Keating Of Chicago Incredible Frying Machine SERIES 2006 User's Manual
Contents
1. M 2 gt 3 IB z j 120 24 7 Peo 5 Bes re m B G 5 pe 1 7 6 j 1 F Iu CONTROL PANEL BACK 30 14 IFM MODEL 2006 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH 2 021 2 lnpoNW uoqiu j 161 002 01 peas OvAvZ 49 9 145 UO YOUMS J8MOd poy 1467 yams wur 4 jexeeug qui 6r uo aung anig 14611 uO 3009 2H 09 2 021 611 183SNI T3NVd T3NVd TOYLNOJ NOLLINSI 300917313 300419713 hvdS 81 5 1 NA vC 3AYASVO 31 14 IFM MODEL 2006 WITH SAFE AND FILTER ZH 09 2NAOCUSLL OVAtZ 0Z1 J9uJ0jSUEJ peog lnpoW uoniu6i eds 14617 X009 01 OvAvZ 9 461 UO 1961 jexesug2. eu unuoO UPM ONLLVDN 008 1 ZUP Jo pazuotne aq asnu poarur sr Nedal y HOIAWHIS ALNViBIVAA 1900896 OT Jo YIM e uepioooe ur pue Aq aq eus sty 4 sqeao10jusun atn penansqns aq Peys 24 9 4 uonearun JO uotsn ox 3u A u ns eqs oq Jo ou pue uonoipsunf qons 2 peys uonorpsunf Aue jo e 19pun sr poarurT sr jo uotstao d Aue JT kyuexrea Aue 8 sy POs 1 32npoud Yons 19umsuoo se 20 3onpoud 1otpoue 3usuoduioo se st 3onpoud Sure Aue j uo asn eroeumuroo pos sjonpoid st pue SIOMI SV PONUN OG sr stu p une y aseyoind jo 0014 1 12u1038n7 24 L YHLO s ss A 10 19 1j ut
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4. COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER FRYER FILTER SYSTEM GRIDDLE REMARKS TOP SIDE COOKER HOT PLATE CUSTOM PASTA HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Whe Sewe The Verg Best
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8. You will need One screwdriver with 1 8 wide flat blade One accurate fryer thermometer 1 Set thermostat to desired frying temperature 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil at the tip of the thermostat bulb Figure 4 1 Dial Plate with knob removed Q amp NOTE Locate thermometer in same position for every calibration 4 If calibration of fryer is found to be less than 25 F off simply loosen the four retaining screws holding the dial plate in place Reset the dial plate to match the thermometer reading If the fryer is found to be more than 25 F off a qualified service company must be contacted to have the fryer properly calibrated CAUTION Do NOT adjust set screw on thermostat C Thermostat Bulb Positioning BEFORE REPLACING TEST THERMOSTATS Operational problems can easily be corrected by thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 gas fryers 14 The end of thermostat bulb should touch the burn er tube 2 For gas fryers 18 a
9. OL 30081531358 vdS OL 34 18 amp 20 IFM MODEL 2007 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH 5 Te1souuou pieog sjnpow vonu weds 1461 4009 ujesg ees ZH 09 2 021 511 28919 1461 UO pay 1467 dwa 1 xew youms qur 1 4 ve 1461 uo anig 1967 8 3009 1IN3NOdWO2D 2 2 1H3SNI 13 4 TOULNOD OVE TOHLNOD OMY 81 38V S3HIM TTV 310N 35 18 amp 20 IFM MODEL 2007 REAR DRAIN WITHOUT LIGHTED ROCKER SWITCH 2 021 J9uuojsue peog npow weds 461 4005 2809 0 16915 1481 UO ri Em YING LT oT 1467 xe uowws pwr uo sewing ang 53002 LNSNOdWOD 183SNI T3NVd TOYLNOJ TOHLNOO OMY 81 S38IM TIV 310N NIVHO HOLMS 1334 JU3NOVW Sau 5 36 72H09 18 amp 20 MODEL 2007
10. SHIM AH3SNI MOVE T3NYd TOHLNOO HV3H 300919373 H3M018 38 IFM 120V CONNECTION DIAGRAM TIMERS FRONT DRAIN MODEL 2006 WITH TOGGLE SWITCHES 02 5 jejisouueu pueog uoniu5 1461 Apeay OvAvz 1885 1467 UO 1467 dwa ZH 09 1467 OWA 021 enig 467 3009 LNSNOdWOO 9002 9 9 029443 MAMANS T DIL mide coc c deo CN MOJA O13 4 1 Od i i HL 110106 RSH t ag m QVI AM3SNI T3NVd 1OMINOO W d i g 12 D wes S 62 60 g i lt 5 lt Qg 69 m 8 7 T 8 7 3 MOVE T3NVd TOYLNOD 016 9 S 2 SM peu enig yoeig SEEN 2111 0161812719 6 2 un I33Sv8 4 t i t t
11. 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Refill fryer with oil to fill level 7 Start fryer preheat calibrate thermometer SERVICE DIAGNOSIS properly adjusted Keating Incredible Frying Machine with no load will cycle On approximately every 2 1 2 to 3 minutes Each cycle will last 15 to 25 seconds ensuring that the temperature setting is held within a narrow band Every Keating Incredible Frying Machine IFM has a number of safety controls to ensure safe operation and guard against component failure with Common Problems 1 No power to unit a Power switch light ON only b Power Switch light and Red overmax temperature light on c All lights are off SELF HELP GUIDE Probable Cause Drain handle not locked into place High limit light has tripped Breaker has tripped Solutions Follow Sequentially Locate the handle used to drain oil from fryer Pull handle up and push it in as far as possible locking it into place and activating the safety switch Reset the high limit press the red button located in the bottom of the control panel Reset the breaker located on the bottom of the control panel check the outlet or check the breaker at the wall
12. 1961 uo saung anig 1467 uO 3009 a 1935 T3NVd TOULNOD WOVE T3NVd TOULNOD OMY 81 S3HIM TIV 310N JAWASYD 32 14 IFM MODEL 2006 CPU BASKET LIFT FRONT DRAIN OVAVZIOZI peog eujus eipow weds uaas5 14617 01 peas 7409 Jedy VIS JOMOd xew yomg wur 294 ve Gequiy 1r Luo sawung 14611 uO 3009 LNANOdWOD 33 18 amp 20 IFM MODEL 2006 DRAIN WITH LIGHTED SWITCH OMY 81 34v S38IM MOIS X 1461 1002 OL peas OwArz ej y 16 71 UO UNMS 45r duie 1 xew wur v 16r uo anja 1467 3009 LNSNOdWOD DA ZH09 2 021 611 1 5 T3NVd TOHINOO T3NVd 1OH1NOD 131 13 5 8 1 p s ee GO it rem rm mma rmm 300815313
13. 4 Electrode f 4 Flashers Ignition lockout too many flame losses 1 Turn off unit 2 Check incoming gas 3 Spark at electrode 4 Electrode g 5 Flashes Control hardware fault detected 14 PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling your local service company or Keating at 1 800 KEATING You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Incredible Frying Machine Limited Warranty for complete service and ordering information The model serial plate is located on the inside of the front door The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates the Keating Incredible Frying Machine should be in place at all times If plates are damaged or lost replace them immediately INCREDIBLE FRYING MACHINE GAS FRYER PARTS LIST MODEL 2000 ITEM MODEL PART NO DESCRIPTION QTY 1 14 030862 Blower 1 18 amp 20 053726 Blower 1 052471 Insulation 2 2 054162 Air Hose 2 015393 Clamp 2 3 Call 1 800 KEATING Fry Pot 1 4 020717 Pilot Tee 1 5 022031 Pilot Tubing S S 2 6 016231 Elbow Brass 90 2 015390 Bushing 2 14 016502 Orifice 29 2 18 820 021869 18 2 7 054512 Flexible Main Tubing 2 054426 Flexible Main Tubing Elbow 2 8 054208 Flexible Pilot Tubing 2 9 053777 Magnetic Reed Switch 1 10 052572 Nipple Quick Connect 1 053445 Rubber Grommet 1
14. 120V 1 006311 24 CONTROL PANEL PARTS LIST FRONT DRAIN WITH TIMERS MODEL 2007 18 amp 20 SIZE 10 Back Panel Front View Back Panel Top View 18 ITEM DESCRIPTION QTY PART NUMBER 1 Switch Rocker On Off DPST 1 035030 2 Indicating Light Blue Rectangular 28V 1 032828 3 Indicating Light Amber Rectangular 28V 1 021254 4 Indicating Light Green Rectangular 28V 1 021255 5 Indicating Light Red Rectangular 28V 1 021209 6 Timer Digital 24 120V 2 056921 7 Thermostat 2 035575 Thermostat Dial Plate 250 375 1 058037 Thermostat Knob 1 004163 8 Spark Ignition module IFM 24 2 037550 9 Transformer Stepdown 24VAC 80VA 1 024032 10 Circuit Breaker 3 AMP 1 POLE 250V 1 053338 11 High limit Manual Reset 1 034357 12 Relay DPDT 24VAC 3 030844 13 Relay 35 Seconds 1 058684 14 Terminal Board wtih Insulation 1 004153 15 Bushing Black Plastic Snap In 1 2 005664 16 Spark Ignition Electrode Lead 24 2 059303 17 Bushing Strain Relief 1 000470 18 Power Cord 9 120V 1 006311 25 1 000 0 015 Critical Dimensions for proper spark ignitor gap Ref 2 90 ORIFICE HOLDER BURNER ORIFICE 3 4 Figure 7 2 IFM Burner Assembly Right Side Shown ITEM DESCRIPTION QTY PART NUMBER 1 BURNER REPLACEMENT KIT 1 016506 BURNER WITH ITEMS 5 amp 6 2 SPARK ELECTRODE REPLACEMENT KIT 4 NATURAL GAS 052562 LP GAS 052908 3 OBSERVATION WINDOW ASSEMBLY LENS 016101 COVER 4 015905 4 BURNER OUTER PLATE amp ELBOW
15. 1ea auo jo porred oq eus sued s 3ss9A s 1914 Vep 1900 sionpoud IO HLONAT suontpuoo pue swa aun a2efqns drysueUTyI0M ut 879P 01 661 T eun Jaye 1 put s ossoA VILJ x 194000 vr ptg do lt easeq HASJ de SAPPHO Aou 12u1018n7 IYI OUT OBLO JO Ni oovaiia 4o ONNA SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE
16. 2 Timers or lights ON but fryer does not try to light Thermostat off a Set the thermostat to desired temperature 3 Blower light on Red burner light comes on and goes out after about 3 seconds Problem with the outlet at the wall b Gas not turned on or not hooked up a Plug fryer in to different electrical outlet must be properly grounded b Ensure gas hose is securely connected Turn on main gas 4 Not recovering a Gas pressure incorrect b Thermostat not calibrated c Overloading fryer 11 a Contact service agent to verify proper gas pressure b Calibrate the thermostat rotating the dial plate to match the actual temperature of the oil See page 9 c Do not overfill baskets with food d Do not overfill fryer with oil check the fill level stamped into the fry pot TROUBLESHOOTING CHART The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company NOTE To correctly and quickly diagnose the system the chart below must be followed in sequential order Main power light does not come on Probable Cause a Fryer not plugged in b Breaker has tripped c Main power switch is faulty Solution a Plug fryer into approved outlet Must be properly grounded b Reset th
17. date In the event that your fryer under warranty needs repairs other than routine maintenance or cleaning you are required to contact Keating of Chicago at 1 800 KEATING before calling a local service company Failure to do so may void your warranty PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily week ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance A Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize sub stantial savings in oil costs as well as maintenance charges PREVENTIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER SECTION Check lights and controls Check that the oil is up to Max line Clean all baskets Drain strain or filter shortening Drain and clean fryer Weekly Boil out fryer III amp VI Verify thermostat settings Monthly Test Hi Limit control V amp V QUALIFIED SERVICE PER SONNEL ONLY Check burner flame color and adjust air shutters High production facilities should be checked more often B Thermostat Calibration Yearly
18. 11 031532 Knob Drain Handle 2 12 024030 Gas Valve 1 024988 LP 1 13 14 016341 Drain Valve 1 Rear 1 18 amp 20 016342 Drain Valve 114 Rear 1 14 ALL Drain Valve Pull Rod Assembly 053650 Drain Valve Handle Rod 1 011138 Drain Valve Adjustment Sleeve 1 053649 Drain Valve Handle 1 052653 Drain Valve Pull Rod 1 15 054428 Fitting x 1 1 16 054419 Hex Reducing Nipple 1 17 000611 Check Valve 2 way 1 18 007260 Fitting Compression Elbow 1 19 037537 Caster swivel locking 2 20 037539 Caster rigid 2 15 INCREDIBLE FRYING MACHINE GAS FRYER REAR DRAIN MODEL 2000 corresponds with parts list on page 15 Burner amp Electrode Assembly See Detail on Page 23 Oil Return Piping Assembly 4 Enlarged View 0027 a 1 5 m 1 6 7 11 9 107 Front View Side View Not shown See pages 20 22 for Control Panel Parts List 16 INCREDIBLE FRYING GAS FRYER PARTS LIST MODEL 2006 ITEM MODEL 1 ON 10 11 12 13 14 18 amp 20 ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL 14 18 amp 20 ALL ALL PART NO 030862 053726 057996 015393 Call 1 800 KEATING 006474 037549 054205 037543 054208 054512 054426 015331 024030 024988 004553 004554 037537 037539 DESCRIPTI
19. 11 Snap In Bushing 1 3 005664 12 Terminal Board with Insulation 1 004153 13 High Limit Resettable 1 034357 14 Strain Relief Bushing 1 000430 15 Power 120V 9ft 1 006311 16 Spark Ignition Cables 2 037551 17 Relay 35 Seconds 1 058684 18 Safety Switch Magnetic Reed 1 053777 available on all models 22 BOB EVANS IFM CONTROL PANEL PARTS LIST FRONT REAR DRAIN CONCEALED THERMOSTAT TIMERS MODEL 2006 BOOT BLACK WASHER SEALING RING NEX NUT N _ INSERT SWITCH DETAIL Back Panel Front View 18 E d 0 21 22 in Back Panel Top View ITEM DESCRIPTION QTY PART NUMBER 1 Switch Toggle Sealed On Off 1 056056 2 Indicating Light Clear Round 28V 1 057863 3 Indicating Light Blue Round 28V 1 057862 4 Indicating Light Amber Round 28V 1 056588 5 Indicating Light Green Round 28V 1 056587 6 Indicating Light Red Round 28V 1 057861 7 Spark Ignition module IFM 24 2 037550 8 Transformer Stepdown 24VAC 80VA 1 024032 9 Circuit Breaker 3 AMP 1 POLE 250V 1 053338 10 High limit Manual Reset 1 034357 11 Relay DPDT 24VAC 2 030844 12 Terminal Board with Insulation 1 004153 13 Thermostat 14 Model 1 035574 Thermostat 18 amp 20 Models 1 035575 14 Thermostat Dial Plate 375 1 058037 15 Thermostat Knob 1 004163 16 Receptacle 125V 15A Snap In 1 011505 17 Bushing Black Plastic Snap In 7 8 1 000514 18 Bushing Black Plas
20. 221 41 OR CAN1 6 9 MUST ALSO BE INSTALLED WITH RESTRAINING MEANS TO GUARD AGAINST TRANSMISSION OF STRAIN TO THE CONNECTOR AS SPECIFIED IN THE APPLIANCE MANUFACTURER S INSTRUCTIONS INSTALLATION The installer is responsible for attaching the tipping restraint ELECTRICAL CONNECTION The Keating IFM when installed must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSAC 22 2 as applicable A wiring diagram is located on the last page In the U S A and Canada the electrical supply must be 120 VAC 60 Hz The Keating Incredible Frying Machine IFM is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a 120V properly grounded three pronged polarized outlet For proper grounding procedures see local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CAN 22 2 latest edition as applicable CAUTION Before plugging in the fryer confirm the outlet is properly polarized and grounded If the hot and neutral terminals are reversed or the outlet is not properly grounded the burners may not ignite burner on light will go out after 2 1 2 seconds and the ignition processes will continue 3 times WARNING
21. A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer Non standard fryers such as CPU models etc do not have wiring diagrams printed in this section Single Basket Lift Power Supply Box gt g DN HE F 1 2 CHART 3 48 5 6 h NOTES 1 Wire Material See wires 1 specification 2 Remove 3 8 of insulation from end of wire 3 Route all wires so they lay flat and are organized in appearance 4 Tug test all wires connect 28 14 IFM 120 CONNECTION DIAGRAM TIMERS DRAIN MODEL 2000 SECTION ELECTRICAL ASSY NOT SHOWN TO SCALE 120V AC CONTROL PANEL INSERT SECTION 11 ELECTRICAL ASSEMBLY CP BACK wores CONTROL PANEL BACK 29 IFM 120V CONNECTION DIAGRAM TIMERS FRONT DRAIN WITH LIGHTED ROCKER SWITCH MODEL 2000 DHE o 8 9 CONTROL PANEL INSERT CP BACK Ral
22. ASSEMBLY LEFT OR RIGHT SIDE 4 022158 5 BURNER TO PLATE SEALING GASKET 4 016505 6 BURNER TO TUBE SEALING GASKET 2 016504 26 Basket Lift Power Supply Box Basket Lift Assembly gt x Housing 2 D I p Tr 018 SEE NOTE 1 NOTES 1 A minimum distance of and maximum distance of 14 should be maintained when actuator is at full downward stroke Item 11 should never be bottomed on item 12 when in this location 2 Actuator shaft should travel 65 upward from lowest position 3 Distance are to be measured when actuator is powered 4 Apply light coating of food grade grease to Item 9 on entire shaft inside housing DESCRIPTION QTY PART 1 TRANSFORMER 120 208 240 480V 1 056036 2 CIRCUIT BREAKER 3A 250V 1 053338 3 RELAY DPDT 24V AC 2 030844 4 RECTIFIER 1 018321 5 POWER 1 021289 6 CONNECTION 3 CIRCUITS PLUG 1 032210 7 CONNECTOR 2 CIRCUIT CAP 2 032207 8 COVER FOR CIRCUIT BREAKER 1 054664 9 PUSH ROD 1 018096 10 SCREW 20 X 17 1 021091 HEX NUT 4 20 1 016383 11 COUPLER ACTUATOR BL 1 054525 RETAINING RING 2 054540 PIN COUPLER ACTUATOR BL 2 054503 12 ACTUATOR 24V DC 1 054510 13 SHAFT ACTUATOR LOWER BL S S 1 054522 14 CONNECTOR 2 CIRCUIT QUICK 1 032208 CONNECTOR CONTACT PIN MALE 2 028309 15 PIN BASKET LIFT NON ROTATIONAL 1 054760 This circuit breaker can be found under the control panel on newer units 27 WIRING DIAGRAMS NOTE
23. DAMAGES IMMEDIATELY Regardless of extent of damage This claim must be filed with the carrier CONCEALED LOSS OR DAMAGE If damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection Keating does not assume responsibility for Loss OR Damage incurred transit Keating s sole responsibility in such cases will be to provide support in determining the extent of the parts labor and cost thereof needed to return said equipment to new condition INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Fuel Gas Code Z223 1 NFPA 54 latest edition Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 When pressure testing at test pressures less than or equal to 1 2 psig 3 45 KPA fryer must be isolated from gas supply piping When pressure testing at test pressures above 1 2 psig 3 45 KPA fryer must be disconnected from gas supply piping system Counter model and floor model fryers must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from s
24. WITH SAFE AND EASY FILTER WITHOUT LIGHTED ROCKER SWITCH 312V1d3538 315v14d3538 OVAvZ OZL Jeuuojsuei jejouueu pueog eds 145r 4009 01 peas OvAve 42019 1461 UO pay 1u6r1 dwa xew Vows wur YIH Jayi4 1671 00 aung S3002 LNSNOdWOD 1M3SNI 13 4 TOHINOD T3NVd TOULNOD j OMY 81 SIYM TIVON H21WS Sau 37 BOB EVANS IFM 120V CONNECTION DIAGRAM NO TIMERS REAR DRAIN MODEL 2006 WITH TOGGLE SWITCHES 9002 9 L weds uaaig juBr1 4000 01 peas OwAvz 0 14617 YMS pay 1461 dwa xew 3340 ZH 09 9 yawns OWA 021 4 ve 6r uo sewing 1961 3009 LNSJNOdWOD m Re 2 26 0 2 300819313 OVA OWA 021
25. gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve cup of Keating Sea Powder for every five gallons of water and let soak for hour If there is a large build up of carbonized grease allow fryer to soak overnight CAUTION When soaking overnight make sure the fyer is turned off CAUTION Do not damage or reposition thermostat probe as this may affect the accuracy of the fryer 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer 10 Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area NOTE DO NOT pump water through the filter machine 11 Spread Keating Klenzer liberally on tubes and sides of fryer vessel 12 A non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed WARNING DO NOT MIX HOT OIL AND WATER IN ANY FORM 15 Close drain valve WARNING FAILURE TO CLOSE DRAIN VALVE BEFORE REFILLING THE FRYER MAY RESULT IN SERIOUS INJURY 16 Check thermostat bulb positioning see page 9 17 Refill the fryer with new oil MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation or ship date if we are not notified of an installation
26. supply to the appliance The equipment is operated in the manner intended using the proper utensils Keep the equipment clean and have it checked periodically Burner air adjustments mechanical maintenance and repairs must be performed by qualified service personnel If the equipment is not installed operated and maintained accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The fryer has been assembled tested and inspected at the factory Upon arrival the complete fryer should be checked for any damage that may have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill or sign the Bill of Lading until the fryer has been thoroughly checked for damage If concealed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR
27. using flexible connector with quick disconnect make sure that the quick disconnect is completely engaged d Align spark electrode Replace spark electrode if faulty Gap must be 1 8 between electrode and pilot tube and between pilot tube and burner See page 26 e Replace combination gas valve after verifying it has voltage Delayed ignition Fryer has poor recovery Fryer overshoots temperature setting Oil in fryer vessel smokes Basket lift mechanism will not oper ate a Spark electrode gap is incorrect a Set proper gap on electrode See detail on Page 26 b Gas pressure excessive incoming or b Set pressure to serial plate manifold c Spark module intermittent a Over filling baskets b Over filling fryer with oil c Thermostat bulb improperly placed d Carbon coating on heat transfer tubes e Low gas pressure or volume f Inefficient burner combustion a Thermostat bulb improperly placed b Thermostat out of calibration a has begun to break down b High carbon content in oil c Dirty fryer vessel d Inferior grade of oil e Fryer is overheating a Breaker tripped b Connections are loose or electronic timer is faulty c Actuator defective c Replace spark module a Don t over fill baskets b Fill fryer up to Fill Level line as oil will expand when heated c Adjust bulb position See page 9 Thermostat Bulb Position
28. window for each burner located just to the left of each burner air hose where the hose is connected to the burner assembly See figure below bright red orange with proper mixture orange glow around burner tube much gas orange haze around burner tube showing incomplete combustion too little gas blue at front of burner or totally blue Remove the cover by loosening the screws to gain access to the burner viewing windows 14 Model Shown REQUIRED TEST THERMOSTAT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard 2 Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity 3 If the switch does not show continuity during all ten trials replace the thermostat CAUTION Disassembling the thermostat will void the thermostat warranty 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel back 3 Apply resistant flexible sealant ontocompression fitting thread before installing fitting into fryer vessel 4 Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel
29. 1 058037 Thermostat Knob 1 004163 10 Circuit Breaker 1 053338 11 Receptacle Snap In 125 VAC 1 011505 12 6 Circuit Quick Connect Female 1 028301 Female Pins 6 028308 13 2 Circuit Quick Connect Female 1 032207 Female Pins 6 028308 14 Transformer 120V 24V 1 024032 15 4 Circuit Quick Connect Female 1 032211 Female Pins 6 028308 16 Snap In Bushing 1 3 005664 17 Terminal Board with Insulation 1 004153 18 12 Circuit Quick Connect Male 1 028306 Male Pins 10 028309 19 High Limit Resettable 1 032243 20 Strain Relief Bushing 1 000430 21 Power Cord 120V 9ft 1 006311 22 Timer 2 056921 23 Spark Ignition Cables 2 037551 24 Relay 35 Seconds 1 030845 Not available on all models 21 CONTROL PANEL PARTS LIST MODEL 2006 CPU 25 222 Back Panel Front View ITEM DESCRIPTION QTY PART NUMBER 1 Indicating Light Red Rectangular 28V 1 021209 2 Switch Rocker On Off DPST 1 035030 3 Computer 1 031125 Computer probe only not shown 1 004776 4 Indicating Light Blue Rectangular 28V 1 032828 5 Indicating Light Amber Rectangular 28V 1 021254 6 Spark Ignition Module 2 037550 7 Relay DPDT 24VAC 5 030844 8 Circuit Breaker 1 053338 9 Receptacle Snap In 125 VAC 1 011505 10 Transformer 120V 24V 1 024032
30. 45 YINO LSNO ANY AGNTONI LON HONS ANY 1 15 SV JHL HO LNSAGOV Id3 FHL XTHAISCYTOXS XTTIOS dq TIVHS SSTHOSH L LODLLS LOVULNOO NO 45 4 SWIVTO ONICNTONI ANIA WIVTO NO HO ALITIGVIT pezuoqne sway Jo ed r 28 pue 641 doo sued 10 YIM uondo oy paredar oq Jopun pooe do1 seg Wed 10 3usuoduroo 10 10 3onpoid y 10 ported Aue Jo ue sjnjnsuoo jou parung sty 3ueuro2e do1 Jo Auy pue uoneaiodsuen jo pue 8 Yon uosred ouo utt jo 1800 mou ouo uet 10 SuIpasoxa e3eo rur sjonpoud 10 sued ausuro e do1 20 su dx pue 748191 Je 5 aeu
31. 6 1108 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE AWARNING Do not store flammable liquids near this or any other appliance AWARNING Improper installation can cause damage injury or death FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINI TY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAIN TENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT As continuous product improvement occurs specifications may be changed without notice IFM Model 2006 0107 9 07 INTRODUCTION Keating s Incredible Frying Machine IFM are designed to give maximum production efficiency deliv ering high quality food products The following design features are incorporated in Keating s Incredible Frying Machine IFM STANDARD FEATURES Highly polished stainless steel fryer vessel Highly polished stainless steel front Highly polished stainless steel heat transfer tubes Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi Limit bulb Complete stainless steel cabinet True Cold Zone for pro
32. E SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASH ING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT 1 Set thermostat to the desired frying temperature between 325 335 2 When the oil reaches the desired temperature burner indicating light will go off 3 Set timer s to desired cooking time and fill bas ket s to proper level if applicable 4 Lower filled basket s slowly into oil For fryers with automatic basket lift place basket s on upper bas ket hanger rods on splashback of fryer 5 1 T2 or button of electronic timer s This simultaneously activates the Instant On systems if applicable For fryers with automatic basket lift basket s will lower into fryer vessel 6 When timer s sounds carefully lift basket s out of hot oil if applicable For fryers with automatic bas ket lift a buzzer will sound and the basket s will rise automatically Allow oil to drain before remov ing 7 Place basket s on basket hanger rods on splash back of fryer and allow to drain SHUT DOWN Turn off main power switch DIGITAL TIMER PART 030834 RESETTING TO MINUTES SECONDS STEP 1 1 800 KEATING v E TIME SELECT Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold down the UP arrow button while turning the
33. Indicating Light Red 1 021209 6 High Limit Test Switch Momentary 1 015384 7 Spark Ignition Module 2 037550 Spark Ignition Cable Not Shown 2 037551 8 Relay DPDT 24VAC 2 030844 9 Thermostat 14 Model 1 035574 Thermostat 18 amp 20 Models 1 035575 Thermostat Dial Plate 1 058037 Thermostat Knob 1 004163 10 Circuit Breaker 1 053338 11 Receptacle Snap In 125 VAC 1 011505 12 6 Circuit Quick Connect Female 1 028301 Female Pins 6 028308 13 2 Circuit Quick Connect Female 1 032207 Female Pins 6 028308 14 Transformer 120V 24V 1 024032 15 4 Circuit Quick Connect Female 1 032211 Female Pins 6 028308 16 Snap In Bushing 1 3 005664 17 Terminal Board with Insulation 1 004153 18 12 Circuit Quick Connect Male 1 028306 Male Pins 10 028309 19 High Limit Resettable 1 034357 20 Strain Relief Bushing 1 000430 21 Power Cord 120V 9ft 1 006311 Not available on all models 20 CONTROL PANEL PARTS LIST WITH TIMERS MODEL 2000 22 9 Back Panel Top View ITEM DESCRIPTION QTY PART NUMBER 1 Power Switch with green Light 1 032242 Power Switch without Light 1 035030 2 Indicating Light Blue 1 015120 3 Indicating Light Amber 1 021254 4 Indicating Light Green 1 021255 5 Indicating Light Red 1 021209 6 High Limit Test Switch Momentary 1 015384 7 Spark Ignition Module 2 037550 8 Relay DPDT 24VAC 3 030844 9 Thermostat 14 Model 1 035574 Thermostat 18 amp 20 Models 1 035575 Thermostat Dial Plate
34. ON Blower Blower Air Hose 1 25 ID 9 long Clamp 1 2 wide band 13 16 x 1 1 2 Fry Pot Pilot Tee Tubing S S 3 16 x 1 Flex tubing 1 4 S S 6 Long Fitting Compression 1 4 3 16 Reduction Flex tubing 1 4 S S 15 Long Flex tubing 3 8 S S 6 Long Compression 3 8 x 1 8 90 Elbow Tape 1 2 x 520 Teflon Gas Valve Natural Gas Gas Valve LP Drain Valve 1 Front Drain Valve 1 1 4 Front Caster Swivel Locking Caster Rigid QTY gt N NO gt gt N N gt a N gt a N A R N N a o 17 INCREDIBLE FRYING MACHINE GAS FRYER FRONT DRAIN MODEL 2006 corresponds with parts list on page 17 i N NUNT i E s LI a Front View Side View See pages 23 25 for Control Panel Parts List INCREDIBLE FRYING MACHINE IFM GAS FRYER ASSEMBLY FRONT DRAIN FOR REFERENCE ONLY FLUE HIGH LIMIT O 9 BURNER MOUNTING BRACKET R CENTER TUBE 422 DIVIDER ar 7 7 BURNER CENTER TUBE 7 ASSEMBLY COVER PLATE SEE PAGE 17 IFM CONTROL PANEL PARTS LIST CONCEALED THERMOSTAT NO TIMERS MODEL 2000 z ALL es N Back Panel Top View 1 Back Panel Front View 10 ITEM DESCRIPTION QTY PART NUMBER 1 Power Switch with green Light 1 032242 Power Switch without Light 1 035030 2 Indicating Light Blue 1 015120 3 Indicating Light Amber 1 021254 4 Indicating Light Green 1 021255 5
35. SERIES 2006 FRYER MANUAL KEATING OF CHICAGO INC 9 Serving These Whe Serve The Very Seat Keating s INCREDIBLE FRYING MACHINE READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Record the Model No and Serial No of this Incredible Frying Machine in the space provided below Serial No Model No Keep these numbers for future reference IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts Keating commercial fryers are intended for other than household use CONTENTS SECTION I INTRODUCTION ERATES 1 Standard 1 Standard 1 Bleue c ER ERE 1 MEUS 1 Model Variations u u sauna a uwa maaa 1 Safety PreCautions eere L a 1 2 SECTION Il INSTALLATION Damage During Shipment 3 Installationen rcnt cer etre emen to reete 3 U SSS Su A epe 3 Restraining 3 Gas ose ert rete Dese e sore eite ee ea Dreier nora Dra 4 Electrical Connection 2 4 Gas Eeak Testing nne nire ree 4 Gas PIeSSUIe su uu Weiter ier E 5 SECTION OPERA
36. THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED AND POLARIZED THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG WARNING IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION Plug into a properly grounded three prong receptacle GAS CONNECTION AWARNING PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED BEFORE OPERATING THIS FRYER CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas Connection Connect the fryer to the main gas supply line at the rear of the fryer The piping should be a minimum of 3 4 NPT supply pipe for a single fryer at the burner mani fold Batteries require larger supply lines Installation must conform to the current local codes and National Fuel Gas Code U S ANSI 2223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 latest edition NOTE If more than one gas fryer is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas requirements for your particular model NOTE Pipi
37. TING THE FRYER iore te ttc aqa E LO TTA 5 ser 5 6 COOKING asa sa 6 ShutdOWU 5 3 oi n ore Op Erin 6 Digital Timers Draing E 7 Cleaning and Boil Out 7 8 SECTION IV MAINTENANCE Warranty Repairs mirin php td Preventive Maintenance Oil Breakdown 55 Thermostat Calibration esses Thermostat Bulb Positioning esee 9 10 SECTION V SERVICE DIAGNOSIS Thermostat Test trice teet ce im itis 10 2 conv ccavegnusttedensaeesaexsaece 10 SECTION VI SERVICE Trouble Shooting Charts 11 14 SECTION VII PARTS LIST Ordering Parts pen tendancy re eae 15 Warning and Operating Plates 5 IFM Gas Fryer Model 2000 Parts List can 2 IFM Gas Fryer Model 2000 Assembly 16 IFM Gas Fryer Model 2006 Parts List df IFM Gas Fryer Model 2006 Assembly 18 IFM Gas Fryer Assembly IFM Control Panel Parts List IFM Burner Assembly Parts List Basket Lift Assembly Parts List SECTION VIII WIRING DIAGRAMS Wiring e erpai ana etant ntt rene 28 39 VOI AMY 40 This Owner s Guide provides specific operating instructions for your model Use the Incredible Frying Machine only as instructed in this Service Guide 1 800 KEATING www keatingofchicago com 017411 IFM 200
38. e manifold gas pressure 3 4 gas supply pipe recommended MODEL VARIATIONS Basket Lift Model Basket Lift Model Fryers come with all the same features as the standard models The Basket Lift mechanism lowers the baskets of food into the oil when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models CPU Model CPU Incredible Frying Machine IFM have the same input as the standard models A programmable computer replaces the two timers and thermostat SAFETY PRECAUTIONS WARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED This service manual should be retained in a safe place for future reference The installation of your new fryer must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN 149 2 Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard latest edition No frame or restriction shall be constructed around the fryer that will restrict air movement into the fryer s combustion area prevent proper ventilation Keating fryers are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel They cann
39. e breaker Icoated on the bottom of the control panel c Replace the main power switch Blower light does not come on a Thermostat not turned on b If blower comes on blower light is faulty c If Over Maximum Temperature light is on Hi Limit has been activated d If unit has a filter drain handle not locked into place a Set thermostat to desired temperature b Replace blower light c Reset Hi Limit after oil has cooled down below 425 Correct problem which caused Hi Limit to activate See page 10 d Secure drain handle in place behind the bracket Burner light does not come on Check for flame at each burner If no flame is present at either burner a Spark module is faulty Check for flame at each burner If flame is present at both burners b Burner light is faulty a Replace spark module b Replace burner light Burner light comes on then goes out after 2 1 2 seconds Check for spark at each burner If no spark at either burner a Spark electrode wires are not tight or faulty b Spark electrode is faulty or is out of alignment Check for spark at each burner If spark occurs at both burners c Gas is not hooked up properly or not turned on d Spark electrode is faulty or is out of alignment e Combination gas valve is faulty a Tighten spark electrode wires or replace b See detail on page 26 c Turn manual gas valve on If
40. e filter onto rails inside of fryer or filter cabinet 4 Front Drain Drain oil from fryer by slowly turning handle The drain will be completely open after 1 4 turn Rear Drain Pull black knob forward slowly 5 After fryer drains close the drain valve 6 Filtering may be done at this step refer to filter manual CLEANING AND BOIL OUT When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown Once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Incredible Frying Machine s exterior to its original luster Figure 3 4 Keating Klenzer and Sea Powder gt F 1 Puton safety attire See Draining Turn the fryer off Drain oil from fryer see draining steps 2 4 above Remove oil container to secure area to prevent accidental spillage 5 Fill fryer vessel to Max line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 6 Setthermostat and turn fryer on to bring water to a
41. ide to side For fryers on legs the bottom foot of the leg is adjustable Turn clockwise to decrease height or counter clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back Figure 2 1 RESTRAINING DEVICES 1 Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement Fryer must also be restrained to prevent tipping when installed so that hot liquid splashing is avoided 2 The restraint means must be attached to the rear of the Keating IFM within 2 of the center line width and approximately 1 5 8 from the bottom of the cabinet back to allow the restraining bolt to be anchored to the cabinet back between the cabinet bottom and inner liner IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE KEATING IFM IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION NOTICE WHEN THIS APPLIANCE IS INSTALLED WITH CASTERS IT MUST BE INSTALLED WITH CASTERS SUPPLIED CONNECTOR COMPLYING WITH EITHER ANSI Z21 69 OR CAN CGA 6 16 AND A QUICK DISCONNECT DEVICE COMPLYING WITH EITHER ANSI
42. in valve is completely closed Refer to item 13 on page 16 or item 11 on page 18 for location of drain valve NOTE We recommend that solid shortening not be used in an Incredible Frying Machine IFM as they are not equipped with a melt cycle If solid shortening is used it should be melted prior to filling the fryer vessel Damage done by melting solid shortening in the fryer vessel will void the warranty AWARNING BE SURE THE HEAT TRANSFER TUBES ARE COMPLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT AWARNING DO NOT MIX HOT OIL AND WATER IN ANY FORM A CAUTION Oil expands when heated The line has been provided to ensure optimum cooking while ensuring the safety of the operator Do not overfill the fryer vessel See Figure 3 1 Figure 3 1 Max Level Line Fill the fryer vessel with oil or MELTED solid shortening up to the Max line LIGHTING AWARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL Figure 2 4 IFM Control Panel Control Panel with timers Model 2000 Mn SM KEATING gt 2 2 0 2 2 DEG 14 Control Panel with timers Model 2006 1 Turn on main powe
43. ing d Boil out fryer See page 7 Cleaning and Boil out e Contact a qualified service person to check gas pressure f Adjust gas air mixture See page 10 Flame Adjustment a Adjust bulb position See page 9 Thermostat Bulb Positioning b Calibrate thermostat See page 9 Calibration a Replace oil b Filter oil completely replace if necessary C Boil out fryer See page 7 Cleaning and Boil out d Check with supplier for the grade of oil you need for your cooking applications e Check calibration of thermostat See page 9 and replace if necessary a Reset breaker located in rear of fryer or on bottom of control panel back Note Basket Lift circuit breaker is labeled b Make sure connections are tight Replace timer if faulty c Replace actuator Basket lift motor runs but basket a Actuator is faulty a Replace actuator does not move Basket s rise prematurely a Electronic timer is faulty Replace timer b Basket lift relay is faulty Replace relay Spark module flashing a Steady OFF NO Power or Control Hardware Fault b Steady ON Power Applied Control Okay c 1 Flash No flame sense current trial only Active until flame sense on next trial d 2 Flashes Marginal flame between 1 5mkA and 0 5mkA e 3 Flashes Ignition lockout too many ignition failures 1 Turn off unit 2 Check incoming gas 3 Spark at electrode
44. me setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used DRAINING WARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 3 2 F Side view of Safe amp Easy Filter 2 off the fryer and open the door 3 Putsuitable container under drain valve for Safe amp Easy models slid
45. mp up bulb is too loose the paper will slip through with little or no resistance A fryer with a thermo stat bulb that is too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product bulb is too tight the paper will either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly while the fryer is in the idle mode the temperature will be erratic Thermostat Bulb Positioning 18 amp up Fryer Gas SERVICE WARNING ALL HI LIMIT CONTROLS ARE PRESET AT THE FACTORY FOR A SPECIFIC TEMPERATURE DO NOT ATTEMPT TO CHANGE THE SETTING OF THE HI LIMIT IF THE HI LIMIT FAILS TO SHUT OFF BETWEEN 425 F AND 450 F DURING TESTING IT MUST BE REPLACED FLAME ADJUSTMENT A Gas Pressure 1 At gas valve remove adjustment port cover rotate adjustment screw with screwdriver and replace port cover 2 To check the gas pressure 3 WC for natural gas or 10 WC for Propane at the manifold use an allen wrench to remove the gas pressure test port located in the center of the manifold 3 Line pressure incoming pressure is critical for proper ignition of the IFM Incoming pressure must be Natural 7 W C Propane 11 W C B Air Flow 1 To determine the proper gas air mixture look into the viewing
46. ng for a battery should be at least 1 1 4 to 1 1 2 IPS depending on total BTU input Consult your local gas supplier for appropriate battery piping size NOTE The electrical wiring diagram for the fryer is located on the inside of the fryer door or in the back of this manual GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON position 3 Have your plumber or gas company check for leaks with a soap solution NEVER check with an open flame GAS PRESSURE AT NATURAL Gas 3 0 in W C LP Gas 10 0 in W C MAXIMUM INCOMING GAS PRESSURE NATUARAL Gas 7 0 in W C LP Gas 11 0 in W C NOTE It is estimated that half of all service calls made on Keating Incredible Frying Machine IFM result from an inadequate gas supply During installation have a gas company representative make certain that the fryer is receiving adequate gas pressure and volume see Installation or your serial plate on the fryer door AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the dra
47. ot be converted to another gas fuel by turning or engaging a switch WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNIT AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR EMERGENCY SERVICE Suitable for installation on non combustible floors You must maintain this appliance free and clear from combustibles You must maintain the following minimum clearances from combustible and noncombustible construction You must install this appliance at least 16 inches away from any open flame Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front Clearances Combustible Noncombustible Construction Construction Back Right Side Left Side Keating commercial fryers are intended for other than household use ALWAYS instruct new employees on proper fryer operation Afryer should be operated ONLY by properly trained personnel ALWAYS turn fryer off each night ALWAYS disconnect fuel source before servicing NEVER leave a fryer unattended during operation NEVER move a fryer when full of h
48. ot oil NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally exposing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity without first giving clear and reasonable warning to such individuals The Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known to cause reproductive harm Carbon monoxide would not be present in concentrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Installed under a properly designed operating exhaust hood Connected to the type of gas for which the appliance is manufactured n ine pressure regulator not supplied by Keating must be installed outside the appliance to maintain proper incoming gas pressure 7 W C Natural 11 W C L P The appliance is adjusted for the manifold pressure marked on the serial plate Adequate air
49. per sedimentation Grid screen over heat transfer tubes 1 full port front drain valve Patented accurate temperature control system 2 F Ideal 35 working height 3 4 NPT gas connection on single fryers One pair of split baskets or one full size basket Patented burner design Spark Ignition system 100 proof of air flow safety shut off 100 proof of flame safety shut off Digital timers 2 where applicable Gas and air adjustments Gas pressure test port Blower grease filter easily accessible from front Easy access for servicing from front of fryer Burner blower and Hi Limit indicating lights Insulated fryer vessel Heat recirculation for higher efficiency and lower flue temperature Black heat tube interiors for optimum heat transfer Instant On ignition system where applicable 120 VAC 9 neoprene cord with 3 pronged grounded plug Instant recovery to cooking temperature High temperature stainless steel flue lining 100 factory testing STANDARD ACCESSORIES Keating Klenzer Sample Drain clean out rod OPTIONS Natural Gas or Propane Automatic Basket Lift Cooking Computer RATINGS 14 vessel 38 Ib oil capacity 18 fryer vessel 68 Ib oil capacity 20 fryer vessel 100 Ib oil capacity 7 W C Natural Gas or 11 W C Propane Line Gas Pressure 3 WC Natural Gas 10 WC Propan
50. r switch 2 Set thermostat to desired setting Between 325 F 162 8 C 335 F 165 3 C 3 Once main power switch is on and the thermostat is set the following occurs a Blower will start and blower indicating light will come on b After a preset ten second delay the gas valve will open and the burner indicating light will come on c The spark module will light the burners auto matically d The burner indicating light will be on whenever the burners are on The light goes off when the oil has reached the desired temperature If the burners do not light immediately the burner light will shut off the blower light will stay on and after 6 seconds the burners will try to light again This process will repeat 3 times NOTE The fryer cannot be operated during a power failure as the electronic ignition system cannot be operated COOKING Keating Incredible Frying Machine Gas Fryers IFM are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow cooking procedures below for your model WARNING OPERATION OF THIS FRYER SHOULD BE LIMIT ED TO PERSONNEL WHO HAVE BEEN THOR OUGHLY TRAINED IN OPERATING PROCE DURES USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANG ERS OR ON FRYER VESSEL CAR
51. rocker power switch to the ON position The timer will turn ON and the display will now be indicating ERE The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center right The BEEPER will BEEP If BEEPER does not BEEP the timer is defective STOP TESTING Reset procedure is completed when 1 00 appears on the digital display 1 800 KEATING v TIME SELECT DIGITAL TIMER PART 030834 PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set but EATING ton for approximately two seconds The display will show Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two sec onds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the channel that was operated last and the relay output contacts will be open To start a cycle press the desired channel button 1 3 The display will begin to countdown from the preset ti
52. tic Snap In 1 2 005664 19 Bushing Strain Relief 1 000470 20 Switch Magnetic Safety N C 1 053777 21 Connector 2 Circuit Quick Plug 1 032208 22 Connector Contact Pin Male 2 032208 23 Spark Ingition Electrode Lead 24 2 037551 24 Power Cord 9 120V 1 006311 LOCATED ON REAR DRAIN UNITS ONLY 23 IFM CONTROL PANEL PARTS LIST FRONT DRAIN WITH TIMERS MODEL 2006 14 SIZE BOOT X BLACK WASHER N a SEALING RING INSERT SWITCH DETAIL Back Panel Front View Back Panel Top View ITEM DESCRIPTION QTY PART NUMBER 1 Switch Toggle Sealed On Off 1 056056 2 Indicating Light Clear Roundt 28V 1 057863 3 Indicating Light Blue Round 28V 1 057862 4 Indicating Light Amber Round 28V 1 056588 5 Indicating Light Green Round 28V 1 056587 6 Indicating Light Red Round 28V 1 057861 7 Timer Digital 24 120V 2 056921 8 Thermostat Knob 1 004163 Thermostat Dial Plate 1 058037 Thermostat 14 Model 1 035574 Thermostat 18 amp 20 Models 1 035575 9 Spark Ignition Electrode Lead 24 2 037551 10 Bushing Strain Relief 1 000470 11 High Limit Manual Reset 1 034357 12 Transformer Stepdown 24VAC 80VA 1 024032 13 Terminal Board wtih Insulation 1 004153 14 Spark Ignition Module IFM 24VAC 1 037550 15 Relay DPDT 24VAC 1 030844 16 Black Plastic Snap In Bushing 1 1 005664 17 Black Plastic Snap In Bushing 1 1 005664 18 Circuit Breaker 3 AMP 1 POLE 250V 1 053338 19 Power Cord 9
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