate the handle to the 6 00 position See illustration below e To Open Rotate Handle 90 Degrees Clockwise CAUTION WHEN OPENING THE DOOR DO NOT EX TEND IT BEYOND ITS NORMAL TRAVEL OVEREX TENDING THE DOOR TO A FURTHER OPEN POSITION CAN PUT EXCESSIVE STRESS ON HINGE AREA OF DOOR AND HINGE PINS AND MAY RESULT IN BREAK AGE Gold Doors Gold doors are plated with 24 karat indus trial g
40. gs too close to glass DRAFT PROBLEMS IF INSTALLING INTO A PAGE 21 LARGER FLUE IT MAY BE NECESSARY TO USE A FULL LENGTH LINER TO ACHIEVE ADE QUATE DRAFT FOR THE APPLIANCE A DRAFT GAUGE SHOULD READ A MINIMUM OF 05 W C INCHES WATER COLUMN NOT TO EX CEED 07 W C FOR OPTIMUM PERFORMANCE See Draft Requirements page 11 TROUBLESHOOTING CATALYST PLUGGING 1 Burning materials that produce a lot of char and fly ash Do not burn materials such as garbage gift wrap cardboard etc 2 Burning wet pitchy woods or burning large loads of small diameter wood with the combustor in the op eration position without light off taking place Burn proper fuel only Do not close bypass until tempera tures are high enough to initiate light off CATALYST DEACTIVATION 1 Burning large quantities of trash pressure treated lumber or painted woods etc will deactivate the catalyst Burn proper fuels only See Catalyst Re placement page 20 CATALYST SUBSTRATE CRACKING 1 Normal operation as long as combustor remains intact If cracking causes large pieces to fall out re place combustor 2 Mishandling or abuse Handle with care 3 Excessive draft Correct installation See Draft Re quirements page 11 CATALYST SUBSTRATE 1 Extreme thermal shock Combustor is being worked too hard 2 Excessive draft Correct installation See Draft Re quirements page 11 CATALYST PEELING Extreme Temperatures ove
41. ick 7 3 8 x 4 72 x 6 Left requires 1 FB13 Firebrick 7 3 8 x 4 2 x 6 Right requires 1 FB 1 Firebrick 9 x 4 Y Regular order 5 if set is needed FB 2 Firebrick 9 x 4 Y w Notch order 8 if set is needed 1115 Grate Cast Iron SN gt 3200 approx 01115 PAGE 25 REPLACEMENT PARTS LIST Model 1003C Description Firebrick All firebrick are 1 Y thick see firebrick diagram below Firebrick 9 x 4 Regular order 5 if set is needed U Firebrick 9 x 4 Y W Notch order 8 if set is needed Firebriek 7 3 8 x 4 2 x 6 Left requires 1 Firebrick 7 3 8 x 4 2 x 6 2 Right requires 1 Firebrick 6 3 4 x 3 x 2 3 8 Left requires 1 Firebrick 6 3 4 x 3 x 2 3 8 Right requires 1 Grate Cast Iron Firebrick FB 1 Ooo Bottom For the location of the nearest Dealer for replacement parts contact Lennox Hearth Products 1110 West Taft Avenue Orange CA 92865 PAGE 26 COMPONENT DIAGRAMS Model 1003C Catalytic Combustor System Components Secondary Air Tube LL LT amper Door Catalytic Combustor Catalyic Combustor Retainer Clip Damper Assembly N Setscrews Bypass Damper Control Rod Damper Blade Assembly Linkage Damper Door A Air Intake Draft Module Handle Assembly P N LB 102214 Torque Plate il We 3 Washers Coil Handle PAGE 27 OPTIONAL ACCESSORIES Mode
42. ion is desired the installation shall conform to CAN CSA B365 PAGE 13 CARE AND OPERATION ASH DRAWER The large ash drawer located on the left side of the ped estal is designed to make cleaning easier by containing the ashes in a removable drawer Drawer fC WARNING DO NOT OPERATE THIS STOVE WITHOUT THE ASH DRAWER PROPERLY INSTALLED AND SE CURED SEALED AS THIS WILL PRODUCE EX TREME TEMPERATURES RESULTING IN OVERFIR ING THE ASH DRAWER GASKET PROVIDES AN IM PORTANT SEAL AND MUST BE MAINTAINED SEE MAINTENANCE REQUIREMENTS ON PAGE 19 OVERFIRING CAN RESULT IN DAMAGE TO THE AP PLIANCE OR A HOUSE FIRE OPERATION WITH THE ASH DRAWER OPEN OR AJAR NULLIFIES THE SAFETY LISTING AND VOIDS THE WARRANTY CATALYTIC COMBUSTOR How it works From 5 to 30 percent of the chemical en ergy contained in every log escapes up the chimney when wood is burned in a conventional stove The cata lytic combustor is designed to make use of this energy converting it into useful heat as it lessens chimney creo sote build up and air pollution The catalytic combustor consists of a durable temperature resistant ceramic com position which is extruded into a cellular or honeycomb configuration After extrusion this ceramic monolith is fired and then covered with a noble metal catalyst When wood smoke contacts this catalyst chemical changes occur that causes the smoke to ignite at temperatures around 600 F Normall
43. it can work very effec tively at temperatures well below the 1000 F level at which it will begin to glow Stove Operation if Catalyst Is Deactivated It is safe to operate the appliance temporarily with a deactivated catalyst although it will be out of compliance with EPA certification requirements To operate follow normal lighting and refueling procedures as outlined in this manual with one of the following exceptions e During start up disregard catalytic temperature probe reading to determine when to close bypass damper control Instead allow 20 25 minutes then close the bypass damper control e During refueling disregard catalytic temperature probe reading to determine when to close bypass damper control Instead allow 3 5 minutes after re fueling then close the bypass damper control CATALYTIC COMBUSTOR This appliance has been designed with a catalytic com bustor which will improve its overall performance Re moving the combustor assembly for cleaning and rein stallation is simple and convenient Cleaning the com bustor helps reduce buildup of ash and retarding chemi cals To clean the combustor a soft brush vacuum cleaner or pipe cleaner may be used Cleaning the combustor once a year preferably when your flue system is serviced is sufficient for most users Reinstall the combustor according to the following in structions The catalytic activity and effectiveness of a two to three year old combustor c
44. l 1003C Note Install and use accessories per instructions provided with the accessory kit Outside Air Floor Duct OAFD S Outside air can be delivered for combustion air by utilizing this floor penetration duct Duct penetration measures 5 Y square Stove Catalog Model Description 14M67 OAFD S Outside Air Floor Duct 14M72 DK100 G Gold Door Kit H0533 DK100 B Black Door Kit 14M22 BK 100 Blower Kit 14M21 SSK Stove Stat Kit 70K99 TSPK B Touch up Spray Paint Kit Black 12 oz spray can Floor Duct Stove Stat Kit SSK To automate the blower system an additional Stove Stat kit can be purchased The Stove Stat is a heat sensor switch that will automatically turn on the blower when the stove is hot and automatically turn it off when the stove is cool Stove Stat Magnetic Head Stove Stat Power Cord Plug Grounded 110 Volt Wall Receptacle Blower Assembly Blower Power Cord Plug ae A Blower Kit BK 100 A Blower Kit includes rheostat for variable speed control is available for increased heat circulation Stove Rear Heat Shield 160 CFM Blower Assembly r 2 Screws era 10 24 x 1 2 0 Variable Speed Control Dial A Temp Plug Dial A Temp into Wall Outlet Plug Power Cord into Bottom of Dial A Temp PAGE 28 SAFETY LISTING LABEL CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND IN
45. m 648 mm NOTE Alcove dimensions cannot be reduced by the use of non combustible materials such as brick stone etc Alcove dimensions listed are minimum dimensions and are not measurements for building an Alcove You will need to consider these clearances as well as other dimensional requirements before you build the alcove and install this appliance REDUCED MASONRY STRUCTURE CLEARANCE ALCOVE Your stove can be installed in a masonry structure with reduced clearances if the structure was built to National Building Code for fireplaces and chimneys UBC 37 The firebox of the masonry structure must be of ade quate size to allow a minimum of 6 152 4 mm clear ance to the sides and top of the stove and 2 50 8 mm clearance to the rear All stove models must be installed on their original listed legs or base unless otherwise specified by OMNI Testing Laboratory The minimum venting requirement is a listed chimney liner that extends from the flue collar of the stove to the first tile liner of the chimney where it is sealed All joints and connections must be made airtight to prevent leak ing and downdrafts PROTECTED WALL CLEARANCE Some local codes will allow reduced clearances when the stove is installed adjacent to a protected wall system Your local building official must approve the variance Normally the protected wall system is defined as a non combustible material with a minimum of 1 25 4 mm air spa
46. mney sweep Factory built chimneys should also be inspected first for creo sote deposits which should be removed and then for integrity of the stainless steel liner Look for obvious bulges in the lining which may indicate the need to re place that section use a bright flashlight Also inspect the attic to see that the chimney has proper clearance to combustible framing members For interior masonry chimneys and most factory built chimneys this must be a 2 51 mm air space clearance which must not be filled with insulation or any other material An ex terior masonry chimney must have a 1 25 4 mm air space clearance Vapor Barrier At Chimney Penetration Install all venting components per the Vent Manufactur ers installation instructions Ensure that there is an effec tive vapor barrier at the location where the chimney penetrates to the exterior of the structure This can be accomplished by applying a non hardening waterproof sealant to the following components e Around the chimney at the point where the storm collar will meet the chimney just above the Flashing e Along the vertical seam of the chimney pipe where it is exposed to the weather e On each nail head on the flashing e Around the chimney at the point where the storm collar will meet the chimney just above the flashing Notes e On a flat or tarred and graveled roof nail and seal the flat roof flashing to the roof on all sides with roof ing co
47. mpound e Do not put screws through the flashing into the chim ney pipe CHIMNEY HEIGHT REQUIREMENTS The chimney must extend 3 feet 914 mm above the level of roof penetration and a minimum of 2 feet 610 mm higher than any roof surface within 10 feet 305 cm see below Check with your local building officials for any addi tional requirements for your area Due to prevailing winds local terrain adjacent tall trees a hill or ravine near the home or adjacent structures addi tional chimney height or a special chimney cap may be re quired to ensure optimum performance The 2 by 10 Rule for Vent Termination The top of the flue must be 2 610 mm higher than any part of the roof within 10 305 cm horizontal and a mini mum of 3 915 mm higher than the highest point of roof penetration Requires A Listed 3 915mm Termination Cap ie zd 2 610mm ae 10 305 cm Es ad For Manufactured Mobile Homes Only Portions of the chimney and termination that exceed an elevation of 13 feet above ground level may be designed to be re moved for transporting the manufactured mobile home PAGE 10 INSTALLATION DRAFT REQUIREMENTS The appliance is merely one component of a larger sys tem The other equally important component is the vent ing system which is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion by
48. nce Section Catalytic Combus tor page 20 for instructions on removing catalytic com bustor IMPORTANT Make sure the bypass damper is in the open position prior to chimney cleaning In the event of a chimney fire Make sure the fuel door is securely closed Adjust the primary air control to the lowest most closed setting Call the fire department im mediately After a chimney fire the complete chimney system should be checked by a qualified technician be fore further use Consult your dealer for suggestions on proper chimney care Contact your local municipal or provincial fire author ity for information on how to handle a chimney fire Have a clearly understood plan for handling a chimney fire PAGE 19 MAINTENANCE CATALYST REPLACEMENT The normal expected life of a catalyst catalytic com bustor is 10 000 to 12 000 hours if the appliance is op erated correctly and proper fuels are used If the cata lyst has been deactivated it should be replaced Symp toms of deactivation include noticeably darker smoke exiting chimney and less heat output If these symp toms remain after normal maintenance or a major cleaning see Catalytic Combustor on this page for cleaning instructions the catalyst p n 14000 will re quire replacement Also if the catalyst is broken and or missing large pieces it should be replaced Note The catalyst does not need to be glowing to be working It will glow at times but
49. o H0541 Serial No Num ro de s rie Tested amp Listed By Beaverton Oregon USA c OMNI Test Laboratories Inc Report No Num ro de Rapport 030 S 02 2 tre PREVENTION DES FEUX DE MAISON Installez et utilisez en accord avec les instructions d installation et d op ration du fabricant et des codes locaux AVIS Prenez des pr cautions sp ciales lorsque vous faites passer une chemin e travers un mur ou un plafond r f rez vous aux codes locaux de la construction Ne pas faire passer le tuyau de chemin e travers une surface combustible Ne pas connecter cet appareil un tuyau de chemin e servant un autre appareil ATTENTION MAISON MOBILE Un tuyau d air ext rieur doit tre fournit pour la combustion et ne doit pas tre restrictif pendant l usage Ne pas installer cet appareil dans une chambre coucher L int grit de la structure du plancher des murs et des plafonds toits doit tre maintenue NOTE Remplacez la vitre avec une c ramique de 5mm seulement Op rez seulement avec les portes ferm es Ne pas op rer avec la by pass ouverte moins d tre remettre du feu Test a UL 1482 UM84 HUD ULC S627 Puissance lectrique 115 VAC 9 Amps 60 Hz Ventilateur Optionnel 14M22 DANGER Il y a risque de d charge lectrique D connectez le fil lectrique de la prise de contact avant le service Ne pas faire passer le fil lectrique sous ou en avant de l appareil COMBUSTEUR CATALYTIQUE Applied Ceramics
50. onnector and at least 2 51 mm to either side STOVE TOP a 8 203 mm 8 203 mm Canada Canada The floor protection must extend completely beneath the stove and to the front sides and rear as indicated USA REQUIREMENTS 16 406 mm min to the front of the fuel door glass 8 203 mm min beyond the sides of the fuel door we care 8 203 mm opening 18 457 mm Can 0 0 mm min to the back of the stove body Me a Wie CANADA REQUIREMENTS 18 457 mm min to the front of the fuel door glass 8 203 mm min beyond the sides of the stove body 8 203 mm min to the back of the stove body PAGE 5 PLANNING YOUR INSTALLATION COMBUSTIBLE WALL CLEARANCES Corner Installation WARNING IT IS VERY IMPORTANT THAT YOU OB SERVE THE MINIMUM CLEARANCES There are listed clearances for your stove which were deter mined in a Laboratory test using various classes of stove pipe or chimney Minimums are first established for the stove itself and increased based on how much heat is transferred by each class of pipe NOTE Manufactured mobile home installations require the use of a Type L Vent Chimney connector only Use of a single wall flue pipe connection is not permitted on te an do BS Bi SR ER ER RER ER RES os at 5 aan HHH T Bi at Manufactured Mobile Home Standard and Residential Reduced Using 6 152 mm diameter Type L Vent connector
51. owly it pro duces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an ex tremely hot fire Also creosote deposits tend to form in long runs of venting where gases become too cool prior to exhausting Note Single wall pipe cools rapidly there fore installations using this type of flue are more suscepti ble to creosote deposits To inhibit the build up of creosote adjust the primary air control to a medium high or high setting for a 10 minute period each day Do not attempt to burn out heavy creo sote accumulations in this manner This must be re moved from the chimney by scraping or brushing to re duce the risk of a chimney fire Burn Approved Fuel Only This stove is approved for burning dry seasoned natural wood only Using green or inadequately seasoned wood may increase creosote buildup Inspection Frequency The chimney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Cleaning Remove the catalytic combustor and open the bypass damper prior to having your chimney cleaned should be done by a qualified chimney sweep See Maintena
52. products from the ap pliance If the venting system s design does not promote these ends the system may not function properly Poorly functioning venting systems may create performance problems i e smoking stove poor heat output fire goes out window blackens increased creosote buildup etc as well as be a safety hazard Some factors that may lead to performance problems are as follows Oversized or undersized chimney Excessive offsets in venting Insufficient vertical height of chimney Insufficient chimney termination height in relationship to roof Insufficient ventilation Lack of maintenance Improper operation Burning improper fuel unit is approved for use with natural dry well seasoned wood only e Down drafts in the chimney may need a special wind Cap To ensure that the venting system is functioning properly a draft test should be performed see Draft Test Proce dure on this page American National Standards Institute ANSI NFPA 211 92 A chimney or vent shall be so designed and con structed to develop a flow sufficient to completely re move all flue and vent gases to the outside atmosphere The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manu facturer instructions DRAFT TEST PROCEDURE After this appliance is installed a draft test should be per formed to ensure proper draft A qualified technician should perform the draft test procedure a
53. r firing at combustor sur face can cause the catalyst to peel Some minor peeling does not affect function Severe peeling would close cell openings and cause a plugging problem If peeling is severe replace combustor Do not overfire appliance See Overfiring on page 23 TAR AND LIQUID CREOSOTE LEAKING FROM METAL FLUE JOINTS 1 No chimney cap on chimney Install cap 2 Metal flue assembled improperly Top flue sections should be inserted into lower flue sections DENSE SMOKE LEAVING CHIMNEY 1 Water vapor on cold still days water vapor may be mistaken for smoke Water vapor is normal and should be of little concern 2 Wet pitchy woods being burned Burn dry sea soned wood only 3 Bypass in open position Close bypass 4 Combustor not functioning See Catalyst Replace ment page 20 NOISY HEAT SHIELD OIL CANNING Rear or side heat shields make a noise bong during heat up or cool down Large pieces of metal such as a side or rear heat shield on a stove will normally expand and retract as it heats and cools If a noise develops in these shields i e as component heats and expands it may flex resulting in a bong sound it can be corrected See following pro cedures There is an adjustable tension bolt in the center of the rear heat shield To eliminate the expansion noise during stove use adjust the bolt and nut to increase tension on the shield Tension Bolt PAGE 22 TROUBLESHOOTING
54. r home can se verely burn anyone touching it Keep children clothing and furniture away Contact may cause skin burns Do not let children touch the appli ance Train them to stay a safe distance from the unit Build fires directly upon the brick hearth inside the stove Do not use grates irons or any other method to elevate the fire SAVE THESE INSTRUCTIONS See the listing label located on the back of stove or see Safety Listing Label on page 29 TABLE OF CONTENTS Important Warnings ssis eea Era E 2 Testing Listing EPA Using this Manual 3 Planning Your Installation 4 7 Manufactured Mobile Home Requirements 8 Installation ivan dose 8 13 Care and Operation oooocoocccccnnnccccconononccnncnncnnnns 14 17 Recommended Fuel 17 18 Maintenance idence ieee 18 20 Troubleshooting 21 23 Specifications 24 Replacement Parts List 25 27 Optional Accessories 28 Safety Listing Label 29 EPA Labelis 2 443 tt he ne 30 Ownership RecordS ccccccecceeeseeeeceeeeeeeeeesenaeees 31 TESTING LISTING Model 1003C has been tested to UL Standard 1482 and ULC S627 by OMNI Test Laboratories Inc Bea verton Oregon Report number 030 S 02 2 EPA CERTIFICATION This stove has been t
55. rade gold and will require curing to harden the gold Once it is cured it will never tarnish Prior to burning this appliance the doorframe should be cleaned thoroughly with a good window cleaning solution and a soft cloth Do not use any metal polishes or abrasives to clean the gold surface Any oils or fingerprints left on the gold could become permanent blemishes if the stove is burned prior to their removal After the first few fires the gold will cure The 19 mm door rope gasket is made of highly durable high temperature resistant mate rial lt must be kept in good condition Do not leave the stove burning with the door ajar or open Leaving the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles as well as damage the stove such damage is not covered by the manufac turers warranty GLASS The Glass is a super heat resistant ceramic that with stands continuous temperatures up to 1390 F This tem perature is well beyond the temperatures in which you operate your stove If the glass ever becomes damaged in any way replace it using only 5 mm ceramic glass part G2000 7 This appliance is designed to provide a flow of air over the inside of the glass which along with high heat helps keep it clean When operating the stove on low for ex tended periods of time the glass may get dirty A short hot fire 15 20 minutes will
56. re Dura Vent Security Jake Evans and Metal Bestos MANUFACTURED MOBILE HOME INSTALLATIONS MUST BE EQUIPPED WITH A RAIN CAP AND SPARK ARRESTOR Alcove size 84 213 cm minimum height 56 143 cm minimum width and 24 610 mm maximum depth Clearances inches millimeters A 11 280 C 14 5 369 E 16 406 B 25 5 648 D 5 5 140 F 5 5 140 Vent Height all installations The pipe should extend 12 feet above the stove top as a minimum to achieve a stable draft PAGE 6 PLANNING YOUR INSTALLATION ALCOVE CLEARANCES NOTE inches mm millimeter cm centimeter Alcoves must have minimum dimensions of 84 214 cm height 56 142 cm width and 24 610 mm maximum depth Require pipe Type L Vent pipe to the top of the stove Manufactured mobile home installations must be equipped with a rain cap and spark arrestor and must use a pipe shield extending a minimum of 24 610 mm above the stove resting on stove is mandatory for the installation of this appliance into a combustible alcove Alcove Dimension Requirements 24 610 mm Depth Maximum 56 143 cm Minimum 84 214 cm Min Alcove Top View Stove Clearances ALCOVE CLEARANCES Back wall to pipe O D 11 280 mm Side wall to pipe O D 25 5 648 mm Back wall to stove 5 5 140 mm Side wall to stove 16 407 mm Alcove Top View 11 280 mm 5 5 140 mm 16 Le 25 5 __ 407 m
57. s follows 1 Close all windows and doors in the dwelling 2 Turn on or operate all appliances which remove air from the home such as a furnace heat pump air conditioner clothes dryer exhaust fans fireplaces and other fuel burning appliances 3 Drill a hole in the vent pipe per the draft gauge manufacturers instructions to create a draft test port Note Hole location should be a minimum of 1 foot above flue outlet collar 4 Start a fire See How To Start And Maintain A Fire on page 16 5 After the fire is well established 20 25 minutes and burning at a low setting perform the draft test per the gauge manufacturer instructions The draft gauge should read between 05 and 07 W C inches water column Excessive draft above 07 W C l can result in too much combustion air to be pulled into the firebox this will produce hotter burns and could result in overfiring Too little draft below 05 W C will not allow enough combustion air delivery to maintain a fire well or cause performance problems such as smoking this may result in improper operation of appliance i e will not maintain fire well unless ash drawer or fuel door is left open 6 Install a screw to seal the draft test port in the vent pipe If the draft test reading was not within the required range correct the installation and repeat this procedure VENTILATION REQUIREMENTS PROVIDE ADE QUATE AIR FOR COMBUSTION THE FRESH AIR REQUIRE
58. st the inner surface Firmly grout or cement the clay liner in place to the chimney flue liner Method B 9 228 6 mm Clearance to Combustible Wall Member Using a 6 152 4 mm inside diameter listed factory built Solid Pak chimney section with insulation of 1 25 4 mm or more build a wall pass through with a minimum 9 228 6 mm air space be tween the outer wall of the chimney length and wall combustibles Use sheet metal supports fastened securely to wall surfaces on all sides to maintain the 9 228 6 mm air space When fastening supports to chimney length do not penetrate the chimney liner the inside wall of the Solid Pak chimney The inner end of the Solid Pak chimney section shall be flush with the inside of the ma sonry chimney flue and sealed with a non water soluble refractory cement Use this cement to also seal to the brick masonry pene tration Method C 6 152 4 mm Clearance to Combustible Wall Mem ber Starting with a minimum 24 gage 024 61 mm 152 4 mm metal chimney connector and a minimum 24 gage ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain the 6 152 4 mm space
59. ture carpet drapes clothing wood papers etc Do not store firewood within this clearance space Failure to maintain clear ances to all combustibles may result in a house fire This appliance requires non combustible floor protection as outlined in this manual see Floor Protection on page 5 for additional information Minimum ceiling height must be 7 feet 213 cm measured from base of appliance to ceiling DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE CONNECTED TO ANOTHER APPLIANCE Do not connect this appliance to air ducts or any air distribution system PREVENT CREOSOTE FIRE Inspect and clean chimney frequently Under certain conditions of use creosote buildup may occur rapidly In spect chimney connector and chimney twice monthly and clean if necessary Using green or inadequately seasoned wood can greatly in crease creosote buildup Use dry wood to mini mize creosote buildup USE SOLID WOOD FUEL ONLY This appliance is approved for burning dry seasoned natural wood only CAUTION BURN UNTREATED WOOD ONLY OTHER MATERIALS SUCH AS WOOD PRESERVATIVES METAL FOILS COAL PLASTIC GARBAGE SULFUR OR OIL MAY DAMAGE THE CATALYST DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liq uids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use
60. ve be secured to the floor This ensures that the stove will not shift when the manufactured mobile home is moved To do this mark where the holes are to be drilled using a marking instrument long enough and small enough to fit through the 4 four holes in the stove base Mark holes then remove the stove Drill the 4 four holes with a Y 7 mm drill bit Drill down through the floor protector and the manufactured mobile home floor Use 7 mm lag bolts and secure to the manufactured mobile home floor NOTE If the composition of the manufactured mobile home floor is of light particleboard construction you will be required to secure the stove with regular hex head bolts and nuts This will ensure that the bolts will not rip out of the floor when the manufactured mobile home is being moved GROUNDING STOVE Manufactured Mobile Homes Only Regulations require that all stoves installed in manufac tured mobile homes must be grounded To do this sim ply attach a piece of No 8 copper wire at least 18 457 mm in length from the stove to the chassis of the manu factured mobile home INSTALLING CATALYTIC TEMPERATURE PROBE Locate the temperature probe with sleeve in the literature packet Insert sleeve then temperature probe into the Y 7 mm diameter hole on the stove top REMOVE ASH DRAWER CLIP The ash drawer is secured for shipping with a small re taining screw at the top of drawer Remove and discard
61. y smoke will ignite and burn only at temperatures around 1000 F CATALYTIC BYPASS DAMPER CONTROL The operating handle of your Bypass Damper Control is located on the front of the Stove Flue Collar By moving the Bypass Damper Control the operator can route the exhaust either through the Catalytic Combustor pushed in or directly up the flue pulled out When starting a fire or refueling the bypass damper contro handle should be pulled out Once the fire is established it should be pushed in Secondary Air Tube Bypass Damper Control ELLA RR f Positioning Catalytic Combustor Catalyic Combustor Retainer Clip PRIMARY AIR CONTROL The primary combustion air delivery is controlled by the Primary Air Control Assembly The control handle is lo cated on the lower right side front of the stove see illustration below The heat output can be controlled by sliding the handle to a higher or lower heat output set ting The fuel the amount of heat and burn times de sired the type of installation are all variables that will affect the control setting The same control settings in a variety of installations will produce different results You will need to try different settings so you can learn how much heat to expect and how long the fire will burn Primary Air Control Handle Slide the control to the left for a lower burn rate to the right for a higher burn rate You will generally want to s

Lennox Hearth 1003C User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents