HP DesignJet 500 User's Manual
Contents
1. invent Carriage Drive Parts 1 Belt C7770 60014 Bracket Guide C7769 60170 Cable Kit C7770 60274 Carriage C7769 60272 Motor C7769 60146 Strip C7770 60013 Tensioner C7769 60176 DesignJet 500 42 inch HP Parts Reference Guide www hp com go hpparts Carriage Belt Drives the carriage assembly 42 inch Left cutter guide bracket and left encoder holder kit Carriage assembly trailing cable kit Includes installation instructions trailing cables mounting clips and a ferrite Cables have 30 pin M edge connectors 2 0m 6 5ft long For 42 inch models Printhead carriage assembly Includes carriage bushings pen latches carriage position sensor and line sensor Carriage scan axis motor assembly Includes cable Encoder strip 42 inch Connects from Left to Right Side of Printer Belt tensioner kit Keeps carriage belt tight Includes pulley and pulley mount bracket Cutter Assembly Parts 8 9 10 11 Bracket Guide C7769 60170 Bushing C7769 60169 Cutter C7769 60163 Guide C7770 60017 Left cutter guide bracket and left encoder holder kit Cutter bushing Cutter assembly Cutter guide Long Rail Installed Near the Pinch Wheels Electronic Accessories 20 21 22 23 Cable Interface 8120 8485 C2392A Interface Product J3110A J3111A J3112A J3113A J4167A J4169A J6057A J6057AR Memory Product C2387A C2388A Universal Serial Bus USB interf2. J3111 61001 J3112 69001 J4167 69001 J3113 69001 J4169 69001 J6057 69001 Upgrade Kit C7772A JetDirect 600N EIO internal print server 10Base T LAN interface board Has one RJ 45 connector J3110A NOTE EIO Interface Boards are NOT Interchangeable with MIO Boards New Part for J3110 69001 JetDirect 600N EIO internal print server 10Base T 10BASE 2 and LocalTalk LAN interface board Has one RJ 45 BNC and 8 pin DIN connector 31114 NOTE EIO interface boards are NOT interchangeable with MIO boards REQUIRES RETURN OF DEFECTIVE PART New Part for J3111 69001 JetDirect 600N EIO internal print server token ring LAN interface board Has one RJ 45 and DB 9 connector New Part for J3112 69001 JetDirect 600N EIO internal print server 10Base T and 100Base T LAN interface board Has one RJ 45 connector JetDirect 610N internal print server 10Base T and 100Base T LAN interface board Has one RJ 45 connector New Part for J4169 69001 Formatter upgrade kit Adds HP GL 2 and RTL support and a slot for an additional memory module Plugs into an EIO card slot Electronics Power Supply 33 34 35 37 38 Cable Kit C7770 60267 Control Panel C7769 60161 Fan C7769 60150 Memory DIMM C7769 60244 C7769 60245 Module C7779 69144 C7779 60144 PC Board C7769 60173 C7769 69260 C7769 60260 PC Board Interface J3113 69001 Power Cord 8120 0698 8120 1351 8120 1369 8120 1378 Ribbon cable kit Includes
3. 24in x 22 9m 75ft roll Clear film 4 mil 91 4cm 36in x 22 9m 75ft roll Polyester Film White Matte 91 4cm 36in x 15 2m 50ft USA Polyester matte film 61cm 24in x 36 6m 120ft roll Polyester matte film 91 4cm 36in x 36 6m 120ft roll Basic Heavyweight Paper 61cm 24in x 30 5m 100ft USA and Asia Pacific Basic Heavyweight Paper 91 4cm 36in x 30 5m 100ft USA and Asia Pacific Basic Heavyweight Paper 106 7cm 42in x 30 5m 100ft USA and Asia Pacific Super Heavyweight Paper 61cm 24in x 22 9m 75ft USA and Asia Pacific Super Heavyweight Paper 91 4cm 36in x 22 9m 75ft USA and Asia Pacific Super Heavyweight Paper 106 7cm 42in x 22 9m 75ft USA Fine Art Aquarella paper 91 4cm 36in x 10 7m 35ft roll USA Fine Art Vanilla paper 91 4cm 36in x 10 7m 35ft USA Fine Art Cream paper 91 4cm 36in x 10 7m 35ft roll USA Fine Art Ice Blue paper 91 4cm 36in x 10 7m 35ft USA Fine Art Sahara paper 91 4cm 36in x 10 7m 35ft roll USA 2004 Hewlett Packard invent DesignJet 500 42 inch HP Parts Reference Guide www hp com go hpparts Paper and Other Media Paper Q1721A Q1733A Q1739A Paper Banner C6786A C6787A Embossed Paper 140 gsm 91 4cm 36in x 10 7m 35ft USA Indoor Self Adhesive Paper 91 4cm 36in x 22 9m 75ft USA Heat Transfer Paper 91 4cm 36in x 30 5m 100ft USA Banner paper with Tyvek 140 gsm
4. UV ink only 61cm 24in x 15 2m 50ft roll NO LONGER SUPPLIED Banner paper with Tyvek 140 gsm UV ink only 91 4cm 36in x 15 2m 50ft roll Paper Bright White C1860A C1861A C6810A Paper Coated C8281A C8282A C6019B C6021B C6029C C6020B C6022B C6030C C6980A C6559B C6561B C6569C Paper Glossy C8315A C8316A C3882A C6025A C3881A C6026A C6814A C6565A Paper Photo C6813A C7946A C8310A C8311A C8312A C8317A Bright white InkJet paper 61cm 24in x 45 7m 150ft roll Bright white InkJet paper 91 4cm 36in x 45 7m 150ft roll Bright white InkJet paper 91 4cm 36in x 91 4m 300ft roll Basic Coated Paper 61cm 24in x 45 7m 150ft USA and Asia Pacific Basic Coated Paper 91 4cm 36in x 45 7m 150ft roll USA and Asia Pacific Coated paper 98 gsm 61cm 24in x 45 7m 150ft roll USA Canada and Latin America Heavyweight coated paper 61cm 24in x 30 5m 100ft roll USA Canada and Latin America NO LONGER SUPPLIED Heavyweight coated paper 61cm 24in x 30 5m 100ft roll For regular or UV resistant ink Coated paper 98 gsm 91 4cm 36in x 45 7m 150ft roll USA Canada and Latin America Heavyweight coated paper 91 4cm 36in x 30 5m 100ft roll USA Canada and Latin America NO LONGER SUPPLIED Heavyweight coated paper 91 4cm 36in x 30 5m 100ft roll For regular or UV resistant ink Coated paper 98 gsm 91 4cm 36in x 91 4m 300ft roll USA Canada
5. installation instructions and ribbon cable with ferrite Cable has 40 pin F connectors 2 0m 6 5ft long Control panel assembly Includes ribbon cable and english overlay marked with Menu Back Enter Cancel and Form feed and cut Vacuum fan assembly Installed under the main printer chassis 64MB SO DIMM memory module Can be Installed ONLY into the Formatter Board 128MB SO DIMM memory module Can be Installed ONLY into the Formatter Board Electronics module Contains main logic board connectors for plug in cards connector for parallel interface cable connector for USB cable and cooling fan REQUIRES RETURN OF DEFECTIVE PART New Part for C7779 69144 Interconnect PC board Installed in right side of printer HP GL 2 and RTL formatter PC board REQUIRES RETURN OF DEFECTIVE PART New Part for C7769 69260 JetDirect 600N EIO internal print server 10Base T and 100Base T LAN interface board Has one RJ 45 connector Power cord Black 18 AWG 2 3m 7 5ft long Has straight F receptacle For 220V 240V in the USA and Canada Power cord Mint Gray 17 AWG 2 3m 7 5ft long Has straight F receptacle For 240V in the UK Hong Kong Singapore Malaysia and Brunei Power cord Mint Gray 17 AWG 2 0m 6 6ft long Has straight F receptacle For 240V in Australia New Zealand and China Power cord Jade Gray 18 AWG 2 3m 7 5ft long Has straight F receptacle For 120V in USA Canada Latin Amer
6. 328 gsm 91 4cm 36in x 12 2m 40ft roll For regular ink or UV resistant ink Roll Feed Assembly Parts Mount Kit C7769 60162 Spindle Kit C2390A C7769 60243 Stand Parts Bin C7770 60023 C7770 60148 Brace C7770 60031 Cross Brace C7770 60020 Foot C7770 60022 Rollfeed mount kit Includes left and right housing 42 inch rollfeed spindle rod assembly for DesignJet 500 800 series Includes spindle hubs and end caps 42 inch rollfeed spindle rod assembly Includes spindle hubs and end caps Media bin Flint gray Plastic tray that mounts to the printer stand legs New Part for C7770 60023 Foot brace Cross brace Main structure that extends between stand legs Foot assembly includes casters 2004 Hewlett Packard DesignJet 500 42 inch LA HP Parts Reference Guide invent www hp com go hpparts Stand Parts Hardware Kit C7770 60018 Hardware kit for printer stand Includes screwdriver and screws Leg C7770 60021 Leg assembly Side support for the printer Does NOT include the foot assembly 2004 Hewlett Packard 8 DesignJet 500 42 inch Kr HP Parts Reference Guide LE TE www hp com go hpparts Back Platen and Media Sensor E Mi Back Platen T 2004 Hewlett Packard DesignJet 500 42 inch LA HP Parts Reference Guide invent www hp com go hpparts Carriage Trailing Cable Belt Encoder Strip 4 Carriage Assembly 3 Trailin
7. 60260 DesignJet 500 42 inch HP Parts Reference Guide www hp com go hpparts Ink tubes assembly Includes 4 ink tubes complete with hardware assemblies at both ends Carriage crane and ink supply station crane and 4 setup pens Setup Printhead kit Used to prime the ink tubes Includes 4 setup printheads Service station Includes wipers pen caps and the right hand spittoon Installed in Right Side of Printer Left spittoon assembly Contains absorbers which hold excess ink from printheads Paper drive transmission gear kit Includes 2 gears used to drive the paper drive roller Pincharm lift mechanism Includes cam a long bar cam bushings pinch arm lever pinch arm lever bushing Paper axis motor assembly Includes cables Pincharm assembly with wheels Paper drive roller kit Includes roller assembly bushings gear on roller transmission gear kit encoder disc end thrust Axial spring lint free cloth rubber glove and instruction sheets For 42 inch model Paper and Other Media Canvas Q1718A Q1724A C6771A Film Clear C3876A C3875A Film Matte Q1736A 51642A 51642B Paper C7923A C7924A C7925A C7929A C7930A C7931A Q1703A Q1706A Q1709A Q1712A Q1715A Canvas Paper 140 gsm 91 4cm 36in x 10 7m 35ft USA Canvas Paper 180 gsm 91 4cm 36in x 10 7m 35ft USA Studio canvas 368 gsm 91 4cm 36in x 10 7m 35ft roll For regular ink or UV resistant ink Clear film 4 mil 61cm
8. ace cable Type A connector to type B connector 1 8m 6 0 ft long Universal serial bus USB interface cable Type A connector to type B connector 5 0m 16ft long Ethernet 10Base T RJ 45 EIO network internal print server PC board Ethernet 10Base T 10Base2 and LocalTalk RJ 45 BNC LocalTalk EIO network PCA JetDirect 600N token ring LAN interface board DB 9 and RJ 45 connectors NO LONGER SUPPLIED JetDirect 600N internal print server 10Base T and 100Base TX LAN interface board Plugs into peripheral EIO slot JetDirect 610N token ring LAN interface board DB 9 and RJ 45 connectors JetDirect 610N internal print server 10Base T and 100Base TX LAN interface board Plugs into peripheral EIO slot Has a RJ 45 connector Comes with software on CD ROM and manual JetDirect 615N internal print server 10Base T and 100Base TX LAN interface board Plugs into peripheral EIO slot Has a RJ 45 connector Comes with software on CD ROM and manual JetDirect 615N internal print server 10Base T and 100Base TX LAN interface board Plugs into peripheral EIO slot Has a RJ 45 connector Comes with software on CD ROM and manual 64MB SO DIMM memory module 128MB SO DIMM memory module 2004 Hewlett Packard invent DesignJet 500 42 inch HP Parts Reference Guide www hp com go hpparts Electronic Accessories 24 25 26 27 28 29 PC Board Interface J3110 69001 J6057 69001 J3111 69001
9. and Latin America Coated paper 98 gsm 106 7cm 42in x 45 7m 150ft roll USA Canada and Latin America Heavyweight coated paper 106 7cm 42in x 30 5m 100ft roll USA Canada and Latin America NO LONGER SUPPLIED Heavyweight coated paper 106 7cm 42in x 30 5m 100ft roll For regular or UV resistant ink High Gloss Photo Paper 61cm 24in x 30 5m 100ft USA and Asia Pacific High Gloss Photo Paper 91 4cm 36in x 30 5m 100ft USA and Asia Pacific High gloss photo paper 61cm 24in x 30 5m 100ft roll High gloss photo paper 61cm 24in x 30 5m 100ft roll USA Canada and Latin America High gloss photo paper 91 4cm 36in x 30 5m 100ft roll High gloss photo paper 91 4cm 36in x 30 5m 100ft roll USA Canada and Latin America High gloss photo paper 91 4cm 36in x 30 5m 100ft roll High gloss photo paper 106 7cm 42in x 30 5m 100ft roll USA Canada and Latin America High gloss photo paper 61cm 24in x 30 5m 100ft roll Photo Paper RC Matte 91 4cm 36in x 30 5m 100ft USA Basic Photo Satin paper 61cm 24in x 30 5m 100ft USA and Asia Pacific Basic Photo Satin paper 91 4cm 36in x 30 5m 100ft USA and Asia Pacific Basic Photo Satin paper 106 7cm 42in x 30 5m 100ft USA High Gloss Photo Paper 106 7cm 42in x 30 5m 100ft US and Asia Pacific 2004 Hewlett Packard invent DesignJet 500 42 inch HP Parts Reference Guide www hp com
10. d in Right Side of Printer Power cord Mint Gray 17 AWG 2 3m 7 5ft long Has straight F receptacle For 240V in the UK Hong Kong Singapore Malaysia and Brunei Power cord Mint Gray 17 AWG 2 0m 6 6ft long Has straight F receptacle For 240V in Australia New Zealand and China Power cord Jade Gray 18 AWG 2 3m 7 5ft long Has straight F receptacle For 120V in USA Canada Latin America Korea Taiwan Thailand Spain Brazil and Vietnam Power cord Mint Gray 17 AWG 2 0m 6 6ft long Has straight F receptacle For 220V in Europe Bangladesh Indonesia Pakistan Burma Sri Lanka and Vietnam Power cord Mint Gray 2 0m 6 6ft long Has straight F receptacle For 220V in Switzerland Power cord Mint Gray 2 0m 6 6ft long Has straight F receptacle For 220V in Denmark DesignJet support CD ROM Version A 04 01 Has product information user s manuals service manuals diagnostic software test drawings newsletters and service notes DesignJet 500 800 series interactive support CD ROM No 10 High Capacity Black Ink Cartridge Holds 69ml of Ink No 10 high capacity Black ink cartridge holds 69ml of ink Prints approximately 1400 pages at 5 printing density USA No 10 high capacity Black ink cartridge holds 69ml of ink Prints approximately 1400 pages at 5 printing density for Asia Pacific No 10 high capacity Black ink cartridge holds 69ml of ink Prints approximat
11. eference Guide http www hp com go parts HP PartSurfer http partsurfer hp com HP Parts Ordering Information http www hp com go hpparts HP Parts Questions Comments http partsurfer hp com contactus htm DesignJet 500 42 inch 2004 Hewlett Packard
12. ely 1400 pages at 596 printing density for Europe No 10 high capacity Black ink cartridge holds 69ml of ink Prints approximately 1400 pages at 5 printing density for Latin America No 82 standard capacity cyan ink cartridge 69ml No 82 standard capacity cyan ink cartridge 69ml ink No 82 standard capacity magenta ink cartridge 69ml No 82 standard capacity magenta ink cartridge 69ml ink No 82 standard capacity yellow ink cartridge 69ml No 82 standard capacity yellow ink cartridge 69ml 2004 Hewlett Packard UJ invent DesignJet 500 42 inch HP Parts Reference GuideTM www hp com go hpparts Other Accessories Lubricant 6040 0854 Printhead C4810 60066 C4810A C4810 60067 C4811A C4812 60005 C4812A C4813 60004 C4813A Return Kit 5183 5269 Other External Parts Cover C7769 60158 C7769 60159 C7770 60154 Deflector Kit C7769 60283 Overlay C7769 601 11 C7769 60112 C7769 60113 C7769 601 14 C7769 60115 C7769 60116 C7769 60117 C7769 60118 C7769 60119 C7769 60120 Platen 95 C7769 60174 96 C7770 60155 Trim Kit C7769 60160 Other Internal Parts Bracket C7769 60156 Cover 99 C7769 60171 Ink Supply Station C7769 60148 Synthetic Oil 1 20z Plastic Bottle for lubricating the front and rear slider rods No 11 Black Ink Printhead No 11 Black ink printhead No 11 cyan ink printhead No 11 Cyan ink printhead No 11 magenta ink printhead No 11 Magenta ink printhead No 11 ye
13. g Cable M 1 Carriage Belt B Encoder Strip 2004 Hewlett Packard 10 j DesignJet 500 42 inch LA HP Parts Reference Guide invent www hp com go hpparts Cutter Cutter Assembly 10 Cutter Guide Bracket and Left Encoder Holder Kit 2 8 Cutter Guide 9 Cutter Bushing 2 8 Cutter Guide Bracket and Left Encoder Holder Kit 2004 Hewlett Packard 11 invent HP Parts Reference Guide www hp com go hpparts Drive Roller and Transmission Gears Drive Roller Kit 179 H NG Transmission 175 Gear Kit DesignJet 500 42 inch O 2004 Hewlett Packard 12 j DesignJet 500 42 inch LA HP Parts Reference Guide invent www hp com go hpparts Drive Roller Encoder Sensor Drive Roller Drive Roller Encoder Encoder Sensor Sensor Cover Kit 99 y firi il ME d gear ern pur 2004 Hewlett Packard 13 j DesignJet 500 42 inch D HP Parts Reference Guide invent www hp com go hpparts Electronics Module and Plugin Cards 14 15 16 17 18 EIO LAN Board 22225 Electronics Module 35 Formatter Board 22 2004 Hewlett Packard 14 j DesignJet 500 42 inch LA HP Parts Reference Guide invent www hp com go hpparts Front Platen Front Print Platen Kit 95 2004 Hewlett Packard 15 CA invent HP Parts Reference Guide www hp com go hpparts HP Parts R
14. go hpparts Paper and Other Media Paper Poster C7949A C7011A Paper Satin C7952A Paper Semi Glossy C6023A C6024A C6563A C3884A C6782A C3883A C6783A Paper Tracing C3869A C3868A Paper Translucent C3860A C3859A Vellum C3862A C3861A Vinyl Adhesive C6775A Outdoor Billboard Paper Blue back 91 4cm 36in x 30 5m 100ft USA Satin poster paper 162 gsm 91 4cm 36in x 30 5m 100ft roll NO LONGER SUPPLIED Proofing Paper RC Satin 91 4cm 36in x 30 5m 100ft USA Semi gloss photo paper 61cm 24in x 30 5m 100ft roll USA Canada and Latin America Semi gloss photo paper 91 4cm 36in x 30 5m 100ft roll USA Canada and Latin America Semi gloss photo paper 106 7cm 42in x 30 5m 100ft roll USA Canada and Latin America Semi gloss photo paper 61cm 24in x 30 5m 100ft roll NO LONGER SUPPLIED Paper based semi gloss media 61cm 24in x 30 5m 100ft roll NO LONGER SUPPLIED Semi gloss photo paper 91 4cm 36in x 30 5m 100ft roll Paper based semi gloss media 91 4cm 36in x 30 5m 100ft roll NO LONGER SUPPLIED Natural tracing paper 61cm 24in x 45 7m 150ft roll Natural tracing paper 91 4cm 36in x 45 7m 150ft roll Translucent bond paper 61cm 24in x 45 7m 150ft roll Translucent bond paper 91 4cm 36in x 45 7m 150ft roll Vellum 61cm 24in x 45 7m 150ft roll Vellum 91 4cm 36in x 45 7m 150ft roll Colorfast adhesive vinyl
15. ica Korea Taiwan Thailand Spain Brazil and Vietnam 2004 Hewlett Packard invent DesignJet 500 42 inch HP Parts Reference Guide www hp com go hpparts Electronics Power Supply Power Cord 8120 1689 8120 2104 8120 2956 8120 4211 Power Supply C7769 60145 Sensor 48 C7769 60168 49 C7769 60172 C7769 60194 Service Station C7769 60149 Optional Interfaces Power Cord 8120 1351 8120 1369 8120 1378 8120 1689 8120 2104 8120 2956 Other Accessories CD ROM Support C7769 90066 C7769 90221 Cartridge C4844 60053 C4844A C4844AA C4844AE C4844AL C4911 61002 C4911A C4912 61003 C4912A C4913 61003 C4913A Power cord Mint Gray 17 AWG 2 0m 6 6ft long Has straight F receptacle For 220V in Europe Bangladesh Indonesia Pakistan Burma Sri Lanka and Vietnam Power cord Mint Gray 2 0m 6 6ft long Has straight F receptacle For 220V in Switzerland Power cord Mint Gray 2 0m 6 6ft long Has straight F receptacle For 220V in Denmark Power cord Mint Gray 17 AWG 2 0m 6 6ft long Has straight F receptacle For 240V in South Africa and India Power supply assembly Includes power switch Media sensor Installed in the front of the rear platen Drive roller encoder sensor Installed on left end of paper drive roller Pincharm sensor Installed in right front of print chassis Service station Includes wipers pen caps and the right hand spittoon Installe
16. llow ink printhead No 11 Yellow ink printhead Return kit with box and instructions For returning defective TIJ 3 0 printheads covered under the CREW program Left end cover and EIO cover Gray Right end cover Gray Top cover assembly Gray Media deflector kit Kit includes 3 deflectors Installed in front of pinch wheels Kit Includes 3 Deflectors Front panel overlay English Front panel overlay Korean Front panel overlay Taiwanese Front panel overlay German Front panel overlay French Front panel overlay Spanish Front panel overlay Italian Front panel overlay Japanese Front panel overlay Portuguese Front panel overlay Chinese Front Platen Kit Includes platens for both the 24 inch and the 42 inch models Back Platen Assembly Curved cover guide that is installed below the paper drive roller 42 inch Trim kit Installed between the main printer chassis and the left or right end covers 4 items in kit Service Station Bracket Installed on right side of service station Cover kit for drive roller encoder sensor Ink Supply Station ISS Includes ink pump motor pump sensor and out of ink sensors 2004 Hewlett Packard invent Other Internal Parts Ink Tubes Assembly C7770 60251 Printhead C7769 60164 Service Station C7769 60149 Spittoon C7769 60165 Paper Drive Parts Gear Assembly 175 C7769 60177 Lifter C7770 60015 Motor C7769 60152 Pincharm C7769 60175 Roller 179 C7770
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