John Deere Products & Services AC-6000SB User's Manual
Contents
1. AC 6000SB TOOLBOX JOHN DEERE INSTALLATION INSTRUCTIONS Introduction Congratulations on the purchase of your new toolbox You can be assured your toolbox was constructed and designed with quality and performance in mind Each component has been rigorously tested to ensure the highest level of acceptance This installation manual was compiled for your benefit Please read and follow the simple installation instructions described in this manual The contents of this manual are based on the latest product information available at the time of publication The manufacturer reserves the right to make changes in price color materials equipment specifications or models at any time without notice Inspect for signs of obvious or concealed freight damage If damage does exist file a claim with the transportation company immediately Be sure that all damaged parts are replaced and that the mechanical problems are corrected prior to installation If you require service contact your Customer Service Mi T M Corporation 8650 Enterprise Drive Peosta IA 52068 1 877 JD KLEEN 1 877 535 5336 Fax 563 556 1235 Monday Friday 8 00 a m 5 00 p m CST Please have the following information available for all service calls 1 Model Number 2 Date and Place of Purchase 2 Toolbox Installation Instructions Table of Content MAINTENANCE 12 13 C2. LD BE WORN AT ALL TIMES DURING THE USE OF THE POWER TOOLS IF YOU ARE UNABLE TO LIFT A MINIMUM OF 75 LBS THEN THIS INSTALLATION WILL RE QUIRE THE USE OF TWO PEOPLE PINCH AREA BETWEEN BODY AND LID OF TOOLBOX Toolbox Installation Instructions 5 Functional Description MODEL AC 6000SB NOTE Some illustrations in this installation manual may show details that differ from those on your own toolbox NAME OF PARTS Side Mount Toolbox Mounting Bracket 2 Mounting Bracket 2 1 4 Flat Washer 4 3 8 Flat Washer 6 1 4 x 1 Sheet 3 8 x 1 Button Metal Screw 4 Head Screw 8 Plastic Plug 2 TB Channel 6 CO Tape 18 TOOLS REQUIRED 7 16 Wrench Socket S H Foam Tape 2 AT 1 4 x 1 Sheet Metal Screw Black 2 Black 3 8 Locknut 6 TB Divider 3 Toolbox Installation Instructions Installation INSTALLATION INSTRUCTIONS CAUTION IF YOU ARE UNABLE TO LIFT A MINIMUM OF 75 LBS THEN THIS INSTALLATION WILL REQUIRE THE USE OF TWO PEOPLE Use the pictures below as a guide in locating the side mount toolbox A Note If the side mount toolbox A is to be installed with a front mount toolbox As shown in Drawings B and C be sure to leave enough space between the toolboxes to allow clearance to open both toolbox lids Toolbox Installation Instructions 7 Installation INSTALLATION INSTRUCTIONS CAUTION THIS INSTALLATION REQUI
3. LEANINGHNS DRUCTIOND 12 LUBRICATION INS TRUG TIONS O 12 13 NOTES 14 15 Toolbox Installation Instructions 3 Safety RECOGNIZE SAFETY INFORMATION This is the safety alert symbol When you see this symbol in this manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS ADANGER A DANGER WARNING or CAUTION safety warning will be surrounded by a SAFETY ALERT BOX This box is used to AWARNING designate and emphasize Safety Warnings that must be fol lowed when installing this toolbox ACAUTION Accompanying the Safety Warnings are signal words which designate the degree or level of hazard seriousness The signal words used in this manual are as follows DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury GENERAL SAFETY RULES A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in serious personal injury SAVE THESE INSTRUCTIONS Toolbox Installation Instructions ACAUTION THIS INSTALLATION REQUIRES THE USE OF POWER TOOLS SAFETY GLASSES SHOU
4. RES USE OF POWER TOOLS SAFETY GLASSES SHOULD BE WORN AT ALL TIMES DURING THE USE OF THE POWER TOOLS Scissors CAUTION PINCH AREA BETWEEN BODY AND LID OF TOOLBOX FIG 1 Peel backing off the foam tape Fig 2 Safety Glasses Place foam tape B onto the bottom of the side mount toolbox A to protect the bed rail of the vehicle Fig 3 8 Toolbox Installation Instructions Installation INSTALLATION INSTRUCTIONS CONTINUED CAUTION SAFETY GLASSES SHOULD BE WORN DURING THIS STEP OF THE INSTALLATION Drill with a 3 16 4 01111 3 16 holes through the inside of the side mount drill bit toolbox A Fig 4 and the pickup truck bed rail according to the part number listed below 91 Drill four holes through the bed rail 92 Drill six holes through the bed rail 93 Drill eight holes through the bed rail Secure into position using 1 4 x 1 sheet metal screws Tighten into place using a 3 8 wrench or socket NOTE Do not overtighten the sheet metal screws Make sure that if your vehicle already has a crossover toolbox installed that you position your side mount toolbox so that it is aligned with the crossover toolbox Toolbox Installation Instructions Installation INSTALLATION INSTRUCTIONS CONTINUED 5 Hold the side mount toolbox A level while positioning mounting brackets B C as shown below Once the side mount toolbox A is level and the mounting brackets B C Drill wit
5. TIONS CONTINUED Optional Side Mount Toolbox Divider installation instructions 1 Peelthe backing off of each piece of CO Tape B and then place the CO Tape pieces B onto the back of each TB Channel C as shown below Note There are only three TB Dividers D supplied with the side mount toolbox A 2 Now determine exactly where you would like to place the toolbox dividers Mark out the locations for each TB Channel C in the side mount toolbox A and then stick the TB Channels C onto these locations Note You should place a TB Channel C at each marked location at both the front and back of the side mount toolbox A to allow the TB Divider D to slide into place 3 Now slide a TB Divider D into the TB Channel C at each location Toolbox Installation Instructions 11 Maintenance MAINTENANCE INSTRUCTIONS CLEANING INSTRUCTIONS To maintain the luster of your toolbox use a mild detergent NOTE Locks are provided as a deterrent to inadvertent opening or easy access to the contents of your toolbox Contents stored in the toolbox are the responsibility of the user LUBRICATION INSTRUCTIONS All locks latches latching rods and hinges should be lubricated regularly to assure smooth and proper operation for the life of the toolbox Lubricate the following loca tions TOOLBOX LATCH ASSEMBLY Lubricate Front View Lubricate Rear View Lubricate Lubricate Lubricat
6. e Lubricate 12 Toolbox Installation Instructions Maintenance MAINTENANCE INSTRUCTIONS CONTINUED TOOLBOX PUSH BUTTON LATCH ASSEMBLY Push Button Latch Assembly Lever Assembly Toolbox Installation Instructions 13 14 Notes Toolbox Installation Instructions Toolbox Installation Instructions Notes 15 Form 37 0826 071904 Manufactured for Deere amp Company Copyright 2004 John Deere Moline Illinois 61265 John Deere Toolbox
7. h a 3 8 amp are in the desired position use a pair of vise grips to hold them 3 4 6 drill bit together Now use the existing holes in mounting bracket B as a guide to drill two 3 8 holes through mounting bracket C Secure both mounting brackets B C together using a 3 8 x 1 button head bolt 1 3 8 flat washer F and 3 8 hex nut J at each location Tighten the 3 8 hex nut J until snug using 13 8 amp 9 16 wrench or socket 9 16 Wrench or Socket Reposition mounting brackets B C and then re check the side mount toolbox A to make sure that it is level Use the existing holes in the bottom of mounting bracket C and mark the vehicle floor Drill two 3 16 holes in the vehicle floor at the marked locations Secure mounting brackets C to the vehicle floor using 1 4 x 1 black sheet metal screws G and 1 4 black flat washers E Tighten into place using a 3 8 wrench or socket Now use the existing hole in the top of mounting bracket B as a guide to drill a 3 8 hole through the bottom of side mount toolbox A Secure the top of mounting bracket B to the side mount toolbox using 3 8 x 1 button head bolt 1 3 8 flat washer F and 3 8 hex nut J Tighten into place using a 3 8 wrench or socket Place plastic plugs into the holes in the bottom of the toolbox Vehicle Floor 10 Toolbox Installation Instructions Installation INSTALLATION INSTRUC
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