InfiniCon Systems VAP016 User's Manual
Contents
1. corrosive noQO1 yes biological hazard noQ yes O 2 explosive noQ yes 2 radioactive noQ yes D 2 other harmful substances no O 1 yes O 2 Products thus contaminated 1 or not containing any amount of hazardous residues that exceed the will not be permissible exposure limits accepted with out written evidence of The product is free decontami of any substances nation which are damaging yes 0 o health Harmful substances gases and or by products Please list all substances gases and by products which the product may have come into contact with Trade product name Chemical name manufacturer or symbol Action if human contact Precautions associated with substance S 4 Q Legally binding declaration We hereby declare that the information on this form is complete and accurate and that we will assume any further costs that may arise The contaminated product will be dis patched in accordance with the applicable regulations Organization company Address Post code place Phone Fax Email Name Company stamp This form can be downloaded from our website Copies Original for addressee 1 copy for accompanying documents 1 copy for file of sender Manufacturer s Declaration as defined by the Directive relating to machinery 98 37 EC Appendix IIb We INFICON hereby dec2. bar DN 16 25 ISO KF and Ap gt 2 bar DN 40 ISO KF the valve cannot open Avoid bigger pressure differences Deinstallation Electrical Connection Skilled personnel The electrical power must be disconnected by a skilled electrician The control system must be disconnected from the power source before any connection to the product is made or interrupted Loosen the connector and unplug it TINFICON _ The compressed air may only be disconnected by persons who have suitable technical training and the necessary experience or who have been instructed by the end user of the product Caution compressed air Physical injury can result if a pressurized com pressed air line is disconnected Before doing any work turn off the compressed air supply and relieve the compressed air lines Pull out the tube while depressing the thrust ring Thrust ring UINFICON _ Vacuum Connection r i Skilled personnel The vacuum connection may only be disassem bled by persons who have suitable technical training and the necessary experience or who have been instructed by the end user of the product DANGER Caution contaminated parts Contaminated parts can be detrimental to health Before beginning to work find out whether any parts are contaminated Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts Caution vacuum component Dirt and dam
3. information in this document e use the product in a non conforming manner e make any kind of interventions modifications alterations etc on the product e use the product with accessories and options not listed in the corresponding product documentation The end user assumes the responsibility in conjunction with the process media used Technical Data Pilot valve connection soldered joints type normally open nominal voltage see product nameplate power 1W duty cycle 100 nominal diameter 0 42 mm Position indicator connection rating soldered joints 250 VAC 25 VA 0 1A 50 VDC 12 5W 0 25A DN 16 DN 25 DN 40 ISO KF ISO KF ISO KF opening pneumatic closing by pressure spring Connection flange Actuation Compressed air supply tube connection 24 mm 6 mm or 9 pressure range 3 5 bar 3 6 bar overpressure piston displacement 5 5cm 12 1 cm 26 2 cm Stroke of the valve plate 14 mm Conductance 4 5 s 16 I s 40 I s Switching frequency 75 min Opening time 150 ms Closing time 250 ms Cycle life 10 million Tightness 1x10 mbar I s Pressure range min 1x10 mbar Pressure range max abs 4 bar 2 5 bar Pressure difference Ap in closing direction 4 bar 2 bar in opening direction 2 bar 1 5 bar Opens to a pressure difference Ap 4 bar 2 bar Temperatures ambiance 0 C 50 C bakeout housing aluminum 80 C stainless steel 150 C actuator pilot valve 50 C Type of pr
4. the same quality If compressed air containing oil is used dispose of the exhaust compressed air outlet in accordance with the relevant regulations To ensure leak tightness of the instant push in fitting e cut the plastic tube square e make sure the outside of the plastic tube is not damaged Caution plastic thread The plastic thread is damaged by tilting or overturning the instant push in fitting e use the enclosed instant push in fitting with extra long thread only screw in the instant push in fitting without tilting it and without exceeding the tightening torque of 0 5 Nm 2 Compressed Air Inlet erg Contrary to the illustration below the compres sed air inlets and outlets of the following angle valves are reversed in position Vacuum connection DN 40 ISO KF and serial number F No from e 101 for valve with aluminum housing e 118 for valve with stainless steel housing If you wish to connect a 6 mm or plastic tube exchange the instant push in fitting Compressed air inlet Fs Compressed air Insert the tube into the instant push in fitting until the mechanical stop is reached Check that it is correctly mounted by slightly pulling Compressed air Compressed ai outlet Plastic tube Compressed Air Outlet Q Contrary to the illustration below the compres sed air inlets and outlets of the following angle valves are reversed in position Vacuum connect
5. the vacuum system is pressurized Use the type clamps which are suited to overpressure Caution dirt sensitive area Touching the product or parts thereof with one s bare hands increases the desorption rate Always wear clean lint free gloves and use clean tools when working in this area Caution vacuum component Dirt and damages impair the function of the vacuum component When handling vacuum components take appropriate measures to ensure cleanliness and prevent damages Keep the protective lids and put them in place again when removing the product from the vacuum system Remove the protective lids and install the valve to the vacuum system by means of the small flange fittings Any installation angle and flow direction may be chosen gr Seal with centering ring Clamp connection flange Protective lid Compressed Air Connection ii Skilled personnel The compressed air connection may only be established by persons who have suitable tech nical training and the necessary experience or who have been instructed by the end user of the product Specifications for the plastic tube 24 mm 6 mm or g4 bursting pressure gt 10 bar overpressure 1 MPa material PA soft or PU The compressed air must meet the following specifications free of particles gt 5 um DN 16 and DN 25 3 5 bar overpressure DN 40 3 6 bar overpressure dry free of oil or containing oil keep using
6. acuum connection DN 16 40 ISO KF Functional principle When the pilot valve is activated the angle valve is closed by the pressure spring The position indicator is invisible When the pilot valve is deactivated the angle valve is opened by the pneumatic actuator The green position indicator be comes visible The final positions can be polled by the electrical position indicator Safety Symbols Used DANGER Information on preventing any kind of physical injury Information on preventing extensive equipment and environmental damage Information on correct handling or use Disregard can lead to malfunctions or minor equipment damage 20 y A F Dimensions in mm General Safety Instructions e Adhere to the applicable regulations and take the neces sary precautions for the process media used Consider possible reactions between the materials and the process media e Adhere to the applicable regulations and take the neces sary precautions for all work you are going to do and consider the safety instructions in this document e Before beginning to work find out whether any vacuum components are contaminated Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts Communicate the safety instructions to all other users Liability and Warranty INFICON assumes no liability and the warranty becomes null and void if end user or third parties e disregard the
7. ages impair the function of the vacuum component When handling vacuum components take appropriate measures to ensure cleanliness and prevent damages Caution dirt sensitive area Touching the product or parts thereof with one s bare hands increases the desorption rate Always wear clean lint free gloves and use clean tools when working in this area Vent the vacuum system and disassemble the small flange connection Place the protective lid PIINFICON F Seal with centering ring amp connection flange Further information Refer to the Operating manual with regard to maintenance repair and spare parts The Operating manual sina60e1 e can be downloaded from our website or e ordered at INFICON Returning the product Caution forwarding contaminated products Contaminated products e g radioactive toxic caustic or microbiological hazard can be detri mental to health and environment Products returned to INFICON should preferably be free of harmful substances Adhere to the for warding regulations of all involved countries and forwarding companies and enclose a duly com pleted declaration of contamination Products that are not clearly declared as free of harmful substances are decontaminated at the expense of the customer Products not accompanied by a duly completed declaration of contamination are returned to the sender at his own expense Disposal ANGER Caution con
8. gNINFICON Angle valve pneumatically actuated bellows sealed with position indicator and pilot valve normally open VAP016 040 A X Instruction Sheet Incl Manufacturer s Declaration CE sima60e1 b 0210 Product Identification In all communications with INFICON please specify the infor mation on the product nameplate For convenient reference copy that information into the space provided below wencon S Nominal voltage Validity This document applies to products with the following part numbers Aluminum housing DN 16 DN 25 ISO KF ISO KF DN 40 ISO KF Nominal voltage pilot valve N O 250 206 250 226 250 246 24 VDC Stainless steel housing DN 16 DN 25 DN 40 Nominal voltage ISO KF ISO KF ISO KF pilot valve N O 250 216 250 236 250 256 24 VDC The part number can be taken from the product nameplate If not indicated otherwise in the legends the illustrations in this document correspond to the valve with the nominal diameter DN 25 ISO KF They apply to valves with other nominal diameters by analogy We reserve the right to make technical changes without prior notice Intended Use The angle valves are used as shut off and venting devices for vacuum applications Description Connector Position indication enclosed visual Position indicator electrical Pneumatic actuator Control valve Instant push in fittings enclosed OPO V
9. ion DN 40 ISO KF and serial number F No from e 101 for valve with aluminum housing e 118 for valve with stainless steel housing Screw in the enclosed instant push in fitting for exhausting the compressed air if necessary Push the tube into the instant push in fitting until the mechanical stop is reached Check that it is correctly mounted by slightly pulling Tightening torque 0 5 Nm Electrical Connection 8 ji Skilled personnel The electrical connection in accordance with the VDE 0100 guidelines may be made only by a licensed electrician qualified as per VDE 0105 The line cables shall be isolated from the line supply during all electrical work Caution mains voltage The pilot valve can get destroyed if a wrong mains voltage is applied The local mains power rating must correspond with the nominal voltage of the pilot valve see product nameplate If they do not correspond exchange the pilot valve gt Furter information The cable must meet the following specifications flexible conductor cross section lt 0 75 mm cable diameter lt 10 mm 6 pole without protective conductor or 7 pole with protective conductor Preparing the connector 1 Slide the screw fitting connector housing and strain relief on the cable Strain relief Washer Hex head screw si ma60e1 b 0210 Original German sima60d1 b 0210 Skin the cable and mount the insulating sleeves if required I
10. lare that putting the incomplete equipment mentioned below into operation is not permitted until evidence is given that the system into which that incom plete equipment shall be installed is in accordance with the provisions of the EC Directive relating to machinery We also declare that the equipment mentioned below complies with the provisions of the Directive relating to electrical equipment designed for use within certain voltage limits 73 23 EEC and the Directive relating to electromagnetic compatibility 89 336 EEC Angle valve pneumatically actuated bellows sealed with position indicator and pilot valve normally open VAP016 040 A X Part numbers 250 206 250 226 250 246 250 216 250 236 250 256 Standards Harmonized and international national standards and specifications e EN 292 2 e DIN EN 60 204 1 e ISO 9803 e ISO 1609 e ISO 4414 e DIN 28 403 e DIN 28 404 e DIN 2501 1 e DIN 24 558 Signatures INFICON AG Balzers 22 October 2002 lin Mad Remo Klaiber Product Marketing Management 22 October 2002 Dr Georg Sele Technical Support Manager Quality Representative INFICON LI 9496 Balzers Liechtenstein Tel 423 388 3111 Fax 423 388 3700 reach liechtenstein inficon com www inficon com
11. nsulating sleeves not incuded Solder the cable Slide the insulating sleeve over the soldered connections The polarity of the pilot valve solenoid coil need not be taken into consideration Position indicator valve closed Position indicator valve open Protective conductor Pilot valve solenoid coil Guide cam 0O Tighten the strain relief and insert it it will catch Reassemble the connector and tighten the screw fitting width across 17 mm hold stationary Operation The product is ready for operation as soon as it has been installed Valve Compressed Control Position position air valve indication closed available activated not available activated not available deactivated available deactivated Pressure range DN 16 25 ISO KF DN 40 ISO KF 1x10 mbar 4 bar absolute 1x10 mbar 2 5 bar absoute Pressure difference Ap in closing direction Closing direction ial At Ap gt 4 bar DN 16 25 ISO KF and Ap gt 2 bar DN 40 ISO KF the valve may no longer be tight Avoid bigger pressure differences Pressure difference Ap in opening direction Caution pressure difference Ap Opening direction ial With Ap gt 2 bar DN 16 25 ISO KF and Ap gt 1 5 bar DN 40 ISO KF the valve is opened Avoid bigger pressure differences Opening against a pressure difference Ap With Ap gt 4
12. otection IP 50 according to DIN 40 050 Protection class Il Installation angle any Flow direction any Materials housing aluminum 3 2572 stainless steel bellows valve plate pressure spring 1 4301 1 4541 1 4301 DN 16 25 ISO KF 1 4301 DN 40 ISO KF 1 1200 seals FPM shell cylinder unit PBTP protective lids PE packing material carton box PE PU Weight housing aluminum 0 3 kg 0 44 kg 0 9 kg stainless steel 0 4 kg 0 75 kg 1 6 kg For air with molecular flow 2 With pressure difference Ap 0 and compressed air 5 bar overpressure Cycles without expendable parts seals and under clean operating conditions 3 Compressed air 5 bar overpressure Dimensions wo Ae lt 4 4 DN A Zr Ales D S 2x An 4 O7 Aq 2x fe 7 Z r DN lt S t DN A B c D EeE F G DN 16 ISO KF 154 127 71 60 51 100 40 DN 25 ISO KF 176 147 4 92 5 74 63 108 50 DN 40 ISO KF 196 51167 3 112 98 83 120 65 Installation Vacuum Connection i Skilled personnel The vacuum connection may only be established by persons who have suitable technical training and the necessary experience or who have been instructed by the end user of the product DANGER Caution overpressure in the vacuum system gt 1 bar Injury caused by released parts and harm caused by escaping process gases can result if clamps are opened while the vacuum system is pressurized Do not open any clamps while
13. taminated parts A Contaminated parts can be detrimental to health and environment Before beginning to work find out whether any parts are contaminated Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts Separating the components After disassembling the product separate its components according to the following criteria e Contaminated components Contaminated components radioactive toxic caustic or biological hazard etc must be decontaminated in accor dance with the relevant national regulations separated according to their materials and disposed of e Other components Such components must be separated according to their materials and recycled Declaration of Contamination The service repair and or disposal of vacuum equipment and com ponents will only be carried out if a correctly completed declaration has been submitted Non completion will result in delay This declaration may only be completed in block letters and signed by authorized and qualified staff 1 Description of product Type Part number Serial number 4 2 Reason for return Operating fluid s used Must be drained before shipping y 0O Used in copper process Seal product in plastic bag and mark it with a corresponding label non yes Q 6 Y Process related contamination of product toxic noQ 1 yes
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