Kettler AERO 9981-700 User's Manual
Contents
1. AERO AIR TIRE PEDAL CAR Assembly Instructions Model 9981 700 Printed on 100 recycled paper Recommended for children up to 200 lbs ages 5 9 pliers Tools Required phillips head screwdriver adj wrench AERO by Kettler 1355 London Bridge Road Virginia Beach Virginia 23453 USA www kettlerusa com parts kettlerusa com Operating Instructions Read these instructions carefully before assembling the product or using it for the first time They contain important information for your safety and for the correct use and maintenance of this AERO by Kettler product Keep the instructions in a safe place for information or for ordering spare parts This KETTLER product has been designed in accordance with the latest standards of safety and subject to constant quality monitoring The data gained from this quality process is then incorporated in the develop ment of our products For this reason we reserve the right to make changes in design and technology in order to offer our customers products of the highest standard of quality at all times spite of this if you have any comments please contact KETTLER International Inc For your safety This pedal car should be used for its intended purpose only i e one 1 child only It should not be used in any other ways as this may be dangerous The manufacturer cannot be held liable for damage or injury caused by incorrect use2. PART OF THE MANUFACTURER AERO BY KETTLER NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH SUCH PRODUCTS IN WARNING TO AVOID SERIOUS INJURY Continuous adult supervision is required never use near motor vehicles near streets swimming pools hills steps or sloped driveways Always weare shoes when using the Pedal Car Allow only one rider The use of protective gear and a bike helmet is highly recommended Pedal Car Maxium weight 200 lbs Excessive weight may cause a hazardous or unstable condition Model 9981 700 AERO by Kettler 1355 London Bridge Road Virginia Beach VA 23453 www kettlerusa com Measuring help for screw connections 16 e 4 0 NS 0 10 20 30 40 50 60 70 80 90 100 110 Checklist 1 1 1 1 6 2 2 9 e M8 8 20 8 16 M5 M 5 X 45 unm I m M5X30 3 9X 16mm LAN Nase 4 x2 3 9x16mm 5 gt Seat Adjustment Detaching for Repairs and Chain Tightening Re
3. 8 29 brake grip 1 9981 700 29 30 clamp for brake lever 2 9981 700 30 31 pedal crank 1 9981 700 31 32 adjustment mechanism 2 9981 700 32 33 tirerod cover right 1 9981 700 33 34 tire rod cover left 1 9981 700 34 35 hubcap quick lock 4 9981 700 35 36 hardware bag 1 9981 700 36 2011 AERO by Kettler All rights reserved No part of this manual may be reproduced stored in a retrieval system or transmitted in any form or by any means such as electronic mechanical photocopying or otherwise without prior written permission from KETTLER 16
4. This product is a toy and is not suitable for use in traffic or on public roads Always keep a watchful eye on your child in order to avoid risks by thoughtless and hasty movements This product is suitable for children between 5 9 years with a body weight up to 200 lbs The wheeled toy does not contain lights Please ride during daylight never in the dark This toy is designed for private use only no commercial or public use The toy must not be connected with other vehicles sports or similar devices and not be driven pulled by them Always wear a correctly fitted approved child s safety bike helmet Damaged components may endanger the safety of your child or shorten the lifespan of the product Inspect it at regular intervals to ensure that none of the components are damaged and that none of the bolts or other joints have worked loose Replace worn or damaged parts immediately and ensure that the product is not used again until this has been done If any parts require replacement use only original spares manufactured by KETTLER This childs wheeled toy conforms to the stipulated safety regulations Safety regulations for childrens toys max weight of user 200 lbs Incorrect repairs or alterations removal or original parts or addition of other parts etc may be a source of danger to the user Use of the Toy WARNING Adult supervision is required Never use near steps slopes driveways hills road
5. e at the sole cost of the customer This AERO by Kettler Limited Warranty is a manufacturer s warranty and is not changed or modified by additional warranties extended by indivdual retailers at the point of sale Manufacturer warrants this product to be free from defects in material at the time of the product s tender of delivery for a period of 1year for residential use This Limited Warranty is not transferable and does not cover normal wear and tear including but not limited to damage and wear to tires power shocks drive belts and other non durable parts The liability of the manufacturer under this Limited Warranty shall not include any liability for direct indirect or consequential damages resulting from the defect This Limited Warranty is void if the product is damaged by accident unreasonable use improper service failure to follow instructions provided modification from its original state or other causes determined not arising out of defects in material This warranty gives you specific legal rights Should this product become defective due to material with in the warranty period contact AERO by Kettler Parts amp Service Dept by phone at 866 804 0440 fax at 757 563 9273 or e mail at parts kettlerusa com THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUD ING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON THE
6. move seat Unscrew upper chain cover in location B Remove upper cover d gt e 13 Unscrew lower cover in location A and remove Chain Tightening and Re Attachment Slide pedal sprocket forward B and tighten screws A simultaneously to tighten chain If chain is off slide pedal sprocket back C and place chain on sprockets then tighten chain Spare parts drawing AERO Pedal Car Model 9981 700 Spare parts list for AERO Pedal Car Model 9981 700 pos description qty part no 1 main frame 1 9981 700 01 2 tie rod 1 9981 700 02 3 tie rod pin 2 9981 700 03 4 running wheel 4 9981 700 04 5 spacer sleeve 2 9981 700 05 6 front frame 1 9981 700 06 7 wheel screen 4 9981 700 07 8 seat 1 9981 700 08 9 steering wheel rod 1 9981 700 09 10 steering wheel 1 9981 700 10 11 steering wheel bolt set 1 9981 700 11 12 steering column frame 1 9981 700 12 13 steering wheel cap 1 9981 700 13 14 Steering column casing 1 9981 700 14 15 grill 1 9981 700 15 16 upper chain guard cover 1 9981 700 16 17 lower chain guard cover 1 9981 700 17 18 pedal 2 9981 700 18 19 crank bearing 2 9981 700 19 20 pedal crank bearing 2 9981 700 20 21 clutch lever 1 9981 700 21 22 clutch grip 1 9981 700 22 23 plug 2 9981 700 23 24 axle 1 9981 700 24 25 chain 1 9981 700 25 26 axle bearing 2 9981 700 26 27 axle bearing 2 9981 700 27 28 brake lever 1 9981 700 2
7. resistance is felt then use the wrench to tighten nuts completely against resistance locking device Then check that all screw connections have been tightened firmly Please keep original packaging of this article so that it may be used for transport at a later date if necessary For technical reasons we reserve the right to carry out preliminary assembly work e g addition of tub ing plugs When ordering spare parts always state the full model number spare part number the quantity required and the serial number of the product Example order model 9981 700 spare part no 9981 700 12 1 piece S N Important spare part prices do not include fastening material if fastening material bolts nuts washers etc is required it should be clearly stated on the order by adding the words with fastening material AERO by Kettler Limited Warranty THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED MADE BY EITHER THE DISTRIBUTOR OR THE MANUFACTURER ON AERO BY KETTLER PRODUCTS EXCEPT THE MANUFACTURER S LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL SET OUT BELOW This AERO by Kettler Limited Warranty applies to products sold through the AERO by Kettler Authori zed Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer located in the United States Any shipments made under this warranty will be shipped to the United States only Any shipment outside of the United States will b
8. rials used in air tires on AERO by Kettler toys it is not recommended that the product to be left in any one place for too long where solvents or other chemicals i e petrol may lie This may result in a chemical reaction which could cause the tires to mark the surface such as a vinyl flooring If in doubt put something underneath the wheels to cover the floor Lubricate the bearing sleeves of the wheels with a few drops of oil every two to three months Assembly of the Pedal Car Please ensure that the vehicle will only be used for playing when assembly has been carried out cor rectly and checked by an adult The toy vehicle must be assembled by an adult person Study the assembly instructions carefully be fore beginning work Assemble the vehicle in the exact sequence shown by the letters in the diagrams The vehicle will function as designed when correctly assembled Please note that there is always a danger of injury when working with tools or doing manual work Therefore please be careful when assembling this machine Ensure that your working area is free of possible sources of danger for example don t leave any tools lying around Always dispose of packaging material in such a way that it may not cause any danger There is always a risk of suffocation if children play with plastic bags Bolt all the parts together loosely at first and check that they have been assembled correctly Tighten the locknuts by hand until
9. ways alleys or swimming pool areas Always wear shoes Never allow more than one rider The use of protective gear and a safety helmet conform to U S CPSC Standard 1CFR1203 is highly recommended Before use always check that all screws and plug in connections and respective safety devices fit cor rectly Do not transport anything on this product This wheeled toy does not have a parking brake system Therefore secure the vehicle against rolling away Do not leave children who are not old enough to use the wheeled toy unattended on a product Instruct your child how to use the vehicle correctly and draw attention to possible sources of danger Children at play should always be supervised The seat of this product can be adjusted to your child s size Assembly Instructions Please bear in mind that there is always a danger of children injuring themselves while using swings climbing frames toy vehicles or similar equipment When riding the toy the child should always wear covered footwear no open toe shoes or barefoot riding When children are at play situations may arise which cannot be predicted by the manufacturer and for which he cannot be held responsible Never use corrosive or abrasive substances to clean the toy Never use substances which may cause pollution of the environment For models with air tires check air pressure periodically see tire for recommended psi Due to the nature of mate
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