Husqvarna CD52L User's Manual
Contents
1. Upper position 11 2 to 3 38 to 76 mm grass e Middle position 3 to 41 2 76 to 114 mm grass Lower position 41 2 to 6 114 to 152 mm grass Combi Deck Upper position 3 to 412 76 to 114mm grass Lower position 412 to 6 114 to 152mm grass The rollers should be approximately 1 4 6 5 mm from ground Do not adjust the rollers to support the deck IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged Cleaning and Washing Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfaces with cold water Let unit cool before washing Use protective glasses when cleaning and washing English 20 Tunnel deck caster wheel 8050 092 Clean regularly LUBRICATION General When lubricating with grease unless otherwise stated use only good quality molybdenum disulphide grease Grease from well known brand names usually maintains a good quality For da2. these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents CE requirements Vibration data corresponding to Directive 2002 44 EC is given in the Technical Data Section The Declaration of Conformity is included in the literature packet English 22 Part No 539 132772 IR 12 7 07
3. 22 General Maintenance 13 Transpor eU M 16 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance INTRODUCTION Congratulations Thank you for purchasing a Husqvarna deck It is built for superior efficiency to rapidly mow primarily large areas This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance etc by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety
4. AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover English 8 SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING A This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operating Stop machine if anyone ent
5. at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toe caps Always wear approved protective glasses or a full visor when assembling or driving Always wear gloves when handling the blades Never wear loose clothing that can get caught in moving parts Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and 8011 670a tip over accidents which can result in severe injury or Personal protective equipment death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes 10 degrees maximum not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and Mow up and down not side to side gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with WARNING grass catchers or other attachme
6. mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine part and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage English 1 0 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close
7. service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation Read Maintenance in the Safety Instructions section Described in this manual Not described in this manual Daily Weekly At Maintenance interval least in hours once Maintenance Before After each year 25 50 100 300 Check for loose hardware Clean under the mower deck e Check for damage Sharpen Replace mower blades e Check the condition of belts belt pulleys e e Check adjust the mower deck e e WARNING Before performing any service or adjustment checklist Engage the parking brake Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug English 1 7 MAINTENANCE Deck belt Deck belt removal Park on a level surface Apply park brake Lower the deck into the lowest cutting position 1 2 Remove foot plate and belt shields Using a ratchet and socket on the spring idler bolt relieve the tension on the belt Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface Carefully roll the belt over the top of the cutter housin
8. when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage English 14 8011 515 Never drive the machine in an enclosed space Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Ensure
9. 011 517 Never allow children to operate the machine 8011 518 Keep children away from work area SAFETY WARNING A The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance Before you begin refueling minimize the risk of static electricity by touching a metal surface Never fill containers inside a vehicle or on a Never fill the fuel tank indoors truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser nozzle WARNING Keep the nozzle in contact with the rim of the fuel tank or container opening at all tim
10. 7 Operator s Manual CD48i 968999758 CD52i 968999759 CD52L 968999760 CD61L 968999761 CD61B 968999762 TRD48i 968999767 TRD52i 968999768 TRD61L 968999769 TRD72L 968999770 Please read the operator s manual carefully and make sure you understand the instructions before using the machine English 2007 HTC All rights reserved Beatrice NE Printed in U S A 5 2002222 0 00000000000000000000000 5 MAINTENANCE sseeeeeeeeeenneenne nnne 17 5 Maintenance Schedule 17 Good Service eve ree diee devicti tete cdd 6 D ck n et fenfit 18 SYMBOLS AND 7 Cu tting Blades emet 19 9 Anti scalp 04 4 20 Safety Instructions 9 elige P n 20 General Operation essen 9 LUBRICATION eit detti 21 Personal Safety 11 TEGHNIGAL 22 Slope Operation cicero iei eee 11 Torque Specifications sss 22 Safe Handling of 12 Conformity Certificates
11. ers the RUE area Read the operator s manual before starting the machine Never carry passengers The machine is only intended for use by one person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Donot operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting 8011 513 Disengage blades when not mowing Shut Clear the area of objects before mowing off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light English 9 SAFETY Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding
12. es until fueling is complete Do not use a nozzle lock 8011 516 The engine and the exhaust system become very hot during open device operation e f fuel is spilled on clothing change clothing There is risk for burns if immediately touched Never overfill fuel tank Replace gas cap and tighten securely Do not start the engine near spilled fuel Never use gasoline as a cleaning agent e fleaks arise fuel system engine must not be started until problem has been resolved Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Allow engine and exhaust system to cool at least two 2 minutes before refueling English 13 SAFETY Maintenance Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts
13. facturer s type number Model The machine s type designation I D The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts COMBI DECK TUNNEL DECK English 6 SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual IMPORTANT INFORMATION XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly Warning CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Do not stand here Use protective glasses Use protective gloves Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market English 7 SYMBOLS
14. g pulleys Remove the belt from around the electric clutch on the engine shaft and off the deck Deck belt installation 1 Wrap the deck belt around the electric clutch pulley that is located on the engine shaft Route the belt forward between and up onto the deck Place belt around spring loaded idler pulley Wrap the belt around the stationary idler pulley and around the mandrel housings Push inward on the idler arm and carefully route belt over stationary idler pulley Once belt is properly routed slowly release idler arm to tension belt Double check belt routing to make sure it matches the routing decal and the belt does not have any twist Correct as needed Adjust tension Replace belt shields on both mandrel housings and secure with fasteners English 18 8011 622 Slackening the belt tensioner IMPORTANT INFORMATION For ease in installing the deck belt refer to the routing decal on bottom of seat MAINTENANCE Cutting Blades TAN In order to attain the best mowing effect it is important IMPORTANT INFORMATION that the blades are well sharpened and not damaged The sharpening of blades should be carried out by an authorized service WARNING workshop Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Bent or cracked blades or blades with large nicks should be replaced Damaged blades should be rep
15. h approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand English 16 8011 514 Regularly clean deck WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized
16. ily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts Deck spindle Tunnel deck only Lower the cutting deck completely Lubricate with a grease gun one zerk 2 3 strokes IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces 8011 732 Deck spindle English 2 1 Torque Specifications Engine crankshaft bolt Deck pulley bolts Lug nuts Blade bolt Standard 4 fasteners Standard 5 16 fasteners Standard s fasteners Standard 7 16 fasteners Standard 1 2 fasteners TECHNICAL DATA 50 ft lb 67 Nm 45 ft lb 61 Nm 75 ft lb 100 Nm 45 55 ft lb 60 75 Nm 9 ft lb 12 Nm 18 ft lb 25 Nm 33 ft lb 44 Nm 52 ft lb 70 Nm 80 ft lb 110 Nm When this product is worn out and no longer used it should be returned to the reseller or other party for recycling Conformity Certificates In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in
17. laced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening Check the blade mounts Blade replacement Remove blade bolt by turning counterclockwise Install new or re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing Some blades may not be stamped with GRASS SIDE and THIS SIDE UP These 1 Blade blades can be installed either way 2 Blade bolt special Install and tighten blade bolt securely 3 Blade washer Tunnel Deck Torque blade bolt to 90 ft lbs Combi Deo 122 Nm Combi Deck Torque blade bolt to 57 61 ft lbs 77 82 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Husqvarna bolt if required Do not use lower grade hardware than specified 1 Blade 2 Blade bolt special 3 Blade washer Blade attachment Tunnel Deck English 19 MAINTENANCE To adjust anti scalp rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions Tunnel Deck The anti scalp rollers can be set in three positions
18. ment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine me qw pur gai 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking English 15 SAFETY The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Regularly clean deck and underside of deck avoid spraying engine and electrical components with water Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine wit
19. nts they can affect the stability of the machine Do not use on steep slopes Do not try to stabilize the machine by putting your foot on the ground 6003 004 Do not drive up or down hills with slopes greater than 10 degrees And do not drive across any slopes English 1 1 SAFETY Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child English 12 8011 509 Be extra cautious when driving on slopes 8
20. requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage English 5 INTRODUCTION Good Service Husqvarna s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the machine with Engine Transmission the manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the right rear of the deck Stated on the plate from the top are The manu
21. that nuts and bolts especially the fastening bolts for the blade attachments are properly tightened torqued and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines Use protective goggles Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel Never work with the starter circuit if there is spilled fuel Disconnect the chassis cable from the battery first and reconnect it last Do not make a bridge short circuit across the starter relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop and inspect the equip
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