KTM 3CM088249GEN User's Manual
Contents
1. 98036008100 0417200120 98336015000 98336016052 DESCRIPTION TIMING GEAR 17 T CAMSHAFT GEAR 34 T 01 94 TIMING CHAIN 61076 100 LINKS TIMING CHAIN GUIDE CHAIN GUIDE SCREW SPRING WASHER DINO137 B 6 AH SCREW DINO912 M 6X25 CHAIN TENSIONER RALLYE FLAT HEAD SCR M 8X12 AH SCREW DINO912 M 6X20 SS CU SEAL RING 12 X 16 X 2 SECURING GUIDE DRIVING SCREW M10X25 STEEL WASHER 10 X 28 X 3 CIRCLIP SB 42 GROOVED BALL BEARING TMB004 CAMSHAFT RALLYE CPL 2001 NEEDLE BEARING BK 2012 LOCKING WASHER 10MM AUTOM TENSIONER CPL 88 TENSIONER GASKET 1 5 MM PRESSURE BOLT PRESSURE SPRING 0 9MM RATCHETING PAWL PRES SPRING F RATCHETING PAWL NEEDLE ROL DIN5402 NRB 3X17 8 FLANGEPL F AUTOM TENSIONER CU SEAL RING DIN7603 12X18X1 5 PLUG M12X1 5 CIRCLIP WS20 STEPPED RING SPRING FOR AUTO DECOMPR 95 05585361 065853601 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 ass ee SS SS 5 PART NUMBER 98036030000 98536031000 97336036000 98036028000 98536029044 98036032700 98036033000 98536060144 98536061144 98036062600 0934070756 98036061090 98336061090 98536056100 98036095000 0988162202 0988162205 0988162210 98036050100 94334015000 94334015100 94334015200 98036059200 0770100221 98036048000 98036049500 0021060003 0912060103 DESCRIPTION INTAKE VALVE D 36 MM EXHAUST VALVE D 32 2001 VAL2. RUBBER RING 45 52 16 OILPRESSURE SWITCH 03 COPPER GASKET DIN7603 10X14X1 RUBBER GROMMET 20X11 M6X18 01 RUBBER GROMMET 20 15 6 10 1 BRACKET FOR MICRO FILTER 2001 HEXAGON NUT DINO934 M 6 AH OVAL SCREW ISO 7380 M 6X8 PAIR OF WASHERS M 6 NORDLOCK 05585381 C065853801 NEW PART 660 RALLYE FAC REP 2007 ORO FN gt gt X AS REQUIRED 660 RALLYE FAC REP 2007 PART NUMBER DESCRIPTION 98430087000 ENGINE BREATHER TUBE TOP 42013037200 HOSE CLAMP GEMI 12 22 97530090000 BREATHER TUBE ENGINE 93 02585388 0065853802 NEW PART X AS REQUIRED LOCTITE 648 6 C gt x gt LOCTITE 243 28 LOCTITE 243 LOCTITE 648 PART NUMBER 98439005100 98439004000 9843000214430 98530040000 0912050253 98430095100 49030090000 0912050083 98439034000 98539031100 98539093000 98539006000 98439030200 98439030250 0991060103 0015060303 0015060803 0766060400 0934060003 98036065100 DESCRIPTION FLYWHEEL KOKUSAN GP9128 97 STATOR KOKUSAN LOOSE 96 IGNITION COVER CPL BLACK 04 IGNITION COVER GASKET 2001 AH SCREW DINO912 M 5X25 INSPECT GLASS GW 20 7 MINERAL DOWEL 9 8 X7X 10 AH SCREW DIN 912 M 5X8 PULSER COIL CDI BOX RALLYE 03 SPARK PLUG DR9EA STICK COIL IGN C SPA P C 01 RUBBER BRACKET FOR DIGI BOX 03 SUPPORT FOR RUBBER BRACK
3. 0797050003 TOOTH LOCK WASH DIN6797 J 5 3 0015050123 HH COLLAR SCREW 5 12 WS 8 x Nee 05585350 0065853500 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 PART NUMBER DESCRIPTION 0402031780 NEEDLE ROL DIN5402 NRB 3X17 8 0760123070 SHAFT SEAL RING 12X30X7 2001 58535055100 WATER PUMP WHEEL 04 0471100011 CIRCLIP DINO471 10X1 0472030012 CIRCLIP DINO472 30X1 2 58535057000 WASHER 10 16 1 2 04 58535053000 WATER PUMP COVER GASKET 2001 98535052144 WATER PUMP COVER CPL 5 04 0015060203 HH COLLAR SCREW 6 20 WS 8 0015060353 HH COLLAR SCREW 6 35 5 8 0015060603 HH COLLAR SCREW 6X60 WS 8 0015060103 HH COLLAR SCREW 6 10 WS 8 98036065100 CU SEAL RING 6 X 10 X 2 98535020001 PREFORMED H 18X25 WAPU CYL 01 10001020000 HOSE CLAMP GEMI 16 27 Roe i FETTF LLUNG MOLYKOTE FS3452 GREASE FILLING MOLYKOTE FS3452 05585351 C065853501 NEW PART X AS REQUIRED b 243 LOCTITE 243 LOCTITE 243 O PART NUMBER 98036014000 98336011001 98036013000 98036001000 98036009000 0137060003 0912060253 98536002044 0923080120 0912060208 98038022100 98336018000 98336112000 98036012000 98036096000 0625060040 98536010044 98036097000 36003014200 98036003144 98036005100 98036004100 98036006100 98036007100 98036007050 0402031780 98536003050 98038022000
4. 8 HH COLLAR SCREW 6 50 WS 8 HH COLLAR SCREW 6X80 WS 8 HH COLLAR SCREW 6X30 WS 8 HH COLLAR SCREW 6 95 5 8 05585400 065854000 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 OS ROO lt F PDO gt 660 RALLYE FAC REP 2007 660 RALLYE FAC REP 2007 9004 8 HV
5. BAR CLIP NEEDLE SET SCREW CPL NEEDLE JET FCR MX MAIN JET 172 KEIHIN MAIN JET 175 KEIHIN MAIN JET 178 KEIHIN MAIN JET 180 KEIHIN MAIN JET 182 KEIHIN MAIN JET 185 KEIHIN IDLE JET 42 KEIHIN IDLE JET 45 KEIHIN IDLE JET 48 KEIHIN STARTER JET 85 IDLE AIR JET 100 KEIHIN MAIN AIR JET 200 KEIHIN ADJUST SCREW CPL FCR MX BUFFER PLATE FLOAT CPL ARM PIN FLOAT 065853100 065853100 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 gt ee Oe gt OO ACHTUNG Vor dem Einbau des Vergasers Bediisung kontrollieren 0 Pc 60 90 gt gt CAUTION Before mounting the carburetor check the jetting 19 19 Dichtungssatz Gasket Set Parts with PART NUMBER 97331020000 97331155000 97331060000 97331011000 97331090000 99031059000 97331098000 0965050103 94531699000 97331062000 97331056000 97331059000 97331159000 97331038000 97331087000 97331084000 97331061000 99031013044 99031040200 99031040010 0912050123 97331025000 98302095251 50208020000 98502095200 0015060403 98502096000 97331077100 97331099000 DESCRIPTION NEEDLE VALVE CPL DRAIN SCREW FLOAT CHAMBER COVER ACCELERATOR PUMP FLOAT CHAMBER CPL SET AIR CUT VALVE 2002 COIL SPRING BREATH HOSE FCR MX KEIHIN CPL FLAT HEAD SCREW DINO965 M 5X10 PLUG M 18X1 INTERMEDIATE
6. DINO985 M 6 OIL COOLER RALLYE 2001 HH COLLAR SCREW 6 35 WS 8 WASHER DIN9021 A 6 4 RUBBER SLEEVE D 8MM OPEN SNAP NUT HOLDER M6 KP142 SPACER BUSHING 6 8 8 5 WASHER 0125 6 4 05585380 0065853800 NEW PART 660 RALLYE FAC REP 2007 PD HB H BH W FS r gt X AS REQUIRED PART NUMBER 98338045100 0015060253 94313025000 98038005100 98530041000 98030008700 98538052044 98538043044 98538046044 98538044044 98538045044 98538054044 98038030000 0603082131 0603100141 0603821220 0603101420 98538041000 0770400025 98538043000 59038046100 0015050123 98538043010 98338091100 0603100141 98538010000 43205062100 98538050000 0934060003 0902060083 50233041000 DESCRIPTION SCREW TYPE FILTER HH COLLAR SCREW 6 25 WS 8 HOLLOW SCREW M10 X 1 OIL FILTER LONG OIL FILTER COVER GASKET 2001 OIL FILTER COVER 2001 OIL L OIL FIL OIL COOL 1110MM OIL L JUNC B ENGI CASE L 04 OIL L JUNC B CRANK SH 300MM OIL L JUNC B ENGI CASE 260MM OIL L JUNC B CLUTCH C 465MM OIL L FRAME JUNC BOX 91MM 01 BANJO BOLT M8 X 1 DIN7643 COPPER GASK DIN7603 8 2X13X1 COPPER GASKET DIN7603 10X14X1 COPPER GASKET 8 2X12X2 MM 2001 COPPER GASKET 10 2X14X2 MM 01 OIL FILT COVER M10X1 RALLYE 01 O RING 40 00X2 50 NBR 70 MICRO FILTER HOUSING RALLYE 01 OIL FILTER SHORT HH COLLAR SCREW 5 12 WS 8
7. 000 98333113010 98333007003 98533009012 98333011009 98533010000 96533016300 92033096000 98533022000 96533018300 0412303914 98533021000 96533098000 49030023000 98033017000 0760324771 0770250021 98033029014 98033029015 98033029016 0770220010 99033034044 DESCRIPTION IDLER GEAR 1ST GEAR 33 1 4 93 IDLER GEAR 2 G 24 T 10 SLIDING GEAR 3 G 21 T 03 IDLER GEAR 4 G 19 T 04 SLIDING GEAR 5 G 18 T 09 COUNTERSHAFT 15 T 04 STOP DISK 22 7 X 32 X 1 5 LOCK RING DINO471 25X1 64SD BUSHING BOX 04 STOP DISK 22 2 X 35 X 1 5 CYL ROLL BEARING NJ204ECP C3 NEEDLE BEAR K22X26X13 DIVIDED NEEDLE BEARING K22X26X13H CYL ROLL BEARING NJ205 SPACER BUSHING SHAFT SEAL RING 32X47X7 BSL O RING 25 00X2 00 SILICONE ENGINE SPROCKET 14 T ENGINE SPROCKET 15 ENGINE SPROCKET 16 O RING 22 00X1 00 NBR 70 SCREW SPRING WASHER 05585331 C065853301 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 gt gt C LOCTITE 243 a CONDO gt PART NUMBER 98534005044 96534013100 98034010000 98034014000 98334020000 0770125020 98033027000 98534006000 94632090000 98034002300 98034004000 98034001300 98034003000 0015060653 98334024044 98034023500 98334017000 50334018100 58334012100 0625006087 0625618050 58434015044 0912060404 51006097000 58534031144 50232050000 0912060203 50233041000 54634032
8. 00X3 00 NBR OIL JET 90 M6X0 75 WS8 03 PLASTIC CAP SFL10 CABLE TIE 300 4 8MM BLACK SPROCKET COVER RALLYE 2001 BUSHING 6 5 8 11 CHAIN DAMPERSHEET 16 17T RAL OILDRAIN PLUG W MAG 12X1 5 CU SEAL RING DIN7603 22X27X2 065853000 C065853000 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 RDO EF F 660 RALLYE FAC REP 2007 PART NUMBER DESCRIPTION 98038019100 OIL DRAIN PLUG M22X1 5 98038022000 CU SEAL RING DIN7603 12X18X1 5 0908120153 PLUG DINO908 M12X1 5 98538023000 OIL PRES SPRING 5 BAR RED 2001 98038028000 VALVE PISTON D 10MM 98033090000 NEEDLE BEARING RNA 4903 0760223270 SHAFT SEAL RING 22X32X7 BSL 98530399100 GASKET SET 660 RALLYE 03 0015060253 HH COLLAR SCREW 6X25 WS 8 0015060303 HH COLLAR SCREW 6X30 WS 8 Dichtungssatz 0015060353 HH COLLAR SCREW 6 35 5 8 65 Gasket Set 0015060403 HH COLLAR SCREW 6X40 WS 8 0015060553 HH COLLAR SCREW 6 55 5 8 0015060653 HH COLLAR SCREW 6X65 5 8 gt RO RDO r 2x 590 30 196 000 1x 580 30 023 300 0015 060123 0402 081600 0551 060050 GETRIEBELAGER TRANSMISSION BEARINGS 1x 565 33 093 000 490 30 023 000 7 585 33 025 000 0412 303914 LOCTITE 648 LOCTITE 648 065853000 065853000 NEW PART X AS REQUIRED 660 RALLY
9. 100 54634031050 54634131000 DESCRIPTION SHIFT SHAFT WELDED 2001 TENSIONING SPRING 0 8MM STEEL WASHER 14 X 28 X 2 RETURN SPRING SPRING SLEEVE O RING 12 50X2 00 NBR 70 V SEAL RING V 14 A SPACER SHAFT 2001 SEAL RING DH GR 12X16X3 SHIFT FORK 1ST 4TH 2ND GEAR 98 SHIFT RAIL 1ST 4TH 2ND GEAR SHIFT FORK 3RD STH GEAR 98 SHIFT RAIL 3RD 5TH GEAR HH COLLAR SCREW 6X65 WS 8 LOCKING LEVER CPL 94 SPRING SPRING SLEEVE SHIFTING ROLLER 6 8 5 2 SHIFT ROLLER ALU 98 GROOVED BALL BEAR 608 2RS C3 BALL BEARING 61805 C3 SHIFT LOCATING DRUM CPL 98 AH SCREW DINO912 M 6X40 2 WASHER 6 2X22X1 ST30 W GALV SHIFT LEVER CPL 05 WASHER 6 2X18X2 AH SCREW DINO912 M 6X20 PAIR OF WASHERS M 6 NORDLOCK SHIFTING LEVER SPRING 250 BOLT 6X25 FOR SHIFT LEVER STEP PLATE FOR SHIFT LEVER 250 05585340 0065853400 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 eS 55 55 55 Oe Se SN SN pasa ass PART NUMBER 98535007000 98035016000 98535008000 98503007000 98503008000 0991060163 0085060160 0985060003 0934060003 98335099000 10001020000 94435024001 98031005000 99007016001 44011076200 90235033300 98011039100 41001052000 0021060003 0015060123 0015060163 0015060203 43205062100 98107011000 98035045000 0603142015 98535013044 0770320020 94635017000 0016040183 98535041044 98535141044 0014060103 44106018000 98535020008 58535020007 DESCRIPTION RADI
10. 1000 98529015102 99029021044 98012019000 6276470 59029019000 5899785 58429059000 15112017000 15112018000 15112018100 58429012000 309098 58429037040 58429037043 58030080000 51012012000 54629027000 98529005000 98029026007 59030022000 31007107001 0934080003 98329039000 59029041000 98429048000 DESCRIPTION UNIVERSAL MOUNTING RACK CPL CLUTCH HOLDER D 160MM LC4 94 MOUNTING SLEEVE D 25MM FOR CRANKSHAFT SEAL L S MAGNETO EXTRACTOR PROTECTOR CAP F CRANKSHAFT M16 PISTON RING COMPRESSOR D 102MM 660 04 EXTRACTOR PRIM GEAR CPL FOR INNER CLUTCH HUB VALVE INSTALLATION KIT PUSH INSERT VALVE SPRING LEVER LOCTITE 243 BLUE 6CCM LOCTITE 648 GREEN 24ML BUSHING EXTRACTOR INTERN BEAR PULLER 12 16 MM INTERN BEAR PULLER 18 23 MM HOLDING WRENCH FOR WHEEL SILICON GASKET THREE BOND MOUNTING TOOL F BEARING NJ 306 MOUNTING TOOL F BEARING NJ 207 LOCATING SCREW M8 L 23 HOLDING SPANNER FOR SPROCKET RIVETTING TOOL FOR CLUTCH MOUNT SLEEVE F SH S RING WAPU LIMIT PLUG GAUGE F VALVE GUIDE D 7 05 MM BLEEDER FLANGE M8 WS 10 99 PVC HOSE 6X9 MM PER METER HEXAGON NUT DINO934 M 8 WRENCH SCREW FILTER FEEL GAUGE SET 10 12 15 20 25 INJEKTION FOR FRONT PIPE 99 DEAERATE FOR FRONT PIPE 05585290 0065852900 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 gt gt x 2 lt 2 j Z LO
11. 660 RALLYE FAC REP 2007 SPARE PARTS MANUAL ENGINE ART NO 3CM088249GEN ENGLISH 660 RALLYE FAC REP 2007 SPECIAL TOOLS ENGINE CASE CRANKSHAFT PISTON BALANCER SHAFT CARBURETOR TRANSMISSION MAIN SHAFT SHIFTING MECHANISM COOLING SYSTEM WATER PUMP 660 RALLYE FAC REP 2007 VALVE DRIVE CYLINDER HEAD LUBRICATING SYSTEM OIL FILTER ENGINE EXHAUST IGNITION SYSTEM ELECTRIC STARTER All information contained is without obligation KTM Sportmotorcycle AG particularly reserves the right to modify any equipment technical specifications prices colors shapes materials services service work constructions equipment and the like so as to adapt them to local conditions or to cancel any of the above items all without previous announcement and without giving reasons may stop manufacturing certain models without previous notice KTM shall not be held liable for any deviations of availability and or ability to deliver illustrations descriptions printing and or other errors The illustrated models partly contain extra equipment which is not applied to standard models by KTM SPORTMOTORCYCLE AG Mattighofen AUSTRIA All rights reserved Reprint also in extracts with written allowance of SPORTMOTORCYCLE AG Mattighofen only HOLZKLOTZ UND STAHLPLATTE SELBSTGEFERTIGT WOODEN BLOCK AND STEEL PLATE HOME MADE PART NUMBER 96012001044 98329003000 98012005025 98429009000 9842903
12. ATOR L S RALLYE 2001 RADIATOR CAP SMALL 20 3 PSI RADIATOR R S RALLYE 2001 RADIATOR PROTECTOR CPL L S 01 RADIATOR PROTECTOR CPL R S 01 FLAT HEAD SCR DIN7991 M 6X16 PLASTIC SCREW M6X16 MM SELF LOCK NUT DINO985 M 6 HEXAGON NUT DINO934 M 6 HOSE CLAMP GEMI 10 16 HOSE CLAMP GEMI 16 27 HOSE ID 7 5 PER METER CLAMP YDNAC 10128 12MM PVC HOSE 7X10 PER METER CABLE TIE 200 3 6MM BLACK SNAP NUT HOLDER M6 KP142 BUSHING 6 5X11 2X10 RUBBER SLEEVE D 12MM WASHER DIN9021 A 6 4 HH COLLAR SCREW 6 12 WS 8 HH COLLAR SCREW 6X16 WS 8 HH COLLAR SCREW 6 20 WS 8 RUBBER GROMMET 20 15 6 10 1 FOAM RUBBER STRIP THERMOSWITCH 80 85 DG 94 ALU SEALRING DIN7603 14X20X1 5 THERMO CASE CPL 55 DEGREES 05 O RING 32 00X2 00 THERMOSTAT 55 DEGREES 94 SCREW FOR PLASTIC D 4X18 FAN CPL WITH HOUSING L S 05 FAN CPL WITH HOUSING R S 05 HH COLLAR SCREW 6 10 WS 8 PLASTIC CAP ALU TUBE 18X22 RADIA D WAPU PREFORMED H 90 CURVE TUBE WAPU 05585350 0065853500 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 1 SS F F FS FS FMM gt x gt FN gt PR 660 RALLYE FAC REP 2007 PART NUMBER DESCRIPTION 98535020005 PREFORMED H 18X25 21X28 50MM 98535020004 PREFORMED HOSE 30 CURVE 18X25 98535020006 PREFORMED H 18X25 50 RAD D ALU 98535020002 PREFORMED H 90 CURVE 18X26 01 98035024001 RADIATOR HOSE 12 MM 98535050000 RADIATOR BUSHING 2001
13. COVER REAR VALVE COVER GASKET CYLINDER HEAD GASKET D 102 01 CU SEAL RING DIN7603 6X10X1 AH SCREW DINO912 M 6X35 AH SCREW DINO912 M 6X25 COLLAR NUT M8 STUD DINO835 M 8X40 600 612 620 640 660 LC4 WASHER DINO125 A10 5 TEMPEMPERATURE SWITCH VDO CU SEAL RING DIN7603 7 12 2 CIRCLIP DIN7993 RW12 VALVE GUIDE INTAKE CPL VALVE GUIDE EXHAUST CPL PLUG COVER 2001 O RING 47 00X1 50 NBR 70 O RING 49 00X2 50 NBR COLLAR SCREW M10X80 WS 13 10 9 DOWEL BUSHING 9 8X7 2X10 NOTCH MARKING EXHAUST FLANGE R S RALLYE 2001 EXHAUST FLANGE L S RALLYE 2001 EXHAUST FLANGE GASKET VACUUM CONNECTION M 6X1 INTAKE BOOT RALLYE 2001 CLAMP D 56MM B 9MM M4X25 AH SCREW DINO912 M 6X16 AH SCREW DINO912 M 6X20 AH SCREW DINO912 M 6X25 RETAINING PLATE AH SCREW DINO912 M 7X55 12 9 660 RALLYE FAC REP 2007 FS FS c POP gt MD 0912070601 AH SCREW DINO912 M 7X60 12 9 R42 660 ccm 05585362 0075853602 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 PART NUMBER DESCRIPTION 0912060653 AH SCREW DINO912 M 6X65 0912060703 AH SCREW DINO912 M 6X70 0137060003 SPRING WASHER 0137 6 98539010000 STICK COIL HOLDER 2001 96535106000 GASKET FOR CONNECTING ANGLE 96535006000 CONNECTING ANGLE 0015060163 HH COLLAR SCREW 6X16 WS 8 98530005050 RETAINING PLATE Three Bond Dichtmas
14. CTITE 243 LOCTITE 243 Dichtungssatz 65 Gasket Set 69 60 63 62 62 69 2x 590 30 196 000 1x 580 30 023 300 0015 060123 0402 081600 0551 060050 GETRIEBELAGER TRANSMISSION BEARINGS 1x 565 33 093 000 490 30 023 000 7 585 33 025 000 0412 303914 LOCTITE 648 LOCTITE 648 PART NUMBER 9853000054430 98530088000 0770020020 90130027000 91030026100 98530010000 98033097000 98330011000 49030090000 96530017000 0991060166 98530080000 0603082121 98530039200 0985050103 0472200010 0412174012 0625618050 98030010100 98430095100 98440091000 9853002600030 9853000100030 98530025000 0770165024 98030020100 0770191015 60030064090 94403135000 44011076305 98530060000 94613038150 98530047000 98030021000 98038017100 DESCRIPTION ENGINE CASE CPL W TRAN BEAR 04 BLACK PLUG VISUAL CHECK TRANSMISSION O RING 20X2 VITON DOWEL 19 X15 1X12 DOWEL 17 X 13 X 12 CRANK SHAFT BUSH RALLYE 2001 NEEDLE BEARING HK 2216 SHIFT MECHANISM SUPPORT LC4 94 DOWEL 9 8X7X 10 RETAINING PLATE FL HEAD SCR DIN7991 M6X16 10 9 LOCATING SCREW SEAL RING CU DIN7603 8X12X1 ENGI CASE GASKET SIL C 4400 OVAL HEAD SCR DIN7985 M 5X10 LOCKRING DIN 472 20X1MM CYLIND ROLL NJ 203 ECP C3 2001 BALL BEARING 61805 C3 HOSE CONNECTOR M20X1 5 SPLICE INSPECT GLASS GW 20 7 MINERAL STOP DISK 33 X 58 X 1 5 CLUTCH COVER OUTS CPL BLACK 04 CLUTCH COVER BLACK 2003 CLUTCH COVER GASKET 2001 O RING 165X2 4 2001 PLUG CPL 24 3 O RING 19
15. E FAC REP 2007 PART NUMBER DESCRIPTION 9853000530030 CYLINDER 102MM 660 RAL 04 BLACK 98530035000 CYL BASE GASKET 0 33MM 2001 98530043000 STUD M10X75 0331100003 COLLAR NUT DIN6923 M10 WS 15 0402040980 NEEDLE ROL DIN5402 NRB 4X9 8 98530014000 DOWEL 10 2X12 5X10 2001 04585304 065853001 NEW PART X AS REQUIRED 660 geschmiedet 660 forged ACHTUNG EINBAU OHNE ANLAUFSCHEIBEN CAUTION WITHOUT STOP DISC FITTING PART NUMBER 98530018300 98530015144 96530081000 96530081100 96530081300 0888030050 6946005 96530123000 0760304071 98330095000 98430028000 98030019000 0936200155 0760122270 98530007300 98530007300 98530031144 98330833000 98430074000 DESCRIPTION CRANKSHAFT CPL RALLYE 2002 HUB 80MM CONNECT ROD REPAIR SET LC4 05 640 660 CCM L 141 5MM SHIM WASHER 36 48 0 10 SHIM WASHER 36 48 0 15 SHIM WASHER 36X48X0 30 WOODRUFF KEY DIN6888 3X5X13 WOODRUFF KEY 5X6 5 HARDED CYL ROLLER BEAR NJ 207 ECP SHAFT SEAL RING 30X40X7 BSL STEEL WASHER 16 X 30 X 3 HEX NUT M16x1 25 L S LOCKING RING VSK 20 HEXAGON NUT DINO936 M20X1 5 SHAFT SEAL RING 12 X 22 X7B PISTON CPL D 102MM 03 PISTON II CPL D 102MM 03 PISTONRING SET ELKO 660 RALLYE PISTON PIN 22 X 13 X 60 CIRCLIP 22 X 1 6 05585302 0065853002 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 F gt lt gt gt lt 660 RALL
16. ET 03 FLAT HEAD SCREW DIN7991 6 10 HH COLLAR SCREW 6X30 WS 8 HH COLLAR SCREW 6X80 WS 8 THREAD PIN WITH SLOT M6x40 HEXAGON NUT DINO934 M 6 CU SEAL RING 6 X 10 X 2 660 RALLYE FAC REP 2007 RO F SILICON lt gt 05585390 075853900 NEW PART X AS REQUIRED 69 59 amp 097 LOCTITE 648 Cs 68 LOCTITE 648 5 09 PART NUMBER 98440001000 0770250030 98440090100 98440020079 58440026000 58440025000 0912060121 58440098000 98511058050 98440010100 49030090000 98540042000 98440011100 98440011050 98440022000 98440090000 98440021018 98440028000 98440029000 0402040780 0015060253 0015060163 0015060453 0015060503 0015060803 0015060303 0015060953 DESCRIPTION E STARTER ENGINE CPL LC4 E O RING 25 00X3 00 NBR 70 NEEDLE BEARING 30 X 37 X 18 FREE WHEEL GEAR 79 T FREE WHEEL FWD 332008 BLS FREEWHEEL HUB AH SCREW DINO912 M 6X12 12 9 AH CENTERING SCREW M6X12 5 BRACKET FOR STARTRELAIS 99 STARTER FLANGE BLACK DOWEL 9 8X7X 10 STARTER FLAN GASKET 0 2 2001 STARTER COVER BLACK FORM RING F STARTERCOVER 70 INTERMEDIATE GEAR 52 T NEEDLE BEARING 10 X 13 13TN REDUCTION GEAR 55 1 18 Z BEARING BOLT 10 X 38 4 BEARING BOLT 10 X 54 NEEDLEROLL 5402 NRB 4X 7 8 HH COLLAR SCREW 6 25 5 8 HH COLLAR SCREW 6X16 WS 8 HH COLLAR SCREW 6 45 5
17. LEVER CPL LINK LEVER SPRING LINK LEVER SPRING INTERMEDIATE LEVER CARBURETOR COVER WASHER LINK LEVER E CLIP ROD ACCELERATOR PUMP HOSE CONNECTOR CPL INTAKE FUNNEL FCR FCR MX 02 O RING FOR INTAKE FUNNEL AH SCREW DINO912 M 5X12 STOP SCREW CPL FCR MX SLEEVE FOR CHOKE CABLE SPACER BUSHING 7 10 7 2 CHOKE CABLE RALLYE 2001 HH COLLAR SCREW 6 40 WS 8 CONNECTION CHOKE CABLE 2001 TPS SENSOR FCRMX 320MM 03 04 GASKET SET FCR MX KEIHIN 065853100 065853100 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 Fe ee SN SS SS PART NUMBER 98532001144 98532001100 98332026000 98532000131 98532000079 98332028000 98332112000 98332011300 98532002100 98332018000 0936181505 98332003300 98332080000 98132081000 0015060203 98332017000 98332032000 98332007000 97532013000 0625060016 0094020163 50332070000 56532095000 98532061044 50332062000 58632065000 0401070003 42013226000 98532066000 0912060303 0984060163 0912060253 90329050000 660 RALLYE FAC REP 2007 DESCRIPTION OUTER CLUT HUB CPL RALLYE 01 OUTER CLUTCH HUB MILLED 2001 DAMPING ELEMENT 4 PRIMARY GEAR WHEEL 31 T 2001 CLUTCH WHEEL 79 T 2001 BRACKET 57x132x1 5 94 STEEL DISK1 5MM 0494 LINING DISK 2 7MM FCC 02 INNER CLUTCH HUB RALLYE 2004 LOCK WASHER 94 HEXAGON NUT 0IM0936 M18X1 5 R PRESSURE CAP LC4 LC4 E 04 CLUTCH SPRING 2 8 X 37 SPRING RETAINER 6 2 X 20 X 3 2 HH COLLAR SC
18. REW 6X20 WS 8 PUSH ROD 224 MM 64 94 PRESSURE BOLT 0494 RIVET 6 X 23 X 11 2 SUPPORTWASHER 22 2X35X3 HARDE GROOV BALL BEAR 6001 2RSR C3 PIN DINOO94 2 0X16 INNER RING WITH COLLAR NEEDLE BEARING K26X30X22ZW KSE CYLINDER D 25MM CPL RALLYE 01 HOLLOW SCREW CPL 10 1 98 CLUTCH RELEASE GASKET BALL DIN5401 7 CU SEAL RING DIN7603 10X16X1 PISTON WITH O RING D 25MM 2001 AH SCREW DINO912 M 6X30 AH SCREW 6912 6X16 WITH LOW HEAD AH SCREW DINO912 M 6X25 VENT INJEKTION HYDR CLUTCH 05585320 0075853200 NEW PART X AS REQUIRED 5 eon a CONDO 5 PART NUMBER 98333002000 96533010300 98333004002 98333006004 98333008008 98533021000 96533016300 92033096000 96533015000 96533093000 98533025000 0015060123 DESCRIPTION MAIN SHAFT 151 94 SOLID GEAR 2 G 15 T 2G3 IDLER GEAR 3 0 18 T 02 SLIDING GEAR 4 6 20 T 04 IDLER GEAR 5 6 22 T 08 NEEDLE BEAR K22X26X13 DIVIDED STOP DISK 22 7 X 32 X 1 5 LOCK RING DINO471 25X1 64SD STOP DISK 20 2 X 35 X 1 NEEDLE BEARING RNA 4902 KSE CYL ROLL BEARING BC1 0076A HH COLLAR SCREW 6 12 WS 8 03583330 0065853300 NEW PART X AS REQUIRED 660 RALLYE FAC REP 2007 Re Re ER RR ass basa gt PART NUMBER 97533005
19. VE SPRING HOLDER GRADED VALVE STEAM SEALING VALVE SPRING KIT RALLYE 2001 VALVE SPRING RETAINER ALU 95 VALVE COLLET MK7 ROCKER ARM INTAKE CPL 2005 ROCKER ARM EXHAUST CPL 2005 ADJUSTMENT SCREW CPL M 7X0 75 HEXAGON NUT DINO934 M 7 0 75 ROCKER ARM ROLLER CPL INTAKE ROCKER ARM ROLLER CPL EXHAUST ROCKER ARM SHAFT L 96MM 7 2MM O RING 15 08 X 2 62 NBR 70 THRUST WASH DINO988 16X22X0 20 THRUST WASH DINO988 16X22X0 5 THRUST WASHER DINO988 16X22X1 DECOMPRESSION SHAFT WASHER 10X14X0 5 STEEL WASHER 10X14X0 3 STEEL WASHER 10X14X0 15 STEEL DECOMP LEVER SPRING O RING 10 00X2 20 SILICONE COVER DISK DECOMPRESSION LEVER WASHER DIN9021 A 6 4 AH SCREW DINO912 M 6X10 05584363 0065853603 NEW PART 660 RALLYE FAC REP 2007 x x x x gt lt x gt gt X AS REQUIRED Three Bond Dichtmasse Three Bond Gasket PART NUMBER 9853602030023 98036065100 98036152600 98036052200 98036053000 98530036100 0603061001 0912060353 0912060253 49030028000 94330043000 0125100003 42011252000 0603070122 0993012000 98036026644 98036126644 98536065000 0770047015 0770049025 98036099100 98530090000 98536040000 98536140000 98036041000 98336020090 98536044000 99030061000 0912060163 0912060203 0912060253 91005074000 0912070551 DESCRIPTION CYLINDERHEAD CPL GREY 2003 CU SEAL RING 6 X 10 X 2 VALVE COVER FRONT 99 VALVE
20. YE FAC REP 2007 PART NUMBER DESCRIPTION 98530057144 BALANCER SHAFT CPL WAPU RAL 03 0412174012 CYLIND ROLL NJ 203 ECP C3 2001 0988172410 SHIM WASHER DIN988 17X24X0 1 03585304 0065853004 NEW PART X AS REQUIRED ACHTUNG Vor dem Einbau des Vergasers Bediisung kontrollieren 0 Pc 60 90 gt gt CAUTION Before mounting the carburetor check the jetting 19 19 Dichtungssatz Gasket Set Parts with PART NUMBER 98531001000 97331027044 97331080000 97331055000 97331046000 97331046050 97331035051 98331029014 97331035000 99031035050 97331035153 99031035052 97331034100 97331034200 97331034300 97331034400 97331034500 99031029000 97331032000 99031121000 94531623172 94531623175 94531623178 94531623180 94531623182 94531623185 94531607042 94531607045 94531607048 99031051085 97331007100 97331037200 99031017100 97331085000 97331009000 97331008000 DESCRIPTION CARBURETOR 4100A BSKJ RALLYE06 CARBURETOR COVER WITH GASKET BRACKET PLATE FOR THR CABLE SCREW M5 8 THROTTLE SHAFT CPL COIL SPRING THROTTLE SHAFT LINK ARM THROTTLE VALVE CPL SLIDE STOP L 34 5MM 03 THROTTLE VALVE CPL BUSHING THROTTLE VALVE GASKET PLATE THROTTLE VALVE 04 GASKET WASHER THROTTLE VALVE JET NEEDLE KEIHIN OBEKP JET NEEDLE KEIHIN OBEKQ JET NEEDLE KEIHIN OBEKR JET NEEDLE KEIHIN OBEKS JET NEEDLE KEIHIN OBEKT
21. se Three Bond Gasket Three Bond Dichtmasse Three Bond Gasket R42 660 ccm 05585362 0075853602 NEW PART X AS REQUIRED a 09 LOCTITE 243 44 LOCTITE 243 42 8 w 29 gO PART NUMBER 0402251980 0015060203 98038007700 98038007755 0799060000 98438001000 98030021000 98538007000 94313025000 98038028000 98038019100 98038017100 0908120153 98038022000 98538023000 0984060103 0910160153 0603162220 98538053044 60030064090 96331145075 99038029000 98038030000 0603082131 0603100141 0603821220 0603101420 0985060003 98538052000 0015060353 0021060003 31008060000 90235033300 94431032050 0125060003 DESCRIPTION NEEDLEROL DINS402 NRA 2 5X19 8 HH COLLAR SCREW 6X20 WS 8 OIL PUMP MIKUNI G 73 10 STOP DISK 8 1 X 15 X 0 5 TAB WASHER DIN6799 RS 6 0 OIL PUMP GEAR 26 T OILDRAIN PLUG W MAG M 12X1 5 OIL PUMP G 185 660 99 HOLLOW SCREW M10 X 1 VALVE PISTON D 10MM OIL DRAIN PLUG 22 1 5 CU SEAL RING DIN7603 22X27X2 PLUG DINO908 M12X1 5 CU SEAL RING DIN7603 12X18X1 5 OIL PRES SPRING 5 BAR RED 2001 AH SCREW DIN7984 M 6X10 PLUG DINO910 M16X1 5 CU SEAL RING 16X22X2 OIL L OIL COOLER FRAME 295MM OIL JET 90 M6X0 75 WS8 03 STARTING JET JET SCREW 100 M8X1 WS 12 BANJO BOLT M8 X 1 DIN7643 COPPER GASK DIN7603 8 2X13X1 COPPER GASKET DIN7603 10X14X1 COPPER GASKET 8 2X12X2 MM 2001 COPPER GASKET 10 2X14X2 MM 01 SELF LOCK NUT
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