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Kawasaki KX450 User's Manual

Contents

1. G 4 PISTONS 5 T H m D 3 Hed 1421 6 D alee F 6 Rear e a Ea a a akak laya baa alba E 12 Rear Master Cylinder F 5 SIC MEMMIUS F 12 Shift FOLKS au C 3 Shock AbSOIDeI S iiid dae ine oom E 14 DIDS ERR RTL UENIT NEUEN PN F 14 S prede E 9 SUSPENSION ae RM I M ND E 6 SWING GIU ea ob ut dui E 5 Tensione kana E Um B 10 pP Dd ld ber he apa E 10 METTE E B 14 VEIT NE B 9 Water PIDO suns suk musasasa sansa D 5 Water C 14 This catalog covers 08 KX450D8F A GCOSS0O V uu kaa G 7 tob ti Mt bU dbi Ud B 6 Brake Eta ea 13 2 P Q Sasan auqa F 13 ooa Rod a ers ics B 10 522 MT 7 8 9 Chassis Electrical Equipment G 3 esc
2. B 8 abend oder oci ua vico C 11 C 10 Owners TOS G 4 PISTONS 5 T H m D 3 Hed 1421 6 D alee F 6 Rear e a Ea a a akak laya baa alba E 12 Rear Master Cylinder F 5 SIC MEMMIUS F 12 Shift FOLKS au C 3 Shock AbSOIDeI S iiid dae ine oom E 14 DIDS ERR RTL UENIT NEUEN PN F 14 S prede E 9 SUSPENSION ae RM I M ND E 6 SWING GIU ea ob ut dui E 5 Tensione kana E Um B 10 pP Dd ld ber he apa E 10 METTE E B 14 VEIT NE B 9 Water PIDO suns suk musasasa sansa D 5 Water C 14 This catalog covers 08 KX450D8F A GCOSS0O V uu kaa G 7 tob ti Mt bU dbi Ud B 6 Brake Eta ea 13 2 P Q Sasan auqa
3. F 6 Rear e a Ea a a akak laya baa alba E 12 Rear Master Cylinder F 5 SIC MEMMIUS F 12 Shift FOLKS au C 3 Shock AbSOIDeI S iiid dae ine oom E 14 DIDS ERR RTL UENIT NEUEN PN F 14 S prede E 9 SUSPENSION ae RM I M ND E 6 SWING GIU ea ob ut dui E 5 Tensione kana E Um B 10 pP Dd ld ber he apa E 10 METTE E B 14 VEIT NE B 9 Water PIDO suns suk musasasa sansa D 5 Water C 14 This catalog covers 08 KX450D8F A GCOSS0O V uu kaa G 7 tob ti Mt bU dbi Ud B 6 Brake Eta ea 13 2 P Q Sasan auqa F 13 ooa Rod a ers ics B 10 522 MT 7 8 9 Chassis Electrical Equipment G 3 escono peut E EI X i Lx B 13 erige C 5 c case PEE B 11 yl er ue abest tcd hs a B 5 uio ne E B 3 Cylinder
4. G 7 tob ti Mt bU dbi Ud B 6 Brake Eta ea 13 2 P Q Sasan auqa F 13 ooa Rod a ers ics B 10 522 MT 7 8 9 Chassis Electrical Equipment G 3 escono peut E EI X i Lx B 13 erige C 5 c case PEE B 11 yl er ue abest tcd hs a B 5 uio ne E B 3 Cylinder Head Gover 4 UI faa cn Ue B 4 Bom E G 6 Engine amet EUN 6 Mm D 4 Pe MOON Stas a e E E E 8 FGOIFGS S n nonnen E 7 e E 3 E E E mua E 4 ote hee eet ele a de uie F 4 Kont ORM ae xa aei LINE F 10 F 9 PONT EE E 11 Front Master 2 oe iu F 3 11 Gear Change 3 Gear Change Mechanism C 4 erg s qasa C 12 GRID NO This grid covers Part Name
5. F 8 92153 1963 B 8 92200 0067 F 10 92055 1156 F 9 92093 1436 E 6 92151 1133 E 5 92153 0620 E 5 92161 0073 F 14 92200 0075 B 12 92055 1167 C 8 92093 1566 F 10 92151 1134 C 6 92153 0623 B 6 92161 0113 F 8 92200 0107 C 9 92055 1223 C 8 92104 0004 G 4 92151 1199 C 6 92153 0626 C 13 92161 0213 B 6 92200 0114 B 3 92055 1293 B 14 92104 1063 G 4 92151 1233 E 4 92153 0627 F 3 92161 0254 F 11 92200 0154 E 13 92055 1346 E 14 92104 1064 G 4 92151 1234 E 5 92153 0627 F 5 92161 0350 B 6 92200 0154 E 3 92055 1352 B 4 92110 0004 G 4 92151 1423 E 8 92153 0639 C 9 92161 1172 E 14 92200 0171 C 5 92055 1383 E 14 92110 0005 G 4 92151 1449 B 7 92153 0645 C 12 92161 1184 E 10 92200 0245 B 13 92055 1441 F 9 92116 1
6. E 4 41032 1086 E 10 11065 0230 F 9 130P0820 E 4 132BA0614 C 4 16142 0049 C 10 32190 0351 E 4 41034 0035 10Y E 12 11065 0231 F 9 13102 0022 B 13 132BA0616 B 12 16154 0069 C 10 32190 0352 E 4 41034 0037 10Y E 11 11065 1253 51 E 12 13107 0056 C 10 132BA0616 C 10 16157 0003 C 7 33001 0108 E 5 41068 0004 E 11 12004 0018 B 9 13107 0134 C 10 132 0620 10 16159 0004 7 33032 0012 5 41068 1466 12 12005 0036 B 9 13107 0135 C 14 132BB0612 B 3 16170 0003 C 7 33040 0020 E 5 41080 0076 F 6 12009 0008 B 9 13116 0013 B 13 132 0612 11 16187 0188 C 7 33040 1189 E 5 41080 0082 F 4 12011 1008 B 9 13127 00468 B 14 132BB0625 D 3 16187 0189 C 7 34024 1396 458 E 9 41080 0090 F 4 12032 0004 B 9 13128 0033 B 14 132G0640
7. E 6 92210 1184 E 4 92210 1184 E 6 92210 1352 E 8 92210 1411 E 12 99924 1355 03 G 8 99939 1315 03 G 8 99946 1035 01 G 8 99950 1040 01 G 8 99951 1026 01 G 8 99952 1010 01 G 8 99953 1032 01 G 8 99954 1041 01 G 8 99955 1024 01 G 8 99956 1008 01 G 8 99976 1393 G 8 99976 1394 G 8 99999 0023 B 3 This catalog covers 08 KX450D8F A GCOSS0O V uu kaa G 7 tob ti Mt bU dbi Ud B 6 Brake Eta ea 13 2 P Q Sasan auqa F 13 ooa Rod a ers ics B 10 522 MT 7 8 9 Chassis Electrical Equipment G 3 escono peut E EI X i Lx B 13 erige C 5 c case PEE B 11 yl er ue abest tcd hs a B 5 uio ne E B 3 Cylinder Head Gover 4 UI faa cn Ue B 4 Bom E G 6 Engine amet EUN 6 Mm D 4 Pe MOON Stas a e E E E 8 FGOIFGS S n nonnen E 7
8. e E 3 E E E mua E 4 ote hee eet ele a de uie F 4 Kont ORM ae xa aei LINE F 10 F 9 PONT EE E 11 Front Master 2 oe iu F 3 11 Gear Change 3 Gear Change Mechanism C 4 erg s qasa C 12 GRID NO This grid covers Part Name Index Handlebalr UIS D IA F 7 F 8 Initial Sy ec eet marem tea dU red C 13 Kickstarter Mechanism ooo oe eto oo e eerie etes B 12 labels umanta PR EE M ROE d DM ETE G 5 uide M G 8 MIU HEUS US uy yas Ra Gam Ras ns ban Ub B 7 B 8 abend oder oci ua vico C 11 C 10 Owners TOS G 4 PISTONS 5 T H m D 3 Hed 1421 6 D alee
9. B 7 59051 0070 B 11 92019 014 F 7 92033 0044 E 14 92049 0063 E 6 This catalog covers 08 KX450D8F GRID NO This grid covers Numerical Parts Index Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No 92049 0069 E 6 92063 1377 C 8 92145 0048 B 3 92152 0150 B 14 92153 0863 F 14 92171 0579 C 5 92049 0070 F 9 92063 1378 C 8 92145 0162 B 12 92152 0261 C 13 92153 0864 D 4 92171 0651 B 6 92049 0100 E 14 92064 1139 C 8 92145 0164 C 9 92152 0275 B 6 92153 0934 C 5 92171 0652 F 13 92049 1062 B 9 92064 1140 C 8 92145 0166 C 9 92152 0292 E 5 92153 0936 F 10 92171 0653 B 7 92049 1196 B 3 92064 1141 C 8 92145 0167 C 9 92152 0324 E 11 92153 0936 F 6 92171 0653 B 8 92049 1387 B 12 92064 1142 C 9 92145 0198 E 7 92152 0379 D 3 92153 0937 E
10. C 4 92152 14419 C 4 92153 1506 F 8 92172 1088 B 12 92055 0066 C 8 92066 0106 C 6 92145 0497 C 4 92152 1422 E 8 92153 1512 C 9 92180 1058 B 9 92055 0078 F 11 92066 1404 C 6 92145 14414 C 3 92152 1427 E 12 92153 1513 C 9 92180 1059 B 9 92055 0104 F 9 92070 0020 C 13 92150 1426 C 9 92152 1472 E 10 92153 1643 E 6 92180 1194 B 9 92055 0105 F 9 92070 0021 C 13 92150 1451 F 3 92152 1473 E 12 92153 1652 E 4 92180 1195 B 9 92055 0106 F 9 92072 0045 F 11 92150 1452 F 3 92153 0338 B 3 92153 1669 C 4 92180 1196 B 9 92055 0109 C 8 92072 0055 F 7 92150 1474 F 7 92153 0339 B 3 92153 1669 C 5 92190 1488 E 13 92055 0113 C 6 92075 1138 C 13 92150 1650 B 10 92153 0484 F 10 92153 1784 C 14 92192 0083 C 9 9205
11. 43026 43026 1075 1 49091 43028 43028 43028 1067 DIAPHRAGM 1 43034 43034 1110 HOLDER BRAKE 1 43095 43095 0286 HOSE BRAKE FR 1 49006 49006 1344 BOOT FRONT BRAKE LEVER 1 49016 49016 1044 COVER SEAL MASTER CYLINDER 1 43095 49091 49091 0001 WASHER SEAL 10 1X14 5X1 5 4 92009 92009 1458 SCREW 4MM 2 92015 92015 1528 NUT FLANGED 6MM 1 92022 92022 1814 WASHER 1 92150 92150 1451 BOLT LEVER SET 1 92150A 92150 1452 BOLT 2 49006 92153 92153 0627 BOLT OIL L 23 2 Bod 92153A 92153 0695 BOLT 6X16 2 SN 92171 92171 0481 CLAMPBRAKE HOSE LH 1 lt 92171A 92171 0482 CLAMPBRAKE HOSE RH 1 92153A Ref Front Fork 92153A 49091 49091 ly 40 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Front Brake F2292 Ref N uS Part No Description Spec Code os T 41080 14079 14079 1097 HOLDER ASSY FRONT CALIPER 1 32085 32085 1361 STOPPER PAD 1 toss 41080 41080 0082 DISC FR 1 OPTION 41080A 41080 0090 DISC FR 1 43048 43048 1095 PISTON CALIPER 2 43049 43049 1060 PACKING PISTON SEAL 2 43049A 43049 1061 PACKING PISTON SEAL 2 43056 43056 1055 BREATHER 1 49006A 43057 43057 1001 CAP BREATHER 1 43080 43080 0006 CALIPER SUB ASSY FR LH 1 57098 43082 43082 0049 PAD ASSY BRAKE 1 49006 49006 1088 1 49006A 49006 1242 BOOT CALIPER 1 92144 92144 1721 SPRING PAD 1 92150 92150 1691 1 92151 92151 1799 BOLT DISC PLATE 6MM 4 92153
12. B 5 13089 1005 B 13 13271 1833 E 5 16039 0230 C 7 32054 0021 E 7 41029 1204 E 10 11061 0185 B 4 13089 1010 B 13 13280 0038 B 3 16041 0004 C 7 32085 1361 F 4 41029 1330 E 10 11061 0224 C 6 13089 1095 B 13 13280 0055 F 7 16044 007 C 7 32099 0002 F 7 41030 1172 E 10 11061 0225 C 14 13095 0052 B 13 13280 0056 F 7 16049 1051 C 7 32099 00083 F 7 41032 0002 E 10 11061 0226 B 7 13097 0013 B 11 13280 0067 B 13 16065 0050 B 3 32160 0244 E 3 41032 1077 E 10 11061 0226 B 8 13000512 B 6 13280 0108 B 6 16130 1058 C 10 32160 0298 E 3 41032 1085 E 10 11061 0260 B 10 13000514 C 12 13280 0170 B 6 16142 0029 C 14 32190 0330 E 4 41032 1086 E 10 11065 0107 C 11 130L0520 C 13 13280 0184 F 7 16142 0042 C 10 32190 0331
13. E 10 43095 0024 F 5 49006 1242 F 6 56068 0206 G 6 92015 1259 B 6 92025 1887 B 9 92045 1284 E 11 43095 0286 F 3 49006 1344 F 3 56068 0207 G 6 92015 1339 E 4 92025 1888 B 9 92045 1432 C 5 44008 0040 F 9 49016 1044 F 3 56068 0208 G 6 92015 1402 B 7 92025 1889 B 9 92045 1446 E 12 44013 0108 F 9 49019 0002 F 11 56068 0209 G 6 92015 1402 B 8 92025 1890 B 9 92046 1010 C 5 44013 0109 F 9 49047 0017 C 3 56068 0734 G 6 92015 1432 E 4 92025 1982 B 9 92046 1148 C 5 44023 0061 F 9 49047 0028 C 3 56068 0735 G 6 92015 1433 E 6 92025 1983 B 9 92046 1151 E 6 44026 0096 F 9 49065 0019 C 11 56070 3799 G 5 92015 1528 F 3 92025 1984 B 9 92046 1174 E 5 44026 0105 F 9 49065 0022 C 11 56071 0028 G 5 92015 170
14. 11 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Transmission E1361 Quantity KX450 Hef Part No Description Spec Code o pr 13127 13127 0046 SHAFT TRANSMISSION INPUT 16T 132626 13128 13128 0033 SHAFT TRANSMISSION OUTPUT 1 13144 13144 0017 SPROCKET OUTPUT 13T 13262 13262 0390 GEAR INPUT 2ND 17T 1 13262A 13262 0391 GEAR INPUT 3RD 16T 13262B 13262 0392 GEAR INPUT 4TH 19T 1 13262C 13262 0393 GEAR INPUT 5TH 24T 1 13262D 13262 0394 GEAR OUTPUT LOW 28T 13262D 13262E 13262 0395 GEAR OUTPUT 2ND 24T 1 13262F 13262 0396 GEAR OUTPUT 3RD 19T 1 13262G 13262 0397 GEAR OUTPUT 4TH 19T 1 13262H 13262 0398 GEAR OUTPUT 5TH 21T 1 92015 92015 1963 NUT 20MM 1 92028 92028 1857 BUSHING INPUT TOP GEAR 92033 92033 1172 RING SNAP25MM 4 92055 92055 1293 RING O 21 5X1 5 1 92152 92152 0150 COLLAR 25X30X13 2 1 92152A 92152 0540 COLLAR 1 92200 92200 1065 WASHER 1 92200A 92200 1389 WASHER 2 12 MAY 29 2007 This catalog covers GRID NO This grid covers 5 08 KX450D8F Engine Gear Change Drum Shift Fork s Ref Quantity KX450 NO Part No Description Spec Code iil 13140 13140 0043 FORK SHIFT IN 13140A 13140 0044 FORK SHIFT OUT 13141 13141 0029 DRUM CHANGE 13145 13145 0031 CAM CHANGE DRUM EM NORUNT Sua 13151 13151 0008 SWITCH COMP NEUTRAL 49047 49047 0017 ROD SHIFT IN 49047A 49047 0028 ROD SHIFT OUT 92009 92009 1571 SCREW 5X16 92043 92043 1654 PIN
15. C 12 39156 0092 F 14 11005 0088 B 5 13041 0022 B 11 13262 0391 B 14 14091 0587 C 7 21083 0035 C 8 39183 1059 F 7 11008 0143 B 3 13041 0023 B 11 13262 0392 B 14 14091 0588 C 7 21119 0090 C 13 39193 0027 B 3 11009 1592 F 9 13042 0005 B 10 13262 0393 B 14 14091 0796 B 4 21121 0016 C 13 41009 0118 E 10 11011 0055 6Z B 6 13061 0146 B 12 13262 0394 B 14 14091 1523 RZ F 6 21160 0011 C 13 41009 0119 E 10 11012 1552 E 14 13064 0051 B 12 13262 0395 B 14 15004 0011 C 7 21176 0016 C 8 41022 0022 E 10 11012 1581 E 11 13066 0008 B 12 13262 0396 B 14 16007 0022 B 9 220 0510 F 5 41022 0023 E 10 11013 0011 B 6 13070 0029 E 14 13262 0397 B 14 16012 0002 C 7 22000408 C 9 41023 0009 E 10 11054 0300 E 4 13070 0048 F 5 13262 0398 B
16. 13256 13256 0002 PISTON SHOCKABSORBER 1 43078 43078 0031 RESERVOIR SHOCKABSORBER 1 43089 43089 0018 CYLINDER SHOCKABSORBER 1 45014 45014 0188 8V SHOCKABSORBER I SILVER rarer Sau AS 1 45014A 45014 0217 8V SHOCKABSORBER I SILVER ee ae ere ee eer es u EU 1 46102 46102 0104 ROD PISTON peste ere DUM Ne Susu as AS 1 46102A 46102 0121 ROD PISTON GM PRA VOTO EU 1 92002 92002 1955 BOLT DRAIN 1 92015 92015 1703 NUT SPRING ADJUST 1 92015A 92015 1704 NUT SPRING ADJUST LOCK 1 92033 92033 0044 RING SNAP 1 9 11012 92033A 92033 1209 RING SNAP 1 92033A 92046 92046 1301 BEARING NEEDLE 7E HVS16X22X12 1 92049 92049 0100 SEAL OIL 1 N 92055 92055 1346 RING O ROD 1 gt 3 92055A 92055 1383 RING O 1 92145 92145 0016 8V _ SPRING SHOCK K 52N MM I SILVER 1 lt gt i gt SS 92145A 92145 0244 8V SPRING SHOCK K 54N MM I SILVER 1 4 92145B 92145 0383 8V _ SPRING SHOCK K 56N MM I SILVER 1 OPTION gt lt j gt 92161 92161 1172 DAMPER SHOCKABSORBER 1 13070 NL 39 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis F 3 Front Master Cylinder m N 43015 N Part No Description Spec Code ros 2 pr F2291 13236 13236 1346 LEVER COMP FRONT BRAKE 1 43015 43015 1674 CYLINDER ASSY MASTER FR 1 92153 43020 43020 1123 PISTON COMP BRAKE 1 igus 43022 43022 1010 STOPPER BRAKE PISTON 1
17. 41022A 92152 92152 1472 COLLAR FRONT BRAKE DRUM 72 1 OPTION 41032C 92161 92161 1184 DAMPER RIM STOPPER 1 41023A 41029B 92161 amp 35 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis E 11 Front Hub F2230 Quantity KX450 PartNo Description Spec Code os T pr x 11012 11012 1581 CAPAXLE 2 41034 41034 0037 10Y DRUM ASSY FRONT BRAKE M M GOLD 1 41068 41068 0004 AXLE FR 1 92045 92045 1284 BEARING BALL 69042RS 2 921524 92049 92049 1403 SEAL OIL BJNC 2 25X37X5 2 11012 92152 92152 0028 COLLAR FRONT BRAKE DRUM L 65 1 92152A 92152 0324 COLLAR FR AXLE L 27 5 2 92210 92210 0065 NUT 18MM 11012 92152A 92210 36 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis E 12 Rear Hub Quantity KX450 e Ref y Part No Description Spec Code 08 o oer 11065 11065 1253 CAPAXLE 41034 41034 0035 10Y DRUM ASSY REAR BRAKE M M GOLD 41068 41068 1466 AXLE RR 42041 42041 0001 SPROCKET HUB 52T AL OPTION 42041A 42041 1383 SPROCKET HUB 48T 1 OPTION 42041B 42041 1384 SPROCKET HUB 49T 1 OPTION 42041C 42041 1408 SPROCKET HUB 50T 1 OPTION 42041D 42041 1428 SPROCKET HUB 51T 1 OPTION 42041E 42041 1429 SPROCKET HUB 52T 1 OPTION 42041F 42041 1448 SPROCKET HUB 48T AL 1 OPTION 42041G 42041 1449 SPROCKET HUB 49T AL 1 OPTION 42041H 42041 1450 SPROCKET HUB 50T AL 1 420411 4
18. 92055 92055 091 RING O 92145 92145 1414 SPRING 92153 92153 0530 BOLT 8X20 1 610 610A0408 ROLLER 4X8 1 13 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Gear Change Mechanism E1370 N wo Part No Description Spec Code os T pe 311 13078 13078 0012 RATCHET 1 Dodd m 13156 13156 0084 LEVER CHANGE 1 S 13161 13161 0045 LEVER COMP CHANGE SHAFT 1 13165 13165 0017 PAWL 2 92026 13236 13236 0129 LEVER COMPPOSITION 1 13271 13271 0893 PLATE PAWL GUIDE 1 92022 92022 1827 WASHER 6X12 8X1 2 1 92026 92026 1217 SPACER 1 92043 92043 1676 PIN PLUNGER 2 92145 92145 0453 SPRING 2 92145A 92145 0496 SPRING RETURN 1 13271 92145B 92145 0497 SPRING POSITION LEVER 1 92151 92151 1930 BOLT FLANGED SMALL 6X25 1 92152 92152 1414 COLLAR 1 92152A 92152 1419 COLLAR RETURN SPRING 1 1316 92153 92153 1669 BOLT TORX 6X8 7 1 92043 03 92152 132 132BA0614 BOLT FLANGED SMALL 6X14 1 MEL 172 17200612 BOLT STUD 6X12 1 311 31100600 NUT HEX 6MM 1 13165 92145 13078 92151 14 MAY 29 2007 This catalog covers 08 KX450D8F Engine m T 92062 1411 13271A 92153B 13271 du 92045D 920456 92045B 13271A 92065 92043 921538 921538 92066 13271 92153B 13271A L 9 92153B 4 92045H 92153B 13271A E 92153B 13271A 481 0 92153B 92045 is 920494 92046 92153B M 92046 el ts 92045 5 1
19. 99924 1355 03 SERVICE MANUAL ENGLISH S una sau E EU 1 99976 A 99939 99939 1315 03 _ A amp P MANUAL ENGLISH os rep Starlet E aera Gros ele denies EU 1 5 99946 99946 1035 01 A amp P MANUAL GERMAN EU 4 99950 99950 1040 01 MANUAL FRENCH 99976 EU 1 99951 99951 1026 01 A amp P MANUAL ITALIAN FU d 999764 99952 99952 1010 01 A amp P MANUAL SPANISH sss EU 1 99953 99953 1032 01 SERVICE MANUAL GERMAN lose tee eee eee sa ee heehee EU 1 Service Manual 99954 99954 1041 01 SERVICE MANUAL FRENCH p EU 1 99955 99955 1024 01 SERVICE MANUAL ITALIAN D chee EU 1 99956 99956 1008 01 SERVICE MANUAL SPANISH EE EU 1 99976 99976 1393 OWNER S MANUAL EN FR DE Language EU 1 99924 Engl ish 99976A 99976 1394 OWNER S MANUAL IT ES NL 99953 EU 1 99954 French 99955 Italian 99956 Spanish A amp P Manual 99946 German 57 MAY 29 2007 This catalog covers 08 KX450D8F GRID NO This grid covers Numerical Parts Index Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No 11004 0045 B 3 13037 0131 B 11 13262 0390 B 14 14091 0209 C 7 21007 0112
20. 99976 alia 99952 panis ehe 5 6 6 Decals Accessory Manual EU This catalog covers GRID NO This grid covers 08 KX450D8F Chassis G 2 Pictorial Index GRID NO This grid covers Cylinder Head This catalog covers 08 KX450D8F Engine E1111 Quantity KX450 Ref N ES wo Patt No Description Spec Code os e oer 2 92153 11004 11004 0045 GASKET HEAD 1 92153A 11008 11008 0143 HEAD COMP CYLINDER 1 11060 11060 1300 GASKET THERMOSTAT 1 92153 13234 13234 0009 SHAFT COMPDECOMP 1 OPTION 13271 13271 0675 PLATE 1 92150 92200 13280 13280 0038 HOLDER DECOMP 1 OPTION 92055 16065 16065 0050 HOLDER CARBURETOR 1 39193 39193 0027 PIPE OIL 2 32004 49002 49002 0007 GUIDE VALVE AR 92004 92004 0025 STUD 8X22 2 92005 92005 0018 FITTING 1 92200 92022 92022 161 WASHER 25 3X30X1 1 92042 92042 007 PIN DOWEL 6 3X8X14 4 T 92043 92043 4009 PIN 10 1X12X14 2 92066A 92049 92049 1196 SEAL OIL 1 92055 92055 0046 RING O 23 5X2 0 1 92066 92066 0002 PLUG PT1 2X12 5 1 TT 92066A 92066 0024 PLUG 4X18 1 92066B 92066 0068 PLUG 6X6 1 N 92145 92145 0048 SPRING 1 92066B OPTION eee 92170 92150 92150 1935 BOLT L 140 2 1 92153 92153 0338 BOLT 6X38 4 92153 92153 0339 BOLT 6X45 4 92153B 92153 0695 BOLT 6X16 2 92170 92153C 92153 0810 BOLT 6X35 2 99999 92153D 92153 1001 BOLT FLANGED SMALL 10
21. C 9 92200 1623 E 12 92063 1371 C 8 92143 1867 E 5 92151 1930 B 10 92153 0810 B 3 92171 0149 F 11 92210 0065 E 11 92063 1372 C 8 92144 1721 F 4 92151 1930 C 4 92153 0838 E 7 92171 0246 C 9 92210 0066 E 3 92063 1373 C 8 92144 1752 E 13 92151 1930 F 11 92153 0844 B 5 92171 0258 C 12 92210 0159 E 12 92063 1374 C 8 92144 1761 C 11 92152 0028 E 11 92153 0846 C 5 92171 0372 D 5 92210 0167 F 8 92063 1375 C 8 92144 1819 F 6 92152 0135 F 8 92153 0862 C 11 92171 0481 F 3 92210 0285 E 5 92063 1376 C 8 92145 0016 8V E 14 92152 0141 C 9 92153 0863 B 6 92171 0482 F 3 92210 0337 F 10 This catalog covers 08 KX450D8F GRID NO This grid covers Numerical Parts Index Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No 92210 0350 B 11 92210 1080 E 4 92210 1080
22. LH SIDE 82151 921538 140918 9215 92055 q 32150 140914 1 1081 S 92008A 8 92145 33368 92153A 16039 92033 921728 34 18170 l 92200A 16016A D 18012 92145 eo 92145B w d 92171A TAN 16016 45 Er J 92172A 9 1 6030 amp 211018 20550 16044 92005 eS 92037 16031 92192A 16014 3271 82064 A D 18 16157 49121 92171 m34 92063 A H 1 92009B 92192 92170A 220A 921928 22 Carburetor 2 3 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Pictorial Index 92153B 14091B 9215 92055 q 32150 140914 16041 92200 92153 16039 82033 p 50254 13168 16016A 921728 16012 Z 1 Am e 92145A Yes Mo 2224 92055E ENGAN B SS 92009B p 92172 15030 21176 920550 16044 i 92005 e 92037 dul EDZ 92192A 1615 1 920556 921 mii 92037 220A Ref Canshaft s Tensioner C 10 oil Pump 92153 92152 9 92075 OPTION 210076 2070 A C 12 Generator C 13 Ignition System C 14 water Pump This catalog covers GRID NO This grid covers 08 KX450D8F Engine Pictorial Index 92171 39062E 1 gt 92153A 92153 39062 Ref Cables lt s 92170 39062F D 3 Radiator Engine Shrouds Water Pipe This catalog covers GRID NO This grid
23. o s iade odi EU 1 AS EU wm Ref Fenders 54 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Decals Ref Ref Engine Shrouds TA Part No Description Spec Code F2861 rud e T 1 1 56052 56052 0886 MARK SHROUD KAWASAKI 2 56052A 56052 0887 MARK RR FENDER KAWASAKI 1 56068 56068 0199 PATTERN SHROUD UPBLH 1 56068A 56068 0200 PATTERN SHROUD LWR LH 1 56068B 56068 0201 PATTERN SHROUD UPP RH 1 56068C 56068 0202 PATTERN SHROUD LWR RH 1 56068D 56068 0203 PATTERN AIR CLEANER LH 1 56068E 56068 0204 PATTERN SIDE COVER UPP LH 1 56068F 56068 0205 PATTERN SIDE COVER LWR LH 1 56068G 56068 0206 PATTERN AIR CLEANER RH 1 RH 1 56068H 56068 0207 PATTERN SIDE COVER UPP RH 1 560681 56068 0208 PATTERN SIDE COVER LWR RH 1 56068 56068J 56068 0209 PATTERN NUMBER PLATE 1 56068K 56068 0734 PATTERN SIDE COVER UPP RR LH 1 56068L 56068 0735 PATTERN SIDE COVER UPP RR RH 1 Ref Fenders 55 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Accessory pariy Quantity KX450 Re f UN No Part No Description Spec Code 58029 58029 0003 266 PLATE NUMBER S WHITE 1 92153 92153 0503 BOLT 6X12 1 58029 56 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Manual EU mere Part No Description Spec Code D8F F2920 Local Procurement 99924
24. 1 13280A 13280 0170 HOLDER 1 14073 14073 0085 DUCT AIR FILTER 1 59006 59006 0011 ARRESTER FLAME 1 92015 92015 1259 NUT FLANGED 5MM 5 92152 92152 0275 COLLAR 2 92153 92153 0623 BOLT 6X75 1 92153A 92153 0863 BOLT 6X16 2 92161 92161 0213 DAMPER 2 92161A 92161 0350 DAMPER 1 92171 92171 0651 CLAMP DUCT 62MM 1 130 130G0512 BOLT FLANGED 5X12 1 92152 92153A 92161A 92152 S gt gt 4 MAY 29 2007 This catalog covers 08 KX450D8F Engine E1140 92151 11061A 92171 18100 921514 Ref No 11061 11061A 18046 18088 18100 31064 49107 92015 92151 92151A 92153 92171 132 411 411A 461 GRID This grid covers Muffler s AS Part No Description Spec Code 11061 0082 GASKET 38 9X46 4X3 0 5 11061 0226 GASKET 41 0X48 7X32 0 5 18046 0081 WOOL 5 18088 0356 PIPE EXHAUST 5 18100 0077 BODY ASSY MUFFLER 5 31064 0128 5 49107 0077 COVER EXHAUST 5 92015 1402 NUT 8MM 5 92151 1449 BOLT SOCKET 6X10 5 92151 1822 BOLT FLANGED 6X10 5 92153 1963 BOLT FLANGED
25. 15 4 92015A 92015 1861 NUT STEERING STEM 28MM 1 92022 92022 250 WASHER 25X36X2 3 1 92116 92116 1069 BEARING ROLLER HI CAP32006JRRS 1 92116A 92116 1076 BEARING ROLLER HI CAP320 28JRR 1 92150 92150 1760 BOLT SOCKET 8X20 1 92150A 92150 1845 BOLT 8X25 1 92153 92153 1790 BOLT SOCKET 8X74 1 92200 92200 0154 WASHER 10 5X24X1 5 1 92210 92210 0066 NUT 24MM 1 32160A 92150A 92200 28 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Frame Fittings F2131 Ref N wo Part No Description Spec Code os T 92151 11054 pr j 11054 11054 0300 BRACKET IGNITER 1 32190 32190 0330 BRACKET ENGINE FR 1 32190A 32190 0331 BRACKET ENGINE FR 1 32190B 32190 0351 BRACKET ENGINE UPP LH 1 Ponce 32190C 32190 0352 BRACKET ENGINE UPP RH 1 55020 55020 0179 RZ GUARD ENGINE RH WHITE 1 55020A 55020 0369 GUARD SKID 1 92015 92015 1339 NUT LOCK FLANGED 6MM 1 92015A 92015 1432 NUT 8MM 2 92045 92045 0060 BEARING BALL 608LLU 2A 4 92122 92122 0016 ROLLER CHAIN GUIDE 2 92143 92143 1307 COLLAR 1 92151 92151 1233 BOLT FLANGED 6X10 2 32190 92152 92152 0459 COLLAR 2 92152A 92152 0595 COLLAR 10 2X20X10 2 A 92153 92153 0503 BOLT 6X12 5 92153A 92153 0704 BOLT FLANGED 10X137 1 92152A 92153B 92153 0802 BOLT FLANGED 10X35 2 921524 O 92153C 92153 1652 BOLT FLANGED 8X35 1 92153D 92153 1869 BOLT FLANGED 10X128 1 92210A 92045 92122 92153 92153 1870 BOLT FLANGED 8X126 2 92193D 92210 92210 1080 NUT LOCK
26. 6 92171 0819 F 10 92049 1403 E 10 92064 11493 C 9 92145 0199 E 7 92152 0425 E 6 92153 0938 E 6 92172 0069 F 8 92049 14083 E 11 92064 1160 C 9 92145 0244 8V E 14 92152 0459 E 4 92153 0939 E 6 92172 0119 E 5 92049 1475 C 5 92065 058 C 5 92145 0297 B 12 92152 0540 B 14 92153 0974 E 13 92172 0125 F 8 92049 1541 C 6 92066 0002 B 3 92145 0370 B 13 92152 0595 E 4 92153 1001 B 3 92172 0127 C 9 92049 1542 C 6 92066 0024 B 3 92145 0383 8V E 14 92152 1139 E 6 92153 1308 F 12 92172 0128 C 9 92049 1614 E 12 92066 0038 C 5 92145 0390 B 10 92152 1346 F 11 92153 1380 B 10 92172 0129 C 9 92051 005 C 5 92066 0039 C 6 92145 0453 C 4 92152 1414 C 4 92153 1386 E 6 92172 1064 F 5 92055 0046 B 3 92066 0068 B 3 92145 0496
27. 92153 0517 BOLT SOCKET 8X40 2 92153 S 43049A 43049 41080 OPTION 43048 41080A 41 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis F 5 Rear Master Cylinder x No Description Spec Code 08 o oer F2293 13070 13070 0048 GUIDE BRAKE HOSE 2 43010 43010 1087 ROD ASSY BRAKE 1 43015 43015 0004 CYLINDER ASSY MASTER RR 1 43020 43020 1094 PISTON COMP BRAKE 1 9 43026 43026 1086 1 43028 43028 1092 DIAPHRAGM 1 43095 43095 0024 HOSE BRAKE RR 1 49091 49091 0001 WASHER SEAL 10 1X14 5X1 5 4 92022 92022 1028 WASHER 8 5X13X1 1 92022A 92022 1601 WASHER CIRCRIP 1 92043 92043 0004 PIN 1 92151 92151 1654 BOLT SOCKET 6X14 2 ee 92153 92153 0627 BOLT OIL L 23 2 92172 92172 1064 SCREW 2 220 220 0510 SCREW PAN CROSS 5X10 4 550 55002015 PIN COTTER 2 0X15 1 Ref Swingarm 42 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Rear Brake x Part No Description Spec Code 08 o oer F2294 14079 14079 0022 HOLDER ASSY REAR CALIPER 1 14091 14091 1523 RZ DISC WHITE 1 41080 41080 0076 DISC RR 1 41080A 41080 0094 DISC RR 1 OPTION 43048 43048 1066 PISTON CALIPER 1 43049 43049 1063 PACKING 1 43049A 43049 1064 PACKING 1 43056 43056 1055 BREATHER 1 43057 43057 1001 CAP BREATHER 1 43080 43080 0037 CALIPER SUB ASSY RR 1 43082 43082 0048 PAD ASSY BR
28. C 11 16187 0190 C 7 34028 0014 E 7 41080 0094 F 6 12046 0043 B 10 13140 0043 C 3 13210608 C 14 16187 0191 C 7 34028 0015 E 7 41090 0012 E 10 12048 0021 B 10 13140 0044 C 3 132L0608 C 5 16187 0192 C 7 35004 0078 290 E 8 41090 5212 E 10 12053 0031 B 10 13141 0029 C 3 132L0818 B 7 16187 0212 C 7 35019 0050 E 8 41090 5213 E 10 12053 0051 B 10 13144 0017 B 14 132L0818 B 8 16187 0213 C 7 35023 0100 290 E 8 410B0800 E 12 12053 0053 E 5 13145 0031 C 3 14001 0110 C 5 16187 0214 C 7 36001 0084 266 F 14 411 7 12053 0056 C 6 13151 0008 C 3 14013 0001 B 10 16187 0215 C 7 36001 0088 266 F 14 411 B 8 12053 0061 E 5 13156 0084 C 4 14024 1971 C 7 16187 0216 C 8 39007 0073 E 6 41150600 B 7 12053 0
29. FLANGED 10MM 2 by 92210A 92210 1184 NUT LOCK 10MM 2 92153B S 921530 130 130P0820 BOLT FLANGED 8X20 4 92045 92152 32190B 146 92153A 55020A 45 Suspension 92153 92153 4 92122 92045 29 29 2007 GRID NO This grid covers Swingarm Quantity KX450 Ref 4 This catalog covers 08 KX450D8F Chassis F2141 N Part No Description Spec Code 33032 12053 12053 0053 GUIDE CHAIN DRIVE FR 1 12053A 12053 0061 GUIDE CHAIN 1 92093A 13271 13271 0593 PLATE CHAIN GUIDE 1 42036 13271A 13271 1833 PLATE AXLE 2 32152 33001 33001 0108 ARM COMP SWING 1 42036 92093 92093A Te 33032 33032 0012 SHAFT SWING ARM 1 33040 33040 0020 ADJUSTER CHAIN RH 1 33040A 33040 1189 ADJUSTER CHAIN LH 1 42036 42036 0019 SLEEVE SWING ARM L 47 5 2 92009 92009 1828 SCREW 5X10 4 92015 92015 1014 NUT FLANGED 8MM 2 92015A 92015 1078 NUT FLANGED 6MM 2 92046 92046 1174 BEARING NEEDLE TA2230Z 2 92046A 92046 1240 BEARING NEEDLE NTBR22356E01 2 92093 92093 1434 SEAL SDO29X35X4 5 2 92093A 92093 1435 SEAL SDO22X29X5 2 92143 92143 1676 COLLAR 4 92143A 92143 1867 COLLAR 6 5X14X24 2 92151 92151 1133 BOLT 6X12 1 92151A 92151 1234 BOLT 6X50 2 92152 92152 0292 COLLAR 17 1X29X6 2 92153 92153 0620 BOLT 8X56 2 92172 92172 0119 SCREW 5X8 4 92200 92200 0285 WASHER 17 2X30X2 3 1 92210 92210 0285 NUT LOCK 16MM 1 30 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Suspens
30. Frame Pose duet ua Ee EU 1 132 13210818 BOLT FLANGED SMALL 8X18 5 en ree es S uku EU 1 411 411AB0800 WASHER PLAIN 8 5X18X1 6 once n eC mete m eeu EU 1 411A 411S0600 WASHER PLAIN 6MM amp 92151A locfp d oe en tad M tese een EU 8 461 461S0600 WASHER SPRING 6MM Me DRE FH MM E EU 2 6 MAY 29 2007 GRID NO This grid covers Valve s Spec Code os w This catalog covers 08 KX450D8F Engine Description f Part No N No Part No 12004 12004 0018 12005 12005 0036 12009 12009 0008 VALVE INTAKE VALVE EXHAUST RETAINER VALVE SPRING 12011 12011 1003 COLLET 12032 12032 0004 TAPPET 16007 16007 0022 SEAT SPRING 11 6X25 5X1 0 4 12032 49078 49078 0018 SPRING ENGINE VALVE EXHAUST 2 49078A 49078 0043 SPRING ENGINE VALVE INTAKE 2 92025 92025 1870 SHIM T 2 00 4 92025 A X 92025 92025 1871 SHIM T 2 05 AR 92180 0 92025B 92025 1872 SHIM T 2 10 AR 12011 12011 92025C 92025 1873 SHIM T 2 15 AR 12011 12011 92025D 92025 1874 SHIM T 2 20 AR 92025 92025 1875 SHIM T 2 25 AR 22 92025F 92025 1876 SHIM T 2 30 AR 92025G 92025 1877 SHIM T 2 35 AR 92025H 92025 1878 SHIM T 2 40 AR 92025 92025 1879 SHIM T 2 45 AR 92025 92025 1880 SHIM T 2 50 AR 92025K 92025 1881 SHIM T 2 55 AR 92025L 92025 1882 SHIM T 2 60 AR 92025M 92025 1883 SHIM T 2 65 AR 92025N 92025 18
31. Head Gover 4 UI faa cn Ue B 4 Bom E G 6 Engine amet EUN 6 Mm D 4 Pe MOON Stas a e E E E 8 FGOIFGS S n nonnen E 7 e E 3 E E E mua E 4 ote hee eet ele a de uie F 4 Kont ORM ae xa aei LINE F 10 F 9 PONT EE E 11 Front Master 2 oe iu F 3 11 Gear Change 3 Gear Change Mechanism C 4 erg s qasa C 12 GRID NO This grid covers Part Name Index Handlebalr MIS IM F 7 F 8 13 Kickstarter Mechanism 12 labels masan atau d DM ETE G 5 uide M G 8 MIU HEUS US uy yas Ra Gam Ras ns ban Ub B 7 B 8 abend oder oci ua vico C 11 C 10 Owners TOS
32. Index Handlebalr UIS D IA F 7 F 8 Initial Sy ec eet marem tea dU red C 13 Kickstarter Mechanism ooo oe eto oo e eerie etes B 12 labels umanta PR EE M ROE d DM ETE G 5 uide M G 8 MIU HEUS US uy yas Ra Gam Ras ns ban Ub B 7 B 8 abend oder oci ua vico C 11 C 10 Owners TOS G 4 PISTONS 5 T H m D 3 Hed 1421 6 D alee F 6 Rear e a Ea a a akak laya baa alba E 12 Rear Master Cylinder F 5 SIC MEMMIUS F 12 Shift FOLKS au C 3 Shock AbSOIDeI S iiid dae ine oom E 14 DIDS ERR RTL UENIT NEUEN PN F 14 S prede E 9 SUSPENSION ae RM I M ND E 6 SWING GIU ea ob ut dui E 5 Tensione kana E Um B 10 pP Dd ld ber he apa E 10 METT
33. RING O 2 92055B 92055 0106 RING O 2 92055C 92055 0116 RING O 2 920550 92055 0117 RING O 2 O 92055E 92055 1156 RING O 2 Kei 92055F 92055 1441 RING O 2 8X6 6X1 9 2 8 92210 92055E 92026 11009 92055E 92153A 46 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Front Fork 2 2 YN Part No Description Spec Code os pr 92009 92093 92093 1566 SEAL FORK OUTER TUBE 2 92055F 92153 92153 0484 BOLT FLANGED 8X40 12 7 4 92153A 92153 0936 BOLT FLANGED 6X14 6 44008 92171 92171 0819 CLAMP 1 92200 92200 0067 WASHER 2 Co 9 2055B 92210 92210 0337 NUT 2 C2 920554A C 92055C 2 92055 92033 920558 9 2055 44026 A B j O 920556 C5 92055D 44065 B 11065A 3 44065 Ex 44065 amp 3 3 22049 22200 69 C 3 92033A 92049 y 8 29 92033 C2 92055 92210 55020 C2 92055 8 92210 92055 92026 11009 92055 92153A 47 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis F 11 Fuel Tank m Ref N No Part No Description Spec Code pe 49019 49019 0002 FILTER FUEL 1 Bons 51001 51001 0095 6Z TANK COMP FUEL F BLACK 1 51023 51023 0019 TAP ASSY FUEL 1 92022 51044 51044 0023 TUBE ASSY TANK CAP 1 920279 51048 51048 00
34. SMALL 8X18 5 92171 0653 CLAMP 5 13210818 BOLT FLANGED SMALL 8X18 5 411AB0800 WASHER PLAIN 8 5X18X1 6 5 41150600 WASHER PLAIN 6MM 5 46150600 WASHER SPRING 6MM 5 29 2007 f pr Jj This catalog covers GRID NO This grid covers 08 KX450D8F Engine Muffler s EU E Ref Quantity KX450 NG Part No Description Spec Code 98 11061 11061 0082 GASKET 38 9X46 4X3 0 mcd eo Morus E Diu eL EU 1 11061A 11061 0226 GASKET 41 0X48 7X32 0 Dro uec s EC ME EE sa x EU 1 18046 18046 0097 WOOL occu nC EU 1 18088 18088 0356 PIPE EXHAUST saa ua T PET MEE EU 1 18100 18100 0076 BODY ASSY MUFFLER M TR TO TUNE EU 1 31064 31064 0127 PIPE COMP Mar c TE EU 1 11061A 49107 49107 0077 COVER EXHAUST PIPE 92171 NE P do Ure eae P EU 1 92015 92015 1402 NUT 8MM trey SS EEEE EU 2 132 92151 92151 1449 BOLT SOCKET 6X10 sasin ama E EEA EU 2 18100 92151A 92151 1822 BOLT FLANGED 6X10 ERE TREE EU 6 92153 92153 1963 BOLT FLANGED SMALL 8X18 ei ente EU 1 92171 92171 0653 CLAMP Ref
35. This catalog covers 08 KX450D8F Engine 921538 14091B 92150 8 92055A lt 5 920094 9 92145 8 92152 92170 gt 16 16012 ij a 92009B 49121 92063 16021 204 1 16049 65 16041 92200 92172 29 92153A 16039 92172 92200A ae 92145B 92171A 92192 1 P 92192 2 92037 OMIT 92037 92170A Su 92171 5 921920 46102 92055B P 43028 92170A 220A 92037 92093 92081 220 220 220 zie GRID NO This grid covers Part No 92064C 92064 1142 OPTION 92064D 92064 1143 OPTION 92064E 92064 1160 92081 92081 1092 92081A 92081 1620 92093 92093 1046 92145 92145 0164 92145A 92145 0166 92145B 92145 0167 92150 92150 1426 92152 92152 0141 92153 92153 0639 92153A 92153 1512 92153B 92153 1513 92170 92170 1204 92170A 92170 1582 92171 92171 0149 92171A 92171 0246 92172 92172 0127 92172A 92172 0128 92172B 92172 0129 92192 92192 0083 92192A 92192 0084 92192B 92192 0085 92192C 92192 0219 92200 92200 0107 92200A 92200 1434 220 220D0408 220A 220D0414 19 Carburetor 3 3 Description opec Code JET PILOT 45 JET PILOT 48 JET PILOT 100 SPRING DIAPHRAGM SPRING SEAL U RING SPRING SPRING SPRING BOLT SOCKET 4X12 COLLAR BOLT BOLT BOLT CLAMPJET NEEDLE CLAMP CLAMP CLAMP SC
36. covers 08 KX450D8F Engine Pictorial Index GRID NO This grid covers Pictorial Index This catalog covers 08 KX450D8F Chassis lt 5 92151 11054 92015 MA 821184 S gt Ref Frame x CON 92153B EN al AS x 2 gt n N 32190 amp we 92153E ET 3 27 55 92210 92152A 92152A 92210A ANA A 92122 n 23 924 QN ys D A 2 4 921536 gt NN SPAN 9 321604 9 T 321908 Y 2 9 220 240 130 do 92153 q 92015 OG Sl 92049 92049 92046 Se 92046 39007 lt p Ref Frame 92153D 921534 Ref Frame Suspension Footrests 92093A 42036 92093A ky 33001 12053 02143 92152 T 92152 Fenders This catalog covers 08 KX450D8F Chassis Stand s GRID NO This grid covers Pictorial Index Rear Hub Brake Pedal J 92145 Shock Absorber s This catalog covers GRID NO This grid covers 08 KX450D8F Chassis F 1 Pictorial Index 2009 49016 8 43022 IC gi nme 43026 13236 pum lt SAVY 6 43049 43049 yg 13070 41080 OPTION Ref Swingarm 92153 OPTION 46076A 92153B 46076A 921538 a o 92153A 92200 loe 92153A 821724A 94
37. 010 F 3 46092 0004 F 7 52010 1053 C 11 670D2010 B 10 92022 1885 B 12 92042 007 B 3 43026 1075 F 3 46092 0016 F 7 53066 0131 MA F 12 670D2010 C 11 92022 1944 B 12 92042 007 C 6 43026 1086 F 5 46102 0033 C 8 54010 0019 F 7 92002 1327 B 4 92022 250 E 3 92043 0004 F 5 43028 0006 C 8 46102 0104 E 14 54011 0045 F 13 92002 1955 E 14 92022 271 B 12 92043 0074 E 7 43028 1067 F 3 46102 0105 F 9 54012 0158 F 13 92004 0025 B 3 92022 304 C 14 92043 1262 C 6 43028 1092 F 5 46102 0121 E 14 54017 0009 F 13 92005 0014 C 6 92022 304 C 5 92043 1506 C 5 43034 1110 F 3 46150600 B 7 55020 0172 RZ F 9 92005 0016 C 8 92025 1870 B 9 92043 1507 F 6 43048 1066 F 6 46150600 B 8 55020 0179 RZ E 4 92005 0018 B
38. 038 290 SHROUD ENGINE LH L GREEN Ref Radiator 49089A 49089 0039 290 SHROUD ENGINE RH L GREEN 92153 92153 0503 BOLT 6X12 92153A 92153 0864 BOLT 6X20 Quantity KX450 49089A 92153 26 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Water Pipe E3037 Quantity KX450 Ref N wo Part No Description Spec Code os T pe 92171 SALE 39062 39062 0083 HOSE COOLING 1 39062A 39062 0084 HOSE COOLING FIT RAD LH UPP 1 39062E 39062B 39062 0085 HOSE COOLING FIT RAD RH UPP 1 39062C 39062 0087 HOSE COOLING RAD RH LOW FIT 1 39062D 39062 0088 HOSE COOLING W P FIT 1 39062E 39062 0089 HOSE COOLING RAD LH RAD RH 1 39062F 39062 0224 HOSE COOLING RAD LH LOW FIT 1 92005 92005 0066 FITTING 3WAY HEAD RAD 1 92005A 92005 0067 FITTING 3WAY RAD W P 1 92170 92170 1077 26 8 92170A 92170 1286 CLAMP HOSE 32MM 4 92171 92171 0372 CLAMP CLIP 12 5MM 2 2 921 70 390620 C 9 232170 92005 92170 Q 92170 WM 92170 92005 92170 921704 39062 92170 39062F 921704 27 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis E 3 Frame Quantity KX450 2210 48 mm i Quantity KX450 N 92022 Part No Description Spec Code pr j Ref Front Fork 32160 32160 0244 FRAME COMP FR 1 32160A 32160 0298 FRAME COMP RR 1 92015 92015 1791 NUT POP 6MM L
39. 064 B 10 13161 0045 C 4 14026 0047 C 6 17200612 C 4 39061 0052 D 3 411S0600 B 8 12053 0065 B 10 13165 0017 C 4 14031 0090 C 6 18046 0081 B 7 39061 0053 D 3 42036 0019 E 5 120CA0612 B 3 13168 0051 C 7 14032 0062 C 6 18046 0097 B 8 39062 0083 D 5 42036 0020 E 6 13001 0073 B 5 13187 0007 B 13 14032 0101 C 6 18088 0356 B 7 39062 0084 D 5 42036 0021 E 6 13002 0016 B 5 13206 0005 B 12 14037 0036 RZ D 3 18088 0356 B 8 39062 0085 D 5 42036 0022 E 6 13008 0018 B 5 13234 0009 B 3 14037 0037 RZ D 3 18100 0076 B 8 39062 0087 D 5 42036 0030 E 6 13031 0096 B 11 13234 0038 C 10 14044 0014 B 13 18100 0077 B 7 39062 0088 D 5 42036 1351 E 6 13032 0064 B 11 13236 0086 E 13 14073 0085 B 6 21003 0075 C 1
40. 069 E 3 92151 1449 B 8 92153 0653 E 7 92170 1077 D 5 92200 0271 D 3 92055 1577 C 11 92116 1076 E 3 92151 1537 F 8 92153 0695 B 3 92170 1204 C 9 92200 0285 E 5 92055 1671 C 8 92122 0016 E 4 92151 1545 C 5 92153 0695 C 11 92170 1226 F 8 92200 0300 F 8 92057 0035 B 10 92122 0021 C 10 92151 1546 C 14 92153 0695 F 3 92170 1286 D 5 92200 1065 B 14 92057 1541 E 12 92143 1087 E 8 92151 1654 F 5 92153 0704 E 4 92170 1448 B 3 92200 1389 B 14 92058 1074 E 12 92143 1196 F 14 92151 1799 F 4 92153 0717 B 10 92170 1582 C 9 92200 1434 C 9 92062 0013 C 5 92143 1307 E 4 92151 1822 B 7 92153 0773 F 8 92170 1938 C 6 92200 1548 B 13 92063 1370 C 8 92143 1676 E 5 92151 1822 B 8 92153 0802 E 4 92171 0149
41. 09 CAP ASSY TANK FUEL 1 59231 59231 0019 FILLER 1 92009 92009 1971 SCREW 6MM 2 92022 92022 1690 WASHER 6 5X24X2 1 92027 92027 1966 COLLAR 6 8X10X14 1 92055 92055 0078 RING O FUEL TAP PACKING 1 92072 92072 0045 BAND FUEL TANK 1 92075 92075 1787 DAMPER 1 92009 92151 92151 1930 BOLT FLANGED SMALL 6X25 1 92152 92152 1346 COLLAR 1 R f Frane 92152 92161 92161 0254 DAMPER FUEL TANK SIDE 2 N 92171 92171 0149 CLAMP 2 92192 92192 0223 TUBE FUEL 1 132 132 0612 BOLT FLANGED SMALL 6X12 3 51023 132 Ref Carburetor 48 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis F 12 Seat is Em TA Part No Description Spec Code 53066 53066 0131 SEAT ASSY BLACK 1 92153 92153 1308 BOLT FLANGED 8X16 2 Ref Side Covers Ref Side Covers Ref Side Covers 49 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis F 13 Cables Ref Description Spec Code 08 54011 54011 0045 CABLE CLUTCH 1 54012 54012 0158 CABLE THROTTLE 1 54017 54017 0009 CABLE STARTER 1 92037 92037 1608 CLAMP 1 92037A 92037 1903 CLAMP SPEED L 80 5 1 92171 92171 0652 CLAMP 1 92037A Ref Radiator Ref Radiator 50 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Side Covers YN Part No Description Spec Code 081 pr j P 36001 36001 0084 266 COVER
42. 106 PLUG OIL 18X9 1 dois 92066B 92066 1404 PLUG 1 S 92151 92151 1134 BOLT 6X30 2 92151A 92151 1199 BOLT 6X65 2 Neo 92153 92153 1784 BOLT FLANGED SMALL 6X25 21 92026 481 92192 92192 0218 TUBE BREATHER L 491 4 6 7 481 481J2000 CIRCLIP TYPE C 20MM 1 610 610 0408 ROLLER 4X8 2 16 MAY 29 2007 This catalog covers 08 KX450D8F Engine 921538 14091B 92150 8 92055A lt b 5 920094 9 92145 8 92152 92170 gt 16 16012 ij a 92009B 49121 92063 16021 204 1 16049 65 16041 92200 92172 29 92153A 16039 92172 1 on T 92200A ae 92145B 92171A 92192 1 P 92192 2 92037 OMIT 92037 92170A Su 92171 5 921920 46102 92055B P 43028 92170A 220A 92037 92093 220 92081 220 220 zie GRID NO This grid covers Ref No 11061 13168 13271 14024 14091 14091A 14091B 15004 16012 16014 16016 16016A 16021 16025 16025A 16030 16031 16039 16041 16044 16049 16157 16159 16170 16187 16187A 16187B 16187C 16187D 16187E 16187F 16187G 16187H 17 Part No 11061 0077 13168 0051 13271 0241 14024 1971 14091 0209 14091 0587 14091 0588 15004 0011 16012 0002 16014 0004 16016 0009 16016 0017 16021 0013 16025 0009 16025 0013 16030 1057 16031 1100 16039 0230 16041 0004 16044 00
43. 14 16014 0004 C 7 22000414 C 9 41023 0010 E 10 11060 1300 B 3 13070 1362 E 14 13271 0241 C 7 16016 0009 C 7 26031 0322 G 3 41024 0089 E 10 11061 0077 C 7 13070 1378 B 12 13271 0334 C 5 16016 0017 C 7 27010 0047 F 7 41024 010 E 10 11061 0079 B 4 13078 0008 B 12 13271 0345 C 5 16021 0013 C 7 290 0808 B 12 41024 011 E 10 11061 0082 B 7 13078 0012 C 4 13271 0593 E 5 16025 0009 C 7 31064 0127 B 8 41025 0015 E 10 11061 0082 B 8 13087 0015 B 13 13271 0675 B 3 16025 0013 C 7 31064 0128 B 7 41025 0094 WC E 10 11061 0084 C 6 13088 0010 B 13 13271 0730 B 6 16030 1057 C 7 311G0600 C 4 41025 0095 WC E 10 11061 0145 C 6 13088 0012 B 13 13271 0893 C 4 16031 1100 C 7 32054 0020 E 7 41029 0003 E 10 11061 0160
44. 2 39062 0089 D 5 42044 0001 E 12 13034 0006 B 11 13236 0129 C 4 14079 0022 F 6 21007 0077 C 12 39062 0224 D 5 42041 1383 E 12 13035 0013 2 B 11 13236 1346 F 3 14079 1097 F 4 21007 0080 C 12 39087 0004 F 7 42044 1384 E 12 13037 0111 B 11 13256 0002 E 14 14091 0182 F 7 21007 0096 C 12 39111 0033 E 6 42041 1408 E 12 This catalog covers 08 KX450D8F GRID NO This grid covers Numerical Parts Index Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No Part No Grid No 42041 1428 E 12 45014 0217 8V E 14 49107 0077 B 8 59051 0071 B 11 92022 1028 F 5 92033 0049 F 9 42041 1429 E 12 46003 0077 F 7 49116 0020 F 9 59051 0075 B 11 92022 1088 F 7 92033 1044 E 12 42041 1448 E 12 46012 0013 10Y F 7 49118 0087 B 10 59231 0019 F 11 92022 1356 B 11 92033 1172 B 14 42041 1449 E 12 46012 0020 10Y F 7 49118 008
45. 2041 1451 SPROCKET HUB 51T AL 1 OPTION 92033 92033 1041 RING SNAPA2MM 1 92210A 92045 92045 1446 BEARING BALL 69052RS 3 92200 92049 92049 1614 SEAL OIL 2 92152A 92057 92057 1541 CHAIN DRIVE DID520DMA2SDHX114L 1 92058 92058 1074 JOINT CHAIN DRIVE 1 92150 92150 1978 BOLT SOCKET 8X28 6 92152 92152 1427 COLLAR REAR BRAKE DRUM L 106 5 1 92152A 92152 92152 1473 COLLAR RR AXLE L 17 2 92200 92200 1623 WASHER 22 5X35X2 3 1 92210 92210 0159 NUT FLANGED LOCK 8MM 6 X 41068 92210A 92210 1411 NUT CASTLE 22MM 1 410 41080800 WASHER PLAIN SMALL 8MM 6 550 55003035 PIN COTTER 3 0X35 1 OPTION OPTION ALUMINIUM STEEL 37 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis E 13 Brake Pedal F2260 PartNo Description Spec Code os pr Quantity KX450 13236 13236 0086 LEVER COMP BRAKE PEDAL 1 92144 92144 1752 SPRING BRAKE PEDAL RETURN 1 92153 92153 0974 BOLT BRAKE PEDAL 10MM 1 92190 92190 1488 TUBE 13X16X25 1 92200 92200 0154 WASHER 10 5X24X1 5 1 670 670B2012 O RING 12MM 2 9 2190 92144 38 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Shock Absorber s Quantity KX450 Hef 45014 F2280 Part No Description Spec Code o oer 92055A 11012 11012 1552 CAPAIR VALVE 1 13070 13070 0029 GUIDE SPRING 1 13070A 13070 1362 GUIDE SPRING 1
46. 22X0 5 1 92049 92049 1387 SEAL OIL KICK PEDAL 1 92081 92081 020 SPRING KICK PEDAL 1 92145 92145 0162 SPRING 1 92145A 92145 0297 SPRING RETURN 1 92150 92150 1858 BOLT 8X25 1 92172 92172 1088 SCREW 6X30 1 92200 92200 0075 WASHER 18 3X24X0 5 1 132 132 0616 BOLT FLANGED SMALL 6X16 1 290 290CA0808 SCREW SET SOCKET 8X8 1 480 480J1800 CIRCLIP TYPE C 18MM 2 480A 480J1900 CIRCLIP TYPE C 19MM 2 600 600A0800 BALL STEEL 1 4 1 92145A 92022 13070 13078 92200 VE 295 ion 9 920228 59051A 92145 59051 4804 10 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Clutch sign E N Ref Engine Cover s No Part No Description Spec Code ros pr e 13087 13087 0015 HUB CLUTCH 1 13088 13088 0010 PLATE FRICTION 2 13088A 13088 0012 PLATE FRICTION 6 13089 13089 1005 PLATE CLUTCH T 2 0 AR 13089A 13089 1010 PLATE CLUTCH T 1 2 AR 13089B 13089 1095 PLATE CLUTCH T 1 6 7 13095 13095 0052 HOUSING COMP CLUTCH 1 13102 13102 0022 RELEASE COMP CLUTCH 1 13116 13116 0013 ROD PUSH 1 13187 13187 0007 PLATE CLUTCH OPERATING 1 13280 13280 0067 HOLDER 1 14044 14044 0014 HOLDER CABLE CLUTCH 1 92015 92015 1725 NUT 20MM 1 92022 92022 1868 WASHER 20 3X36X3 7 1 92046 92046 1190 BEARING NEEDLE FNTA 1326 1 92145 92145 0370 SPRING CLUTCH 5 92153 92153 1876 BOLT WP 6X35 5 92200 92200 0045 WASHER 13 4X25X1 0 AR 92200A 92200 0245 WASHER 25X41 X5 5 1 92200B 92200 1548 WASHER 13 4X25 0X1 5 1
47. 3 220 92081 220 220 zie GRID This Ref No 161871 21083 21176 43028 46102 49121 92005 92009 92009A 92009B 92033 92037 92055 92055A 92055B 92055C 92055D 92055E 92063 92063A 92063B 92063C 92063D 92063E 92063F 92063G 92063H 92064 92064A 92064B 18 grid covers Part No 16187 0216 OPTION 21083 0035 21176 0016 43028 0006 46102 0033 49121 0001 92005 0016 92009 1551 92009 1876 92009 1981 92033 0018 92037 1396 92055 0066 92055 0109 92055 1004 92055 1167 92055 1223 92055 1671 92063 1370 OPTION 92063 1371 OPTION 92063 1372 OPTION 92063 1373 OPTION 92063 1374 92063 1375 OPTION 92063 1376 OPTION 92063 1377 OPTION 92063 1378 OPTION 92064 1139 OPTION 92064 1140 OPTION 92064 1141 Carburetor 2 3 Description NEEDLE JET NCVT ARM SENSOR THROTTLE DIAPHRAGM ROD NOZZLE MAIN FITTING SCREW DRAIN 6X0 75 SCREW SCREW THROTTLE SENSOR RING SNAP CLAMP TUBE RING O FLOAT CHAMBER RING O RING O RING O MAIN JET COVER RING O RING O JET MAIN 165 JET MAIN 168 JET MAIN 170 JET MAIN 172 JET MAIN 175 JET MAIN 178 JET MAIN 180 JET MAIN 182 JET MAIN 185 JET PILOT 38 JET PILOT 40 JET PILOT 42 MAY 29 2007 Spec Code Quantity KX450 f pr AR 1 1 1 1 AR AR AR AR AR AR AR AR AR
48. 3 92025 1871 B 9 92043 1508 F 6 43048 1095 F 4 48071000 C 14 55020 0334 RZ F 9 92005 0066 D 5 92025 1872 B 9 92043 1654 C 3 43049 1060 F 4 48041800 B 12 55020 0369 E 4 92005 0067 D 5 92025 1873 B 9 92043 1676 C 4 43049 1061 F 4 480J1900 B 12 55020 0397 F 6 92009 1458 F 3 92025 1874 B 9 92043 4009 B 3 43049 1063 F 6 480J3200 B 11 55092015 F 5 92009 1551 C 8 92025 1875 B 9 92043 4009 B 5 43049 1064 F 6 4812000 C 6 55003035 12 92009 1571 C 3 92025 1876 B 9 92045 0024 C 5 43056 1055 F 4 481J2100 C 5 550593020 E 7 92009 1828 E 5 92025 1877 B 9 92045 0035 C 5 43056 1055 F 6 48144000 C 5 56052 0886 G 6 92009 1876 C 8 92025 1878 B 9 92045 0036 C 5 43057 1001 F 4 482J5000 B 10 5
49. 3271 92153B 13271A m 920468 13271A 92045F 92045E 92153 92051 92022 P 132 8 92171 9 92153A 92049 481A 92151 14001 LH SIDE 92200 Ref No 13271 13271A 14001 92022 92043 92045 92045A 92045B 92045C 92045D 92045E 92045F 92045G 92045H 92046 92046A 92046B 92049 92049A 92051 92062 92065 92066 92151 92153 92153A 92153B 92171 92200 132 481 481A 670 15 GRID NO This grid covers Crankcase Part No 13271 0334 13271 0345 14001 0110 92022 304 92043 1506 92045 0024 92045 0035 92045 0036 92045 0037 92045 0038 92045 0057 92045 0062 92045 0074 92045 1432 92046 1010 92046 1148 92046 1221 92049 0030 92049 1475 92051 005 92062 0013 92065 058 92066 0038 92151 1545 92153 0846 92153 0934 92153 1669 92171 0579 92200 0171 132L0608 481J2100 481J4000 670D1507 Quantity KX450 Description Spec Code 08 pr PLATE 4 PLATE 10 SET CRANKCASE 1 WASHER 6 2X11X1 1 PIN 10X14 2 BEARING BALL B32 32U A EC4 UR5 BEARING BALL 25X52X15 BEARING BALL 20X42X12 BEARING BALL 6202SH2C3 BEARING BALL 6904C3UR5 BEARING BALL 3TM 5X0391LUC3 BEARING BALL BEARING BALL B32 32 A ZEC4 BEARING BALL 6805JRZ BEARING NEEDLE HK1210 N BEARING NEEDLE HK1312 BEARING NEEDLE 7E HKS33X38X8 SEAL OIL TC 30 40 7 SEAL OIL CLUTCH RELEASE SEAL OIL TB13225 5 Il NOZ
50. 5 0116 F 9 92075 1787 F 11 92150 1691 F 4 92153 0502 E 8 92153 1784 C 6 92192 0084 C 9 92055 0117 F 9 92075 209 D 3 92150 1692 F 6 92153 05083 D 3 92153 1790 E 3 92192 0085 C 9 92055 074 C 10 92081 020 B 12 92150 1760 E 3 92153 05083 D 4 92153 1852 E 8 92192 0167 D 3 92055 091 C 3 92081 1092 C 9 92150 1811 F 6 92153 0503 E 4 92153 1869 E 4 92192 0218 C 6 92055 091 C 6 92081 1620 C 9 92150 1845 E 3 92153 0503 G 7 92153 1870 E 4 92192 0219 C 9 92055 1004 C 8 92093 1046 C 9 92150 1858 B 12 92153 0517 F 4 92153 1876 B 13 92192 0223 F 11 92055 1011 C 6 92093 1434 E 5 92150 1935 B 3 92153 0530 C 3 92153 1963 B 7 92200 0045 B 13 92055 1146 C 6 92093 1435 E 5 92150 1978 E 12 92153 0617
51. 536 Ref 011 Pump Camshaft s Tensioner 13087 Ref Engine Cover s 13102 13116 92200 B Clutch 13041 Ref Grankcase 59051A C mU 130414 13034 13037A 59051B 99 92210 Ref Generator Ref Crankcase Crankshaft 13262D 92200A 7 92033 921524 Transmission This catalog covers 08 KX450D8F Engine Ref Crankcase 13140A b 92042 82170 11061 92005 92055A Ref Clutch 920558 92066 92037 92153 92037 92153 92045 et 110618 92026 481 Engine Cover s 49047A 92066A 920550 92151 GRID NO 1 31665 7 2043 This grid covers Pictorial Index 92145 921538 140918 9215 92055 92150 140914 11061 920094 9 82145 92152 9 82153 16041 24 18038 92033 13168 921728 16170 16016 l 92009B d 16016A a201 L 16012 1 92200A 92145A e eo 92145B w 92171A a i Be Y 92172A 16030 16031 16014 3271 82064 A D 18 16157 49121 92063 8 92170A 220A 14024 22 s L amp ELITS 20550 16044 92005 eS 92037 92192A 92171 92192 Carburetor 1 3 13271A TX 920460 13271 Tom L 92153B L 9 PA 9 osa 92045H 92163 razna 13271 921538 13271 92045 481 92153 920494 92153B 920465 92046 MA 92153 2 14001
52. 6052 0887 G 6 92009 1884 F 9 92025 1879 B 9 92045 0037 C 5 43057 1001 F 6 49002 0007 B 3 56068 0199 G 6 92009 1971 F 11 92025 1880 B 9 92045 0038 C 5 43078 0031 E 14 49006 0011 F 7 56068 0200 G 6 92009 1981 C 8 92025 1881 B 9 92045 0039 C 6 43080 0006 F 4 49006 0033 F 7 56068 0201 G 6 92009 1993 E 8 92025 1882 B 9 92045 0057 C 5 43080 0037 F 6 49006 0060 F 7 56068 0202 G 6 92015 1014 E 5 92025 1883 B 9 92045 0060 E 4 43082 0048 F 6 49006 1088 F 4 56068 0203 G 6 92015 1078 E 5 92025 1884 B 9 92045 0062 C 5 43082 0049 F 4 49006 1088 F 6 56068 0204 G 6 92015 1156 B 11 92025 1885 B 9 92045 0074 C 5 43089 0018 E 14 49006 1242 F 4 56068 0205 G 6 92015 1156 C 12 92025 1886 B 9 92045 1284
53. 7 16049 1051 16157 0003 16159 0004 16170 0003 16187 0188 OPTION 16187 0189 OPTION 16187 0190 OPTION 16187 0191 OPTION 16187 0192 OPTION 16187 0212 OPTION 16187 0213 OPTION 16187 0214 16187 0215 OPTION Carburetor 1 3 Description GASKET LEVER PLATE COVER COVER COVER TOP COVER Spec Code CARBURETOR ASSY FCR MX40 CAP STARTER PLUNGER SCREW PILOT AIR PLUNGER PLUNGER SCREW THROTTLE STOP VALVE THROTTLE VALVE THROTTLE VALVE FLOAT FLOAT WASHER SHAFT CARBURETOR CLAMBFLOAT VALVE COVER MAIN JET JET STARTER JET POWER 70 LINK ASSY NEEDLE JET NCYP NEEDLE JET NCYQ NEEDLE JET NCYR NEEDLE JET NCYS NEEDLE JET NCYT NEEDLE JET NCVP NEEDLE JET NCVQ NEEDLE JET NCVR NEEDLE JET NCVS MAY 29 2007 f pr 1 1 1 1 1 1 L L d I ao AR AR AR AR AR This catalog covers 08 KX450D8F Engine 921538 14091B 92150 8 92055A lt b 5 920094 9 92145 8 92152 92170 gt 16 16012 ij a 92009B 49121 92063 16021 204 1 16049 65 16041 92200 92172 29 92153A 16039 92172 1 on in ae ab 92145B 92171A 92192 1 P 92192 2 92037 OMIT 92037 92170A Su 92171 5 921920 46102 92055B P 43028 92170A 220A 92037 9209
54. 8 B 10 59256 00083 C 14 92022 1601 F 5 92033 1209 E 14 42041 1450 E 12 46012 0021 10Y F 7 49121 0001 C 8 600A0800 B 12 92022 161 B 3 92033 1329 F 9 42041 1451 E 12 46012 0023 10Y F 7 51001 0095 6Z F 11 610A0408 C 10 92022 1690 F 11 92036 008 B 5 43010 1087 F 5 46019 0018 F 7 51023 0019 F 11 610A0408 C 14 92022 1737 F 7 92037 1396 C 8 43015 0004 F 5 46075 0044 F 7 51044 0023 F 11 610A0408 C 3 92022 1814 F 3 92037 1608 F 13 43015 1674 F 3 46076 0009 F 7 51048 0009 F 11 610A0408 C 6 92022 1827 C 4 92037 1903 F 13 43020 1094 F 5 46076 0035 F 7 510A3200 C 12 670B2012 E 13 92022 1829 E 7 92037 1903 G 3 43020 1123 F 3 46092 0001 F 7 52005 0019 C 6 670D1507 C 5 92022 1868 B 13 92037 1993 C 6 43022 1
55. 83 E 14 92025 1985 B 9 92046 1190 B 13 44026 0106 F 9 49078 0018 B 9 56071 0029 G 5 92015 1704 E 14 92026 0064 C 6 92046 1221 C 5 44037 0075 10Y F 9 49078 0043 B 9 58029 0003 266 G 7 92015 1725 B 13 92026 0097 F 9 92046 1240 E 5 44039 0035 10Y F 9 49085 1078 D 3 59006 0011 B 6 92015 1791 E 3 92026 1217 C 4 92046 1301 E 14 44065 0021 F 9 49089 0038 290 D 4 59051 0030 B 12 92015 1861 E 3 92027 1966 F 11 92046 1301 E 6 44065 0022 F 9 49089 0039 290 D 4 59051 0044 C 10 92015 1962 F 7 92028 1857 B 14 92049 0030 C 5 44071 0486 F 9 49091 0001 F 3 59051 0045 C 10 92015 1963 B 14 92033 0018 C 8 92049 0040 C 6 44071 0487 F 9 49091 0001 F 5 59051 0046 B 12 92019 008 F 7 92033 0019 C 10 92049 0044 C 6 45014 0188 8V E 14 49107 0077
56. 84 SHIM T 2 70 AR 920250 92025 1885 SHIM T 2 75 AR 22049 2 92025P 92025 1886 SHIM T 2 80 AR ce 92025Q 92025 1887 SHIM T 2 85 AR 16007 92025R 92025 1888 SHIM T 2 90 AR 92025S 92025 1889 SHIM T 2 95 AR 92025T 92025 1890 SHIM T 3 00 AR 92025U 92025 1982 SHIM T 2 425 AR 92025V 92025 1983 SHIM T 2 475 AR 92025W 92025 1984 SHIM T 2 525 AR 92025X 92025 1985 SHIM T 2 575 AR 92049 92049 1062 SEAL OIL RVC2 5 5X8 5X8 3 4 92180 92180 1058 SHIM T 2 375 AR 92180A 92180 1059 SHIM T 2 625 AR 92180B 92180 1194 SHIM T 2 675 AR 92180C 92180 1195 SHIM T 2 725 AR 92180D 92180 1196 SHIM T 2 775 AR 7 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Camshaft s Tensioner N 482 Part No Description Spec Code 08 B p 11061 11061 0260 GASKET 1 12046 12046 0043 SPROCKET 34T 1 12048 12048 0021 TENSIONER ASSY 1 12053 12053 0031 GUIDE CHAIN CAM CHAIN STOPPER 1 12053A 12053 0051 GUIDE CHAIN UPP 1 12053B 12053 0064 GUIDE CHAIN FR 1 12053C 12053 0065 GUIDE CHAIN RR 1 13042 13042 0005 WEIGHT 2 14013 14013 0001 RING POSITION 2 49118 49118 0087 CAMSHAFT COMB INTAKE 1 49118A 49118 0088 CAMSHAFT COMP EXHAUST 1 92057 92057 0035 CHAIN 98XRH2010 124M 1 12053A 92145 92145 0390 SPRING 1 92150 92150 1650 BOLT SOCKET 6X10 2 92151 92151 1930 BOLT FLANGED SMALL 6X25 2 92153 92153 0717 BOLT 8X29 5 1 92153A 92153 1380 BOLT 6X6 1 482 482J5000 CIRCLIP TYPE E 2 670 67002010 O RING 1 01 Pump 011 Pum
57. 92010 52010 1053 ELEMENT OIL FILTER 92055 92055 1577 RING O 52 6X2 4 92055 92144 92144 1761 SPRING 92153 92153 0695 BOLT 6X16 92153A 92153 0862 BOLT 6X75 132 132G0640 BOLT FLANGED SMALL 6X40 670 67002010 O RING 670 49065A 21 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Generator we N Description Spec Code 98 s TTE 21003 21003 0075 STATOR 1 21007 21007 0077 ROTOR I 5 6 1 Ref Crankshaft OPTION 21007A 21007 0080 ROTOR 1 21007B 21007 0096 ROTOR l 3 8 1 OPTION 21007C 21007 0112 ROTOR 1 6 2 1 OPTION 92015 92015 1156 NUT FLANGED 12MM 1 21007A 92153 92153 0645 BOLT AX18 4 92171 92171 0258 CLAMP 1 130 130 0514 BOLT FLANGED 5X14 2 510 510 3200 KEY WOODRUFF 1 92015 130 OPTION 21007 21007B 22 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Ignition System Part No Description Spec Code m 92153 TR 92153 6 92152 21119 21119 0090 IGNITER 1 2 92015 21121 21121 0016 COIL IGNITION 1 92152 21160 21160 0011 CAP ASSY PLUG 1 92070 92070 0020 PLUG SPARK CPR8EB 9 NGK 1 92070A 92070 0021 PLUG SPARK CPR9EB 9 NGK 1 ans OPTION 92075 92075 1138 DAMPER 8MM 4 92075 amp 92152 92152 0261 COLLAR 6 5X8 5X11 5 2 92153 92153 0626 BOLT 6X20 2 130 13010520 BOLT FLANGED 5X20 2 Ref Chassis Electrical Equi
58. AKE 1 49006 49006 1088 BOOT CALIPER 1 49006A 49006 1242 BOOT CALIPER 1 55020 55020 0397 GUARD RR CALIPER 1 92043 92043 1507 PIN HANGER 1 92043A 92043 1508 PIN 1 92144 92144 1819 SPRING PAD 1 92150 92150 1692 BOLT PLUG 1 92150A 92150 1811 BOLT DISC PLATE 8X15 4 92153 92153 0936 BOLT FLANGED 6X14 4 OPTION 43 MAY 29 2007 This catalog covers 08 KX450D8F Chassis F2310 46075 92022A 9 92161 9 OPTION ane 02022 C 92022 92015 92153B 92172A 92153 92152 9 92019 13280 46092 13280A Ha Ref No 13280 13280A 13280B 14091 27010 32099 32099A 39087 39183 46003 46012 46012A 46012B 46012C 46019 46075 46076 46076A 46092 46092A 46092B 49006 49006A 49006B 54010 92015 92019 92019A 92022 92022A 92072 92150 44 GRID NO This grid covers ndlebar 1 2 Part No Description Spec Code 08 pr 13280 0055 HOLDER OPTION 13280 0056 HOLDER OPTION 13280 0184 HOLDER CLUTCH LEVER 14091 0182 COVER THROTTLE CASE 27010 0047 SWITCH ENGINE STOP 32099 0002 CASE THROTTLE RR 32099 0003 CASE THROTTLE FR 39087 0004 PAD HANDLE 39183 1059 BAND ASSY ENGINE STOP SWITCH 46003 0077 HANDLE 46012 0013 10Y HOLDER HANDLE LWR M M GOLD 2 46012 0020 10Y BAR GOLD 2 OPTION 46012 0021 10Y HOLDER HANDLE LWR FAT BAR GOL
59. D 2 OPTION 46012 0023 10Y HOLDER HANDLE UPP M M GOLD 2 46019 0018 GRIP ASSY THROTTLE 1 46075 0044 GRIPLH 1 46076 0009 LEVER ASSY GRIPMANUAL DECOMP OPTION 46076 0035 LEVER ASSY GRIPCLUTCH amp STARTER 46092 0001 LEVER GRIP STARTER 1 46092 0004 LEVER GRIP 1 OPTION 46092 0016 LEVER GRIP CLUTCH 49006 0011 BOOT OPTION 49006 0033 BOOT CLUTCH LEVER 1 49006 0060 BOOT CLUTCH CABLE 1 54010 0019 CABLE MANUAL DECOMP 1 OPTION 92015 1962 NUT LOCK 10MM 2 92019 008 NUT LOCK 6MM 1 92019 014 NUT LOCK 1 OPTION 92022 1088 WASHER 10 2X28X2 2 92022 1737 WASHER 4 92072 0055 BAND L 100 2 92150 1474 BOLT 2 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Handlebar 2 2 a Part Description Spec Code 081 pr 92151 92151 1537 BOLT FLANGED 8X35 4 92152 92152 0135 COLLAR 1 OPTION 92153 92153 0617 BOLT 5X16 2 OPTION 92153A 92153 0773 BOLT BOLT ADJUSTING 1 92153B 92153 1506 BOLT 6MM 1 92161 92161 0113 DAMPER HANDLE HOLDER 4 92170 92170 1226 CLAMPLEVER HOLDER 1 92172 92172 0069 SCREW 5X20 2 92172A 92172 0125 SCREW 5X20 1 OPTION 92200 92200 0300 WASHER 2 92210 92210 0167 NUT BOLT WIRE ADJUSTING 1 92022A 9 92161 9 OPTION 49006B 5 61 2 9 20224 2 gt 92022 92015 92153B 92172A 92153 92152 9 am 13280 46092A 13280A 45 MAY 29 2007 This catalog covers GRID NO This g
60. DER HANDLE LWR M M GOLD HOLDER HANDLE UPP FAT BAR GOLD HOLDER HANDLE LWR FAT BAR GOLD HOLDER HANDLE UPP M M GOLD SHROUD ENGINE LH L GREEN SHROUD ENGINE RH L GREEN TANK COMP FUEL F BLACK SEAT ASSY BLACK GUARD FORK LH WHITE O OOOOO O OOOOO OOOOO OOOOO OOOOO OOOOO O This catalog covers 08 KX450D8F 55020 0179 2 55020 0334 2 58029 0003 266 92145 0016 8V 92145 0244 8V 92145 0383 8V GRID NO This grid covers Color Combination Parts List 08 KX450 D 9 F O Applicable x Not applicable Part No Description L GUARD ENGINE RH WHITE GUARD FORK RH WHITE PLATE NUMBER S WHITE 5 52 SPRING SHOCK K 54N MM I SILVER SPRING SHOCK K 56N MM I SILVER O This catalog covers GRID NO This grid covers 08 KX450D8F Engine Pictorial Index 13234 92145 92049 lu 49107 11A ake 18088 4 11061A 7 92171 2151 92151 92161 13280A pam 1 Q gt h 6 Air Cleaner Muffler s AS Muffler s EU This catalog covers 08 KX450D8F Engine ON 92025 92180 A D 92025 A X 92180 A D 12011 12011 12011 2011 92150 92022A 13078 3 59051 480A 92200 Q 5 00 92022B 59051 Kickstarter Mechanism GRID NO This grid covers B 2 Pictorial Index Ref inder Piston s 92145 92150 12053A 120
61. E E B 14 VEIT NE B 9 Water PIDO suns suk musasasa sansa D 5 Water C 14 This catalog covers 08 KX450D8F A GCOSS0O V uu kaa G 7 tob ti Mt bU dbi Ud B 6 Brake Eta ea 13 2 P Q Sasan auqa F 13 ooa Rod a ers ics B 10 522 MT 7 8 9 Chassis Electrical Equipment G 3 escono peut E EI X i Lx B 13 erige C 5 c case PEE B 11 yl er ue abest tcd hs a B 5 uio ne E B 3 Cylinder Head Gover 4 UI faa cn Ue B 4 Bom E G 6 Engine amet EUN 6 Mm D 4 Pe MOON Stas a e E E E 8 FGOIFGS S n nonnen E 7 e E 3 E E E mua E 4 ote hee eet ele a de uie F 4 Kont ORM ae xa aei LINE F 10 F 9 PONT EE E 11 Front Master 2 oe iu F 3 11 G
62. F 13 ooa Rod a ers ics B 10 522 MT 7 8 9 Chassis Electrical Equipment G 3 escono peut E EI X i Lx B 13 erige C 5 c case PEE B 11 yl er ue abest tcd hs a B 5 uio ne E B 3 Cylinder Head Gover 4 UI faa cn Ue B 4 Bom E G 6 Engine amet EUN 6 Mm D 4 Pe MOON Stas a e E E E 8 FGOIFGS S n nonnen E 7 e E 3 E E E mua E 4 ote hee eet ele a de uie F 4 Kont ORM ae xa aei LINE F 10 F 9 PONT EE E 11 Front Master 2 oe iu F 3 11 Gear Change 3 Gear Change Mechanism C 4 erg s qasa C 12 GRID NO This grid covers Part Name Index Handlebalr UIS D IA F 7 F 8 Initial Sy ec eet marem tea dU red C 13 Kickstarter Mechanism ooo oe eto oo e eerie etes B 12 labe
63. MP FUEL EBONY Parts not shown disassembled in the illustrations of this parts catalog are not sold separately only the complete units or next higher assemblies illustrated are supplied as spare parts 2 EXPLANATION OF PARTS CATALOG FORMAT GAID This grid covers ignition Coll This catalog covers 89 91 1850 81 82 83 Engine 1030 z _Quantity KU8S0 tm EH 13001 13091 1271 e HOLDER IGNITER E 21119 21119 1272 IGNITER 114 21121 21121 4152 COIL IGNITION 21130 21130 10024 CAP SPARK PLUG 59026 59026 1087 COIL PULSING 92071 92070 820701065 PLUG SPARK DPRBEA MHNGK E L j AREUFGFRGRNRSDSPSTUK 1 920704 92070 1068 PLUG SPARK DPBEA B NGK L T 4 MM 920708 PLUG SPARK X24EPR U9 NO AR EUFG FR GRNR SD SP STUK LOCAL PROCUREMENT ITEM 920706 PLUC SPARK Quo L n T FH LOCAL PROCUREMENT ITEM 9200 21131 005 GROMMET HIGH TENSION 2070 Q2071A 92071 1124 GROMMET PLUG CAP 111 130 13000612 BOLT FLANGED 5X12 223 02380614 SCREW PAN WS CROS A Year 8 Model Title This title describes the year s and model s contained in this catalog B Part Group Title A representative name for the group of parts illustrated on this page C Referernce Number The reference number is listed on the illustration and parts list It is the link between the illustration and the parts list D Part Num
64. REW SCREW SCREW TUBE TUBE TUBE TUBE 7X12X270 PROTECTOR BLk WASHER WASHER LINK ARM STAINLESS SCREW PAN CROS 4X8 SCREW PAN CROS 4X14 MAY 29 2007 Quantity KX450 pr AR AR JN MO N P GRID NO This grid covers Oil Pump E1712 en Part No Description Spec Code pr This catalog covers 08 KX450D8F Engine Ref 011 Ref Camshaft s Tensioner Filter 13107A 92055 132 132A 99051 92033 A 13107 13107 0056 13107A 13107 0134 13234 13234 0036 16130 16130 1058 16142 16142 0042 16142A 16142 0049 16154 16154 0069 59051 59051 0044 59051A 59051 0045 132 132 0616 132 132 0620 610 610A0408 20 SHAFT SHAFT OIL PUMPSCAVENGE SHAFT COMP FEED VALVE ASSY RELIEF COVER PUMPOIL LH COVER PUMPOIL RH ROTOR PUMP SCAVENGE GEAR SPUR O P DRIVEN 28T GEAR SPUR O P IDLER 26T 92033 92033 0019 RING SNAP 92055 92055 074 RING O OD 13 92122 92122 0021 ROLLER 2 5X11 8 BOLT FLANGED SMALL 6X16 BOLT FLANGED SMALL 6X20 ROLLER 4X8 MAY 29 2007 4 ANN This catalog covers GRID NO This grid covers 08 KX450D8F Engine Oil Filter E1720 Ref 92153 Part Description Spec Code Quantity KX450 11065 11065 0107 CAPOIL FILTER 49065 49065 0019 FILTER OIL STRAINER 49065A 49065 0022 FILTER OIL
65. SIDE LH S WHITE 1 36001A 36001 0088 266 COVER SIDE RH S WHITE 1 36001A 39156 39156 0092 PAD SIDE COVER RH 1 92143 92143 1196 COLLAR 4 92153 92153 0863 BOLT 6X16 2 36001A 92161 92161 0073 DAMPER 1 Ref Seat 39156 36001 51 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis G 3 Chassis Electrical Equipment Quantity KX450 No Quantity KX450 r Description Spec Code 98 p 26031 26031 0322 HARNESS 92037 92037 1903 CLAMP SPEED L 80 5 5 Ref Ignition System Ref Frame 92037 52 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Owner s Tools F2810 ES Quantity KX450 Part No Description Spec Code 08 o oer lt gt NT Z NS gt s 92104 A B E 92104 92104 0004 GASKET LIQUID TB1211F 1 92104A 92104 1063 GASKET LIQUID TB1216 GRAY 1 92104B 92104 1064 GASKET LIQUID BLACK TB1216B 1 92110 92110 0004 TOOL WRENCH NIPPLE 6X8 1 92110A 92110 0005 TOOL WRENCH BOX 16MM 1 53 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis G 5 Labels F2860 Ref part No Descrbi n Spec Code 08 T Quantity KX450 per C 56070 56070 3799 LABEL WARNING OWNER S MANUAL apun e ss d hes Oe EU 1 56071 56071 0028 LABEL WARNING IMPORTANT NOTICE me AS 1 56071A 56071 0029 LABEL WARNING IMPORTANT NOTICE
66. SION ae RM I M ND E 6 SWING GIU ea ob ut dui E 5 Tensione kana E Um B 10 pP Dd ld ber he apa E 10 METTE E B 14 VEIT NE B 9 Water PIDO suns suk musasasa sansa D 5 Water C 14
67. This catalog covers GRID NO This grid covers 08 KX450 D8F Title m 08 KX450 D8F t de RB A 2 Model Identification A 4 ENGINE pM I B 1 Chassis eec abite dre SAC E 1 E PARTS CATA LOG Engine No Location LH crankcase lower rear Year amp Model 08 KX450D8F Color 1 Lime Green 777 VIN No Range JKAKX450DDA021001 KAKXGDCV8A021001 Australia only Engine No Range KX450DE000001 08 KX450 D8F AL 99912 1505 01 This catalog covers GRID NO This grid covers 08 KX450 D8F Publications Year amp Model Owner s Manual 2008 KX450D8F 99976 1393 EN FR DE 99939 1315 03 99924 1355 03 99912 1505 01 99976 1394 IT ES NL 99986 1420 Australia only This catalog covers 08 KX450 D8F PARTS LIST INFORMATION This parts catalog lists parts and sub assemblies provided as spare parts When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS Strict inspection assures quality and performance of KAWASAKI GENUINE PARTS 1 HOW TO ODER PARTS When ordering parts be sure to use the catalog for the correct model and year of the vehicle Include the following items exactly as listed in this catalog on your parts order Part Number Part Name Color Code Specify the color using both color code which is part of the part number and name when ordering painted parts Example 51001 5074 H8 TANK CO
68. X127 2 92170 92170 1448 CLAMP 2 92200 92200 0114 WASHER 10 5X19X2 3 4 99999 99999 0023 KIT MANUAL DECOMP 1 OPTION 120 120 0612 BOLT SOCKET 6X12 1 OPTION 132 132BB0612 BOLT FLANGED SMALL 6X12 1 120 OPTION MAY 29 2007 This catalog covers GRID NO This grid covers 5 08 KX450D8F Engine Cylinder Head Cover E1112 No Part No Description Spec Code 22059 11061 11061 0079 GASKET PLUG HOLE 11061A 11061 0185 GASKET CYLINDER HEAD COVER 14091 14091 0796 COVER CYLINDER HEAD 92002 92002 1327 BOLT FLANGED 6X22 5 92055 92055 1352 RING O HEAD COVER BOLT 14091 Ref Cylinder Head 2 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Cylinder Piston s E1120 NS Part No Description Spec Code oer 11005 11005 0088 CYLINDER ENGINE 1 11061 11061 0160 GASKET CYLINDER BASE 1 13001 13001 0073 PISTON ENGINE 1 13002 13002 0016 PIN PISTON 1 13008 13008 0018 RING SET PISTON 1 92036 92036 008 RING SNAP PISTON PIN 2 92043 92043 4009 PIN 10 1X12X14 2 92153 92153 0844 BOLT 6X30 1 3 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Air Cleaner E1130 we NS Part No Description Spec Code D oer 59006 92161 13280A 11011 11011 0055 62 CASE AIR FILTER F BLACK 1 11013 11013 0011 ELEMENT AIR FILTER 1 13271 13271 0730 PLATE DUCT FITTING 1 13280 13280 0108 HOLDER ELEMENT
69. ZLE 6X7 GASKET 10 5X16X1 PLUG DRAIN 10X22 BOLT 6X50 BOLT 7X60 T QU BOLT FLANGED 6X85 BOLT TORX 6X8 7 1 CLAMP WASHER 6 3X13 5X1 0 BOLT FLANGED SMALL 6X8 0 9 CIRCLIP CIRCLIP TYPE C 40MM 1 O RING 7MM 1 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Engine Cover s E1431 NS Part No Description Spec Code D oer 92192 11061 11061 0084 GASKET GENERATOR COVER 1 11061A 11061 0145 GASKET CLUTCH COVER OUTER 1 11061B 11061 0224 GASKET CLUTCH COVER INNER 1 12053 12053 0056 GUIDE CHAIN 1 BUTS i 14026 14026 0047 COVER CHAIN 1 200 6 14031 14031 0090 COVER GENERATOR 1 14032 14032 0062 COVER CLUTCH INNER 1 14032A 14032 0101 COVER CLUTCH OUTER 1 52005 52005 0019 GAUGE OIL LEVEL 1 92055A Q 92005 92005 0014 FITTING BREATHER 1 2 B m 92026 92026 0064 SPACER 16X22X4 3 1 N 92042 92037 92037 1993 CLAMP 2 92042 92042 007 PIN DOWEL 6 3X8X14 4 ETT PA 92043 92043 1262 PIN 4 2X6X12 1 A gt 320664 5 92045 92045 0039 BEARING BALL 6900C3 2 T 92055 lt gt 92151A 92049 92049 0040 SEAL OIL 1 T ies 92049A 92049 0041 SEAL OIL 1 92037 92049B 92049 1541 SEAL OIL 1 T 92153 T 92049C 92049 1542 SEAL OIL 2 92153 92055 92055 0113 RING O 1 92153 92055A 92055 091 RING O 1 92055B 92055 1011 RING O 13 0X1 9 1 92055C 92055 1146 RING O 20X2 1 92066 92066 0039 PLUG 12X9 1 1 92066A 92066 0
70. att pom Degree Over Size With BER omae tans Front OD Outside Diameter With Decal cR Gram za edet Ply Rating WOD Without Decal Quantity Specifies how many of a part are required at the indicated position on the illustration Year amp Model Indicates which parts are used for a specific vehicle year and model Additional Information Additional Information is shown as follows 1 OPTION Part is not installed as original equipment but is available separately 2 RACING USE ONLY Part is to be used for closed course racing only on this vehicle OFF ROAD USE ONLY Part is for off road use only this vehicle LOCAL PROCUREMENT ITEM Part is obtainable from a local source No part number is listed Technical relationships between old part numbers and new part numbers are shown as follows INTERCHANGE Old part or new part can be used SUBSTITUTE New part replaces old part Old part cannot be used in place of new part 6 Mid Year part number changes on a vehicle are noted by engine or frame number references KZ400DE001181 Affected units are from beginning of model year production up to and including this engine number Affected units are from this frame number to the end of model year production Affected units are in this engine number range Wa gt 3 4 5 KZ400D 008111 KZ400DE008181 KZ400DE018888 Specification Code Identifies the
71. ber The number assigned to a part for the purpose of parts ordering 1 Part Number New Structure 00000 0000 00 or 00000 0000 000 Old Structure 00000 000 00 Production Number Function Code E GRID NO This grid covers Parts List Infomation 2 Standard Hardware Number 000 0 0000 L Size Number Material or Surface Treatment Code Alphabet Item Number Description Describes the main function of the part and includes data such as size number of teeth color etc List of Abbreviations Plus CHEX sanc Hexagonal Reference Minus ID Inside Diameter _ RH Right Hand CT CIR And Killometers Per Hour X RPM Revolutions Per Minute OND seein qiya tds Second Link BILA a k ua ees Rear Elis Third doute Length Standard AT EL I ianuae Fourth cna Less Dea hoa ee e s Teeth As Required Hand T Thickness ASSY inscitia d Assembly see Lower Under Size dude d Cut Away Millimeter 2222042240222 icr dtt ane Center MPH Miles Per Hour Volt COMP Complete Not Available W
72. ear Change 3 Gear Change Mechanism C 4 erg s qasa C 12 GRID NO This grid covers Part Name Index Handlebalr MIS IM F 7 F 8 13 Kickstarter Mechanism 12 labels masan atau d DM ETE G 5 uide M G 8 MIU HEUS US uy yas Ra Gam Ras ns ban Ub B 7 B 8 abend oder oci ua vico C 11 C 10 Owners TOS G 4 PISTONS 5 T H m D 3 Hed 1421 6 D alee F 6 Rear e a Ea a a akak laya baa alba E 12 Rear Master Cylinder F 5 SIC MEMMIUS F 12 Shift FOLKS au C 3 Shock AbSOIDeI S iiid dae ine oom E 14 DIDS ERR RTL UENIT NEUEN PN F 14 S prede E 9 SUSPEN
73. el 821724A 94 Ed 92152 92152 460928 92200 460928 92200 92170 92170 92150 920194 mE 92150 920194 13280 13280 46092 13280A 142808 460924 13280A 92019 92019 Handlebar 1 2 Handlebar 2 2 This catalog covers 08 KX450D8F Chassis 92055F 11065A 4026 A B 44065 44065 92200 Q9 22049 92055 0 92055 C 92055A 44026 A B 44085 44985 92200 GRID NO This grid covers r 92009 92055F 4026 A B 44065 44065 2200 2049 Pictorial Index 92055 0 92055 9 20554 44026 A B 440654 44065 2200 9204s C3 9204s C3 92033 92033A C 3 232093 55020A 11065A 4023 44013A 92153 32055 1 8 92210 92026 ed 11009 92153A Front Fork 1 2 Ref Side Covers Ref Side Covers Ref Side Covers 92033 92033A C 55020A 11065A 4023 44013A 92153 32055 1 8 92210 92026 11009 9 92037 Ref Radiator Ref Radiator Cables F 14 92151 92022 92027 9 Fuel Tank Ref Carburetor 36001A 880014 Ref Seat dcm Side Covers F2410 f Frame K Zar x This catalog covers GRID NO This grid covers 08 KX450D8F Chassis G 1 Pictorial Index nglis
74. ion No Description Spec Code o oer 92153C F2150 39007 39007 0073 ARM SUSPUNI TRAK 1 39111 39111 0033 ROD TIE SUSPENSION 1 42036 42036 0020 SLEEVE ROD L 78 4 1 42036A 42036 0021 SLEEVE SUSPENSION ARM L 49 1 420360 42036B 42036 0022 SLEEVE SUSPENSION ARM L 37 1 92049A 42036C 42036 0030 SLEEVE 10X16X19 3 1 42036D 42036 1351 SLEEVE 1 92015 92015 1433 NUT LOCK FLANGED 12MM 3 92046 92046 1151 BEARING NEEDLE F 2016 6 SERE 92046A 92046 1301 BEARING NEEDLE 7E HVS16X22X12 1 q u gt 7 c 92049 92049 0063 SEAL OIL SDO26X32X4 6 12 27 92049 92049 0069 SEAL OIL 2 Ref Shock Absorber s 2 92093 92093 1436 SEAL 2 CI EO 92152 92152 0425 COLLAR 6 eL ES 92152A 92152 1139 COLLAR 1 exc 92210A Qu Ref Swingarm 92153 92153 0937 BOLT 10X45 1 92153A 92153 0938 BOLT FLANGED 12X95 1 456 eA 92153B 92153 0939 BOLT FLANGED 12X86 1 92153C 92153 1386 BOLT 10X58 1 92153 92152A 92046 92153D 92153 1643 BOLT 12MM L 122 1 92015 92210 92210 1080 NUT LOCK FLANGED 10MM 1 92210A 92210 1184 NUT LOCK 10MM 1 92046A 92093 A 5 NK 92046 Ws 39007 92046 39111 Ref Frame 92046 92049 92046 92049 42036 A 42036B 9 45 92152 8 92153D q Ref Frame 92152 31 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Footrests Ref Quantity KX450 N 34028A No Descriptio
75. ls umanta PR EE M ROE d DM ETE G 5 uide M G 8 MIU HEUS US uy yas Ra Gam Ras ns ban Ub B 7 B 8 abend oder oci ua vico C 11 C 10 Owners TOS G 4 PISTONS 5 T H m D 3 Hed 1421 6 D alee F 6 Rear e a Ea a a akak laya baa alba E 12 Rear Master Cylinder F 5 SIC MEMMIUS F 12 Shift FOLKS au C 3 Shock AbSOIDeI S iiid dae ine oom E 14 DIDS ERR RTL UENIT NEUEN PN F 14 S prede E 9 SUSPENSION ae RM I M ND E 6 SWING GIU ea ob ut dui E 5 Tensione kana E Um B 10 pP Dd ld ber he apa E 10 METTE E B 14 VEIT NE B 9 Water PIDO suns suk musasasa sansa D 5 Water C 14 This catalog covers 08 KX450D8F A GCOSS0O V uu kaa
76. n Spec Code 08 o oer 32054 32054 0020 BRACKET STEPLH 1 32054A 32054 0021 BRACKET STEP RH 1 34028 34028 0014 STEP LH 1 34028A 34028 0015 STEP RH 1 92022 92022 1829 WASHER 10 2X16X1 2 92043 92043 0074 PIN 10X42 5 2 92145 92145 0198 SPRING STEP LH 1 92145A 92145 0199 SPRING STEP RH 1 92153 92153 0653 BOLT FLANGED 12X23 2 92153A 92153 0838 BOLT FLANGED 8X25 2 550 55053020 PIN COTTER 3 0X20 2 92153A Ref Frame 92153A 32 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Fenders F2170 Ref 92152 6 92152 92152 2 Part No No art No 35004 35004 0078 290 35019 35019 0050 35023 35023 0100 290 92009 92009 1993 92143 92143 1087 92151 92151 1423 92152 92152 1422 92153 92153 0502 92153A 92153 1852 92210 92210 1352 Ref Air Cleaner 35023 33 Description FENDER FRONT L GREEN FLABAIR FILTER FENDER REAR L GREEN SCREW TAPPING 5X20 COLLAR BOLT 6X14 COLLAR BOLT 6X20 BOLT FLANGED 6X23 NUT PLATE 6MM MAY 29 2007 Spec Code pr j P 1 1 1 2 2 rS This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Stand s 5 Part No Description Spec Code No 34024 34024 1396 458 STAND SIDE P SILVER 1 34024 34 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Chassis Tires Quantity KX450 41025 92049 20inch Fron
77. ono peut E EI X i Lx B 13 erige C 5 c case PEE B 11 yl er ue abest tcd hs a B 5 uio ne E B 3 Cylinder Head Gover 4 UI faa cn Ue B 4 Bom E G 6 Engine amet EUN 6 Mm D 4 Pe MOON Stas a e E E E 8 FGOIFGS S n nonnen E 7 e E 3 E E E mua E 4 ote hee eet ele a de uie F 4 Kont ORM ae xa aei LINE F 10 F 9 PONT EE E 11 Front Master 2 oe iu F 3 11 Gear Change 3 Gear Change Mechanism C 4 erg s qasa C 12 GRID NO This grid covers Part Name Index Handlebalr UIS D IA F 7 F 8 Initial Sy ec eet marem tea dU red C 13 Kickstarter Mechanism ooo oe eto oo e eerie etes B 12 labels umanta PR EE M ROE d DM ETE G 5 uide M G 8 MIU HEUS US uy yas Ra Gam Ras ns ban Ub B 7
78. p 8 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Crankshaft E1321 en NS Part No Description Spec Code D pr 13041 13031 13031 0096 CRANKSHAFT COMP 1 eti asas 13032 13032 0064 ROD CONNECTING RED 1 13034 13034 0006 BEARING BIG END B4 1 13035 13035 0013 PIN CRANK 1 13037 13037 0111 CRANKSHAFT RH 1 13037A 13037 0131 CRANKSHAFT LH 1 13041 13041 0022 BALANCER SHAFT 1 13041A 13041 0023 BALANCER WEIGHT 1 13097 13097 0013 GEAR PRIMARY SPUR 22T 1 59051 59051 0070 GEAR SPUR BALANCER DRIVE 33T 1 59051A 59051 0071 GEAR SPUR BALANCER DRIVEN 33T 1 59051B 59051 0075 GEAR SPUR OIL PUMP DRIVE 21T 1 92015 92015 1156 NUT FLANGED 12MM 1 92022 92022 1356 WASHER 16 3X29X1 75 1 92210 92210 0350 NUT LEFT HANDED 16MM 1 480 480J3200 CIRCLIP TYPE C 32MM 1 13037A Ref Generator Ref Crankcase 9 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Kickstarter Mechanism Ed Part No Description Spec Code o pr E1340 13061 13061 0146 BOSS 1 13064 13064 0051 LEVER ASSY KICK 1 13066 13066 0008 SHAFT KICK 1 13070 13070 1378 GUIDE KICK SPRING 1 13078 13078 0008 RATCHET 1 13206 13206 0005 GUIDE KICK 1 59051 59051 0030 GEAR SPUR 30T 1 59051A 59051 0046 GEAR SPUR 33T 1 92022 92022 1885 WASHER 20 3X28 0X0 5 1 92022A 92022 1944 WASHER 10X22X3 2 1 92150 920224 92022B 92022 271 WASHER 18 3X
79. pment Bum 23 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Water Pump E3031 u N Part No Description Spec Code 98 oer 11061 11061 0225 GASKET WATER PUMP COVER 1 13107 13107 0135 SHAFT WATER PUMP 1 16142 16142 0029 COVER PUMPWATER 1 59256 59256 0003 IMPELLER 1 92022 92022 304 WASHER 6 2X11X1 1 92151 92151 1546 BOLT FLANGED 6X25 1 92153 92153 1784 BOLT FLANGED SMALL 6X25 4 192 132L0608 BOLT FLANGED SMALL 6X8 1 480 480J1000 CIRCLIP TYPE C 10MM 1 610 610 0408 ROLLER 4X8 2 Ref Engine Cover 5 24 MAY 29 2007 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Radiator E3032 Ref N Part No No art No 14037 14037 0036 RZ 14037A 14037 0037 RZ 39061 39061 0052 39061A 39061 0053 49085 49085 1078 39061A 132 92075 92075 209 92152 92152 0379 92153 92153 0503 92192 92192 0167 92200 92200 0271 14037A 132 132BB0625 92075 92200 132 Ref Gables 14037 Ref Gables 25 Description SCREEN LH WHITE SCREEN RH WHITE RADIATOR ASSY LH RADIATOR ASSY RH CAP ASSY PRESSURE DAMPER COLLAR L 12 6 T 1 6 BOLT 6X12 TUBE 6X9X640 WASHER 6 5X22X2 3 BOLT FLANGED SMALL 6X25 MAY 29 2007 Spec Code f pr 1 1 1 1 1 This catalog covers GRID NO This grid covers 08 KX450D8F Engine Engine Shrouds E3036 Ref Ys Part No Description Spec Code 49089 49089 0
80. rid covers 08 KX450D8F Chassis Front Fork 1 2 1 Part No Description Spec Code os 92009 11009 11009 1592 GASKET FORK CYLINDER BOLT 2 92055F 11065 11065 0230 CAPBASE VALVE 2 J 11065A 11065 0231 CAP CYLINDER COMP 2 M 44008 44008 0040 PIPE FORK OUTER 2 44013 44013 0108 PIPE FORK INNER LH 1 C2 92055B 44013A 44013 0109 PIPE FORK INNER RH 1 C2 92055A 44023 44023 0061 CYLINDER SET FORK 2 92055 44026 44026 0096 SPRING FRONT FORK K 4 6N MM 2 O 92055D b 44026A 44026 0105 SPRING FRONT FORK K 4 5N MM 2 OPTION C 32033 44026B 44026 0106 SPRING FRONT FORK K 4 7N MM 2 11065A B 44026 A B ee z 92055 44037 44037 0075 10 HOLDER FORK UNDER M M GOLD 1 44039 44039 0035 10Y HOLDER FORK UPPER M M GOLD 1 Es 44065 44065 0021 BUSHING FRONT FORK 2 B E 23 44065 44065 0022 BUSHING FRONT FORK 2 B 44071 44071 0486 DAMPER ASSY FORK LH 1 44065 C3 44085 44065 44071A 44071 0487 DAMPER ASSY FORK RH 1 44065 46102 46102 0105 ROD PISTON 2 92200 49116 49116 0020 VALVE ASSY 2 92200 2 55020 55020 0172 RZ GUARD FORK LH WHITE 1 92049 92049 O 55020 55020 0334 RZ GUARD FORK RH WHITE 1 92033 6 0200 920334 92009 92009 1884 SCREW 2 92026 92026 0097 SPACER 2 92033 92033 0049 RING SNAP 2 92033A 92033 1329 RING SNAP 2 CO 92085 92049 92049 0070 SEAL OIL 2 c 92055 92055 0104 RING O 2 92055A 92055 0105
81. specification of the vehicle for which the part applies If no spec code is listed that means the part is used for all specifications 08 Spec Code Specification D8F AS Australia EU Europe General O This catalog covers GRID NO This grid covers 08 KX450 D8F Model 1 0 08 KX450D8F KX450D8F Left Side View Right Side View GRID NO This grid covers Color Combination Parts List 08 45 D 8 F O Applicable x Not applicable Color Lime Green 777 1 Description This catalog covers 08 KX450D8F 11011 0055 6Z 14037 0036 RZ 14037 0037 RZ 14091 1523 RZ 34024 1396 458 35004 0078 290 35023 0100 290 36001 0084 266 36001 0088 266 41025 0094 WC 41025 0095 WC 41034 0035 10Y 41034 0037 10Y 44037 0075 10Y 44039 0035 10Y 45014 0188 8V 45014 0217 8V 46012 0013 10Y 46012 0020 10Y 46012 0021 10Y 46012 0023 10Y 49089 0038 290 49089 0039 290 51001 0095 62 53066 0131 55020 0172 2 CASE AIR FILTER F BLACK SCREEN LH WHITE SCREEN RH WHITE COVER REAR DISC WHITE STAND SIDE P SILVER FENDER FRONT L GREEN FENDER REAR L GREEN COVER SIDE LH S WHITE COVER SIDE RH S WHITE RIM FR 1 60X21 BLACK RIM RR 2 15X19 BLACK DRUM ASSY REAR BRAKE M M GOLD DRUM ASSY FRONT BRAKE M M GOLD HOLDER FORK UNDER M M GOLD HOLDER FORK UPPER M M GOLD SHOCKABSORBER I SILVER SHOCKABSORBER I SILVER HOL
82. t Wheel Ref AD Quantiy KX450 OPTION Part No Description Spec Code 41030 2 41090 41009 41009 0118 TIRE FR 90 100 21 57M D742F D 1 STEEL OPTION 41009A 41009 0119 TIRE RR 120 80 19 63M D756 D 1 410324 41022 41022 0022 TUBE TIRE 90 100 21 D 1 41022A 41022 0023 TUBE TIRE 120 80 19 D 1 1 41023 41023 0009 BAND RIM 90 100 21 D 1 41023A 41023 0010 BAND RIM 120 80 19 D 1 41024 41024 009 STOPPER RIM 2 15 M DUNLOP 1 41024A 41024 010 STOPPER RIM 1 60 M DUNLOP 1 41024B 41024 011 STOPPER RIM 1 85 M DUNLOP 1 OPTION 41025 41025 0015 RIM FR 1 85X20 1 OPTION 41025A 41025 0094 WC 1 60 21 1 41025B 41025 0095 WC 2 15 19 1 41029 41029 0003 SPOKE INNER FR 36 41029A 41029 1204 SPOKE INNER RR 202MMX160D 27 41029B 41029 1330 SPOKE INNER RR 204MMX159D 9 41030 41030 1172 SPOKE OUTER FR 217 5MMX170D 36 OPTION 41032 41032 0002 NIPPLE SPOKE ALUMINIUM 36 41032A 41032 1077 NIPPLE SPOKE 8X9X20 4 36 OPTION 41032B 41032 1085 NIPPLE SPOKE STEEL 36 OPTION 41032C 41032 1086 NIPPLE SPOKE ALUMINIUM 36 41032D 41032 1086 NIPPLE SPOKE ALUMINIUM 36 OPTION 41090 41090 0012 WHEEL FR 1 85X20 ALUM NIPPLE 1 OPTION 41090A 41090 5212 WHEEL FR 1 60X21 ALUM NIPPLE 1 OPTION E STEEL 41090B 41090 5213 WHEEL RR 2 15X19 ALUM NIPPLE 1 41032B OPTION TER 92045 92045 1284 BEARING BALL 69042RS 2 410326 OPTION OPTION 92049 92049 1403 SEAL OIL BJNC 2 25X37X5 2 41029A OPTION

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