Home

J. T. Eaton LCX9000 User's Manual

Contents

1. January 2007 U T1 DC 1 1 129 13 1 4 DC p c a ains Voltage 3 PE Supervision 2141 MEE Measurement 500 00530 oard 1 690 VB00528 Rectifier Board x13 X6 X7 X8 X10 Xi2 Module ASIC X2 10 Driver Board U VB00489 2 SPP ASIC X3 k X6 X15 x16 x2 X300 Module ASIC H8 ASIC H9 Internal Fans Figure B 6 Main Circuit and Control Diagram CH63 Module 1 V T2 W T3 DC al Zq 1 es ae 4 Ho EMI ryt Ifi 111 1 FI LAT T I E 1 BUM mH d N 11 41 5 5 a 1 5 Az 5 S 5 L Measurement 500 VB00529 Measurement 500 VB00530 oar 690 VB00527 Board 690 VB00528 X8 X10 X11 X12 ae 1 Driver Board v Driver Board W 1 a XI xo x20 xe H5 Hig SEFI SP Module 1 5 SERE ere eee TC 10 SPU 024 T ASIC X4 a Option ASIC H10 ex oSPF2 ASIC H11 ASIC X5 X1 and 15 4 onne
2. January 2007 Ex SH K1 K2 K3 xs x7 x9 ee Tee Lis rH d i U3 sri 125 2 J 2 0 V T2 L3 HHE Tii Y S m 5 m J 6 1 x6 Ft X7 802 1 33 x1 m PES X4 B Boird 14210 ower Pu K1 K2 X6 Measurements DC Rectifier Board 3 2222 DC Fiber Adapter Board H1 H7 Control Control Board 1 Optic Panel FINES xi 8 po xis 2 X4 5 X6 737 Kd External 24V Slot A Slot B Slot C Slot D Slot E CES ES 5 lOption Option Option lOption Option god l Boardy Boardi Boardy Board Figure B 2 Main Circuit and Control Diagram CH4 X12 1o4 HE T K1 K3 X5 7 8 rit Tae at 2 1 skims ga pi gu Ls Wu Hi M Eh us 12 AT 1 402 sum 4 1 E 11
3. Dia 51 13 7 23 23 590 0 U VW 2 09 53 5 uy 4 06 2 56 2 56 Outlet Inlet 103 en x Grounding Bolt 01 z 21 8 25 150 51 234 Top Right Side Front Left Side Figure 2 5 LCX9000 Liquid Cooled Drive CH61 Approximate Dimensions in Inches mm Top View 6 Pulse Supply 1 57 pes 40 2 56 14 65 65 372 256 5 406 103 gt 87 _ 2 66 2 95 22 36 65 67 5 Coolant In Out 2 01 75 931 51 1 57 79 20 E 79 nil ao gt 20 7 87 200 IX fa 41 73 1060 4240 1077 Figure 2 6 LCX9000 Liquid Cooled Drive CH72 Approximate Dimensions in Inches mm 2 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Drives Consisting of Several Modules Liquid cooled drives consisting of several modules are mounted in a mounting bracket as presented in Figure 2 7 por HIC Figure 2 7 Drive Mounted Inside Mounting Bracket Table 2 2 Se
4. Internal Fan UH UL VH VL WH WL Driver Board Driver Board Phase U Phases V amp W x2 EI X6 X2 X6 Module 1 Module 2 Internal Fan Figure 4 16 Terminals and Connections between ASIC and Driver Board CH63 Table 4 4 Terminals CH63 Terminal Description Terminal Description Terminals on ASIC Board Terminals on ASIC Board Continued than CH61 9 OEVA feedback UH Connect to UH on Phase U driver board X15 Charging relay output UL Connect to UL on Phase U driver board X6 DC terminal VH Connect to VH on Phase V W driver board X29 Flow supervision input VL Connect to VL on Phase V W driver board X26 Star Coupler terminal for drives greater WH Connect to WH on Phase V W driver board X10 24V to control board WL Connect to WL on Phase V W driver board X3 Connect to terminal X6 on phase U Terminal X2 on Phase U Driver Board driver board x2 Internal fan power connection for Mod 1 X4 Connect to terminal X2 on phase V W driver board X5 Connect to terminal X6 on phase V W driver board X1 Internal fan power connection for Mod 2 MN04005001E For more information visit www EatonElectrical com 4 15 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 DC DC Gs pes J
5. 2 72 SE AP AE SESE SESE 2 95 69 KXXXXXAX 5 KXXX KXXX 5 ki Es lt _ 75 Dia 43 Dia 17 75 gt Al amp 25 9 28 98 11 4 2 9 os 99 Typ 30 47 736 774 Figure B 13 Fan Mounting Pallet Hot Dip Zinc Coated Approximate Dimensions in Inches mm 30 5 91 7 5 7 150 Dia 23 1 50 5 8 38 6 50 iul 1 46 a 2 e NES 4 80 98 122 SJ X He 4 105 H FIG Lm 19 5 39 4 92 137 09 25 4 13 105 1 1 1 I 39 2 Y 39 4 13 gt 10 105 10177 4 92 125 e Figure B 14 Fan Support B 8 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 MN04005001E For more information visit www EatonElectrical com B 9 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 B 10 For more information visit www EatonElectrical com MN04005001E Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automation products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s elect
6. 6 1 Sequence of Operation rm hence Rum OR a o 6 2 APPENDIX A FAULT CODES A 1 Load Test with eee he ee ee Re Romx noe ox bee RUE ce A 4 DC Link Test without A 5 APPENDIX B TECHNICAL REFERENCE B 1 Main Circuit and Control Diagrams B 1 Fan DIMENSIONS d ue ce Bee ee AEN B 8 il For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 List of Figures Figure 1 1 Liquid Cooled Drive Principal Block Diagram 1 5 Figure 2 1 Lifting Points for Drives Consisting of One Module Left and Several Modules 2 1 Figure 2 2 LCX9000 Liquid Cooled Drive CH3 2 2 Figure 2 3 LCX9000 Liquid Cooled Drive CHA 2 3 Figure 2 4 LCX9000 Liquid Cooled Drive CH5 2 3 Figure 2 5 LCX9000 Liquid Cooled Drive CH61 2 4 Figure 2 6 LCX9000 Liquid Cooled Drive CH72 2 4 Figure 2 7 Drive Mounte
7. ASIC Board xef DC 2 xg VB00451 3 DC Bachar X2 L H RECT X13 3X15 CHIL Driver X13 22 Charge 10 Control Unit 23 Relay yar Driver X14 Control x11 10 i Panel je X50 HC Driver X15 x Control UH Driver H4 UL H9 1 Driver H5 Opt T Adapter amp NES VH H10L 1 Driver H6 1 Control Board X7 24y VL Driver H7 xil VB00228 WH H12L 1 Driver H8 2 x4 x5 X6 137 1 7 WL H13L1 Driver H9 SIotA SIotB SlotC SlotD H1 H70 CJH1 H7 1 424V for d rt Ha co 24V HNT Internal Fans GND Option Option Option Option Option 112 Board Board Board Board Board E 1 LL TE 44 n 24 Phase Modules p OW ASH ASH K1 K2 K3 Module Right Side p RECT Board Connections Uo w X6 X13 X6 X13 4X9 X10 11 X12 pe
8. January 2007 Table 2 12 Pressure Losses CH7x CH7x 16 with standard 1 5m hoses and optional fast connectors TEMA Pressure Pressure Loss Volume Loss Pressure Pressure Pressure Total Inflow Pressure Loss Total Flow TEMA Loss Loss Loss Loss TEMA Hose Element TEMA Inflow and Rate Inflow Inflow Element Outflow Outflow and Outflow Outflow Hoses and GPM psi Hose psi psi Hose psi Hose psi Hose psi Element psi 10 57 8 85 4 35 4 06 4 06 7 25 12 62 28 57 7 93 4 50 2 47 2 47 2 23 3 77 7 25 15 52 5 28 1 60 1 31 1 16 1 02 1 45 3 48 6 38 12 5 Legend Pressure loss inflow SET SEL bar z 10 0 T Pressure loss inflow 5 vem hose SEL SEE bar 9 2 5 7 1 Pressure loss 5 JA gt element SEE PEJ 75 yt pa Pressure loss outflow 2 P hose PEJ PLJ bar E Pressure loss TEMA 5 7 ps outflow PLJ PTJ bar 5 5 0 Pressure loss total inflow hose element and outflow hose Pressure loss total 2 5 TEMA inflow and 0 00 5 00 10 00 15 00 20 00 25 00 30 00 outflow hoses and element Pressure Loss psi Figure 2 16 Pressure Loss CH7x It is strongly recommended that the liquid carrying hoses from the network to the cooling elements of the drive are electrically non conducting to avoid elect
9. Figure 4 10 Positive Negative Logic Positive logic 24V is the active signal the input is active when the switch is closed Negative logic is the active signal the input is active when the switch is closed Requires setting of jumper X3 to position CMA CMB isolated from ground Jumper Selections on the OPT A9 Basic Board The user is able to customize the functions of the drive to better suit his needs by selecting certain positions for the jumpers on the OPT A9 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A9 basic board there are four jumper blocks X1 X2 X3 and X6 each containing eight pins and two jumpers The selectable positions of the jumpers are shown in Figure 4 12 1 x2 X6 X3 Figure 4 11 Jumper Blocks on OPT A9 4 8 For more information visit www EatonElectrical com MN04005001E FEIN Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Jumper Block X1 Jumper Block X2 Mode AI2 Mode ABCD ABCD Mode 0 20 Current Input Al2 Mode 0 20mA Current Input ABCD ABCD eee ee e ojojo Mode Voltage Input 0 10
10. Terminal Signal Technical Information OPT A9 1 10 Vief Reference voltage Maximum current 10 mA 2 Analog input Selection V or mA with jumper block X1 see Page 4 9 voltage or current Default 10V Ri 200 10V to 10V Joystick control selected with a jumper 0 20 Ri 250 Q 3 GND AIT Analog input common Differential input if not connected to ground Allows x20V differential mode voltage to GND 4 Al2 Analog input Selection V or mA with jumper block X2 see Page 4 9 voltage or current Default 0 20 mA Ri 250 0 10V Ri 200 10V to 10V Joystick control selected with a jumper 5 GND AI2 Analog input common Differential input if not connected to ground Allows 20V differential mode voltage to GND 6 24 Vout 24V auxiliary voltage 15 maximum current 250 mA bidirectional Can also be used as external power backup for the control unit and fieldbus 7 GND ground Ground for reference and controls 8 DIN1 Digital input 1 min 5kQ 9 DIN2 Digital input 2 10 DIN3 Digital input 3 11 Digital input common A for Must be connected to GND or 24V of I O terminal or to external DIN1 DIN2 and DIN3 24V or GND Selection with jumper block X3 see Page 4 9 12 24 Vout 24V auxiliary voltage Same as terminal 6 bidirectional 13 GND ground Same as terminal 7 14 DIB4 Digital input 4 min 5 kQ 15 DIB5 Digital input
11. 2 9 Table 2 7 Information About Cooling Agent and Its 2 11 Table 2 8 Cooling Agent Flow Rates GPM in Relation to Power Loss at Certain Glycol Water 2 12 Table 2 9 Coolant Volumes and 2 12 Table 2 10 Liquid Connector Types All Pressure Values at Nominal Flow 2 14 Table 2 11 Pressure Losses CH6x 2 15 Table 2 12 Pressure Losses CH7x 2 16 Table 2 13 Flow Switch Data 2 17 Table 2 14 Maximum Temperatures of Coolant at Switching Frequency of 3 6 kHz EE AE TE PT 2 19 Table 2 15 Maximum Temperatures of Coolant at Switching Frequency of 1 5 KHZ cc eee ed ate oe 2 19 Table 2 16 Input Choke Dimensioning 6 Pulse 2 20 Table 2 17 Choke Dimensions Sizes 23 145A and 590A 2 22 Table 2 18 Choke Dimensions Sizes 261 11504 2 23 Table 3 1 Cable Types Required to Meet Standards 3 2 Table 3 2 Cable Sizes 400 500 3 2 Table 3 3 Cable Sizes 525 690
12. Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Supersedes September 2006 MN04005001E For more information visit www EatonElectrical com E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change with
13. rmi UH VL WH WL UL VH X13 X14 X1 Internal Fan qe Driver Board Figure 4 15 Terminals and Connections between ASIC and Driver Board CH61 CH62 and CH72 Table 4 3 Terminals CH61 CH62 and CH72 Terminal Description Terminal Description Terminals on ASIC Board Terminals on ASIC Board Continued X9 OEVA feedback UH Connect to UH on driver board X15 Charging relay output UL Connect to UL on driver board X6 DC terminal VH Connect to VH on driver board x29 Flow supervision input VL Connect to VL on driver board X26 Star Coupler terminal for drives greater WH Connect to WH on driver board than CH61 WL Connect to WL on driver board X10 24V to control board Terminal X1 on Driver Board X3 Connect to terminal X13 on driver board X1 DC terminal X4 Connect to terminal X14 on driver board X5 Connect to terminal X15 on driver board X1 Driver board fan power connection 4 14 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual DC DC 9 X15 H1 H2 H4 H5 H6 H7 X6 X29 ASIC Board x10 _ WH WL X3 X4 X5
14. 23 ES UH HBLI Driver H2 BRUT ee es pe REO x11 Control Unit 3 Driver H4 Control Control panel Driver X1 X 1 VH H10L 1 Driver H2 gt Module V Opto VL H1L1 Eoma 2 10 1 Control Board X5L Hc Driver X1 T lh VB00228 WH 12 1 Driver H2 gt Module W 2 XA X5 X6 137 1 7 WL H13LJ Driver H4 1 Slot A Slot B Slot C Slot D Slot E H1 H7LIHLIH1 H7 X1 24 lr 3 rd Fa rd Faro ps ex m 24V GND i Option Option Option Option Option 12 5 dei ciis Ext 24V Figure B 12 Main Circuit and Control Diagram CH74 Control MN04005001E For more information visit www EatonElectrical com B 7 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Fan Dimensions 666 676 0766 06606 SS S58 0000000000000000000000000000000000000000000000000000000 1 1 donee eere deinen _ 51 51 29 45 13 748 13 18 30 12 18 E iid A 1 2756 3 700 22
15. 3 4 Table 3 4 Tightening 3 4 Table 3 5 Fuse Sizes for LCX9000 Liquid Cooled 500V Drives 3 5 Table 3 6 Fuse Sizes for LCX9000 Liquid Cooled 690V Drives 3 6 Table 4 1 Control Terminal 15 4 7 Table 4 2 Installing the Control Unit Mounting 4 11 Table 4 3 Terminals CH61 CH62 CH72 4 14 Table 4 4 Terminals 63 4 15 Table 4 5 Terminals between Driver Boards CH64 and 74 4 16 Table 4 6 Terminals on Adapter Board 4 18 Table 5 1 Drive Status 5 2 Table 5 2 Control Place 5 5 2 Table 5 3 Status LEDs Green Green 5 3 Table 5 4 Text 5 3 Table 5 5 Button Descriptions 5 4 Table 5 6 Monitored Signals 5 8 Table 5 7 Keypad Control Parameters 5 9 Table 5 8 Fault Types 4
16. EH 1 L1 amp Pro it 1 1 2 tak tk Af 1 DC LI L m xs 5 Mains Varage cu Hymn 500 VB00459 upervision VAVA E 690 VB00460 t 1 W T3 M t 500 VB00530 Rectifier Board X13 X6 X50 Board 1 COO V BOOSZR 5 L gt Module Left Side SP O Er 4 ASIC T oce X6 1 1 1 1 m 1 B Ee Lb pet ee With SPU 024 11 Sici SPP e m 4 rd r1 1 1 1 l X1 Connected 181 n i to DC if SPU 024 8619 4030 X13 H not in use Driver 5 5 5 10 Board 4 4 X5 X VB00493 4 ASIC xwnxe 5 2 8 H8 X10 H13 H2 U V W H x aAA ASIC H9 H11 H13 A H4 U V W L 2 Measurement 500 VB00529 2 690 VB00527 nterna Fans Figure B 11 Main Circuit and Control Diagram CH74 Phase U B 6 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 ASIC Board X6 1L Dc xg 00451 3 DC 25 424V 2e PEVA H RECT X13 X15 10 7 Ph ZI charge XSH
17. UT T2 em nui satay De E 51 r rd Ui Ur IT LILLLIJ LIJ L LAIJ E Li LLEI 2 T4 LIT aa a X6 Sot oh HH JE a o8 Ime 1 E lt lt __ gt c ico mp db 2 ds 30 ZM Rectifier Board K1 K2 K3 J LE xe Power 24V eas nts DC xis 3 Board J2 i 2 jc 4 37 7 Fiber Control 1 Optic H1 H7 iy Panel Control Board x1 Fibers 7 Y x1 x2 x3 x4 X5 X6 37 2 Slot A SlotB SlotC 010 Slot E External 24 V Eo dd Adapter Option Option Option Option Option Board i Board Board Board Figure B 3 Main Circuit and Control Diagram CH5 B 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 DC Module Right Side 4 See r Mains Voltage o tage 500 00459 pod ale 690 VB00460 u 500 VB00526 Rectifier Board X13 x6 X50 Board 1 690 VB00524 ASIC 5 X2 o SP xi ETUR SPP With SPU 024 option only Driver Board x2or g1 Oo SPF1 xe X13 X15 VB00481
18. motor is overloaded 17 Motor underload Motor underload protection has tripped 22 EEPROM Parameter save fault checksum fault 9 e faulty operation component failure 24 Counter fault Values displayed on counters are incorrect 25 Microprocessor e faulty operation Reset the fault and restart watchdog fault e component failure Should the fault re occur contact your Cutler Hammer distributor 26 Start up Start up of the drive has been Cancel prevention of start up prevented prevented A 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual Table A 1 Fault Codes Continued Fault Code Fault Possible Cause Solution 29 Thermistor fault The thermistor input of option board Check motor cooling and loading has detected increase of the motor Check thermistor connection temperature If thermistor input of the option board is not in use it has to be short circuited 31 IGBT temperature IGBT Inverter Bridge Check loading hardware overtemperature protection has Check motor size detected too high a short term overload current 34 CAN bus Sent message not acknowledged Ensure that there is another device communication on the bus with the same configuration 36 Control unit Control Unit can not control Power Change control unit Unit and vice versa 37 Device cha
19. E W1 t m E 3 ole Bd fo po A w3 g S E H L A E Ep e eee 51 Terminal Numbers D2 D1 Converter Supply Connection Voltage Terminal No 400 480V 2 500V AC 3 575 690V 3 Figure 2 21 Example of Input Chokes for Liquid Cooled Sizes 261 1150A Table 2 18 Choke Dimensions Sizes 261 1150A Approximate Dimensions in Inches mm Weight in Lbs Choke Type H1 H2 W2 W3 W4 01 02 03 51 52 Dia kg CHK0261N6A0 12 56 14 06 13 94 5 91 10 8314 72 9 06 8 11 4 25 35x 55 35 55 117 319 357 354 150 275 120 230 206 108 9x14 9x14 53 8 pcs 9 pcs CHK0400N6A0 15 08 16 57 13 78 5 91 110 8314 72 10 31 9 37 5 51 35x 55 43x 59 185 383 421 350 150 275 120 262 238 140 9x14 11x15 84 8 5 9 5 CHK0520N6A0 15 71 17 56 19 57 7 87 15 75 6 50 9 61 8 03 5 71 51 dia 43x 59 253 399 446 497 200 400 165 244 204 145 13 11x15 115 8 pcs 9 pcs CHK0650N6A0 17 68 19 53 19 57 7 87 15 75 6 50 9 61 8 11 5 71 51 dia 43x 59 286
20. 4 12 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Table 4 2 Installing the Control Unit Mounting Box Continued 7 Connect the female end of the keypad cable to keypad on the enclosure door 8 Use a cable channel for the cable run Internal Connections As a general rule all internal electrical and communications connections are made at the factory However if modules have to be moved for example and the connections therefore removed you will have to re establish the connections between 1 the Power Unit ASIC and the Driver Board s on the one hand and 2 the Power Unit ASIC and the Optical Cable Adapter Board on the other Connections between Power Unit ASIC and Driver Boards See the figures and tables on the following pages for the correct connection of internal electrical and communications connections Note The minimum optical cable bending radius is 1 97 inches 50 mm MN04005001E For more information visit www EatonElectrical com 4 13 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 DC DC AH X6 X10 ASIC Board X26 VH X29 UL Ip H1 H2 H3 H4 H5 H6 H7 WH L WL X4 X5 UH
21. Connect a variable DC power supply to DC and DC terminals Make sure that all polarities are correct Slowly charge up the DC link to nominal voltage Allow the system to remain at this level for at least one minute and check current If possible continue increasing the DC link voltage up to the trip limit Fault F2 see Table A 1 should occur at 911V DC 400 500V units and at 1200V DC 525 690V units Do not increase the voltage over the trip limit Bring the power supply voltage back to zero Allow sufficient time for the capacitors to discharge Check the DC bus voltage with a multimeter When you read zero volts disconnect the power supply and reconnect all wires to the phase module If the phase module has been de energized for an extended period of time six months or longer allow this voltage to remain for a minimum of 30 minutes even 4 hours if time permits Through the above test procedure two things are achieved 1 It allows the caps to partially reform due to storage and shipping 2 It allows any device failures to evidence themselves with a low power failure MN04005001E For more information visit www EatonElectrical com A 5 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 A 6 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual Sai Appendix B Technical Re
22. Example When you want to reset the operation counters see Figure 5 24 a ston Reno 55 8 0 Trip counters 4 gt T1 T5 Ga 5 8 2 5 Clr Optime cntr gt Clr Optime cntr 7 Not reset Not reset i Gaz P5 B 2 5a Clr Optime cntr enter NS Reset Gaz P5 B 2 5a Clr Optime cntr Codo 5 8 2 5 gt Clr Optime cntr Reset Not reset Figure 5 24 Counter Reset Software S6 8 3 The Software information page includes information on the following drive software related topics Table 5 14 Software Information Pages Page Counter 6 8 3 1 Software packages 6 8 3 2 System software version 6 8 3 3 Firmware interface 6 8 3 4 System load MN04005001E For more information visit www EatonElectrical com 5 27 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Applications S6 8 4 At location S6 8 4 you can find the Applications submenu containing information on the application currently in use and all other applications loaded into the drive The following information is available Table 5 15 Applications Information Pages Page Counter 6 8 4 4 Name of application 6 8 4 1 Application ID 6 8 4 2 Version 6 8 4 3 Firmware interface In the Applications information page press Menu Butto
23. LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Grounding and Ground Fault Protection The LCX9000 drive must always be grounded with a ground conductor connected to the ground terminal The ground fault protection inside the drive only protects the drive against ground faults in the motor or the motor cable It is not intended for personal safety Due to the high capacity currents present in the drive fault current protective switches may not function properly Motor and Equipment Safety CAUTION Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started CAUTION Set the maximum motor speed frequency according to the motor and the machine connected to it CAUTION Before reversing the motor make sure that this can be done safely CAUTION Make sure that no power correction capacitors are connected to the motor cable CAUTION Make sure that the motor terminals are not connected to mains potential CAUTION Before the Liquid Cooled drive can be used to control the motor the proper functioning of the liquid cooling system must be ensured x For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 RER Chapter 1 Overview Receiving and Inspection The standard delivery of Cutler Hammer
24. csc cR em RR EEG E UE 4 10 Figure 4 15 Terminals and Connections between ASIC and Driver Board 61 62 and CH72 RR IS eed eder dee Ex 4 14 Figure 4 16 Terminals and Connections between ASIC and Driver Board CHGS onus trece he RD Rt e ew De 4 15 Figure 4 17 Terminals and Connections between ASIC and Driver Boards CH64 and oven cote siete 4 16 MN04005001E For more information visit www EatonElectrical com iii LCX9000 Liquid Cooled Drives User Manual List of Figures Continued Figure 4 18 Figure 4 19 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 5 15 Figure 5 16 Figure 5 17 Figure 5 18 Figure 5 19 Figure 5 20 Figure 5 21 Figure 5 22 Figure 5 23 Figure 5 24 Figure 5 25 Figure 5 26 Figure 5 27 Figure B 1 Figure B 2 Figure B 3 Figure B 4 Figure B 5 Figure B 6 Figure B 13 Figure B 14 Remove Cover to Access Power Unit Optical Cable Adapter Board Figure 5 1 Control Keypad and Drive Status Indications Figure 5 2 Keypad Pushbuttons Figure 5 3 Keypad Display Data Figure 5 4 Keypad Navigation Chart Figure 5 5 Monitoring Menu Figure 5 6 Parameter Value Change Procedure Figure 5 7 Selection of Control Place Figure 5 8 Normal State No Faults Figur
25. Liquid Cooled Drives from Eaton s electrical business includes all or part of the following components power unit control unit water connection main line connecting hoses and conduits 1 5m for CH61 CH74 Hoses in different lengths also available Tema 1300 series fast connectors for CH3 CH4 choke control unit mounting kit cooling fan for boards optic fiber amp cable set 1 5m for control unit Optic sets in different lengths also available Cutler Hammer Liquid Cooled Drives have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer However after unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Table 1 1 If the drive has been damaged during shipping please contact the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately MN04005001E For more information visit www EatonElectrical com 1 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 1 1 LCX9000 Liquid Cooled Adjustable Frequency Drive Catalog Numbering System LCX 016 A0 2 LEX Product Family Options LCX High Performance Options appear in alphabetic
26. 0 60006 ex RE eE sirke segn VERS 3 1 Cable Installation 3 7 Installation 4 3 9 Grounding of Power Unit 2 3 10 Cable Installation and the UL Standards 3 10 Cable and Motor Insulation Checks 3 11 CHAPTER 4 CONTROL WIRING AND INTERNAL CONNECTIONS 4 1 Control Board 4 3 Control Connections 4 4 Control Terminal 5 2 4 7 Control Unit Mounting 4 10 Internal Connections 4 13 CHAPTER 5 MENU INFORMATION 5 1 Keypad Operation 0 5 1 Indicators on the Keypad 5 1 Keypad Pushbu ttons eek Ee e ex e 5 3 Menu Navigation x exec up ro EE ae ves RESO ER eae 5 5 Further Keypad 2 5 30 CHAPTER 6 START UP 6 1 Safety
27. 0 is displayed on the lowermost line If any of the parameter values differ from those of Set1 the number of the deviations is displayed together with symbol P for example P19P5 five deviating values By pressing Menu Button Right once more you can enter pages where you can see both the actual value and the value it was compared to In this display the value on the description line in the middle is the default value and the one on the value line lowermost is the edited value Furthermore you can also edit the actual value with the Browser buttons in the edit mode which you can enter by pressing Menu Button Right once In the same way you can perform the comparison of the actual values to Set2 Factory Settings and Keypad Set 554 5541 ParamComparison Set1 C3 0 READY 56 411 gt gt P2 1 2 50 0 gt 3 Edit Value enter Confirm Change Figure 5 15 Parameter Comparison 5 20 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Security Note The Security submenu is protected with a password Store the password in a safe place Password 56 5 1 The application selection can be protected against unauthorized changes with the Password function S6 5 1 By default the Password function is not in use If you want to activate t
28. E icti dn J Brake resistor is available as optional equipment for all sizes CH3 to CH7 An internal brake chopper is standard equipment in CH3 only while in all other sizes it is optional and installed externally Figure 1 1 Liquid Cooled Drive Principal Block Diagram MN04005001 E For more information visit www EatonElectrical com 1 5 LCX9000 Liquid Cooled Drives User Manual Power Ratings E T N Cutler Hammer January 2007 The Cutler Hammer Liquid Cooled product range consists of AC input AC output drives The following tables show the drive output values for both in lj current and shaft power electrical as well as the drive losses and mechanical sizes The power achieved is given as per the supply voltage Drives Table 1 2 Power Ratings and Dimensions of Liquid Cooled Drive Supply Voltage 380 500V AC Drive Output Current Electrical Output Power Thermal Rated Rated Optimum Optimum Power Loss Catalog lth Cont 1 Cont l Motor atl Motor atl Number A A A 400V kW 500V kW kW Chassis LCX016A0 4 16 15 11 7 5 11 0 4 0 2 0 6 CH3 LCX022A0 4 22 20 15 11 15 0 5 0 2 0 7 CH3 LCX031A0 4 31 28 21 15 18 5 0 7 0 2 0 9 CH3 LCX038A0 4 38 35 25 18 5 22 0 8 0 2 1 0 CH3 LCX045A0 4 45 41 30 22 30 1 0 0 3 1 3 CH3 LCX061A0 4 61 55 41 30 37 1 3 0 3 1 5 CH3 LCX072A0 4 72 65 48 37 45 1 2 0 3 1 5 CH4 LCX087A0 4 87 79 58 45 55 1 5 0 3 1 8 CH4
29. 10 6 10 6 CH61 5 3 5 3 6 6 6 6 7 1 7 1 7 7 7 7 10 6 10 6 CH62 5 3 5 3 6 6 6 6 7 1 7 1 7 7 7 7 10 6 10 6 CH63 5 3 10 6 6 6 13 2 7 1 14 3 7 7 15 3 10 6 21 1 CH64 5 3 15 9 6 6 19 8 7 1 21 1 7 7 22 7 10 6 31 7 CH72 5 3 5 3 9 2 9 2 9 8 9 8 10 6 10 6 10 6 10 6 CH74 5 3 15 9 9 2 26 4 9 8 29 6 10 3 32 0 10 6 31 7 A 10096 water B Water Glycol mixture 80 20 Water Glycol mixture 60 40 Definitions Min liquid flow Minimum flow rate to ensure of total venting of the cooling element Nom liquid flow Flow rate while running the drive at lin Max liquid flow If flow rate exceeds max liquid flow risk of cooling element erosion increases Note Unless minimum liquid flow rate is ensured air pockets may develop in the cooling elements MN04005001E For more information visit www EatonElectrical com LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 2 8 will help you to determine the appropriate flows of cooling agent GPM with given power losses see Page 1 6 Table 2 8 Cooling Agent Flow Rates GPM in Relation to Power Loss at Certain Glycol Water Mixture Glycol Water Ratio Power Loss kW 100 0 80 20 60 40 40 60 20 80 0 100 1 1 16 0 76 2 2 33 1 52 3 3 49 2 27 4 4 66 3 03 5 5 82 3 79 6 6 99 4 55 7 8 15 5 31 8 9 32 6 07 9 10
30. 100 1 CH4 LCX072A0 4 72 170 3815 DIN1 170M3065 1xTN 80 170M3215 1xTN 110 690 200 1 LCX087A0 4 87 170 3815 DIN1 170M3065 1xTN 80 170M3215 1 110 690 200 1 LCX105A0 4 105 170 3815 DIN1 170M3065 1xTN 80 170M3215 1 110 690 200 1 LCX140A0 4 140 170M3815 DIN1 170M3065 1xTN 80 170M3215 1 110 690 200 1 CH5 LCX168A0 4 168 170 3819 1 170M3069 1xTN 80 170M3219 1xTN 110 690 400 1 LCX205A0 4 205 170 3819 DIN19 170M3069 1xTN 80 170M3219 1 110 690 40011 LCX261A0 4 261 170 3819 1 170 3069 1 80 170 3219 1xTN 110 690 400 1 CH61 LCX300A0 4 300 170 5813 DIN2 170 5063 2TN 80 170 5213 2TN 110 690 700 1 LCX385A0 4 385 170 5813 DIN2 170 5063 2TN 80 170 5213 2TN 110 690 700 1 CH72 LCX460A0 4 460 170 6814 DIN3 170M6064 3TN 80 170 6214 3TN 110 690 100011 LCX460A0 4 460 170 5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 70012 LCX520A0 4 520 170 6814 DIN3 170M6064 80 170 6214 3TN 110 690 1000 1 LCX520A0 4 520 170 5813 DIN2 170 5063 2TN 80 170 5213 2TN 110 690 70012 LCX590A0 4 590 170 6814 2143 170M6064 80 170 6214 110 690 1000 1 LCX590A0 4 590 170 5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 70012 LCX650A0 4 650 17
31. 2 15 Maximum Temperatures of Coolant at Switching Frequency of 1 5 kHz Max Coolant Temperature C Coolant Temperature C Chassis Type Supply Voltage Supply Voltage Supply Voltage 400 500V CH61 LCX385A0 4 52 400V 49 500V CH62 LCX730A0 4 47 400V 45 500V CH63 LCXH11A0 4 44 400V 42 500V CH64 LCXH20A0 4 49 400V 47 500V CH64 LCXH23A0 4 44 400V 42 500V CH72 LCX730A0 4 45 400V 43 500V CH74 LCXH20A0 4 49 400V 47 500V CH74 LCXH23A0 4 44 400V 43 500V Supply Voltage 525 690V CH61 LCX261A0 5 54 D 525V 51 690V CH62 LCX502A0 5 52 525V 47 690V CH63 LCX750A0 5 53 525V 50 690V CH64 LCXH15A0 5 52 525V 47 690V CH72 LCX502A0 5 51 525 46 690V CH74 LCXH15A0 5 52 525V 48 690V MN04005001E For more information visit www EatonElectrical com 2 19 LCX9000 Liquid Cooled Drives User Manual Input Chokes E T N Cutler Hammer January 2007 The input choke carries out several functions in the Cutler Hammer liquid cooled drive Connection of the input choke is necessary except if you have a component in your system that performs the same tasks e g a transformer The input choke is needed as an essential component for motor control to protect the input and DC link components against abrupt changes of current and voltage as well as to function as a protection against harmonics The input chokes
32. 449 496 497 200 400 165 244 206 145 13 11x15 130 8 5 9 5 CHK0750N6A0 19 25 20 75 19 57 7 87 15 75 6 50 10 7519 09 6 69 51 dia 51x 71 374 489 527 497 200 400 165 273 231 170 13 13 8 170 8 5 9 5 CHK0820N6A0 19 33 20 83 19 57 7 87 15 75 6 50 10 7519 09 6 69 51 dia 51x 71 374 491 529 497 200 400 165 273 231 170 13 13 8 170 8 5 9 pcs CHK1030N6A0 24 80 26 65 19 57 7 87 15 75 6 50 12 09 9 49 6 69 51 dia 51x 71 469 630 677 497 200 400 165 307 241 170 13 13 8 213 8 pcs 36 pcs CHK1150N6A0 24 80 26 65 19 57 7 87 15 75 6 50 12 09 9 49 6 69 51 dia 51x 71 469 630 677 497 200 400 165 307 241 170 13 13 8 213 8 pcs 36 pcs MN04005001E For more information visit www EatonElectrical com 2 23 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 If you have ordered the input chokes for the liquid cooled drive separately pay attention to the following instructions 1 Protect the chokes from dripping water You may even need to use plexiglass for protection because jets of water may occur when working with the connections Connection of cables Types CHK0023N6A0 CHK0038N6A0 CHK0062N6A0 chokes
33. 5 16 DIB6 Digital input 6 17 CMB Digital input common B for Must be connected to GND 24V of I O terminal or to external 0184 DIB5 and 0186 24V or GND Selection with jumper block X3 see Page 4 9 18 1 Analog signal output Output signal range 3 Current 0 4 20 mA R max 5009 or 19 Analog output common Voltage 0 10V 1k Selection with jumper block X6 see Page 4 9 20 001 Open collector output Maximum Ui 48V DC Maximum current 50 mA OPT A2 21 RO1 1 Relay output 1 Max switching voltage 250V AC 125V DC Max switching current 8A 24V DC 28 ROS 0 4A 250V DC 23 RO1 3 Min switching load 5V 10 mA 24 RO2 1 T Relay output 2 Max switching voltage 250V AC 125V DC Max switching current 8A 24V DC 25 15922 0 4A 250V DC 26 RO2 3 Min switching load 5V 10 mA MN04005001E For more information visit www EatonElectrical com 4 7 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Digital Input Signal Inversions The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24 or ground 0V See Figure 4 10 The 24V control voltage and the ground for the digital inputs and the common inputs CMA can be either internal or external 24V Ground DIN1 DIN1 DIN2 DIN2 DIN3 DIN3 Ground _ CMA 24
34. 5 12 Table 5 9 Fault Time Recorded Data 5 13 Table 5 10 Real Time Record 5 13 MN04005001E For more information visit www EatonElectrical com V LCX9000 Liquid Cooled Drives User Manual List of Tables Continued Table 5 11 System Menu Functions Table 5 14 Software Information Pages Table 5 16 Hardware Information Pages Table A 1 Fault Codes Table 5 12 Counter Pages Table 5 13 Resettable Counters Table 5 15 Applications Information Pages Table 5 17 Expander Board Parameters Board 1 E T N Cutler Hammer January 2007 m 5 15 Mog gcc eee ERU ede 5 26 Kex RR e e Ren 5 27 E 5 27 Ri 5 28 Esc irapa 5 28 Xs Pees 5 30 vi For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A WARNING This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below WARNING Indicates a potentially hazardous si
35. Display f Y _ 68888 meme c9 2 D lt s _ Figure 5 1 Control Keypad and Drive Status Indications MN04005001E For more information visit www EatonElectrical com 5 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Drive Status Indicators The drive status symbols tell the user the status of the motor and the drive In addition they tell about possible irregularities detected by the motor control software in motor or drive functions Table 5 1 Drive Status Indicators Indicator Description RUN RUN Motor is running Blinks when the stop command has been given but the frequency is still ramping down a G Indicates the direction of motor rotation STOP STOP Indicates that the drive is not running READY CT Lights up when AC power is on In case of a trip the symbol will not light up ALARM Indicates that the drive is running outside a certain limit and a warning is given FAULT Indicates that unsafe operating conditions were encountered due to which the drive was stopped Control Place Indicators The symbols I O term Keypad and Bus Comm see Table 5 2 indicate the choice of control place made in the Keypad control menu M3 see Page 5 9 Table 5 2 Control Place Indicators Indicator Des
36. Installation 3 9 Figure 3 3 Grounding Terminal on Mounting Plate 3 10 Figure 4 1 Control Board 4 1 Figure 4 2 Basic and Option Board Connections of the Control Board 4 2 Figure 4 3 Drives Connected in Parallel 4 2 Figure 4 4 Connection of Control Board Cable from the Power Board WRONG Terminal J1 Upper 4 3 Figure 4 5 Connection of Control Board Cable from the Power Board CORRECT Terminal J2 Lower 4 4 Figure 4 6 I O Terminals of the Two Basic 4 4 Figure 4 7 General Wiring Diagram of the Basic I O Board OPT A9 4 5 Figure 4 8 General Wiring Diagram of the Basic Relay Board OPT A2 4 5 Figure 4 9 Galvanic Isolation Barriers 4 6 Figure 4 10 Positive Negative 1 4 8 Figure 4 11 Jumper Blocks on 9 4 8 Figure 4 12 Jumper Selection for OPT A9 4 9 Figure 4 13 Control Unit Mounting BOX 4 10 Figure 4 14 Control Unit Installed into the Mounting Box Left Front Right Back
37. Size CH61 LCX170A0 5 170 3x95 50 185 Cu AI 25 95 2 M12 LCX208A0 5 208 3x150 70 185 Cu Al 25 95 2 12 LCX261A0 5 261 3 185 95 185 Cu Al 2 25 95 2 M12 62 72 LCX325A0 5 325 2x 3x95 50 25 185 4 12 LCX385A0 5 385 2 3 120 70 25 185 4 12 LCX416A0 5 416 2 3 150 70 25 185 4 12 LCX460A0 5 460 2 3 185 95 25 185 4 12 LCX502A0 5 502 2 3 185 95 25 185 4 12 CH63 LCX590A0 5 590 3 150 70 9 8 M12 LCX650A0 5 650 3x 3x150 70 8 M12 LCX750A0 5 750 3x 3x185 95 8 M12 CH74 LCX820A0 5 820 4x 3x150 70 4 M12 LCX920A0 5 920 4x 3x185 95 4 M12 LCXH10A0 5 1030 4 3 185 95 4 M12 LCXH11A0 5 1180 5 3 185 95 4 M12 LCXH13A0 5 1300 5 3 185 95 4 M12 LCXH15A0 5 1500 6 3 185 95 4 M12 Due to insufficient number of terminal bolt connections for required number of cables the cabinet must be equipped with an external flexible cable connection block at both mains and motor ends if stiff cable type is used See also Page 3 7 Step 5 Number of bolt connections 4 Three grounding terminals per mounting plate see Page 3 10 See the tightening torques of bolts in Table 3 4 Table 3 4 Tightening Torques of Bolts Tightening Torque in in Ib Max Inward Thread Length Bolt m mm M8 177 20 10 M10 354 40 22 M12 620 70 22 W
38. X1 Connected to DC H4 H9 RX LUODA not in use ASIC Internal X1 Figure B 4 Main Circuit and Control Diagram CH61 ASIC Board Xe DbC xg VB00451 3 DC 25 240 5 2 Rect X13 EX HIO Driver x13 22 Charge T 10 Control Unit 23 Relay yar H Driver X14 10 RIT Driver X15 L Control H H8L1 Driver H4 UL 9 Driver H5 Opt Adapter VH H10L 1 Driver H6 Control Board X7 H11E1 Driver H7 xa VB00228 WH H12L1 Driver H8 x x3 x4 X5 X6 37 7 WL H13L1 Driver H9 SlotA _ SlotB SlotC SlotD Slot E HT H7LEXLIH1 H7 424V for zm rarest 24 24V Internal Fans 1 GND Option Option Option Option Option Board Board Board Board Board puo eB Figure B 5 Main Circuit and Control Diagram CH61 Control MN04005001E For more information visit www EatonElectrical com B 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer
39. a jib crane or similar lifting device to lift the drive For safe and appropriate lifting see Page 2 1 Place the motor cables far enough from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in table below The given distances also apply between the motor cables and signal cables of other systems Distance between Shielded Parallel Running Cable Cables in Feet m in Feet m 10 3 164 50 3 3 1 0 656 200 The maximum length of the motor cables is 984 feet 300m The motor cables should cross other cables at an angle of 90 degrees If cable insulation checks are needed see Page 3 11 Connect the cables For chassis CH5 and greater an external flexible cable connection block must be used at both mains and motor ends if stiff cable type EMCMK MCMK is used See Page 3 1 Strip the cables at a sufficient distance if needed Connect the mains motor and control cables to their respective terminals see Chapter 2 If busbar connection is used bolt the bars and the terminals together See bolt sizes on Pages 2 2 to 2 7 Also take the maximum terminal stresses shown in Figure 3 1 into account For information on cable installation according to UL regulations see Page 3 10 Make sure that the control cable wires do not come i
40. cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000V The insulation resistance must be at least 1 2MQ MN04005001E For more information visit www EatonElectrical com 3 11 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 3 12 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Sse Chapter 4 Control Wiring and Internal Connections The control unit of the Cutler Hammer Liquid Cooled drive is installed into a mounting box It contains the control board and additional boards see Figures 4 1 and 4 2 connected to the five slot connectors A to E of the control board The control unit and the ASIC of the power unit are connected through cables and an adapter board For more information see Page 4 17 The mounting box with the control unit is mounted inside an enclosure See the mounting instructions on Page 4 10 Figure 4 1 Control Board MN04005001E For more information visit www EatonElectrical com 4 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Figure 4 2 Basic and Option Board Connections of the Control Board Usually when the drive is deliv
41. com 6 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 6 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 pe Appendix A Fault Codes LCX9000 Liquid Cooled Drives User Manual When a fault is detected by the drive s control electronics the drive is stopped and the symbol F together with the ordinal number of the fault the fault code and a short fault description appear on the display The fault can be reset with the RESET button on the control keypad or via the I O terminal The faults are stored in the Fault History Menu M5 which can be browsed Table 1 contains all the fault codes Table A 1 Fault Codes the limits defined in Table 1 4 too short a deceleration time high overvoltage spikes in supply Fault Code Fault Possible Cause Solution 1 Overcurrent Drive has detected too high a current Check loading in the motor cable Check motor e sudden heavy load increase Check cables e short circuit in the motor cables unsuitable motor 2 Overvoltage The DC link voltage has exceeded Set the deceleration time longer Add a brake chopper or brake resistor Ground Fault 9 Current measurement has detected that the sum of motor phase currents is not zero e insulation failure in cables or motor Check motor cables and motor Charging Switch The charging switch is open when the START comm
42. effect installation of filters is also recommended The highest point of the piping must be equipped with either an automatic or a manual venting device The material of the piping must comply with at least AISI 304 AISI 316 is recommended Prior to the actual connection of the pipes the bores must be cleaned thoroughly If cleaning with water is not possible pressured air must be used to remove all loose particles and dust MN04005001E For more information visit www EatonElectrical com 2 9 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 To facilitate the cleaning and venting of the coolant circulation installation of a bypass valve in the main line and valves at each drive inlet is recommended Open the bypass valve and shut the valves to the drive when cleaning and airing the system At start up the bypass valve must be closed and the valves to the converters opened Figure 2 10 shows a simplified example of the cooling system as well as an example of the connections between the drives and the cooling system 19 30 0 18 0 C i o 1 eH 5 x LLI VZ E 1 i I 345C 26190 pd gt T pe Figure 2 10 Example of Cooling System Eaton recommends equipping the cooling sy
43. more The name of the application starts to flash Now you can browse the applications with the Browser buttons and select the desired application with the ENTER button Changing the application will reset all parameters After application change you will be asked if you want the parameters of the new application to be uploaded to the keypad If you want to do this press the ENTER button Pressing any other button leaves the parameters of the previously used application saved in the keypad For more information about the application see the application manual n5 aD 5520 System Menu 4 Application 4 51 511 Standard 55 2 55 2 gt Application Application Standard Multi step 1 Figure 5 12 Change of Application MN04005001E For more information visit www EatonElectrical com 5 17 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Copy Parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another or to store parameter sets in the internal memory of the drive the parameter groups are first uploaded to the keypad then the keypad is connected to another drive and then the parameter groups are downloaded to it or possibly back to the same drive Before any parameters can be successfully copied from one dr
44. or severe injury 2 The motor terminals U V W and the DC link brake resistor terminals B R R are live when the drive is connected to mains even if the motor is not running 3 The control l O terminals are isolated from the mains potential However the relay outputs and other terminals may have a dangerous control voltage present even when the drive is disconnected from mains 4 Do not make any connections when the drive is connected to the mains 5 After having disconnected the drive wait until the indicators on the keypad go out if no keypad is attached see the indicator through the keypad base Wait 5 more minutes before doing any work on drive connections Do not even open the cover before this time has expired 6 Before connecting the drive to the mains make sure that the coolant is circulating and has no leaks 7 Before connecting the drive to the mains make sure that the switchgear enclosure door is closed MN04005001E For more information visit www EatonElectrical com 6 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Sequence of Operation 1 Carefully read the safety instructions in the front of this manual and above and follow them After the installation make sure that e both the drive and the motor are grounded e the mains and motor cables comply with the requirements given in Chapter 3 e the control cables are located as far as
45. separately 1 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Brake Resistor RUNS Power Module mo gee Se i 1 2 8 1 Rectifier 3 External Frequency IGBT Choke Converters Only Chopper Inverter Motor ea 5 I Sensors Mains 4 2 V Y YN t Iw iCharg Res 7 pui Measurements Gate Drivers Control Module PES E _ Control Keypad E M otor Application l Control Control ASIC L k e lt gt p Control Contro Control 1 Control 1 Control 1 0 1 0 1 0 JVC a AN A pArA rAr A pt rd Pt md fpppppppp SELLELE 65555555 95555556 D er
46. setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place Note For additional information on controlling the motor with the keypad see Pages 5 3 and 6 2 5 10 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 STOP Button Activated By default pushing the STOP button will always stop the motor regardless of the selected control place You can disable this function by giving parameter 3 4 the value 0 If the value of this parameter is 0 the STOP button will stop the motor only when the keypad has been selected as the active control place Note There are some special functions that can be performed in menu M3 Select the keypad as the active control place by pressing start for 3 seconds when the motor is running The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Select the keypad as the active control place by pressing stop for 3 seconds when the motor is stopped The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Copy the frequency reference set elsewhere I O fieldbus to the panel by pressing enter for 3 seconds Note If you are in any other menu than menu M3 these functions will not work If you are in
47. some other menu than menu M3 and try to start the motor by pressing the START button when the keypad is not selected as the active control place you will get an error message Keypad Control NOT ACTIVE Active Faults Menu M4 You can enter the Active Faults menu from the Main menu by pressing Menu Button Right when the location indication M4 is visible on the first line of the keypad display When fault brings the drive to a stop the location indication F1 the fault code a short description of the fault and the fault type symbol see below will appear on the display In addition the indication FAULT or ALARM see Table 5 1 is displayed and in case of a FAULT the red LED on the keypad starts to flash If several faults occur simultaneously the list of active faults can be browsed with the Browser buttons The memory of active faults can store a maximum of 10 faults in the order of appearance The display can be cleared with the RESET button and the read out will return to the same state it was in before the fault trip The fault remains active until it is cleared with the RESET button or with a reset signal from the I O terminal Note Remove external Start signal before resetting the fault to prevent unintentional restart of the drive D MH a Active faults FO Figure 5 8 Normal State No Faults MN04005001E For more information visit www EatonElectrical com 5 11 LCX9000 Liquid Cooled Drive
48. time G P6 6 3 m Confirm Change Timeout time 90 s lt Cancel Figure 5 22 Timeout Time Setting Note If the Default page value is 0 the Timeout Time setting has no effect Contrast Adjustment P6 6 4 In case the display is unclear you can adjust its contrast through the same procedure as for the timeout time setting see above Backlight Time P6 6 5 By giving a value for the Backlight time you can determine how long the backlight stays on before going out You can select any time between 1 and 65535 minutes or Forever For the value setting procedure see Timeout Time above 5 24 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Hardware Settings Note The Hardware settings submenu is protected with a password Store the password in a safe place In the Hardware Settings submenu 56 7 under the System menu you can further control some functions of the hardware in your drive The functions available in this menu are HMI acknowledge timeout and HMI retry HMI Acknowledge Timeout P6 7 3 This function allows the user to change the timeout of the HMI acknowledgement time The drive waits for the HMI acknowledgment in accordance with the value of this parameter Note If the drive has been connected to the PC with a normal cable the default values of parameters 6 7 3 and 6 7 4 200 and 5 must not b
49. total ug L 100 Epichlorohydrin ug L 0 10 Vinyl chloride ug L 0 50 Fluoride mg L 1 5 Chlorophenols total ug L 10 Lead ug L 10 Table 2 4 Drinking Water Quality Recommendations Maximum Values Max Quality Unit Value Aluminum ug L 200 Ammonium NH2 mg L 0 50 Ammonium NH2 N mg L 0 40 Chloride 9 mg L 100 Manganese ug L 50 Iron ug L 0 5 Sulphate 99 mg L 250 Sodium mg L 200 Oxidizability CODmn O2 mg L 5 0 No aggressive water allowed To avoid corrosion of piping the sulphate content must not exceed 150 mg L 2 8 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Table 2 5 Drinking Water Quality Recommendations Desired Values Quality Unit Desired Value Clostridium perfringens including spores pmy 100 ml 0 Coliform bacteria pmy 100 ml 0 Bacterial count 22 C No unusual changes pH pH 6 8 Electrical conductivity uS cm 100 Turbidity Color No unusual changes Smell and taste No unusual changes Total organic carbon TOC No unusual changes Tritium beg L 100 Indicative total dose mSv year 0 10 Water hardness dH 3 10 Max particle size in coolant um 300 No aggressive water allowed To be approved by user and no unusual changes The cleanness of the heat exc
50. 0 170 6814 DIN3 170M6064 STN 80 170M6214 110 690 1000 2 LCXH13A0 5 1300 170 6814 DIN3 170M6064 80 170 6214 3TN 110 690 1000 3 LCXH13A0 5 1300 170M8547 3SHT 170M6066 3TN 80 170M6216 3TN 110 690 1250 2 LCXH15A0 5 1500 170M6814 DIN3 170 6064 80 170 6214 3TN 110 690 1000 3 LCXH15A0 5 1500 170M8547 3SHT 170M6066 80 170 6216 3TN 110 690 1250 2 Tj 77 25 C SHT fuses can be assembled into DIN fuse base of the corresponding size Note Data in italic refer to drives with 12 pulse supply Fuse information Max fuse ambient temperature 122 F 50 C Fuse sizes can differ in the same chassis Fuses can be chosen according to the highest current rating of the chassis to minimize fuse variants Check the current rating of the fuse bases according to the input current of the drive The physical size of the fuse is chosen on the basis of the fuse current Current lt 400 amps size 2 fuse or smaller current lt 400 amps size 3 fuse 3 6 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual Cable Installation Instructions 1 2 Before starting the installation check that none of the components of the drive is live LCX9000 Liquid Cooled drive must always be installed in an enclosure a separate cubicle or an electrical room Always use
51. 0 8547 35 170 6066 80 170 6216 110 690 1250 1 LCX650A0 4 650 170 5813 01 2 170M5063 2TN 80 170 5213 2TN 110 690 70012 LCX730A0 4 730 170 8547 3SHT 170 6066 80 170 6216 110 690 1250 1 LCX730A0 4 730 170 5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 70012 CH63 LCX820A0 4 820 170 6812 170M6062 3TN 80 170 6212 110 690 800 2 LCX920A0 4 920 170 6812 DIN3 170 6062 80 170 6212 110 690 800 2 LCXH10A0 4 1030 170M6814 DIN3 170M6064 80 170 6214 110 690 1000 2 LCXH11A0 4 1150 170 6814 DIN3 170M6064 80 170 6214 110 690 1000 2 CH74 LCXH13A0 4 1370 170 6814 DIN3 170M6064 3TN 80 170 6214 110 690 1000 3 LCXH13A0 4 1370 170 6812 DIN3 170 6062 80 170M6212 110 690 80012 LCXH16A0 4 1640 170M6814 170M6064 80 170 6214 110 690 1000 3 LCXH16A0 4 1640 170 6812 DIN3 170M6062 80 170 6212 110 690 80014 LCXH20A0 4 2060 170M8547 35 170 6066 80 170 6216 110 690 1250 3 LCXH20A0 4 2060 170 6814 DIN3 170M6064 80 170 6214 110 690 1000 4 LCXH23A0 4 2300 170M8547 35 170 6066 80 170 6216 110 690 1250 3 LC
52. 1640 6x 3x185 95 8 M12 LCXH20A0 4 2060 7x 3x185 95 8 M12 LCXH23A0 4 2300 8x 3x185 95 8 M12 CH749 LCXH13A0 4 1370 5x 3x185 95 4 M12 LCXH16A0 4 1640 6x 3x185 95 4 M12 LCXH20A0 4 2060 7x 3x185 95 4 M12 LCXH23A0 4 2300 8x 3x185 95 4 M12 Due to insufficient number of terminal bolt connections for required number of cables the cabinet must be equipped with an external flexible cable connection block at both mains and motor ends if stiff cable type is used See also Page 3 7 Step 5 Number of bolt connections 4 Three grounding terminals per mounting plate see Page 3 10 Units with 6 pulse supply Note that all other sizes have three input terminals except for size CH74 which has nine input terminals Units with 12 pulse supply 12 pulse supply can be used with drives of sizes CH72 and CH74 The number of input terminals for both is six If 12 pulse supply is used also consider the fuse selection see Pages 3 5 and 3 6 MN04005001E For more information visit www EatonElectrical com 3 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 3 3 Cable Sizes 525 690V Mains Terminal Cable Size _ Catalog Motor Cable Main Terminal Ground Terminal Number of Chassis Number lin Cu mm mm Max mm Cables Bolt
53. 1873 1373 1100 1400 32 5 1 8 34 3 CH74 LCXH23A0 4 2300 2091 1533 1250 1500 36 3 2 0 38 3 CH74 LCXH24A0 4 2470 2245 1647 1300 1600 38 8 2 2 41 0 2xCH74 LCXH29A0 4 2950 2681 1967 1550 1950 46 3 2 6 48 9 2xCH74 LCXH37A0 4 3710 3372 2473 1950 2450 58 2 3 0 61 2 2xCH74 LCXH41A0 4 4140 3763 2760 2150 2700 65 0 3 6 68 6 2xCH74 lij Thermal maximum continuous RMS current Dimensioning be done according to this current if the process does not require any overloadability or the process does not include any torque ripple Low overloadability current Allows 10 torque ripple 10 exceeding can be continuous High overloadability current Allows 50 torque ripple 50 exceeding can be continuous All values with 0 83 and efficiency 97 c a T c power loss into coolant a power loss into air T total power loss power losses of input chokes not included All power losses obtained using max supply voltage and switching frequency of 3 6 kHz If some other mains voltage is used apply the formula P Un x Inx cosq to calculate the Liquid Cooled drive output power The enclosure class for all Liquid Cooled drives is IPOO MN04005001E For more information visit www EatonElectrical com 1 7 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 1 3 Power Ratings and Dimensions of Liquid Co
54. 4 18 Connect the optical cables as shown in Figure 4 19 Also see Page 4 10 Control Unit Mounting Box The maximum length of the optical cable is 33 feet 10m Optical Terminals LL 57 of 9 D Connector 61 Figure 4 18 Remove Cover to Access Power Unit MN04005001E For more information visit www EatonElectrical com 4 17 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 vA g 8 B Cun DC DC 78 H1 H2 H3 H4 H5 H6 H7 X6 Bg X29 ASIC Board N x1 em X26 es x10 E 2 BB E 7 UL VL WL X4 X5 X x3 Figure 4 19 Optical Cable Adapter Board Table 4 6 Terminals on Adapter Board Terminal Description Terminal Description Optical Terminals on Optical Cable Adapter Board Other Terminals on Adapter Board H1 Gate control enable X1 Control board connection H2 Phase U control X2 Supply voltage 24Vi from power unit H3 Phase V control ASIC H4 Phase W control X3 Supply voltage 2
55. 48 6 83 10 11 65 7 58 Table 2 9 Coolant Volumes and Temperatures Liquid Ref Max Temp Liquid Volume Temperature Rise During Chassis Element in Gallons Input in F C Circulation in F C CH3 0 03 86 30 9 5 CH4 0 04 86 30 9 5 CH5 0 06 86 30 9 5 CH61 0 10 86 30 9 5 CH62 0 10 86 30 9 5 CH63 0 10 86 30 9 5 CH64 0 10 86 30 9 5 CH72 0 42 86 30 9 5 CH74 0 42 86 30 9 5 Note In order to ensure sufficient cooling of boards capacitors and DC buses Liquid Cooled drives of chassis CH4 are equipped with one additional fan per module The fan is placed underneath the module and it is supplied externally See Page 2 18 2 12 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Condensation LCX9000 Liquid Cooled Drives User Manual Condensation on the cooling plate of the liquid cooled drive must be avoided Therefore the temperature of the cooling liquid must be kept higher than the temperature of the electrical room Use Figure 2 12 to determine if the drive operating conditions combination of room temperature humidity and cooling liquid temperature are safe or to find the acceptable temperature for the cooling liquid The conditions are safe when the point is below the respective curve If not take adequate precautions by decreasing the room temperature and or the relative humidity or increase the cooling liquid temper
56. 4Vin customer H5 ADC synchronization Max current 1A Terminal 1 H6 Bus data from control board to ASIC Terminal 2 H7 Bus data from ASIC to control board Note The minimum optical cable bending radius is 1 97 inches 50 mm Note Terminals X2 and X3 can be in use simultaneously However if the 24V supply from the control I O terminals e g from board is used this terminal must be protected with a diode 4 18 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Sasa Chapter 5 Menu Information Keypad Operation The control keypad is the link between the LCX9000 drive and the user The control keypad features an alphanumeric display with seven indicators for the Run status RUN counter clockwise clockwise READY STOP ALARM FAULT and three indicators for the control place I O term Keypad BusComm There are also three Status Indicator LEDs green green red see Page 5 3 The control information i e the menu number description of the menu or the displayed value and the numeric information are presented on three text lines The drive is operable through the nine pushbuttons of the control keypad Furthermore the buttons can be used in setting parameters and monitoring values The keypad is detachable and isolated from the input line potential Indicators on the Keypad
57. 5 4 Text Lines Indicator Description Location indicator displays the symbol and number of the menu parameter etc Example M2 Menu 2 Parameters P2 1 3 Acceleration time Description line Displays the description of the menu value or fault iss Value line Displays the numerical and textual values of references parameters etc and the number of submenus available in each menu Keypad Pushbuttons The alphanumeric control keypad has nine pushbuttons that are used for controlling the drive and motor setting parameters and monitoring values Figure 5 2 Keypad Pushbuttons MN04005001E For more information visit www EatonElectrical com 5 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 5 5 Button Descriptions Indicator Description RESET This button is used to reset active faults see Page 5 11 SELECT This button is used to switch between the two latest displays This may be useful when you want to see how the changed new value influences some other value ENTER The ENTER button is used for e confirmation of selections e fault history reset 2 3 seconds Browser Button Up Browse the main menu and the pages of different submenus Edit values Browser Button Down Browse the main menu and the pages of different submenus Edit values Menu Button Left M
58. 50 Cu 6 35 50 AI CH4 LCX072A0 4 72 3x25 16 50 Cu 6 70 1 M8 50 AI LCX087A0 4 87 3 35 16 50 6 70 1 M8 50 AI LCX105A0 4 105 3x50 25 50 Cu 6 70 1 M8 50 AI LCX140A0 4 140 3x70435 95 Cu Al 25 95 1 M8 CH5 LCX168A0 4 168 3x95450 185 Cu AI 25 95 2 10 LCX205A0 4 205 3x150 70 185 Cu Al 25 95 2 10 LCX261A0 4 261 3 185 95 185 Cu Al 2 25 95 2 M10 2x 3x120 70 CH61 LCX300A0 4 300 3x240 120 25 185 2 M12 LCX385A0 4 385 2x 3x120 70 25 185 2 12 CH62 72 LCX460A0 4 460 2x 3x150 70 25 185 4 M12 LCX520A0 4 520 2x 3x185495 2 25 185 4 12 LCX590A0 4 590 3 150 70 25 185 4 12 LCX650A0 4 650 LCX730A0 4 730 3x 3x150 70 25 185 4 12 Number of bolt connections 2 Number of bolt connections 4 9 See Main Terminal Cable Size 3 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Table 3 2 Cable Sizes 400 500V Continued Terminal Cable Size Mains and Catalog Motor Cable Main Terminal Ground Terminal Number of Chassis kh Cu mm mm mm Cables Bolt Size CH63 LCX820A0 4 820 3 3 185 95 8 M12 LCX920A0 4 920 4x 3x185 95 8 M12 LCXH10A0 4 1030 4x 3x185 95 8 M12 CH64 LCXH13A0 4 1370 5x 3x185 95 8 M12 LCXH16A0 4
59. Cutler Hammer January 2007 The control cables should be at least 20 AWG 5 mm screened multicore cables see Table 3 1 The maximum terminal wire size is 14 AWG 2 5 mm AWG 1 5 mm for other terminals Galvanic Isolation Barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground See Figure 4 9 2 for the relay terminals and 16 The digital inputs are galvanically isolated from the I O ground The relay outputs are additionally double isolated from each other at 300V AC EN 50178 10Vref GND 24V GND 12 Al2 DIN3 CMA DING CMB AO1 AO2 DO1 RO1 1 RO1 2 RO1 3 RO2 1 RO2 2 RO2 3 TH T11 DIN1 DINA JL Contro 0 qH Ground Digital Input Group A Digital Input Group A Analog Output Digital 1 Output Control Board Gate Drivers L1 L2 L3 Power Board Figure 4 9 Galvanic Isolation Barriers 4 6 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Control Terminal Signals Table 4 1 Control 1 0 Terminal Signals LCX9000 Liquid Cooled Drives User Manual
60. F 70 C The cables and the fuses must be sized according to the drive nominal OUTPUT current that you can find on the rating plate Sizing according to the output current is recommended because the drive input current never significantly exceeds the output current Installation of cables according to UL regulations is presented on Page 3 10 In chassis CH5 and greater the field cables both motor and mains should be connected to a specific cable connection block optional equipment However inside a switchgear the cable connection can be made directly to the drive Table 3 5 shows the minimum sizes of the Cu cables and the corresponding aR fuse sizes If the motor temperature protection of the drive see the application manual is used as an overload protection the cable should be chosen accordingly If three or more cables are used in parallel each cable requires a separate overload protection These instructions apply only to cases with one motor and one cable connection from the drive to the motor In any other case ask Eaton for more information Mains Cable The mains cables of size CH31 are connected to terminal blocks see Figure 2 2 whereas busbar connection is used for larger sizes see drawings on Pages 2 2 to 2 7 Mains cable type for EMC level N is in Table 3 1 Motor Cable In order to avoid current sharing disbalance it is imperative to use symmetrical motor cables Eaton also recommends always using shielded cable
61. H16 Slot A Slot B Slot C Slot D Slot E H1 H1 H7 Sa a ae oe ver ay Q0 1 11 Option Option Option Option Option l 11 Module 2 Board Board Board Board Board Internal Fans ee Figure B 8 Main Circuit and Control Diagram CH63 Control Sh DC Module Right Side 2 4 1 d L1 HARE Hi 125 rH H 3 l HH ul M i n t 17 DC L X417 9 E o n 2 Mains Voltage elle ree s00 vBoo4sg Supervision wits ee M t 500 VB00526 easuremen Rectifier Board X13 X6 X50 Board 1 690 VB00524 b Module Left Side SP o E 4 ASIC 1 I 2 11 UICE pm gu With SPU 024 3 option only SPP o 2 4 i 1 XI Connected to SPF10 11X20 X1 a lis if SPU 024 not in use L H H H4J Driver 3x10 Board z ASIC X3 T x1 5 c X3 X5 5 Ses 7 x5 zu 3 ASIC 6 VB00487 5 H8 H13 7 1 4 9 Measurement 500 VB00525 UH WL oard 2 690 VB00523 ASIC i D Internal X1 Fans Figure B 9 Main Circuit and Control Diagram CH72 MN04005001E For more information visit www EatonElectrical com B 5 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007
62. L H1 H2 H5 H6 H7 X6 29 ASIC Board X1 X26 X10 UH VH WH UL VL WL X3 X4 X5 6 sce eC UL VH Driver Board Driver Board Driver Board Phase U Phase V Phase W 2 2 2 L1 1 x1 x1 x1 Module 1 Module 2 Module 3 Internal Fan Internal Fan Internal Fan Figure 4 17 Terminals and Connections between ASIC and Driver Boards CH64 and CH74 Table 4 5 Terminals between Driver Boards CH64 and CH74 Terminal Description Terminal Description Terminals on ASIC Board Terminals on ASIC Board Continued X9 OEVA feedback UH Connect to UH on Phase U driver board X15 Charging relay output UL Connect to UL on Phase U driver board X6 DC terminal VH Connect to VH on Phase V driver board x29 Flow supervision input VL Connect to VL on Phase V driver board X26 Star Coupler terminal for drives greater WH Connect to WH on Phase W driver board than CH61 WL Connect to WL on Phase W driver board X10 24V to control board Terminal X2 on Phase Driver Boards X3 Connect to terminal X1 on phase U X2 Internal fan power connection driver board X4 Connect to terminal X1 on phase V driv
63. LCX105A0 4 105 95 70 55 75 1 8 0 3 2 1 CH4 LCX140A0 4 140 127 93 75 90 2 3 0 3 2 6 CH4 LCX168A0 4 168 153 112 90 110 4 0 0 4 4 4 CH5 LCX205A0 4 205 186 137 110 132 5 0 0 5 5 5 CH5 LCX261A0 4 261 237 174 132 160 6 0 0 5 6 5 CH5 LCX300A0 4 300 273 200 160 200 7 0 0 6 7 6 CH61 LCX385A0 4 385 350 257 200 250 9 0 0 7 9 7 CH61 LCX460A0 4 460 418 307 250 315 6 5 0 5 7 0 CH72 LCX520A0 4 520 473 347 250 355 7 5 0 6 8 1 CH72 LCX590A0 4 590 536 393 315 400 9 0 0 7 9 7 CH72 LCX650A0 4 650 591 433 355 450 10 0 0 7 10 7 CH72 LCX730A0 4 730 664 487 400 500 12 0 0 8 12 8 CH72 1 6 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual Table 1 2 Power Ratings and Dimensions of Liquid Cooled Drive Supply Voltage 380 500V AC Continued Drive Output Current Electrical Output Power Thermal Rated Rated Optimum Optimum Power Loss Catalog lin Cont Cont l Motor ath Motor ath c a T Number A A A 400V kW 500V kW kW Chassis LCX820A0 4 820 745 547 450 560 12 5 0 8 13 3 CH63 LCX920A0 4 920 836 613 500 600 14 4 0 9 15 3 CH63 LCXH10A0 4 1030 936 687 560 700 16 5 1 0 17 5 CH63 LCXH11A0 4 1150 1045 766 600 750 18 5 1 2 19 7 CH63 LCXH13A0 4 1370 1245 913 700 900 19 0 1 2 20 2 CH74 LCXH16A0 4 1640 1491 1093 900 1100 24 0 1 4 25 4 CH74 LCXH20A0 4 2060
64. N Cutler Hammer January 2007 Selection of Control Place There are three different places sources where the drive can be controlled For each control place a different symbol will appear on the alphanumeric display e O terminals e Keypad panel e Fieldbus You can change the control place by entering the edit mode with Menu Button Right The options can then be browsed with the Browser buttons Select the desired control place with the ENTER button See Figure 5 7 GG Ga n3 gt gt k Keypad control lt Control Place 4 Control Place z Remote 1 Remote _ ys GG P3 1 am Control Place dU uuu Keypad M Figure 5 7 Selection of Control Place Keypad Reference The keypad reference submenu P3 2 displays and allows the operator to edit the frequency reference The changes will take place immediately This reference value will not however influence the rotation speed of the motor unless the keypad has been selected as the source of reference Note The maximum difference in RUN mode between the output frequency and the keypad reference is 6 Hz The program automatically monitors the keypad reference value You may edit the reference value pressing the ENTER button is not necessary Keypad Direction The keypad direction submenu displays and allows the operator to change the rotating direction of the motor This
65. TN 110 690 40012 LCX416A0 5 416 170M6812 DIN3 170M6062 3TN 80 170 6212 110 690 800 1 LCX416A0 5 416 170M3819 DIN19 170M3069 1xTN 80 170M3219 1xTN 110 690 40012 LCX460A0 5 460 170M6812 DIN3 170M6062 3TN 80 170 6212 3TN 110 690 800 1 LCX460A0 5 460 170M3819 DIN19 170M3069 1xTN 80 170M3219 1xTN 110 690 40012 LCX502A0 5 502 170M6812 DIN3 170M6062 3TN 80 170 6212 110 690 800 1 LCX502A0 5 502 170M3819 DIN19 170M3069 1xTN 80 170M3219 1xTN 110 690 40012 CH63 LCX590A0 5 590 170M6814 DIN3 170 6064 3TN 80 170M6214 3TN 110 690 1100 1 LCX650A0 5 650 170 8547 5 170M6066 3TN 80 170 6216 110 690 1250 1 LCX750A0 5 750 170M8547 3SHT 170M6066 3TN 80 170 6216 110 690 1250 1 CH74 LCX820A0 5 820 170M5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 70013 LCX820A0 5 820 170 6812 DIN3 170M6062 3TN 80 170M6212 3TN 110 690 800 2 LCX920A0 5 920 170M5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 70013 LCX920A0 5 920 170 6812 DIN3 170M6062 3TN 80 170M6212 3TN 110 690 800 2 LCXH10A0 5 1030 170M5813 DIN2 170 5063 2TN 80 170 5213 2TN 110 690 700 3 LCXH10A0 5 1030 170M6814 DIN3 170M6064 80 170M6214 STN 110 690 10001 2 LCXH11A0 5 1180 170M5813 DIN2 170 5063 2TN 80 170 5213 2TN 110 690 700 3 LCXH11A0 5 118
66. Temperature limit values set for the Determine the cause of the high PT100 board parameters have been exceeded 2 Check liquid cooling system operation temperature Turn on the supply voltage and ensure that all input phases are connected to the unit 4 Check DC link voltage by measuring with multimeter and compare the value to the one on monitoring page V1 8 5 Select the application of your choice and set the needed parameters 6 Start the operation with lower Current Limit value and long Acceleration Deceleration times 7 If Closed Loop control mode is used check direction of encoder and make necessary Closed Loop parameter settings Check the correct operation of the encoder by running the system in open loop and check the signals in the expander board menu 8 Run the motor without load between minimum and maximum frequencies and check the unit output current with a current clamp Compare the value to the one on monitoring page V1 4 9 Load the motor to nominal value if possible and repeat the current measurement Follow the Unit Temperature value on page V1 9 A 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 DC Link Test without Motor A WARNING There will be dangerous voltages present during this test Carefully read the safety instructions in the front of this manual and above and follow them
67. V Al2 Mode Voltage Input 0 10V ABCD ABCD eoo o0 eoo o e ee e Mode Voltage Input 0 10V Differential AI2 Mode Voltage Input 0 10V Differential ABCD ABCD e e eje e e eje Mode Voltage Input 10 10V AI2 Mode Voltage Input 10 10V Jumper Block X6 Jumper Block X3 AO1 Mode CMA and CMB Grounding ABCD e ej CMB Connected to GND e Connected to GND ee CMB Isolated from GND Mode 0 20 Current Output ele CMA Isolated from GND e CMB and CMA ABC D e Internally Connected Together e Isolated from GND e AO1 Mode Voltage Output 0 10V Factory Default Figure 4 12 Jumper Selection for OPT A9 Note If you change the signal content also remember to change the corresponding board parameter in menu M7 MN04005001E For more information visit www EatonElectrical com 4 9 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Control Unit Mounting Box 5 67 lt 144 dL 1 c 2 32 59 g 12 95 329 amp VL Figure 4 13 Control Unit Mounting Box Approximate Dimensions in Inches mm Installing the Control Unit Mounting Box The control unit of the LCX9000 Liquid Cooled drive is mounted into a metal box which then can be placed inside the enclosure The keypad can be used to contr
68. XH23A0 4 2300 170M6814 DIN3 170 6064 3TN 80 170 6214 110 690 1000 4 Tj 77 25 C SHT fuses can be assembled into DIN fuse base of the corresponding size Note Data in italic refer to drives with 12 pulse supply MN04005001E For more information visit www EatonElectrical com 3 5 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 3 6 Fuse Sizes for LCX9000 Liquid Cooled 690V Drives DIN43620 DIN43653 80 mm DIN43653 110 mm Oty of Fuse Fuses per Catalog lin aRFuse Fuse aR Fuse Fuse aR Fuse Fuse U Chassis Number PartNo Size Part No Size Part No Size V 3 CH61 LCX170A0 5 170 170M3819 DIN1 170M3069 1xTN 80 170M3219 1xTN 110 690 400 1 LCX208A0 5 208 170M3819 DIN19 170M3069 1xTN 80 170M3219 1xTN 110 690 400 1 LCX261A0 5 261 170M3819 DIN1 170M3069 1xTN 80 170M3219 1xTN 110 690 400 1 CH72 LCX325A0 5 325 170M5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 700 1 LCX325A0 5 325 170M3819 DIN19 170M3069 1xTN 80 170M3219 1xTN 110 690 40012 LCX385A0 5 385 170M5813 DIN2 170 5063 2TN 80 170 5213 2 110 690 70011 LCX385A0 5 385 170M3819 DIN19 170M3069 1xTN 80 170M3219 1x
69. ake Chopper Circuit A Standard B Internal Brake Chopper Enclosure Rating Input Options 0 Open Chassis 2 3 Phase EMC N Voltage Rating Keypad 4 380 500V A Alphanumeric 5 525 690V 1 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Storage and Shipping If the drive is to be kept in storage before use make sure that the ambient conditions are acceptable Storing temperature 40 158 F 40 70 C no cooling liquid inside cooling element allowed below 0 Relative humidity 9696 no condensation If the storage time exceeds 12 months the electrolytic DC capacitors need to be charged with caution Therefore such a long storage time is not recommended CAUTION Always remove all cooling agent from the cooling element s before shipping to avoid damage caused by freezing Maintenance In normal conditions Cutler Hammer Liquid Cooled drives are maintenance free However if the drive is used in conditions with temperatures below the freezing point and the liquid used for cooling is likely to freeze be sure to empty the cooling element if the drive must be moved or if it is taken out of use for a longer time It may also be necessary to clean up the coolant ducts in the cooling element Contact the factory fo
70. al order Liquid Cooled Drive Extended I O Card Options A3 2 RO Therm Current Rating A4 Encoder low volt 5V 15V24V 480V ae 5 Encoder high volt 15V 24V 016 16 520 520A A8 6 DI 1 DO 2 Al 022 22 590 590A B1 6 DI 1 ext 24V DC EXT 24V DC 031 650 650A 2 1 RO NC NO 1 RO NO 1 038 38A 730 730A B4 1 mA isolated 2 AO mA isolated 045 45A 820 820A 1 ext 24V DC EXT 24V DC 061 61A 920 920A B5 3 RO NO 072 72A 10 1030A B8 1 ext 24V DC EXT 24V DC 3 Pt100 087 87A 13 13704 B9 1 RO NO 5 DI 42 240V AC Input 105 105A H16 1640A BB SPI Absolute Encoder 220 130 Communication Cards 168 168A 23 23004 205 205 H24 24704 Johnson Controls N2 261 261A H29 29504 CI Modbus TCP 300 300A H37 3710A C2 Modbus 385 385A H41 4140A C3 Profibus DP 460 460A C4 LonWorks 690V C5 Profibus DP D9 Connector C6 CANopen Slave 170 170A 820 820A C7 DeviceNet 208 208A H10 1030A C8 Modbus D9 Type Connector 261 261A H11 1180A D1 Adapter 325 325 H13 13004 D2 Adapter 385 385A H15 1500A D3 RS 232 with D9 Connection 416 416 H18 1850A 460 460A H21 21204 502 502A H23 2340A Board Modifications 590 590A H27 27004 1 Standard Boards 650 650A H31 3100 2 Varnished Boards 750 750A Software Series Brake Chopper Options No Br
71. and has been given e faulty operation component failure Reset the fault and restart Should the fault re occur contact your Cutler Hammer distributor Emergency stop Stop signal has been given from the option board Saturation trip Various causes component failure brake resistor short circuit or overload Cannot be reset from the keypad Switch off power DO NOT RE CONNECT POWER Contact Eaton If this fault appears simultaneously with Fault 1 check motor cables and motor System fault e component failure e faulty operation Note exceptional fault data record see Page 5 12 Reset the fault and restart Should the fault reoccur contact your Cutler Hammer distributor Programmable MN04005001E For more information visit www EatonElectrical com A 1 LCX9000 Liquid Cooled Drives User Manual Table A 1 Fault Codes Continued E T N Cutler Hammer January 2007 Programmable A faults only Fault Code Fault Possible Cause Solution 9 Undervoltage 9 DC link voltage is under the voltage In case of temporary supply voltage limits defined in Table 1 4 break reset the fault and restart the e most probable cause too low drive Check the supply voltage If it supply voltage is adequate an internal failure has e drive int I fault occurred Contact your Cutler Hammer dist
72. anged you will be asked if you wish the parameters of the new application to be uploaded to the keypad If you want to do this press the ENTER button If you wish to keep the copy of the parameters of the previously used application saved in the keypad press any other button Now you will be able to download these parameters to the drive following the instructions given in Copy Parameters on Page 5 18 If you want the parameters of the new application to be automatically uploaded to the keypad you have to do this for the parameters of the new application once on page 6 3 2 as instructed Otherwise the panel will always ask for permission to upload the parameters Note Parameters saved in the parameter settings on page 56 3 1 will be deleted when applications are changed If you want to transfer the parameters from one application to another you have to upload them first to the keypad MN04005001E For more information visit www EatonElectrical com 5 19 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Parameter Comparison In the Parameter Comparison submenu S6 4 you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad You can compare the parameter by pressing Menu Button Right in the Compare Parameters submenu The actual parameter values are first compared to those of the customized parameter Set1 If no differences are detected
73. are included in the standard delivery of Cutler Hammer liquid cooled drives However you can also order your drive without the choke The Cutler Hammer chokes listed in Table 2 16 are meant for supply voltages of 400 500V and 525 690V Table 2 16 Input Choke Dimensioning 6 Pulse Supply Converter Converter Nominal Amperages Amperages Thermal Inductance Calculated 400 500V AC 690V AC Choke Type Current A pH A B Loss W 16 22 12 23 CHK0023N6A0 23 1900 145 31 38 31 38 CHK0038N6A0 38 1100 170 45 61 46 62 CHK0062N6A0 62 700 210 72 87 72 87 CHK0087N6A0 87 480 250 105 140 105 140 CHK0145N6A0 145 290 380 168 261 170 261 CHK0261N6A0 261 139 187 460 300 385 325 385 CHK0400N6A0 400 90 126 610 820 1180 1850 2340 460 520 416 502 CHK0520N6A0 520 65 95 810 1370 CH74 1300 1500 2700 3100 590 650 590 650 0650 6 0 650 51 71 890 1640 1700 1900 730 750 0750 6 0 750 45 61 970 2060 820 CHK0820N6A0 820 39 53 1020 2300 920 1030 CHK1030N6A0 1030 30 41 1170 1150 CHK1150N6A0 1150 26 36 1420 2470 2950 CHK0520N6A0 520 65 95 810 3710 0650 6 0 650 51 71 890 4140 CHK0750N6A0 750 45 61 970 nductances for different supply voltages A 400 480V AC 500 690V See Table 2 17 Converter amperages written in bold italic require three 3 c
74. at exchanger liquid liquid liquid air which cools down the liquid circulating in the cooling elements of the drive The cooling agents acceptable for use are drinking water demineralized water or a mixture 60 40 of water and glycol In a closed circulation system the values in Table 2 3 are recommended reference values To avoid electrochemical corrosion Eaton recommends adding an inhibitor e g Ferrolix 332 Henkel or Cortec VpCI 649 in the cooling agent Note If no heat exchanger is used actions must be taken to avoid electrochemical corrosion Specifically no brass or copper elements may be used in the liquid circulation of the drive Drinking Water Specification Table 2 3 provides general guidelines for water quality Note 1 mg L 1 ppm Table 2 3 Drinking Water Chemical Specification Quality Unit Value Quality Unit Value Acrylamide ug L 0 10 Mercury ug L 1 0 Antimony ug L 5 0 Nickel ug L 20 Arsenic ug L 10 Nitrate NO3 mg L 50 Benzene ug L 1 0 Nitrate Nitrogen NO3 N mg L 11 0 Benzopyrene ug L 0 010 Nitrite mg L 0 5 Boron mg L 1 0 Nitrite Nitrogen NO2 N mg L 0 15 Bromate ug L 10 Bactericides ug L 0 10 Cadmium ug L 5 0 Bactericides total ug L 0 50 Chromium ug L 50 Polynuclear aromatic ug L 0 10 hydrocarbons Copper mg L 2 0 Selenium ug L 10 Cyanides ug L 50 Tetrachloroethylene and ug L 10 trichloroethylene total 1 2 Dichloroethane ug L 3 0 Trihalomethanes
75. ature Note that increasing the temperature of the cooling liquid above figures in loadability charts decreases the nominal output current of the drive The below curves are valid at sea level 14 7 psi 1013 mbar Condensation Safe Operating Area 140 60 122 50 2 5 104 40 5 86 30 m 2 6800 lt 50 10 0 T T T T T T T T T T T T T T T T T T T 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Electrical Room Relative Humidity Coolant 113 F 45 100 F 38 C 86 F 30 C 68 F 20 C Temperature 104 F 40 C 95 F 35 C_ 77 F 25 C Figure 2 12 Safe Operating Conditions in Relation to Condensation MN04005001E For more information visit www EatonElectrical com 2 13 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Cooling System Connections The external cooling system shall be connected to each one of the cooling elements of the drive Note The cooling elements must NOT be connected in series The cooling elements are equipped with hoses Technobel Noir Tricoflex P N 135855 1 5m in length and 16 mm in diameter CH5 CH6 CH7 The hoses are inserted in 1400 mm UL94VO approved conduits type HFX40 These hoses have screw type connectors with internal thread The connection of the hoses is made on the aluminum adapter external thread of
76. by pressing Menu Button Right Use the Browser buttons to change the parameter lock status Confirm the change with the ENTER button or go back to the previous level by pressing Menu Button Left G gt 56 5 555 0 System Menu Security gt Parameter Lock 1 S9 P1 P4 ChangeEnable gt 55 5 56 5 0 Parameter Lock Parameter Lock M qv ChangeEnable ChangeDisabl Figure 5 17 Parameter Locking Start Up Wizard P6 5 3 The Start Up Wizard facilitates the commissioning of the drive If active the Start Up Wizard prompts the operator for the language and application of his her choice plus for the values of parameters common to all applications as well as for a set of application specific parameters While in the Start Up Wizard the ENTER button accepts values and the Browser buttons scroll options or change values Activating the Start Up Wizard In the System Menu find page P6 5 3 Press Menu Button Right once to enter the edit mode Use the Browser buttons to select Yes and confirm the selection with the ENTER button If you want to deactivate the function follow the same procedure and give the parameter value NO gt 5 3 gt P553 Confirm Startup wizard No Startup wizard Lo 4 Cancel Yes oS Figure 5 18 Activation of Start U
77. c Boards 4 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Basic I O Board A9 410Vref 1 AM Input Reference pov u i Al2 Input Reference i AI2 5 m Current 24Vout O Control Voltage Output 7N poc 87 DIN2 24N GND 24Vout i25 gt NN p evo 3 E DIN4 4 DINS 15 one CMB 17 17 830 1 18 A 0 4 20 mA o o 1 9 Ls RC 5000 DO1 20 l GQ U 48V 6 1 lt 50 Indicates Connections for Inverted Signals Figure 4 7 General Wiring Diagram of the Basic I O Board OPT A9 Basic Relay Board OPT A2 1 RO1 21 RO1 2 22 i RO1 3 AC DC RO2 1 24 Switching LN 8A 24V RO2 2 25 125 DC lt 2kVA 250V AC i RO2 3 26 7 Continuously lt 2 Arms Lc d m E m Figure 4 8 General Wiring Diagram of the Basic Relay Board OPT A2 MN04005001E For more information visit www EatonElectrical com 4 5 LCX9000 Liquid Cooled Drives User Manual Control Cables E T N
78. cription 1 O Terminal aD terminals are selected as the control place i e START STOP commands reference values etc are given through the terminals Keypad Control keypad is selected as the control place i e the motor can be started or stopped or its reference values etc altered from the keypad Bus Comm Bus comm The drive is controlled through a fieldbus 5 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Status LEDs Green Green Hed The status LEDs light up in connection with the READY RUN and FAULT drive status indicators Table 5 3 Status LEDs Green Green Red Indicator Description D Lights up with the AC power connected the drive Simultaneously the drive status indicator READY is lit up an O Lights up when the drive is running Blinks when the STOP button has been pushed and the drive is ramping down Lights up when unsafe operating conditions were encountered due to which the drive was stopped Fault Trip Simultaneously the drive status indicator FAULT blinks on the display and the fault description can be seen see Page 5 11 Active faults Text Lines The three text lines provide the users with information on their present location in the keypad menu structure as well as with information related to the operation of the drive Table
79. cted to DC ASIC if SPU 24 not in use ASIC H13 1 Module 1 SPF1 Figure 7 Circuit and Control Diagram CH63 Module 2 B 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 ASIC Board X6 1 DC x9 VB00451 3 DC 55 24 RECT X13 215 010 Driver U X6 eee ee Se ee 52 Charge 10 Control Unit as Rely xa EXP Driver V X2 Control X11 10 MT Fan X5 HY Driver W X6 Control 1 UH H8L 1 Driver U H15 UL H9L Driver U H16 49 adapter VH H10L1 Driver V H2 10 L Dr X X20 24v VL H11 Driver V H4 1 VB00228 WH 12 1 Driver W H15 x2 x3 X5 X6 WL 13 Driver W
80. ctrical com A 3 LCX9000 Liquid Cooled Drives User Manual Table A 1 Fault Codes Continued E T N Cutler Hammer January 2007 different type 9 Fault Code Fault Possible Cause Solution 45 Device added option board or device added Reset option board of different type or drive of different power rating added Note No Fault Time Data Record is made Note Application parameter values restored to default temperature fault Programmable A faults only Load Test with Motor 1 Connect the motor cables and check the right phase order Also check that the motor rotates freely 50 Analog input Current at the analog input is Check the current loop signal source sel signal range 4 and wiring 4 to 20 mA e control cable is broken or loose signal source has failed 51 External fault Digital input failed Check source of trigger 52 Keypad There is no connection between the Check the keypad connection and communication control keypad and the drive keypad cable fault 53 Fieldbus fault The data connection between the Check installation fieldbus master and the fieldbus If installation is correct contact your board is broken Cutler Hammer distributor 54 Slot fault Defective option board or slot Check that the board is properly installed and seated in slot If the installation is correct contact your Cutler Hammer distributor 56 PT100 board
81. d Inside Mounting Bracket 2 5 Figure 2 8 LCX9000 Liquid Cooled Drive with Mounting Bracket CH63 2 6 Figure 2 9 LCX9000 Liquid Cooled Drive 74 00 2 7 Figure 2 10 Example of Cooling System 2 10 Figure 2 11 Example PI Diagram of Cooling System and Connections 2 11 Figure 2 12 Safe Operating Conditions in Relation to Condensation 2 13 Figure 2 13 Aluminum Hose Adapters 2 14 Figure 2 14 External Thread of Hose Adapter 2 14 Figure 2 15 Pressure Loss 2 15 Figure 2 16 Pressure Loss 7 2 16 Figure 2 17 Flow Switch Hose Connection Fast Connector Electrical Fast Connector Lock Screw Cable Seal and Clamp 2 17 Figure 2 18 Direction of Coolant Circulation 2 18 Figure 2 19 Example of Input Chokes for Liquid Cooled Sizes Up to 62A 2 21 Figure 2 20 Example of Input Chokes for Liquid Cooled Sizes 87 145 and 590A 2 21 Figure 2 21 Example of Input Chokes for Liquid Cooled Sizes 261 1150A 2 23 Figure 3 1 Maximum Terminal Stresses 3 8 Figure 3 2
82. display Pressing Menu Button Right takes you to the edit mode Change the number of the Main menu with the Browser buttons To edit the number of the submenu page press Menu Button Right If the page you want to move to by default is at the third level repeat the procedure Confirm the new default page with the ENTER button You can return to the previous menu at any time by pressing Menu Button Left enter Confirm Change Repeat to Set Default Submenu Page G PES m PES Default page Default page 0 721 4 4 Cancel Figure 5 21 Default Page Function MN04005001E For more information visit www EatonElectrical com 5 23 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Default page in the operating menu P6 6 2 Here you can set the location page in the Operating menu in special applications only to which the display automatically moves to when the set Timeout Time see below has expired or the power is switched on to the keypad See how to set the Default page in Figure 5 21 Timeout Time P6 6 3 The Timeout Time setting defines the time after which the keypad display returns to the Default page P6 6 1 Enter the edit mode by pressing Menu Button Right Set the desired timeout time and confirm it with the ENTER button You can return to the previous menu at any time by pressing Menu Button Left G a Timeout
83. dware 16 8 5 1 Unit power 16 8 5 2 Unit voltage 16 8 5 3 Info Brake chopper 16 8 5 4 Info Brake resistor 56 8 6 Expander boards S6 8 7 Debug menu For application programming only Contact Eaton 5 16 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Selection of Language The control keypad allows you to control the drive through the keypad in the language of your choice Locate the language selection page under the System menu Its location indication is S6 1 Press Menu Button Right once to enter the edit mode As the name of the language starts to flash you can select another language for the keypad texts Confirm with the ENTER button The flashing stops and all text information on the keypad is presented in the selected language You can return to the previous menu any time by pressing Menu Button Left gt 561 ap System Menu 4 Language 51 511 English ap 561 e 561 Language enter Langue nerd Francais English Figure 5 11 Selection of Language Application Selection The user can select the desired application on the Application selection page S6 2 To enter the page press Menu Button Right on the first page of the System menu To change the application press Menu Button Right once
84. e 5 9 Fault Display Fault History Menu Selection of Language Change of Application Storing and Loading of Parameter Sets Parameter Copy to Keypad Parameter Comparison Password Setting Parameter Locking Activation of Start Up Wizard Disabling the Change of Multimonitoring Items Keypad Settings Submenu Default Page Function Timeout Time Setting HMI Acknowledge Timeout Counter Reset XII XY x YES Applications Info Submenu Expander Board Information Menus Expander Board Information Menu Main Circuit and Control Diagram CH3 Main Circuit and Control Diagram CH4 Main Circuit and Control Diagram CH5 Main Circuit and Control Diagram CH61 Main Circuit and Control Diagram CH61 Control Main Circuit and Control Diagram CH63 Module 1 Figure B 7 Main Circuit and Control Diagram CH63 Module 2 Figure B 8 Main Circuit and Control Diagram CH63 Control Figure B 9 Main Circuit and Control Diagram CH72 Figure B 10 Main Circuit and Control Diagram CH72 Control Figure B 11 Main Circuit and Co
85. e changed If the drive has been connected to the PC via a modem and there is a delay in transferring messages the value of parameter 6 7 3 must be set according to the delay as follows Example e Transfer delay between the drive and the PC 600 ms e The value of par 6 7 3 is set to 1200 mS 2 x 600 sending delay receiving delay e The corresponding setting shall be entered in the Misc part of the file NCDrive ini Retries 5 AckTimeOut 1200 TimeOut 6000 e must also be considered that intervals shorter than the AckTimeOut time cannot be used in NC Drive monitoring Enter the edit mode by pressing Menu Button Right The current value starts to flash Use the Browser buttons to change the acknowledgement time Confirm the change with the ENTER button or return to the previous level with Menu Button Left G 25713 HMI ACK timeout 200ms Figure 5 23 HMI Acknowledge Timeout MN04005001E For more information visit www EatonElectrical com 5 25 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Number of retries to receive HMI acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try to receive acknowledgement if it does not receive acknowledgement within the acknowledgement time P6 7 3 or if the received acknowledgement is faulty You can change value through the same procedure as for P6 7 3 see above Note Chang
86. e recommend a low impedance grounding of the motor cable shield for better performance Because of several possible cable installations and environmental conditions it is very important to consider local regulations and the IEC EN standards 3 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Fuse Sizes Drives LCX9000 Liquid Cooled Drives User Manual The fuse sizing in the tables below is based on Bussman aR fuses We recommend use of these fuses Sufficient protection against short circuit cannot be guaranteed if other fuse types are used Table 3 5 Fuse Sizes for LCX9000 Liquid Cooled 500V Drives DIN43620 DIN43653 80 mm DIN43653 110 mm Fuse Fuse Oty of Catalog lin aRFuse Fuse aR Fuse Fuse aR Fuse Fuse Ua l Fuses per Chassis Number PartNo Size Part No Size Part No Size V A Phase 3 CH3 LCX016A0 4 16 170M1565 DINOOO 170M1415 000T 80 690 63 1 LCX022A0 4 22 170 1565 DINOOO 170M 1415 000T 80 690 63 1 LCX031A0 4 31 170 1565 DINOOO 170M 1415 000T 80 690 63 1 LCX038A0 4 38 170 1565 DINOOO 170M 1415 000T 80 690 63 1 LCX045A0 4 45 170 1567 DINOO0 170M1417 000T 80 690 100 1 LCX061A0 4 61 170M1567 DINOOO 170M1417 0007 80 690
87. er board X5 Connect to terminal X1 on phase W driver board 4 16 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Connections between Power Unit ASIC and the Control Unit The communication connections between the liquid cooled drive power unit and the control unit see Page 6 1 can be established using either the conventional round cable standard in chassis CH3 CH4 and CH5 or optical cable all chassis Note that for chassis CH61 and larger only optical cables can be used Connections with Round Cable The communication connection between the drive power unit and the control unit in chassis CH3 and CH5 are primarily made with conventional round cable and D connectors at both ends Remove the protective cover to reveal the D connector on the power unit Connect one end of the communication cable to the D connector of the power unit and the other end to the control unit If the Optical Cable Adapter Board see below sits on the D connector of the control unit you have to remove it first See Figure 4 18 below Connections with Optical Cable If optical cables are used to link the power unit and the control board a special Optical Cable Adapter Board connected to the control board D connector must be used To connect the optical cables to the power unit you will have to remove the protective cover first See Figure
88. er right corner of the display and can reach the next menu level by pressing Menu Button Right The control keypad navigation chart is shown in Figure 5 4 Please note that menu M1 is located in the lower left corner From there you will be able to navigate your way up to the desired menu using the menu and browser buttons You will find more detailed descriptions of the menus later in this chapter MN04005001E For more information visit www EatonElectrical com 5 5 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 cav m ug Git Gill gt Expander boards A OPTA1 A Parameters 61 061 1 no 55 1 qn a enter ae System Menu gt Language A 51 59 English My Browse lt n5 a H5 1 a gt Fault history 11 Output phase Operation days H1 H3 T1 T7 17 G aG og zm Og uam Fi a i aD Active faults ii 11 Output phase 4 Operation days F T1 T7 17 GG c CoD Ih A m P3 ro Keypad cont
89. erating up to 1 000m above 1 000m derating of 196 per each 100m required Vibration 5 150Hz Displacement amplitude 25 mm peak at 3 31 Hz Max acceleration amplitude 1 G at 31 150 Hz Shock EN50178 EN60068 2 27 UPS Drop Test for applicable UPS weights Storage and shipping max 15G 11 mS in package Enclosure class 00 Frame standard in entire kW hp range For more information visit www EatonElectrical com 1 9 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 1 4 Technical Information Continued Description Specification EMC Immunity Fulfils all EMC immunity requirements Emissions EMC level N EMC level T for IT networks Safety Approvals 50178 EN60204 1 CE UL CUL Fl GOST see unit nameplate for more detailed approvals Safe disable board The drive is equipped with OPTAF board for prevention of torque on motor shaft Standards EN954 1 cat 3 hardware disable BGIA Safe Disable Function Control connections apply to boards OPT A1 OPT A2 and OPT A3 Analog input voltage 0 to 10V 200kQ 10V to 10V joystick control Resolution 0 1 accuracy 1 Analog input current 0 4 20 mA 2500 differential Digital inputs 6 Positive or negative logic 18 24V DC Auxiliary voltage 24V 10 max volt ripple lt 100 mVrms max 250 mA Dimensionin
90. ered from the factory the control unit includes at least the standard compilation of two basic boards I O board and relay board which are normally installed in slots A and B On the next pages you will find the arrangement of the control I O and the relay terminals of the two basic boards the general wiring diagram and the control signal descriptions The I O boards mounted at the factory are indicated in the catalog number The control board can be powered externally 24V 10 by connecting the external power source to either of the bidirectional terminals 6 or 12 see Page 4 7 This voltage is sufficient for parameter setting and for keeping the fieldbus active Note If the 24V inputs of several drives are parallel connected we recommend using a diode in terminal 46 or 12 in order to avoid the current flowing in opposite directions This might damage the control board See Figure 4 3 6 7 6 7 6 7 6 7 Figure 4 3 Drives Connected in Parallel 4 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Control Board Power Up The control board can be powered 24V in two different ways either 1 directly from the power board ASIC terminal X10 or 2 externally using the customer s own power source Thi
91. es 40 59 7 64 56 194 E d 51 B9 13 15 Figure 2 2 LCX9000 Liquid Cooled Drive CH3 Approximate Dimensions in Inches mm 2 2 For more information visit www EatonElectrical com MN04005001E FIN Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Dia 39 19 41 1 77 up 45 ma oo z 7 60 7 48 3 35 5 24 oo 193 190 85 27 7 7 7077070777 T 133 o o as lt 47 4 12 11 1 02 Bottom View Top View 26 39 66 4 80 122 6 97 177 Water In Out M8 Figure 2 3 LCX9000 Liquid Cooled Drive Approximate Dimensions in Inches mm n T 49 jae p 12 5 30 2 24 57 10 39 HS 2 24 264 57 2 48 63 2 72 4 09 gt 69 7 104 gt Bottom 16 26 4 6 5 x 3 94 3 15 9 69 a 246 1 16 4 y 19 88 1 30 Top 505 lt 33 lt 21 77 gt 553 Figure 2 4 LCX9000 Liquid Cooled Drive 5 Approximate Dimensions in Inches mm MN04005001E For more information visit www EatonElectrical com 2 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007
92. es to P6 7 3 and P6 7 4 become effective after the next start up System info In the System info submenu S6 8 you can find drive related hardware and software information Total Counters The Total counters menu S6 8 1 contains information on the drive operation times i e the total number of MWh operating days and operating hours Unlike the counters in the Trip counters menu these counters cannot be reset Note The Power On time counter days and hours always runs when the power is on Table 5 12 Counter Pages Page Counter Example C6 8 10 1 MWh counter C6 8 10 2 Power On day counter 1 013 means the drive has operated for 1 year and 13 days C6 8 1 3 Power On hour counter 7 05 16 means the drive has operated for 7 hours 5 minutes and 16 seconds 5 26 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Trip Counters LCX9000 Liquid Cooled Drives User Manual Trip counters menu S6 8 2 are counters the values of which can be reset i e restored to zero You can use the resettable counters in Table 5 12 Note The trip counters run only when the motor is running Table 5 13 Resettable Counters Page Counter T6 8 2 1 MWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter The counters can be reset on pages 6 8 2 2 Clear MWh counter and 6 8 2 5 Clear Operating time counter
93. fan and a steel pallet for mounting are included in the standard delivery The fan should be mounted underneath the module on the steel pallet with four 5 8 mm screws and it needs a 24V external power supply See Page B 8 for drawings of the fan and the mounting pallet For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Drive Derating The tables below state the maximum coolant temperatures for Cutler Hammer liquid cooled drives at given switching frequencies Drive derating is required if the maximum temperatures are exceeded Table 2 14 Maximum Temperatures of Coolant at Switching Frequency of 3 6 kHz Max Coolant Temperature C Max Coolant Temperature C Chassis Type 9 Supply Voltage 9 Supply Voltage Supply Voltage 400 500V AC CH61 LCX385A0 4 47 400V 43 500V CH62 LCX730A0 4 40 400V 37 500V CH63 LCXH11A0 4 38 400V 36 500V CH64 LCXH20A0 4 37 9 400V 34 500V CH64 LCXH23A0 4 42 400V 40 500V CH72 LCX730A0 4 42 400V 40 500V CH74 LCXH20A0 4 37 400V 34 500V CH74 LCXH23A0 4 37 400V 34 500V Supply Voltage 525 690V AC CH61 LCX261A0 5 45 525V 39 690V CH62 LCX502A0 5 41 525V 33 690V CH63 LCX750A0 5 42 525V 36 690V CH64 LCXH15A0 5 41 525V 34 690V CH72 LCX502A0 5 38 525V 32 690V CH74 LCXH15A0 5 41 525V 34 690V Table
94. ference Main Circuit and Control Diagrams DC B amp B R 8 R amp MI pH N A S W HI Di 1 1 mui X3 e 1 118 5 4 Ha 5 U T1 L28 M E LL Le r is s V T2 LI 5 x W T3 FT 1 1 XS ae aes NEW W LO aa Tae x 275 TTL Fan 5 17 Power Board fs 12222 HDC Fiber Adapter gt H1 H7 Control Control Board 1 Optic Panel 1 x1 co X2 X3 X4 X5 X6 7137 External 24V Slot A Slot B Slot C Slot D Slot E z rita rd rd Adapter lOption lOptionl lOption lOption B an i Board i Board Board i Board Board Figure B 1 Main Circuit and Control Diagram CH3 MN04005001E For more information visit www EatonElectrical com B 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer
95. fting Point 1 Lifting Point 1 51 13 0 Dia 51 13 0 Dia Lifting Point 2 Figure 2 1 Lifting Points for Drives Consisting of One Module Left and Several Modules Approximate Dimensions in Inches mm MN04005001E For more information visit www EatonElectrical com 2 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Liquid Cooled Dimensions Drives Consisting of One Module Table 2 1 One Module Drive Dimensions Mounting Base Included Approximate Dimensions in Inches mm Weight Chassis Width Height Depth in Lbs kg CH3 6 30 160 16 97 431 9 69 246 66 30 CH4 7 60 193 19 41 493 10 12 257 77 35 CH5 9 69 246 21 77 553 10 39 264 88 40 CH61 62 9 69 246 25 91 658 14 65 372 121 55 CH72 9 69 246 42 36 1076 14 65 372 198 90 n Terminals 9 69 246 Water In Out 16 97 431 Dia 39 47 12 10 3 98 101 1 18 6 30 82 o 81 S 222 Dg o etum 5 1 57 1 57 2 32 gt 220 LF
96. g max 1000 mA control box 1A external fuse required no internal short circuit protection on the control board Output reference voltage 10V 3 max load 10 mA Analog output 0 4 20 mA R max 5009 Resolution 10 bit Accuracy 2 Digital outputs Open collector output 50 mA 48V Relay outputs 2 programmable change over relay outputs Switching capacity 24V DC 8A 250V AC 8A 125V DC 4A Min switching load 5V 10 mA Protections Overvoltage trip limit Undervoltage trip limit 480V 911V 575V 1200V all VDC 480V 333V 575V 461V all VDC Ground fault protection In case of ground fault in motor or motor cable only the drive is protected Mains supervision Trips if any of the input phases is missing Motor phase supervision Trips if any of the output phases is missing Unit overtemperature protection Alarm limit 149 F 65 C heatsink 158 F 70 C circuit boards Trip limit 158 F 70 C heatsink 185 F 85 C circuit boards Overcurrent protection Yes and 10V reference voltages Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short circuit protection of 24V Yes Liquid Cooling Allowed cooling agents Drinking water see specification on Page 2 7 Water glycol mixture See derating specifications on Page 2 19 Volume See Page 2 11 Temperature of cooling agen
97. gnals E T N Cutler Hammer January 2007 Code Signal Name Unit Description V7 1 Output frequency Hz Frequency to the motor V7 2 Frequency reference Hz V7 3 Motor speed rpm Calculated motor speed V7 4 Motor current A Measured motor current V7 5 Motor torque 96 Calculated torque based nominaltorque of the unit V7 6 Motor power 96 Calculated actual power nominal power of the unit V7 7 Motor voltage V Calculated motor voltage V7 8 DC link voltage V Measured DC link voltage V7 9 Unit temperature C Heatsink temperature V7 10 Motor temperature Calculated motor temperature V7 11 Voltage input V V7 12 Current input mA Al2 V7 13 DIN1 DIN2 DIN3 Digital input statuses V7 14 DIN5 DIN6 Digital input statuses V7 15 DO1 RO2 RO3 Digital and relay output statuses V7 16 Analog output mA AO1 current M1 17 Multimonitoring Displays three selectable monitoring values See items Page 5 23 Note Applications may embody more monitoring values Parameter Menu M2 Parameters are the way of conveying the commands of the user to the drive Parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication M2 is visible on the first line of the display The value editing procedure is presented in Figure 5 6 Pressing Menu Button Right once takes you to the Parameter Group Menu G Locate the desired parame
98. hanger and therefore the heat exchanging capacity depend on the purity of the process water The more impure the water the more frequently the heat exchanger needs cleaning The values in Table 2 6 are reference values required of cooling circuit process water Table 2 6 Process Water Specification Quality Unit Value pH pH 6 9 Water Hardness lt 20 Electrical Conductivity uS cm 100 Chlorides CI mg L 100 Iron Fe mg L lt 5 The design temperature of the cooling agent entering the drive module s is 95 F 35 C While circulating inside the cooling element the liquid transfers the heat produced by the power semiconductors and the capacitors The design temperature rise of the cooling agent during the circulation is less than 9 F 5 C Typically 95 of the power losses is dissipated in the liquid Eaton recommends equipping the cooling agent circulation with temperature supervision The heat exchanging equipment can be located outside the electrical room in which the drives are located The connections are made on site In order to minimize the pressure drops the pipings should be made as straight as possible We further recommend mounting a regulating valve equipped with a measurement point This makes the measurement and regulation of liquid circulation possible in the start up phase In order to prevent dirt particles from accumulating in the connections and gradually weakening the cooling
99. he first line of the keypad display The controls associated with the general use of the drive such as application selection customized parameter sets or information about the hardware and software are located under the System menu The number of submenus and subpages is shown with the symbol S or P on the value line Table 5 11 has a list of the functions available in the System menu For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Table 5 11 System Menu Functions LCX9000 Liquid Cooled Drives User Manual Code Function Min Max Unit Default Cust Selections S6 1 Selection of English English language Deutsch Suomi Svenska Italiano S6 2 Application Basic Basic Application selection Application Standard Application Local Remote control Appl Multi Step Application PID Control Application Multi Purpose Control Appl Pump and Fan Control Appl 56 3 Copy parameters S6 3 1 Parameter sets Store set 1 Load set 1 Store set 2 Load set 2 Load factory defaults 56 3 2 Load to keypad parameters 56 3 3 Load from keypad All parameters but motor parameters Application parameters P6 3 4 Parameter backup Yes Yes No S6 4 Parameter comparison 56 4 1 Set1 Not used 56 4 2 Set2 Not used 56 4 3 Factory settings 56 4 4 Keypad set 56 5 Security S6 5 1 Password Not used 0 Not used P6 5 2 Parameter locking Cha
100. he function enter the edit mode by pressing Menu Button Right A flashing zero appears in the display and you can set a password with the Browser buttons The password can be any number between 1 and 65535 Note You can also set the password by digits In the edit mode push Menu Button Right again and another zero appears on the display Set ones first To set the tens press Menu Button Right and so on Confirm the password with the ENTER button After this you have to wait until the Timeout time P6 6 3 see Page 5 24 has expired before the password function is activated If you try to change applications or the password itself you will be prompted for the current password Enter the password with the Browser buttons You can deactivate the password function by entering the value 0 G 56 51 ma Password Not in use Figure 5 16 Password Setting Note Store the password in a safe place No changes can be made unless a valid password is entered MN04005001E For more information visit www EatonElectrical com 5 21 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Parameter Lock P6 5 2 This function allows the user to prohibit changes to the parameters If the parameter lock is activated the text locked will appear on the display if you try to edit a parameter value Note This function does not prevent unauthorized editing of parameter values Enter the edit mode
101. hokes of the designated kind per unit with 6 pulse supply 2 20 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Installation of Input Choke There are two types of input choke connection in LCX9000 Liquid Cooled drives The two smallest sizes CH31 CH32 up to 61A have terminal block connection whereas bigger sizes use busbar connection Examples of both connections and the choke dimensions below aj mAN 1 1 1 M JL 1 CI ISI ZW V X 0 FE H W2 gt 02 Figure 2 19 Example of Input Chokes for Liquid Cooled Sizes Up to 62A W1 Pe D1 Mains 1 Lch I H1 H2 Converter EH I j j y Low QN Les S1 Figure 2 20 Example of Input Chokes for Liquid Cooled Sizes 87 145A and 590A MN04005001E For more information visit www EatonElectrical com 2 21 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 2 17 Choke Dimensions Sizes 23 145A and 590A Approximate Dimensions in Inches mm Weight Ch
102. ive to another the drive has to be stopped when the parameters are downloaded to it The parameter copy menu S6 3 contains four functions Parameter Sets S6 3 1 The user can reload the factory default parameter values and store and load two customized parameter sets all parameters included in the application On the Parameter Sets page 56 3 1 press Menu Button Right to enter the edit mode text LoadFactDef begins to flash and you can confirm the loading of factory defaults by pressing the ENTER button The drive resets automatically Alternatively you can choose any other storing or loading functions with the Browser buttons Confirm with the ENTER button Wait until OK appears on the display G enter Confirm 5531 e Parameter sets Select 4 Cancel G 5531 553 Parameter sets Parameter sets Wait OK Figure 5 13 Storing and Loading of Parameter Sets Upload parameters to keypad To keypad S6 3 2 This function uploads all existing parameter groups to the keypad provided that the drive is stopped Enter the To Keypad page S6 3 2 from the Parameter Copy menu Pressing Menu Button Right takes you to the edit mode Use the Browser buttons to select the option All Parameters and press the ENTER button Wait until OK appears on the display 5 18 For more information visit www EatonElectrical com MN04005001E E T N Cutler Ham
103. l maximum continuous RMS current Dimensioning can be done according to this current if the process does not require any overloadability or the process does not include any torque ripple Low overloadability current Allows 10 torque ripple 1096 exceeding can be continuous High overloadability current Allows 50 torque ripple 50 exceeding can be continuous All values with cosq 0 83 and efficiency 97 c a T c power loss into coolant a power loss into air T total power loss power losses of input chokes not included power losses obtained using max supply voltage and switching frequency of 3 6 kHz If some other mains voltage is used apply the formula P 3x Un x In x cosq to calculate the Liquid Cooled drive output power The enclosure class for all Liquid Cooled drives is IPOO 1 8 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Specifications Table 1 4 Technical Information Description Specification Mains Connection Input voltage Uin 400 500V AC 525 690V AC 10 1096 465 800V DC 640 1100V DC 0 0 Input frequency 45 66 Hz Connection to mains Once per minute or less Motor Connection Output voltage 0 Ui Continuous output current Output frequency Rated current at nominal inflow cooling water tempera
104. lication package includes seven applications with different sets of parameters You will find the parameter lists in the application manual Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pressing Browser button up See the diagram for parameter value change procedure in Figure 5 6 G ap 52 2 gt Input signals G1 G8 va fie am 52 1 a Parameters lt Basic parameters 4 Min Frequency 4 G1 G8 P1 P18 13 95 Hz Pell em Min Frequency N E 13 95 Hz Sa Pe Min Frequency 14 45 Hz Keypad Control Menu M3 Figure 5 6 Parameter Value Change Procedure In the Keypad Control Menu you can choose the control place edit the frequency reference and change the direction of the motor You can enter the submenu level by pressing Menu Button Right Table 5 7 Keypad Control Parameters M3 Code Parameter Min Max Unit Default Cust ID Note P3 1 Control place 12511 terminal 2 Keypad 3 Fieldbus P3 2 Keypad reference Par 2 1 1 P3 3 Direction 0 123 0 Forward on keypad 1 Reverse R3 4 Stop button 11410 Limited function of Stop button 1 Stop button always enabled MN04005001E For more information visit www EatonElectrical com 5 9 LCX9000 Liquid Cooled Drives User Manual E T
105. menu indicated by T 19 T In this menu some selected important data valid at the time of the fault are recorded This feature will help the user or the service person in determining the cause of the fault 5 12 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 The data available are Table 5 9 Fault Time Recorded Data Data Units Description T 1 D Counted operation days Fault 43 Additional code T 2 hh mm ss Counted operation hours d Fault 43 Counted operation days Hz Output frequency hh mm ss Fault 43 Counted operation hours TA A Motor current 5 V Motor voltage T 6 96 Motor power T4 96 Motor torque T 8 V DC bus voltage T 9 IC Unit temperature T 10 Run status T 11 Direction T 12 Warnings 1 18 Zero speed Tells the user if the drive was at zero speed 0 01 Hz when the fault occurred Real Time Record If real time is set to run on the drive the data items T1 and T2 will appear as follows Table 5 10 Real Time Record Data Units Description T T 2 yyyy mm dd Counted operation days hh mm SS sss Counted operation hours Fault History Menu M5 You can enter the Fault History menu from the Main menu by pressing Menu Button Right when the location indication M5 is visible on the first line of the keypad display faults are st
106. mer LCX9000 Liquid Cooled Drives User Manual January 2007 lt gt enter Confi 553 5632 553 2 Copy Parameters Up to keypad gt Up to keypad _ Change Value Select P1 P4 Select LAII param 4 Cancel NON ap 56 3 0 55 32 Up to keypad Up to keypad Wait OK Figure 5 14 Parameter Copy to Keypad Download parameters to drive From keypad S6 3 3 This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status Enter the From Keypad page S6 3 2 from the Parameter Copy menu Pressing the Menu Button Right takes you to the edit mode Use the Browser buttons to select either All Parameters or Application Parameters and press the ENTER button Wait until OK appears on the display The procedure to download the parameters from keypad to drive is similar to that of from drive to keypad See Figure 5 14 Automatic Parameter Backup P6 3 4 On this page you can activate or inactivate the parameter backup function Enter the edit mode by pressing Menu Button Right Select Yes or No with the Browser buttons When the Parameter backup function is activated the control keypad makes a copy of the parameters of the presently used application Every time a parameter is changed the keypad backup is automatically updated When applications are ch
107. n Right to enter the Application pages There are as many Application pages as there are applications loaded into the drive Locate the desired application with the Browser buttons and then enter the Information pages with Menu Button Right Use the Browser buttons to see the different pages Gu gt Standard Version 01 03 2 01 lt gt lt gt R684 5 84 11 ap Applications p Basic lt Application id A1 A7 D1 D3 FIFFO1 Figure 5 25 Applications Info Submenu Hardware S6 8 5 The Hardware information page provides information on the following hardware related topics Table 5 16 Hardware Information Pages Page Counter 6 8 5 1 Nominal power of the unit 6 8 5 2 Nominal voltage of the unit 6 8 5 3 Brake chopper 6 8 5 4 Brake resistor 5 28 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Expander Boards S6 8 6 The Expander boards submenu contains information about the basic and option boards see Chapter 4 You can check the status of each board slot by entering the Expander Boards page with Menu Button Right Use the Browser buttons to view the status of each board slot The description line of the keypad will display the type of the expansion board and the text Run is shown bel
108. n contact with the electronic components of the unit If an external brake resistor option is used connect its cable to the appropriate terminal CH3 only Check the connection of the ground cable to the motor and the drive terminals marked with D Connect the separate shield of the power cable to the ground terminals of the drive motor and the supply center MN04005001E For more information visit www EatonElectrical com 3 7 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 6 Liquid cooling connection The standard delivery of the LCX9000 Liquid Cooled drive includes hoses on the cooling element 4 9 feet 1 5m in length and 59 inches 15 mm in diameter The hoses are inserted in 55 inch 1400 mm UL94V0 approved conduits Connect the line hose branch to its counterpart screw or fast connector of the Cutler Hammer Liquid Cooled drive Due to high pressure in the line hose equipping the liquid line with a shut off valve is recommended which makes the connection easier In order to prevent water from spraying in the installation room we also recommend wrapping e g linters around the connection during installation For more information on the liquid connection see Page 2 14 When the installation in the enclosure is completed the liquid pump can be started See Start Up of the drive in Chapter 6 Note Do not switch on the power before ensuring proper function of the liquid cooling sys
109. nal fast connectors TEMA Pressure Pressure Loss Volume Loss Pressure Pressure Pressure Total Inflow Pressure Loss Total Flow TEMA Loss Loss Loss Loss TEMA Hose Element TEMA Inflow and Rate Inflow Inflow Element Outflow Outflow and Outflow Outflow Hoses and GPM psi Hose psi psi Hose psi psi Hose psi Element psi 10 6 8 56 4 35 4 06 4 06 7 40 12 62 28 43 7 9 4 35 2 47 2 32 2 32 3 63 7 12 15 08 5 3 1 45 1 31 1 16 1 02 1 31 3 48 6 24 4 5 0 87 1 02 0 87 0 44 1 02 2 32 4 21 12 Legend Pressure loss TEMA E 222 inflow SET SEL bar Pressure loss inflow hose SEL SEE bar 1055 Ls element SEE PEJ Pressure loss outflow 2 hose PEJ PLJ bar Pressure loss outflow PLJ PTJ bar Pressure loss total inflow hose element and outflow hose Volume Flow Rate Pressure loss total 2 5 TEMA inflow and 0 00 5 00 10 00 15 00 20 00 25 00 30 00 outflow hoses and element Pressure Loss psi Figure 2 15 Pressure Loss CH6x MN04005001E For more information visit www EatonElectrical com 2 15 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer
110. nder Board Parameters Table 5 17 Expander Board Parameters Board OPTA1 E T N Cutler Hammer January 2007 Auto Code Parameter Min Max Default Cust Selections P7 1 1 1 mode 1 5 3 1 01020 2 410 20 3 010 10V 4 2 to 10V 5 10 to 10 V P7 1 1 2 12 mode 1 5 1 See P7 1 1 1 P7 1 1 3 AO1 mode 1 4 1 1 01020 2 41020 3 0 10V 4 2 to 10V gt ap D OPTC2 Monitor G1 G2 V1 V2 va m a 513 gt 4 Expander boards 4 G1 Gb Run P1 P4 61 3 1 m Change Value Slave address 126 enter Confirm Change va ap aD Baud rate Figure 5 27 Expander Board Information Menu Further Keypad Functions The control keypad contains additional application related functions See the application manual for more information 5 30 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Ss Chapter 6 Start Up Safety Precautions Before start up note the following directions and warnings A WARNING 1 Internal components and circuit boards of the drive are live when the drive is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death
111. ng Menu M1 that the value of Output Frequency changes according to the change of frequency reference Turn the Start Stop switch to OFF position Test B Control from the Control keypad Change the control from the I O terminals to the keypad as advised on Page 5 10 Press the START button on the keypad Move over to the Keypad Control Menu M3 and Keypad Reference submenu see Keypad Reference on Page 5 10 and change the frequency reference with the Browser buttons Check in Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference Press the STOP button on the keypad 10 Run the start up tests without the motor being connected to the process if possible If this is not possible make sure that running each test is safe prior to running it Inform your co workers of the tests Switch off the supply voltage and wait until the drive has stopped as advised on Page 6 1 Safety Precautions Connect the motor cable to the motor and to the motor cable terminals of the drive Make sure that all Start Stop switches are in Stop positions Switch the supply voltage ON Repeat test 9A or 9B 11 Connect the motor to the process if the start up test was run without the motor being connected e Before running the tests make sure that this can be done safely e Inform your co workers of the tests e Repeat test 9A or 9B MN04005001E For more information visit www EatonElectrical
112. nge option board or control unit Reset same type changed Note No fault time data record e same type of board or same power rating of drive 38 Device added option board or drive added Reset same type drive of same power rating or Note No fault time data record same type of board added 39 Device removed option board removed Reset e drive removed Note No fault time data record 40 Device unknown Unknown option board or drive Contact your Cutler Hammer distributor 41 IGBT temperature IGBT Inverter Bridge Check loading overtemperature protection has Check motor size detected too high a short term overload current 42 Brake resistor Brake resistor overtemperature Set the deceleration time longer overtemperature 9 protection has detected too heavy Use external brake resistor braking 43 Encoder fault Note the exceptional fault data Check encoder channel connections record see Page 5 12 Additional Check the encoder board codes 1 Encoder 1 channel A is missing 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 44 Device changed option board or control unit Reset different type 2 changed Note No Fault Time Data Record is e option board of different type or made different power rating of drive Note Application parameter values restored to default Programmable A faults only MN04005001E For more information visit www EatonEle
113. nge Change Enabled Enabled Change Disabled 56 5 3 Start Up Wizard No Yes 56 5 4 Multimonitoring Change Change Enabled items Enabled Change Disabled 56 6 Keypad settings P6 6 1 Default page P6 6 2 Default page Operating Menu P6 6 3 Timeout time 0 65535 s 30 P6 6 4 Contrast 0 31 18 P6 6 5 Backlight time Always 65535 min 10 56 7 Hardware settings MN04005001E For more information visit www EatonElectrical com 5 15 LCX9000 Liquid Cooled Drives User Manual Table 5 11 System Menu Functions Continued E T N Cutler Hammer January 2007 Code Function Min Max Unit Default Cust Selections P6 7 3 HMI acknowledg 200 5000 ms 200 P6 7 4 HMI no of retries 1 10 5 56 8 System information S6 8 1 Total counters C6 8 10 1 MWh counter kWh C6 8 10 2 Power On day counter C6 8 1 3 Power On hour hh mm ss counter 56 8 2 Trip counters T6 8 2 1 MWh counter kWh T6 8 2 2 Clear MWh counter T6 8 2 3 Operating days counter T6 8 2 4 Operating hours hh mm ss counter T6 8 2 5 Clear operating hour counter 56 8 3 Software information 56 8 3 1 Software package 56 8 3 2 System software version 56 8 3 3 Firmware interface 56 8 3 4 System load 56 8 4 Applications 56 8 4 Name of application 06 8 4 1 Application ID 06 8 4 2 Applications version 06 8 4 3 Applications firmware interface S6 8 5 Har
114. nnected to mains even if the motor is not running A WARNING After disconnecting the drive from the mains wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the Liquid Cooled drive connections Do not touch the enclosure before this time has expired A WARNING The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have dangerous control voltage present even when the Liquid Cooled drive is disconnected from mains CAUTION Always remove all cooling agent from the cooling elements before shipping to avoid damage caused by freezing CAUTION Do not perform any voltage withstand tests on any part of the Liquid Cooled drive There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product CAUTION Do not touch the components on the circuit boards Electrostatic voltage discharge may damage the components CAUTION Before connecting the Liquid Cooled drive to mains ensure the functionality of the coolant circulation and check the circulation for possible leaks CAUTION Before connecting the drive to mains make sure that the enclosure door is closed LCX9000 Liquid Cooled Drives User Manual MN04005001E For more information visit www EatonElectrical com
115. ntrol Diagram CH74 Phase U Figure B 12 Main Circuit and Control Diagram CH74 Control Fan Mounting Pallet Hot Dip Zinc Coated Fan Support ako rax E T N Cutler Hammer January 2007 EG ode Rx EROR d B 4 ee a EEEE B 7 TTE B 8 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 List of Tables Table 1 1 LCX9000 Liquid Cooled Adjustable Frequency Drive Catalog Numbering System 1 2 Table 1 2 Power Ratings and Dimensions of Liquid Cooled Drive Supply Voltage 380 500V AC 1 6 Table 1 3 Power Ratings and Dimensions of Liquid Cooled Drive Supply Voltage 525 690V AC 1 8 Table 1 4 1 9 Table 2 1 One Module Drive Dimensions Mounting Base Included 2 2 Table 2 2 Several Module Drive Dimensions Mounting Bracket Included 2 5 Table 2 3 Drinking Water Chemical 2 8 Table 2 4 Drinking Water Quality Recommendations Maximum Values 2 8 Table 2 5 Drinking Water Quality Recommendations Desired Values 2 9 Table 2 6 Process Water
116. oftware The microprocessor controls the motor based on the information it receives through measurements parameter settings control I O and control keypad The motor and application control block controls the motor control ASIC which in turn calculates the IGBT positions Gate drivers amplify these signals for driving the IGBT inverter The control keypad constitutes a link between the user and the drive The control keypad is used for parameter setting reading status data and giving control commands It is detachable and can be operated externally and connected via a cable to the drive Instead of the control keypad a PC can also be used to control the drive if connected through a similar cable 12 You can have your drive equipped with a control I O board which is either isolated OPT A8 or not isolated OPT A9 from the frame Optional expander boards that increase the number of inputs and outputs to be used are also available For more information contact Eaton or your local distributor The basic control interface and the parameters the Basic Application are easy to use If a more versatile interface or parameters are required a more suitable application can be chosen from the application manual An internal brake chopper is available as standard for chassis CH3 For all other sizes the brake chopper is available as an option and installed externally The standard product does not include a brake resistor It should be ordered
117. oke Type H1 H2 W1 w2 D1 D2 1 52 Dia in Lbs kg CHK0023N6A0 7 01 5 51 9 06 8 27 4 76 3 23 35 55 4 pcs 22 178 140 230 210 121 82 9x14 10 CHK0038N6A0 8 23 6 42 10 63 9 84 35x 55 6 pcs 33 209 163 270 250 9x14 15 CHK0062N6A0 8 39 6 10 11 81 11 02 35 55 4 pcs 44 213 155 300 280 9x14 20 CHK0087N6A0 913 6 85 11 81 11 02 6 69 35 55 4 pcs 135 6 pcs 57 232 174 300 280 170 9 14 9 26 0145 6 0 11 50 9 21 11 81 11 02 728 35x 55 4 pcs 35 6 pcs 81 292 234 300 280 185 9x14 9 37 CHKO590N6A0 20 43 15 51 12 44 10 71 6 50 39x1 38 4 pcs 43 6 pcs 275 519 394 316 272 165 10x35 11 125 Always connect the supply cables to the choke terminals marked with 1 see Figure 2 21 Choose the converter connection according to Figure 2 21 2 22 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual
118. ol the drive The keypad is connected to the control unit with an RS 232 cable and mounted on the enclosure door Pay special attention to the grounding of the cable see instructions below Figure 4 14 Control Unit Installed into the Mounting Box Left Front Right Back 4 10 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Table 4 2 Installing the Control Unit Mounting Box LCX9000 Liquid Cooled Drives User Manual 1 If the keypad sits in its place on the control unit remove the keypad Connect the male end of the keypad cable to the D connector of the control unit Use RS 232 cable included in the delivery Run the cable over the top of the box and secure with plastic band on the backside Grounding of keypad cable Ground the keypad cable in the mounting box frame by fixing the branch cable with a screw underneath the control unit MN04005001E For more information visit www EatonElectrical com 4 11 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 4 2 Installing the Control Unit Mounting Box Continued 5 Mount the control unit mounting box in the front left corner of the enclosure using two screws Note Do not install the mounting box floating with e g plastic screws 6 Connect the optical cables or the flat cable to the power unit See Page 4 17
119. oled Drive Supply Voltage 525 690V AC Drive Output Current Electrical Output Power Thermal Rated Rated Optimum Optimum Power Loss Catalog lin Cont I Motor atl Motor ath c a T Number A A A 525V kW 690V kW kW Chassis LCX170A0 5 170 155 113 110 160 7 5 0 4 7 9 CH61 LCX208A0 5 208 189 139 132 200 9 0 0 5 9 5 CH61 LCX261A0 5 261 237 174 160 250 6 5 0 3 6 8 CH61 LCX325A0 5 325 295 217 200 300 7 5 0 4 7 9 CH72 LCX385A0 5 385 350 257 250 355 9 0 0 5 9 5 CH72 LCX416A0 5 416 378 277 250 355 9 4 0 5 9 9 CH72 LCX460A0 5 460 418 307 300 400 10 0 0 5 10 5 CH72 LCX502A0 5 502 456 335 355 450 12 0 0 6 12 6 CH72 LCX590A0 5 590 536 393 400 560 13 0 0 7 13 7 CH63 LCX650A0 5 650 591 433 450 600 16 0 0 8 16 8 CH63 LCX750A0 5 750 682 500 500 700 18 0 0 9 18 9 CH63 LCX820A0 5 820 745 547 560 800 19 0 1 0 20 0 CH74 LCX920A0 5 920 836 613 650 850 21 3 1 2 22 5 CH74 LCXH10A0 5 1030 936 687 700 1000 22 0 1 1 23 1 CH74 LCXH11A0 5 1180 1073 787 800 1100 25 0 1 3 26 3 CH74 LCXH13A0 5 1300 1182 867 900 1200 31 0 1 6 32 6 CH74 LCXH15A0 5 1500 1364 1000 1000 1400 38 0 1 9 39 9 CH74 LCXH18A0 5 1850 1682 1233 1250 1650 39 6 2 0 41 6 2xCH74 LCXH21A0 5 2120 1927 1413 1450 1900 45 0 2 4 47 4 2xCH74 LCXH23A0 5 2340 2127 1560 1600 2100 55 8 2 9 58 7 2xCH74 LCXH27A0 5 2700 2455 1800 1850 2450 68 4 3 4 71 8 2xCH74 LCXH31A0 5 3100 2818 2066 2150 2800 2xCH74 lij Therma
120. on s electrical business Warnings WARNING Only a competent electrician may carry out the electrical installation A WARNING The LCX9000 Liquid Cooled drive is meant for fixed installations only A WARNING Do not perform any measurements when the drive is connected to the mains Prior to measurements on the motor or the motor cable disconnect the motor cable from the drive A WARNING The drive has a capacitive leakage current WARNING If the drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 WARNING Only spare parts delivered by Eaton can be used A WARNING The motor starts at power up if the start command is ON Furthermore the I O functionalities including start inputs may change if parameters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger A WARNING The components of the power unit of the drive are live when it is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from the mains potential viii For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Cautions WARNING The motor terminals U V W and the DC link brake resistor terminals are live when the Liquid Cooled drive is co
121. ored in the Fault History menu where you can browse them with the Browser buttons Additionally the Fault Time Data Record pages see Page 5 12 are accessible for each fault You can return to the previous menu any time by pressing Menu Button Left The memory of the drive can store a maximum of 30 faults in order of appearance The number of faults currently in the fault history is shown on the value line of the main page 1 The order of the faults is indicated by the location indication in the upper left corner of the display The latest fault is indicated by F5 1 the one before that by F5 2 and so on If there are 30 uncleared faults in the memory the next fault will erase the oldest fault from the memory Pressing the ENTER button for about 2 to 3 seconds resets the whole fault history The symbol H will change to 0 MN04005001E For more information visit www EatonElectrical com 5 13 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 G cav G ap 577 gt 5 ChargeSwitch Operation hours 13 25 43 READY READY FS gt HI 15 1 1 Fault history 11 Output phase gt Operation days H1 H3 T1 T7 17 PUSH to Reset Figure 5 10 Fault History Menu System Menu M6 You can enter the System menu from the Main menu by pressing Menu Button Right when the location indication M6 is visible on t
122. otective ground of the switchgear enclosure We recommend connecting the motor cables to the common PE of the cabinet cabinet system For grounding of the drive itself use the grounding terminal on the drive mounting plate see Figure 3 3 Figure 3 3 Grounding Terminal on Mounting Plate Cable Installation and the UL Standards To meet the UL Underwriters Laboratories regulations a UL approved copper cable with a minimum heat resistance of 140 167 F 60 75 C must be used The tightening torques of the terminals are given in Table 3 4 3 10 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Cable and Motor Insulation Checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the drive and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be at least 1 2MQ Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the drive and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be at least 1 2MQ Motor insulation checks Disconnect the motor
123. ounting Bracket CH63 Approximate Dimensions in Inches mm For more information visit www EatonElectrical com MN04005001E FIN 2007 Cutler Hammer LCX9000 Liquid Cooled Drives User Manual Bottom 5 79 Dia 43 147 11 63 Top 16 Zl 03 6 Pulse Supply fm 11 1 71 1 14 72 __ 374 j 15 13 69 29 37 e NET 4 746 39 1 57 40 73 88 y E 43 31 98 1100 lt 25 SSS H Dia 18 39 TT lt 10 n 7 87 12 Pulse Supply 5 200 9 69 eiu 246 7 87 L200 9 69 5 2 246 i WE ao 8 15 5 51 2 99 140 3 15 IY 47 5 29 29 gt lt gt 80 76 744 12 46 26 1175 Figure 2 9 LCX9000 Liquid Cooled Drive CH74 IPOO Approximate Dimensions in Inches mm MN04005001E For more information visit www EatonElectrical com LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Cooling Instead of using air for cooling Cutler Hammer Liquid Cooled drives are cooled with liquid The liquid circulation of the drive is usually connected to a he
124. out notice Cover Photo Cutler Hammer LCX9000 Liquid Cooled Drive MN04005001E For more information visit www EatonElectrical com LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Rel Ei Table of Contents LIST OF FIGURES BK oh e RARE OR iii LIST OF TABLES ais ee intet acides dade et alee V SAFETY LT vii Definitions and 2 ee vii Hazardous High Voltage vii Warnings Cautions and viii CHAPTER 1 OVERVIEW 1 1 Receiving and 1 1 1 Storage and Shipplligi s uuum tete mito Hace 1 3 Maintenance su Er eem Legon donde Oe RUE wa 1 3 Techinical Data eser ees codes ee deor x wade ole Skee nodule eid dies 1 3 CHAPTER 2 5 2 1 ojo a a PE 2 1 Sors ro 2 8 Drive Deratlng 2 5 2 ret bandied es ee de SEM RI Ae EG kee 2 19 Input 2 20 CHAPTER 3 POWER WIRING 3 1 Power Connections 224 e060
125. ove backward in menu Move cursor left in parameter menu Exit edit mode Press for 2 to 3 seconds to return to main menu Menu Button Right Move forward in menu Move cursor right in parameter menu Enter edit mode START Button Pressing this button starts the motor if the keypad is the active control place See Page 5 10 STOP Button Pressing this button stops the motor unless disabled by parameter R3 4 R3 6 See Page 5 10 OOo o ael 5 4 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 Menu Navigation The data on the control keypad is arranged in menus and submenus The menus are used for the display and editing of measurement and control signals parameter settings and reference value and fault displays Through the menus you can also adjust the contrast of the display LCX9000 Liquid Cooled Drives User Manual Location Description Number of Items Available Item Value READY e Monitor 1 14 Figure 5 3 Keypad Display Data The first menu level consists of menus M1 to M7 and is called the Main menu The user can navigate in the main menu with the Browser buttons up and down The desired submenu can be entered from the main menu with the menu buttons When there still are pages to enter under the currently displayed menu or page you can see an arrow in the low
126. ow it If no board is connected to the slot the text no board will be shown If a board is connected to a slot but the connection is lost for some reason the text no conn is displayed For more information see Chapter 4 For more information on expander board related parameters see below G gt Gu gt 2 Software version E2 10001 0 A va G 6 85 25 85 ap gt A OPTA1 lt gt State 1 E5 E2 Run Figure 5 26 Expander Board Information Menus Debug Menu S6 8 7 This menu is meant for advanced users and application designers Contact Eaton for any assistance needed Expander Board Menu M7 In the Expander board menu the user can 1 see the expander boards connected to the control board and 2 see and edit the parameters associated with the expander boards Go to the next menu level G4 with Menu Button Right At this level you can browse through slots A to E with the Browser buttons to see which expander boards are connected to the control board On the lowermost line of the display you will also see the number of parameters associated with the board You can view and edit the parameter values as described on Page 5 8 See Table 5 17 and Figure 5 27 MN04005001E For more information visit www EatonElectrical com 5 29 LCX9000 Liquid Cooled Drives User Manual Expa
127. p Wizard 5 22 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Multimonitoring Items P6 5 4 The alphanumeric keypad features a display where you can monitor up to three actual values at the same time see Monitoring Menu M1 on Page 5 7 and the manual of the application you are using On page P6 5 4 of the System Menu you can define whether the operator can replace the values monitored with other values See below G 56 5 4 N 56 5 4 a Multimon items gt Multimon items enter Multimon items ChangeDisable x ChangeEnable ChangeEnable 1 7 Figure 5 19 Disabling the Change of Multimonitoring Items Keypad Settings In the Keypad Settings submenu under the System menu you can further customize your drive s operator interface Locate the Keypad Setting submenu 56 6 Under the submenu there are four pages P associated with the keypad operation 4 Default page P1 P5 Figure 5 20 Keypad Settings Submenu Default Page P6 6 1 Here you can set the location page to which the display automatically moves when the Timeout Time see below has expired or the power is switched on to the keypad If the default page is O the function is not activated i e the latest displayed page remains on the keypad
128. possible from the power cables see Chapter 2 and the shields of the shielded cables are connected to protective ground The wires may not touch the electrical components of the drive e the common inputs of digital input groups are connected 24V or ground of the terminal or the external supply Check liquid cooling connections and system operation e Open the shut off valves Check the quality and quantity of the cooling liquid Chapter 2 e Ensure the proper operation of liquid circulation system Perform the cable and motor insulation checks see Page 3 11 Check the drive for condensation Check that all Start Stop switches connected to the I O terminals are in Stop position Connect the drive to mains Set the parameters of group 1 according to the requirements of your application see application manual At least the following parameters should be set e motor nominal voltage e motor nominal frequency e motor nominal speed e motor nominal current You will find the values needed for the parameters on the motor rating plate 6 2 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 9 Perform run test without motor Perform either Test A or Test B Test A Controls from the terminals Turn the Start Stop switch to ON position Change the frequency reference potentiometer Check in the Monitori
129. r more information The instructions for the cooling system provided by its manufacturer must be followed Technical Data Figure 1 1 presents the block diagram of the liquid cooled drive Mechanically the product consists of two units the Power Unit and the Control Unit The power unit can contain one to six modules cooling plates depending on the drive size Instead of air liquid cooled drives use liquid for cooling A charging circuit is embodied in the drives An external three phase AC choke 1 at the mains input together with the DC link capacitor 2 form an LC filter In drives the LC filter together with the diode bridge produce the DC voltage supply to the IGBT Inverter Bridge 3 block The AC choke also functions as a filter against High Frequency disturbances from the mains as well as against those caused by the drive to the mains In addition it enhances the waveform of the input current to the drive In chassis with multiple parallel line rectifiers CH74 AC chokes are required to balance the line current between the rectifiers The power drawn by the drive from the mains is mostly active power The IGBT Inverter Bridge produces a symmetrical three phase Pulse Width Modulated AC voltage to the motor MN04005001E For more information visit www EatonElectrical com 1 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 The Motor and Application Control Block is based on microprocessor s
130. ributor 10 Input line Input line phase is missing Check supply voltage and cable supervision 9 11 Output phase Current measurement has detected Check motor cable and motor supervision 9 that there is no current in one motor phase 12 Brake chopper no brake resistor installed Check brake resistor supervision e brake resistor is broken If the resistor is ok the chopper is brake chopper failure faulty Contact your Cutler Hammer distributor 13 Drive Heatsink temperature is under 14 F undertemperature 10 C 14 Drive e Heatsink temperature is over Check that values for Page 1 6 overtemperature 158 F 70 C Overtemperature are not exceeded warning is issued when the Check the correct coolant flow and heatsink temperature exceeds temperature Also check the 149 F 65 C circulation for possible leaks Circuit board temperature is over Check the ambient temperature 185 F 85 C Overtemperature Make sure that the switching warning is issued when the board frequency is not too high in relation temperature exceeds 158 F 70 to ambient temperature and motor load Circulation of air in the drive is blocked The cooling fans are defective 15 Motor stalled Motor stall protection has tripped Check motor 16 Motor motor overheating has been Decrease the motor load overtemperature detected by drive motor If no motor overload exists check the temperature model temperature model parameters
131. rical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2006 sales of 12 4 billion Eaton is a global leader in electrical systems and components for power quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 60 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com 2007 Eaton Corporation All Rights Reserved Printed USA e u m m 8 r Publication No MNO4005001E CPG m January 2007
132. rical short circuits if the hose touches live parts To avoid electrochemical corrosion we also recommend adding an inhibitor e g Ferrolix 332 Henkel Cortec 1 649 1 in the cooling liquid The following main line hose materials are acceptable e plastic PVC e rubber EPDM only e aluminium e other stainless and acid proof materials The hoses must tolerate a peak pressure of 580 psi 40 bar Connect the line hose to its counterpart screw connector or fast connector on the cooling element of the drive inverter The coolant inlet connector is the one closer to the mounting plate and the outlet connector is the one closer to the face of the drive see Figure 2 18 Due to high pressure in the line hose it is recommended that the liquid line is equipped with a shut off valve which makes the connection easier In order to prevent water from spraying in the installation room Eaton also recommends wrapping e g linters around the connection during installation Eaton also recommends equipping the pipe branches to the cooling elements with valves 2 16 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Installation of Flow Switch As stated on Page 2 10 Eaton recommends the installation of the flow supervision in the liquid cooling system If requested Eaton delivers the flow switch as an option The application of the flow switch as
133. rol Control Place A P1 P3 Terminal Browse T D G2 m 1 1 ge gt Basic parameters Min Frequency G1 G9 1 15 13 95 H Browse Change 2 value x n Vil gt 2 Output Frequency No editing V1 V15 13 95 Hz Figure 5 4 Keypad Navigation Chart 5 6 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Monitoring Menu M1 You can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication is visible on the first line of the display Figure 5 5 shows how to browse through the monitored values The monitored signals carry the indication V and they are listed in Table 5 6 The values are updated once every 3 seconds This menu is meant only for signal checking The values cannot be altered here For changing values of parameters see Page 5 8 lt gt Vie FreqReference 13 95 Hz e Vil Monitor lt Output frequency V1 V14 13 95 Hz Figure 5 5 Monitoring Menu MN04005001E For more information visit www EatonElectrical com 5 7 LCX9000 Liquid Cooled Drives User Manual Table 5 6 Monitored Si
134. s User Manual E T N Cutler Hammer Fault Types January 2007 The drive has four types of faults These types differ from each other on the basis of the subsequent behavior of the drive See Table 5 8 Fault Type F T1 T13 17 Symbol ea a gt Operation hours 34 21 05 Ga aD Ga Fi gt gt 11 Output phase 4 Operation days Figure 5 9 Fault Display Table 5 8 Fault Types Fault Type Symbol Meaning AR Fault Autoreset A Alarm This type of fault is a sign of an unusual operating condition It does not cause the drive to stop nor does it require any special actions The A fault remains in the display for about 30 seconds F Fault An F fault makes the drive stop Actions need to be taken to restart the drive If an AR fault occurs the drive will stop immediately The fault is reset automatically and the drive tries to restart the motor Finally if the restart is not successful a fault trip FT see below occurs FT Fault Trip If the drive is unable to restart the motor after an AR fault an FT fault occurs The FT fault has basically the same effect as the F fault the drive is stopped Note Fault Codes are listed in Appendix A Fault Time Data Record When a fault occurs the information described in Figure 5 8 is displayed By pressing Menu Button Right you will enter the Fault time data record
135. s voltage is sufficient for parameter setting and for keeping the fieldbus active By factory default the control unit is powered using the terminal X10 on the power board However if an external supply is used to power up the control unit a load resistor must be connected to terminal X10 on the power board This applies to all chassis 2CH61 Notice IMPORTANT NOTE FOR CHASSIS CH3 and CHb If you power the control board from the power board be sure to connect the cable to the correct terminal Terminal J2 on the power board is reserved for this purpose Do not connect the cable to terminal J1 See Figures 4 4 and 4 5 Figure 4 4 Connection of Control Board Cable from the Power Board WRONG Terminal J1 Upper MN04005001E For more information visit www EatonElectrical com 4 3 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Figure 4 5 Connection of Control Board Cable from the Power Board CORRECT Terminal J2 Lower Control Connections The basic control connections for boards A9 and A2 are shown in Table 4 1 on Page 4 7 The signal descriptions are presented in the application manual oH lok of O O S O O 8 Oi 2 Of Ole lola d Sd Ol 0 OPT AQ in Slot A Board OPT A2 in Slot B Figure 4 6 I O Terminals of the Two Basi
136. stem with pressure and flow supervision FE The flow supervision can be connected to digital input function External fault If the coolant flow becomes too low the drive will be stopped The flow supervision and other actuators e g a constant flow valve are available as options The options should be mounted at the junction of the main line and the branching line to the element indicated with an asterisk in Figure 2 10 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Drives Cooling Water Inlet Fes DEAS Oy X DN32 T T T 1501 PAO1 re FV01 Legs 55 LO lt x Cooling Water Outlet i EA Figure 2 11 Example PI Diagram of Cooling System and Connections Table 2 7 shows the specifications related to the cooling agent and its circulation Also see Table 1 4 Technical Information on Page 1 9 Table 2 7 Information About Cooling Agent and Its Circulation Min Liquid Flow Nom Liquid Flow per Max Liquid Flow per Element Drive Element Drive per Element Drive in GPM in GPM in GPM Chassis A B CH3 8 8 1 3 1 3 1 4 1 4 1 5 1 5 5 3 5 3 CH4 2 1142 1 2 6 2 6 2 9 2 9 3 2 3 2 5 3 5 3 CH5 2 6 2 6 4 0 4 0 4 2 4 2 4 5 4 5
137. t 32 86 F 0 30 C ly input 86 149 F 30 65 C derating required see Page 2 19 Max temperature rise during circulation max 41 F 5 C No condensation allowed See Pages 2 13 Cooling agent flow rates See Table 2 7 System max working pressure 87 psi System max peak pressure 580 psi Pressure loss at nominal flow Varies according to size See Table 2 10 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 WC ERES Chapter 2 Installation Mounting Liquid cooled drive modules must be installed into an enclosure The drives consisting of one module will be mounted on the mounting plate The drives that include two or three modules are mounted inside a mounting bracket which will then be installed in the enclosure Note If any other than vertical installation position is required please contact your distributor On Page 2 2 you will find the dimensions of liquid cooled drives installed on mounting bases plates and brackets Lifting the Drive Eaton recommends use of a jib crane or similar elevating device to lift the drive unit See Figure 2 1 for correct lifting points Use either the hole s in the middle of the mounting plate Lifting point 1 or the hole in the H shaped part of the mounting plate Lifting point 2 for lifting the drive See Figure 2 1 Li
138. tem 2 3 kN 9 2 3 kN 9 2 3 kN AC Drives Maximum Terminal Stress 2 3 kN Figure 3 1 Maximum Terminal Stresses 3 8 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Installation Space Enough free space must be left above and below the drive to ensure practical and appropriate electrical and cooling connections The minimum dimensions are given in the table below No space is required to the left and right of the drive fa RRS T Ecc A LA Approximate Dimensions in Inches mm Chassis A B CH3 3 94 100 5 91 150 CH4 3 94 100 7 87 200 CH5 3 94 100 7 87 200 CH61 3 94 100 11 81 300 o CH62 3 94 100 15 75 400 CH63 7 87 200 15 75 400 CH64 7 87 200 19 69 500 CH72 7 87 200 15 75 400 CH74 7 87 200 19 69 500 Distance to the cable connection block Additional space must be reserved for ferrite rings if used See Page 3 1 Figure 3 2 Installation Space MN04005001E For more information visit www EatonElectrical com 3 9 LCX9000 Liquid Cooled Drives User Manual Cutler Hammer January 2007 Grounding of Power Unit The mains cables are connected to the pr
139. ter group by using the Browser buttons and press Menu Button Right again to see the group and its parameters Use the Browser buttons to find the parameter P you want to edit Pressing Menu Button right takes you to the edit mode As a sign of this the parameter value starts to flash You can now change the value in two different ways e Set the desired value with the Browser buttons and confirm the change with the ENTER button Consequently the blinking stops and the new value is visible in the value field e Press Menu Button Right once more Now you will be able to edit the value digit by digit This may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the ENTER button The value will not change unless the ENTER button is pressed Pressing Menu Button Left takes you back to the previous menu Several parameters are locked i e cannot be edited when the drive is in RUN status If you try to change the value of such a parameter the text Locked will appear on the display The drive must be stopped to edit these parameters The parameter values can also be locked using the function in menu M6 see Page 5 22 5 8 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer January 2007 LCX9000 Liquid Cooled Drives User Manual You can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds The basic app
140. the cooling element Avoid any twisting of the hose on the element while connecting the line hose Figure 2 13 Aluminum Hose Adapters Figure 2 14 External Thread of Hose Adapter For all other chassis CH3 CH4 the standard delivery includes fast connectors of type Tema series 1300 or 1900 The fast connectors are also available as an option also for CH5 CH6 CH7 Table 2 10 Liquid Connector Types All Pressure Values at Nominal Flow Thread on Element Thread Pressure Loss Pressure Loss Internal Connector Type or Cust Max Pressure Fast Connector Hoses Chassis BSPP Hose Type BSPP 2 Entire System Element Element CH3 G3 8 1300NE2 1 4 87 psi 6 bar 3 6 psi 25 bar CH4 G3 8 1300NE2 1 4 87 psi 6 bar 3 6 psi 25 bar CH5 G3 4 Technobel 16 23 5 G1 2 87 psi 6 bar 2 9 psi 2 bar CH6 G3 4 Technobel 16 23 5 61 2 87 psi 6 bar 7 3 psi 5 bar CH7 G3 4 Technobel 16 23 5 61 2 87 psi 6 bar 10 2 psi 7 bar Use sealing e g Usit R Metal washer rubber sealing for this type of connection Use sealant or sealing tape for this type of connection 2 14 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 Pressure Losses Table 2 11 Pressure Losses CH6x CH6x with standard 1 5m hoses and optio
141. tuation which if not avoided can result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery LCX9000 Liquid Cooled Drives User Manual MN04005001E For more information visit www EatonElectrical com vii LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Warnings Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install set up or operate this Cutler Hammer LCX9000 Drive from Eat
142. ture according to dimensioning charts 0 320 Hz standard 7200 Hz Special software Frequency resolution Application dependent Control Characteristics Control method Switching frequency see parameter 2 6 9 Frequency control U f Open Loop Sensorless Vector Control Closed Loop Vector Control 480V Up to and including 61 Amp Size 1 16 kHz Factory default 10 kHz From 72 Amp Size 1 12 kHz Factory default 3 6 kHz 575V 1 6 kHz Factory default 1 5 kHz Note Derating required if higher switching frequency than the default is used Frequency reference Analog input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 1 3000 sec Deceleration time 1 3000 sec Braking torque DC brake 30 Ty without brake option Ambient Conditions Ambient operating temperature 14 F 10 C no frost to 122 F 50 C at lu 122 158 F 50 to 70 C derating required see Pages 2 13 and 2 19 Storage temperature Relative humidity 40 to 158 F 40 to 70 C No liquid in heatsink under 32 F 0 C 5 to 96 RH non condensing no dripping water Air quality chemical vapors mechanical particles IEC 721 3 3 unit in operation class 3C2 IEC 721 3 3 unit in operation class 352 no conductive dust allowed No corrosive gases EN50178 EN60068 2 6 Altitude 100 load capacity no d
143. veral Module Drive Dimensions Mounting Bracket Included Approximate Dimensions in Inches mm Weight Chassis Width Height Depth in Lbs kg CH63 19 88 505 36 38 924 14 76 375 264 120 CH64 29 37 746 36 38 924 14 76 375 396 180 CH74 29 37 746 46 26 1175 15 16 385 617 280 MN04005001E For more information visit www EatonElectrical com 2 b LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Bottom Top 98 18 90 1 18 9 21 30 234 ll Tm e Ni ae ILC LL A SZ 10 2 09 53 6 85 3 27 1 34 3 94 3 94 3 94 3 94 174 83 34 100 100 100 100 Dia 98 25 m 1 4 A 23 58 599 23 94 i 34 25 41 4 870 874 1 30 65 8 82 16 5 224 H Te pos n 4 13 2 56 2 56 x 50 gt ay 30 5 105 65 65 lt gt 5 lt 14 76 gt Coolant 4 53 4 69 Coolant 15 375 Outlet 115 119 Inlet Dia 55 14 Right Side Left Side Figure 2 8 LCX9000 Liquid Cooled Drive with M
144. well as notes concerning its installation are given below About Flow Switch Installation Eaton recommends mounting the flow switch on the inflow side of the system see Figure 2 10 Pay attention to the direction of flow The switch reaches the highest accuracy when it is mounted in horizontal position If mounted vertically the mechanical sensor is affected by the Earth s gravity which reduces the accuracy according to the data given in Table 2 13 Figure 2 17 Flow Switch Hose Connection Fast Connector Electrical Fast Connector Lock Screw Cable Seal and Clamp Table 2 13 Flow Switch Data Description Specification Hose Connection G1 2 female internal thread 150228 1 Closing The switch closes if the flow exceeds 5 3 GPM Switching Accuracy Horizontal installation 5 15 5 0 6 1 GPM Vertical Installation 5 5 0 5 5 GPM MN04005001E For more information visit www EatonElectrical com 2 17 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 2 2 2 Coolant Coolant Outlet Inlet 7 Figure 2 18 Direction of Coolant Circulation External Cooling Fan In order to provide sufficient cooling for the power board capacitors and DC buses in the liquid cooled drive of chassis one additional cooling
145. whenever possible The motor cables of size CH31 are connected to terminal blocks see Figure 2 2 whereas busbar connection is used for larger sizes see drawings on Pages 2 2 to 2 7 Motor cable type for EMC level N is in Table 3 1 Ask Eaton for more information on the use of ferrite cores with the motor cable in order to protect the motor bearings against motor bearing currents For information on control cables see Page 4 6 and Table 3 1 MN04005001E For more information visit www EatonElectrical com 3 1 LCX9000 Liquid Cooled Drives User Manual E T N Cutler Hammer January 2007 Table 3 1 Cable Types Required to Meet Standards Cable Type Level N T Mains Cable Power cable intended for fixed installation and the specific mains voltage Shielded cable not required Motor Cable Power cable intended for fixed installation and the specific mains voltage Shielded cable not required Control Cable Screened cable equipped with compact low impedance shield Cable Data Table 3 2 Cable Sizes 400 500V gt Terminal Cable Size Mains and Catalog Motor Cable Main Terminal Ground Terminal Max Number of Chassis Number lin Cu mm mm mm Cables Bolt Size CH3 LCX016A0 4 16 3 2 5 2 5 50 1 10 LCX022A0 4 22 3 4 4 50 1 10 LCX031A0 4 31 3 6 6 50 1 10 LCX038A0 4 38 45 3x10 10 50 Cu 6 35 LCX045A0 4 50 AI LCX061A0 4 61 3x16416
146. with terminal blocks The terminals are marked with letters U V W and X Y and Z such that terminals U and X V and Y as well as W and Z form pairs of which one is an input and the other an output Furthermore terminals U V and W must all be used as either input or output The same applies to terminals X Y and Z See Figure 2 19 Example If you connect the mains cable of one phase to terminal X the other two phases must be connected to Y and Z Accordingly the choke output cables are connected to their corresponding input pairs phase 1 gt U phase 2 gt V and phase 3 gt W Other types chokes with busbar connection Connect the mains cables to the upper busbar connectors see Figures 2 20 and 2 21 with bolts The cables to the drive are bolted to the lower connectors See Table 2 18 for bolt sizes 2 24 For more information visit www EatonElectrical com MN04005001E E T N Cutler Hammer LCX9000 Liquid Cooled Drives User Manual January 2007 LS Chapter 3 Power Wiring How the power connections of LCX9000 Liquid Cooled units are implemented depends on the size of the unit The smallest liquid cooled unit CH3 has terminal blocks for the connections In all other units the connection is established using cables and cable clips or bolting the busbars together The main circuit diagrams of each Liquid Cooled drive chassis are in Appendix B Power Connections Use cables with heat resistance of at least 158

Download Pdf Manuals

Related Search

Related Contents

ACKERRADSCHLEPPER PRONAR Typ P5  連続式炊飯装置2号  Bedienungsanleitung - LTT  Guía de inicio rápido Kindle Touch  ASSALE - AXLE Mod. 26.28M FR    MVC-F60R/F80R /88GH/98D (VAS)  le français... un pas de plus le français... un pas de plus    【Web Caster BAR HG フレッツプラス利用時の設定方法】  

Copyright © All rights reserved. Failed to retrieve file