Home

Jackson Upright Door Dishmachines Tempstar Series User's Manual

1. 2 213 e fio caa 110 GA BLK GA RED T2 120 10 GA RED i 0 BLU 4 2 R2 e 9 BLK 9 1 19 e 00 RED 2 ll 2 10 5 Li 4 10 A BLU 5 I E 1 2 14 114 CA teow ren MO on of 55 A BLK 2 14 8 BLK 18 2 S gt R 2 CRY RED RED RON 25 CRY GRANANE GND ORANG OWER POWER wa Ju NL 5o ais RED RED E2 wH 2776 iss M 52 lt RED ORANG 2 R ymi 4 ra WN 4 RED MOL g ONTRC AYOU Od Ilo AN ORA R4 SIGNAL RINSE R CIRCUIT 24 RE ORG ALK 52 5 7 O UI FS D RA R2 35 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 82 SECTION 6 ELECTRICAL SCHEMATICS E TEMPSTAR SDS 380 415 VOLT 50 HERTZ THREE PHASE 5 WIRE END Hi RINSE H2 WASH M1 WASH MOTOR m 15 RI RINSE HEATER CONTACTOR R2 SH HEATER CONTACTOR 3 E 2 du put te ca 20 BROWN 72 d
2. 5 2 d 2 AS RZ E A 4 4 WIRE 12 XZ C R I 37 NA V 14 Q 34 e4 208 250 5 7 2 2 52 2 55 2 2 1 A BLACK OWER 1 13 2 12 NR 0 dM 42 AXIS 10 ACK 5 3 12 BLACK AUR 2 Pa E G 5 5 5 d s NG X DIS USI 82 RY AN A 23 9 6 GND 3 U w RAN lt N X Y e 5 n 5 ON M C1 C2 C3 2 5 Pu 7 2 4 3 gt c 7 Mo WHT YEL gt OWER HIG 90 n M o Mies 3 ANC e GEWE o r E eu gt amp E OWN KA Y C2 7 3 3LK WHT 3ROWN lt 3 Y c Qe 45 ORANGE ORANG ROWN C a RS RE OW 2 24 02 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 79 FRONT COVER LAYOUT ON NORMAL 53 6 DELME POWER POWER HIGH CYCLE LIMIT 11 12 13 GND H2 M1 R2 R5 RA 51 52 53 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT amp TEMPSTAR NB SIDE MOUNT 380 440 460 VOLT 50 60 HERTZ THREE PHASE GND Ht R2 4 10 Black 11 0 BLACK R3 MOL 14 BLACK 1 14 GA BLACK 18 BLA
3. BLU 470 GRN YEL BLU WHT HTZYEL Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 73 N CQ IM GND SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR 5 TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE 8 THREE PHASE 2 1 3 lt N ip 7 i lt 4 Sm jo lt GREY 2 13 0 dR 5 JR M 4 H 5 5 ojo e BLUZ W RMOS 2 TROL 55 SI OCK gt e 5 30X LAY e b x4 Mm NE t 3 1 F 5 A Fe 415 d 32 D lt gt Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 74 68 ELECTRICAL SCHEMATICS FOR SIDE MOUNT UNITS SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE L IERTZ 2 H2 T 4 R1 HEATER CONTACTOR R2 CONTACTOR n 37 AD ORANTACTAR 2 15 MOTOR GA BLACK R2 2 CONTROL RELAY 9 1 ot SWITCH 0 CA BLACK 10 GA BLACK WIRE 10 T2 2 WIRE 15 C L BLACK 16 N 4 E HEATER THER TAT 5 PHASE 2 15
4. N 17 555 1o16 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 49 SECTION 5 PARTS SECTION TEMPSTAR SDS DISPENSER ASSEMBLY 1 lt 2 ja lt 3 4 See section Dispenser Plumbing Assembly lt 5 11 1 27 See section entitled Cam 6 Holder Assembly lt 7 9 gt gt A Y 10 gt 11 UL See section entitled Feeder Pump 12 gt lt NG 15 S 4 7 IN BN p N 714 lt See section entitled Lower Dispenser Assembly 16 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 50 A ms Ss Ss 9 SECTION 5 PARTS SECTION TEMPSTAR SDS DISPENSER ASSEMBLY CONTINUED DESCRIPTION Screw 6 32 x 3 4 Long Lockwasher 6 External Tooth Rinse Cylinder Bracket Rinse Additive Screen Rinse Cylinder Cover Rinse Additive Cylinder Decal Rinse Additive Rinse Aid Nozzle Detergent Screen Detergent Spray Nozzle Detergent Flush Pipe Decal Detergent Additive Light Red Motor Feeder Pump Dispenser Molding Sonalert CAM HOLDER ASSEMBLY ITEM QTY gt 17 j 18
5. BLU PE ED X Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 60 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT W CYCLE SWITCHES 460 VOLT 60 HERTZ THREE PHASE N 4 10 0 G BLACK NE R ag D GA REL 4 G m n Ri 22 45 BLA M nc LACK e 10 G RED aM 0 GA RET 4 C LI kan GA 4 y us G poto X w 14 ED Le 14 C RED 4 23 LAC RED GA BL 18 GOVE Ci RED 5 as gem E 3 KAN e A 94 4 Jl R4 45 o 10 SN NC BLU BLI oN OR ORG HT RED 4 GRY T 15 o R4 21 8 Om RED LEGEND HT BLL AC RED H RINSE HEATER uc E 4 H2 WASH HEATER O WHT RED M1 WASH MOTOR gt 7 Y R1 RINSE HEATER CONTACTOR R2 WASH HEATER CONTACTOR R WASH MOTOR CONTACTOR RED R4 CONIROL RELAY NG 4 POWER SWITCH DOOR SWITCH e 1 TCH 21 2 nd IGHT S4 GRY RG WHT ATER OVERLOAD LIGHT t LIGHT ane 56 EE GRY YE HEATER THERMOSTAT E WASH HEATER 5 IAS G T THERMOSTAT RED 8L W ONTROL J1 5 HP LEVEL PROBE OR J GRY BLU GND o o eae RS
6. E NI d 5 TEMPSTAR SERIES UPRIGHT DOOR DISHMACHINES INSTALLATION OPERATION amp TECHNICAL MANUAL ELECTRICALLY HEATED MODELS TEMPSTAR TEMPSTAR LT TEMPSTAR NB TEMPSTAR SDS STEAM HEATED MODELS TEMPSTAR S 77 Jackson Jackson MSC LLC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 December 07 2007 PHONE 606 523 9795 FAX 606 523 9196 P N 7610 011 86 35 Revision K www jacksonmsc com ONE YEAR LIMITED PARTS amp WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and v
7. 1 NTROL T MOL MOTOR OVERLOAD E AH ROL FUSE i 3 2 F1 STANT VOLTAGF CO 22 NT DISPENSER i 3 2 F1 RINSE DISPENSER CONNECTION BLK WH E 5 Y RED C T1 lt 6 E A oHe NG el BLU BLL E ED 09905 003 30 30 67 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 61 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT amp NB TOP MOUNT W CYCLE SWITCHES 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE 208 230 VOLT 50 60 HERTZ SINGLE PHASE L1 9 BLACK E IT e 1 10 G BLAC LI T 0 A BLACK 1 GA gt 10 BLACK RE i WIRE 41 IR 5 A T AF T T 0 GA BLACK 10 GA BLACK 1 N IRE 16 12 elle R2 L1 10 GA E 0 Re 1 BL 9 10 edle LACK se 0 GA BLAI IRE 1 fe IRE Abe o LAC a 10 IRE 1 1 Hie Abo n BL BLACK RED RED ETERGEI DISP A CONNEC D N TAGE RED NECTION BLACH T 1 v EI X o7 s GRY RED RED 11 RINSE HEAT Le GND GROUND 4 RINSE HEATER a 2 SH HEATER Ak D 11 ASH MOTOR LUE Bl CND 1 RINSE HEAT INTACT R SH HEATER CONTACTO a 3 SH MOTOR CONTACT l
8. PONY SB AA OC SECTION 5 PARTS SECTION SDS SIDE MOUNTED CONTROL BOX ASSEMBLY CONTINUED DESCRIPTION Control Box Cover Weldment Decal Control Box Cover Light Amber Light Green Light Red Manual Wash Switch Screw 4 40 x 1 4 Phillips Panhead Cycle Counter Wash Switch Screw 10 32 x 3 8 Phillips Panhead Cover Electrical Box Panel Frame Electrical Box Cover Panel Board PC Rinse Board PC Detergent Screw 6 32 x 3 8 Long Bracket PC Board Lockwasher 10 Internal Tooth Locknut 10 24 w Nylon Insert Control Box Weldment Relay Top Mount Control Contactor 220V 4 Pole Timer 60 HZ Liquid Level Control Board Contactor 220V 2 Pole Wash Motor Contactor 460 Volt Unit Overload 460 Volt Unit Transformer Transformer 380 Volt Unit Transformer 460 Volt Unit Ground Lug 3 Pole Terminal Block Fuse Holder 460 Volt Unit Circuit Breaker 2 AMP 460 Volt Unit Other components not shown Connector 1 2 90 Plastic Connector 3 4 45 Plastic Connector 1 2 45 Plastic Connector 1 2 90 Metal Grommet 1 2 OD x 3 8 ID Grommet 7 8 Split Plug 1 2 Decal Delime Normal Decal L1 L2 L3 Decal Copper Conductors Decal Ground Mfg No 05700 021 60 43 09905 021 50 13 05945 504 06 18 05945 504 08 18 05945 504 07 18 05930 30 1 46 00 05305 011 36 92 05990 111 47 42 05930 301 21 18 05305 173 04 00 05700 011 49 23 05700 011 49 22
9. is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90 or more of the time The following components may be ordered together using the following Mfg No 06401 002 15 00 ITEM QTY DESCRIPTION Contactor Rinse Wash Heater Contactor Wash Motor Gauge Pressure 0 100 PSI Thermometer 96 Capillary Thermometer 48 Capillary Thermostat Rinse Operating Thermostat Wash Operating Thermostat Hi Limit Liquid Level Control Probe water level sensing Magnet Door Glide Door Edge O Ring Wash Manifold Relay Control 240V 50 60Hz Seal Mechanical Pump S S Pumps O Ring Wash Pump Gasket Switch Door Magnetic Reed Snap Ring Retaining Rinse Arm Bearing Assembly Wash Arm Switch Power Push Button Timer Universal Washer Rinse Arm Nylatron Vacuum Breaker 3 4 Brass Valve Solenoid 3 4 220V Pump amp Motor Assembly S S Special pricing available when purchased with above GO BOX Call for details Mfg No 05945 109 01 69 05945 002 74 20 06685 111 88 34 06685 111 68 49 06685 111 68 48 06401 140 00 33 06401 140 00 32 05930 011 49 43 06680 200 08 21 06680 200 02 68 05930 111 51 68 05700 111 33 59 05330 111 35 15 05945 111 47 51 05330 002 34 22 05330 002 81 83 05930 111 51 69 05340 112 01 11 05700 021 35 97 05930 002 29 13 05945 003 33 10 05330 011 42 10 04820 002 53 77 04810 100 03 18 06105 002
10. HEATER THERMOSTAT 5 SH HIGH LIMIT THERMOSTAT 5 R 7 10 GEACK 10 GA WATER LEVEL CONTROL HICH LEVEL PROBE 10 CA BLACK 10 GROUND WIRE 7 4 TIMER MOTOR ecu e S NG C 10 BLACK 2 cs C4 R2 m tm 1 1 RS 5 FS 1 AUN R3 3LACK Li T BLACK RED 2 2 RED Hl BLAC 5 2 R 51 a DISPENSER RFD FD DELIME CONNECTION EE o s SREY ED lt i GRY RED D RAO AX ZB w ABC 4 _ VIOLET GRN YE 3 uF BLU WI ORANGE ORANGE HP WHITE WHITE RED RED GREY GREY 751 90 WHITE 0 ORC WHT REI 5 RED RE 2 RED AANTRA wH CONTROL BOX LAYOUT WHT YEL 3 SED cmo e RA 2 2 als w 5 ORANGE 5 lt BLU YEL ib 1 52 63 BROWN BROWN RE 1 6 52 277 e 380WN BROWN RED GRY YEL 2 51 n BROWN vu T _ RED ROW YEI RED 4 BROWN l ORANG ORANGE R2 R3 BLUE BROWN BLUE BLUE RS RED c4 ONC 11 1213 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 76 SECTION 6 ELECTRICAL SCHEMATICS E TEMPSTAR SIDE MOUNT 380 VOLT 50 HERTZ THREE PHASE GND 2 2 GA BLACK 11 BLA 10 RE T 2 A 10 BLUE o 10 GA BLU A H Er 5 10 11
11. TEMPSTAR SDS DISPENSER ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 54 1 Thermal Barrier Box Assembly 05700 021 48 14 55 1 Thermal Box Top Weldment 05700 021 50 64 56 1 Thermal Box Bottom Weldment 05700 021 50 65 57 1 Foam 1 Thick 05640 011 49 07 58 3 Screw 10 32 x 3 8 Phillips Pan Head 05305 173 26 00 59 3 Lockwasher 10 Internal Tooth 05311 273 03 00 60 1 Valve Check 04820 111 51 14 61 1 Fitting Outlet Elbow 04820 111 51 18 62 1 Nut P P For 1 8 Tubing 04730 011 59 45 Other components not shown Sensor Detergent 06680 011 49 83 Kit Detergent Sensor Mounting 04730 111 51 17 Gasket 1 8 Thick 05330 021 51 08 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 54 SECTION 5 PARTS SECTION ST SAFETY DOOR INTERLOCK SDI EXHAUST FAN CONTROL TRANSFORMER MOUNTING BOX Safety Door Interlock Box Cover Safety Door Interlock Box Bottom 05700 001 21 27 05700 001 21 26 Other Safety Door Interlock SDI components not shown DESCRIPTION Mfg No Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 111 47 51 p D gt Exhaust Fan Control i 2 Din Rail 05700 002 36 09 Transformer Mounting Bracket 05700 031 62 82 Exhaust Fan Exhaust Fan Control Delay Timer Control 05945 011 65 44 Terminal Board 05940 011 84 41 CO e e 7 E Transforme
12. Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 83 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SDS DISPENSER SCHEMATIC RA WHT BLK WHT BLK 54 gt gt 574 WHT BLK WHT BLK SOLENOID VALVE SONALERT ii RINSE 4 7 5 2000 SENSOR ALARM 2 LIGHT 2 a gg RINSE SIGNAL 3 e EIE RELAY RESERVOIR 9 x a 4 gt N SAFETY gt GRN BLK SWITCH P 8 R5 RELAY IS LOCATED POWER LIGHT E THE MACHINE CONTROL BOX D 5 RED BLK e RED BLK NG x a a m i BLU BLK X 9 E 2 T ms 5 E BLU BK 2 x BB S S mio o FLOAT O SWITCH QOQOOOOOOQ 3 19 20 22 25 B 11123845678 N Y TJ j TIME SPEED 0 RED BLK 20 ES l5 DELAY S E e XELLOW RINSE SPEED CONTROL E __ D SUPER 2026 BOARD BLU BLK loz 09905 011 48 52 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12
13. 04730 406 16 01 04730 401 10 01 04820 002 53 77 04730 206 13 00 When servicing plumbing components take not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It is strongly rec ommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected from the threads during the tightening process and become lodged in key components thereby rendering them useless Some of the components include the solenoid valve and the pressure gauge isolation ball valve WPRK KIT OPTION Water Arrestor 1 2 Nipple 3 4 NPT Close Brass WW 04730 207 34 00 06685 100 05 00 lt Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 44 gt DESCRIPTION 1 3 4 1 Elbow Brass Street 3 4 1 Nipple Brass 3 4 NPT x 3 Long 1 Union Brass 3 4 NPT 3 Nipple Close Brass 3 4 NPT 1 Valve Solenoid 3 4 NPT 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 1 Pressure Gauge 0 100 PSI 1 Valve Ball Bronze 1 4 NPT 1 Water Pre
14. 2 No detergent too much detergent Adjust detergent concentration as required for the amount of water held by the machine 3 Solid dispenser canister is empty Replace the canister Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 18 5 PARTS SECTION SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER 38 36 8 9 35 28 28 27 27027 31 32 19 16 7 N 21 37 6 6 29 8 8 8 P 9980 Fil 2 poo 9 7 17 18 14 33 15 1 1 y Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 20 30 22 23 25 26 SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Control Box Weldment 05700 003 30 14 2 1 Timer Bracket 05700 003 02 08 5 2 Locknut 6 32 S S Hex w Nylon Insert 05310 373 03 00 6 2 Contactor 4 Pole 05945 109 01 69 7 1 Terminal Block 05940 011 48 27 8 19 Locknut 10 24 S S Hex w Nylon Insert 05310 373 01 00 9 1 Contactor Wash Motor 208 230 30Amp 05945 002 74 20 10 1 Switch 8 Button 05930 001 99 51 11 6 Holder Keystone 05940 002 21 87 12 1 Timer Universal 05945 003 07 48 13 1 Relay All Voltages 05945 1
15. 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAU RANT SUPPLY 34
16. 90 Metal Grommet 1 2 OD x 3 8 ID Grommet 7 8 Split Plug 1 2 Decal Delime Normal Decal L1 L2 L3 Decal Copper Conductors Decal Ground Associated Hardware Locknut 6 32 S S Hex w Nylon Insert Locknut 10 24 S S Hex w Nylon Insert Screw 6 32 x 5 8 Screw 6 32 x 3 8 Phillips Round Head SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY MECHANICAL TIMER CONTINUED Mfg No 05700 002 29 76 05940 200 76 00 05940 011 48 27 05940 002 42 24 05945 002 74 20 05945 002 65 00 05945 002 65 02 05945 111 47 51 05945 111 89 75 05990 111 47 42 05700 002 37 71 09905 002 31 85 05945 111 44 44 05945 111 44 43 05945 111 44 45 06685 111 68 48 06685 111 68 49 05930 002 29 13 05945 303 31 00 05945 306 14 00 06680 200 08 21 05700 002 13 22 05945 109 01 69 05945 002 64 96 05930 011 47 50 05930 301 21 18 05920 401 03 14 05700 002 23 03 09905 100 75 93 05305 173 12 00 05700 002 33 05 05305 274 13 00 05311 174 01 00 05310 374 01 00 05975 011 45 14 05975 011 47 74 05975 011 45 23 05975 111 01 00 05325 011 46 73 05975 200 40 00 05975 011 47 81 09905 011 34 96 09905 101 12 66 09905 011 47 35 09905 011 86 86 05310 373 03 00 05310 373 01 00 05305 011 39 85 05305 171 02 00 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 23 SECTION 5 PARTS SECTION SIDE MOUNTED CONTROL BOX ASSEMBLY 1 2 21 3 9 2
17. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyond 30 days from the d
18. 06680 111 50 55 06680 111 50 54 05305 171 02 00 05700 011 49 24 05311 011 59 51 05310 373 01 00 05700 041 47 55 05945 111 47 51 05945 109 01 69 05945 303 31 00 06680 200 08 21 05945 109 03 69 05945 002 14 78 05945 002 33 42 05950 400 01 35 05950 111 64 17 05950 111 65 93 05940 200 76 00 05940 011 48 27 05940 401 03 14 05925 111 64 18 05975 011 45 14 05975 011 47 74 05975 011 45 23 05975 111 01 00 05325 011 46 73 05975 200 40 00 05975 011 47 81 09905 011 34 96 09905 101 12 66 09905 011 47 35 09905 011 86 86 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 27 m SECTION 5 PARTS SECTION HOOD ASSEMBLY Switch Box Weldment 05700 002 14 34 AM mM_ D Wel i Magnetic Reed Switch 05930 003 05 84 TEM DESCRIPTION 1 Hood Weldment Tempstar Tempstar LT Tempstar NB 1 Hood Weldment Tempstar SDS 1 Left Front Hood Support 1 Right Front Hood Support 1 1 1 Double Door Guide Front Left Double Door Guide Front Right Guide Right Rear 1 Guide Left Rear 28 Screw 1 4 20 x 1 2 Long 28 Locknut 1 4 20 with Nylon Insert Washer 1 4 20 ID S S Flat 05700 041 94 39 05700 041 47 87 05700 021 33 18 05700 021 33 17 05700 021 33 20 05700 021 33 19 05700 021 84 70 05700 021 84 71 05305 274 02 00 05310 374 01 00 05311 174 01 00 Tempstar LT NB S SDS Technical Manual 7610
19. 31 SECTION 5 PARTS SECTION _ TUB ASSEMBLY 2 3 5 6 7 8 9 lt 12 gt 10 11 NE Do a 13 E lt 14 11 lt lt 15 E LM gt uj 36 1 TA 3 P 7 x 26 E T _ E 6 35 gt 5 16 5 17 gt lt 32 31 30 16 gt A lt _ gt 2 KANG 206 itu n gt 18 a C 19 5 21 2223 25 24 27 28 29 Represents item not shown Nut 1 47 20 Serrated Nut gt lt Bracket Motor Support Weldment x 05700 002 68 31 Pump Support Adjustable Bracket Pump Support Bracket Complete Assembly 05700 002 20 41 05700 002 00 46 2 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 32 OONDARWDHND 36 37 a fh wak a dc 1 1 SECTION 5 PARTS SECTION TUB ASSEMBLY CONTINUED DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug See Page Entitled Wash Motors Gasket O ring Bolt Hex 3 8 16 x 1 1 4 Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut 1 4 20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Su
20. B E S T 3003 BUFFALO 14225 716 893 6464 800 338 5011 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333
21. Plastic Connector 1 2 45 Plastic Connector 1 2 90 Metal Grommet 1 2 OD x 3 8 ID Grommet 7 8 Split Plug Decal Delime Normal Decal L1 L2 L3 Decal Copper Conductors Decal Ground Mfg No 05930 301 21 18 05990 111 47 42 05930 30 1 46 00 05945 504 06 18 05945 504 07 18 05945 504 08 18 09905 021 64 41 05700 031 91 45 05945 111 47 51 05920 401 03 14 05945 303 31 00 05945 306 14 00 05945 109 01 69 06680 200 08 21 05305 011 39 85 05945 109 03 69 05945 002 14 78 05305 173 26 00 05945 002 65 01 05940 011 48 27 05700 04 1 47 55 05925 111 64 18 05950 111 65 93 05950 111 64 17 05305 17 1 02 00 05310 373 01 00 05940 200 76 00 05975 011 45 14 05975 011 47 74 05975 011 45 23 05975 111 01 00 05325 011 46 73 05975 200 40 00 05975 011 47 81 09905 011 34 96 09905 101 12 66 09905 011 47 35 09905 011 86 86 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 25 SECTION 5 PARTS SECTION SDS SIDE MOUNTED CONTROL BOX ASSEMBLY 715 14 10 7 5 A 4 N if 1 lt 22 3 210 LU bai x H 2 09 WC lt 23 Mh 72 21 1 Cover Dielectric Control Panel T 4 05700 021 50 89 Side Mount Electrical 05700 041 65 68 27 25 lt 26 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 26 gt 2
22. dc gt A BLA 14 RED 4 14 GA BLUE 14 GA BLUE f j BLACK SUN 14 GA BLACK fo GA BLACK al B vy DISPENSER as RED 7 4 BLK ou RED GRY RED RED CONTROL BOX LAYOUT lt WL RA sen RED R3 RED RED R2 11213 RED 2 GND WE 53 RED 9 TRANGE TRANGE BLUF CT ROWN BLUE UE RED R LEGEND 1 12 15 POWER DISTRIBUTION BLOCK WI GND GROUND HP H2 WASH HEATER IM 41 WASH MOTOR C1 RZ WASH CONTA C2 RS SH MOTOR CONTACTC C3 R4 ONTROL RELAY C4 1 POWER SWITCH RS 52 DOOR S H T1 CONTROL TRANSFORMER 53 DELME SWITCH MOL MOTOR OVERLOA 1 POWER LIGHT CE CONTROL E2 EATER OVERLOAD LIGHT DF DISPENSER FUSE BLOCK ES CYCLE LIGHT TS2 SH HEATER HLTS WASH HIGH LIMIT THERMOSTAT 9905 002 55 54d Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 72 GND L1 BLA 9905 002 UMP MO STEAM SOLENOID 15 84 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR S TOP MOUNT MECHANICAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE R DISTRIBUTION BLOCK OR CONTACTOR DISPENSER CONNECT LIEN RED gt A 1 Wl WHIT GF U YEL i OT nu p PH a ORANGE 1
23. 07 2007 Revised N A 84 6 ELECTRICAL SCHEMATICS FOR OPTIONS _ SECTION 6 ELECTRICAL SCHEMATICS SDI OPTION 4 D NT 2 4 JH l BLK Ak BL G x ASH RELAY SDI SAFETY DOOR INTERLOCK SOLENOID 0 5 002 55 5 AR SDI OPTION BLU H YEI HT e ET col B 1 x Ae o fo Bp nea RS RINSE RE R6 RE sD E IOR INT 501 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 86 SECTION 6 ELECTRICAL SCHEMATICS EXHAUST HOOKUP DRAIN QUENCH OPTIONS ENCH STEM EIEI OSTAT 0 RED BLACK TRE MOTOR TERMINA PROVIDED CONNECT HITE TRE CONTACTOR ITH ERMINAL PROVIDED JWITATISG FAT KIIB 7 TI Tar WL2 GRY RED YEL TR gt E L BOA 8 Yi A2 YEL BLK T WLA LT TO R2 COIL 9905 002 54 4 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 87 7 JACKSON MAINTENANCE 8 REPAIR CENTERS JONES McLEOD APPLIANCE svc 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod
24. 12 07 2007 Revised N A 4 SECTION 1 SPECIFICATION INFORMATION DIMENSIONS TEMPSTARINBILT S TOP MOUNTED CONTROL BOX A WATER INLET 3 4 NPT LEGEND D STANDARD CLEARANCE BETWEEN B ELECTRICAL CONNECTION POINT MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm C DRAIN 1 1 2 NPT 5 lt gt 4 7 8 12 4 cm L 25 1 4 64 1 cm 32 81 3 gt 1 A i 3 i VN 1 VB i JA 1 76 193 17 1 2 WI DOOR OPEN 44 5 60 5 8 154 61 3 4 156 8 WATER 64 3 8 163 5 FLOOR 34 86 4 14 TABLE 35 6 cm iG HEIGHT DRAIN TO FLOOR Y Y Y Y Y j lt lt gt 15 1 2 39 4 cm Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 5 SECTION 1 SPECIFICATION INFORMATION DIMENSIONS TEMPSTAR SDS A WATER INLET 3 4 NPT D STANDARD CLEARANCE BETWEEN B ELECTRICAL CONNECTION POINT MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm C DRAIN 1 1 2 NPT E CHEMICAL DISPENSING SYSTEM 7 7 7 Di xiC 2x7 D e Zol gt ef 77 lt 25 1 4 64 1 lt 32 81 3 cm 2 _ et ew 1 1 1 za 1 76 193 n 74
25. 19 N FK 20 22 gt 21 a mS 23 24 gt lt 25 DESCRIPTION Locknut 4 40 Lockwasher 4 40 Screw 4 40 3 4 Long Spring 023 Wire Magnet 3 16 x 1 Long Holder Cam Magnet Cam Holder Switch 5A Screw 4 40 x 3 8 Long Mfg No 05305 17 1 07 00 05311 271 02 00 05700 011 59 72 05930 011 48 66 09515 011 49 01 09515 031 49 00 09905 011 59 80 04730 011 50 03 05335 011 48 65 04730 011 50 04 05700 011 51 52 09905 011 59 79 05945 011 48 96 06105 111 51 02 09515 031 48 62 05945 011 48 97 Mfg No 05310 279 06 00 05311 011 59 71 05305 011 59 64 05340 111 58 02 05930 011 48 81 05340 011 48 80 05340 011 59 62 05930 011 48 83 05305 011 59 70 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 51 TEMPSTAR SDS DISPENSER ASSEMBLY CONTINUED N 26 27 2 lt 28 lt 29 ITEM QTY DESCRIPTION Mfg No 26 1 Plate Solenoid Valve Mounting 05700 031 58 16 27 1 Plate Pump Mounting 05700 011 57 88 28 1 Peristaltic Pump 04320 111 51 03 29 2 Ferrule Nut Chemical Tube Connector 04730 609 16 00 DISPENSER PLUMBING ASSEMBLY fe lt 30 N 31 lt 32 lt x 33 37 amp 38 gt d lt 34 37 amp 38 QUID 10 35 ONA Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 52 TEMPSTAR SDS DISPENSER
26. 276 01 00 N A 06680 200 02 68 05310 373 03 00 05311 275 01 00 05310 275 01 00 05310 373 01 00 05700 031 47 57 09905 100 75 93 09905 011 84 32 05700 011 81 64 05330 011 47 79 05930 510 02 79 06401 003 18 22 05930 011 49 43 05310 924 02 05 05700 011 48 08 06685 111 40 38 06685 111 40 39 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 33 SECTION 5 PARTS SECTION STEAM TUB ASSEMBLY 2 3 1 esee 727 gt 17 19 gt 20 1 22 23 Represents item not shown Nut 1 4 20 Serrated 05310 011 66 49 9 12 10 11 M d lt Ea lt 13 14 11 15 24 9 gt 26 24 78 n J y 5 N X 25 27 28 29 lt Bracket Motor Support Weldment 05700 002 68 31 Pump Support Adjustable Bracket Pump Support Bracket Complete Assembly 05700 002 00 46 05700 002 20 41 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 34 PRP 9 o SECTION 5 PARTS SECTION STEAM TUB ASSEMBLY CONTINUED DESCRIPTION Tub Weldment Rack Assembly Bulk Head Plug See page
27. 4 GA RED 18 CA BLACK 18 GA RED oa T X CORNEGTION YUP BK os 2 RED ORY RED FRONT COVER LAYOUT CONTROL BOX LAYOUT RA fer NORMAL 12545 2 DEUME GREY GRN YEL POWER POWER wich 52 t BLUE 6 BLUE GND BLU WH ORANGE ORANGE da WHITE WHITE RED RED R1 WL GREY GREY ac WHITE 711 R4 RIN ED 30 R2 WHT BLL D nits J WHITE gt dud MO o WHTAYEL gt ORANGE gt 11213 GRY YEL CB BROWN BROWN eT ORANGE BLUE BROWN LEGEND Hi RINSE HEATER E C1 CYCLE SWITCH H2 WASH HEATER E2 C2 AUTO SIARI RESET SWITCH M1 WASH MOTOR E CLE LIGHT C3 WASH CYCLE SWITCH R1 RINSE HEATER CONTACTOR TS1 RINSE HEATER THERMOSTAT C4 RINSE FILL SWITCH R2 WASH HEATER CONTACTOR 2 WASH HEATER AT RS RINSE FILL SOLENOID RS WASH MOTOR CONTACTOR HLTS WASH HIGH LIMIT THERMOSTAT COUNTER R4 TROL RELAY We WATER LEVEL CONTROL 500VA TRANSFORMER 480 240 1 POWER SWITCH HP HIGH LEVEL PROBE MOL MOTOR OVERLOAD 52 DOOR SWITCH GND GROUND CB CIRCUIT BREAKER 55 DELIME M TIMER MOTOR FS DISPENSER FUSE BL 09905 031 66 00 Tempstar LT NB S SDS Technical Manual 7610 Issued 12 07 2007 Revised N A 78 011 86 35 sm M SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT amp TEMPSTAR SIDE MOUNT 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE n E 208 23 20 6 ZS 2 4 R2 zd R2
28. 50 1 06105 002 19 87 Tempstar LT 208 50 3 06105 002 19 87 Tempstar LT 208 60 1 06105 002 69 78 Tempstar LT 208 60 3 06105 002 69 78 Tempstar LT 230 50 1 06105 002 19 87 Tempstar LT 230 50 3 06105 002 19 87 Tempstar LT 230 60 1 06105 002 69 78 Tempstar LT 230 60 3 06105 002 69 78 Tempstar LT 380 50 3 06105 002 41 24 Tempstar LT 415 50 3 06105 002 41 24 Tempstar LT 440 50 3 06105 002 41 24 Tempstar LT 460 60 3 06105 121 64 21 Tempstar SDS 208 50 1 06105 002 19 87 Tempstar SDS 208 50 3 06105 002 19 87 Tempstar SDS 208 60 1 06105 002 69 78 Tempstar SDS 208 60 3 06105 002 69 78 Tempstar SDS 230 50 1 06105 002 19 87 Tempstar SDS 230 50 3 06105 002 19 87 Tempstar SDS 230 60 1 06105 002 69 78 Tempstar SDS 230 60 3 06105 002 69 78 Tempstar SDS 380 50 3 06105 002 41 24 Tempstar SDS 415 50 3 06105 002 41 24 Tempstar SDS 440 50 3 06105 002 41 24 Tempstar SDS 460 60 3 06105 121 64 21 Tempstar S 208 60 1 06105 002 69 78 Tempstar S 208 60 3 06105 002 69 78 Tempstar S 230 60 1 06105 002 69 78 Tempstar S 230 60 3 06105 002 69 78 Important note When servicing a wash motor it is important to refer to the wiring schematic found on the motor to ensure that the motor is wired correctly Different manufacturers of motors may not use the same wire color codes and therefore your new motor which may have been built by someone different than who built your original motor may not connect using the same wires Always refer to the wiring diagrams on the motor you ar
29. 69 78 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 57 SECTION 5 PARTS SECTION DRAIN QUENCH ASSEMBLY Elbow 1 1 2 90 Street 04730 206 32 00 Drain Quench Assembly 06401 002 59 52 Nipple 1 1 2 AN 04730 207 40 00 a Modified Compression NS Fitting Lid Drain Quench 05700 001 16 52 05700 002 67 16 m N N 2 DERE P 4 de Pd 4 Thermostat NG NA _ 05930 003 13 65 SS EN lt Solenoid Valve Reducer 1 1 2 x 1 4 A COS AA 04810 100 09 18 04730 002 55 76 a Pah To Dishmachine Drain J To Cold Water Supply Box Drain Quench Tee 1 1 2 x 1 1 2 x 1 1 2 N 05700 002 69 96 04730 011 69 93 Nipple Close 1 2 NPT Not Shown 04730 207 15 00 Valve Check 1 2 Not Shown 04820 002 55 77 Reducer 1 1 2 to 1 2 04730 002 55 75 From the existing drain attach the two additional Tees using the 1 1 2 NPT Close Nipples Tighten the Reducers into the Tees as shown above Attach the Modified Compression Fitting into the 1 1 2 to 1 4 Reducer Position the bulb of the thermostat so that it rests approximately 1 4 from the bottom of the Tee Tighten the Modified Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Tempstar LT NB S SDS Technical Manual 7610 011 86 3
30. ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 March 13 2007 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 94
31. SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON 55438 2456 952 944 5800 800 279 9980 800 279 9980 MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 601 956 1200 GCS MEMPHIS 901 366 4587 800 262 9155 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 816 920 7387 GCS SERVICE ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker
32. SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK MICHIGAN GCS
33. SWITCH CYCLE LIGHT C3 WASH CYCLE SWITCH SH HEATER THERMOSTAT RINSE FILL SH HIGH LIMIT THERMOSTAT RS RINSE FILL SOLENOID WATER LEVEL CONTROL cl COUNTER LEVEL PROBE T1 CONTROL TRANSFORMER TIMER MOTOR MOL MOTOR OVERLOAD CIRCUIT BREAKER FS DISPENSER FUSE BLOCK Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 80 C COUN 60VA SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SDS 208 230 VOLT 60 HERTZ SINGLE amp THREE PHASE JOLT 60 HERTZ lt PHA 1 T R 32 12 t sine 2 gt 5 5 E R2 208 230 VOLT 60 HERTZ 3 1 ACK _ 22 10 BLACK 5 NA WIRE 13 R2 if po 2 M QU 5 BLACK 3LACK RED 2 2 BK lt n ABC 12345 GREY OLET GRN YEL BIDAN GND w wel R CREY Ey WHITE RMOSTA g 3 R LEVEL CONTROL EVEL PROBE BROWN YANI C N T BLK WHT 4 3ROWN K Y Tapak oa R 5 RAN ORANG SIGNAL RINSE AID DIS RCU 2 7 R5 73 4 3ROWN a Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 81 SECTION 6 ELECTRICAL SCHEMATICS mm TEMPSTAR SDS 380 440 460 VOLT 50 60 HERTZ THREE PHASE
34. W DOOROPEN 1 1 ac 188 cm 17 1 2 44 5 OPENING 156 8 WATER INLET TO FLOOR 34 iy 86 4 cm TABLE HEIGHT 14 18 4 35 6 Y lt gt 15 1 2 39 4 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 6 SECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONS 2 1 2 5 4 10 2 7 77 777 5 z Dz 4 Tu 2 ZA I B 72 TABLE DIMENSIONS 22 INSTALLATION 0 1 2 52 1 2 1 2 6 4 cm EUG 4 10 2 _ 25 1 4 gt MINIMUM 64 1 cm 3 4 1 9 SAN A 1 1 2 3 81 ROLL aie TABLE DIMENSIONS 201282 om SN CONNECTION TO DISHMACHINE 4 10 2 MINIMUM 2 2 7 7 5 0 51 gt 5 So Y TABLE DIMENSIONS TABLE DIMENSIONS 25 1 4 64 1 STRAIGHT THROUGH INSTALLATION Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 7 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION Bef
35. beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating a
36. mode Flip NORMAL DELIME switch to NORMAL mode 2 Timer motor is faulty Verify that the timer is rotating If not check to see that the motor is receiving power If so replace the motor and or timer assembly 3 Cam timer jammed by obstruction Remove obstruction Problem Wash or rinse heater does not work 1 Faulty heater element Check element for continuity if open replace the heater 2 Faulty heater contactor Replace the contactor 3 Misadjusted faulty thermostat s Verify operation and setting of thermostats replace if necessary Problem Dishmachine fill slowly and or the rinse is weak 1 Clogged or obstructed rinse arms Remove and clean the rinse arms 2 Low incoming water pressure Adjust the water pressure regulator to ensure that there is 20 5 PSI flow 3 Y strainer is clogged Clean out the Y strainer Problem Rinse water not reaching required temperature 1 Faulty rinse heater Check element for continuity if open replace heater 2 Misadjusted faulty thermostat s Verify operation and setting of thermostats replace if necessary 3 Rinse thermometer is defective Replace thermometer Problem Wash water is not reaching required temperature 1 Faulty wash heater Check element for continuity if open relace the heater 2 Misadjusted faulty thermostat s Verify operation and setting of thermostats replace if necessary 3 Wash thermometer is defective Replace thermometer Tempstar LT NB S SDS Tec
37. o pr ll 14 BLUE ake 14 GA RED 4 BLACK 8 BLACK 18 GA BLACK 18 GA RED 18 GA BLACK 18 RED CONSTANT F BLACK mM VOLTAGE AUC RED SA connec BLACK cade 3h 52 GREY RED 6 ad GRY RED RED e LEGEND L1 L2 L3 RINSE HEATER GND GROUND H1 RINSE HEATER 2 ASH HEATER GRNANEL 1 ASH MOTOR R1 RINSE HEATER CONTACTOR gt 2 ASH HEATER CONTACTOR 3 ASH MOTOR CONTACTOR RED 4 CONTROL RELAY GREY GREY F1 CONSTANT VOLTAGE CONNECTION F2 DETERGENT DISPE gt CONNECTION 3 RINSE DISPENSER CONNECTION POWER SWITCH m Ur DOOR SWITCH WHITE 1 AUTO MANUAL DELIME SWITCH HT RED o CYCLE SELECTOR SWITCH ER WHT YEL SEDA CYCLE ECTOR SWITCH B CYCLE SELECTOR SWITCH C CYCLE SELECTOR SWITCH D ae POWER LIGHT REDS HEATER OVERLOAD LIGHT ES CYCLE LIGHT e TI HLTS ASH HEATER HIGH LIMIT THERMOSTAT wa _ 1 RINSE HEATER THERMOSTAT 1 JORGAWET TS ASH HEATER THERMOSTAT 154 HIGH WATER LEVEL PROBE L ATER LEVEL CONTROL die FS RINSE FILL SOLENOID TIMER BOARD 1 6 BROWN BED BLU BLK WHT 9 BLK YE ot A Ho L SRG 3 e BLU BLU Ah A BLU DISPENSER D RED s CONNECTION AI Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 63 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT UNIVERSAL TIMER 208 230 VO
38. o ring are installed 3 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB Ensure that the delime switch is in the NORMAL position and place the power switch into the ON position The Tempstar should fill automatically and shut off when the appropriate level is reached just below the pan strain er Verify that the drain stopper is preventing the wash tub water from leaking excessively There may be some slight leakage from the drain hole Verify that there are no other leaks on the unit before proceeding any further The wash tub must be com pletely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may come out clean and the efficiency of the dishmachine will be reduced It is important to remember that dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and
39. using copper pipe It is 5 recommended that water shut off valve be installed in the water line between thej _ main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recom mended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pres sure it is suggested that a water pressure regulator be installed The Tempstar models covered in this manual come with water pressure regulators as standard equipment Please notify Jackson immediately if this component is not present on your machine Incoming Plumbing Y strainer Connection Do not confuse static pressure with flow pressure Static pressure is the line pressure in no condition all valves and ser vices are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied with the Tempstar model be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment STEAM LINE CONNECTION The steam machines come with lines by which the source steam needs to be connected Connect all steam lines to the machine as all applicable codes provide See machine data plate for information concerning steam flow pres
40. 011 86 35 Issued 12 07 2007 Revised N A 28 SECTION 5 PARTS SECTION HOOD ASSEMBLY BOLTED SINGLE SUPPORT DESIGN 3 1 Y Y 4 2 ITEM QTY DESCRIPTION Mfg No 1 Hood Weldment Tempstar Tempstar LT Tempstar NB 05700 002 29 79 1 1 Hood Weldment Tempstar SDS 05700 002 36 91 2 2 Hood Support 05700 002 78 99 3 6 Bolt 1 4 20 x 1 2 Long 05305 274 21 00 4 6 Washer Flat SS 1 4 20 ID 05311 174 01 00 5 6 Locknut 1 4 20 with Nylon Insert Not Shown 05310 374 01 00 6 4 Block Spacer 05700 002 81 02 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 29 SECTION 5 PARTS SECTION _ CANTILEVER ARM DOOR ASSEMBLIES SS Ay LSN 17 18 19 11 21 20 19 11 12 22 d mL ESL 7 8c E _ S Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 30 10 11 12 13 gt 1 V 5 E Np QTY I A ANANNDAANANNAANNANN SECTION 5 PARTS SECTION CANTILEVER ARM DOOR ASSEMBLIES CONTINUED DESCRIPTION Cantilever Arm Spring Pin 1 4 x 1 1 8 Yoke Assembly Cotter Pin Yoke Clevis Pin 5 16 x 1 3 8 Nylon Washer Bushing Locknut 3 8 16 S S Hex Center Rod Spring Spring Bolt Cantilever Hanger Eye 3 8 16 Washer 3 8 ID x 7 8
41. 05 235 2184 800 445 1791 FAX 405 236 5592 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA 1 5 COMMERCIAL PARTS 8 SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE CO 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A RHODE ISLAND GCS SERVICE PROVIDENCE 401 434 6803 800 462 6012 401 438 9400 SUPERIOR KITCHEN SER VICE ING 669 ELMWOOD AVENUE PROVIDENCE 02907 888 590 1899 401 781 1996 SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST
42. 10 GA BLACK 10 RED es 2 0 CA RED 10 BLU E 10 BLU i A 14 CA BLACK LI T ou Hd 14 GA BLACK n 14 CA RED dH DE Ik 2 14 RED 4 14 GA BLU gt RP m 14 GA BLU BLK J D DAM K o REY D 4 RON LAY 52 O R4 AN ON gt WI POWER 45 GREY R vio GRN E 2 29 8LU WH AN WHITE D WHT RED gt o WHT Y RED Tt 5 3 gt e GRY YEL 5 CONTROL BOX LAYOL S WN YEL 2 3LK W 2 O 2 LSU 53 7 ORANGE ORANG R1 3ROWN gt BLU BLUE 5 SED co YO R2 45 213 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 77 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 440 460 VOLT 50 60 HERTZ THREE PHASE GND E 4 10 GA BLACK 10 BLACK 2 10 GA RED uae 2 10 CA RED 10 GA BLUE GA BLUE 15 2 10 BACK 10 CA BLACK 4 e GA RED 12 il 2 10 GA RED BLUE i E E 14 BLACK i L 4 BLACI 7 14 RED Hor 12 AL 14 GA RED 14 CA BLUE 3 14 CA BLUE i MOL 13 IF T 14 GA BLACK
43. 11 47 51 1 Relay 415V 3PH 5 Wire Only 05945 111 89 75 14 1 Light Green 05945 111 44 43 15 1 Light Red 05945 111 44 45 16 1 Temperature Gauge Wash 96 Lead 06685 111 68 48 17 1 Temperature Gauge Rinse 48 Lead 06685 111 68 49 18 1 Light Yellow 05945 111 44 44 19 1 Decal Wash 150F Deg Min 09905 002 97 61 20 1 Decal Wash 180F Deg Min 09905 002 97 62 21 1 Ground Lug 05940 200 76 00 22 1 Bracket Liquid Level Control Board 05700 002 13 22 23 1 Liquid Level Control Board 06680 200 08 21 24 6 Tricnut 6 32 N A 25 3 Screw 6 32 x 5 8 05305 011 39 85 26 1 Spacer Switch Panel Temp 05700 002 50 02 27 3 Plug 1 2 05975 011 47 81 28 2 Grommet 7 8 Split 05975 200 40 00 29 1 Bushing Snap 05975 210 05 00 30 1 Clamp Hose 25 312 05975 002 61 43 31 1 Decal Warning Disconnect Power 09905 100 75 93 32 Cover Top Mount Control Box 05700 002 23 03 33 1 Decal Control Box 09905 003 21 90 34 4 Lockwasher Int Tooth 10 05311 273 03 00 35 4 Screw 10 32 x 3 8 Phillips Truss Head 05305 173 12 00 36 1 Decal Copper Conductors 09905 011 47 35 37 1 Decal Ground 09905 011 86 86 38 1 Decal L1 L2 09905 002 78 67 39 1 Bracket Fuse Strip 05700 002 42 03 40 1 Fuse Holder 6 Pole 05920 002 42 13 41 2 Screw 6 32 x 3 8 W Ext Tooth Washer 05305 002 25 91 42 1 Decal Dispenser Connection 09905 003 34 09 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 21 SECTION 5 PARTS SECTION T
44. 15 ii IRAN N e RED Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 66 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT amp TEMPSTAR NB TOP MOUNT UNIVERSAL TIMER 380 415 440 460 VOLT 50 60 HERTZ THREE PHASE GND L3 o 3 PHASE Re i mE p R2 10 BLACK 19 BLAC e 10 GA RED 9 GA RED 4 10 G BLUE 130 T 10 BLUE 3 4 N R3 R 1 1 4 RE 2 v 2 2 4 2 KO OAX o IH 4 BLU 4 m R GA BLACK 8 G BL GA RED B GA BLA z GA R 0 xd BLACK D RED e BLAC om s GREY RED ge CONTROL LAYOUT RANG RED o 1 t Gk Ia oJ Lt 2 GND RANG ORANGE RED RED RE 4 R WHT BLU Reng MOL R3 LIS oF T RE p H RED Is GREY eth ert R2 11 1213 154291 7 IOLET S2 4 E GND ED WH 53 SS Oo BLUE T1 1 mm R4 2 DRANGE BLUE RS EL H2 E1 LIGHT TB TIMER BOARD M1 E2 HEATER OVERLOAD LIGHT RS RINSE FILL SOLENOID R2 ES CYCLE LIGHT T1 CONTROL TRANSFORMER R3 CONTACTOR 152 NASH HEATER THERMOSTAT MOL R4 AY HLTS ASH HIGH LIMIT
45. 2 SECTION 5 PARTS SECTION TEMPSTAR INCOMING PLUMBING OUTLET PLUMBING ASSEMBLY TEMPSTAR INCOMING PLUMBING TEMPSTAR TEMPSTAR SDS OUTLET PLUMBING Tube Length Chart Upper Outlet Item Length Inches Plumbing Assembly 11 3 4 x 36 1 4 Long 5700 003 20 37 14 3 4 x 3 3 4 Long 16 3 4 x 30 3 4 Long 16 18 3 4 x 2 7 8 Long 14 gt 13 13 10 m Outlet AS AN Plumbing Assembly Y 9 NS 5700 003 20 36 18 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 43 SECTION 5 PARTS SECTION TEMPSTAR INCOMING PLUMBING OUTLET PLUMBING ASSEMBLY WPRK KIT OPTION TEM TY DESCRIPTION Water Pressure Regulator 3 4 NPT Valve Ball 1 4 NPT Gauge Pressure 0 100 PSI Nipple Close 3 4 NPT Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT Valve Solenoid 3 4 NPT Nipple Brass 3 4 NPT x 2 Long Elbow 3 4 NPT Brass Street Union 3 4 NPT Brass O ring Adapter 3 4 Male Tube Copper Elbow 3 4 CU x CU 90 Adapter 3 4 604 2 Tube Copper Vacuum Breaker 3 4 NPT Tube Copper Elbow 3 4 NPT 90 Brass Tube Copper 06685 011 58 22 04810 011 72 67 06685 111 88 34 04730 207 34 00 04730 211 04 00 04810 100 03 18 04730 207 46 00 04730 206 04 34 04730 212 05 00 05330 003 04730 401 11 01
46. 2 10 22 11 22 N in lt gt 13 14 4 5 12 22 6 15 16 17 7 8 gt 12 22 lt 18 23 24 19 CONTROL FRONT COVER INNER CONTROL BOK LAYOUT Cover Dielectric Control Panel lt 20 05700 021 50 89 x 21 22 Bracket Side Mount Electrical Box 05700 04 1 65 68 CONTROL BOX BOTTOM LAYOUT The mounting screws for the control box front cover 10 32 K 1 2 Slotted Truss Head Screws may be ordered using Mfg No 05305 011 39 85 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 24 WO a gt DN SECTION 5 PARTS SECTION SIDE MOUNTED CONTROL BOX ASSEMBLY CONTINUED DESCRIPTION Power Switch Cycle Counter Normal Delime Switch Power Light High Limit Light Cycle Light Decal Control Box Cover Control Box Cover Relay Top Mount Control Fuse Holder Timer 60 Hz Timer 50 Hz Contactor 220V 4 Pole 1 for Tempstar NB models Liquid Level Control Board Screw 6 32 x 5 8 Long Wash Motor Contactor Wash Motor Contactor Screw 10 32 x 3 8 Panhead Overload 460 Volt Unit 3 Pole Terminal Block Control Box Weldment Circuit Breaker 2 AMP 460 Volt Unit Transformer 460 440 Volt Unit Transformer 380 Volt Unit Screw 6 32 x 3 8 Long Locknut 10 24 w Nylon Insert Ground Lug Other components not shown Connector 1 2 90 Plastic Connector 3 4 45
47. 208 1 60 14KW 240V 76A 100 AMP TEMPSTAR S 230 1 60 12KW 240V 76A 100AMP RINSE TYPICAL 230 1 60 14KW 240V 84A 110 AMP HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 208 3 60 12 0240 43A 60 208 1 60 15 208 3 60 14KW 240V 47A 60 AMP 230 1 60 N A 6A 15 AMP 230 3 60 12 0240 46A 60 AMP 230 3 60 14KW 240V 70 208 3 60 15 460 3 60 12KW 480V 22 30 230 3 60 15 460 3 60 14KW 480V 25A 35 AMP This model is wired in a wye configuration for the heaters Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 3 SECTION 1 SPECIFICATION INFORMATION DIMENSIONS TEMPSTAR TEMPSTAR LT NB SIDE MOUNTED CONTROL BOX 2 Di gil Ori Di 4 lt 25 1 4 64 1 cm 32 81 3 GG a UE 1 i 1 76 193 i MT WI DOOR 167 8 5 1 17 1 2 44 5 cm MACHINE OPENING 61 3 4 156 8 cm WATER INLET TO FLOOR 34 86 4 cm TABLE 1 HEIGHT E 4 4 1058 14 27 35 6 C 45 4 2 B 39 4 cm LEGEND Y Y Y Y WATER INLET 3 4 ELECTRICAL POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued
48. 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQNT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS rese GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 28
49. 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 4
50. 411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELME
51. 42 10 CA BROWN 2 0 4 0 GA SLUF GA 2 T i S4 DELIME SWITCH POWER LIGHT E F2 JEATER OVERLOAD LIGHT RED ic RED GA BROWN 12 iz 10 GA BROWN E3 CYCLE LIGHT t t Abe 151 RINSE HEATER THERMOSTAT TS2 WASH HEATER THERMOSTAT L A10 ca suue BLUE 4 HLTS WASH HIGH LIMIT THERMOSTAT fe EA 5 WL TER LEVEL CONTROL HP LEVEL PROBE GND UND IM TIMER MOTOR us C1 CYCLE SWITCH 14 GA Tl gg y 14 GA RED 14 BROWN MOL 14 GA BROWN AUTO START RESET SWITC T dab dE C3 WASH CYCLE 5 d ESA CZ RINSE FILL 5 FS RINSE FILL SOLENOID COUNTER P n VA TRANSFORMER 208 230V 24V MOL MOTOR OVERLOAD CB CIRCUIT BREAKER 9 07 52 GRY RED AB 2345 VIOLET GRN YEL FRONT COVER LAYOUT TERR L ono ORANG ORANGE FHP WHITE WHITE RED es P CREY e9 POWER Power CYCLE ORGAWHT aud Ez ww sab 7520 ORANGE RS B 1 JROWN BK BROWN Bx 2 CRY YEL BROWN tL 0000 PEE l BROWN AE k EU CRANCE N SIGNAL TO RINSE AID DISPENSER CIRCUIT CONTROL BOX LAYOUT EXT mE BLUE BLK RA 2 53 64 BROWN BLUE FS BLK Lj 52 i BROWN BLK Ld WHT 3LK R1 AND IO THE RINSE AID 13 MOL 111215 9905 031 64 16
52. 5 Issued 12 07 2007 Revised N A 58 6 ELECTRICAL SCHEMATICS FOR TOP MOUNT UNITS SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT W CYCLE SWITCHES 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE Hi 10 GA BLK Li RI 4 1 10 10 elle Ptg pM 10 CA FLT IRE amp RE GA 21 12 10 LI ee BLK IR d m ru A BLK 75 di 12 208 230 VOLT 50 60 HERTZ gt H 0 10 G BL EETL ETTI 10 GA BL gt 0 1 H ro TER 2 Fe SAWA 10 GA 18 efe 5 14 T4 4 NI i lt RI GA LA TT GA GA E RE 4 IRE 6 10 K 4 00 L4 RE TAS 62 6 GRY ED 5 2 LK x ED gory DO f ii D 7 L R NB 12345 4 Lo 1 4 aay BLU Sig B 3 BLU WHT ik sen CRY CRY TSL o R D Ji D RE TS C 2S i ELU gm ts d 2152 Tt p IT YE vs lt GRY RED Cf e z GLET 9 DRG WHT Pat lt 1 6 BRO D E 3 i 59119 K WH T Tp Y D ol Fo BLL RED
53. 8 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE L1 CND HZ M1 R2 R3 R4 1 52 53 12 13 ND 0 TN LI 4 WI E 1 7 ate 0 GA BLACK 3 3 IRE 11 tet 14 G 10 GA BLACK JE IRE 12 gt 0 50 3 DISTRIBUTION BLOCK ve E 0 G wrest IRE amp 2 N TRE 410 HEATER 10 BLACK RACK I 1 MOTOR GA Re 10 G BLACK WASH HEATER CONT R WIRE WASH MOTOR RE 12 dre 1 E CLE LIGHT o J e HEATER THERMOSTAT HIGH LIMIT THE RO CK DISPENSER RE RE HIGH LE CONNECT ION T TIMER MOTOR CYCLE SWITCH BLE AUTO START RESET SWITC W CYCLE R FILL R FILL DISPENSER FUSE BLOCK CONTROL BOX LAYOUT oF 5 ES WL M R4 R3 R2 R1 11213 55 5 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 71 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT 8 TEMPSTAR NB TOP MOUNT MECHANICAL TIMER 380 415 440 460 VOLT 50 60 HERTZ THREE PHASE IND l 4 pack 1 10 GA BLACK 21 10 G RED 4H 5 10 GA RED 4 4 10 G BLUE 10 G BLUE 5 R3
54. 90 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIONAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA
55. ANGE aes 51 HITE HITE RED GREYA GRE 4 4 RA m R3 ORANGE 3 REN GRYAYE R2 R1 L1IL2LS 1 BROWN lt C S D IRANGE 1 ORANGE LUE 1 BLUE T x Mee BLUE Lut ARS RED Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 69 H n SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT MECHANICAL TIMER 415 VOLT 50 60 HERTZ THREE PHASE 5 WIRE VR ISPENS v T CONNECTION x n R K R RY gt CONTROL BOX LAYOUT lt GRY RED 1 t A 6 T BLUZ WH L R4 Z4 4 1 I ORC R3 7 um d iA Tse o R2 Rt 1213 N eae a ama ae DR 52 p 2 N CND zu a 55 Df t lt BK 4 K 1 1 RU LEGEND H1 RINSE HEATER 61 H2 c2 UTO SWITCH Mi c3 WASH CYCLE C4 RINSE FI R2 RS RINSE FI 00 R3 MOL 40 DF CK 51 3 52 GND GROUND 3 M TIMER MOTOR Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 70 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT amp TEMPSTAR NB TOP MOUNT MECHANICAL TIMER 20
56. ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 30 2 1 4 NPT Vacuum Breaker 04810 011 51 62 31 2 Elbow 3 8 Comp X 1 4 NPT 90 Brass 04730 111 58 18 32 2 Nipple 1 4 x 6 Brass 04730 011 79 29 33 1 Plug Hunky 05975 011 59 49 34 2 Valve Solenoid 04810 011 48 99 35 1 Grommet 1 25 O D x 1 00 I D 05975 111 58 01 36 1 Fitting Liquid Tight 05975 011 49 03 37 12 Screw 10 32 x 1 2 Long 05305 011 39 36 38 12 Lockwasher 10 External Tooth 05311 273 03 00 lt 39 d lt 41 53 40 R 52 a lt 43 51 448 45 LOWER DISPENSER ASSEMBLY 50 49 4847 46 ITEM QTY DESCRIPTION Mfg No 39 1 Decal Dispenser Front 09905 021 50 18 40 1 Dispenser Mounting Plate 05700 031 50 12 41 2 Screw 6 32 x 3 8 Long 05305 171 07 00 42 1 Switch Float 05930 011 48 98 43 1 Reservoir 09515 031 48 63 44 3 Screw 10 32 x 1 2 Long 05305 011 39 36 45 3 Lockwasher 10 External Tooth 05311 273 03 00 46 1 Reservoir Clip 05700 021 49 26 47 1 Jam Nut 1 8 27 05310 011 58 00 48 1 Rinse Additive Pickup Tube 05700 011 50 14 49 1 Ferrule Nut Chemical Tube Connector 04730 609 16 00 50 1 Panel Dispenser Sliding Cover 05700 011 51 19 51 1 Fitting Liquid Tight 05975 011 49 03 52 1 Elbow 1 4 NPT x 3 8 Compression 04730 111 59 34 53 1 Insert 3 8 Tubing P P 04730 111 59 35 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 53 SECTION 5 PARTS SECTION
57. CK BLK BLK si CONTROL BOX LAYOUT RA 1 FS S2 R1 WI RA R2 R3 MOL 11 1215 DISTRIBUTION BLOCK Ed GROUND 2 WASH HEATER ES MOTOR 152 WASH HEATER TACTOR HLIS WASH MOTOR CONTACTOR WL ZONTROL RELAY HP ER SWITCH SWITCH DELIME SWITCH 2 Tal acr Ember GA RED 12 T o 10 GA RED a EP 10 BLUE 10 BLUE 4 L Bo 1 MOL E 4 14 BLACK 14 RED Y EN IH T2 14 RED 4 14 14 CA BLUE 15 IF s MOL RS 14 RED 7 18 RED 240 FS FS DISPENSER RED M connection MA GREY JIN RED e E1 K GRY RED RED WL ABC 12345 GREY VIOLET GRN YEL 9 6 BLU BN CND ORANGE ORANGE WHITE WHITE RED RED GREY GREY WHT BLU RED 99 A sd w 152 0 Pese WHT RED o N RED 30 D 2 ORANGE O BLU YEL aet BROWN BROWN 9 Ts 2 5 i c BROWN RED GRY XEL on BROWN 1 vs cl RED 000000 BLK WHT 1 RA MOL 2 BROWN O a BLK YEL n 55 1 ORANGE BLUE RED B BROWN BLUE RS RED CA gt POWER LIGHT C1 CYCLE SWITCH HEATER OVERLOAD LIGHT C2 AUTO START RESET
58. COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292
59. CONTROI LAYOUT Loon TE RED RED S1 1 22 E3 55 RE s ORG RED r gt t RED A 2 3 R4 1 L S ED RANGE 5 15 O BRO RED RED i EE ES eT muy R2 R1 11213 52 M d RI Bk E RED lt hk 55 FUSE ND TRANG BLUE BRO BLU BLU ARR Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 68 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT MECHANICAL TIMER 380 440 460 VOLT 50 60 HERTZ THREE PHASE E ND Lo R T 1 ED 10 GA BLACK GA BLACK G RED 5 GA RED ND L1 L2 L3 POWER DISTRIBUTION BLOCK GA BLUE 3 Le o4 E GA BLACK LI gg GA BLACK In GA RED DE RI 10 R 1 ED 4 1 T L BLUE iz R 4 R3 TT 14 GA BLACK n em G BLACK GAR 2 o 4 GAR GA BLUE Ak 4 GA BLUE 3 pas 13 BLACK 2125 BLACK A T RE BLACK RE DF DF BLK DISPENSER RE 2 CONNECTION ku GRE RED 1 c Y RED 1234 BOX LAYOUT ile jRN YF LUE GND BLU WeI ES amp DR
60. ECTION 3 4 SOLENOID VALVE amp 3 4 NPT VACUUM BREAKER REPAIR PARTS KITS 4 Screw Screw Data Plate lt lt Coil 8 Housing Data Plate gt Valve Bonnet lt Spring 06401 003 07 40 Plunger Cap Retainer 06401 003 07 40 x 4 0 Diaphragm 7 07 42 Retainer S Pe 25 lt Diaphragm 06401 003 07 42 Components of Repair Kit 06401 003 06 24 lt lt Body Screen Retainer Mesh Screen vale Complete Vacuum Breaker Assembly 04820 002 53 77 Complete 110 Volt Solenoid Valve Assembly 04810 100 53 00 Coil amp Housing only 06401 003 07 43 Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil amp Housing only 06401 003 07 44 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 47 10 sof 18 11 12 X NGA 15 3 Rinse Injector Weldment 4 5 y 1 per machine 10 j 05700 021 47 65 Plug 1 8 NPT Brass 3 per Rinse Injector 04730 209 07 37 DETAIL Rinse FINAL RINSE ARMS amp MANIFOLD 2 per machine 05330 111 42 81 2 3 4 9 Taa 7 E id 1 5 gt gt 7 9 17 P A 2 16 2 3 19 i DETAIL SECTION 5 PARTS SECTION WASH amp RINSE ARM MANIFOLD ASSEMBLIES WA
61. ELL TIME 2 FLOW PRESSURE PSI 2025 TOTAL CYCLE TIME 60 WATER LINE SIZE NPT 3 4 DRAIN LINE SIZE NPT 1 1 2 CAPACITY TEMPSTAR LT WASH TANK GAL 8 0 WASH TANK L 30 3 WASH TEMPERATURE MINIMUM F 130 RINSE TANK TEMPSTAR TEMPSTAR SDS GAL 3 0 WASH TEMPERATURE MINIMUM C 55 RINSE TANK TEMPSTAR TEMPSTAR SDS L 11 4 RINSE TEMPERATURE MINIMUM F 130 RINSE TEMPERATURE MINIMUM C 55 INLET WATER TEMPERATURE F 130 STEAM REQUIREMENTS INLET WATER TEMPERATURE C 55 FLOW PRESSURE PSI 2025 COIL SIZE 3 4 WATER LINE SIZE NPT 3 4 STEAM FLOW PRESSURE 1 10 20 DRAIN LINE SIZE NPT 1 1 2 CONSUMPTION 15 P S I LBS HR 45 MINIMUM CHLORINE REQUIRED PPM 50 ELECTRICAL REQUIREMENTS TEMPSTAR NB TEMPSTAR WASH MOTOR HP 3 4 WASH TEMPERATURE MINIMUM F 150 WASH TEMPERATURE MINIMUM C 66 RINSE TEMPERATURE MINIMUM F 180 NOTE Always refer to the machine data plate for specific RINSE TEMPERATURE MINIMUM C 83 electrical and water requirements The material provided INLET WATER TEMPERATURE F 180 on this page is for reference only and may be subject to INLET WATER TEMPERATURE 83 change without notice FLOW PRESSURE PSI 20 5 WATER LINE SIZE 3 4 DRAIN LINE SIZE 1 1 2 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 2 SECTION 1 SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE Typical E
62. HREE PHASE RI BE 4 BLE 5 1 GA BLACK 4 Rn m 4 Er de ist ry p 2 0 BLL 5 2 G BL Re BL e A S RE M va x i BLACK IT 58 BLACK 14 GA RED Al d 4 4 GA BLUE 5 4 BLUE de E T BLACK n RED A 5 GREY Et OE C se ERY pi CONTROL BOX LAYOUT dis 978 51 0 6 E ONU 7 WL R4 M MOL R3 g T B RED M HITE o d A R2 RI 111215 1 GREYA Da 52 A 2 99 GND 53 DF afe 59 RED W m Ao ROWN EDS s v Lue tpl as 7 23 3 1 no n 4 END BLUE S H1 RINSE HEATER E1 POWER LIGHT RS RINSE FILL H2 E2 HEATER OVERLOAD LIGHT CONTROL 1 ES CYCLE LIGHT MOL Ri ER CONTACTOR 51 RINSE HEATER THERMOSTAT CF ONTROL FUSE R2 ER CONTACTOR 752 HEATER THER DF ENSER FUSE BLOCK RS d HLIS HIGH LIMIT THERMOS RA WL LEVEL CONTROL 51 LEVEL 52 GND OUND 55 TIMER BOARD 905 00 4 96 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 65 ELM SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT 8 TEMPSTA
63. LT 50 60 HERTZ SINGLE amp THREE PHASE 208 230 VOL SINGLE PHASE GND L HERTZ 3 PHASE 2 1 F 1C BLACK BL ES RE 1 a gt 5 adig gt 6 0 G BLACK GA BLAC BLACI E Wee as n RE 10 La T 0 BLACK GA BLA RE 12 AL BL RED 1 4 lt A 2 i 3 RED RE A 2 8 D eo GRY RED RED El L2 bs DISTRIBUTION BLOCK 7 GND G ND Hi RINSE HEATER H2 E TU Ri ABC 3 5 R2 5 4 DLET RS e RL BLUE 7 BLUE GND R4 BLU WHT 5 DRANG JITE TE ED ED 4 OVFRLOAD GHT CYCLE LICH Tak RINSE HEATER THERMOSTAT _ WASH HEATER THERMOSTAT WASH HIGH LIMIT THERMOSTAT WATER L HIGH LEV TIMER RINSE FILL SOLENOID 1 DISPENSER FUSE BLOCK CONTROL BOX LAYOUT RED 5 63 7 _ DWN ORG R4 HA 3 R3 BLK WHT m R2 R1 11215 RANGE ok 7 52 EN BLUE BLUE RS RED GIN GND Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 64 SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT UNIVERSAL TIMER 380 440 460 VOLT 50 60 HERTZ T
64. OD S S Nut 3 8 16 S S Hex Connector Cantilever Arm Screw 1 4 20 x 1 1 2 Long S S Washer 1 4 S S Locknut 1 4 20 S S Hex with Nylon Insert Low Profile Sleeve Cantilever Arm Plug Cantilever Arm Magnet Reed Switch Locknut 8 32 S S Hex with Nylon Insert Door Right Side Complete Assembly Right Door Weldment with Studs Door Guides Screw 1 4 20 x 1 2 Long S S Spacer PB Bolt Locknut 1 4 20 S S Hex with Nylon Insert Door Connector Bracket Door Front Complete Assembly Door Only Front Door Left Side Complete Assembly Door Only Left Side Door Connecting Plate Bracket Cantilever Arm Support Wear Button 1 2 Dia UHMW Bracket Cantilever Arm Support 09515 003 15 64 Wear Button 1 2 Dia UHMW 05700 011 88 01 Mfg No 05700 031 50 67 05315 407 06 00 05700 000 75 77 05315 207 01 00 05700 000 75 78 05315 700 01 00 05311 369 03 00 03120 100 03 00 05310 256 04 00 05700 002 29 38 005340 109 02 05306 956 05 00 05311 176 02 00 05310 276 01 00 05700 011 90 99 05305 274 23 00 05311 174 01 00 05310 374 02 00 05700 000 85 69 05340 011 35 00 05930 111 51 68 05310 272 02 00 05700 002 30 88 05700 002 29 85 05700 111 33 59 05305 274 02 00 05700 000 29 40 05310 374 01 00 05700 021 33 39 05700 002 30 89 05700 002 29 83 05700 002 30 87 05700 002 29 86 05700 002 20 78 05700 031 88 00 05700 011 88 01 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A
65. OP MOUNTED CONTROL BOX ASSEMBLY MECHANICAL TIMER 21 20 lt 19 2 2 TNT gt 3 Sel ___________ 18 gt s _ s gt lt 17 16 5 gt u P a d 677 Fr NM mdi p Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 22 DESCRIPTION Control Weldment Ground Lug Terminal Block Terminal Block 415 5 Wire Only Contactor Wash Motor 208 230 Contactor Wash Motor 380 415 440 460 Volt Units Overload 1 7 2 6 380 415 440 460 Volt Units Relay All Voltages Relay 415V 3PH 5 Wire Only Counter Plate Counter Mounting Decal Control Box Light Yellow Light Green Light Red Temperature Gauge Wash 96 Lead Temperature Gauge Rinse 48 Lead Switch Power Timer 60 Hz All Voltages Timer 50 Hz All Voltages Liquid Level Control Board Bracket Liquid Level Control Board Heater Contactor All Voltages Not used on Tempstar S Heater Contactor 415V 3PH 5 Wire Only Magnetic Reed Switch Normal Delime Switch Fuse Holder Other components not shown Cover Top Mount Control Box Decal Warning Disconnect Power Screw 10 32 x 3 8 Phillips Truss Head Leg Control Box Screw 1 4 20 x 2 3 4 Hex Head Cap Washer 1 4 20 ID S S Locknut 1 4 20 S S Hex w Nylon Insert Connector 1 2 90 Plastic Connector 3 4 45 Plastic Connector 1 2 45 Plastic Connector 1 2
66. R MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE 208 23 OLT 60 HERTZ SINGLE PHASE LE O K ac 10 BLACK RE 13 ia Ga Ale GA BLACK T 1 GA BLACK G BLACK _ IRE 14 IRE 15 Ad LA t LE 7 lt BLACK 1 LII 2 IRE 416 12 i END HERTZ 3 PHA 10 GA BLACK 0 9 GA BLAC WIRE 9 VIR 10 o 0 GA BL BLACK IRE 15 11 0 GA 9 GA TRE 416 RE 12 BLACK I RED _ _ RE FS FS ES DISPENSER y RED RED A UN BENEA amp Toa aR RDG 1 1 45 se L1 WER DISTRIBUTION 3LOCK 7 GN D H2 SH HEATER m M1 H MOTOR ae R2 SH HEATER CONTACTOR R3 H MOTOR CONTACTOR RA S4 ke 52 Ie 3 55 SWITCH 1 LIGHT 2 HEATER OVERLOAD LIGHT Ed CYCLE LIGHT 152 HLTS WASH HIGH LIMIT THERMOSTAT WL WATER LEVEL CONTROL i es HP HIGH LEVEL PROBE TIMER WHITE RS RINSE FILL SO FS DISPENSER FUSE BLOCK o CONTROL LAYOUT GRE s 8 1 lt R BRU RE 7 eb A R3 v Y KAWHT R2 1112
67. R SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUI
68. R4 CONTR SELAY CONSTAN GE CONNECTION gt JETERGENT DISPENSER CONNEC 3 RINSE DIS ISER CONN ON EI 1 ER S se DDR SWITCH LISS AUTO MANUAL gt SWITCH Qe 152 S4 CYCI SELECTOR S CH T 3 H By 55 SELECTOR CH B 56 CYCLE SELECTOR SWITCH 5 CYCLE SELECTOR CH D 1 POWER LIGH REY i HEATER OVE LIGI PSU El IGHT HLTS SH HEATER HIGH LIMIT THER ISI RINSE HEAT IERMOSTAT 1 ORG s4 752 SH HEATER THERMOSTA HIGH WATER LEVEL IBI DRG 55 ATER CONTROL J RINSE ILENOID a TB BOA DRC 5 CONTROL BOX LAYOU BR RED Ale BLU Ak WL R4 BL KAWAH R4 TEL RED i R3 LI gt LUE 11215 52 D 53 FUSE GND Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 62 ELM SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT 8 TOP MOUNT W CYCLE SWITCHES 460 VOLT 50 60 HERTZ SINGLE amp THREE PHASE GND Le 13 Re He 10 GA TI 10 BLACK e l 10 RED il HL 10 GA RED 4 LI LI LI 10 G BLUE 5 KN R3 MOL R3 4 14 GA BLACK L1 Y TAN 4 GA BLACK 14 GA BLUE T E
69. SH ARMS amp MANIFOLD Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 48 5 5 WASH 8 RINSE ARM MANIFOLD ASSEMBLIES CONTINUED ITEM QTY DESCRIPTION 1 1 Upper Manifold 2 4 Nut 3 8 16 S S Hex 3 4 Lockwasher 3 8 4 2 Bolt Hex 3 8 16 x 7 8 Long 5 2 O Ring 6 1 Positioning Bracket Manifold Tube 7 1 Tube Wash Manifold 8 2 Gasket Manifold 9 2 Wash Arm 10 5 Locknut 1 4 20 S S Hex with Nylon Insert 11 2 Clip Retaining Rinse Head Bushing 12 4 Rinse Arm Washer 13 2 Bushing Rinse Head 14 2 Rinse Arm 15 4 Plug Rinse Arm 16 1 Lower Wash Manifold 17 2 Bearing Assembly 17a 1 Hub Nut 17b 1 Hub Bushing 17c 1 Hub Spindle 17d 1 Ring Retainer 17 15 3 16 Stainless Steel 17f 20 1 8 Stainless Steel Ball 18 1 Rinse Manifold Assembly 19 2 Bolt Hex 3 8 16 x 1 1 4 Long 20 2 Bearing Rinse Head Mfg No 05700 031 34 82 05310 276 01 00 05311 276 01 00 05306 011 36 95 05330 111 35 15 05700 011 34 63 05700 131 15 07 05700 111 35 03 05700 021 35 93 05310 374 01 00 05340 112 01 11 05330 011 42 10 05700 02 1 33 84 05700 031 49 58 04730 609 04 00 05700 031 46 00 05700 021 35 97 05700 011 35 94 05700 011 35 96 05700 011 35 95 05340 011 37 81 03120 100 02 00 03120 011 37 82 05700 021 47 61 05305 276 10 00 03120 002 72 24 9 T EXPLODED VIEW OF 17 1 3 17b x N
70. TE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD PARTS 8 SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794
71. THE A CF S1 2 WL TER LEVEL CONTROL DF 2 HIGH LEVEL PROBE 53 GND GROUND 9505 003 14 98 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 67 SECTION 6 ELECTRICAL SCHEMATICS H TEMPSTAR TOP MOUNT MECHANICAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE amp THREE PHASE B OS 0 dhe 4 Re GA BLACK e e 5 B 4 5 RE ND 208 230 VO 5 PHASE L3 BLACK R1 G BLACK 10 BLACK Ri 0 GA BLACK e E o ou tz R gt RE 4 10 GA BLACK R 10 GA BLACK LEGEND L4 ie Ga B ACE GGA SIAK 11 L2 L3 R DISTRIEUTJON BLOCK 1 MN IRE 44 GND Fe H2 K 10 GA 1 one GA BLA M 4 RAUS RE 410 R2 G R3 W RE R4 1 1 T IRE 4 52 E1 E2 EATER OVERLOAD LIGHT E3 CYCLE LIGHT 151 RINSE HEATER THER 4 Bi L2 RED 152 H HEATER THER Ak 1 HLTS WASH HIGH LIMIT 1 u WL WATER LEVEL CONIR 4 mE DISPENSER 0 HIGH LEVEL PROB si IN MOTOR C1 CYCLE SWITCH GRE C2 0 STAR VITCH C H CYCLE SWITCH C RY RE C4 FILL CH GRY RED NAN ED FS GREY RN YEL
72. Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 13 3 SECTION 3 PREVENTATIVE MAINTENANCE o PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT
73. ailable from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only _ TABLE OF CONTENTS Section Description Page Specifications Operating Capacities 2 Electrical Reguirements 3 Dimensions Tempstar Tempstar LT Tempstar NB Side Mounted Control 4 Dimensions Tempstar Tempstar LT Tempstar NB Top Mounted Control Bok 5 Dimensions Tempstar SDS 6 Table Dimensions 7 Il Installation Operation Instructions Installation Instructions 9 Electrical Installation Instructions 10 Operation Instructions 11 Detergent Control 12 False Panel Installation 13 Preventative 15 IV Troubleshooting Section 17 V Drawing Parts Section Top Mounted Control Box Assembly Universal Timer 20 Top Mounted Control Box Assembly Mechanical Timer 22 Side Mounted Control Box Assembly 24 SDS Control Box Assembly 26 Hood Assembly 28 Hood Assembly Bolted Single Support Design 29 Cantilever Arm Door Assemblies 30 Tub Assembly 32 Steam Tub Assembly 34 Frame Assembly 36 Rinse Tank Assembly 37 Coil Assembly 38 Incoming Steam Plumbing Assembly 39 Wash Motors 40 Motor amp Pump Assembly 41 Wash Heaters Rinse Heaters 42 Incoming Plumbing Outlet Plumbing Assembly 43 WPRK Kit Option 44 Tempstar LT amp Tempstar NB Incoming Plumb
74. ar 440 50 3 04540 121 65 99 Tempstar 460 60 3 04540 121 65 99 Tempstar 208 50 1 04540 121 47 39 Tempstar 208 50 3 04540 121 47 39 Tempstar NB 208 60 1 04540 121 47 39 Tempstar NB 208 60 3 04540 121 47 39 Tempstar NB 230 50 1 04540 121 47 39 Tempstar NB 230 50 3 04540 121 47 39 Tempstar NB 230 60 1 04540 121 47 39 Tempstar NB 230 60 3 04540 121 47 39 Tempstar NB 380 50 3 04540 002 44 31 Tempstar 415 50 3 04540 002 43 09 Tempstar 440 50 3 04540 121 65 99 Tempstar 460 60 3 04540 121 65 99 Tempstar 505 208 50 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 208 50 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 505 208 60 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 208 60 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 230 50 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 230 50 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 230 60 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 230 60 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar SDS 380 50 3 04540 002 44 31 04540 002 44 32 04540 121 63 38 Tempstar SDS 415 50 3 04540 002 43 09 04540 002 43 10 04540 002 77 24 Tempstar SDS 440 50 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Tempstar SDS 460 60 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 4
75. ate of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA 5 APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION APPLICABLE 05 14 04 6964 Changed thermostat Changed thermostat mounting bracket 7006 Change to new layout Added note for wye configuration 7084 Added Overflow Lift Brackets Added Right False Panel 01 05 05 6690 Weldment used with overflow tube lifter Added universal False 7180 Panel Weldment for Tempstars Update Tempstar Top Mount 460V Schematic to revision D Added Kit H 01 17 06 MAW 7609 Added schematics and parts for Universal Timers to be used in Top Mount Control Boxes Only Added thermostat replacement kit 06401 011 66 55 Replaced 7291 rinse thermostat 05930 121 71 29 with 05930 510 03 79 Update to current layout Added phase conversion instructions 7687 7540 service kits Changed hood su
76. com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8
77. com NEVADA HI TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A
78. completed open the door again watching for the drip ping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the doors The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday close the doors When the unit completes the cycle turn the power switch to the OFF position and open the doors Remove and clean the pan strainer Remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised Once the wash tub is drained remove the pump suction strainer Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the noz zles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reassembly the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down R
79. e installing If the motor you are installing has had the schemat ic removed contact Jackson MSC immediately for technical support Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 40 SECTION 5 PARTS SECTION MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 60HZ Complete Pump amp Motor Assembly 50HZ 06105 002 69 78 06105 002 19 87 Motor Only 60HZ 06105 002 79 61 Pump Only Assembly 60HZ Pump Only Assembly 50HZ Area indicated within box Casing is included Area indicated within box Casing is included Motor Only 50HZ 05700 002 79 51 05700 002 85 38 06105 002 85 36 Pump Casing Not shown 50HZ 05700 002 41 50 BN Shim Kit 60 2 4 05700 002 82 58 60 2 05305 002 81 88 60 2 5 05700 002 85 01 4 SA A Mechanical Seal 60HZ 05330 002 34 22 KAN Seal 5082 DN lt 05330 002 06 21 4 N Case O Ring 60HZ 20 05330 002 81 83 J Seal Plate 60HZ Other parts not shown 05700 002 81 87 Plug 60 2 Impeller Assembly 60 2 Gasket 50HZ 04730 002 81 89 05700 002 81 86 05330 002 41 48 Bracket 50HZ Impeller Assembly 50HZ 05700 002 06 22 05700 002 41 49 Shaft Adapter 50HZ 05700 011 95 49 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 41 SECTION 5 PARTS SECTION WASH HEATERS RINSE HEATERS T
80. e three phase 73 Tempstar S Universal Timer 208 230V 60 Hz single three phase 74 Electrical Diagrams Side Mounted Control Boxes Tempstar Side Mount 208 230V 50 60 Hz single three phase 76 Tempstar Side Mount 380V 50 Hz three phase 77 Tempstar Side Mount 440 460V 50 60 Hz three phase 78 Tempstar LT amp Tempstar NB Side Mount 208 230V 50 60 Hz single three phase 79 Tempstar LT 4 Tempstar NB Side Mount 380 440 460V 50 60 Hz three phase 80 Tempstar SDS 208 230V 60 Hz single three phase 81 Tempstar SDS 380 440 460V 50 60 Hz three phase 82 Tempstar SDS 380 415V 50 Hz three phase 5 wire 83 Tempstar SDS Dispenser 85 Electrical Diagram Options Safety Door Interlock SDI 86 Drain Quench 87 Exhaust Fan Control 87 Vil Jackson Maintenance amp Repair Centers 89 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION OPERATING CAPACITIES PERFORMANCE CAPABILITIES WATER REQUIREMENTS OPERATING CAPACITY TEMPSTAR TEMPSTAR SDS RACKS PER HOUR 57 DISHES PER HOUR 1425 WASH TEMPERATURE MINIMUM F 150 GLASSES PER HOUR 1425 WASH TEMPERATURE MINIMUM C 66 RINSE TEMPERATURE MINIMUM F 180 RINSE TEMPERATURE MINIMUM C 83 OPERATING CYCLE SECONDS INLET WATER TEMPERATURE 12KW RINSE HEATER F 140 MINIMUM OTHER CYCLE TIMES ARE AVAILABLE 12KW RINSE HEATER C 60 WASH TIME 45 14KW RINSE HEATER F 110 RINSE TIME 11 14KW RINSE HEATER C 44 DW
81. einstall the drain stopper and strainers and close the doors Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard wa
82. entitled Wash Motors Gasket O ring Bolt Hex 3 8 16 x 1 1 4 Long Lower Wash Manifold Weldment Suction Strain Weldment Suction Strain Bracket Locknut 1 4 20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Support Ball Stop Lift Ball Stop Lift Shim Overflow Support Overflow Support Bracket O Ring Clamp Hose 1 5 16 to 2 1 4 Discharge Hose Nipple Pump Support Bracket Assembly Clamp Hose 5 5 8 to 6 Connector 1 2 90 Deg Nut 3 8 16 S S Hex Lockwasher 3 8 Fitting 1 4 Imperial Brass Probe High Water Thermostat Regulating Kit Wash Thermostat Replacement Includes thermostat brass fitting 2 jumper wires amp instructions Cover Wash Heater Decal Warning Disconnect Power Locknut 10 24 with Nylon Insert Locknut 6 32 with Nylon Insert Mfg No 05700 002 09 26 05700 002 01 00 04730 609 05 00 N A 05700 111 35 03 05330 400 05 00 05305 276 10 00 05700 031 46 00 05700 001 22 23 05700 001 22 24 05310 374 02 00 05700 021 50 07 05700 001 25 69 05700 002 91 55 05700 002 91 54 05700 002 96 48 05700 001 27 55 05330 400 05 00 04730 719 01 37 05700 011 88 24 05700 02 1 34 84 05700 002 00 46 04730 011 34 90 05975 111 01 00 05310 276 01 00 05311 276 01 00 05310 924 02 05 06680 200 02 68 05930 510 02 79 06401 003 18 67 05700 031 47 57 09905 100 75 93 05310 373 01 00 05310 373 03 00 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revi
83. from side to side and from front to back before making any connections 4 Frame with Adjustable Foot PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any com ponent of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Raise Lower CONNECTING THE DRAIN LINE The drain for the Tempstar models covered in this manual are gravity discharge drains All pip ing from the 1 1 2 FNPT connection on the wash tank must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 1 1 2 1 and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have flow capacity of 5 gallons per minute a es N WATER SUPPLY CONNECTION Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above before proceeding Install the water supply d 5 line 3 4 pipe size minimum to the dishmachine line strainer
84. he Tempstar models covered in this manual come supplied with various heaters depending on the characteristics of the machine To ensure that you order the correct heater for the model you are servicing please refer to the following table Model Volts Hz Phase Wash Heater Rinse Heater 12 KW Rinse Heater 14 KW Tempstar 208 50 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 208 50 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 208 60 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 208 60 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 230 50 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 230 50 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 230 60 1 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 230 60 3 04540 121 47 39 04540 121 47 40 04540 121 63 38 Tempstar 380 50 3 04540 002 44 31 04540 002 44 32 04540 121 63 38 Tempstar 415 50 3 04540 002 43 09 04540 002 43 10 04540 002 77 24 Tempstar 440 50 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Tempstar 460 60 3 04540 121 65 99 04540 100 01 15 04540 121 63 39 Tempstar 208 50 1 04540 121 47 39 Tempstar 208 50 3 04540 121 47 39 Tempstar 208 60 1 04540 121 47 39 Tempstar 208 60 3 04540 121 47 39 Tempstar 230 50 1 04540 121 47 39 Tempstar 230 50 3 04540 121 47 39 Tempstar 230 60 1 04540 121 47 39 Tempstar 230 60 3 04540 121 47 39 Tempstar 380 50 3 04540 002 44 31 Tempst
85. hnical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 17 SECTION 4 TROUBLESHOOTING COMMON PROBLEMS service technician Many of the tests require that the unit have power to it and live electrical components WARNING Inspection testing and repair of electrical equipment should only be performed by a qualified A be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE Problem Doors will not close completely 1 Improper spring tension Adjust spring tension as required by loosening not removing spring bolt nuts and adjusting the tension Tighten nuts back when done 2 Obstruction in door channel Remove the obstruction 3 Doors are not square with frame Adjust the frame to accommodate the doors Problem Water leaks at the wash pump 1 Wash pump seal defective Replace the seal 2 Petcock or pump drain if equipped not shut tight Close or tighten 3 Loose hoses hose clamps on the wash pump Tighten the hose clamps Problem Will not rinse during autocycle 1 Defective rinse solenoid Repair or replace the rinse solenoid as required 2 Faulty fill microswitch Replace microswitch 3 No water to the machine Verify that there is water a 20 5 PSI connected to the machine Problem Dishes are not coming clean 1 Machine temperatures are not up to the minimum requirements Verify that incoming water rinse water and wash water match the required temperatures as listed on the machine data plate
86. ical equipment should only be performed by a qualified A exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE Problem Dishmachine will not fill after the door is close Power light is illuminated 1 Faulty rinse solenoid valve Repair or replace valve as required 2 Faulty door switch Verify the wiring of the switch if correct replace the switch 3 Fouled faulty high level probe Clean probe if fouled If clean and still not working replace Problem Dishmachine will not fill after the door is closed Power light is not illuminated 1 Service breaker tripped Reset If the breaker trips again contact an electrician to verify the amp draw of the machine 2 Machine not connected to power source Verify that the machine has been properly connected to the power source 3 Faulty power source Verify the wiring of the switch if correct replace switch Problem Dishmachine will not run after the door is closed Power light is illuminated and the unit is filling 1 Timer motor is faulty Verify that the timer is rotating If not check to see that the motor is receiving power If so replace the motor and or timer assembly 2 Wash motor faulty damaged Verify that the wash motor is getting power If so replace the motor 3 Wash motor contactor faulty Check for continuity if contacts are open replace the contactor Problem Dishmachine runs continuously in the wash cycle 1 Machine is in Delime
87. ing Assembly 45 Tempstar SDS Incoming Plumbing Assembly 46 3 4 Solenoid Valve amp 3 4 Vacuum Breaker Repair Parts Kits 47 Wash and Rinse Arm Manifold Assemblies 48 Tempstar SDS Dispenser Assembly 50 Safety Door Interlock SDI Exhaust Fan Control Transformer Mounting Box Components 55 False Panel Installation 56 GO BOX Kit 57 Drain Quench Assembly 58 TABLE OF CONTENTS VLA Electrical Diagrams Top Mounted Control Boxes Tempstar UT w Cycle Switches 208 230V 50 60 Hz single three phase 60 Tempstar UT w Cycle Switches 460V 60 Hz three phase 61 Tempstar LT amp NB UT w Cycle Switches 208 230V 50 60 Hz single three phase 62 Tempstar LT amp NB UT w Cycle Switches 460V 60 Hz three phase 63 Tempstar Universal Timer 208 230V 50 60 Hz single three phase 64 Tempstar Universal Timer 380 440 460V 50 60 Hz three phase 65 Tempstar LT amp NB Universal Timer 208 230V 50 60 Hz single three phase 66 Tempstar LT amp NB Universal Timer 380 415 440 460V 50 60 Hz three phase 67 Tempstar Mechanical Timer 208 230V 50 60 Hz single three phase 68 Tempstar Mechanical Timer 380 440 460V 50 60 Hz three phase 69 Tempstar Mechanical Timer 415V 50 60 Hz three phase five wire 70 Tempstar LT amp NB Mechanical Timer 208 230V 50 60 Hz single three phase 71 Tempstar LT amp NB Mechanical Timer 380 415 440 460V 50 60 Hz three phase 72 Tempstar S Mechanical Timer 208 230V 60 Hz singl
88. lectrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is ade quate and meets all applicable national and local codes These numbers are provided in this manual simply for ref erence and may change without notice at any given time TEMPSTAR TEMPSTAR SDS TEMPSTAR LT TEMPSTAR NB RINSE TYPICAL RINSE TYPICAL HEATER TOTAL ELECTRICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT VOLTS PH HZ RATINGS AMPS CIRCUIT 208 1 50 12KW 240V 71A 90 AMP 208 1 50 N A 28A 35 AMP 208 1 50 14KW 240V 78A 100 AMP 230 1 50 N A 30A 40 AMP 230 1 50 12KW 240V 78A 100 AMP 230 1 50 14KW 240V 86 110 AMP 208 3 50 N A 20A 25 AMP 230 3 50 N A 21 30 208 3 50 12 0240 45A 60 380 3 50 10 15 208 3 50 14KW 240V 49A 70 AMP 415 3 50 N A 10A 15 AMP 230 3 50 12 0240 48A 60 AMP 440 3 50 N A 8A 15 AMP 230 3 50 14KW 240V 53 A 70 AMP 380 3 50 12KW 380V 29A 40 AMP 208 1 60 N A 26A 35 AMP 380 3 50 14KW 208V 34A 45 AMP 230 1 60 N A 28A 35 AMP 415 3 50 12KW 415V 26A 35 AMP 415 3 50 14KW 415V 29A 40 AMP 208 3 60 N A 18A 25 AMP 440 3 50 12KW 460V 21A 30 AMP 230 3 60 N A 28 35 AMP 440 3 50 14KW 460V 25A 35 AMP 460 3 60 N A 8A 15 AMP 208 1 60 12KW 240V 69A 90 AMP
89. lenoid Valve Steam Plumbing 220V 04820 002 01 32 J Bracket Steam Plumbing Support 05700 002 20 83 Y Strainer 3 4 NPT Black Iron Teg e BN Elbow 90 3 4 NPT Black 04730 217 01 3 04730 011 87 37 Gate Valve 3 4 NPT 04820 100 19 00 422 Close 3 4 NPT Black Iron 4 per Assembly 04730 907 01 00 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 39 SECTION 5 PARTS SECTION WASH MOTORS The Tempstar models covered in this manual come supplied with various wash motor assemblies a wash motor assembly includes the wash motor and the pump end depending on the characteristics of the machine To ensure that you order the correct wash motor assembly for the model you are servicing please refer to the following table Model Volts Hz Phase Wash Motor Assembly Tempstar Tempstar NB 208 50 1 06105 002 19 87 Tempstar Tempstar NB 208 50 3 06105 002 19 87 Tempstar Tempstar NB 208 60 1 06105 002 69 78 Tempstar Tempstar NB 208 60 3 06105 002 69 78 Tempstar Tempstar NB 230 50 1 06105 002 19 87 Tempstar Tempstar NB 230 50 3 06105 002 19 87 Tempstar Tempstar NB 230 60 1 06105 002 69 78 Tempstar Tempstar NB 230 60 3 06105 002 69 78 Tempstar Tempstar NB 380 50 3 06105 002 41 24 Tempstar Tempstar NB 415 50 3 06105 002 41 24 Tempstar Tempstar NB 440 50 3 06105 002 41 24 Tempstar Tempstar NB 460 60 3 06105 121 64 21 Tempstar LT 208
90. machine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 12 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS FALSE PANEL INSTALLATION Rack rail removed amp reposi lt gt tioned for a corner operation K False Panel False panel positioned in unit Remove the rack assembly from the unit False panel will mount inside the dishmachine Position panel in unit side to be closed Hold panel against side of dishmachine and push up Panel will clip in at the top inside unit Holes in false panel will line up with rack assembly holes Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track an L shape for a corner oper ation Insert this side first Bottom side panel
91. n the front cover of the control box Install 3 4 conduit into the pre punched holes in the back of the con trol box Route power wires and connect to power block and grounding lug Install the service wires L1 12 13 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug vided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Incoming Power Connection VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage list ed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the volt age is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 10 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 The pan strainer and pump suction strainer are in place and are clean 2 The overflow tube and
92. nd cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 15 4 TROUBLESHOOTING SECTION SECTION 4 TROUBLESHOOTING COMMON PROBLEMS service technician Many of the tests require that the unit have power to it and live electrical components be WARNING Inspection testing and repair of electr
93. nditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dish
94. oid war ranty certification The labor to repair or replace such failed part will be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization
95. ore installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undamaged condition However rough handling by carriers or others may result in there being damage to the unit while in transit If such a sit uation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level
96. pport Ball Stop Lift Ball Stop Lift Shim Overflow Support Overflow Support Bracket O Ring Clamp Hose 1 5 16 to 2 1 4 Discharge Hose Nipple Pump Support Bracket Assembly Clamp Hose 5 5 8 to 6 Connector 1 2 90 Nut 3 8 16 S S Hex Lockwasher 3 8 See Page Entitled Wash Heaters Rinse Heaters See page 27 to order phase conversion kits for the heater Probe High Water Locknut 6 32 with Nylon Insert Lockwasher 5 16 S S Split Nut Hex 5 16 18 S S Locknut 10 24 with Nylon Insert Cover Wash Heater Decal Warning Disconnect Power Decal High Limit Thermostat Bracket Wash Heater Gasket Thermostat Regulating Kit Wash Thermostat Replacement Includes thermostat brass fitting 2 jumper wires amp instructions Thermostat High Limit Fitting 1 4 Imperial Brass Items for side mounted control box not shown 1 1 1 Gauge Bracket Side Mount Control Box Only Thermometer Wash Side Mount Control Box Only Thermometer Rinse Side Mount Control Box Only Mfg No 05700 002 12 59 05700 002 01 00 04730 609 05 00 N A 05700 111 35 03 05330 400 05 00 05305 276 10 00 05700 031 46 00 05700 001 22 23 05700 001 22 24 05310 374 02 00 05700 021 50 07 05700 001 25 69 05700 002 91 55 05700 002 91 54 05700 002 96 48 05700 001 27 55 05330 400 05 00 04730 719 01 37 05700 011 88 24 05700 021 34 84 05700 002 00 46 04730 011 34 90 05975 111 01 00 05310 276 01 00 05311
97. pports and added hood block J 06 26 06 MAW 7738 7789 spacers Added numbers for plumbing assemblies Updated drain 7571 quench assembly drawing Replaced 05930 121 67 72 with 05930 510 02 79 Combined I O amp Technical manuals Updated schematics to include exhaust fan dispenser connections Updated control A 1220704 MAW Process boxes with multicycle switches Corrected number for reed switch and cantilever support brackets NOMENCLATURE THE MODELS IN THIS MANUAL Jackson TEMPSTAR NB TEMPSTAR Electrically heated high temp hot water sanitizing with booster heater door type dish machine TEMPSTAR LT Electrically heated low temp chemical sanitizing no rinse booster door type dish machine TEMPSTAR NB Electrically heated high temp hot water sanitizing no rinse booster door type dish machine TEMPSTAR S Steam heated high temp hot water sanitizing door type dishmachine TEMPSTAR SDS Electrically heated high temp with solid chemical dispenser with booster heater door type dishmachine Model Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is av
98. pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it may be necessary to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out close the doors the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the doors completely being careful for hot water that may drip from the doors and slide the rack into the unit Close the doors and the unit will start automatically Once the cycle is
99. r Mounting Box 05700 002 10 01 415 440 460V Transformer Mounting Box To Transformer 2 Amp Circuit Breaker not ROW 05950 111 65 93 05925 111 64 18 05700 000 78 53 380 Transformer 05950 111 64 17 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 55 SECTION 5 PARTS SECTION FALSE PANEL INSTALLATION Left amp Front False Panel Weldment hu Rack rail removed amp reposi 05700 002 75 52 pM tioned for a corner operation pe Right False Panel Weldment Use with Overflow Tube Lifter 05700 002 98 85 Left amp Front False Panel Kit a T 05700 002 75 59 Right False Panel Kit Use with Overflow Tube Lifter 05700 002 98 86 False panel positioned in unit Loosen the rack assembly from the unit False panel will mount to the rack inside the dishmachine Position panel in unit on side to be closed Hold panel against side of dishmachine and push up Panel will clip inside the unit under the edge of the hood Holes in false panel will line up with rack assembly holes Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner opera tion Insert this side 3 NOaRWN gt Bottom of side panel Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 56 SECTION 5 PARTS SECTION GO BOX COMPONENTS A
100. sed N A 35 SECTION 5 PARTS SECTION FRAME ASSEMBLY Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 02 00 Bolt 1 4 20 x 1 2 3 05305 274 02 00 Frame Weldment 05700 031 48 01 Bullet Foot 05340 108 01 03 Flanged Bullet Foot 05340 002 34 86 Front Panel 05700 002 36 65 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 36 SECTION 5 PARTS SECTION RINSE TANK ASSEMBLY See page 27 to order phase conversion kits for the heater ITEM QTY 1 1 2 2 3 2 4 1 5 1 6 6 7 4 8 4 9 1 1 10 6 11 1 12 1 6 10 11 gt N 5 See entitled 9 12 WASH HEATERS RINSE HEATERS DESCRIPTION Booster Tank Weldment Locknut 10 24 with Nylon Insert Washer 10 S S Flat Decal Warning Disconnect Power Booster Tank Cover Weldment Nut Hex 5 16 18 Locknut 1 4 20 with Nylon Insert Washer 1 4 ID S S Flat Thermostat Rinse Kit Rinse Thermostat Replacement Includes thermostat brass fitting 2 jumper wires amp instructions Washer 5 16 1 0 Gasket Rinse Heater Fitting 1 4 Imperial Brass 2 3 gt 7 8 Mfg No 05700 001 22 02 05310 373 01 00 05311 173 01 00 09905 100 75 93 05700 001 29 30 05310 275 01 00 05310 374 01 00 05311 174 01 00 05930 510 03 79 06401 011 66 55 05311 175 01 00 05330 200 02 70 05310 924 02 05 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 I
101. ssued 12 07 2007 Revised N A 37 SECTION 5 PARTS SECTION ASSEMBLY Complete Steam Assembly Stand C Steam Coil Support 05700 002 08 62 05700 002 08 52 Steam Coil Weldment 05700 021 41 38 Stand D Steam Coil Support 1 05700 002 08 53 Y NS Stand B Steam Coil Support 05700 002 08 51 Stand A Steam Coil Support 05700 002 08 50 WS SS N Gasket Steam Coil N 4 per assembly N 05700 001 17 86 Adapter Steam Nut Washer Steam 2 assembly 2 05310 011 17 85 05700 001 17 87 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 38 SECTION 5 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLIES To order this complete assembly use part number 05700 002 01 55 GN Union 3 4 NPT Black Iron 04730 912 01 01 WS e Bushing Reducing 3 4 to 1 2 04730 911 02 34 Steam Trap 3 4 NPT F amp T 5 06680 500 02 77 ps Elbow 3 4 90 Street d 04730 011 87 37 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 1 Bushing Reducing 3 4 to 1 2 To order this complete assembly use part number 04730 911 02 34 05700 002 01 60 Elbow 3 4 90 Street 00 04730 011 87 37 UG ye Se Union 3 4 NPT Black Iron 7 2 04730 912 01 01 gt 3 4 NPT Black 05700 002 20 83 So
102. ssure Regulator 3 4 NPT OANDOARWDND SECTION 5 PARTS SECTION TEMPSTAR LT amp TEMPSTAR NB INCOMING PLUMBING ASSEMBLY Mfg No 04820 002 53 77 04730 206 04 34 04730 011 38 29 04730 212 05 00 04730 207 34 00 04810 100 03 18 04730 211 04 00 06685 111 59 66 04810 011 72 67 06685 011 58 22 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 45 SECTION 5 PARTS SECTION TEMPSTAR SDS INCOMING PLUMBING ASSEMBLY Please refer to page 41 for component numbers 7 through 14 to connect to the Booster Tank Refer to page 43 for the Outlet Plumbing Assembly 21 we AA AS 7 X 8 7 10 6 11 10 ITEM QTY DESCRIPTION Mfg No 1 1 Gauge Pressure 0 100 PSI 06685 111 88 34 2 1 Valve Ball 1 4 NPT 04810 011 72 67 3 1 Tee 1 4 x 1 4 x 1 4 Brass 04730 011 51 20 4 2 Nipple 1 4 Close Brass 04730 207 02 00 5 1 Regulator Pressure 06685 111 48 54 6 1 Gauge Pressure 0 100 PSI 1 8 06685 011 48 32 7 1 Reducer 1 4 Male x 3 8 Female Brass 04730 011 59 40 8 1 Fitting 3 8 Y Branch 04730 111 58 21 9 1 Valve Solenoid 3 4 NPT 04810 100 03 18 10 2 Nipple Close 3 4 NPT 04730 207 34 00 11 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 12 1 Water Pressure Regulator 3 4 NPT 06685 011 58 22 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 46 SECTION 5 PARTS S
103. sure CHEMICAL DISPENSING EQUIPMENT The Tempstar LT machine requires that a separate chemical feeder be connected to it to provide the required detergent and sanitizer This feeder needs to be able to operate against a head of 25 PSI and provide 1 79 ml of a 10 Chlorine sanitizer per minute Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A 9 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 Power Block Ground Lug latest edition and or other electrical codes N N Disconnect electrical power supply and place tag disconnect switch to indi N cate that you are working the circuit The dishmachine data plate is located on the right side and to the front of the 2 machine Refer to the data plate for machine operating requirements machine volt age total amperage load and serial number To install the incoming power lines open the control box This will require taking a C C phillipshead screwdriver and removing the four 4 screws o
104. ter that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of co

Jackson Upright Door Dishmachines Tempstar Series User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents