Honeywell NIAGARA CP-700 User's Manual
Contents
1. NiMH backup battery pack Option card 2 area card shown installed RS 485 15V Power Output Connector Connector for NPB PWR UN H power supply module Option card 1 area card shown installed Connector ports Fig 1 WEB CP 700 Cover removed with 2 options installed on main board Typical installation requires an NPB PWR UN H universal power supply module furnishing 15Vdc for power attaching to the controller s left side An RS 485 port is on the controller s opposite right end connector along with 15Vdc power for support of remote I O expansion modules either chained directly and or wired remotely Instead of using the NPB PWR UN H power supply module you can adapt an NPB WPM US wall mount AC power adapter to power the WEB CP 700 controller However you cannot directly attach I O expansion modules in this configuration nor power remote I O modules from that NPB WPM US NOTE 95 7776 03 WEB 700 WEB 700 O CP 700 NiMH battery pack and shield removed Removed option cards Main controller board DIN mount base with screw tabs for panel mount ACEI l Connector ports o Fig 2 WEB CP 700 main controller board and 2 option cards uninstalled As a7 series controller the WEB CP 700 uses a PowerPC 440EPx processor 1GB Flash storage and 1 GB DDR 2 RAM TCP IP access is via two standard Gigabit Ethernet ports Serial communications ports RS 232 RS 4852. The optional sealed lead acid backup battery part number 712BNP is an external 12V rechargeable battery or multiple batteries sized to operate the system during loss of primary power for some duration This includes the controller as well as power to attached I O expansion modules Connect the backup battery to the controller using a 2 position connector see Fig 10 page 18 Whenever primary powered the controller supplies a constant trickle charge to this battery at 200mA maximum At startup boot a test of the backup battery is performed as well as a periodic test A system alarm is generated if a battery test deems the backup battery to be bad Providing that the backup battery has tested good upon loss of primary power the system operates from this backup battery power until the charge level of the on board NiMH battery pack reaches 0 Note that both batteries discharge in parallel However as the sealed lead acid backup battery capacity is much greater the NiMH battery pack discharges much slower than if these backup battery ies were bad or not present NOTE If the backup battery test was bad upon loss of primary power the controller performs an immediate shut down backing up data and powering off including attached readers expansion modules Replace the sealed lead acid backup battery ies approximately every three years or more often if the unit is in a high temperature environment 95 7776 03 20
3. MOUNTING NOTE This product is intended for indoor use only The unit should not be exposed to ambient conditions outside of the range of 32 F 0 C to 122 F 50 C or relative humidity outside the range of 10 to 90 at 77 F 25 C non condensing Refer to Environment page 5 for further details on mechanical and storage specifications Before mounting the unit install any option card s and memory upgrade See About Expansion Options page 11 Environmental Requirements Note the following requirements for the WEB CP 700 mounting location e If mounting inside an enclosure that enclosure should be designed to keep the unit within its required operating range considering a 20 watt dissipation by the controller plus dissipation from any other devices installed in the same enclosure This is especially important if the controller is mounted inside an enclosure with other heat producing equipment e Do not mount the unit in an area with excessive moisture corrosive fumes or explosive vapors where vibration or shock is likely to occur ina location subject to electrical noise This includes the proximity of large electrical contractors electrical machinery welding equipment spark igniters and variable frequency drives 7 95 7776 03 WEB 700 WEB 700 O CP 700 Physical Mounting The following information applies about physically mounting the unit e You can mount the WEB CP 700 in any orientation It it not n
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5. 22 Replacement Parts 23 Non replaceable Parts 23 Standard Replacement Parts 23 New Replacement Unit 23 Replacing the WEB CP 700 24 Returning a Defective Unit 27 Certifications 26 Federal Communications Commission FCC 26 Canadian Department of Communications DOC 26 CE Declaration of Conformity 26 95 7776 03 Tab Mounting Dimensions 27 e Powered by WEB 700 WEB 700 O CP 700 ABOUT THIS GUIDE This document covers the mounting and wiring of the Tridium WEB CP 700 T 700 controller It assumes that you are an engineer technician or service person who is performing control system installation Instructions in this document apply to the following products Model Description WEB 700 DIN mount 7 series controller powered by separate plug in power supply module or wall mount AC WEB 700 O power adapter Controller supports optional remote I O expansion modules and internal CP 700 communications option cards NPB PWR UN H 90 263Vac universal input 15Vdc output power supply module DIN mountable NPB WPM US Wall mount 120V AC power adapter NOTE Not covered in this document is the Niagara software installation and configuration required for a fully func tioning unit Refer to the Niagara AX Install and Startup Guide for this information In addition the mounting and wiring of controller expansion options are covered in separate documents See the section About Expansion Options page 11 Related Doc
6. 3 3 Use a screwdriver to pry down the plastic locking clip and push down and in on the module to force the locking clip to snap over the other edge of the DIN rail 4 Mount the WEB CP 700 controller onto the DIN rail in the same way such that its left 6 position end connector faces the NPB PWR UN H power supply Slide the two devices together along the DIN rail to connect their 6 position connectors If installing any I O expansion modules repeat this for each one until all are mounted on the DIN rail and firmly connected into one assembly 7 To keep the final assembly together secure at both ends with DIN rail end clips provided by the DIN rail vendor This also prevents the assembly from sliding on the DIN rail See Fig 3 aa Removing and Replacing the Cover You must remove the WEB CP 700 cover to connect the battery new unit and or to replace the NiMH battery install any option cards or replace the NiMH battery The cover snaps onto the base with four plastic end tabs two on each end CAUTION An LED ribbon cable connects the cover to the main board Be careful when lifting the cover off If the controller is on a flat work surface you can leave the cable connected with the cover next to the unit See Fig 4 Cover Connector for LED cable LED ribbon LED cable left connected cable between cover and controller board Fig 4 Removing WEB CP 700 cover NOTE If accessory modules are plugged into the WEB C
7. 7 95 7776 03 14 WEB 700 WEB 700 O CP 700 WEB CP 700 NPB PWR UN H remove cover Grounding lug ____ Supplied earth grounding wire 20 pin connector not used Grounding lug E 120 or 240Vac 50 60 Hz Single Phase Earth Ground Fig 7 Grounding and power wiring connections to NPB PWR UN H module Power Wiring There are two power options for the WEB CP 700 controller the NPB PWR UN H power supply module typical or a NPB WPM US Wall Mount AC Adapter NPB PWR UN H The NPB PWR UN H module lets you power the WEB CP 700 and if installed connected I O modules from AC line power with a universal input range from 90 263Vac The NPB PWR UNCH installs on the left side end of the WEB CP 700 controller See Fig 7 A WARNING A 120Vac or 240Vac circuit powers the NPB PWR UN H Disconnect power to this circuit before installation to prevent electrical shock of equipment damage Make all connections in accordance with national and local electrical codes Use copper conductors only Do not exceed the 30W capacity of NPB PWR UN H by the powered devices Power input connections are made to the terminals on the NPB PWR UN H circuit board cover removal is required Use the supplied earth grounding wires to make a connection from a nearby earth ground to the grounding lug on both the NPB PWR UN H power supply and the WEB CP 700 controller See Fig 7 page 15 15 9
8. O Modules The WEB CP 700 has an integral 6 pin connector to support remote I O modules The connector provides both 15Vdc power and RS 485 communications to modules on that connected trunk and is located on the right side of the unit Each remote I O module has a DIN mount base and provides two 2 6 pin connectors that allow you to chain multiple modules together into one assembly Table 3 lists the currently available modules Table 3 Remote I O modules compatible with the WEB CP 700 Model Description Notes 10 16 REM Remote I O RS 485 Module Provides the following I O points H DIN mountable RS 485 comm e 8 Universal Inputs Uls module that provides 16 points I O e 4 Digital Outputs DOs SPST relay type with I O point types as noted e 4 Analog Outputs 0 10Vdc type Up to 16 maximum IO 16 REM H accessory modules are supported Wiring is covered in a separate document see the O 16 REM H Installation and Configuration Instructions About MiniPCl Cards The WEB CP 700 has one 1 available MiniPCI slot see Fig 5 page 10 This slot supports a specific 802 11 wireless Wifi adapter option model NPB WIFI 7 95 7776 03 12 WEB 700 WEB 700 O CP 700 WIRING DETAILS See Fig 5 page 10 to locate connectors and other components on the WEB CP 700 controller Make connections to the WEB CP 700 in the following order 1 Install any option board LON RS 485 RS 232 etc in the availab
9. Please dispose of the used NiMH battery in accordance with local state and federal regulations WARNING Do not incinerate or mutilate the battery as this may cause it to burst or release toxic materials If regulations specify returning the old battery to a recycling center but no acceptable recycling center can be found please return the old NiMH battery pack to Tridium for proper disposal REPLACEMENT PARTS Servicing the WEB CP 700 may call for replacement parts There are three categories of parts e Non replaceable Parts e Standard Replacement Parts e New Replacement Unit Non replaceable Parts FUSE The WEB CP 700 contains a non user replaceable 2 5A slow blow fuse soldered on the main circuit board This fuse provides protection from internal shorts or connection to incorrect power supplies If the fuse circuitry is suspect contact your regional Tridium office for technical support See Returning a Defective Unit on page 25 Standard Replacement Parts MEMORY Standard replacement parts are listed in Table 5 and can be ordered from stock without restriction Standard replacement parts cannot be returned for credit and should be disposed of in an appropriate manner Table 5 Standard replacement parts for a WEB CP 700 Part Number Description NPB BATT 7 NiMH Battery Pack see Required NiMH Battery Maintenance page 22 NPM 1GB 1 GB DDR 2 333MHz SODIMM memory module upgrade H11696 Hardwar
10. are standard One or two option cards can be added for additional communications e g LonWorks FTT 10 or another RS 232 port A MiniPCl slot is also available for WiFi 802 11g support The WEB CP 700 uses the QNX Neutrino operating system with the Oracle Java Hotspot VM Virtual Machine Two status LEDs are visible atop the cover Integral contact inputs are provided to allow system monitoring of UPS power and battery and an external enclosure door A rechargeable NiMH battery pack is included inside the unit and a separate connector provides recharging and monitoring of an external 12V sealed lead acid battery ordered separately The table below provides a summary of features of the WEB CP 700 controller model Table 1 WEB CP 700 features and options Model Description Ports WEB 700 O DIN mountable controller PowerPC 440Epx 667MHz processor 1GB NAND Two 1GB Ethernet CP 700 Flash storage 1 GB base DDR 2 system RAM RJ 45 Includes integral NiMH battery pack two open enhanced comm option card One RS 232 Serial slots one open MiniPCI slot for WiFi 802 11g option card Not furnished is DB 9 male NPB PWR UN H universal power supply or external 12V sealed lead acid battery and harness One RS 485 Serial isolated with 15V 12Vdc power 6 position plug on right side 95 7776 03 4 WEB 700 WEB 700 O CP 700 Technical Specifications WEB CP 700 PLATFORM PowerPC 440Epx 667MHz processor speed appr
11. used in units with WEBsAX 3 5 e NiagaraAX software WEBsAX 3 5 or later required WEBsAX 3 6 or later required to use the optional NPB WIFI 7 adapter cent Plastic DIN mount backplate with screw tabs for alternate panel mounting Removable snap on plastic cover with status LEDs and connecting cable Cooling by internal air convection Dimensions 8 7 221mm wide x 5 6 142mm high x 2 44 62mm deep Weight Net 1 67 Ibs 0 76 kg Gross 2 0 Ibs 0 91 kg ENVIRONMENT Operating temperature range 32 F to 122 F 0 C to 50 C e Relative humidity range 10 to 90 at 77 F 25 C non condensing e Mechanical ambient conditions are as follows Vibration in operation 5 to 9 Hz 3 5mm amplitude 9 to 150Hz 1g Shock resistance in operation 15g acceleration 11 ms duration e Storage temperature range 32 F to 158 F 0 C to 70 C e Storage relative humidity range 5 to 94 non condensing Equipment Ratings ELECTRICAL e Input voltage range 15Vdc from separate AC power supply 90Vac to 264Vac 50 60HZ2 e Power consumption 20VA maximum 5 95 7776 03 WEB 700 WEB 700 O CP 700 PREPARATION Unpack the WEB CP 700 and inspect the package contents for damaged or missing components If damaged notify the appropriate carrier at once and return any damaged components for immediate repair or replacement See Returning a Defective Unit on page 25 e Included in this Package e Material and Tools Requ
12. 485 b I OO s 1Q 485 GND prirent ieper sersesecene ise mia EN l aiiiiatiiiiiiiiiiiiii 1 a HE iE g dee RERE RS 485 ge 3232202229 ae mi pna issii support of in gee BH og remote IO gy i 0 ERPE WS modules EE aoa ea iessistsanseeae T 90000 000000 LANn J me nm CES i i oO Va Debug HE 2 j gaad LED dE najaag Z LED From L Option card 1 6 5 oO sate LAN2 power area including A heartbt Secondary socket header oor Ethernet supply tamper a RJ 45 module Push UPS battery OK button RS 232 DB 9 COM1 sw1 E LANI PS A t UPS AC pregen Primary Ethernet External 12V backup battery RJ 45 Contact Inputs Fig 5 WEB CP 700 main board layout details A WEB CP 700 controller ships with both option card slots 1 and 2 open The DDR 2 RAM socket is populated with a 1GB module A variety of communications option cards are available For related details see the next section About Expansion Options 95 7776 03 WEB 700 WEB 700 O CP 700 ABOUT EXPANSION OPTIONS The WEB CP 700 provides for field installable expansion using these types of options e Option card Install on connectors inside the WEB CP 700 base unit See About Option Cards page 11 e Remote I O modules To wire to the WEB CP 700 s right side 6 pin connector See About Remote I O Modules page 12 e MiniPCl option card future use See About MiniPCl Cards page 12 About Option Cards The WEB 700 CP has two 2 available opti
13. 5 7776 03 WEB 700 WEB 700 O CP 700 Wiring NPB PWR UN H input power and earth ground 1 Remove power from the AC circuit being wired to the NPB PWR UN H see previous 2 Remove the NPB PWR UN H cover To do this press in the four tabs on both ends of the unit and lift the cover off If the WEB CP 700 is plugged into the unit you may need to slide it away to get to the cover tabs Connect the supplied earth grounding wire to a nearby grounding point See Fig 7 Make AC circuit connections line mains and neutral to the terminals labeled INPUT PWR Replace the cover on the NPB PWR UN H Make sure all modules in the mounted assembly are firmly connected together and secured CAUTION Do not energize the AC circuit wired to the NPB PWR UN H uniil all other controller mounting and wiring is completed See Power Up and Initial Checkout page 19 Pwo Power and ground is also provided in wiring to remote I O modules through the 6 position connector However note for each remote I O module you should also connect its earth ground spade lug to earth ground at that module s location NPB WPM US WALL MOUNT AC ADAPTER You can order and adapt a wall mount AC adapter model NPB WPM US to power only the WEB CP 700 controller To use the adapter you must cut off its barrel plug end then wire the two leads into the top positions of the 6 position end connector plug observing proper and polarity NOTE I O modules can
14. A IEC 61000 4 4 Electrical Fast Transient Burst PASS Immunity Class B IEC 61000 4 6 Conducted Radio Frequency Immunity PASS Class A IEC 61010 1 2001 Safety requirement for electrical PASS equipment rev 9 19 03 For measurement control and laboratory use Steve Fey President of Tridium Inc hereby declare that the equipment specified above conforms to the above Directives and Standards 95 7776 03 26 WEB 700 WEB 700 O CP 700 TAB MOUNTING DIMENSIONS Measurements are in inches and mm DIN mounting is recommended over tab mounting See Fig 3 page 8 NOTE Electronic and printed versions of this guide may not show the dimensions to scale Verify all measurements before drilling 0 170 Dia 4 32 0 98 24 9 17 0 1890 Dia 4 04 2 1 po o t rf 2 0 35 8 9 0 334 Dia 8 5 5 0 127 a m q n qJ n 1 n q n q 1 0 9 H 0 2 t g H 9 Li baai Essa ro Lois eee Loa Veena eee i Sears _ I ee ell L j 5 6 142 lt 8 7 221 gt Fig 13 WEB CP 700 tab mounting dimensions 27 95 7776 03 WEB 700 WEB 700 O CP 700 NPB PWR UN H Distance between center of tabs from one unit to another unit ___ 8 125 206 gt Fig 14 WEB CP 700 with power supply attached Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422
15. B CP 700 is installed in a conditioned space this battery should provide dependable service for approximately three years average In an environment where the operating temperature is higher that is 50 C or 122 F you should only expect the battery to last approximately one year The NiMH battery in the WEB CP 700 controller is fully discharged when factory shipped Additionally NiMH batteries lose charge over time if not kept trickle charged for more details see NiMH battery pack page 20 Therefore even a new unit or replacement battery will require up to 18 hours of powered operation before it can provide reliable backup power is at full charge The WEB CP 700 monitors the NiMH battery and periodically loads the battery to test its ability to maintain battery backed functions Investigate any battery trouble message and check the battery connections to the unit Replace the battery as required To order a new battery see Standard Replacement Parts on page 23 See the section below for a replacement procedure REPLACING THE NIMH BATTERY The replacement NiMH battery is an assembly that is a custom battery pack with an attached cable and connector plug See Fig 12 To replace the battery you must remove power to the unit and remove its cover CAUTION Use only NiMH battery packs approved for use with the WEB CP 700 neparni NiMH battery assembly on a WEB CP 700 Backup the WEB CP 700 controller s configuration to yo
16. NPB GPRS W H GSM cellular modem card using GPRS 30 pin JACE 2 6 option card General Packet Radio Service with Card uses two WEB CP 700 COM ports e g COM5 onboard socket for SIM card and a Wyless and COM6 if option slot 1 SIM Includes a stub SMA antenna NPB MDM 56Kbps Auto dial Auto answer Modem with 30 pin JACE 2 6 option card one RJ 11 connector for phone line Does not have own UART unlike most other serial cards Operates as COM if installed in option slot 1 COM4 if in slot 2 1Unlike with a Series 2 6 controller with an NPB MDM installed in slot 1 the onboard RS 232 COM1 port DB9 remains opera tional Also any NPB MDM option is unaffected by the mode jumper position for serial shell access jumper in serial shell position affects the operation of the onboard RS 232 COM1 port only 11 95 7776 03 WEB 700 WEB 700 O CP 700 OPTION CARD COM PORT ASSIGNMENTS COM port assignments for option cards installed in a WEB CP 700 start at COMS5 with Slot 1 evaluated first then Slot 2 COM1 and COM2 are always assigned to the onboard RS 232 and RS 485 ports while COM3 and COM4 are reserved for slots INSTALLING AN OPTION CARD For option specific details see the mounting amp wiring document that accompanies the particular option card The following procedure provides a basic set of steps A WARNING Installing an option card in option Slot 2 requires careful attention you must carefull
17. P 700 you may need to slide them away from the unit to get to the end cover tabs e To remove the cover press in the tabs on both ends of the unit and carefully lift it off see previous Caution If necessary unplug the LED cable from the cover at the connector on the back of the cover see Fig 4 e To replace the cover make sure that the LED cable is connected and not folded outside the base Orient the cover so the cutout area for comm ports is correct then push inwards to snap in place 9 95 7776 03 WEB 700 WEB 700 O CP 700 Board Layout Fig 5 shows the location of connectors option slots and other features of the main board in the WEB CP 700 For side views of communications ports and other features see Fig 6 page 13 m Option card 2 area including socket header NiMH battery connector keyed Serial mode select jumper Earth grounding lug m MiniPCl socket LED header 3 D 0O T ee z i mm ami iG i ds os cA m nena f pal mo mcs jee sz me s Berd mema cl FES Wi ats uz uly ci za z Se z PS E PS OUT PS PS OUT O BB 12V RS 485 RS
18. WEB 700 WEB 700 O CP 700 OPTION CARD 2 Honeywell WEB 700 12V OPTION CARD 1 RS gart CONTACT INPUTS LANI LAN2 Fe IETEN se CONTENTS About This Guide 2 Related Documentation 2 Product Description 3 Packaging and Features 3 Technical Specifications 5 Equipment Ratings 5 Preparation 6 Included in this Package 6 Material and Tools Required 6 Precautions 6 Safety Precautions 6 Static Discharge Precautions 7 Battery Precautions 7 Mounting 7 Environmental Requirements 7 Physical Mounting 8 Removing and Replacing the Cover 9 Board Layout 10 About Expansion Options 11 About Option Cards 11 About Remote I O Modules 12 About MiniPCI Cards 12 Wiring Details 13 Communications Wiring 13 Grounding 14 Power Wiring 15 Contact Inputs 17 Magara Honeywell INSTALLATION INSTRUCTIONS APPLICATION The WEB 700 and CP 700 are compact embedded controller server platforms that allow integrated control and management of external devices over the Internet They provide suppport for two optional communications boards as well as optional remote I O expansion modules External 12V Backup Battery 18 Wiring to Remote I O Modules 19 Power Up and Initial Checkout 19 Apply Power 19 Check the Status LED 19 About the Backup Batteries 20 NiMH battery pack 20 About LEDs 21 Status 21 Heartbeat 21 Debug 21 Ethernet Ports 21 Maintaining the WEB CP 700 21 Cleaning 21 Required NiMH Battery Maintenance
19. WEB 700 WEB 700 O CP 700 ABOUT LEDS The WEB CP 700 provides a number of LEDs on its main board Only the Status and Heartbeat LEDs are visible on the cover Checking other LEDs requires first removing the cover LEDs include the following types Status Heartbeat Debug Ethernet Ports For the location of LEDs on the main board see Fig 5 page 10 Status The green STATUS LED is located on the cover On the main board it is also the green SYSOK LED next to the HBEAT LED both are found near the Ethernet connector housing The status LED should remain lit whenever the WEB CP 700 is powered or else be blinking during the boot sequence If the status LED does not light while power is applied contact System Engineering for technical support Heartbeat The yellow heartbeat HBEAT LED is located on the cover as well as on the main board next to the SYSOK Status LED The heartbeat LED blinks about once per second If the heartbeat LED stays on constantly does not light or blinks very fast more than once per second contact your local distributor for technical support Debug The yellow DEBUG LED is located on the main board near the Ethernet connector housing and remains lit whenever the WEB CP 700 has been rebooted with the serial mode select jumper in the serial shell position see Fig 5 page 10 This indicates that the DB 9 RS 232 port is operating in serial shell mode Ethern
20. ard flash memory Upon startup boot a test of the NiMH battery is performed A system alarm is generated if the NiMH battery voltage level is found to be bad A charge is also initiated upon startup which lasts from 3 hours minimum and can range up to 18 hours if the battery is completely discharged During this NiMH battery charge period neither the NiMH battery or the external backup battery is tested After the startup NiMH charge period a periodic test of both batteries occurs and the appropriate battery alarm is generated is either battery is found to be bad NOTE If the last NiMH battery test was bad upon loss of primary power the controller performs an immediate shut down backing up data and powering off including attached readers and expansion modules A NiMH battery characteristic is to lose charge if not left in charge mode trickle charge Leaving the battery unconnected or the unit powered off will cause the battery to fully discharge in a matter of weeks Note that in the case of a new controller it ships from the factory with a completely discharged battery Therefore allow at least 18 hours for the battery to charge after the controller is initially powered Replace the NiMH battery pack approximately every three years or more often if the unit is in a high temperature environment For more information on the use and replacement of the battery refer to Required NiMH Battery Maintenance page 22 BACKUP BATTERY
21. ations must be daisy a hained to remote IO modules using a Bi 9 eparate shielded twisted pair cable A aal Qn osy So b On RS 485 0 RS 485 0 a 485 GND O 0 10 16 REM H ja Connect RS 485 shield wire to ground at one end only Fig 11 Power and RS 485 cabling between WEB CP 700 and remote I O modules POWER UP AND INITIAL CHECKOUT Following all mounting and wiring perform the following Initial power up and checkout 1 Apply Power 2 Check the Status LED Also see the section About the Backup Batteries page 20 Apply Power The WEB CP 700 controller does not include an on off switch To apply power you simply energize the AC circuit 90 263 Vac wired to the attached NPB PWR UN H power supply module If remote I O modules are wired to the unit they are also typically powered by the WEB CP 700 as well If powering the WEB CP 700 controller with a NPB WPM US Wall Mount AC Adapter simply plug the AC adapter into a nearby wall outlet Check the Status LED When power is applied the front cover STATUS LED will light green This indicates that the system is OK and that power is applied The STATUS LED may be blinking until the QNX OS has finished loading and the Niagara platform daemon is running Once this boot sequence has finished the STATUS LED should remain lit steady and the BEAT LED should start blinking at a typical rate of 1Hz Typically this is about 30 sec
22. d acid SLA type rechargable battery For more details see About the Backup Batteries page 20 i t WEB M anaana Oi Ps i LO Ps A 1 BB on ruin resyared o pP RS 485 od J 15Vdc power and backup battery passed through k 6 position 712BNP 12V Sealed E connector ead Acid Backup F m ts 3attery ies 4 9 2 2 a DDD oO mm Fig 10 Sealed lead acid backup battery connection on WEB CP 700 NOTE The minimum wire size for battery connections is 18AWG 1 0mm for up to 4 ft 1 22m or 16AWG 1 29mm7 for up to 12 ft 3 66m 95 7776 03 18 WEB 700 WEB 700 O CP 700 Wiring to Remote I O Modules Wiring to remote I O modules typically provides both 15Vdc power and 12V battery backup along with RS 485 communications to the modules See Fig 11 Connect shield wire to ground at one end only WEB CP 700 Power Supply 15V and 12V Backup Battery is routed to remote IO modules using fa 3 conductor with shield cable Use the shortest wiring route possible for power wiring star tee bus and loop topologies are all permissible 10 16 REM H A ZATA ze poassaleoasas Vala RS 485 communic
23. e Bag for WEB CP 700 containing screw terminal connector plugs two 6 position one 2 position earth grounding wire 712BNP SLA 12V 7AH External backup battery New Replacement Unit To replace an entire unit order and install a new WEB CP 700 If the faulty WEB CP 700 is still in warranty you can receive credit by returning it to Tridium Be sure to contact Tridium for a return authorization RA number before shipping an item for return credit See Returning a Defective Unit page 25 for more details NOTE Before ordering a new WEB CP 700 it is strongly recommended that you contact your normal technical support resource to eliminate the possibility of a software issue or mis configuration problem 23 95 7776 03 WEB 700 WEB 700 O CP 700 Replacing the WEB CP 700 NOTE Before handling circuit boards discharge any accumulated static by touching a nearby earth ground For details see Static Discharge Precautions on page 7 To replace a WEB CP 700 with a new replacement unit proceed as follows Replacing a WEB CP 700 main controller board 1 2 3 4 g If possible use the appropriate NiagaraAX software tool to back up the WEB CP 700 s configuration to your PC Remove power to the WEB CP 700 including any external 12V battery The unit should power down automatically Wait for all LEDs to remain off Remove the front cover See Removing and Replacing the Cover page 9 Note positions of all commun
24. ecessary to remove the cover before mounting e Mounting on a 35mm wide DIN rail is recommended The WEB CP 700 unit base has a molded DIN rail slot and locking clip as does the NPB PWR UN H power supply module and any I O expansion modules Mounting on a DIN rail ensures accurate alignment of connectors between all modules e If DIN rail mounting is impractical use screws in mounting tabs on the NPB PWR UN H module and the WEB CP 700 as well as any end connected accessory Tab mounting dimensions are on the last page of this document Fig 3 and the following procedure provides step by step DIN rail mounting instructions for the WEB CP 700 Removing from DIN rail g Mounting on DIN rail NPB PWR UN H DIN rail end clip l Secure controller or last directly jattached I O module using either screws or DIN rail end clip if end clip does not interfere with 6 position end connector NPB PWR UN H 10 16 REM H 11 75 298 15 125 384 Fig 3 WEB CP 700 and accessory mounting details NOTE Mount the NPB PWR UN H power supply first then the WEB CP 700 controller then any directly attached I O expansion module 95 7776 03 WEB 700 WEB 700 O CP 700 To mount on DIN rail 1 Securely install the DIN rail with at least two screws near the two rail ends 2 Position the NPB PWR UN H power supply module on the rail tilting to hook DIN rail tabs over one edge of the DIN rail Fig
25. ective unit to Tridium within 30 days NOTE If the defective unit is under warranty please follow return instructions provided in this section If the unit is out of warranty please discard any replaced part Do not return an out of warranty WEB CP 700 to Tridium Prior to returning the unit contact one of the following Tridium offices to obtain a return materials authorization RMA number and other instructions Please provide e Product model e Serial number e Nature of the defect e PO number to secure the RMA United States Phone 804 254 7086 ext 11 Email for RMA rma tridium com Return to Tridium Inc 2256 Dabney Road Suite C Richmond VA 23230 Attn Return Department RMA Asia Pacific Phone 65 6887 5154 Fax 65 6887 5342 Email for technical support hclim tridium com Return to Tridium Asia Pacific Pte Ltd 17 Changi Business Park Central 1 Honeywell Building Attn Mr Lim Hoon Chat Engineering Mgr Singapore 486073 Attn Return Department RA Australia Asia Pacific Sales Phone 61 4 1264 4234 Email mhodder tridium com 25 95 7776 03 WEB 700 WEB 700 O CP 700 CERTIFICATIONS Federal Communications Commission FCC This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference with radio communications It has been tested and found to comply with the limits for a Class A comp
26. et Ports Two LEDs for each of the two LAN ports are provided on the back of the metal LAN connector housing and operate as follows The left side green activity LED indicates activity on that port as follows e Off No Ethernet link is made e On Ethernet link is present but no activity on the LAN Blinking Ethernet link is present with data activity on the LAN The right side yellow speed LED Indicates Ethernet connection speed as either OFF Fast Ethernet Ethernet 100 Mbps 10 Mbps ON Gigabit Ethernet speed 1000 Mbps MAINTAINING THE WEB CP 700 This section provides information on the following topics Cleaning Required NiMH Battery Maintenance Replacement Parts Replacing the WEB CP 700 Returning a Defective Unit Cleaning If dust or metal filings are present inside the unit clean with vacuum or compressed air Otherwise no cleaning inside the unit is required If the cover becomes dirty you can wipe it with a damp cloth and mild detergent 21 95 7776 03 WEB 700 WEB 700 O CP 700 Required NiMH Battery Maintenance Battery life expectancy is a function of its discharge cycles the number of discharges and their depth and the ambient temperature of the battery during normal operation In most applications the NiMH battery should see relatively few discharges Therefore ambient temperature has more to do with the life expectancy of the battery than does any other factor If the WE
27. he address matches the last digit in the WEB CP 700 s serial number and the subnet mask is 255 255 255 0 By default LAN2 on a WEB CP 700 is disabled Refer to the NiagaraAX Install and Startup Guide for details on changing IP address NOTE Typically you only use LAN1 primary port unless you have a specific application for the other LAN2 port For example isolating a driver s network traffic using LAN2 Do not use LAN2 as the primary port 13 95 7776 03 WEB 700 WEB 700 O CP 700 SERIAL There are two RS serial ports on the WEB CP 700 base board Each has a UART capable of operation up to 115 200 baud At the bottom of the board see Fig 6 page 13 is an RS 232 port using an DB 9 plug male connector On the right side of the unit is an isolated RS 485 port using the bottom three terminals of a 6 position screw terminal connector plug NOTE Additional serial ports may be added with option card s in Option Slot 1 and Slot 2 such as an NPB RS232 card or NPB 2X RS485 card note the last option actually adds two serial ports RS 232 An RS 232 serial port using a male DB 9 connector always operates as COM1 You can use standard DB 9 serial cables with this port The WEB CP 700 is a serial DTE device another DTE device PC for example requires a null modem cable If connecting to a DCE device modem for example use a straight through cable Table 4 provides standard serial DB 9 pinouts NOTE If rebooted wi
28. ications and other wiring cables going to the controller If necessary label connectors and accessory modules to avoid mis connection later after WEB CP 700 is replaced Unplug all Ethernet serial LON modem and I O connectors from the controller Note the position of installed option cards if any You must transfer them to the replacement WEB CP 700 controller Remove the controller from its mounting DIN rail panel mount tabs etc Remove any option cards from the old controller and install them into the replacement WEB CP 700 if applicable See Installing an Option Card page 12 for more details Mount the replacement WEB CP 700 as it was previously using the same DIN rail location and or screws Reconnect the earth ground wire to the WEB CP 700 grounding lug and any installed accessory modules Reconnect any Ethernet serial modem and I O connectors to the WEB CP 700 board If using IO modules and any of your I O points have voltage turn the devices back on or reconnect power to them Replace the cover See Removing and Replacing the Cover page 9 Restore power to the unit It should boot up as a new unit see Check the Status LED page 19 Using the WEBsAxX platform tools re commission the WEB CP 700 and install the saved station database For more details see the WEBsAX Install and Startup Guide 95 7776 03 24 WEB 700 WEB 700 O CP 700 Returning a Defective Unit For proper credit on an in warranty unit ship the def
29. ired Included in this Package Included in this package you should find the following items e WEB CP 700 controller e WEB CP 700 Installation Instructions Form Number 95 7776 e Hardware bag containing the following items Two 2 6 position screw terminal plugs one for integral contact inputs door tamper UPS battery OK UPS AC present one end mount to wire RS 485 power to optional remote expansion devices One 1 2 position screw terminal plug for external sealed lead acid SLA rechargeable battery not provided One 1 grounding wire with quick disconnect 0 187 female connector Material and Tools Required The following supplies and tools are typically required for installation e NPB PWR UN H universal AC power supply module 90 263 Vac input 15Vdc 30W output DIN mount capable with grounding wire Alternatively a NPB WPM US wall mount AC adapter can power the WEB CP 700 controller only You must cut off the adapter s barrel plug end and then wire leads into the controllers end connector A multimeter is needed to check polarity e DIN rail type NS35 7 5 85mm x 7 5mm and DIN rail end clips stop clips unless using panel mounting method with screws through mounting tabs Suitable tools and fasteners for mounting unit and accessories 2 phillips screwdriver used to install and remove an optional option card Small flat blade screwdriver used for making wiring connections to removable screw terminal p
30. le option slots See Installing an Option Card page 12 for a procedure For complete details refer to the specific documentation that accompanied the option 2 Connect communications cables See Communications Wiring page 13 for ports available on the WEB CP 700 base unit For ports on any installed option board RS 232 LON RS 485 modem see the specific mounting and wiring guide for any additional details 3 Apply power to the unit See Power Up and Initial Checkout page 19 Communications Wiring Communications ports on the WEB CP 700 controller are primarily on the bottom side of the unit with ports also on the right side and top Fig 6 Communications port types include e Ethernet e Serial NOTE Prior to connecting cables provide strain relief for them to prevent damage to the controller Top side Right side 15V PS and 12V Backup Battery out L Option slot 2 connector area r ere ee Bottom side Option slot 1 connector area RSR COME _ CJ EJES LAN 2 Ethernet RJ 45 a RS 232 DB 9 COM1 LAN 1 Primary Ethernet RuJ 45 Fig 6 WEB CP 700 communications ports ETHERNET Two female 1 Gigabit Ethernet connections are provided on the WEB CP 700 These are RJ 45 connectors labeled LAN1 and LAN2 Use a standard Ethernet patch cable for connecting to a hub or Ethernet switch The factory default IP address for LAN1 on a WEB CP 700 is 192 168 1 12n where the last numeral n in t
31. lugs Optional One or two 12V sealed lead acid SLA rechargeable backup batteries with wire harness for connecting to the 2 position connector on the unit Should be sized as required by the system See Contact Input wiring to WEB CP 700 page 17 PRECAUTIONS This document uses the following warning and caution conventions N CAUTION Cautions remind the reader to be careful They alert readers to situations where there is a chance that the reader might perform an action that cannot be undone might receive unexpected results or might lose data Cautions contain an explanation of why the action is potentially problematic A WARNING Warnings alert the reader to proceed with extreme care in situations where there is a chance that the reader might do something that can result in personal injury or equipment damage Warnings contain an explanation of why the action is potentially dangerous Safety Precautions The following items are warnings of a general nature relating to the installation and start up of the WEB CP 700 controller Be sure to heed these warnings to prevent personal injury or equipment damage 95 7776 03 6 WEB 700 WEB 700 O CP 700 A WARNING A 120Vac or 240Vac circuit powers the NPB PWR UN H power supply for the controller 15Vdc input DC only to controller Disconnect power before installation or servicing to prevent electrical shock or equipment damage Make all connections in accordance with national a
32. nd local electrical codes Use copper conductors only To reduce the risk of fire or electrical shock install in a controlled environment relatively free of contaminants This device is only intended for use as a monitoring and control device To prevent data loss or equipment damage do not use it for any other purpose Static Discharge Precautions Static charges produce voltages high enough to damage electronic components The microprocessors and associated circuitry within a WEB CP 700 controller are sensitive to static discharge Follow these precautions when installing servicing or operating the system CAUTION Work in a static free area Discharge any static electricity you may have accumulated Discharge static electricity by touching a known securely grounded object Do not handle printed circuit boards PCBs without proper protection against static discharge Use a wrist strap when handling PCBs The wrist strap clamp must be secured to earth ground Battery Precautions N CAUTION The NiMH battery used in this device may present a risk of fire or chemical burn if mistreated Do not disassemble heat above 122 F 50 C or incinerate Replace battery pack with NPB BATT 7 only Use of another battery may present a risk of fire or explosion Dispose of used battery promptly Keep away from children Do not disassemble and do not dispose of in fire Replace external backup battery with Listed Power Source Battery Only
33. not be powered by that NPB WPM US adapter Before plugging the wired connector plug into the WEB CP 700 check for 15Vdc at the proper polarity using a multimeter see Fig 8 Cut off barrel plug 6 position Check with multimeter before end connector oooooaoaao Positive Wire with White Stripe Fig 8 Adapting a NPB WPM US wall mount AC adapter to power the WEB CP 700 Do not power the controller until all other mounting and wiring is completed See Power Up and Initial Checkout page 19 95 7776 03 16 Contact Inputs WEB 700 WEB 700 O CP 700 Three contact inputs Cls are available on a 6 position connector next to the 2 position external battery connector Cls are typically used to monitor normally closed N C alarm contacts if available on a UPS and or the door tamper switch of an enclosure These Cls are unsupervised no end of line resistors are required Fig 9 shows example wiring to all three Cls of the WEB CP 700 Es H A WEB CP 700 a a p Tamper switch OQ DOOR TMP UPS Alarm Contacts lt Power Fail if available E E Low Battery if available Fig 9 Contact Input wiring to WEB CP 700 95 7776 03 WEB 700 WEB 700 O CP 700 EXTERNAL 12V BACKUP BATTERY A 2 position connector provides support for an external 12V sealed lea
34. on slots to accept a custom option card compatible with either of these types e Series 2 and 6 controller options cards 30 pin 2 row connector or e Future release Series 7 option cards 40 pin 3 row connector To accept either both option slots on the WEB CP 700 base board have a 40 pin connector See Fig 5 page 10 Installing an option card is recommended before mounting the unit See Installing an Option Card page 12 A WARNING Power to the WEB CP 700 must be OFF when installing or removing option cards or damage will occur Also you must be very careful to plug an option card into its connector properly pins aligned Option cards typically provide additional communications features with the following available models with others still in development listed in Table 2 Table 2 WEB CP 700 Option Cards Option Description Notes NPB 2X RS485 Dual optically isolated RS 485 adapter with 30 pin option card two 3 position removable screw terminal If installed in option slot 1 ports operate as COM5 connector plugs and COM6 NPB LON FTT 10A LON LonWorks adapter 30 pin WEB 2 6 option card with a 2 position removable Port operates as LON1 if only one LON option or screw terminal connector plug LON2 in slot 2 if two LON cards NPB RS232 Single port RS 232 adapter with a DB 9M 30 pin JACE 2 6 option card connector Supports baud rates up to If installed in option slot 1 port operates as COM5 115200
35. onds after power is applied 19 95 7776 03 WEB 700 WEB 700 O CP 700 If after applying power the STATUS LED goes out or if the BEAT LED comes on steady and stays lit longer than 2 minutes contact your local distributor for technical assistance See also About LEDs on page 21 About the Backup Batteries A WEB CP 700 controller has two different backup batteries e Anon board NiMH battery pack and e An optional external sealed lead acid rechargeable backup battery or batteries See below For continuous system operation during loss of primary power to the NPB PWR UN H module powering the unit unless power loss is only a few seconds both batteries should be installed Station alarms are generated if either battery is uncharged or unable to hold a sufficient charge as well as whenever primary power is lost You should always investigate any alarm related to backup batteries NiMH battery pack A custom 10 cell NiMH nickel metal hydride battery pack is installed inside the WEB CP 700 mounted atop the shield and is secured by a metal bracket and two kep nuts This battery allows the controller to continue station operation only through very short power bumps meaning a few seconds in duration In the case of a longer outage the NiMH battery provides enough run time for the unit to backup data and then shutdown Typically this process takes about one minute Shutdown occurs automatically after data is backed up to on bo
36. oximate due to spread spectrum clock 1GB on board NAND Flash storage 1 GB DDR 2 333Mhz RAM maximum Java Heap size 384MB Two 2 Gigabit Ethernet ports Standard RS 232 port 6 position end connector with isolated RS 485 15Vdc power usable as a standard non powered isolated RS 485 port or to support remote I O modules MiniPCl option slot for optional NPB WIFI 7 802 11 b g WIFI adapter WEBsAX 3 6 required e Two 2 available comm option slots in the WEB CP 700 for LonWorks RS 485 or RS 232 GPRS Edge Cellular Jennic 802 15 4 wireless etc e LEDs on front of unit to monitor power and system status e Available contact inputs 3 to monitor external UPS AC present UPS battery level external enclosure door status POWER SUPPLY Requires universal AC input 90V 264V NPB PWR UN H power supply module supplies 15Vdc 30VA Alternately a NPB WPM US wall mount AC adapter can power the WEB CP 700 only requires removal of barrel plug end and wiring to end connector e Includes integral rechargeable NiMH backup battery pack for short duration AC power fail operation e Connection for external rechargeable 12V sealed lead acid battery for continuous system operation over longer power outages Provides trickle charge and monitoring support to separately ordered batteries OPERATING SYSTEM e QNX Neutrino Real Time Operating System e Oracle Hotspot JVM Java Virtual Machine in units with WEBsAX 3 6 or later IBM J9 JVM is
37. th the mode jumper in the Serial Shell position see Fig 5 page 10 the RS 232 port provides system shell access See the NiagaraAX Install and Startup Guide for related details Table 4 Serial port RS 232 and RS 485 pinouts Base RS 232 DB 9 Port COM1 Base RS 485 Port COM2 Pinout Reference Signal DB 9 Pin Pinouts DB 9 Plug DCD Data carrier detect 1 6 Position end connector 1 gt RXD Receive data 2 o PS GND o0o00 ransmit data 3 o BB 12V Batt 6 9 DTR Data terminal ready 4 o l 7 male GND Ground 5 Gey ees O DSR Data set ready 6 RTS Request to send 7 male CTS Clear to send 8 not used on the 7 9 RS 485 An RS 485 optically isolated port is available on 3 pins of the 6 position right side connector and always operates as COM2 As shown in Table 4 the screw terminals are minus plus and shield Wire in a continuous multidrop fashion to other RS 485 devices meaning minus to minus plus to plus and shield to shield Connect the shield to earth ground at one end only such as at the WEB CP 700 Grounding An earth ground spade lug 0 187 is provided on the controller for connection to earth ground For maximum protection from electrostatic discharge or other forms of EMI connect the supplied earth grounding wire to this lug and a nearby earth ground Keep this wire as short as possible see Fig
38. umentation For more information on configuring and using the WEB CP 700 controller consult the following documents 10 16 REM H Installation and Configuration Instructions Form 95 7768 NPB LON Option Installation Sheet Form 62 0263 NPB MDM Option Installation Sheet Form 95 7730 NPB GPRS W H Installation Sheet Form 62 0301 NPB SRAM Static RAM Option Installation Instructions Form 62 0425 NPB ZWAVE Option Card Installation Instructions Form 62 0349 NPB WIFI 7 Controller WIFI Option Installation Instructions Form 62 0426 Niagara AX Install and Startup Guide NiagaraAX Nrio Guide NiagaraAX User Guide 95 7776 03 2 WEB 700 WEB 700 O CP 700 PRODUCT DESCRIPTION The WEB CP 700 controller is a compact embedded processor platform using on board Flash memory for backup in an expandable DIN modular package Designed for use in commercial environments the WEB CP 700 runs the NiagaraAX Framework to provide integrated control supervision and network management solutions for wide variety of networked field devices NiagaraAX 3 5 or later is required Packaging and Features The WEB CP 700 features a DIN mount controller base with mounting tabs for alternate panel mount Two available comm option card slots are accessed under the controllers removable cover Fig 1 and Fig 2 show locations of important features of the WEB CP 700 status and heartbeat LEDs Removable cover I y
39. ur PC using the appropriate WEBsAX software tool for example Workbench 2 Remove all power from the WEB CP 700 including any sealed lead acid battery Wait for LED activity to stop after a couple of minutes all LEDs on the unit should be off 3 Remove the cover See Removing and Replacing the Cover page 9 At this point you have access to the NiMH battery assembly Fig 12 Cover removed NiMH battery pack NPB BATT 7 Unplug plug NiMH battery from to connector 1 4 6mm Kep nuts 2 fasten battery bracket to shield Battery bracket NiMH battery connector on controller board Fig 12 Replacing NiMH battery pack in WEB CP 700 95 7776 03 22 WEB 700 WEB 700 O CP 700 NOTE Dispose of the used NiMH battery properly Unplug the NiMH battery from the main board connector see Fig 12 Using a 1 4 6mm nutdriver unfasten and retain the two kep nuts that secure the metal battery bracket to the shield and remove the shield and battery pack Put the replacement battery into the metal shield and refasten back into place on the shield using the two kep nuts Hand tighten with a nutdriver 7 Plug the battery connector plug of the replacement battery into the NiMH battery connector on the main board of the WEB CP 700 The connector is keyed you cannot plug the battery in reversed Replace the cover Restore power to the WEB CP 700 and verify normal operation 0 OTR ow BATTERY DISPOSAL
40. uting device pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area may cause interference in which case users at their own expense will be required to take whatever measures may be required to correct the interference Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operation Canadian Department of Communications DOC This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil numerique de la classe A respecte toutes les exigencies du Reglement sur le material broilleur du Canada CE Declaration of Conformity Date December 2009 Application of Council 89 336 EEC 92 31 EEC 73 23 EEC 93 68 EEC Directive Manufacturer Tridium Inc 3951 Westerre Parkway Suite 350 Richmond Virginia 23233 United States of America Manufacturer s Steve Fey President Representative Tridium Inc Product Model Numbers WEB CP 700 Type of Equipment Electrical Equipment for Measurement Control and Laboratory Use EMS Standards Applied Standard Description Criteria Met CISPR Radiated Emissions Class A Complies 16 2 3 2006 IEC 61000 4 2 Electrostatic Discharge Immunity PASS Class B IEC 61000 4 3 Radiated Electromagnetic Field PASS Immunity Class
41. y pry up the shield tab to install the option card under the tab Do not install an option card in Slot 2 with the card resting on top of the shield tab Otherwise an electrical short or some other issue from misaligned card header pins may result Mounting an option card in a WEB CP 700 1 Remove power from the WEB CP 700 including any external battery see the previous on page 11 2 Remove the cover See Removing and Replacing the Cover page 9 3 Remove the blanking plate for the option slot retaining the two screws Retain the blanking plate in case the option card must be removed later 4 Carefully insert the pins of the option card into the socket headers of the option card slot NOTE If installing in Slot 2 first carefully pry up the shield tab that goes over the standoff Option card 2 must be installed under the shield tab The mounting holes on the option board should line up with the standoffs on the base board If they do not the connec tor is not properly aligned Press until the option card is completely seated 5 Place the custom end plate for the option card over the connector s of the option card With some option cards the card s end plate is pre fastened 6 With the mounting holes aligned with the standoffs place the two screws through the end plate and into the standoffs on the WEB CP 700 base board Using a screwdriver hand tighten these screws 7 Replace the cover on the controller About Remote I
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