Jet Tools DC-1200C User's Manual
Contents
1. 411035W ee Impeller HOUSING i 2I w a 411026W ee Motor Bracket iii ee et ee Ge e 30 99862 T ee Strain Relief na K a EPAR MA411003 Motor tege Eeer e ee ge a 2 HP 1Ph pura DC1100 50W Motor Fan Cover not shown LL e RR AA ee ge MF411012 Motor Fan not shown vrooeesasonoonoooosnnan EE CAOU200D Running Capacitor not shown 30MFD 300V owa voy CAO20010 Starting Capacitor not shown 200MFD 125V JON GA A SWIN BOX pau ei i DE ED EE ODE EE De 33 411003 ege ege SWItCH TEE 34 QQABA2 L ele EE ER fia EE eo 10420002 ee Power Cord 36 El IE N Motor Racking EE EE nasion SEENEN Af vetoes AB411059 lm PON Chin A a EE 38 411036W u Inlet Guard nn 39 A27028 ee Inlet Port 2 Fee 40 420203 sen AS i f A li wan 430034 Inlet Flange Packing L mnn A2 411041W L BASE cdi A ez AJ wew 402036 Pivoting Casier MA ie 420012W ee HOUSING EE etone RE DE eee en AD ss 402004W ee SUPPO As oek n re er eek GAN Wo 46 411009 ee HOSE OE A EE EE AT vaz 420010 Ring Camp b g g 48 450038 Bra ket Gap ii AD ia STO39304 Tapping SCrew nn M3 5x12 50 KSO50525 esse KEY EE 5Sx5x25 Des TS 1540061 NUL RE EE MB DOE TS 0561031 NUL eS EE DEE EE N ED EE i2. static build up and discharge SAVE THESE INSTRUCTIONS Specifications DC 1200C Stock Number 708634C Blower Wheel Diameter 12 Sound Rating at 3 feet ee Re ke ee ed ee ek ke ee dd ee Re ee ee ed ee ee 80 85 db Hose Diameter 4 8 6 Air Flow CEMA 1 200 Velocity at 4 EDM 13 745 Static Pressure inch of water 11 44 Bag Diameter iese RR RA ee AA ee de ee ee ek ee ee ee de ee ke ee ee ed ee ee kke ee ee de 20 Bag Length 45 amp 287 Collector Bag Capacity cu ni 5 6 Overall Dimensions 2 Micron 37 L x 28 W x 70 7 8 H Motor TERG EE OE N DE a ae aR GE Ee ee De ee 2 HP 1Ph 230V only Net Weight oapprosx le 125 Ibs Table of Contents Page MA LU n je A 2 Ee P S te e e e tan ta e ok a ta a ee EE ON OR OK EO ko kant ae ke 3 SPOCM N AW OMS AA L kk LA kk a pen LA n ka ae P Re kaka cee 4 Vablesof en 4 Unpacking DC 1900 eee aaa aaa aaa a aaa aaa aa aaa RA Ad ee AA de ee ee ee ee ee ee ee ed ee ee 5 Contents of Shipping Carton 5 Tools Required for Assembly ee RR AA ee ee Ak ee Ad ee eke ee ee ee eke ee 5 E EE 6 8 Electrical CONNECTIONS sL ek Ad ee ee dd ee ee ee Ad ee ee ee ee ed ee ee 9 Turning the Machine On amp On 9 Maintenance 9 Cleaning the Filter Bag 9 Removing the Collector Bag 9 YO TO L et N EE AO ED EA ER ED OE AE 9 Connecting the Dust collector to a Machine RA RR ee ed ee ek ee ee ee 9 Grounding the Dust Collection System iese AA Re RA ee A
3. the merchandise If our inspection discloses a defect we will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept a refund We will return repaired product or replacement at JET S expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of JET S warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state The JET Group sells through distributors only Members of the JET Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 11 12 13 14 15 16 17 18 19 20 21 22 23 A WARNING Read and understand the entire contents of this manual before attempting assembly or operation Do not use this machine until proper training and knowledge has been obtained Do not leave Dust Collector when plugged in Unplug from outlet when not in use and before servicing Do not use outdoors or on wet surfaces Do not allow to be used as a toy Close attention is necessary when used near children Use only as described in this manual Use only manufacturer s recommended attachments Do not use with damage
4. 6x 12 Pan Head Flange Bolts 10 M8 Hex Nuts AAOOHPDLOHHH Tools Reduired for Assembly 2 13mm Wrenches or Sockets 1 14mm Wrench or Socket 1 2 Cross Point Screw Driver 1 17mm Wrench Assembly 1 Install four casters to the under side of the base as pictured in Fig 1 Thread the hex nut B Fig 1 onto the caster shaft Then slide the lock washer A Fig 1 over the caster shaft Thread the caster shaft into the threaded hole on the underside of the base turn until snug Tighten the nut B Fig 1 against the base with a 14mm wrench This will give the caster proper clearance 2 Place the base with casters on the ground Attach the motor and fan assembly A Fig 2 to the base using four M8 x 16 hex cap bolts four M8 flat washers B Fig 2 and a 13mm wrench A WARNING The dust collector must be disconnected from the power source during assembly Failure to comply may result in serious injury Fig 2 3 Attach inlet guard A Fig 3 to fan housing using eight M5 x 12 pan head screws B Fig 3 Press the inlet port onto the inlet guard until it snaps into place A WARNING To reduce the risk of injury from moving parts always keep inlet ports covered with the caps provided if they are not connected to a flexible hose Failure to comply may result in serious injury Fig 3 4 Attach three support brackets A Fig 4 to the base using six M8 x 16 hex cap bolts and six M8 fl
5. A ee ee ed ed ee eke ee ee ee 9 Parts Breakdown and Parts List iese ees AA RA ee AA ee ee eke ee ee de ee ee ke ee ee ee 10 12 WiringDiadtamss EER see ana Sa Sos EE Ee Ee ee ee ee ee Ge e ee 12 The specifications in this manual are given as general information and are not binding JET Equipment amp Tools reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessorv equipment deemed necessary for any reason whatsoever A WARNING Read and understand the entire contents of this manual before attempting assembly or operation of the dust collector Failure to comply may cause serious injury 34 M8 16 M8 x 16 Unpacking Flat Washers Hex Cap Bolts 1 Remove all contents from the shipping carton 2 Report any damage to your distributor 8 M6 x 12 3 Do not discard any shipping material until Pan Head Flange Bolts after the dust collector has been assembled and is running properly 2 Contents of the Shipping Cartons Canister Filter Box M10 1 Canister Filter ie Washer 1 Handle 1 Bag of Hardware for Handles O N 2 M10 Hex Nuts 2 M10 Flat Washers 1 M10 Lock Washer A O 4 Knobs 2 M10 4 M6 x 20 Ee 1200C m Nuts Knobs Base Owner s Manual Warranty Card Motor Fan Assembly Collector Bags Snap Rings Ring Clamps Casters Inlet Port 8 Inlet Caps Support Legs Housing Bag of Assembly Hardware 16 M8 x 16 Hex Cap Bolts 34 M8 Flat Washers 8 M
6. CORD GREEN GROUND WIRE 12 R
7. JET EQUIPMENT TOOLS OWNER S MANUAL DC 1200C Dust Collector JET EQUIPMENT 8 TOOLS INC P O BOX 1349 Phone 253 351 6000 A WMH Companv Auburn WA 98071 1349 Fax 1 800 274 6840 www jettools com e mail jet jettools com M 708634C 1 02 This manual has been prepared for the owner and operators of JET S DC 1200C Its purpose aside from machine operation is to promote safetv through the use of accepted correct operating and maintenance procedures Completelv read the safetv and maintenance instructions before operating or servicing the machine To obtain maximum life and efficiencv from vour Dust Collector and to aid in using the machine safely read this manual thoroughiv and follow instructions carefully Warrantv 8 Service The JET Group warrants every product it sells If one of our tools needs service or repair one of our Authorized Repair Stations located throughout the United States can give vou quick service In most cases anv one of these JET Group Repair Stations can authorize warrantv repair assist vou in obtaining parts or perform routine maintenance and major repair on vour JET Performax or Powermatic tools For the name of an Authorized Repair Station in vour area please call 1 800 274 6848 More Information Remember the JET Group is consistently adding new products to the line For complete up to date product information check with your local JET Group distributor JET Group Warranty The JET Group
8. Wearing a particle mask respirator for protection against fine dust particles during cleaning is highly recommended 1 Disconnect the machine from the power source unplug 2 Remove the collector bag by pushing the ring of the collector bag upwards at an angle and pulling the bag and snap ring out 3 Empty the contents into an appropriate container 4 See Page 8 for details on replacing the collector bags Motor Make frequent inspections of the motor fan and blow out with low pressure air hose or vacuum any accumulation of foreign material in order to maintain normal motor ventilation Connecting the Dust collector to a Machine Use the proper type hose to connect the dust collector to the machine being operated Dryer vent hose is not acceptable for this purpose Contact your nearest JET distributor for the full line of JET Dust Collector Hoses and Accessories Customize your installation and obtain maximum performance with JET s dust hoods hoses clamps fittings and blast gates Vou can also purchase the JET Dust Collection Basics Video stock JW1050V through your JET Distributor Grounding the Dust Collection System The dust collection system includes the dust collector and the hose or duct work you use to connect the tools The dust collector is grounded though the ground wire in the cord The hose or duct work you use to connect the tool to the dust collector must also be grounded To assist in
9. at washers B Fig 4 Hand tighten only at this time Fig 4 5 Install the housing A Fig 5 to two support brackets using four M8 x 16 hex cap bolts eight M8 flat washers and four M8 hex nuts B Fig 5 Be sure hose opening faces fan housing Before attaching third support bracket place the hanger bracket C Fig 5 between the support bracket and the housing Tighten all nuts and bolts at this time with a 13mm wrench 6 Attach the hose A Fig 6 between the fan housing and the collector housing with two clamps B Fig 6 Tighten the clamps to secure the hose 7 Place the ring over the top of the plastic bag and fold over the bag approximately three inches Figure 7 8 Insert the snap ring A Fig 8 of the collector bag into the bottom of the housing at an angle 9 Pull down on the ring to make sure it seats in the housing Note make sure the snap ring snaps into place in the housing and also that the plastic bag hangs down approximately 3 so that there are no air leaks 10 Mount the handle onto the canister filter with two M10 hex nuts two M10 flat washers and a M10 lock washer see Figure 9 Fold the plastic bag over hex nut flat washer flat washer lock washer hex nut handle knob Fig 9 Electrical Connections A WARNING All electrical connections must be done by a qualified electrician All adjustments or repairs must be done wi
10. d cord or plug If Dust Collector is not working as it should has been dropped damaged left outdoor or dropped in water return it to a service center Do not pull or carry by cord use cord as a handle close a door on cord or pull cord around sharp edges or corners Do not run Dust Collector over cord Keep cord away from heated surfaces Do not unplug by pulling on cord To unplug grasp the plug not the cord Do not handle plug or Dust Collector with wet hands Do not put any objects into the openings Do not use with any opening blocked keep free of dust lint hair and anything that may reduce air flow Keep hair loose clothing fingers and all parts of body away from opening and moving paris Do not pick up anything that is burning or smoking such as cigarettes matches or hot ashes Do not use without dust bag and or filters in place Turn off all controls before unplugging Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present Do not operate without hose connected to the inlet ports or covered by an inlet cap Hazardous moving parts inside Unplug machine before removing inlet port inlet cap hose or inlet guard Use the inlet caps to cover the inlet port openings that are not connected to hoses Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other rep
11. e 3 8 16UNC 11 Z50V Index Part No No Description Size Qty DI TS 1490031 Hex Head Bolt MA X20 n aa EG EIE 1 54 TS 1490011 Hex Head Bolt M I aa aa dade 4 BEE TS 1490021 Hex Head Bolt MONT Gie ooo 16 56 TS 1490041 Hex Head Bolt M ee en 4 57 wan TS 1554041 oo Pan Head Bolt W Flange esse METZ ayen Ase 2 58 TS O680031 Flat Washer nee nnnnnni Mee A m 1 59 TS 1554041 00 Pan Head Bolt W Flange MES EE EDE EE 8 60 TS O680031 Flat Washer nn nnnna MR A A zan 34 61 TS 0720081 Spring Washer eee M iii 8 62 TS 1551071 Spring Washer eee MO i a aa 4 D I STO59304 L Tapping SCrew nn Maler 2 E DC1200 53 Grounding Label not SHOWN se nnennnnnnnnnnnnnnzznnnn nanna BERE DC1200 54 Direction Label not shown L ne nnnnnnn ee ee aura DC1200A NP Name Plate not shown L ak AREA Ad ee AA ee ee Ge DC1100 HP Hardware Package not shown iese eie Men eek ee ee ee ee ee E DC1200A CS Centrifugal Switch not sbowm e ede ee ee detan DC1900 53 Warning Label not shown mm seke Reede ee ke ee Wiring Diagram For Single Phase 230V Only Dust Collector SWITCH O MOTOR CORD POWER SUPPLY
12. grounding your system you can purchase the JET Dust Collector Grounding Kit stock JW1053 and also the JET Dust Collection Basics Video stock f JW 1050V through JET Distributors Parts Breakdown for DC 1200C Dust Collector w Canister Filter Parts List for the DC 1200C Dust Collector w Canister Filter Index Part No No Description Size ee ART EE SI Sie 331010 Ee e ee e EE CNA KE le AE aa ie en a EE EE AE 331015 eee Plate ii A Ee Ee a gna Din 331009 eee EE BEE ST049200 ee Tapping SCreW nn MAXB enn E 331050 eee Handle tected terete artes eae ete Bid NH101700 NUL EI EE eg ak kai A Mio GC WF102025 sesse ee Se EE Min 10 WS100000 naaien Spring Washer sees ee Min TA as 831014 AE EN BracKet ER ER Anse AAA 12 150623 Pad ink RE EE EE Ee eg KA ka ak id AS ian BROOOO52 PRIVAT 14 SH060400 ee Hex Head Bolt M6X20 VD ai WSO60000 ese Spring Washer seen MG Lee TE WFO61310 Flat Washer nee nnnna MGO EG NHO61000 ANE aaa eae ee teye M eee 18 BONT sevite Re eiei Plate ed ER eer ie N Ee 19 GHOpo200n Hex Head Bolt M6x12 20 331037 le EE M6X20 Dei TEE EE Karl ee EE 22 AR S3 TOSI wete rit Soft Grip Handle ed ees RAAR eed dd ee ee 26 E WA Shap A NO EE TE 998674 36 ee PVG BAYO ee aa ER a Re ve eg ee De De ee ee needs 28
13. including Performax and Powermatic brands makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follow 1 VEAR LIMITED WARRANTV ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of the complaint must accompany
14. roductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Do not operate tool while under the influence of drugs alcohol or any medication Make sure the extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersize cord will cause a drop in the line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller gauge number the heavier the cord Do not use dust collector for anything except wood dust Materials such as liquids metal shavings metal dust screws glass plastic or rock can cause sparks and or damage when coming into contact with any part of the dust collector Ground your dust collector along all plastic componets The connection of bare 12 gauge copper wire on all plastic hoses fittings and blast gates to all machines will help reduce the occurrence of
15. th the dust collector disconnected from the power source unplugged Failure to comply may result in serious injury The DC 1200C dust collector is rated at 230V Only and is not supplied with a plug Use a plug and outlet rated at least 20 amps The Circuit for the machine should also be protected by at least a 20 amp circuit breaker or fuse Keep in mind that a curcuit being used by other machines tools lights heaters etc at the same time will add to the electrical load A dedicated curcuit to the dust collector will give you the best results since dust collectors are generally used at the same time other tools are running Before hooking up to the power source make sure that the switch is in the off position Turning the Machine On 8 Off Before hooking up to the power source make sure that the switch is in the off position The dust collector can be turned on by pressing the start button mounted next to the motor Press the stop button to turn off the dust collector Maintenance A WARNING Never perform maintenace on this machine before turning switch off and removing plug from power source unplug Failure to comply may cause serious injury Cleaning the Filter Clean both the filter and collector bag freguently to keep the collector s performance at its optimum To clean the filter turn the handle a couple rotations so the dust falls into the collector bag Removing the Collector Bag AN CAUTION
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