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Jotul F 100 USA User's Manual

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1. 13 USA Canada Operation Please read the following section before building a fire in your new J tul F 100 USA Use Solid Wood Fuel Only First this stove is designed to burn natural wood only Wood that has been air dried for a period of 6 to14 months will provide the cleanest most efficient heat Do not burn e Coal e Treated or painted wood e Garbage e Chemical Chimney cleaners e Cardboard Colored paper e Solvents e Any synthetic fuel or logs e Driftwood Laminated wood The burning of any of these materials can result in the release of toxic fumes Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up the fire Always keep such liquids away from the heater at all times Important Never build or allow the fire to rest directly on the glass panels The logs should always be spaced at least one inch from the glass to allow for proper air flow within the firebox Air Control Lever Closed Open Figure 13 Slide the Air Control Lever to the right to increase combustion air and to the left to decrease combustion air 14 Controls on the J tul F 100 USA Combustion air is controlled by the Primary Air Lever located above the Loading Door The lever actuates a shutter over the air inlet which regulates the volume of primary air entering the firebox and controls heat output and burn time See fig 13 When first starting
2. US B 46 cm Can Floor Protection The J tul F 100 USA requires one of the following forms of hearth protection 1 Any UL ULC or WH listed hearth board No bottom heat shield required 2 Any noncombustible material with use of the bottom heat shield All forms of protection must include a noncombustible surface extending forward from the glass panel at least 16 for the U S or 18 46cm for Canada Protection must extend 8 21cm from the sides and rear for both the U S and Canada This will result ina minimum floor protection of 37 W x 38 D for the U S or 37 W x 40 D for Canada See figure 9 Ina rear vent installation the floor protection must also extend under the stove pipe a minimum of 2 5 cm beyond either side of the pipe See figure 9 USA CANADA Clearances to Walls and Ceilings The clearances listed and diagramed in this manual have been tested to UL and ULC standards and are the minimum clearances to combustible materials specifically established for the J tul F 100 USA Acombustible surface is anything that can burn i e sheet rock wall paper wood fabrics etc These surfaces are not limited to those that are visible and also include materials that are behind noncombustible materials If you are not sure of the combustible nature of a material consult your local fire officials Remember Fire Resistant materials are considered combustible they are diffi
3. construction e Do not use chimney connector as a chimney It is intended only for use as a connection device e Eachconnector section must be oriented with the male crimped end pointing toward the stove See fig 3 USA Canada Secure all connector joints with three sheet metal screws The connection to the stove flue collar takes two sheetmetal screws For the best performance the chimney connector should be as short and direct as possible including no more than two 90 elbows The maximum vertical run of single wall stovepipe should not exceed 10 ft 305 cm The maximum horizontal run should not exceed 3 ft 92 cm with a1 q rise per foot Under no circumstance should horizontal pipe be allowed to slant down toward the chimney No part of the chimney connector may pass through an attic or roof space closet or other concealed space or through a floor or ceiling All sections of the chimney connectors must be accessible for cleaning Where passage through a wall or partition of combustible construction is desired the installation must conform with NFPA 211 or CAN CSA B365 and is also addressed in this manual Do not connect this stove to a chimney flue servicing another appliance Kr Toward vn Flue Gas Stove Direction Figure 3 Chimney connector orientation USA Canada Chimney Requirements There are two types of chimneys suitable for the J tul F100 USA 1 Acode approved masonry chimney with a c
4. crumbled newspaper placed directly on the grate On top of the newspaper place several pieces of small dry kindling approx 1 in diameter with two to three larger logs approx 3 to 5 in diameter on top 2 Light the fire and close the door slowly building the fire by adding larger and larger logs Be sure to follow the break in procedure before creating a hot fire that might damage the stove 3 Once the stove has reached a surface temperature range of between 400 and 600 204 C 316 C adjust the primary air control lever as necessary to generate the heat output and burn time desired We recommend use of a magnetic stove top thermometer to monitor the surface temperature of the stove The optimum surface temperature range for the most efficient burn is between 400 and 600 204 C 316 C You can also monitor stove performance through the window Peak combustion efficiency occurs when exhaust gas is burned at the baffle in the top of the firebox This is apparent as yellow flames appearing at the secondary air ports in the underside of the baffle plate Never overfire the stove If any part of the stove or chimney glows you are overfiring A house fire or serious damage to the stove or chimney could result If this condition occurs immediately close the air control USA Canada Adding Fuel When reloading the stove while it is still hot and a bed of hot embers still exist follow this reloading proce
5. before installing the chimney connector Position Reversal Follow this procedure to change the collar to a Rear Exit position if appropriate 1 Remove the Flue Collar by reaching through the opening and removing the two bolts that secure it to the top plate 2 Using tin snips cut out the panel from the Rear Heat Shield for the Flue Collar to pass through See fig 1 3 Remove the two screws that attach the Coverplate to the rear outlet Hold onto the Coverplate while removing the second screw so that it does not fall out See fig 2 4 Using the same screws attach the Flue Collar to the rear outlet and the Coverplate to the Top Plate 5 Install the Flue Collar gasket Remove the protective paper from the adhesive side and apply the gasket to the inside of the Flue Collar Figure 2 Remove the Rear Flue Outlet Coverplate Install the Ashlip Attach the ashlip to the front by engaging the center tab with the slot located under the front door Assemble the Door Knob Locate the white washer between the handle and the knob Chimney Connector Use 6 single wall or listed 6 double wall stovepipe to connect the stove to the chimney Single wall stovepipe must be black iron or stainless steel and have aminimum thickness of 24 gauge Do not use aluminum or galvanized steel pipe for chimney connection these materials are not suitable for use with solid fuel Follow these guidelines regarding chimney connector
6. or reviving the fire the primary control lever should be at the far right position which allows the maximum amount of air into the stove The greater the amount of air entering the stove the hotter and faster the fire will burn Moving the lever to the left reduces the airflow into the stove which prolongs the fire at a lower heat output Air Flow Performance Primary air enters the firebox directly above the glass panel on the door The incoming air creates a turbulent barrier or airwash between the glass and the fire Reducing the flow of primary air directly reduces the effectiveness of the airwash Determining the primary air setting for the best overall performance for your particular needs and installation will best be established over time through trial and error Break In Procedure The J tul F 100 USA is constructed of cast iron and high temperature furnace cement This type of construction requires the stove to be broken in gradually so that heat expansion does not occur too quickly and cause damage The following steps describe the proper break in procedure for the J tul F100 USA Use a magnetic stove top thermometer to monitor stove temperature placed directly on the top plate 1 Light a small fire of newspaper and kindling Only allowthe stove to reach a maximum surface temperature of 200 F 93 C Burn for approximately 1hour Allow the stove to cool to room temperature 3 Light a second fire al
7. with a mi steel plate TT and sealant LP 283 va Pato B egg m nF R Vy fy 4 B VE mm Figure 7 Hearthmount Installation The inside area of the flue liner must not be lessthan the area of the stove flue collar and cannot be more than three times greater than the cross sectional area of the stove flue collar If the chimney liner is too large to accommodate the stove an approved relining system must be installed to resize the flue A new sheet metal damper block off plate must be installed around the connector pipe at the damper frame and sealed with the proper sealant usually High Temp Silicone Prefabricated Chimneys When connecting the J tul F 100 USA toa prefabricated metal chimney always follow the pipe manufacturer s instructions and be sure to use the components that are required This usually includes a smoke pipe adapter that is secured to the bottom section of the metal chimney and allows the chimney pipe to be secured to it with two sheet metal screws See figure 8 Listed Cap St a _ Listed Flashing Attic JAZ Insulation Specified mak Y gt E m J Ta a F O o r MD WS EOn QS T FT e 0o0o 4 MLL Figure 8 Prefabricated Listed Type HT Chimney USA Canada Clearance to Combustibles 38 97 cm U S 40 102 cm CAN a 37 U S amp ol Figure 9 Hearth Protection A 8 21cm B 16
8. Canada Maintenance Ash Removal Ash removal will be required periodically depending on how frequently the stove is used Avoid letting the ash accumulate to spill over the Ash Fettle For your protection always wear safety gloves when handling the ashes Use an ash shovel to remove the accumulation from the bottom of the firebox The Fettle may be lifted from the front of the firebox to aid in ash removal Ashes should only be placed in a metal container equipped with a tight sealing lid The container should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be kept in the closed container until all cinders have thoroughly cooled Glass Care Cleaning On occasion it will be necessary to clean the carbon deposits and fly ash off of the glass If the carbon and fly ash are allowed to remain on the glass for an extended period of time it could eventually cause the glass to become etched and cloudy Any creosote that might develop on the glass will burn off during the next hot fire Follow this cleaning procedure 1 Glass needs to be completely cool 2 Only usea cleaner that is specifically designed for this purpose The use of abrasives will damage the glass and ultimately leave the glass frosted 3 Rinse and dry glass completely before burning the stove Caution Alw
9. J tul F 100 USA t Q TI H VY gt Installation and Operating Instructions for USA and Canada Keep these instructions for future reference USA Canada Installation and Operation Instructions for USA Canada Installation et fonctionnement pour Canada Safety notice If this solid fuel room heater is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Save these instructions for future reference Avis de s curit Une installation non appropri e de ce po le de chauffage risque de provoquer un incendie Assurez votre s curit en respectant les directives d installation suivantes Consultez les autorit s locales du b timent ou de la pr vention des incendies au sujet des restrictions et exigences relatives aux inspections d installations dans votre r gion Tested and listed by ITS Intertek Testing Services Middleton Wisconsin Tested to U S Standards ANSI UL 1482 Canadian Standards CAN ULC 627 M93 Standards The J tul F 100 USA woodstove has been tested and listed to U S ANSI UL1482 Canada CAN ULC S627 M93 Tests performed by ITS Intertek Testing Services Middleton WI Manufactured by J tul AS P O Box 1411 N 1602 Fredrikstad Norway Distributed by Jotul North America P O Box 1157 100 Riverside Street Por
10. a thimble the opening through the chimney wall to the flue the thimble must consist of ceramic tile or steel and be securely cemented in place The chimney connector stove pipe must slide completely inside the thimble to the inner surface or the flue liner It may be necessary to make use of a thimble sleeve a pipe with a slightly smaller diameter than standard stove pipe See figure 6 Connector pipe must be flush with the inside of the flue tile Chimney Connector Pipe Flue Tile Thimble Figure 6 Masonry Chimney Thimble The connector pipe or thimble sleeve must not protrude into the flue liner or otherwise restrict draft Use refractory cement to seal the seam between the chimney connector sleeve and thimble Do not connect this stove to a chimney flue servicing another appliance of any kind Hearthmount into a Masonry Fireplace The J tul F 100 USA may be installed into a masonry fireplace with a minimum opening height of 22 1 2 572 mm Building code requires that the fireplace damper plate be removed or securely fixed in the open position A connector pipe must then extend from the stove s flue exit through the damper area of the fireplace and into the chimney tile liner See figure 7 XI IX mm m mm mn mm id Connector extends into mn mx e first flue mn mn mm mr mi Oo i me T Damper is sealed
11. altitude or other factors Your local building inspector is the final approving authority Consult them priorto installation Do not connect the stove to any air distribution duct or system Masonry Chimneys When installing the J tul F 100 USA into a masonry chimney you must conform to all of the following guidelines e The masonry chimney must have a fireclay liner or equivalent with a minimum thickness of 5 8 14 mm and must be installed with refractory mortar There must be at least 1 2 12 7 mm air space between the flue liner and chimney wall e The fireclay flue liner must have a nominal size of 8 X 8 20cm x 20 cm and should not be larger than 8 X 12 20 cm x 30cm Around fireclay liner must have a minimum inside diameter of 6 15 cm and maximum inside diameter of 8 20 cm A larger chimney should be relined with an appropriate code approved liner e Brick or modular block must be a minimum of 4 10 cm nominal thickness Stone construction must be at least 12 30 cm thick e Anewly built chimney must conform to local codes or in their absence must comply with national regulations e An existing chimney must be inspected by a professional licensed chimney sweep fire official or code officer to ensure that the chimney is in proper working order e Noother appliance may be vented into the same flue e An airtight clean out door should be located at the base of the chimney Pre
12. and distribution of stoves and fireplaces This policy is intended to provide you with the peace of mind that the J tul product you purchase meets or exceeds current uniform standards for quality and safety a continuation of the standards instituted at the company s inception in 1853 We appreciate your trust in welcoming our product into your home and invite your comment and appraisal of our efforts to provide you with the finest in home hearth products J tul North America Inc P O Box 1157 400 Riverside Street Portland Maine 04104 USA This product has been controlled by J tul AS J TU L P o box 1411 N 1602 Fredrikstad uvel su dn Norway ign
13. ays operate the door slowly and carefully to avoid cracking or breaking the glass Never use the door to push wood into the firebox If the glass becomes cracked or broken follow the replacement procedure below Never operate the stove with a cracked or broken glass panel Important Replace glass only with ceramic glass panel specifically designed for the Jotul F100 Do not use substitutes Replacement glass is available from your local J tul dealer 16 Glass Removal or Replacement The glass may be removed with the door in place 1 Hold the glass in place while you remove the glass clips from the inside of the door Lift the glass panel off of the two bottom tabs in the door 2 Center the new glass panel over the gasket and reinstall the glass clips See figure 14 3 It may be necessary to retighten the glass clips after the stove has be burned and the gasketing has been seated Important It is extremely important to tighten the glass clips gradually and alternately Uneven or too great pressure can damage the glass Figure 14 Glass and Gasket Replacement General Maintenance As with your car regular maintenance will prolong the life of your stove and ensure satisfactory performance At least once per year you should perform the following maintenance procedures e Thoroughly clean the stove Use a soft cloth with soap and water to clean enamel surfaces Be sure the stove is cold before cleaning e Empty sto
14. cult to ignite but will burn Also Fire rated sheet rock is also considered combustible Contact your local building officials about restrictions and installation requirements in your area See pages12 13 for complete clearance requirements and diagrams Using Shields to Reduce Clearances Chimney Connector Heat Shields Use only connector heat shielding listed for use with solid fuel heaters The connector heat shield must begin 1 above the lowest exposed point of the connector pipe and extend vertically a minimum of 25 640 cm above the top surface of the stove Double Wall Connector Listed double wall pipe is an acceptable alternative to connector pipe heat shields When using double wall connector Flue Collar Heat Shield Kit 154997 must be installed on the stove Wall Mounted Protection When reducing clearances through the use of wall mounted protection In the U S refer to NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances for acceptable materials proper sizing and construction guidelines In Canada refer to CAN CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment also for acceptable materials proper sizing and construction guidelines 10 Notice Many manufacturers have developed woodstove accessories that permit clearance reduction Use only those accessories that have been tested by an independent laboratory and carry the laboratory s test
15. dure e Always wear gloves when tending to the stove e Push the air control lever to the full open position far right e Wait afew seconds before opening the door e Useastovetoolor poker to distribute the hot embers equally around the firebox e Load the fuel usually with smaller logs first e Close the door be sure to latch the door tightly e Wait 5 10 minutes before adjusting the primary air to the desired heat output setting If you have at least a2 thick ember bed when reloading it may be possible to close the door and immediately adjust the air control setting The Formation of Creosote When wood is burned slowly and at low temperatures it produces tar and other organic vapors which combine with moisture to form creosote The slow moving smoke carries the creosote vapors which condense in the cooler chimney flues and this creosote then sticks to the chimney walls The creosote that accumulates in the chimney is highly flammable and is the fuel of chimney fires To prevent chimney fires it is important to have the chimney and chimney connector pipe inspected and or cleaned semiannually A qualified chimney sweep or other authorized service person can provide this service It is also important to remember that chimney size temperature and height all affect draft which in turn affects the formation of creosote Be sure to follow the installation and operation guidelines established in this manual 15 USA
16. eld rrnenvrnvenrnnrennenrsnrsvnsvnnvrsvnnvenesveeneeneene 17 ear Exit Centerline Illustrated Parts List ecoooooooovvvvvevvveesssvnnvnnvvseeesssennnnnnene 18 19 USA Canada Safety Notices Burn solid wood fuel only Do not use chemicals or fluids to start the fire Do not burn garbage or flammable fluids If this room heater is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow these instructions may result in property damage bodily injury or loss of life Contact the local building or fire officials about restrictions and installation inspection requirements in your area Do not connect this stove to any air distribution duct or system Extremely hot while in operation Keep children clothing and furniture away Contact will cause skin burns Install smoke detectors in the living areas and bedrooms of your home Test them regularly and install new batteries twice annually When installed in the same room as the stove a smoke detector should be located as far from the stove as possible to prevent it from sounding when adding fuel to the fire Avoid creating a low pressure condition in the room where the stove is operating Be aware that operation of an exhaust fan or clothes dryer can create a low pressure area and consequently promote flow reversal through the stove and chimney system The chimney and building however al
17. eramic tile or listed steel flue liner 2 A prefabricated chimney complying with the requirements for Type HT 2100 F chimneys per UL 103 or ULC S629 The chimney size should not be less than the cross sectional area of the flue collar and not more than three times greater than the cross sectional area of the flue collar When selecting a chimney type and the location for the chimney inthe house keep this in mind It is the chimney that makes the stove work not the stove that makes the chimney work This is because a chimney actually creates a suction called draft which pulls air through the stove Several factors affect draft chimney height cross sectional area size and temperature of the chimney as well as the proximity of surrounding trees or buildings A short exterior masonry chimney will give the poorest performance because it will be difficult to warm the flue and sustain the temperatures necessary to maintain draft strength In extremely cold climates it may be necessary to reline the chimney or extend the height to help establish draft A tall interior masonry chimney is easier to keep warm and will perform the best under a variety of weather and environmental conditions The following guidelines give the necessary chimney requirements based on the national code ANSI NFPA 211 for the US And CSA CAN B365 for Canada However many local codes differ from the national code to take into account climate
18. et for door Glass Clip Gasket for glass Glass Spring Spring Pin Latch Screw machine pan head pozidrive Washer Sleeve Wooden knob Washer insulating Nut hexagon Washer black chromated special Door complete excl glass Gasket for door Latch bolt Front plate Ash lip Log Ash retainer Leg 155mm Valve cover plate Bottom plate Heat shield under Screw hexagon cap Screw hexagon cap flange Screw hexagon cap flange Screw hexagon cap flange Washer Screw machine pan head pozidrive Nut hexagon cap flange Gasket for rear plate Smoke outlet dripless 150 Dim Spec LD 250 2 6 4x750mm LD 375 2 9 5x1620mm for EU LD 187 1 4 8x500mm LD 250 2 6 4x835mm 6x33mm LD 375 2 9 5x1620mm LD 250 2 6 4x1300mm 379x270x4mm 5x24mm M6x40 DIN 7985 6 4x 12 5x1 6 St8 8 DIN 125 8x 6xL27 5mm Special M6 St8 8 DIN 934 10 5x25X1 5 LD V 125 Flat 8x30mm M6x50 St8 8 DIN 933 M6x25 St8 8 M6x16 St8 8 M6x12 St8 8 8 4x 20x1 5 St8 8 DIN 522 M6x8 DIN 7985 M6 St8 8 DIN 6923 LD V 125 Flat8x30mm for USA s 3 a o AR E W 5 O x J tul AS pursues a policy of constant product development Products may therefore differ in p pr O specification colour and type of accessories from those illustrated and described in this E QA manual Quality J tul AS utilizes quality controls conforming to NS EN ISO 9001 for product development manufacturing
19. f Contents Standards and Safety Notices Standards a Oo 6 lt en ene 2 ENN 4 Installation Flue Collar Installation ssessssscsciatsssescsccosssencasaesausatiancavabanaaasiannies 4 Chimney Connector a cseczseccacatesscecoreatctarssaccertecha aestennepeectetasat 5 Chimney Requirements Masonry NE 6 Prefabricated Chimneys EE 6 Gare 0 a E E E A 6 NPS TOR se 7 Connecting to the Chimney Masonry ChiMNEY EE 8 Hearthmount Fireplaces s ssesssssssessessessessessesssssessessessessessee 8 Fm ENES 9 Clearances to Combustibles FrP TN 9 Clearances to Walls and Ceilings a csscsscssareasessssccnsissnasananverasnsens 10 Alcove Installation scessersecviosecsadacecaniasscourssisertinersectersieatvatasunceinsonts 10 Clearance Chart resssneresnssenssnenrsnenssnenesnenssnenenesnssnsnenssnenessenssnenene 12 Clearance DiagramS vasene 13 Operation Wood FUGI REE 14 AON NN 14 Break in Procedure wssnsnvrnrenrenesvnsnnsnesvnnvnsvessnnvensnnvnneenesnsnnesnesne 14 Starting Maintaining the Fire Jaevavrrsenaenr 15 Formation of Creosote sresrsnesnrsvenrsnennenesvnsnenrsvrsvenesnesesneenessene 15 Maintenance Ash Removal sscsisssasincantavesseiesateninensawandsnsssancasduavinasasnasaadsaniastaivensas 16 GEGEN 16 General Maintenance GASKETS aaier ranean AA EEA 17 Accessories 18 1 2 Stove top Thermometer nsermessserssssssersssesersssserrsssseserssssserssssene 17 469 mm s Flue Collar Heat Shi
20. fabricated Chimneys A prefabricated metal chimney must be tested and listed for use with solid fuel burning appliances High Temperature HT Chimney Standard UL 103 for the U S and High Temperature Standard ULC S 629 for Canada The manufacturer s installation instructions must be followed precisely Always maintain the proper clearance to combustibles as established by the pipe manufacturer This clearance is usually a minimum of 2 although it may vary by manufacturer or for certain chimney components Chimney Height The chimney must be at least 3 feet 92 cm higher than the highest point where it passes through the roof and at least 2 feet 61 cm higher than the highest part of the roof or structure that is within 10 feet 3 05 m of the chimney measured horizontally See figure 4 Figure 4 Chimney Height Requirement Chimneys shorter than 14 feet 4 27 m may not provide adequate draft Inadequate draft can result in smoke spillage when loading the stove or when the door is open Poor draft can also cause back puffing ignition of gas build up inside the firebox and sluggish performance The minimum height does not in itself guarantee proper chimney performance Excessive chimney height can promote over strong draft resulting in high stove temperatures and short burn times Excessive draft can be corrected by installing a butterfly damper Your J tul dealer is an expert resource to consult regarding draft issues or
21. h included stove rear heat shield installed Stove Unprotected Surface Protected Surface Clearances Installation per NFPA211 or CAN CSA B365 M93 Corner Corner J K Single wall Connector 10 7 254mm 178mm Single wall Connector M with Connector Shields 7 or Double wall Connector 254 mm 127 mm 178 mm Chimney Connector Unprotected Surface Protected Surface Vertical Installation per NFPA211 or CAN CSA B365 M93 5 127 mm Single wall Connector with Connector Shields 8 203 mm or Double wall Connector Chimney Connector Unprotected Surface Horizontal Installation Single wall Connector 18 457mm Double wall Connector Manufacturer s Listing Double Wall Connector must be installed with Flue Collar Heat Shield Kit 154996 Mantel and Trim Clearances Top and Side Trim is 1 thick or less Maximum Mantel depth 12 Figure 12 Unprotected Surfaces Protected Surfaces A Mantel 22 560 mm 9 230 mm B Top Trim 17 430 mm 8 200 mm C Side Trim 14 355 mm 7 430 mm 12 Protected Surface per NFPA211 or CAN CSA B365 M93 12 305 mm Manufacturer s Listing Unprotected Surface Protected Surface Parallel To The Wall Parallel To The Wall PER NFPA 211 or CAN CSA B365 Important Connector heatshields and double wall pipe must be a listed product Always follow the manufacturer s instructions Unprotected Surface Corner Installation
22. ing mark Be sure to follow all of the manufacturer s instructions a 140 cm Figure 10 Alcove without Wall Protection 41 104 cm Figure 11 Alcove with Wall Protection Alcove Installation The J tul F 100 USA can be installed in an Alcove as diagrammed in figures 10 and 11 1 The stove must be installed with listed double wall pipe 2 In a protected alcove installation both side walls and rear wall must be protected per NFPA 211 or CAN CSA B365 The wall protection must be elevated 1 25 mm from the floor and spaced at least 1 25 mm off the combustible wall using noncombustible spacers to allow for air circulation behind the shield 3 The height ofthe wall protection including the bottom air space must be 48 121 cm 4 Alcove floor protection must consist of a UL ULC or WHI listed hearth pad or a non combustible material with a minimum R value of 2 0 5 Minimum ceiling height in an unprotected installation off the top of the stove is 60 153 cm The minimum ceiling height off the top of the stove in a protected ceiling installation is 48 122 cm Clearances to Fireplace Mantels and Surround Trim See the Clearance Chart on page 12 for approved clearances to combustible materials that may be part of fireplace construction See also fig 12 on page 12 USA CANADA 11 USA CANADA J tul F 100 USA Clearance Chart All clearances established wit
23. lowing the stove to reach a maximum temperature of 300 F 149 C for 1 hour 4 Coolthe stove to room temperature 5 Lightathird fire and gradually allow the stove to reach a surface temperature of 400 F 204 C 6 Cool stove to room temperature This completes the break in procedure Note If the temperature exceeds the limit during any break in fire move the primary air control lever all the way to the left to shut off the air supply completely It is normal that the stove top temperature will continue to climb until the fuel burns down somewhat Once the fire is out and the stove has cooled to room temperature continue the break in procedure Never attempt to reduce the temperature by removing burning logs from the fire Breakin Odors It is normal for a new painted stove to emit odor and smoke during the first few fires This is caused by curing of the high temperature paint and will diminish with each fire Open a window or door to provide additional ventilation to alleviate this condition Enamel Stove You may notice moisture condensation on the surface ot he stove during the first few fires To avoid permanent spotting of the surface use a soft towel to wipe the moisture away Starting and Maintaining a Fire Burn only solid wood directly on the bottom grate of the stove Do not elevate the fire in any way 1 With the primary air control lever in the full open position to the right start with several sheets of
24. other performance related questions Wall Pass Throughs In the U S The National Fire Protection Association s publication NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances permits four methods for passing through a combustible wall Before proceeding with any method be sure to consult with your local building officials to discuss any local code requirements Common Method See Figure 5 Remove all combustible materials from the pass through area around the chimney connector a minimum 12 30 5 cm A 6 15 2 cm diameter connector will require a 31 x 31 78 7 x 78 7 cm square opening Wood Stud 2 Clearance to ff Chimney Flue Liner Pass through construction 12 Brick from thimble to combustibles Thimble 5 8 Fireclay Liner or equivalent Sill Support Figure 5 Masonry Wall Pass through USA Canada The opening must be filled with at least 12 30 5 cm of brick around a fireclay liner The liner must be ASTM C35 or equivalent having a minimum wall thickness of 5 8 16 mm The Pass through must be at least 18 45 7 cm from combustible ceiling materials It will be necessary to cut wall studs install headers and construct a sill frame to maintain the proper dimensions and to support the weight of the brick The bricks must be solid brick with a minimum of 3 fh inches thick nominal 4 102 mm Refractory mortar must be
25. tland ME 04104 This heater meets the U S Environment Protection Agency s Emissions limits for wood heaters manufactured and sold after July 1 1990 Under specific test conditions this heater has shown heat output at rates ranging from 7 700 to 27 000 BTU s per hour The J tul F 100 USA woodstove is only listed to burn wood Do not burn any other fuels Read this entire manual before you install and use your new room heater Save these instructions and make them available to anyone using or servicing the stove V VG h r C us nock net Check Building Codes When installing operating and maintaining your J tul F 100 USA woodstove follow the guidelines presented in these instructions and make them available to anyone using or servicing the stove Your city town county or province may require a building permit to install a solid fuel burning appliance Inthe U S the National Fire Protection Association s Code NFPA 211 Standards for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or similar regulations may apply to the installation of a solid fuel burning appliance in your area In Canada the guideline is established by the CSA Standard CAN CSA B365 M93 Installation Code for Solid Fuel Burning Appliances and Equipment Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area USA Canada Table o
26. used at the junction of the chimney and the pass through liner The pass through liner must not penetrate the chimney liner beyond the inner surface of the chimney liner Use extreme care when constructing the hole in the chimney liner as the tiles can shatter easily In Canada The installation must conform to CAN CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment Before proceeding be sure to consult your local building inspector Common Method This method requires the removal of all combustible materials from at least 18 45 7 cm around the chimney connector s proposed location A 6 round liner requires a minimum opening 43 x 43 109 2 x 109 2 square Locate the pass through at least 18 from combustible ceiling materials The space that is cleared of combustible materials must remain empty Sheet metal panels can be used to cover the area However when using a panel on both sides of the wall each cover must be installed on noncombustible Spacers at least 1 from the wall If one panel of sheet metal is to be used it may be installed flush to the wall See section 5 3 1 and 5 3 2 of CAN CSA B365 M91 Consult your local building inspector authorized J tul Dealer NFPA 211 in the U S or CAN CSA B635 in Canada for other approved wall pass through methods USA Canada Connecting to the Chimney Masonry Chimney When installing a J tul F 100 USA into a masonry chimney through
27. ve of all soot and ashes Only use a vacuum for this job if the vacuum is specifically designed for ashes e Inspect the stove seams Use a utility light to inspect the stove inside and out for cracks or leaks Replace all cracked parts and repair any cement leaks with furnace cement Gaskets Check door and glass panel gaskets for tightness To check the seal of the front door close and latch the door ona dollar bill and slowly try to pull the dollar bill free You should feel resistance as you pull If it can be easily removed the seal is too loose Check several spots around the door Gasket Replacement 1 Use pliers anda putty knife to remove the old gasket from the door 2 Thoroughly clean the channel with a wire brush 3 Apply a small bead of cement to the channel 4 Gently press the new gasket into the cement to seat it in the channel Close and latch the door and then reopen Wipe away any excess cement that may have squeezed out from around the gasket Gasket List for the Jotul F 100 USA Description Part Size Length Top Plate Gasket 100038 3 8 LD 7 Flue Collar Gasket 200028 3 16 LD SA 3 Glass Gasket 100038 3 8 LD 5 Door Gasket 100030 5 16 LD 5 Chimney System The J tul F 100 USA is designed to burn cleanly and efficiently when used according to the guidelines in this manual In order to maintain proper performance you should inspect the chimney and chimney connector at least twice a year and clean
28. ways work together as a system provision of outside air directly or indirectly to an atmospherically vented appliance will not guarantee proper chimney performance Consult your local J tul authorized dealer regarding specific installation performance issues J tul recommends that this stove be installed by a professional solid fuel technician or that you consult one if you do the work yourself Also consult your insurance company regarding any other specific requirements Installation If this solid fuel room heater is not properly installed a house fire may result For your safety follow the installation directions Contact the local building or fire officials about restrictions and installation inspection requirements in your area Your local officials have final authority in determining if a proposed installation is acceptable Any requirement by the local authority having jurisdiction that is not specifically addressed in this manual defaults to NFPA 211 and local codes in the U S or in Canada CAN CSA B365 M and local codes Assembly Before Installation Unpack the Stove Inspect the stove for damage Contact your dealer immediately if any damage is found Do not install the stove if any damage is evident Contents e Ash Lip e Door Handle e Hardware Bag Flue Collar gasket 6 Pipe Adaptor Flue Collar Installation The Flue Collar is oriented in the Top Exit position Apply the gasket to the collar
29. when creosote and fly ash deposits exceed 1 4 in any part of the system Failure to keep the chimney system free of creosote and build up could result in a serious chimney fire USA Canada Accessories Stove Top Thermometer 5002 J tul recommends the use of a magnetic stove top thermometer to monitor the surface temperature of the stove The optimum surface temperature range for the most efficient performance is 400 F 600 F 205 C 316 C Flue Collar Heat Shield 154996 This unobtrusive heat shield must be installed on stoves using double wall chimney connector to provide additional protection to combustible materials from heat radiating from the flue collar of the stove The insulating properties of double wall pipe result in higher flue temperatures in this area than are generated in single wall connectors Figure 15 Attach flue collar heat shield 17 USA Canada Illustrated Parts Breakdown Only use replacement part providedthrough your _ authorized J tul dealer Pos no Description e OD ON AU BWN PR Side plate left Gasket for rear plate Cover for air manifold Heat shield rear black Smoke outlet cover Rear plate Gasket for top Baffle Smoke outlet dripless 125 Gasket for smoke outlet Top plate complete Inner bottom Burn plate side Side plate right Valve Valve plate Gasket for valve plate Air Deflector Hinge pin black chromated Gask

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