Huffy DH9300 User's Manual
Contents
1. 203223 Carriage Bolt 5 16 18 x 1 202662 Hex Bolt 5 16 18 x 4 5 203218 Washer 5 16 200188 Rod 3 8 x 5 25 202882 EyeBolt 3 8 16 x 3 75 906410 Tank Strut 200516 Bolt Cover 200123 Upper Pivot Bracket 206948 Lower Pivot Bracket 200512 Hex Bolt 3 8 16 x 3 5 Please remember to complete your product 203232 Flat Washer 3 8 3 4 registration form either on line at 206252 Hex Bolt 3 8 16 x 1 www huffysports com warrantycard or mail in 203100 Flange Nut 5 16 18 the enclosed postcard 203330 Hex Bolt 3 8 16 x 4 5 108053 Flipper 206600 Elevator Shroud 203103 Carriage Bolt 5 16 18 x 2 108055 Height Adjustment Shroud 908052 Elevator Adjustment Tube 201975 Trigger 201973 Handle Right 201974 Handle Left 204804 Screw Handle 10 X 1 900867 Jack Plates 207103 Pole Cap 908051 Elevator Tube 206910 Pole Bracket 206340 Nut Nylock 1 2 13 203053 Pole Bracket Bolt 5 16 18 x 4 202862 Spacer 1 19 long 204847 Bolt 1 2 13 x 9 5 201139 Bolt 1 2 13 x 4 5 201682 Spacer 1 88 long 203798 Bolt 5 16 18 x 1 5 206151 Washer Flat 203099 Nut Nylock 5 16 18 200874 Spacer 206360 Bolt 3 8 16 x 2 625 203063 Nut 3 8 16 Nylock 900964 Board Brackets 200118 Front Cover 265601 Front CoverCarriage Bolts 201278 Net Clips 204290 Net 206219 Base Plug 202448 Tie Down Stake 201568 Anchor Strap 202052 Label Height Adjust 240027 Nut Nylock 1 4 20 900426 Gas Strut 203092 Bolt 1 4 20 x 1 75 201978 Height Label 240019 Bolt2. Install wheels 6 onto axle 5 and wheel bracket 4 with push caps 7 as shown Position base as shown Secure wheel bracket assembly with disc 64 washer 20 and nut 48 as shown AWARNING TWO PEOPLE REQUIRED FOR THESE PROCEDURES FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY Carefully reposition entire assembly as shown 17 05 03 P N 211689C SECTION C ASSEMBLE THE ELEVATOR SYSTEM amp BACKBOARD This is what your system will look like when you ve finished this section HARDWARE USED IN THIS SECTION TOOLS REQUIRED FOR THIS SECTION not actual size 2 1 2 2 3 4 om oo AND 2 9 16 OH Item 41 1 41 0 wen 422 16 Item 40 8 Item 44 1 Iss Item 32 4 I 38 2 Item 39 4 gt Item 15 1 Item 66 2 2 Item 47 2 Item 48 6 CY 7 1 we ue Item 45 1 Item 51 4 1 2 9 1 6 3 4 OL Item 60 1 Item 58 4 Item 46 2 Item 62 1 P N 211689C 05 03 18 9 Slide shroud 25 back to expose bracket and assemble gas strut components as shown Do not over tighten IMPORTANT TO AVOID RAPID EXTENSION OF STRUT ROD DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY eo Carefully place end of cable into slot on bracket 24 as shown Install strut sh
3. and operated properly If using a ladder during assembly use extreme caution Check base regularly for leakage Slow leaks could cause the system to tip over unexpectedly Seat the pole sections properly if applicable Failure to do so could allow the pole sections to seperate during play and or during transport of the system Climate corrosion or misuse could result in system failure If technical assistance is required contact Huffy Sports Minimum operational height is 7 6 1 98m to the bottom of backboard NOTICE TO ASSEMBLERS ALL Huffy Sports basketball systems including those used for DISPLAYS MUST be assembled and ballasted with sand or water according to instructions Failure to follow instructions could result in SERIOUS INJURY It is NOT acceptable to devise a makeshift weight system IMPORTANT Remove all contents from boxes Be sure to check inside pole sections hardware and additional parts are packed inside Questions or Missing Parts DON T go back to store Call TOLL FREE Customer Service Number listed on the front page P N 211689C 05 03 Get to know the basic parts of your basketball system BACKBOARD ELEVATOR ASSEMBLY CARRIAGE ASSEMBLY 05 03 P N 211689C 3 Part No Description 900467 Top Pole Section 904811 Middle Pole Section with Label 903407 Bottom Pole Section 900223 Wheel Bracket 206940 Axle 226403 Wheel 6 206938 Pushnut 200117 Base
4. 1 4 20 x 75 108056 Plastic Lever 206956 Plastic Disc 226401 Wheel 4 201651 Spacer Plastic 1 4 Long 202274 Spacer Metal 3 1 2 Long 202273 Spacer Metal 5 7 8 Long JO Om P 1 1 1 2 2 2 4 1 1 1 7 1 1 2 1 1 1 2 1 5 1 17 1 1 1 4 1 1 1 1 1 4 2 1 4 1 9 2 4 8 1 8 2 1 1 2 2 6 2 1 4 12 1 2 1 1 1 2 1 1 1 1 1 1 2 2 2 1 P N 211689C 05 03 6 HARDWARE IDENTIFIER Item 9 1 Item 7 2 Cem OL gt Item 11 7 Item 13 1 Item 19 1 Item 20 5 um Item 423 1 Item 21 1 Item 422 16 WI Item 26 4 Item 32 4 Item 37 9 R 7777727 72 C Item 39 4 7 05 03 P N 211689C HEIGHT ADJUSTMENT Item 44 o Item 41 1 WY Item 48 6 Item 40 8 Item 45 1 Item 57 1 a Item 47 2 Item 66 2 Item 42 8 Item 46 2 LI Item 58 2 Item 62 1 P N 211689C 05 03 SECTION A ASSEMBLE THE POLES Correctly identify each pole section Mark pole sections with tape as shown 1 2 1 27 cm diameter 11 32 87 cm diameter BOTTOM Bounce middle pole section 2 into top pole section 1 together using a wood scrap as shown until they no longer move toward taped reference mark NOTE Pole sections should have a 3 1 2 9 cm minimum overlap IMPORTANT Position middle pole so that the warning label is on the sa
5. back to expose bracket and cable Remove right handle to allow access to trigger and cable mechanism If the system does not move freely loosen nuts and adjust cable toward gas strut f system is not moving freely loosen nuts and adjust cable f the system does not lock when the trigger is away from trigger released adjust cable away from gas strut If the system does not lock when the trigger is released adjust cable toward trigger Tighten nuts and slide shroud back into position Reconnect right handle 35 05 03 P N 211689C
6. essai ins rez les gros boulons dans les gros trous des tubes du syst me l vateur des supports du panneau et des plaques triangulaires Basculez les avec pr caution en imprimant un mouvement circulaire pour liminer l exc dent de peinture si n cessaire ANTES DE COMENZAR Para asegurar el ptimo rendimiento del sistema del respaldo en el juego se requiere un ajuste de tolerancia estrecha entre los componentes del elevador y el herraje Pruebe el ajuste de los pernos grandes en los orificios grandes de los tubos elevadores soportes del respaldo y placas triangulares Cuidadosamente mu valos en c rculos para eliminar cualquier exceso de pintura si es necesario VORBEREITENDE MASSNAHMEN Um sicherzustellen dass das Korbwandsystem optimal f r den Spielbetrieb geeignet ist m ssen die Komponenten der Verl ngerungsvorrichtung und die verschiedenen Befestigungsteile fest miteinander verschraubt werden Gro e Schrauben zur Probe in die groBen L cher der Verl ngerungsrohre Korbwandklammern und Dreiecksplatte stecken und diese vorsichtig in einer Kreisbewegung hin und herbewegen um eventuelle Farbr ckst nde aus den Bohrungen zu entfernen P N 211689C 05 03 2 FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY AND OR PROPERTY DAMAGE Owner must ensure that all players know and follow these rules for safe operation of the system DO NOT HANG on the rim or any part of the system including backboard support braces
7. or net During play especially when performing dunk type activities keep player s face away from the backboard rim and net Serious injury could occur if teeth face come in contact with backboard rim or net Do not slide climb shake or play on base and or pole After assembly is complete fill system completely with water or sand and stake to the ground Never leave system in an upright position without filling base with weight as system may tip over causing injuries When adjusting height or moving system keep hands and fingers away from moving parts Do not allow children to move or adjust system During play do not wear jewelry rings watches necklaces etc Objects may entangle in net Surface beneath the base must be smooth and free of gravel or other sharp objects Punctures cause leakage and could cause system to tip over Keep organic material away from pole base Grass litter etc could cause corrosion and or deterioration Check pole system for signs of corrosion rust pitting chipping and repaint with exterior enamel paint If rust has penetrated through the steel anywhere replace pole immediately Check system before each use for proper ballast loose hardware excessive wear and signs corrosion and repair before use Check system before each use for instability Do not use system during windy and or severe weather conditions system may tip over Place system in the storage position and or in an area pr
8. spacer into strut assembly as shown IMPORTANT TO AVOID RAPID EXTENSION OF STRUT ROD DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY Attach front of gas strut assembly to elevator tubes 35 by rotating elevator tubes 35 and inserting bolt 40 and nut 37 as shown DI P N 211689C 05 03 24 Attach free end of gas strut assembly to pole bracket 36 with bolt 43 spacers 66 and nut 45 as shown NOTE Gas strut 59 is attached to front side of pole IMPORTANT TO AVOID RAPID EXTENSION OF STRUT ROD DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY Assemble brackets 49 to backboard using bolts 47 spacers 46 and nuts 48 as shown The spacers may fit very tightly between the brackets and may need to be tapped into place with a hammer 25 05 03 P N 211689C Assemble lower elevator tubes 35 and rim to brackets 49 using bolt 40 spacers 42 and nut 37 as shown Refer To Instructions Included With Rim Hardware For Rim Assembly Use the 5 16 18 x 1 hex flange bolts for installing rim to the acrylic backboard P N 211689C 05 03 26 Assemble upper elevator tubes 35 to brackets using bolt 40 spacers 42 and nut 37 as shown 27 05 03 P N 211689C SECTION D INSTALL FRONT COVER amp HANDLE Attach front cover 50 to hinge tubes 18 using carriage bolt 61 and flange nuts 15 as shown CAUTION DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY IT
9. through center hole on wheel assembly as shown Secure pole assembly with anchor strap 56 washer 11 and lock nut A WARNING TWO PEOPLE REQUIRED FOR THIS PROCEDURE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY Smaller holes 11 32 87 cm of top pole should face toward the back of the system and the warning label should be facing toward the front 13 05 03 P N 211689C Secure tank struts 14 to pole as shown Place cap 15 over exposed end of bolt as shown AWARNING TWO PEOPLE REQUIRED FOR THIS PROCEDURE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY Rotate non secured ends of tank struts 14 outward to mounting holes in tank as shown P N 211689C 05 03 14 Secure ends of tank struts 14 to tank as shown Repeat for opposite side AWARNING TWO PEOPLE REQUIRED FOR THIS PROCEDURE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY Q Install upper pivot bracket 16 to front of base using bolt 19 washer 20 and nut 48 as shown 15 05 03 P N 211689C Insert bolt 21 through lower pivot bracket 17 as shown bolt 21 will be secured during step 10 Carefully place base assembly on its side Install lower pivot bracket 17 with bolt 23 washers 20 and lock nut 48 as shown Secure both hinge tubes 18 to second wheel bracket 4 with carriage bolts 26 and flange nuts 22 P N 211689C 05 03 16
10. 0 gallons and snap fill cap 54 in place A CAUTION DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY IT MAY TIP OVER ADD TWO GALLONS 7 6 LITERS OF NON TOXIC ANTIFREEZE IN SUB FREEZING CLIMATES 33 05 03 P N 211689C SECTION G APPLY HEIGHT AND MOVING LABEL Apply Height Adjustment and Moving Label 57 to front of pole where it is clearly visible Remove protective film from acrylic backboard NSNNUZZ DO OA ON TO ADJUST BACKBOARD 1 Grasp handle and squeeze trigger 2 Raise or lower to desired height 3 Release trigger Adjust basketball backboard height to lowest position Rotate handle forward until wheels engage ground Move basketball system to desired location Rotate handle back to original position Reattach ground restraint and check system for stability 202052 02 03 P N 211689C 05 03 34 SECTION H TROUBLESHOOTING GUIDE If the elevator is still difficult to operate verify that the valve located on the strut is fully depressed when the trigger is activated AWARNING TWO PEOPLE REQUIRED FOR THIS PROCEDURE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND OR PROPERTY DAMAGE IMPORTANT Pin must be fully depressed so that the backboard assembly can move freely To allow easy movement or if system does not lock when the trigger is released two adjustments can be made Slide shroud
11. HUFFY SPORIS Portable Baskethall System Owners Manual Customer Service Center 53 W24700 South Corporate Circle Sussex WI 53089 U S A REQUIRED TOOLS AND MATERIALS AWARNING Two People Wood Board Scrap Read and understand Tape Measure operator s manual before Step Ladder 8 ft 2 4 m using this unit Tape Garden Hose or Sand 360 Ib 163 kg Failure to follow operating Hammer instructions could result Wrenches Two 3 4 One 1 2 Two 9 16 or in injury or damage to equivalent sockets One 1 2 Deep well socket property with extension and socket wrench Support Table Phillips Head Screwdriver Toll Free Customer Service Number for U S 1 800 558 5234 For Canada 1 800 284 8339 For Europe 00 800 555 85234 Sweden 009 555 85234 For Australia 1 800 333 061 Internet Address http www huffysports com 1 05 03 P N 211689C COPYRIGHT 2000 by HUFFY SPORTS BEFORE YOU START To ensure optimal playability of backboard system a close tolerance fit between the elevator components and hardware is required Test fit large bolts into large holes of elevator tubes backboard brackets and triangle plates Carefully rock them in a circular motion to ream out any excess paint from holes if necessary AVANT DE COMMENCER Pour garantir l utilisation optimale du panneau les composants du syst me l vateur et la visserie doivent tre bien ajust s serr s titre d
12. MAY TIP OVER P N 211689C 05 03 28 Re install nuts and washer as shown It is very important to leave 1 8 of exposed thread on cable as shown 29 05 03 P N 211689C Install handle 30 to height adjustment assembly with screws 32 as shown Be sure washer is seated in slot on handle as shown FIG A P N 211689C 05 03 30 SECTION E INSTALL NET CLIPS AND NET 1 Install net clips warnine Use of this product without proper installation of net clips or when all net clips are not present could result in bodily harm Be sure to follow directions carefully CLIP BODY Insert one arm of clip 52 into ram as shown Twist body of clip slightly so that second arm slides over the top of the first arm as shown Push in direction indicated by arrows Push second arm back and into ram as shown Twist body of clip slightly again to spread arms of clip Clip arms must be flat and touching edge to edge as shown without overlapping 31 05 03 P N 211689C NET INSTALLATION SIDE VIEW Twist net until it snaps into position Net must be centered through clip P N 211689C 05 03 32 SECTION F SECURING THE SYSTEM Roll assembly to desired playing area Secure assembly to ground using strap 56 and tie down stake 55 Fill base 8 with water approx 4
13. me side as the 1 2 cm diameter holes of the top pole 9 05 03 P N 211689C IMPORTANT Holes in top 1 and bottom pole 3 sections MUST align to correctly position elevator system toward playing surface While maintaining alignment bounce assembly and lower section 3 together as shown until they no longer move toward taped reference mark NOTE Pole sections should have a 3 1 2 9 cm minimum overlap WOOD SCRAP NOT SUPPLIED P N 211689C 05 03 10 SECTION B ASSEMBLE THE BASE This is what your system will look like when you ve finished this section HARDWARE USED IN THIS SECTION not actual size D Item 49 1 Item 47 2 TOOLS REQUIRED FOR THIS SECTION 1 2 amp 9 16 Item 10 1 Item 15 1 Item 11 6 Hem 13 1 9 16 amp 1 2 AND EXTENSION Item 19 1 Item 20 5 HAMMER OR MALLET H H Item 21 1 Item 22 16 Item 23 1 Item 26 4 05 03 211689 1 Insert axle 5 through wheel bracket 4 Secure wheels 65 to axle using pushnuts 7 Carefully tap pushnuts onto axle with hammer or mallet SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO FACE THE WHEEL BRACKET o Install wheel assembly to base 8 using bolt 9 and nut 22 as shown P N 211689C 05 03 12 Install rod 12 through holes in bottom pole section 3 and eyebolt 13 Insert pole assembly into tank 8 and
14. otected from the wind and free from personal property and or overhead wires Never play on damaged equipment See instruction manual for proper installation and maintenance When moving system use caution to keep mechanism from shifting Keep pole top covered with cap at all times Do not allow water in tank to freeze During sub freezing weather add non toxic antifreeze sand or empty tank completely and store Do not use salt While moving system Do not allow anyone to stand or sit on base or have added ballasting on base Do not leave system unsupervised or play on system when wheels are engaged for moving Use Caution when moving system across uneven surfaces System may tip over Use extreme caution if placing system on sloped surface System may tip over more easily HUFFY SPORTS In the U S 1 800 558 5234 and Canada 1 800 284 8339 201246 2 99 05 03 P N 211689C SAFETY INSTRUCTIONS A FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY Owner must ensure that all players know and follow these rules for safe operation of the system To ensure safety do not attempt to assemble this system without following the instructions carefully Proper and complete assembly use and supervision are essential for proper operation and to reduce the risk of accident or injury A high probability of serious injury exists if this system is not installed maintained
15. roud 25 over strut assembly as shown IMPORTANT TO AVOID RAPID EXTENSION OF STRUT ROD DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY 19 05 03 P N 211689C Attach plastic lever 63 to height adjustment shroud 27 with bolt 62 and nut 58 as shown Slide shroud assembly label 61 to the onto elevator front of the elevator adjustment tube 28 adjustment tube 11 as shown down from top of the elevator adjustment tube 28 as shown P N 211689C 05 03 20 Remove nuts from free end of cable Insert cable into height adjustment tube as shown FIG A Pull cable through end of tube FIG B Install pole bracket 36 to top pole as shown FIG A Reference finished assembly FIG B 21 05 03 P N 211689C Q Identify elevator tubes Install triangle plates 33 and elevator tubes 35 to top pole section 1 as shown Install pole cap 34 at this time Toward Pole o Upper amp Lower Elevator tube IMPORTANT Test fit bolts into holes carefully rock them in a circular motion to ream out paint from holes if necessary P N 211689C 05 03 22 Attach elevator adjustment tube 28 to elevator tubes 35 with bolts 40 spacers 42 and nuts 37 as shown Attach plastic lever 63 to elevator tubes 35 with bolt 40 and nut 37 as shown 23 05 03 P N 211689C Q Insert
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