Ingersoll-Rand PH30F-XXX-XXX-C User's Manual
Contents
1. U Cup 1 8 x 7 8 o d O Ring 1 16 x 1 1 8 o d O Ring 1 16 x 1 3 8 o d O Ring 1 8 x 1 2 o d sees Muffler Kit includes item 127 O Ring 1 8 x 1 2 o d Adapter Plate 95790 137 O Ring 1 16 x 2 o d Y325 32 Fn oaoo9 T tr ss a a one U cupareximreay m os966 Cot Pr upone m yre6 s0_ Wo Vafeinser m oses0 fiw ian valerate m os6s9 fico a66 Track Gase m oos m ersa fio 167 Pilot Piston includes items 168 and 169 MATERIAL CODE B Nitrile Iron Br Brass P Polypropylene C Carbon Steel Sp Santoprene Ck Ceramic SS Stainless Steel D Acetal U Polyurethane GP Groundable Polypropylene AIR MOTOR SECTION SERVICE Service is divided into two parts 1 Pilot Valve 2 Major Valve GENERAL REASSEMBLY NOTES e Air Motor Section service is continued from Fluid Section repair Inspect and replace old parts with new parts as neces sary Look for deep scratches on metallic surfaces and nicks or cuts in O rings e Take precautions to prevent cutting O rings upon instal lation Lubricate O rings with Lubriplate FML 2 grease Do not over tighten fasteners Refer to torque specifi cation block on view Re torque fasteners following restart SERVICE TOOLS To aid in the installation of 168 O rings onto the 167 pilot pisto2. damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements e Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions AMARNING EXPLOSION HAZARD Models containing aluminum parts cannot be used with 1 1 1 trichlo roethane methylene chloride or other halogenated hydrocarbon solvents which may react and explode e Check pump motor section fluid caps manifolds and all wetted parts to assure compatibility before using with solvents of this type ZAWARNING MISAPPLICATION HAZARD Do not use models containing aluminum wetted parts with food products for human consumption Plated parts can contain trace amounts of lead ZX CAUTION Verify the chemical compatibility of the pump wetted parts and the substance being pumped flushed or recirculated Chemical compatibility may change with temperature and concentration of the chemical s within the substances being pumped flushed or circulated For specific fluid compatibility consult the chemical manufacturer A CAUTION Maximum temperatures are based on mechanical stress only Certain chemicals will signifi cantly reduce maximum safe operating temperature Consult the chemical manufacturer for chemical com patibility and temperature limits Refer to PUMP DATA on page 1 of this manual Be certain all
3. nut flange heads which contact pump case when using stainless steel fasteners Apply 1 4 wide x 1 8 thick aproximately 46 long expandable PTFE Joint Sealant to air cap item 68 only diaphragm bead groove Use ONLY 1 wrap of sealant DO NOT overlap seam Fill seam with heavy duty anaerobic pipe sealant Seam to be located between bolt positions 1 and 3 refer to Torque Sequence diagram Lubriplate FML 2 is a white food grade petroleum grease Santoprene 8 PTFE 7 PH30F XXX XXX C en Page 5 of 8 PARTS LIST PH30F XXX XXX C AIR SECTION Indicates parts included in 637369 air section service kit shown below and items 70 144 175 and 180 shown on page 4 Item Description size tem Description size AIR MOTOR PARTS LIST Qty Part No 101 Center Body 1 95667 1 103 Bushing 1 94092 DI 105 Screw M6 x 1 6g x 180 mm wr 95921 ssi ior endPate e fossas is miso f oss ne Actuator inozoa 92083 ISS n ee S oaoa f 127 o0 street Elbow 2 vevan 1 oaeeo ficri seat Iss 134 Screw wexs eenaemm Tos 136 End Cap I 168 Piston Sleeve O Ring 3 32 x 1 1 8 o d 2176 176 Diaphragm check valve 199 Track Gasket BEJ Qty Part No 2 94433 ry vzs tr m oaos ien Y32519 1B Y32522 1 oao O Ring 3 32 x 5 8 o d
4. operators of this equipment have been trained for safe working practices under stand it s limitations and wear safety goggles equip ment when required ZX CAUTION Do not use the pump for the structural sup port of the piping system Be certain the system com ponents are properly supported to prevent stress on the pump parts Suction and discharge connections should be flex ible connections such as hose not rigid piped and should be compatible with the substance being pumped ZX CAUTION Prevent unnecessary damage to the pump Do not allow pump to operate when out of material for long periods of time e Disconnect air line from pump when system sits idle for long periods of time ZX CAUTION Use only genuine ARO replacement parts to assure compatible pressure rating and longest service life NOTICE Replacement warning labels are available upon request Static Spark amp Diaphragm Rupture pn 94080 ZAWARNING Hazards or unsafe practices which could result in severe personal injury death or substantial property damage ZX CAUTION Hazards or unsafe practices which could result in minor personal injury product or property damage NOTICE Important installation operation or maintenance information Page 2 of 8 PH30F XXX XXX C en GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range o
5. OPERATOR S MANUAL PH3OF XXX XXX C INCLUDING OPERATION INSTALLATION amp MAINTENANCE RELEASED 5 28 08 REVISED 11 13 10 REV 04 3 DIAPHRAGM PUMP 2 1 RATIO METALLIC LL READ THIS MANUAL CAREFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT It is the responsibility of the employer to place this information in the hands of the operator Keep for future reference SERVICE KITS Refer to Model Description Chart to match the pump mate rial options 637441 XX for fluid section repair see page 4 NOTE This kit also contains several air motor seals which will need to be replaced 637369 for air section repair see page 6 637374 6 major air valve assembly see page 7 PUMP DATA Models see Model Description Chart for XXX Pump Type Metallic Air Operated Double Diaphragm Material see Model Description Chart Weight ccee eee e es 268 lbs 121 6 kgs Maximum Air Inlet Pressure 100 p s i g 6 9 bar Maximum Material Inlet Pressure 10 p s i g 0 69 bar Maximum Outlet Pressure 200 p s i g 13 8 bar Maximum Flow Rate 150 g p m 567 8 p m flooded inlet 160 g p m 605 6 l p m Displacement Cycle 100 p s i g 1 4 gal 5 3 lit Maximum Particle Size 3 8 dia 9 5 mm Maximum Temperature Limits diaphragm ball seal material EPR EPDM NEE 60 to 280 F 51 to 138 C Air Moto
6. and nut flange heads which contact pump case when us ing stainless steel fasteners A replacement Major Valve Service Assembly is available separately which includes the following 637374 6 105 4 107 2 111 132 135 136 137 138 139 140 141 166 176 2 199 200 232 2 233 236 4 243 and 244 PH30F XXX XXX C en Page 7 of 8 TROUBLE SHOOTING Product discharged from exhaust outlet Low output volume erratic flow or no flow e Check for diaphragm rupture e Check air supply e Check tightness of 14 cap screw e Check for plugged outlet hose e Check for kinked restrictive outlet material hose Air bubbles in product discharge Check for kinked restrictive or collapsed inlet material e Check connections of suction plumbing hose e Check O rings between intake manifold and fluid caps e Check for pump cavitation suction pipe should be sized e Check tightness of 14 cap screw at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Motor blows air or stalls Suction hose must be a non collapsing type capable of e Check 176 check valve for damage or wear pulling a high volume e Check for restrictions in valve exhaust e Check all joints on the inlet manifolds and suction con nections These must be air tight e Inspect the pump for solid objects lodged in the dia phragm chamber or the seat area DIMENSIONAL DATA Dimensions sh
7. and assemble end cap to 135 valve block securing with 107 end plates and 105 screws Install 140 valve insert and 141 valve plate into 135 valve block NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with 2 identification dots toward 199 and 200 gaskets Assemble 244 243 and 232 O rings 199 and 200 gas kets and 233 adapter plate to 135 valve block Assemble 132 and 166 gaskets 176 checks and 232 O ring to 101 body Assemble 135 valve block and components to 101 body securing with 134 screws Page 6 of 8 PH30F XXX XXX C en PARTS LIST PH30F XXX XXX C AIR SECTION 118 173 1699 168 PILOT VALVE f 1720 PART GROUP 0 174 Oc 171 121 SOG 167 140 141 199 244 243 132 1664 170 173 200 232 233 232 176 1380 AA a 111 gt __ 1390 amp lt D 376 ania 136 201 107 fini ps 236 127 MAJOR VALVE Figure 3 ASSEMBLY TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 105 Screw 15 20 in Ibs 1 7 2 3 Nm 134 Screw 40 50 in Ibs 4 5 5 6 Nm LUBRICATION SEALANTS Apply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply anti seize compound to threads and bolt
8. f material compatibil ity options are available Refer to the model and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately create suction and a positive fluid pressure in the fluid chambers valve checks insure a positive flow of fluid Pump cycling will begin as air pressure is applied and will continue to pump and keep up with the demand It will build and maintain line pressure and will stop cycling once maxi mum line pressure is reached dispensing device closed and will resume pumping as needed AIR AND LUBE REQUIREMENTS ZNWARNING EXCESSIVE AIR PRESSURE Can cause pump damage personal injury or property damage A filter capable of filtering out particles larger than 50 microns should be used on the air supply There is no lu brication required other than the O ring lubricant which is applied during assembly or repair If lubricated air is present make sure that it is compatible with the O rings and seals in the air motor section of the pump OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is subject to setting up when not in use for a period of time Disconnect the air supply from the pump if it is to be in active for a few hours The outlet material volume is governed not onl
9. g Company 271 is a trademark of Henkel Loctite Corporation ees PH30F XXX XXX C en Page 3 of 8 PARTS LIST PH30F XXX XXX C FLUID SECTION 637441 XX Fluid Section Service Kits include Balls see Ball Option refer to XXX in chart below Diaphragms see Diaphragm Op tion refer to XXX in chart below and items 3 19 70 144 175 and 196 listed below plus items 174 and 94276 Lubriplate FML 2 grease page 6 BALL OPTIONS PH30F XSS SXX C MATERIAL CODE k 22 3 1 4 diameter x 19 3 16 x5 o d B Nitrile C Carbon Steel XXX Ball Qty Mtl O Ring Qty Mtl Co Copper E EPR XAX 94103 A H Hytrel Ny Nylon 94103 C Sp Santoprene 94103 T SS Stainless Steel T PTFE XVX 94103 V Viton Service Kit XX Ball XX Diaphragm XXA 637441 XA 94091 A 328 210 2 m 637441 XC 94091 C 327 210 2 XXT 637441 XT 94090 T 328 210 2 Description size Qty Part No 1 Rod 1 94984 C Outlet Manifold PH30F AXX XXX C 1 94704 1 6 Fluid Side Washer 2 94803 68 Air Cap 1 96483 5 cay os C alsanea ar vsrat iss oorloe orfon ssi ssr refsar iafes fist 77 iow om oameni Tanaan 1a 59756382 C ajsa fop fis C a sewmaa asn oalon fissi 126 Pipe Pig na onorar viss fissi C a screw axizensconm faalo issi C 11 serenos sonm T oas 1h C iwem f
10. n use tool 204130 T available from ARO PILOT VALVE DISASSEMBLY 1 A light tap on 118 actuator pin should expose the op posite 121 sleeve 167 pilot piston and other parts 2 Remove 170 sleeve Inspect inner bore of sleeve for damage PILOT VALVE REASSEMBLY 1 Clean and lubricate parts not being replaced from service a Nut M6x1 6h 243 244 O Ring 1 8 x 7 8 o d Lubriplate FML 2 Grease _ tutviate reasepacketstior 637308 95761 mfo O Ring 1 8 x 5 8 o d Items included in fluid section service kit see pages 4 and 5 N N kit Install new 171 and 172 O rings Replace 170 sleeve Install new 168 O rings and 169 seal Note the lip di rection Lubricate and replace 167 pilot piston Reassemble remaining parts Replace 173 and 174 O rings MAJOR VALVE DISASSEMBLY Remove 135 valve block and 233 adapter plate expos ing 132 and 166 gaskets 232 O ring and 176 checks Remove 233 adapter plate releasing 140 valve insert 141 valve plate 199 and 200 gaskets and 244 243 and 232 O rings Remove 136 end cap and 137 O ring releasing 111 spool MAJOR VALVE REASSEMBLY Install new 138 and 139 U cups on 111 spool LIPS MUST FACE EACH OTHER Insert 111 spool into 135 valve block Install 137 O ring on 136 end cap
11. nafososs rset oora ucuna vises wr 32 Leg 2 94703 2 SS O 175 O Ring 3 32 x 1 o d 2 325 117 B 60 Inlet Manifold PH30F AXx xxx C 1 94216 1 181 Roll Pin 5 32 0 4 x 3 4 long 4 178 56 S ee m pae fe omame o Tape Ter Bulk Tubing 1 2 o d x 100 94978 100 Ny Items included in air motor service kit see pages 6 and 7 Page 4 of 8 PH30F XXX XXX C en PARTS LIST PH30F XXX XXX C FLUID SECTION 3 1 5 L 38 S 7 6 i FOR THE AIR MO SS ATE TOR SECTION SEE 2 J4 26 PAGES 6 amp 7 Torque Sequence 77 z 9 175 144 W AY y IO Figure 2 ASSEMBLY TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 14 Cap screw 65 70 ft Ibs 88 1 94 9 Nm 26 Manifold screw 60 70 ft Ibs 81 4 94 9 Nm 27 Fluid cap screw 60 70 ft Ibs 81 4 94 9 Nm 131 Screw 35 40 ft Ibs 47 5 54 2 Nm View for PH30F XXX XXT C PTFE diaphragm configuration only LUBRICATION SEALANTS Apply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply Loctite 262 to threads at assembly Apply PTFE tape to threads at assembly Apply Loctite 271 to threads Apply anti seize compound to threads and bolt and
12. ne Fluid Section Service Kit Selection PH30F ASS SXX C EXAMPLE Model PH30F ASS SAA C 637441 KK Fluid Section Service Kit 637441 AA Ball ARO am Ingersoll Rand Industrial Technologies Diaphragm INGERSOLL RAND COMPANY LTD 209 NORTH MAIN STREET BRYAN OHIO 43506 800 276 4658 e FAX 800 266 7016 2010 www ingersollrandproducts com CCN 15307648 OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE p e HAZARDOUS MATERIALS HAZARDOUS PRESSURE EXCESSIVE AIR PRESSURE amp STATIC SPARK ZAWARNING EXCESSIVE AIR PRESSURE Can cause per sonal injury pump damage or property damage e Do not exceed the maximum inlet air pressure as stated on the pump model plate e Be sure material hoses and other components are able to withstand fluid pressures developed by this pump Check all hoses for damage or wear Be certain dispensing device is clean and in proper working con dition AMARNING STATIC SPARK Can cause explosion result ing in severe injury or death Ground pump and pumping system e Use the pump grounding screw terminal provided Use ARO part no 66885 1 ground kit or connect a suitable ground wire 12 ga min to a good earth ground source e Secure pump connections and all contact points to avoid vibration and generation of contact or static spark Consult local buildi
13. ng codes and electrical codes for specific grounding requirements After grounding periodically verify continuity of electrical path to ground Test with an ohmmeter from each component e g hoses pump clamps con tainer spray gun etc to ground to insure continuity Ohmmeter should show 0 1 ohms or less e Submerse the outlet hose end dispensing valve or device in the material being dispensed if possible Avoid free streaming of material being dispensed Use hoses incorporating a static wire Use proper ventilation Keep inflammables away from heat open flames and sparks e Keep containers closed when not in use Pump exhaust may contain contaminants Can cause severe injury Pipe exhaust away from work area and personnel e In the event of a diaphragm rupture material can be forced out of the air exhaust muffler e Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials e Use a grounded 1 minimum i d hose between the pump and the muffler ZAWARNING HAZARDOUS PRESSURE Can result in seri ous injury or property damage Do not service or clean pump hoses or dispensing valve while the sys tem is pressurized Disconnect air supply line and relieve pressure from the system by opening dispensing valve or device and or carefully and slowly loosening and removing out let hose or piping from pump ZAWARNING HAZARDOUS MATERIALS Can cause serious injury or property
14. ove 15 and 15a fluid caps 4 Remove the 14 cap screw 6 diaphragm washer 7 dia phragm 5 backup washer and 196 cushion NOTE Do not scratch or mar the surface of 1 diaphragm rod FLUID SECTION REASSEMBLY SERVICE NOTE ARO pn 204214 T diaphragm assembly tool is recommended for use when reassembling the pump e Reassemble in reverse order Refer to the torque require ments on page 5 e Clean and inspect all parts Replace worn or damaged parts with new parts as required Lubricate 1 diaphragm rod and 144 U cups with Lu briplate FML 2 grease 94276 grease packet is included in service kit e Apply 1 4 wide x 1 8 thick approximately 46 long expandable PTFE Joint Sealant to air cap item 68 only diaphragm bead groove Use ONLY 1 wrap of sealant DO NOT overlap seam Fill seam with heavy duty anearobic sealant Seam to be located between bolt positions 1 and 3 refer to Torque Sequence diagram page 5 Re check torque settings after the pump has been re started and run a while e Hytrel and Viton are registered trademarks of the DuPont Company e Loctite and 242 are registered trademarks of Henkel Loctite Corporation e e Santoprene is a registered trademark of Monsanto Company licensed to Advanced Elastomer Systems L P e ARO is a registered trademark of Ingersoll Rand Company e Lubriplate is a registered trademark of Lubriplate Division Fiske Brothers Refinin
15. own are for reference only they are displayed in inches and millimeters mm P Air A 4 Material Outlet bn A a Q Exhaust Port R Material Inlet DIMENSIONS 23 1 8 587 4 mm 15 381 0 mm 9 16 14 3 mm P 3 4 14N PT 30 762 0 mm 32 812 8 mm 2 3 4 69 9 mm Q 1 1 2 11 1 2 N PS M 12 1 32 306 4 mm 10 5 32 258 0 mm 22 27 32 580 2 mm 2 3 4 69 9 mm 11 21 32 296 1 mm 16 406 4 mm R Inlet Outlet PH30F ASS SXX C 3 8N P T F 1 PH30F BSS SXX C Rp 3 3 11 BSP parallel Figure 4 AR ED ingest tard kaak Page 8 of 8 PH30F XXX XXX C en
16. r Air Cap Material Hytrel s asrrr rrr 20 to 150 F 29 to 66 C F Conductive Polypropylene Nitrile oo ccc ee eee 10 to 180 F 12 to 82 C Stainless Steel Polypropylene 35 to 175 F 2 to 79 C Santoprene 40 to 225 F 40 to 107 C Fluid Connection Eaa prs cata asastines 40 to 225 F 4 to 107 C Se eae VION Loan 40 to 350 F 40 to 177 C See are Dimensional Data see page 8 Fluid Cap amp Manifold Material Noise Level 70 p s i 50 c p m 83 0 db A S Stainless Steel Tested with 67263 muffler assembly installed Hardware Material The pump sound pressure levels published here have been updated to an Equivalent Continuous Sound Level Laca to meet the intent of ANSI S1 13 1971 CAGI PNEUROP S5 1 using four microphone locations MODEL DESCRIPTION CHART Figure 1 PH30F XSS SXX C S Stainless Steel Seat Material S Stainless Steel NOTICE All possible options are shown in the chart however certain Ball Material combinations may not be recommended consult a representative or A Santoprene T PTFE the factory if you have questions concerning availability C Hytrel V Viton Diaphragm Material A Santoprene C Hytrel T PTFE Santopre
17. y by the air supply but also by the material supply available at the inlet The material supply tubing should not be too small or restrictive Be sure not to use hose which might col lapse e When the diaphragm pump is used in a forced feed flooded inlet situation it is recommended that a check valve be installed at the air inlet Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration MAINTENANCE Refer to the part views and descriptions as provided on pages 4 through 7 for parts identification and service kit in formation e Certain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time e Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The Fluid Section is divided further to match typical part Material Options Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly e Keep good records of service activity and include the pump in preventive maintenance program e Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump FLUID SECTION DISASSEMBLY Remove 61 outlet manifold and 60 inlet manifold 2 Remove 22 balls 19 O rings 21 seats and 76 seat plugs 3 Rem
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