Hubbell Electric Cable Reels TMR Series User's Manual
Contents
1. cable Refer to CABLE INSTALLATION REFERENCE DRAWING below 1 Unspool new cable from shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong cable life 2 Feed one end of the cable through cable connector on the main shaft inside the spool and into the slip ring side See drawing below NOTE This may require that jacket of cable be stripped to allow conductors to pass through shaft Loosen cable connector Item 11 akRWN Connect individual conductors to appropriate rings on collector using crimp fitting or similar connection method Tighten cable connector and U bolt provided on drum wrapper segments Do not over tighten Wind the cable onto the reel spool by hand rotating spool Connect free end of cable to machine junction box COLLECTOR REPLACEMENT Turn off all power to reel Remove collector cover and gasket Disconnect electric leads to and from collector Remove drive stud bolt from bearing housing Remove plug plug from hole in side of housing Insert long 1 8 Allen wrench through hole and loosen two set screws in collector locking collar Set screws are at 90 to one another NOTE Older reels may have lock screws which must be removed to reach set screws holding collector to shaft Slide collector off shaft Install new collector by reversing above steps CABLE INSTALLATION REFERENCE DRAWI2. 1 012467 Cable Connector 1 38 to 1 50 Dia Cable 1 17 012414 Collector Cover Kit 28 5 long 1 11 021764 Cable Connector 1 50 to 1 62 Dia Cable 1 f 11 021765 Cable Connector 1 62 to 1 75 Dia Cable 1 18 012458 Seal Ring only 1 12 021763 Chain Cover Kit 1 19 Spool Assembly 1 Includes cover gasket and hardware 13 016337 Collector Entrance Assembly 1 Consult factory for part number of Spool Assembly and related hardware Please give model number and serial number to obtain correct Spool Assembly MODEL NUMBER EXPLANATION SLIP RING CHAIN RATIO Typical model number AMPACITY CODE CODE MAX CHAIN TMR 4 12 XXXXXX AE 3 CODE AMPS CODE RATIO REEL NUMBER AMPACITY SPOOL CHAIN MOTOR 3 35 AE 1 0 1 TYPE POLES CODE DIMENSIONS RATIO SIZE 7 75 AD 1 5 1 and TYPE CODE 12 125 AC 2 0 1 20 200 AB 2 5 1 AA 3 0 1 CABLE REMOVAL Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable 1 Move machine serviced by reel to a position closest to reel 2 Turn off all electric power 3 Lock spool to prevent turning using either a spool lock mechanism or by tying off Disconnect cable from machine junction box Remove cable from spool on parts list and disconnect conductors from slip ring 6 Install new cable following instruction below af CABLE INSTALLATION Use the following procedure to replace cable or if reel was ordered without
3. INSTALLATION and MAINTENANCE INSTRUCTIONS TMR SERIES ELECTRIC CABLE REELS DESCRIPTION The TMR series reel is designed to automatically lift and retrieve electric cable The reel incorporates a rotating hollow shaft with spool mounted outboard on one end and collector assembly on the opposite end The main shaft rotating on two flange block bearings is driven by an electric torque motor through a chain drive The torque motor has an electronically released break holding the spool stationary when the reel is not in use INSTALLATION 1 Thoroughly inspect reel upon receipt for damage that may have been caused in shipping 2 Mount reel with the main shaft horizontal and level and with the spool centerline in line with the cable tray Mount at recommended height so that proper distance from the center of the spool to the cable tray is maintained CAUTION Exceeding designed lift distance may lead to poor cable spooling and erratic operation because the electric motor will have insufficient torque 3 Remove collector cover Connect conduit to line entrance of collector housing and connect wires to brushes of collector assembly Brush terminals are number coded Be careful that incoming wires do not put strain on brush terminals and cause brush misalignment Replace collector cover 4 Connect motor to electric line of proper specification as stamped on motor nameplate Refer to wiring diagram below in terminal box or
4. MR SERIES ELECTRIC CABLE REEL REPLACEMENT PARTS LIST NOTE Applicable mounting hardware included with each kit ITEM KIT NO DESCRIPTION QTY ITEM KIT NO DESCRIPTION QTY 1 021372 Frame Assembly TMR 1 14 101652 Pipe Plug 1 2 020784 Collector Shaft 1 15 012285 Collector Assembly 2 Pole 35 Amp 1 so oma Bang KEZ boe A ae a Incl housi k y gt nuces Tousing ang gasket 15 012288 Collector Assembly 6 Pole 35 Amp 1 4 012402 Bearing Kit 2 Bore 1 15 012289 Collector Assembly 8 Pole 35 Amp 1 Includes housing and gasket 15 012290 Collector Assembly 10 Pole 35 Amp 1 5 105060 Retaining Ring 1 15 012291 Collector Assembly 12 Pole 35 Amp 1 15 012292 Collector Assembly 14 Pole 35 Amp 1 6 gainon Torque Motors 1 15 012293 Collector Assembly 16 Pole 35 Amp 1 6 021408 Torque Motor 3 1 15 012294 Collector Assembly 20 Pole 35 Amp 1 6 021409 Torque Motor 5 1 15 012295 Collector Assembly 24 Pole 35 Amp 1 6 021410 Torque Motor 7 1 15 012296 Collector Assembly 30 Pole 35 Amp 1 6 021411 Torque Motor 10 1 15 012297 Coll A i 6 021412 Torque Motor 14 1 ollector Assembly 36 Pole 35 Amp 1 f i 15 012298 Collector Assembly 2 Pole 75 Amp 1 7 021771 Sprocket Kit Ratio AA 1 15 012299 Collector Assembly 3 Pole 75 Amp 1 Includes two sprockets and keys 15 012300 Collector Assembly 4 Pole 75 Amp 1 7 021772 Sprocket Kit Ratio AB 1 15 012376 Collector Assembly 6 Pole 75 Amp 1 7 021773 Sprocket Kit Ratio AC 1 15 012377 Collec
5. NG to collector Frame Gear Case Cable Output Collector aes hn l I PEPA fag a b Reel l Shaft 1 I RN i ZZ I Lt at WN 1 A B aS i l i i isi 24 g i CFL i Thread gland into i i hd ie shaft Thread cable ge at tas 22 thru gland and shaft 3 k E m Tighten gland cover Connect leads e ee to secure cable i ral NOTE Strip cable to inside of gland Wrap leads with electrical tape thru shaft L Spool Glai RIA CO Ea Hubbell Company Printed in USA GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 053151 a
6. on name plates 3 lead polyphase and 2 lead single phase do not require diagram Provide suitable overload protection based on full load ampere rating shown on nameplate as recommended by control manufacturer Protect wiring circuit with proper fuses selected according to local codes OPERATION The reel is activated when power is supplied to the torque motor through the main starting control of the equipment Care should be taken to see that all electrical connections are made before power is turned on to the collector ring and torque motor All nuts and bolts should be checked to see that they are tight Check to make sure collector ring brushes are aligned on rings MAINTENANCE GENERAL LUBRICATION All bearings provided with grease fittings are lubricated at the factory before shipment They should be regreased periodically depending on the running time of the reel more often if used in dusty conditions Parts with bearing assemblies not provided with grease fittings are equipped with sealed bearings and do not require lubrication CHAIN CASE Every three months remove cover from chain case check chain tension and lubricate chain using a lithium based heavy duty chain lubricant TORQUE MOTOR GEAR REDUCER See section 5 2 2 of the enclosed brake motor operation instructions for grease lubrication This gear reducer is filled with grease when used with 600 RPM torque motor TORQUE MOTOR Reel is equipped with a Demag torque mot
7. or See enclosed brake motor operation instructions INSPECTION Every six months inspect entire reel to see that all nuts bolt screws and set screws are in place and tight and that no parts show undue wear Yearly more often depending on duty cycle check brushes on collector rings Replace brushes when worn to the shunt WIRING DIAGRAM TORQUE MOTOR TORQUE MOTOR 3 60Hz 460V 3 60H2 230V Mee eee ey T i ie ee lt a tae 14 5 60 1 1 REEL MOTOR J ji i CONTROL PANEL E a cain 9 Supplied by customer 2 i 110 20 30 1 13 SUPPLY VOLTAGE H 230V or 460V 1 6 3 PHASE 60Hz ou NOTE Reel start stop circuit should be wired into main machine i 110 20 30 power master switch not to machine travel drive motors Frequent i i i starting and stopping of torque motor is not recommended 17 8 90 i 1 7 80 9 f Torque motor should be wired to wind cable only Torque motor J 1 14 5 6 compensates for direction change when cable is unwound i 4 5 60 i i OTTO 1 A BLOWER BLOWER NOTE Be sure blower motor is also wired up with motor 3 60Hz 460V 3 60Hz 230V CONTINUED ON BACK PAGE mummi ILLUSTRATED PARTS LIST TMR SERIES ELECTRIC CABLE REELS Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts TO DETERMINE ROTATION OF REEL REVERSE ROTATION STANDARD ROTATION Cable is played out and retracted as shown when viewing reel from motor side T
8. tor Assembly 8 Pole 75 Amp 1 7 021774 Sprocket Kit Ratio AD 1 15 037194 Collector Assembly 2 Pole 125 Amp 1 7 021775 Sprocket Kit Ratio AE 1 15 037294 Collector Assembly 3 Pole 125 Amp 1 8 021759 Idler Kit 1 15 037295 Collector Assembly 4 Pole 125 Amp 1 Includes sprocket shaft tensioner bar 15 012304 Collector Assembly 2 Pole 200 Amp 1 locking collar and mounting hardware 15 012381 Collector Assembly 3 Pole 200 Amp 1 9 021760 Roller Chain Ki 1 15 012382 Collector Assembly 4 Pole 200 Amp 1 E paid an i j i 15 012383 Collector Assembly 6 Pole 200 Amp 1 includes connectingilink 15 012384 Collector Assembly 8 Pole 200 Amp 1 10 021006 Reinforcing Plate 1 16 012440 Brush Kit 35 Amp ar 11 012459 Cable Connector 38 to 50 Dia Cable 1 Each kit includes 4 brushes and 4 fingers 11 012460 Cable Connector 50 to 62 Dia Cable 1 16 012441 Brush kit 75 Amp ar 11 012461 Cable Connector 62 to 75 Dia Cable 1 16 012443 Brush Kit 125 Amp 200 Amp al 11 012462 Cable Connector 75 to 88 Dia Cable 1 17 012409 Collector Cover Kit 8 long 1 11 012463 Cable Connector 88 to 1 00 Dia Cable 1 Includes seal ring _ 11 012464 Cable Connector 1 00 to 1 12 Dia Cable 1 H ee Seed oe PRATOS ong l 11 012465 Cable Connector 1 12 to 1 25 Dia Cable 1 One clor SOVET it long 11 012466 Cable C 12 4 Dia Cabl 1 17 012412 Collector Cover Kit 15 5 long 1 able Connect r 1 2510 1 38 Dla Gable 17 012413 Collector Cover Kit 20 5 long 1 1
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