Keating Of Chicago 2005 User's Manual
Contents
1. TOP SIDE COOKER AUTO LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 208 240VOLT Figure 69 m TOP SIDE COOKER AUTO LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 480VOLT Figure 610 09Y2IIO 40 qne funtoy ati pos sempe pret pos pu epu pue o soa su2. AINVIBIVA 135634 VISVI S oo sao hie lusit eas way bae us SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the cal it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE COMPANY ADDRESS swe ze DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER O GRIDDLE REMARKS QTOPSIDECOOKER OHOTPLATE O PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Whe Sewe The Very Beato 20
3. KEATING 144 Seve hy Bat Users Manual TOP SIDE COOKER SERIES 2005 READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE RECORD THE MODEL AND SERIAL NUMBERS OF THIS TOP SIDE COOKER INTHE SPACES PROVIDED SERIAL NO MODEL NO KEEP THESE NUMBERS FOR FUTURE REFERENCE IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should service be required If service is performed itis in your interest to obtain and keep all receipts Keating commercial griddles are not intended for household use The Owner s Guide provides specific operating instructions for your model Use the Top Side Cooker only as instructed in this Service Guide CONTENTS SECTION wmopucnon SECTION v MAINTENANCE 4 saunas reruns 1 PREVEMIVE Sr ACCESSORES menia COOKING SHEET He SPECIFEATONS HvuGcoORNa sets s 5 SECTION II INSTALLATION REMOVOROQOKING HONO muce DURING SPENT i 7 secnonv service DIAGNOSIS 2 s TROUBLESHOOTING me THERMOSTAT H SECTION VE PARTS UST COOKING HEIGHT ADJUSTMENT 2 2 anona wan 2 sans AND OPERAMNG AINES a sem 2 TORSIDE MANUA COOKING HEAD EXPLODED VEN 8 22 COOKNG HEAD PARTS UST COOKING HEAD A EATING C
4. Connections to Hi Limit are loose or Hi Limit is faulty le Connections to contactor are loose or contactor is faulty ON OFF switch is faulty ia Check connections and tighten where necessary If thermostat is faulty replace b Check connections and tighten where necessary If probe is faulty replace c Wait until cooking head cools down If ELEMENT ON light will not come on Hi Limit is faulty replace it d Check connections and tighten where necessary e Check connections and tighten where necessary If contactor is faulty replace it t Replace ON OFF switch ELEMENT ON light does not come on but cooking head does heat Ia ELEMENT ON light is faulty Replace ELEMENT ON Tight ELEMENT ON light flashes once whenever power is on temperature probe or wires have shorted a Replace probe and or wires Use conductive heat paste when installing new probe Temperature of cooking head is erratic erratic thermostat is faulty thermostat TROUBLESHOOTING THE THERMOSTAT Temperature reading incorrect showing a sensor error LOAD LED is switching at the wrong temperature Sensor or controller may be bad Sensor connections may be bad Controller is wired incorrectly Place jumper wire across the thermocouple input terminals The display should indicate ambie
5. high quality food products The following design features are incorporated into Keating Top Side Cookers STANDARD FEATURES Stainless steel control panel Stainless steel head cover MIRACLEAN cooking surface 4 Solid State Thermostat Adjustable cooking height from 17 to 114 3mm to 38mm Locking mechanism for ro level STANDARD ACCESSORIES Proprietary USDA and UL listed polymer cooking sheets 1 NOTE Keating of Chicago Inc manufacturer reserves the right to change specifications at any time COOKING HEAD SPECIFICATIONS Each Top Side cooking head is designed to be connected to a 208 220 or 240 volt i EIGHT 3 820m WIDTH DEPTH WATTS 4500 257mm 220v STANDARD TOP SIDE COOKERS Sizes 1 to 6 heads Mounting Can be mounted to any standard MIRACLEAN gas or electric 30 762mm deep riddle 24 deep plate 610mm up to 72 wide up to 6 heads maximum Front trough only griddies are preferred for multiple heads Cooking Surface 1014 267mm wide x 20 508mm deep per cooking head Number of heads One head can be used for every 12 305 of plate width Each Top Side cooking head will be positioned over a griddle thermostat to ensure peak efficiency ETL and ETL Sanitation listed SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURN
6. the stainless steel cooking sheet clips for cleaning simply lift them off They can be cleaned in a dishwasher Cooking Head The MIRACLEAN surface is very durable and with proper care following the procedures below will last many years 1 Scrape MIRACLEANS surface from front to back with the Keating griddle scraper with Cooking Sheets removed 2 Clean and polish surface with Keating Klenzer on damp soft cotton cloth Wipe off excess Klenzer AWARNING BECAUSE OF THE SUPERIOR MIRACLEAN SURFACE THE ONLY TOOLS YOU WILL EVER NEED TO CLEAN THE COOKING HEAD ARE DAMP SOFT COTTON CLOTH AND A KEATING SCRAPER NEVER SCRAPE COOKING SHEETS WITH THE SCRAPER NEVER USE A GRIDDLE STONE BRICK GRIDDLE SCREEN OR HARSH CHEMICALS TO CLEAN THE MIRACLEAN SURFACE DAMAGE DONE TO THE MIRACLEAN SURFACE BY GRIDDLE STONE BRICK SCREEN OR HARSH CHEMICALS WILL VOID THE WARRANTY THE DAMAGE DONE TO THE MIRACLEAN SURFACE 15 IRREPARABLE NEVER USE ICE TO COOL THE MIRACLEAN SURFACE AS IT MAY WARP THE MIRACLEAN SURFACE USE ONLY KEATING SUPPLIED CLEANING TOOLS AND KLENZER e USE ONLY A KEATING STEEL SPATULA NOTE Keating Klenzer MSDS Sheet available on website www keatingofchicago com A WARNING Do not hack chop hit the surface You wil dent the steel plate under the trivalent chrome It is even possible to hack nicks cose together and actualy tear the MIRACLEAN surface a
7. CTUATOR AUTO TOPSIDE COOKER 24V 1 060463 4 TOP SIDE CONDUIT SUPPORT 1 052287 5 TOP SIDE COOKER LIFT ARM ROD 2 052117 TOP SIDE COOKER HEAD W CONDUIT CONTROL PANEL 1 7 W 2 4 CLEVIS PIN 1 015164 E COTTER PIN 072 WIRE 2 015165 9 TOP SIDE COOKER LIFT ARM ROD 1 052591 10 INSTRUCTIONS FOR MICROSWITCH ADJUSTMENT AUTO LIFT TOP SIDE ACTUATOR Figure 63 TOP SIDE HEAD DOWN TOP SWITCH AND 1 Remove the limit switch black plastic cover on the actuator 2 Tum on the power on unit and push the T1 T2 or T3 button on the timer The actuator wil extend the stroke and lower head The motor must stop and the stroke should stop extending before it reaches its mechanical stop This movement is controlled by the top micro switch 3 If the motor fails to stop manually depress the top micro switch actuator Disconnect power to the actuator motor Loosen the set screw 2 5mm allen wrench located the top cam Rotate the top cam clockwise until the switch is made isten for audible click 4 Tighten the set screw on cam using blue locktite 5 Tum on the power and push the T1 T2 or T3 button on the timer until it goes to the preset time The actuator wil retract stroke and raise the head The motor must stop BOTTOM SWITCH AND CAM SIDE HEAD UP and the stroke should stop retracting before it reaches its mechanical stop Th
8. D TIGHT 45 1 031584 D CONNECTOR 17 LIQUID TIGHT STRAIGHT 1 031586 15 PLUG 30 AMP 250V 2 POLE 1 020068 Top View with Cover Removed 4 10 15 2 To Top Side Head 19 d 3 2 nu 12 Front View 8 7 5 6 1 12 TOP SIDE COOKER POWER SUPPLY BOX FOR AUTO LIFT ACTUATORS WITH DIGITAL TIMER 120VAC SUPPLY Figure 65 PART TEM DESCRIPTION am NUMBER 1 TRANSFORMER STEPDOWN 24 75VA 1 056037 2 RELAY DPDT 24VAC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 1 POLE 250V 1 053338 5 CORD POWER 6 1 033559 ACTUATOR WIRING DIAGRAM 13 TOP SIDE COOKER POWER SUPPLY BOX FOR AUTO LIFT ACTUATORS WITH DIGITAL TIMER 240 SUPPLY Figure PART DESCRIPTION ary NUMBER 1 TRANSFORMER STEPDOWN 24 75VA 1 056037 2 RELAY 24VAC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE 250V 1 053338 5 CORD POWER 9 220V 1 020833 4 WIRING DIAGRAM 14 Vil WIRING DIAGRAM TOP SIDE COOKER MANUAL LIFT WIRING DIAGRAM Figure 67 mores z aa gus cons TOP SIDE COOKER AUTO LIFT WIRING DIAGRAM FOR GAS GRIDDLE Figure
9. EEL 1 028488 2 SPUR GEAR 2 030241 2 SHAFT 1 028461 23 REAR COVER 1 24 FRONT HOUSING 1 25 REAR HOUSING 1 26 FRONT PLUNGER 1 028521 REAR PLUNGER NOT SHOWN 1 028522 28 TEFLON WASHER NOT SHOWN 1 028490 29 FIBER WASHER NOT SHOWN 2 028500 30 TOP SIDE COOKER WELD MANUAL 1 052114 E TOP SIDE COOKER SPRING SUPPORT WELDMENT 1 052266 E MANUAL TOP SIDE GAS SPRING LIFT 1 052251 MANUAL TOP SIDE COOKER GAS SPRING 1 054444 34 SCREW 18 X HEX HEAD ZINC PLATED 1 015262 35 TOP SIDE COOKER SUPPORT BRACE GAS 1 052269 TOP SIDE CONDUIT SUPPORT 1 052287 37 NUT RIVET 1 20 X 0 332 BODY 1 030269 38 WASHER 340 X h OD X Ye THK NICKEL 2 015414 39 SCREW 20 X amp SERRATED FLANGE LOCK 032328 40 TOP SIDE COOKER LIFT ARM ROD 1 052117 b U BOLT WITH MOUNTING PLATE 1 052286 2 SCREW 10 24 X SERRATED FLANGE LOCK 2 032327 43 WASHER 0 190 ID X 0 5630 D X 0 047 THK NICKLE 2 013217 MANUAL TOP SIDE COOKER GAS SPRING ROD 1 052252 45 NUT 1 20 HEX NICKEL PLATED 1 016383 46 CLEVIS PIN 2 015164 COTTER KEYS SS 2 015166 48 20 3 THREADED ROD 2 014226 49 STAR WASHER 4 017046 50 71 20 ACORN NUT 4 015227 51 WELDMENT HANDLE GEAR GAPPING SYSTEM 1 027311 52 TOPSIDE MICRO LEVELER ASSEMBLY 1 057544 53 TOPSIDE MICRO LEVELER LABEL 1 057432 TOP SIDE COOKER Figure 62 PART TEM DESCRIPTION any NUMBER 1 TOP SIDE COOKER WELD AUTO NEW ARM 1 052115 2 AUTO TOP SIDE A0 2 ACTUATOR MTG 1 053991 3 A
10. OOKNG SHEET A TURSDE ATOUT ACTINOR MCROSNTOR Como put Asser w PONER SUPY SECTION vn DIAGRAM anna titus Keep this manual for training new personnel 1 800 KEATING QD NOTICE This operating installation and service manual should be given to the user The operator of the Top Side Cooker should be familiar with its functions and operation This manual must be kept in prominent easily reachable location near the Top Side Cooker NOTICE Keating of Chicago Inc manufacturer reserves the right to change specifications at any ime AWARNING AWARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE other appliance OE Awannine IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS Improper installation THOROUGHLY BEFORE INSTALLING can cause damage OR SERVICING THIS EQUIPMENT A WARNING BEFORE OBTAINING ACCESS TO TERMINALS ALL SUPPLY CIRCUITS MUST BE DISCONNECTED Disconnect all power before servicing INTRODUCTION GENERAL Keating Top Side Cookers are designed to give maximum production efficiency delivering
11. S OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED DO NOT SUBMERGE THE TOP SIDE COOKING HEAD IN WATER CLEANING CHEMICALS OR UTENSILS USED FOR CLEANING GRIDDLES WILL DAMAGE OR DESTROY THE POLYMER COOKING SHEET NEVER USE A WATER JET TO CLEAN INSTALLATION This Top Side Cooker MUST be installed on a Keating griddle only Failure to do so voids the warranty The Top Side Cooker must be installed inspected calibrated and serviced by qualified certified and or licensed service personnel Contact your dealer for assistance DAMAGE DURING SHIPMENT The Top Side Cooker has been assembled tested and inspected at the factory Upon arrival the complete Top Side Cooker should be thoroughly checked for any damage that may have occurred during shipment What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES IMMEDIATELY Regardless of extent of damage CONCEALED LOSS OR DAMAGE If the damage is noticed when the equipment is unpacked notify the freight company immediately and fle a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection Keating does not assume responsibilty for loss OR damage incurred in transit INSTALLATION On new installations your Top Side Cooker has a
12. d be checked more factory ora local company fo perform maintenance and repair Proper care should be taken to fully clean the Top Side Cooker on a regular basis The control panel should be cleaned of any greasy residue with a damp cotton cloth Remove any residue from the ON OFF switch and the thermostat Wipe down the cabinet sides and back on a regular basis INSTALLING A COOKING SEET 1 Raise Top Side Cooking head completely 2 Lay the 20 x 24 608mm x 610mm cooking sheet the griddle plate with 20 608mm dimension front to back 3 Lower the Top Side Cooker head onto the cooking sheet ensuring that the sheet is centered under the head the front edge of the sheet is even with the front edge of the head and the sides of the sheet are parallel to the side of the head 4 Fold both edges of the cooking sheet over the head While gently pulling the right side of the sheet to remove any slack firmly push the cooking sheet mounting clip onto the right side mounting rib on top of the head Repeat process on the left side 6 Reverse the process to remove the cooking sheet TIPS ON PROPER HANDLING AND USE OF COOKING SHEETS To ensure long life of your Keating cooking sheets please follow the tips below Cooking sheets should never Be folded or creased Be touched with sharp objects Come in contact with griddle scrapers or abrasive pads Be placed un
13. del numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating Top Side Cooker should be in place at all times If plates damaged or lost replace them immediately MANUAL LIFT TOP SIDE COOKER Figure 6 1 Corresponds with parts list on page 8 383940 36 4 424344 31 4647 484950 dic Satan VIEN MIER UNELE BOTON SURAGE 29 Rust Wim Barrou or 15 18 MICRO LEVELER effective 2005 TOP SIDE COOKING HEAD MANUAL amp AUTO LIFT Figure 6 1 PART DESCRIPTION ary NUMBER 1 THERMOSTAT TEMPERATURE PROBE KIT 1 016671 2 COOKING HEAD COMPLETE 1 1 800 KEATING 3 STOP CLEVIS PIN S S 1 015164 4 SWIVEL BRACKET WIRE SLEEVE INCL IN ITEM 5 1 5 SWIVEL BRACKET 1 028181 SWIVEL BRACKET SUPPORT CLEVIS PIN S S 4 015164 7 COOKING SHEET MOUNTING CLIP 2 017316 E COVER FOR TSC WITH MICRO LEVELER 1 1 800 KEATING 10 COOKING SHEET SINGLE SHEET 01218 COOKING SHEET PACKAGE OF 12 012119 MIRACLEAN COOKING FACE PLATE 1 22 12 HEATING ELEMENT 4KW 220V NOT SHOWN 1 056510 HEATING ELEMENT 480V 4000W NOT SHOWN 1 035664 INSULATION BOARD NOT SHOWN 2 016503 13 HIGH LIMIT PROBE 1 015173 14 HIGH LIMIT PROBE MOUNTING PLATE 1 014247 18 KNOB 1 028622 16 COLLAR 2 028486 17 WORM GEAR 1 028487 18 I 20X ALLEN SET SCREW 4 028501 19 HOUSING COVER 1 5 20 WORM GEAR WH
14. der other equipment or objects Cooking sheets should always Be wiped with a damp soft cotton cloth after each run to remove any product residue Be cleaned after griddle shut down for the day The time to change Cooking Sheet is when Product starts sticking to the sheet Too much carbon build up causes a product appearance cooking or taste problem The head surface is cool The sheet is tor or ripped A WARNING THE TOP SIDE COOKING HEAD AND GRIDDLE PLATE ARE HOT USE PROPER CARE WHEN CHANGING THE COOKING SHEETS LEVELING OF COOKING HEAD S The cooking head s were leveled at the factory NOTE For best results level griddle before checking Adjust legs stand casters to level griddle REMOVAL COOKING HEAD CI NOTE To dently parts refer to page gt 1 Tum off griddle and disconnect Top Side Cooker electric power 2 Remove the cooking sheet by sheet mounting clips ing off cooking 3 Place a layer of soft cloth and then layer of cardboard onto griddle plate under cooking head to protect MIRACLEAN surface 4 Raise cooking head completely to release tension cooking head support pin Remove support pin and its cotter pin and carefully lower cooking head to protected griddle surface A WARNING The cooking head is not supported after the cooking head support pin has been removed If dropped the weight of the cooking head when unsupported wi
15. is movement is controled by the bottom micro switch 6 Ifthe motor fails to stop manually depress the bottom micro switch actuator This will disconnect power to the actuator motor Loosen the set screw 2 5mm Allen wrench located on the bottom cam Rotate the bottom cam counter clockwise until the switch is made isten for audible cick 7 Tighten the set screw on the cam using blue 8 Test the Top Side head Verify the adjustments did not change the length of the stroke thus preventing correct function of the top Top Side head The Top Side cooking head must be able to reach the griddle plate If it does not function properly complete steps 2 through 7 9 Reinstall the switch cover 1 TOP SIDE COOKER CONTROL PANEL Figure 64 PART ITEM DESCRIPTION an NUMBER 1 THERMOSTAT 1 m THERMOSTAT REPLACEMENT KIT FOR PRE 2005 MODELS 1 057138 2 HLLIMIT CONTROL 1 010311 3 H LIMIT MOUNTING BRACKET 1 016654 4 CONTACTOR 50 3 POLE 1 5 ROCKER SWITCH LIGHTED ONOFF 1 016688 5 INSTRUCTION PLATE ON OFF SWITCH PLATE 1 016872 7 INDICATING LIGHT ELEMENT ON RED 250V 1 036933 INDICATING LIGHT ROUND RED 220V Effective 8 31 10 1 002495 INSTRUCTION PLATE ELEMENT ON LIGHT PLATE 1 016873 E TERMINAL BLOCK 3 POLE 1 002585 E CORD 9 128 SJO 1 018480 GROUND LUG 1 028510 12 CONDUIT 65 COMPLETE WITH WIRES 1 34431 13 CONNECTOR LIQUI
16. ll cause damage to the griddle surface or injury to personnel 5 Do not tum the support pin in either direction 6 To reattach the cooking head to the ram lift arm raise cooking head completely and replace cooking head support pin Insert new stainless steel cotter to secure support pin holding support pin to keep it from spinning 7 Replace cooking sheet See Sheet installing a Cooking V SERVICE DIAGNOSIS A properly adjusted Keating Top Side Cooker with load will cycle approximately every 51 to 6 minutes Each cycle will last 40 seconds ensuring that the temperature setting is held within a narrow range Trouble Shooting The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company AWARNING Disconnect power before servicing PROBLEM PROBABLE CAUSE SOLUTION POWER light does not come on a No electricity to Top Side Cooker b ON OFF switch is faulty Connect Top Side Cooker to an approved source of power bb Replace ON OFF SWITCH ELEMENT ON light does not come on and cooking head will not heat to thermostat are loose thermostat is faulty b Connections to thermostat temperature probe are loose or probe is faulty Jc Hi Limit has tripped or Hi Limit is faulty Note Hi Limit is self resetting d
17. lready been factory instaled tested leveled and inspected Top Side Cookers cannot be mounted onto existing Miradean idles in the ELECTRICAL CONNECTION Each Keating Top Side Cooking head is equipped with a 9 2 74m neoprene covered 12 gauge 4mm 2 three wire with ground electrical cord Each cooking head is rated 4000W 18 amps single phase at 220 Volts and is designed to be connected to its own 208 240V single phase electrical supply For proper Connecting and grounding procedure see local codes the National Electrical Code 70 latest edition or Canadian Electrical Code CAN 022 1 latest edition as applicable A WARNING THIS APPLIANCE MUST BE EARTHED OPERATING ACAUTION Food will cook much faster with Top Side Cooker than with a griddle alone Watch food while cooking or Use timers to ensure food will not be overcooked AWARNING OPERATION OF THE TOP SIDE COOKER SHOULD BE LIMITED TO PERSONNEL THOROUGHLY TRAINED OPERATING PROCEDURES CONDITIONING THE GRIDDLE The MIRACLEAN Griddle plate has been seasoned at the factory The chrome surface when heated creates thin layer of chrome oxide which acts as releasing agent for food products If you feel you need to recondition the surface the following instructions should be followed 1 Follow cleaning instructions on this page amp next 2 Heat the MIRACLEAN to 400 F for one hour 3 L
18. nt temperature If it does the controller is ok If not replace controller Decrease set point below ambient temperature LOAD LED should be off for heating controller fiis the controller is OK Increase set point above ambient temperature LOAD LED should be on for heating controllers If it is the controller is OK Verify proper wiring Call 1 800 KEATING for a diagram Temperature reading is decreasing but actual temperature is increasing Thermocouple polarity is reversed Red wire denotes negative wire Ambient temperature in the control cabinet is over 70 C Check thermocouple connections connections including extension wire must maintain the correct polarity Correct if needed Measure temperature in cabinet to ensure itis below 70 C For troubleshooting the thermocouple use the chart below Top Side Cooker Probe Chart Part 016671 ds 25 zs 36 45 Temperature F 4 EXPLODED VIEW amp PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling 1 800 KEATING or your local service company You may also order online at Keating s part store www keatingofchicago com Refer to the Keating Top Side Cooker Limited Warranty for complete service and ordering information The model serial plate for each cooking head is located on the the control panel assembly The serial and mo
19. ower thermostat to 350 F allowing the MIRACLEAN to cool to about 350 F as is evident when griddle cycles or surface thermometer indicates correct temperature 4 Lightly coat the MIRACLEAN surface with griddle oll NOTE Despite the food releasing properties the chrome surface is not a true non stick surface For best cooking results and product appearance use fiddle for products that require the surface to be conditioned COOKING 1 ON OFF switch to ON position 2 Press and hold the Push to Set button on the thermostat and adjust the knob to the desired temperature The new temperature will be entered after 3 seconds Red ELEMENT ON light will illuminate when the element is on NOTE To increase temperature adjust knob clockwise To decrease adjust knob counterclockwise Figure Top Side Cooker Control Pane COOKING HEIGHT ADJUSTMENT Keating s Top Side Cooker has been designed to allow you infinite height adjustments from to approximately 3mm to 38mm An adjusting knob allows fast and precise height adjustment Clockwise movement of the knob will decrease the spacing counter clockwise movement will increase the spacing Each turn of the adjusting knob represents 418 approximately 3mm movement Experimentation will give you the best cooking height for each type of food product The cooking head should con
20. s reached 00 00 the relay output contacts will open the display wil flash and the audible alarm will sound To cancel the audible alarm press any button Pause Feature To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close SHUTDOWN ON OFF switch to OFF position CLEANING PROCEDURES Keating Cooking Sheets Clean cooking sheets with a damp soft cloth after each run of product a Turkish towel works best AWARNING THE COOKING HEAD WILL BE HOT USE PROPER CARE WHEN CLEANING THE COOKING SHEETS End of day cleaning Before the griddle is turned off for day the cooking sheets should be cleaned as described below Wear heat resistant gloves for maximum safety during the entire cleaning procedure 1 Atthe end of the day wipe the cooking sheet in place with a damp soft cloth Continue wiping until the surface of the cooking sheet is free of any residue 2 Remove the cooking sheet from the cooking head Clean the cooking head and the griddle surfaces 3 Wash the cooking sheet with a mild detergent in warm water and dry thoroughly 4 If needed after the cleaning is complete reverse sheet and reattach it to the cooking B Cooking Sheet Clips remove
21. s the chromium will not stretch Below ls a sketch showing a side view of ooking head and how the surface can be damaged Proper use of the utensils supplied with your MIRACLEAN Griddle wil prevent surface damage Surface Damage IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation the event your Keating Top Side Cooker needs repair under warranty other than routine maintenance cleaning you are requested to contact KEATING OF CHICAGO INC at 1 800 KEATING before calling a local service company C NOTE The cooking sheets are not covered under warranty PREVENTIVE MAINTENANCE Preventve maintenance should be done in daly weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Top Side Cooker working efficiently Proper and servicing wil lead to years of quality performance TIME FRAME OPERATORIOWNER SECTION At Least Clean cooking sheets W Dally Ciean MIRACLEAN Griddle surface At Least Clean surfaces of Weekly Top Side Cooker Monthly Verify thermostat setings Review cooking procedures Check Cooking Sheets Replace if necessary At Least QUALIFIED SERVICE Yearly PERSONNEL ONLY Thoroughly check and test Top Side Cooker Calibrate controls 3 Tacitas shoui
22. tact the product firmly to ensure optimum heat distribution without flattening the product DIGITAL TIMER PROGRAMMING FOR AUTO LIFT HEADS ONLY The electronic timers provide a clearly visible and accurate display and are very easy 10 use Three different independent cook times can be set using this timer T1 T2 and T3 When cook time has reached 00 00 the cooking head will automatically raise Programming To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show Press T1 12 13 for the cook time to be programmed The display will show the current setting for that cook time Use the down button to increment decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will retum to normal operation Repeat the process as necessary for the other timers Operating Logic When the timer is powered up the display how the time setting for the channel that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1 T2 or T3 The display wil begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second Tate When the countdown ha
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