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Jonsered LT2119A Owner's Manual

1. i DA NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS 29 TRACTOR MODEL LT2119A JNA19H48B PRODUCT 954 13 00 71 REPAIR PARTS ELECTRICAL 30 REPAIR PARTS TRACTOR MODEL LT2119A JNA19H48B PRODUCT NO 954 13 00 71 ELECTRICAL KEY PART NO NO DESCRIPTION 1 532 14 49 27 Battery 12 Volt 35 AMP 2 874 76 04 12 Bolt Hex Hd 1 4 20 Unc x 3 4 8 532 12 48 86 Tray Battery 10 532 14 52 11 Bolt Brt Frt 1 4 20 75 Ainc 11 532 15 01 09 Holddown Battery Front Mount 12 532 14 57 69 Nut Push Nylon 1 4 Battery Frt 16 532 1761 38 Switch Interlock 21 532 17 56 85 Harness Asm Light W 4152j 22 532 00 41 52 Bulb Light 1156 24 532 12 47 80 Cable Battery 6 Ga 11 red 25 532 14 61 48 Cable Battery 6 Ga 22 red w 16 wire 26 532 17 51 58 Fuse 27 87351 04 00 Nut Keps Hex 1 4 20 Unc 28 532 14 54 91 Cable Ground 6 Ga 21 black 29 532 16 07 84 Switch Plunger Nc Gray 30 532 17 55 66 Switch Ign 33 532 14 04 01 Key Ign Molded Generic 40 532 17 97 24 Harness Ign 41 871 11 04 08 Bolt Dik Fin Hex 1 4 20 x 1 2 42 532 13 15 63 Cover Terminal Red 43 532 17 88 61 Solenoid 48 532 14 08 44 Adapter Ammeter 50 532 17 46 51 Switch PTO 51 532 14 04 05 Ring Retainer 52 532 14 19 40 Protection Wire Loop 55 81749 05 08 Screw Thdrol 5 16 18 x 1 1 2 81 532 10 97 48 Relay Asm NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR M
2. IGNITION SWITCH Used for starting and stopping the engine FORWARD DRIVE PEDAL Used for forward movement of tractor REVERSE DRIVE PEDAL Used for reverse movement of tractor CRUISE CONTROL LEVER Used to set forward move ment of tractor at desired speed without holding the forward drive pedal OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 8 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure from brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure THROTTLE CONTROL ATTACHMENT CLUTCH LEVER PULL OUT TO PUSH INTO 5 DISENGAGE FORWARD PEDAL BRAKE POSITION PARKING BRAKE ENGAGED POSITION DISENGAGED POSITION BRAKE PEDAL DRIVE POSITION FIG 8 STOPPING See Fig 8 MOWER BLADES To stop
3. Silver Service 532 12 20 82 Tire R Ts 20 x 10 8 Service 532 12 49 26 Tube Rear Service Item Only 532 17 50 39 Cap Axle BIk 1 50 x 1 00 532 14 43 34 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT 954 13 00 71 REPAIR PARTS ENGINE 7 7 0 A 9 A DA e SON cost JAM NN 2 LU 2 o D Ben LI Q engine bs intek twin_28 40 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 ENGINE KEY PART NO NO DESCRIPTION 1 532 17 07 71 Control Throt Fig 2 817 72 04 08 Screw Hex Thd Cut 1 4 20 x 1 2 3 Engine B amp S 40 777 Order Parts from Engine Manufacturer 4 532 14 97 23 Muffler Asm Twin Lo Tone 5 532 16 05 89 Exhaust Tube 6 532 15 99 55 Exhaust Tube 8 532 17 18 77 Bolt 5 16 18 Unc x 3 4 W Sems 10 532 16 27 97 Shield Browning 13 532 16 53 91 Gasket Muffler 14 532 14 84 56 Tube Drain Oil Easy 16 811 05 06 00 Washer Lock Ext Tooth 3 8 17 81706 06 24 Screw 3 8 16 x 1 1 2 23 532 16 98 37 Shield Browning 25 532 14 59 96 Choke Control 26 873 92 06 00 Nut Keps 3 8 24 Unf 29 532 13 71 80 Kit Spark Arrestor Flat Scrn 31 532 15 71 03 Tank Fuel 3 50
4. TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so eguipped Battery will not charge Loss of drive Engine backfires when turning engine A A CAUSE 1 Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 1 2 3 4 5 6 T 8 9 0 1 Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Freewheel control in disengaged position Motion drive belt worn damaged or broken Air t
5. 873 80 08 00 Nut Lock w Wsh 1 2 13 Unc 532 16 35 52 Retainer Spring 532 11 08 07 Nut Special 819 13 10 16 Washer 13 32 x 5 8 x 16 Ga 532 12 48 74 Spring 2 1 8 532 16 94 84 Retainer Clip 532 12 69 71 Rod Adj Lift Zinc 7 49 Wrk Lg 873 35 06 00 Nut Hex Jam 3 8 16 Unc 532 13 80 57 Knob Inf 3 8 16 Unc Blk W sym 532 15 02 33 Trunnion Infin Height 532 17 62 05 Trunnion 532 17 59 94 Nut Lift Link 7 16 20 532 15 50 97 Indicator Height STLT 532 12 39 35 Plug Hole 1 485 1 515 Dia 817 06 05 16 Screw 5 16 18 x 1 819 11 24 10 Washer 11 32 x 1 1 2 10 Ga 532 15 50 98 Scale Ind Height Blk 532 14 52 12 Nut Hex Flange Lock 532 11 04 52 Nut Push Phos amp Oil 819 17 14 16 Washer 17 32 x 7 8 x 16 Ga 532 17 53 78 Arm Susp Rear Lh 532 17 58 02 Arm Susp Rear Rh 532 17 55 60 Pin Flange NOTE All component dimensions given in U S inches 1 inch 25 4 mm 45 SERVICE 5 46 LV SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION LITE E Slope 1 q 22577 1 ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicat
6. A OWNER S MANUAL MODEL NO LT2119A JNA19H48B 19 0 HP 48 Inch Lawn Tractor E Operation Service and Adjustments Storage mo 5 me 00949 jonsered 532 18 68 63 2 07 01 03 RD TR PRINTED IN U S A SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine e Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing
7. Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times e Your tractor is now purged and now ready for normal operation 15 M OWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 12 FIG 12 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired Whe
8. 954 13 00 71 SCHEMATIC RED O BLACK BATTERY SOLENOID EE 1 RED RED O RED 1 1 FUSE AMMETER v FUSE nM mE Bb STARTER OPTIONAL 6 WHITE BLACK WHITE O i WHITE I 3 1 1 ABS a 1 O 15 SI I 3 iC 2 iw 2 i ELECTRIC CLUTCH CLUTCH BRAKE x NES E Ld S PEDALUP Ei EO m 1 I I Oi ei RED Q BLACK 8 SWITCH AES ea 1 1 SEAT SWITCH i g NOT OCCUPIED Do iv PTO DISENGAGED 1 1 i o Y GREEN 1 GREEN NL HOUR ms PRESENCE BLUE e Q METER SUM TN FUEL OPTIONAL i LINE See SPARK e PLUGS GAP BLUE M I UNIT 2 PLUGS ON TWIN CYL ENGINES el 1 FUEL SHUT OFF SOLENOID CHARGING SYSTEM OUTPUT 28 VOLTS AC 3600 RPM 16 AMP DC 3600 RPM REGULATOR DISCONNECTED REGULATOR BROWN amp 3 WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED HEADLIGHTS PROPERLY SECURE YOUR WIRING GFC IGNITION SWITCH PTO SWITCH o t POSITION CIRCUIT MAKE DI ee
9. Stop engine before removing grass catcher or un clogging chute e Mow only in daylight or good artificial light e Donot operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road Ways Use extra care when loading or unloading the machine into a trailer or truck e Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury e Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to sto
10. 25 532 17 81 02 Spring Torsion 26 532 11 04 52 Nut Push 27 532 18 17 07 Shield Deflector Mower 28 81911 10 16 Washer 11 32 x 5 8 x 16 Ga 29 532 13 14 91 Rod Hinge 30 53217 39 84 Screw Thdroll Washer Head 31 532 12 99 63 Washer Spacer Mower Vented 32 532 17 78 65 Pulley Mandrel 33 532 17 83 42 Nut Flg Top Lock Cntr 9 16 36 81913 13 16 Washer 13 32 x 13 16 x 16 Ga 37 532 17 79 68 Pulley Idler Flat 39 532 17 43 75 Pulley Idler Driven 42 532 1657 23 Spacer Retainer 43 532 17 43 73 Arm Idler Secondary 45 53218 08 06 Cover Mandrel Deck 46 532 13 77 29 Screw Thdroll 1 4 20 x 5 8 47 582 18 08 08 V Belt Mower Secondary 48 532 17 43 68 V Belt Mower Primary 49 873 68 06 00 Nut Crownlock 3 8 16 Unc KEY PART NO DESCRIPTION 872 11 06 12 Bolt Carriage 3 8 16 x 1 1 2 Gr 5 532 17 58 20 Pulley Idler Flat 46 Pri Drive 874 78 06 16 Bolt Fin Hex 3 8 16 x 1 872 14 06 08 Bolt Rdhd Sqnk 3 8 16 x 1 532 15 59 86 Bar Pnt Adjusting Wheel Gauge 532 15 69 41 Pin Head Rivet 819 13 13 12 Washer 13 32 x 13 16 x 12 874 76 05 16 Bolt Hex 5 16 18 x 1 532 18 05 35 Bracket Asm Noseroller RH 48 873 80 06 00 Nut Lock Hex w Ins 3 8 16 532 17 60 66 Roller Nose 48 532 18 05 34 Bracket Asm Noseroller LH 48 532 17 85 15 Washer Hardened 532 17 94 79 Spring Primary Drive 532 18 40 58 Pulley Idler V 872 11 06 16 Bolt RDHD Sqnk 3 8 16 Unc x 2 532 17 50 16 Arm Spring Secondary 532 17 43 87 Link Tension Relief
11. 89 Bracket Anti Rotation CVX 532 16 68 80 Screw 5 16 18 x 5 8 817 06 06 12 Screw 3 8 16 x 75 817 06 05 16 Screw 5 16 18 x 1 532 17 94 22 Washer 3125 x 615 x 16 Ga 532 17 80 62 Clip Retainer NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 STEERING ASSEMBLY steering pl lt 49 36 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 STEERING ASSEMBLY KEY PART NO NO DESCRIPTION 1 532 17 20 92 Wheel Steering 2 532 18 47 06 Axle Cast Lt Machined 3 532 16 98 40 Spindle Asm LH 4 532 16 98 39 Spindle Asm RH 5 532 12 49 31 Bearing Race Thrust Harden 6 532 12 17 48 Washer 25 32 x 1 5 8 x 16 Ga 8 812 00 00 29 Ring Klip t5304 75 10 53217 51 21 Link Drag 11 810 04 06 00 Washer Lock Hcl Spr 3 8 12 87394 08 00 Nut Hex Jam Toplock 1 2 20 Unf 13 532 13 65 18 Spacer Brg Axle Front 15 532 14 52 12 Nut Hex Flange Lock 17 532 18 06 41 Shaft Asm Strg 29 81706 06 12 Screw 3 8 16 x 3 4 32 532 1805 80 Rod Tie Ball J 34 810 04 06 00 Washer Lock Helical 3 8 36 532 15 50 99 Bushing Strg 37 532 15 29 27 Screw 38 532 17 20 93 Insert Cap Strg Wh 39 819 18 24 11 Washer 9 16 x 1 1 2 40 532 12 47 01 Lock nut 41 532 15 99 45 Adaptor Wheel Strg 42 5321696 33 Boot Steering Shaft 43 532 12 17 49 Washer 25 32 1 1 4 x 16 Ga 44 532 18 06 40 Extension Steering Shaft LR LT 46 532 12 12
12. Lever 872 11 05 06 Bolt 5 16 18 x 3 4 532 17 43 84 Tension Asm Relief Lever 532 17 46 09 Arm Spring Tension Relief 532 18 42 19 Bolt Shoulder 532 17 48 73 Gauge Wheel 873 93 06 00 Nut Centerlock 3 8 16 Unc 819 12 14 14 Washer 3 8 x 7 8 x 14 Ga 532 17 43 71 Spring Secondary Drive 532 17 46 06 Bushing Pivot Tension Relief 532 17 43 72 Arm Idler Primary Deck 817 00 06 16 Screw 3 8 16 x 1 0 873 80 05 00 Nut Lock w Ins 5 16 18 532 17 91 27 Rod Roller Nose 532 16 35 52 Retainer Spring 532 17 39 79 Keeper Belt Idler 532 18 15 79 Replacement Mower Complete 532 17 43 56 Mandrel Assembly Service In cludes Key Nos 13 15 NOTE All component dimensions given in U S inche 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL LT2119A JNA19H48B PRODUCT NO 954 13 00 71 MOWER LIFT lift rh 1pc stlt 13 44 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 MOWER LIFT KEY PART NO NO DESCRIPTION 532 15 94 60 Wire Asm Inner Spring W Plunger LT 532 15 94 71 Shaft Asm Lift RH w Inf 532 10 57 67 Pin Groove 1 500 Zinc 812 00 00 02 E Ring 5133 62 819 21 16 21 Washer 21 32 x 1 x 21 Ga 532 12 01 83 Bearing Nylon Blk 629 Id 532 12 56 31 Grip Handle Fluted Blk 532 12 45 26 Button Plunger Black 532 17 53 70 Link Lift LH 532 17 53 71 Link Lift RH 532 12 46 70 Retainer Spring 532 17 55 62 Plate Asm Susp Front 873 35 08 00 Nut Jam Hex 1 2 13 Unc 532 17 56 89 Trunnion
13. NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIRTO CLEAN OR DRY CARTRIDGE CARTRIDGE FOAM PRE CLEANER M 19 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FILTER FIG 18 CLEANING e Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure wa
14. Rear 32 532 14 05 27 Cap Asm Fuel 33 532 12 34 87 Clamp Hose Blk 34 532 10 60 82 Pad Spacer 37 532 14 21 58 Line Fuel 38 532 18 16 54 Plug Drain Oil 39 532 10 92 27 Pad Idler 45 817 00 06 12 Screw Hexwsh Thdr 3 8 16 x 3 4 72 532 18 39 06 Screw Head Socket 5 16 18 x 1 81 873 51 04 00 Nut Keps Hex 1 4 20 Unc NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 MOWER DECK mower deck 48prem ett 42 5 TRACTOR MODEL LT2119A JNA19H48B PRODUCT 954 13 00 71 MOWER DECK KEY PART NO NO DESCRIPTION 1 532 18 03 58 Deck Weldment Mower 48 3 532 13 80 17 Bracket Asm Sway Bar 5 532 12 46 70 Retainer Spring 6 532 17 80 24 Sway Bar Deck 8 532 17 43 65 Bolt 7 16 Asm Blade The following blades are available 11 532 17 39 21 Blade 48 Mulching For Mulching Mowers Only 532 18 00 54 Blade 48 Hi Lift For bagging discharging 13 532 17 43 60 Shaft Asm greaseable 14 532 17 43 58 Housing Mandrel 48 15 532 11 04 85 Bearing Ball Mandrel 16 532 17 44 93 Stripper Mower 17 87211 06 10 Bolt Rdhd Sq Neck 3 8 16 x 1 25 18 872 14 05 05 Bolt Carriage 5 16 18 x 5 8 19 532 13 28 27 Bolt Hex Head Shoulder 5 16 18 20 532 17 43 78 Baffle Vortex Mower 21 873 68 05 00 Nut Crownlock 5 16 18 Unc 24 532 10 53 04 Cap Sleeve
15. battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight e Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power MAINTENANCE Remove terminal guard e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and e Cleanterminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use
16. dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface e Oil will drain more freely when warm Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION DRAIN TUBE YELLOW CAP Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove d
17. factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows With engine not running move throttle control lever to fast position Check that swivel is against stop If it is not loosen cable clamp screw and pull cable back until swivel is against stop Tighten cable clamp screw securely TO ADJUST CHOKE CONTROL See Fig 33 The choke control has been preset at the factory and ad justment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move choke control located on dash panel to full choke position e Loosen knob and remove cover assembly from air cleaner e Choke shouldbe closed If itis not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely e Replace air cleaner cover assembly and tighten knob 25 TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment High speed stop is factory adjusted Do not adjust dam age may result IMPORTANT NEVERTAMPERWITHTHE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETT
18. full turn of adjustment nut will change mower height about 3 16 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO pu LIFT LINK ADJUSTMENT NUT FRONT TO BACK ADJUSTMENT See Figs 22 and 23 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower blades should be adjusted so the front tip is approximately 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Check adjustment on right side of tractor Position any blade so the tip is pointing straight forward Measure distance B at front and rear tip of the blade Before making any necessary adjustments check that both front plate links are equal in length flinks are not equal in length adjust one link to same length as other link lower front of blade loosen nut on both front links an equal number of turns NOTE Each full turn of nut C will change distance B by approximately 3 16 e When distance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links To raise front of blade loosen nut D from trunnion on both front links Tight
19. high pressure water or steam to clean transaxle Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cool ing fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil_visc_chart1_e 32 40 60 80 100 FIG 15 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year 18 Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap
20. of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been com pleted e Check engine oil level and fill fuel tank with gasoline e Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual e Siton seat in operating position depress brake pedal and set the parking brake e Place motion control lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine After engine has started move throttle control to idle position Release parking brake Slowly move the motion control lever forward and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place motion control lever in neutral position ignition key to STOP position Continue with the instructions that follow ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4 The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are properly adjusted to ensure optimum mower perfor mance Slide gauge wheel bar down into bracket channel sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 8 16 center locknuts and tighten securely e For ease of mow
21. up for one minute using the choke as described above SOLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature OPERATION AUTOMATIC TRANSMISSION WARM UP Before driving the unitin cold weather the transmission should be warmed up as follows e sure the tractor is on level ground Release the parking brake and let the brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run
22. 2 15 65 24 Rod Pivot Chassis Hood 159 532 18 13 55 Cupholder YTGT Blk 207 81767 05 08 Screw Thdrol 5 16 18 x 1 2 TYTT 208 81767 06 08 Screw Thdrol 3 8 16 x 1 2 209 817 00 06 12 Screw Hexwsh 3 8 16 x 3 4 212 532 15 62 29 Insert Lens Reflect 219 817 00 05 12 Screw 5 16 18 x 3 4 532 00 54 79 Plug BTN BLK NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT 954 13 00 71 DRIVE M V 4 M 4 Ww 9 ae e Ne M E Ein A An M 7 4 Pid 22 A p NAZ 77 w 87 e 63 25 2222 view uy 22 DA 2 4 z Ki s 7 M 42 o 27 2 gt 34 25 2 K e 227 1 22 Pd S 27 2 i gt D 787 7 drive hydro stlt 31 34 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 DRIVE KEY PART NO NO DESCRIPTION 1 Transaxle Order parts from trans axle manufacturer Hydro gear Model 336 0510 6 817 06 05 12 Screw 5 16 18 x 3 4 9 532 17 93 34 Clutch Elec 15 87449 05 44 Bolt Hex Flghd 5 16 18 Gr 5 16 873 80 05 00 Nut Lock Hex W lns 5 16 18 Unc 17 5321261 97 Washer 1 1 2 OD x 15 32 ID x 250 19 873 80 06 00 Nut Lock Hex W Wsh 3 8 16 Unc 20 532 1
23. 32 Cap Spindle Fr Blk 51 873 54 04 00 Nut Crownlock 1 4 28 54 871 13 04 20 Bolt Hex 1 4 28 Unf x 1 1 4 Gr 8 65 532 16 03 67 Spacer Brace Axle 67 872 14 06 18 Bolt Sq 3 8 16 x 2 1 4 68 532 16 98 27 Axle Brace 71 532 17 51 46 Steering Asm 82 532 16 98 35 Bracket Susp Chassis Front 87 532 17 39 66 Washer Flat 781 x 1 1 2 x 14 88 532 17 51 18 Bolt Shoulder 7 16 20 91 532 17 55 53 Clip Steering 93 819 12 14 14 Washer 3 8 x 7 8 x 14 Ga NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 SEAT ASSEMBLY KEY PART NO NO DESCRIPTION 1 532 14 01 18 Seat 2 532 14 05 51 Bracket Pivot Seat 8 720 3 871 11 06 16 Bolt Fin Hex 3 8 16 x 1 4 819 13 16 10 Washer Flat 13 32 x 1 0 x 10 Ga 5 532 14 50 06 Clip Push In 6 873 80 06 00 Nut Hex w Ins 3 8 16 Unc 7 532 12 41 81 Spring Seat Cprsn 2 250 BIk Zi 8 817 00 06 16 Screw 3 8 16 x 1 9 819 13 16 14 Washer 13 32 x 1 0 x 14 Ga 10 532 18 24 93 Pan Seat 11 532 16 63 69 Knob Seat Adj Wingnut 12 53212 12 46 Bracket Mounting Switch 13 532 12 12 48 Bushing Snap Blk Nyl 50 Id seat It knob 2 38 KEY PART NO NO DESCRIPTION 14 872 05 04 12 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 15 53212 12 49 Spacer Split 28 x 88 Zinc 16 532 12 37 40 Spring Cprsn Plate 17 532 12 39 76 Nut Lock 1 4 Lge Flg Gr 5 Zinc 18 532 12 42 38 Cap Spring Seat 21 532 17 18 52 Bolt
24. 51 253 254 NO DESCRIPTION 532 12 35 83 Key Square 532 12 17 48 Washer 25 32 x 1 5 8 x 16 Ga 532 18 14 53 Console Shift 532 12 43 46 Nut Self Thd Wsh hd 1 4 Zinc 532 18 08 25 Rod Bypass 532 12 47 88 Retainer Spring 1 872 14 06 08 Bolt RDHD SQNK 3 8 16 Unc x 1 873 90 06 00 Nut Lock Flg 3 8 16 Unc 532 17 54 56 Spacer Retainer 819 13 32 10 Washer 13 32 x 2 x 10 Ga 872 11 06 14 Bolt 3 8 16 x 1 3 4 Gr 5 532 14 52 12 Nut HexFlange Lock 532 17 47 35 Link Transaxle 532 17 56 46 Cover Pedal Forward 532 17 94 33 Pedal Reverse 532 17 47 13 Arm Control Pedal Reverse 532 17 48 39 Bracket Frest Pdl Ctrl Hyd 532 17 47 11 Bracket Mtg Pedal Control 872 14 06 06 Bolt Rdhd Sqnk 3 8 16 Unc x 3 4 873 68 07 00 Nut Crownlock 7 16 14 Unc 532 17 48 40 Washer Nylon 11 16 ID x 060 532 17 47 36 Pedal Forward 532 17 47 12 Arm Control Pedal Forward 532 17 49 02 Bolt Pivot Spacer 532 17 47 10 Cam Reverse Pedal LT 532 17 90 32 Bolt Shoulder 5 16 18 532 17 64 51 Washer Serrated 5 16 x 75 532 17 45 73 Strap Torque 532 17 55 70 Actuator Cruise Disengage 532 17 48 56 Pawl Control Cruise 532 17 48 58 Lever Control Cruise 532 17 48 57 Sector Control Cruise 532 12 89 03 Bolt Shoulder 3 8 16 Unc 1 44 532 17 01 65 Bolt Shoulder 5 16 18 532 17 58 07 Arm Mtg Cruise Sector 817 49 05 08 Screw Thdrol 5 16 x 1 2 532 17 56 10 Spring Return Cruise Control 873 93 04 00 Nut Centerlock 1 4 20 Unc 874 78 04 12 Bolt Fin Hex 1 4 20 Unc x 75 532 17 82
25. 7 39 37 Bolt Hex 7 16 20 x 4 x Gr 5 1 5 21 532 18 14 54 Knob Custom Control Cruise 22 532 17 58 96 Rod Brake 24 873 35 06 00 Nut Hex Jam 3 8 16 Unc 25 532 10 68 88 Spring Brake Rod 26 819 13 13 16 Washer 27 87602 04 12 Pin Cotter 1 8 x 3 4 CAD 28 532 17 57 65 Rod Parking Brake 29 532 07 16 73 Cap Brake Park 30 532 16 95 92 Bracket Transaxle 32 87476 05 12 Bolt Hex Hd 5 16 18 Unc x 3 4 33 87214 05 06 Bolt Rdhd Sqnk 5 16 18 Unc x 3 4 34 532 17 55 78 Shaft Foot Pedal 35 532 12 01 83 Bearing Nylon 36 81921 16 16 Washer 37 53212 49 63 Pin Roll 38 532 17 91 14 Pulley Composite Flat 39 874 76 06 48 Bolt Fin Hex 3 8 16 Unc x 3 41 532 17 55 56 Keeper Belt dier Flat 47 532 12 77 83 Pulley Idler V Groove 48 532 15 44 07 Bellcrank Clutch Grnd Drw Stl 49 532 12 32 05 Retainer Belt 50 87211 06 12 Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 51 873 68 06 00 Nut Crownlock 3 8 16 Unc 52 87368 05 00 Nut Crownlock 5 16 18 Unc 53 532 10 57 10 Link Clutch 55 532 10 57 09 Spring Return Clutch 56 81706 06 20 Screw 3 8 16 x 1 0 57 532 14 02 94 V Belt Ground Drive 59 532 16 96 91 Keeper Center Span 61 817 12 06 14 Screw 3 8 16 x 875 62 532 12 48 72 Cover Pedal 63 532 17 46 07 Pulley Engine 65 81004 07 00 Washer 66 532 15 47 78 Keeper Belt Engine 74 532 13 70 57 Spacer Axle 75 53212 17 49 Washer 25 32 x 1 1 4 x 16 Ga 76 81200 00 01 E Ring 35 KEY PART NO 237 238 239 240 241 242 243 244 250 2
26. ING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS SWIVEL FIG 32 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allowthe engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placementinstructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long period
27. KING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OU WM v peat i a EE OVER TEMP FUEL OILPRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury A WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury zg HOT SURFACES indicates a hazard which death The safety alert symbol i not avoided could result in death serious injury is used to identify safety inform and or property damage ation about hazards which ve FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various co
28. LOOP RETAINER SPRING ANTI SWAY USE PLIERS FOR BAR RETAINER SPRINGS gs SUSPENSION ARMS DOUBLE LOOP RETAINER SPRING OUTWARD POINT LOOP UP ING DECK PINS 6 NN DEFLECTOR SHIELD ASSEMBLY CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK MOWER LEVELNESS For best cutting results mower should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion mower drive and mower blade drive belts in the Service and Ad justments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortab
29. ODEL LT2119A JNA19H48B PRODUCT NO 954 13 00 71 CHASSIS AND ENCLOSURES t 14 chassis pl lt stlt 23 32 REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 CHASSIS AND ENCLOSURES KEY PART NO NO DESCRIPTION 1 532 17 46 19 Chassis Stamping 2 532 17 65 54 Drawbar 3 817 06 06 12 Screw 3 8 16 x 3 4 5 532 15 52 72 Bumper 9 532 17 22 94 Dashboard 10 872 14 06 08 Bolt Rdhd Sqnk 3 8 16 Unc x 1 11 532 17 49 96 Panel Dash Lh 12 532 14 56 60 Clip Tinnerman Grille 13 532 17 21 06 Panel Dash Rh 14 817 49 06 08 Screw Thdrol 3 8 16 x 1 2 17 532 16 35 57 Hood 18 532 18 49 21 Bumper 20 532 18 06 79 Plate Mtg Battery Fuel Tank 23 532 12 40 28 Bushing 26 873 80 06 00 Nut Lock w Insert 3 8 16 Unc 28 532 17 91 01 Grille Lens Asm 29 532 16 81 54 Lens 30 532 18 13 53 Fender 31 532 13 99 76 Bracket 37 817 49 05 08 Screw Thdrol 5 16 18 x 1 2 38 532 17 57 10 Bracket Asm Pivot Mower Rear 51 873 80 04 00 Nut Lock w Insert 1 4 20 52 819 09 14 16 Washer 9 32 x 7 8 x 16 Ga 53 532 14 46 97 Bracket Grille Lh 54 532 16 14 64 Screw Hex Wshd 8 18 x 7 8 55 532 14 46 96 Bracket Grille Rh 57 874 78 04 12 Bolt Fin Hex 1 4 20 Unc x 3 4 58 532 18 44 61 Duct Air 60 872 14 06 06 Bolt RDHD SQNK 3 8 16 x 3 4 64 532 15 47 98 Dash Lower Stlt 74 873 68 06 00 Nut Crownlock 3 8 16 142 532 17 57 02 Plate Reinforcement 143 532 15 49 66 Bracket Swaybar Chassis 144 532 17 55 82 Bracket Ft Rest 145 53
30. ONTROL See Fig 8 Use choke control whenever you are starting a cold engine Do not use to start a warm engine engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD See Fig 8 The direction and speed of movement is controlled by the forward and reverse drive pedals Start tractor and release parking brake Slowly depress forward or reverse drive pedal to begin movement Ground speed increases the further down the pedal is depressed TO USE CRUISE CONTROL See Fig 8 The cruise control feature can be used for forward travel only SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming at slow speeds may cause the cruise control to disengage do not use the cruise control on slopes rough terrain or while trimming or turning With forward drive pedal depressed to desired speed move cruise control lever forward to SET position and hold while lifting your foot off the pedal then release the cruise control lever Todisengage the cruise control pull the lever backward to OFF position or fully depress the brake pedal TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The cutting height is controlled by turning the height ad justment knob in desired direction knob clockwise X to raise cutting height Turn knob counterclockwi
31. See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described topal the problem immediately The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 13 e Raise mower to highest position to allow access to blades NOTE Protect your hands with
32. Shoulder 5 16 18 Unc 22 873 80 05 00 Nut Hex Lock W Ins 5 16 18 24 819 17 19 12 Washer 17 32 x 1 3 16 x 12 Ga 25 532 12 70 18 Bolt Shoulder 5 16 18 x 62 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NO LT2119A JNA19H48B PRODUCT NO 954 13 00 71 11 3 DECALS 2 3 11 9 KEY PART NO NO DESCRIPTION 1 532 17 79 82 Decal Oper Inst Hyd E F 2 532 18 57 73 Decal Strg Wheel Logo 3 532 18 39 29 Decal Hood RH LH 5 532 18 07 09 Decal Engine 6 532 18 40 60 Decal Fender 8 532 17 05 63 Decal Warning 9 532 18 39 30 Decal Fender 10 532 15 71 40 Decal Fender Danger E F 11 532 16 29 27 Decal Hood Sides 12 532 17 85 02 Decal Clutch Brake WHEELS amp TIRES 11 wheel_1 39 KEY NO 14 20 KEY OONDUAWN F 11 DESCRIPTION 532 17 52 91 Decal V Belt Schematic 532 14 50 05 Decal Bat Dan Psn 532 16 92 10 Decal By Pass Lt Hydro 532 18 14 47 Pad Footrest LH 532 18 14 48 Pad Footrest RH 532 13 83 11 Decal Handle Height Adjust 532 18 68 63 Manual Owner s English 532 18 68 64 Manual Owner s French PART NO DESCRIPTION 532 05 91 92 Cap Valve Tire 532 06 51 39 Stem Valve 532 10 62 22 Tire F Ts 15 x 6 0 6 Service 532 05 99 04 Tube Front Service Item Only 532 13 83 36 Rim Asm 6 front Silver Service 532 12 49 57 Fitting Grease Front Wheel Only 532 12 49 59 Bearing Flange Front Wheel Only 532 13 83 37 Rim Asm 8
33. T LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 1 2 hex nut and tighten se curely e Snap steering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID lt S gt STEERING WHEEL INSERT LOCK NUT CO LARGE FLAT WASHER Ge STEERING BOOT STEERING WHEEL EXTENTION STEERING SHAFT 4 WHEEL ADAPTOR STEERING SHAFT HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 Lift hood to raised position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions FIG 2 ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob e Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tra
34. ackets ge 2 Hex Bolts e ZA 5716 18 x 1 c 1 Drain Tube For Future Use Slope Sheet Keys ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur poses To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 2 3 4 wrench Utility knife 1 7 16 wrench Tire pressure gauge 1 3 4 socket with drive ratchet Pliers When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e Remove mower and packing materials e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 10 12 F
35. add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame 14 CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract mois ture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in t
36. ade Bolt Torque CONGRATULATIONS your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearestauthorized service center department See REPAIR PARTS section of this manual In the state of California the above is required by law Section 4442 of the California Public Resources Code Other
37. connect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS 3 5 Gallons Unleaded Regular SAE 30 above 32 F SAE 5W 30 below 32 F W Filter 4 0 Pints W O Filter 3 75 Pints Champion QC12YC Gasoline Capacity and type Oil Type API SF SJ Oil Capacity Spark Plug Gap 040 Forward 0 5 5 Reverse 0 2 4 Front 14 PSI Rear 10 PSI Charging System 16 AMPS 3600 RPM Battery 35 MIN CCA 280 CASE SIZE U1R 45 55 FT LBS Ground Speed MPH Tire Pressure Bl
38. ctor Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position e Raise seat and tighten adjustment knob securely SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing brake pedal Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls A WARNING Before starting read understand and follow all instructions in the Operation section
39. d carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER S e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stal
40. djust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts
41. e or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 27 Build up of grass leaves and trash under mower CORRECTION 10 Pio LD ow c D 0o o4 01 P CONS Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See A
42. e tractor See PURGE TRANSMISSION in the Operation section of this manual TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 28 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion SERVICE AND ADJUSTMENTS WASHERS RETAINING RING SQUARE KEY REAR WHEEL ONLY FIG 28 TO START ENGINE WITH A WEAK BATTERY See Fig 29 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when arou
43. ed above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill Jonsered 00949 jonsorod
44. en nut on both front links an equal number of turns The two front links must remain equal in length e When distance B is 1 8 to 1 2 lower at front than rear tighten nut against trunnion on both front links e Recheck side to side adjustment BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH rc I ne N W H vn NUT NUT C TRUNNION FRONT PLATE SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL See Fig 24 e Park tractor on a level surface Engage parking brake Lower mower to its lowest position Disengage belt tention rod from lock bracket Remove screws from R H mandrel cover and remove cover Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface Disconnect R H suspension arm from rear deck bracket by removing retainer spring Roll belt over the top of R H mandrel pulley carefully Remove belt from electric clutch pulley Remove belt from idler pulleys Check primary idler arm and two idlers to see that they rotate freely e Besure spring is securely hooked to primary idler arm and spring arm MOWER DRIVE BELT INSTALLATION See Fig 24 e Install belt in both idlers Install new belt onto electric clutch pulley m belt into upper groove of R H mandrel pulley care ully Carefu
45. er to tractor assembly raise gauge wheels to highest position and retain with clevis pins and spring retainers Adjust gauge wheels before operating mower See ADJUST GAUGE WHEELS in the Operation section of this manual RETAINER SPRING ADJUSTING SHOULDER BAR BOLT 7 Ry GAUGE WHEEL 3 8 16 CENTER LOCKNUT 3 8 WASHER FIG 4 ASSEMBLY TO ATTACH NOSE ROLLER See Fig 5 Lower mower linkage with attachment lift control e Assemble brackets A and B to the inside of mower Be sure belt tension rod is in disengaged position mounting brackets as shown Tighten securely Install belt into electric clutch pulley groove NOTE Be sure bracket tabs are positioned in tab holes e Place the suspension arms on outward pointing deck in mower brackets pins Retain with double loop retainer spring with loops e Position nose roller between brackets and install rod up as shown and retainer spring Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs HEX as shown LOCK NU BOLT T e Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs betweenthe plate assembly and mower brackets NOTE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin If necessary move mower side to side to give space b
46. etween plate and mower brackets IMPORTANT Check belt for proper routing in all mower pulley grooves Engage belt tension rod by pushing rod FIG 5 into locking bracket Engage belt tension rod by pushing rod into locki INSTALL MOWER AND DRIVE BELT See Figs 6 7 Be sure tractor is on level surface and mower suspension CAUTION Belt tension rod is spring arms are raised with attachment lift control Engage park loaded Have a tight grip on rod and ing brake engage slowly e Cut and remove ties securing anti sway bar and belts Swing anti sway bar to left side of mower deck e Slide mower under tractor with deflector shield to right side of tractor IMPORTANT Check belt for proper routing in all mower pulley grooves If eguipped turn height adjustment knob counter clockwise until it stops Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring If equipped turn height adjustment knob clockwise to remove slack from mower suspension Raise deck to highest position e Adjust gauge wheels before operating mower as shown in the Operation section of this manual LOCK BRACKET ELECTRIC CLUTCH FRONT SUSPENSION BELT TENSION ROD gt BRACKETS DISENGAGED POSITION D le MOWER EE 4 A FRONT PLATE CHASSIS AW RETAINER SPRING ASSEMBLY GAUGE WHEEL SINGLE LOOP RETAINER SPRINGS DOUBLE
47. ewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e Raise attachmentliftto highest position with attachment lift control e Pull freewheel control out and into the slot and release so it is held in the disengaged position e Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure WARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope OPERATION NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc lt a FIG 11 TOWING AND OTHER MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary
48. gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED 17 MANDREL ASSEMBLY FIG 13 TO SHARPEN BLADE See Fig 14 NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine blade can be sharpened with a file or on a grind ing wheel Do not attempt to sharpen while on the mower e To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE 5 8 BOLT BATTERY Your tractor has a
49. he fuel tank or permanent damage may occur TO START ENGINE See Fig 7 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Besure freewheel control is inthe transmission engaged position e Siton seat in operating position depress brake pedal and set parking brake Move attachment clutch to DISENGAGED position Move throttle control to fast position e Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above e When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm
50. hecked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure Check operator presence and interlock systems for proper operation e Check for loose fasteners 16 10 96 95 3 Replace blades more often when mowing in sandy soil 4 Not reguired if eguipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART DSPINDLE ZERK DSPINDLE ZERK FRONT WHEEL BEARING ZERK DFRONT WHEEL BEARING ZERK ENGINE D MANDREL ZERKS D GENERAL PURPOSE GREASE Q REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted
51. irt and stubborn dried gum fibers MAINTENANCE CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged coolingfins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER See Fig 17 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knobs and cover TO SERVICE PRE CLEANER e Wash it in liquid detergent and water e Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil e If very dirty or damaged replace pre cleaner TO SERVICE CARTRIDGE Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge Reinstall precleaner cartridge cover and secure with knobs IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE
52. is manual e Reassemble mower drive belt See TO REPLACE MOWER DRIVE BELT in this section of this manu al SECONDARY IDLER ARM IDLER PULLEY L H MANDREL R H MANDREL COVER FIG 25 TO CHECK AND ADJUST BRAKE See Fig 26 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake SERVICE AND ADJUSTMENTS e Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE e Depress brake pedal all the way down and engage parking brake e Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 3 4 loosen jam nut and turn nut A until distance becomes 1 3 4 Retighten jam nut against nut A e Engage transmission by placing freewheel control in transmission engaged posi
53. lly check belt routing making sure belt is in the grooves correctly Reconnect R H suspension arm to rear deck bracket with retainer spring e Reassemble R H mandrel cover e Engage belt tension rod by pushing rod into locking bracket BELT TENSION ROD DISENGAGED POSITION RH MANDREL IDLER PULLEY ELECTRIC CLUTCH PULLEY PRIMARY IDLER ARM R H MANDREL 22 TO REPLACE MOWER BLADE DRIVE BELT See Fig 25 Park the tractor on level surface Engage parking brake Remove mower drive belt See TO REPLACE MOWER DRIVE BELT in this section of this manual Remove mower See TO REMOVE MOWER in this section of this manual e Remove screws from LH mandrel cover and remove cover e Carefully roll belt off H mandrel pulley e Remove belt from center mandrel pulley idler pulley and R H mandrel pulley Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface e Check secondary idler arm and idler pulley to see that they rotate freely sure spring is hooked in secondary idler arm and secondary spring arm Install new belt in lower groove of R H mandrel pulley idler pulley and center mandrel pulley as shown e Carefully roll belt over H mandrel pulley Make sure belt is in all grooves properly Reinstall L H mandrel cover Reinstall mower to tractor See INSTALL MOWER AND DRIVE BELT in the Assembly section of th
54. ly Adjust and service as required Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always dis
55. ly and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers V Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS v Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline vy Become familiar with all controls their location and function Operate them before you start the engine 55 SSS lt Be sure brake system is safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H L N a REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION ol d ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PAR
56. ly remove battery from tractor e Install new battery with terminals in same position as old battery e Reinstall terminal guard First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely e Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and keps nut Tighten securely e Close terminal access doors e Close hood KEPS NUT TERMINAL ACCESS DOOR TERMINAL FIG 30 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 automotive type plug in fuse fuse holder is located behind the dash SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY Ce Fig 31 Raise hood Unsnap headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedures HEADLIGHT WIRE CONNECTOR FIG 31 ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 32 The throttle control has been preset at the
57. mower blades move attachment clutch switch to DISENGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas 12 performing any adjustments or repairs We recommend a wide vision safety mask over spectacles CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 8 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO USE CHOKE C
58. n operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems SS SS Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level R A 0 R Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures lt lt KK 55555 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be c
59. nd batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 29 24 REPLACING BATTERY See Fig 30 WARNING Do not short battery ter minals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected firstto prevent sparking from accidental grounding hood to raised position Remove terminal guard Disconnect BLACK battery cable then RED battery cable and careful
60. ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on level surface with engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual Sitting in the tractor seat start engine After the en gine is running move throttle control to slow position Disengage parking brake Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system e Shut off engine and set parking brake Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual Sittinginthe tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake
61. ntrols and adjustments Save this manual for future reference ATTACHMENT CLUTCH SWITCH CHOKE CONTROL THROTTLE CONTROL BRAKE HEIGHT ADJUSTMENT KNOB IGNITION LIGHT SWITCH SWITCH POSITION S LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER REVERSE DRIVE PEDAL FORWARD DRIVE PEDAL FREEWHEEL CONTROL PARKING BRAKE CRUISE CONTROL LEVER FIG 7 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH POSITION Turns the headlights on THROTTLE CONTROL Used to control engine speed CHOKE CONTROL Used when starting a cold engine FREE WHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off BRAKE PEDAL Used for braking the tractor and start ing the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height PARKING BRAKE Locks clutch brake pedal into the brake position 11 ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position
62. or TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park ing brake e Swing anti sway bar to left side of mower deck e Slide mower under tractor with deflector shield to right side of tractor IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES If equipped turn height adjustment knob counter clockwise until it stops Lower mower linkage with attachment lift control Be sure belt tension rod is in disengaged position Install belt into electric clutch pulley groove Place the suspension arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown SUSPENSION ARMS LOCK BRACKET BELT TENSION ROD DISENGAGED POSITION FRONT MOWER BRACKET FRONT PLATE ASSEMBLY CHASSIS BRACKET SINGLE LOOP RETAINER SPRING DOUBLE LOOP RETAINER SPRING amp RETAINER SPRING FLANGED PIN ANTI SWAY USE PLIERS FOR BAR RETAINER DEFLECTOR SHIELD AN S SUSPENSION ARMS DOUBLE LOOP RETAINER SPRINGS Outward pointing LOOP UP deck pins FIG 19 20 SERVICE AND ADJUSTMENTS e Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retaine
63. p or shift while on the slope e Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Useextracare with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere wi
64. r springs between the plate assembly and mower brackets NOTE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin If necessary move mower side to side to give space between plate and mower brackets IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Engage belt tension rod by pushing rod into locking bracket CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring f equipped turn height adjustment knob clockwise to remove slack from mower suspension e Raise deck to highest position TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 20 and 21 Raise mower to its highest position e Measure height from bottom edge of mower to ground level at front corners of mower Distance A on both sides of mower should be the same e If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each
65. rapped in transmission during shipment or servicing 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine 28 CORRECTION 1 oP Oey BLO ND Aa SRO N pon orm Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL LT2119A JNA19H48B PRODUCT
66. s of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank an
67. se X to lower cutting height OPERATION The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e Remove retainer spring and clevis pin which secure each gauge wheel bar Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground Replace retainer spring into clevis pin sure all ga
68. sher to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 19 e Place attachment clutch in DISENGAGED position If equipped turn height adjustment knob to lowest setting Lower mower to its lowest position Disengage belt tension rod from lock bracket CAUTION Rod is spring loaded Have a tight grip on rod and release slowly Remove retainer spring holding anti swaybar to chassis bracket and disengage anti swaybar from bracket Remove four retainer springs from front plate assembly and remove plate Remove retainer springs from suspension arms at deck and disengage arms from deck Raise attachment lift to its highest position Slide mower forward and remove belt from electric clutch pulley Slide mower out from under right side of tract
69. states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY RULES eene 2 3 PRODUCT 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY EE 6 9 OPERATION 1 10 15 MAINTENANCE SCHEDULE 16 16 19 SERVICE AND ADJUSTMENTS 20 25 STORAGE enenatis 26 TROUBLESHOOTING 27 28 REPAIR PARTS 30 45 UNASSEMBLED 5 Steering Wheel 1 Large Flat Washer Steering Wheel Adapter R 1 Locknut 1 4 28 uU Steering Wheel Insert Steering 8 1 Locknut 1 2 20 Steering Extension Shaft 1 Washer 17 32 1 3 16 x 12 Gauge 2 Flanged 1 Front Plate Assembly 2 Retainer Springs single loop 5 Retainer Springs double loop Gauge Wheels 4 Shoulder cP 4 Adjusting Bars 4 Wheels 4 Clevis Pins 4 Washers 3 8 x 3 4 x 14 Ga 4 Retainer Springs double loop Wa 2 Locknuts 5 16 18 4 Locknuts 3 8 16 Nose Roller A Spring Nose Roller Br
70. th safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blades are sharp andcan cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequent
71. tion e Roadtesttractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service center WITH PARKING BRAKE ENGAGED 1 3 4 NUT A JAM NUT OPERATING ARM DO NOT TOUCH THIS IF BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER VICE CENTER DEPARTMENT FIG 26 TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest Remove mower See REMOVE MOWER in this section of this manual Disconnect clutch wire harness Remove clutch locator Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades e Pull belt toward front of tractor and remove downwards from around electric clutch e Install new belt by reversing above procedure 23 ELECTRIC CLUTCH CLUTCHING IDLER STATIONARY IDLER TRANSMISSION INPUT PULLEY CLUTCH WIRE HARNESS TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating th
72. uge wheels are in the same setting IMPORTANT BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK RETAINER SPRING CLEVIS PIN FIG 9 TO OPERATE MOWER See Fig 10 Yourtractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Lower mower with attachment lift control Start mower blades by engaging attachment clutch control 13 e STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowers so equipped orthe deflector shield in place PULL OUT TO ATTACHMENT LIFT LEVER HIGH POSITION ENGAGE LOW POSITION ATTACHMENT CLUTCH SWITCH PUSH INTO DISENGAGED DEFLECTOR SHIELD FIG 10 TO OPERATE HILLS A Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills If stopping is absolutely necessary push brake pedal guickly to brake position and engage parking brake Torestart movement slowly release parking brake and brake pedal e Slowly depress appropriate drive pedal to slowest set ting e Make all turns slowly TO TRANSPORT See Figs 7 and 11 When pushing or towing your tractor be sure to disengage transmission by placing fre

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