Hoist Fitness KL2301 User's Manual
Contents
1. WZ 3 8 16 x 3 4 Square Head Set Screw 3 8 USS Flat Washer WZ 3 8 Split Lock Washer WZ 5 16 Lock Washer WZ 5 16 SAE Flat Washer BZ 5 16 Internal Washer BZ 5 16 USS Flat Washer WZ 5 16 Thin Lock Nut BZ 3 8 Thin Lock Nut WZ 135 20 lg Cable SBR Rubber Foot Pad Lexan Shield Cover Weight Spacer 125 Panel U Nut Weight Stack Bumper 93 50 Pulley 1 2 Flanged Spacer Plug Bumper Guide Rod Bushing 67 16 x 2 3 4 Roll Pin Lanyard Selector Pin Stand Off Selector Pin Intermediate Weight Bushing Lanyard Coil 04 50 120 Cap 2 x 3 Horizontal H End Cap 25mm Linear Bearing Super Self Aligning Snap Ring Internal 643 5mm 1 75mmT EZ Glide Sleeve 91 50 X 10 00 LG Closed End Grip Molded Plastic Foot Plate 01 1 2 End KL2301 Assembly Hn 0757 Page 40 Page 41 OWNERS MANUAL ABBREVIATION LISTING BZ Black Zine WZ White Zinc FHS Flat Head Screw BHB Button Head Bolt BHS Button Head Screw SHS Socket Head Screw HHB Hex Head Bolt KL2301 Assembly OWNERS MANUAL 5716 1 3 4 2 3 4 3 3 4 4 3 2 1 4 1 4 41 1 1 4 1 3 4 2 3 4 3 4 5 8 i 1 1 4 KL2301 Assembly Page 42 OWNERS MANUAL 3 8 FLATHEAD SOCKET CAP SCREW 374 2 3 4 3 4 11 4 3 8 SOCKET 3 8 CAP SCREW 2 HEAD 1 2 FLATHEAD2. 54 OWNERS MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or warn upholstery immediately Keep sharp or pointed objects clear of all upholstery Guide Rods Wipe clean with a dust free rag Lubricate once a week with a Silicon or Teflon based lubricant Decals Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence pertodically to ensure that all hardware is tensioned proper Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belt
3. KL2301 CHEST PRESS 005 ANVONVE Note Both Serial Number and Model Number are Required when Ordering Parts SHANMO Customer Service 800 548 5438 858 578 7676 Fax 858 578 9558 RECORD SERIAL NUMBER HERE OWNERS MANUAL CONTENTS INSTRUCTIONS Step 1 KL 01 ASSEMBLY Step 2 KL 01 OPERATION KL OPT 02 ASSEMBLY Step 2 KL OPT 01 02 PART LISTING FRAME ASSEMBLY Step 3 CABLE ASSEMBLY PRE ASSEMBLY PART LISTING HOIST FITNESS SYSTEMS KL2301 Assembly OWNERS MANUAL Step 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the various lists in this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the lists Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct the problem call your authorized Hoist dealer Be sure to have your serial number and this manual when calling When all parts have been accounted for con
4. 11 KL2301 Assembly OWNERS MANUAL Page 12 2 ae 2 2 lt N gt Q 0 o lt CD e OWNERS MANUAL Step 2a KL OPT 02 ASSEMBLY Start assembly by placing 1 onto 16 for balance and stability Next attach CB s to 17 and 18 wrench tighten Now attach 17 and 18 to 1 Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly X1 1 2 13 x 1 1 4 BHB WZ 16 0 75 x 7 00 x 25 00 Spacer N 3 8 16 x 11 3mm BHS WZ 17 Right Foot Assembly AC 1 2 SAE Flat Washer WZ 18 Left Foot Assembly BC 1 2 Thin Lock Nut WZ CB SBR Rubber Foot Pad Page 13 KL 2301 Assembly OWNERS MANUAL Page 14 p lt gt 0 2 lt AN 2 z Q 0 gt w CD OWNERS MANUAL KL OPT 01 ASSEMBLY PART HARD WARE LISTING Qty Part Number Description Page 15 D FITNESS 026 01X1254 026 01X1255 026 01X1235 026 01M0673 026 01 0674 020 0014026 026 01 0672 020 0014025 014 0101002 026 01PL355 014 0015014 026 01 1224 011 0301037 011 0101051 011 0007050 013 0002001 013 0402005 013 0102003 012 0102006 012 0104008 012 0304011 KL 02 ASSEMBLY PART HARDWARE LISTING 026 01PL355 026 01X1256 026 01X1257 011 0101051 011 0201292 013 0102003 012 0304011 026 01PL350 YSTEMS stem
5. CC as shown in DETAIL A 1 Insert left side of CC into the left mounting on 1 see DETAIL 1 Secure with screw S1 Next wrap CC over 2 and while carefully arching a bow in slide the right side of CC into the right mounting rail on 1 Secure with screws 51 In some cases pressure may need to be applied behind clips CE to engage screws 51 IMPORTANT Now that the KL2301 machine is completely assembled take time to assure that your unit is assembled square and perpendicular To check this use a Level to check that the guide rods are perpendicular in both directions If they are not perpendicular in both directions It will be necessary to loosen some Frame hardware to re align the Frame and retighten bolts Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly 1 8 5 8 LG Sheet Metal Screw CC Lexan Shield Cover 125 Panel U Nut x Page 35 OIS 7 2301 Assembly OWNERS MANUAL Page 36 D lt 5 o 0 gt 5 NE OWNERS MANUAL PRE ASSEMBLY Part Descriptions 1 Weight Cage Frame Assembly 4 8 25 Ib Top Weight 5 12 5 Ib Intermediate Weight 20 11 Holes Stem 51 Base Frame Assembly 52 Stabilizer Guide Assembly 53 Seat Frame Assembly 57 Right Arm Assembly 58 Left Arm Assembly 59 1 2 Short Pullpin Hex Head Page 37 Hardware Descriptions CJ Plug Bumper CM G
6. 1 4 HEX SOCKET CAP SCREW BOLT Page 43 KL2301 Assembly OWNERS MANUAL 5 16 3 3 1127 172 FLAT WASHER FLAT FLAT WASHER FLAT WASHER LARGE USS 25mm WASHER SMALL SAE 26mm LARGE USS 34mm 124 3 8 172 LOCK WASHER LOCK WASHER LOCK SHIM WASHER 3 8 FENDER WASHER 16 PLASTIC 1 1 16 FENDER FENDER WASHER KL2301 Assembly Page 44 OWNERS MANUAL 1 4 LONG 1 2 LONG FLANGED SPACER FLANGED SPACER 1 4 LONG HEAVY 11 16 LONG HEAVY 1 LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 1 2 LONG 1 LONG SPACER SPACER 1 3 8 ALUMINUM 1 5 8 ALUMINUM FLATHEAD FLATHEAD 45 MOIST KL2301 Assembly OWNERS MANUAL WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program Hoist equipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know
7. DECAL REFERENCE X TOP LEFT CORNER OF INSTRUCTORS GUIDELINES PLACARD LINES UP HERE GUIDELINES ARE FOLLOWED RES Eu NO PLACARDS ARE IN PLACE 021 0005188 FITNESS ad TOP RIGHT CORNER OF EXERCISE GUIDELINES PLACARD LINES UP HERE DO NOT USE THIS PIECE OF IF THE EXERCISE Mere se a PLACARD SN ED HERE TH COULD OCCUR IF EXERCISE GUIDELINES ARE NOT FOLLOWED HOIST WILL ASSUME NO RESPONSIBILITY IF PLACARDS ARE NOT IN PLACE 0210005169 KL2301 Assembly OWNERS MANUAL MAINTENANCE SCHEDULE COMMERCIAL HOME ROUTINE LATEST DATE ENTRY Inspect Links Pull Pins Snap Locks DAILY WEEKLY Swivels Weight Stack Pins Clean Inspect Cables or Belts and their DAILY WEEKLY tension Inspect Accessory Bars and Handles WEEKLY 3 MONTHS Inspect All Decals WEEKLY 3 MONTHS Inspect All Nuts and Bolts Tighten if needed WEEKLY 3 MONTHS Inspect Anti Skid Surface WEEKLY 9 MONTHS E Clean amp Lubricate Guide Rods with a Teflon PTFE MONTHLY 3 MONTHS based lubricant Superlube Lubricate Seat Sleeves Turcite Bushings MONTHLY 3 MONTHS Linear Bearing Clean and Wax All Glossy Finishes 6 MONTHS YEARLY Repack with Grease Replace Cables Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal For personal in home use please follow the home maintenance schedule listed above KL2301 Assembly 407 757
8. consequential damages resulting directly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoists sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties expressed implied or statutory except the one 1 and five 5 year warranties described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof ALTERATION NEGLECT ABUSE MISUSE NORMAL WEAR amp TEAR ACCIDENT DAMAGE DURING TRANSIT OR INSTALLATION FIRE FLOOD ACTS OF GOD Hoist is not responsible for the repair or replacement of any parts that Hoist determines have been subjected after the date of manufacture to alteration neglect abuse misuse normal wear amp tear accident damage
9. djuster Assembly Right Arm Assembly Left Arm Assembly 1 2 Short Pullpin Hex Head Left Foot Plate Assembly Right Foot Plate Assembly KL2301 Assembly Key N R 5 51 T U w AE AF AH AJ BA BC CA OWNERS MANUAL HARDWARE LISTING Qty RSS tS tO gt e e D Oo ER Se Part Number 011 0002047 011 0101026 011 0107007 011 0107026 011 0201007 011 0107029 011 0201292 011 0407025 011 0407027 011 0201012 011 0107022 014 0019002 011 0311001 014 0015015 011 0107007 011 0311013 013 0402005 013 0102020 013 0102021 013 0302008 013 0206007 013 0102004 012 0004005 012 0104008 026 01 254 026 01PL350 026 01PL347 026 01PL348 014 0014003 26 STD 06 0253 26 STD 06 0024 26 STD 08 0010 019 0001001 026 01PL134 030 030310 026 01PL291 026 01M0134 026 01W0122 010 0008001 026 01PL349 026 01PL192RH 014 0007007 014 0015016 026 01PL125 019 0002004 026 01PL343 016 0201003 Description 9 16 18 x 1 1 4 FHS BZ 3 8 16 x 1 BHB WZ 3 8 16 x 2 1 2 HHB WZ 3 8 16 x 2 1 4 HHB WZ 5 16 18 x 1 1 4 BHS BZ 5 16 18 x 1 1 4 HHB WZ 3 8 16 x 11 3mm BHS WZ 3 8 16 x 4 HHB WZ 3 8 16 1 3 4 HHB WZ 8 x 5 8 Sheet Metal Screw 3 8 16 x 5 WZ 1 4 20 x 3 4 SHS BZ 5 16 18 UNC x 1 4 Set Screw Snap Ring Internal 027 9mm 1 2mmT 3 8 16 x 1 00
10. during transit or installation fire flood or an OF GOD TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties WARRANTY CLAIMS All claims should include model number the serial number proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Hoist Fitness Systems 9990 Empire St 130 San Diego Calif 92126 800 548 5438 Web Site www hoistfitness com PLEASE KEEP THIS FOR YOUR RECORDS Augu ra Page 57 7 4 0757 KL2301 Assembly
11. first Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly F 3 8 16 x 2 1 2 HHB WZ 2 Rear Supporter Frame Assembly J 3 8 16 2 1 4 HHB WZ 16 0 75 x 7 00 x 25 00 Spacer S 3 8 16 x 1 3 4 HHB WZ 20 11 Holes Stem N 3 8 16 x 11 3mm BHB WZ 43 Cable Anchor Adjuster R 3 8 16 x 4 HHB WZ 51 Base Frame Assembly AB 3 8 USS Flat Washer WZ BC 3 8 Thin Lock Nut WZ 135 20 12 Cable CB SBR Rubber Foot Pad CH 03 50 Pulley CI 1 2 Flanged Spacer When finished with this step of assembly remove and discard 16 Ha Page 21 A 2 57 KL2301 Assembly OWNERS MANUAL 7 x 7 CS TENTA 1 119 R 2 When done with step of assembly remove and discard 16 N 7 44 FAR a minimum of 1 2 into the Weight Cage Frame Assembly with Jam Nut tightened securely to Warning Cable Bolt must be threaded ensure proper connection KL2301 Assembly 4 srev A Page 2 OWNERS MANUAL Step 3c FRAME ASSEMBLY Start by placing a finger of light grease lithium super lube etc into the inside of the bearings in 52 Using your finger press the grease into the ball bearing and their tracks Repeat until the ball bearing tracks are full of grease Next carefully line up the 27 to 52 DO NOT force 27 thru 52 as this will damage the linear bearing
12. i 01401 slog pue 5104 021 0003008 021 0003135 021 0003093 021 0003113 5488 20 91080 7 T ae 2 0 gt 5 lt ASE NO 40 20 83001 deus 391 OWA AB 037859 sulg SI 38281 140 KAAI 05834 01000 401 0500 01381114 1N3H32Y 24 15 IRINN 1110 351 Page 50 IST FITNESS SYSTEMS KL2301 Assembly Page 51 OWNERS MANUAL DECAL REFERENCE 021 0003079 021 0004095 021 0003114 1 800 548 5438 www hoistfitness com 02KL 00000 021 0003185 SERIAL DECAL Always refer to the number shown your piece of equipment when talking to customer service or ordering parts KL2301 Assembly OWNERS MANUAL DECAL REFERENCE 230l BENCH PRESS INSTRUCTOR GUIDELINES GUIDELINES Primary Muscles Used Pectorals chest Anterior Deltoids front of shoulders Triceps back of upper arms Primary Muscles Used Pectorals Chest Anterior 120160108 front of Joint Action shoulders Triceps back of upper arms Shoulder Flexion and Elbow Extension Instructions Adjust the back pnd to the proper position to Instructions allow handles with thumbs up and elbows held Adjust the back pad so that when the child is seated close to the body the vertical exercise handles are even with the fro
13. in 52 When properly aligned 27 will slide easily thru the bearings Next attach the 27 to 51 and connect 52 Wrench tighten all bolts Part Descriptions Hardware Descriptions 27 25mm 33 96 Linear Shaft U 1 4 20 x 3 4 SHS BZ 44 025mm Split Collar CA 135 20 Ig Cable 21 Base Frame Assembly 52 Stablizer Guide Assembly Page 23 KL2301 Assembly OWNERS MANUAL eseoJb Jo N Duueeq eq eui jun yeodey pue Buueeg eq oseoJD sseid y Jo ou 199 eqn 19005 aseelb 1461 Jo 1 e 0004 LLOC Page 24 rsee yeys Buisnou eu ur se y syeys eui 9540 JON Od sBuueeq yeys eu pue AIMOIS syeys eu dn eur ALON Jedoid aunsua 01 jeunoes peuejuDn ym Ajquiesse 192116816 OJU Z Jo eq jog 1 Burue M gt D lt gt OWNERS MANUAL Step 5d FRAME ASSEMBLY Start by ensuring the snap ring W inside 51 is on side c
14. losest to weight stack first Place a finger of light grease lithium super lube ect into the inside of the bearings 53 Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are full of grease Next insert 24 into 51 and leave a gap big enough for 53 And very carefully slide 53 onto 24 DO NOT force 24 through the linear bearings in 53 as this will damage them When properly aligned 24 will slide easily thru the bearings Continue inserting shaft 24 until it is properly engaed in both shaft mounts then install snap rings W and wrench tighten set screws Part Descriptions Hardware Descriptions 24 25mm 43 15 Linear Shaft V 5 16 18 UNC x 1 4 Set Screw 21 Base Frame Assembly W Snap Ring 027 9mm x 1 2mmT 53 Seat Frame Assembly mn o 25 OIS 7 KL2301 Assembly OWNERS MANUAL sBuueeq eu niu Allsee yeys eui Auedoid Buisnou ui sBuueeq JIM si se sDuueeq y niu syeys eu LON sBuueeq niy yeys pue sBuue q oy syeys y dn Ajnjere ALON 952246 10 eu pun pue y 050916 ou 55910 Buueeq eui 10 apisul
15. n OIS 7 KL2301 Assembly ON EACH GUIDE ROD BETWEEN EACH WEIGHT Lu lt 5 OWNERS MANUAL Page 18 KL2301 Assembly OWNERS MANUAL 0 N YNna wwz 22 uper 1 X LAN WP NALHOLL SY 1 18V9 JA19 OL 1 1708 QV3HHL ANY LAN NASOOT ONINNL gt 5 un lt 5 22 lt OL 5 GANALHDIL LAN SLI OLNI V 39 LSNW 1 51995 ONINHVAM Page 20 FITNESS SYSTEMS KL2301 Assembly OWNERS MANUAL Step 3b FRAME CABLE ASSEMBLY Start assembly by attaching CB to the foot of 51 wrench tighten Next insert CA into 2 from the top end of 2 and out the upper hole of the bottom plate on 2 Attach CH s while installing cable CA making sure it is seated in the pulley groove Continue CA between the two bottom tubes of 1 and through the upper hole of the end plate on 51 Now attach 51 and 2 to 1 Wrench tighten bolts Next attach 43 To 20 Then attach CH to 43 making sure that cable CA is seated in the pulley groove then attach the cable end to 1 Note Where 43 threads into 20 is also a cable tensioning point When adjusting cable CA tension the pulley CH must be removed
16. nt 2 of the child s chest Have the child grasp the handles Action and place their feet on the footrests The child Press the handles to move the seat back m a should adjust their hands to keep their wrists controlied motion Return to start position and straight and their thumbs facing towards their body repeat Be certain to breathe properly Exercise Action From the seated position the child will push against the handles moving themselves rearward until their arms are almost fully extended Be sure the child s elbows stay in close to their body Return the seat to the starting position to repeat the exercise Exercise movements should be slow and controled Have the child sit upright Do not allow their hips to move out away from the back pad AT NO TIME DURING THE EXERCISE MOVEMENT SHOULD THE CHILD LET GO OF THE EXERCISE HANDLES PUSH THE SEAT SO FAST THAT THEIR HANDS LEAVE THE HANDLES OR REMOVE THEIR FEET FROM THE FOOTRESTS instruct the child to breathe during each exercise EN prior to beginning the exercise OUT during the exertion and IN while returning the weight to the starting position BE CERTAIN THE CHILD DOES NOT HOLD THEIR BREATH DURING THE EXERCISE I not use this equipment out For more detailed instructions be sure to consult ise nt with your owners instru 5 supervision 021 0013116 021 0013117 FITNESS SYSTEMS KL2301 Assembly Page 52 Page 53 OWNERS MANUAL
17. o 53 and 36 to 56 as shown Insert 56 into 53 Line up the slot in 56 to the welded nut on 53 and install Y Wrench tighten bolts Part Descriptions Hardware Descriptions 34 Seat Pad Upholstery Assembly 5 16 18 1 1 4 HHB WZ 36 Back Pad Upholstery Assembly 3 8 16 x 3 4 Square Head Set Screw 53 Seat Frame Assembly AJ 5 16 USS Flat Washer WZ 56 Chrome Adjuster Assembly AE 5 16 Lock Washer WZ 31 OIS 7 2301 Assembly OWNERS MANUAL Page 32 KL2301 Assembly OWNERS MANUAL Step 3h SHIELD ASSEMBLY Attach two 3 s to 1 Wrench tighten bolts Note Only the 4 middle bolts use locknuts Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly 5 16 18 x 1 1 4 BHS BZ 3 Front Shield Cover AF 5 16 Flat Washer BZ 5 16 Internal lock Washer BZ BA 5 16 Thin Lock Nut BZ Page 33 HOLIS 7 J KL2301 Assembly OWNERS MANUAL NOTE INSTRUCTOR DECAL 021 0013116 AND EXERCISE DECAL 021 0013117 MUST BE APPLIED TO SHIELDS BEFORE USE POSITION ON OF ALIGNMENT DECAL 0210013117 z POSITION ON TOP OF ALIGNMENT DECAL 021 0013116 2 KL2301 Assembly 2727 2 2 Page 34 OWNERS MANUAL Step 2i SHIELD ASSEMBLY Attach and align all CE clips to holes in CC if not previously installed NOTE The clips CE have a lip on one side This lip must be on weights stack side of
18. rrants this product to the original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear Starting from the origina date of purchase normal wear and tear shall be considered as the following COMMERCIAL USE All malfunctions of upholstery grips paint and chrome that occur after 180 days malfunctions of electronic components belts or cables after one year malfunctions of pulleys bearings or bushings that occur after five years The frame and all welded components are warranted for the life of the product HOME USE All maifunctions of grips paint and chrome that occur after one year all malfunctions of electronic components belts cables or upholstery that occur after three years all malfunctions of pulleys bearings or bushings that occur after five years The frame and al welded components are warranted for the life of the product Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or
19. s A Right Leg Wheel Assembly Left Leg Wheel Assembly Wheel Assembly Wheel Axle long Wheel Axle short 93 00 Polyurethane Wheel 90 516 Spacer Swivel Wheel 90 50 LD Flange Oilite 0 75 x 7 00 x 25 00 Spacer 00 50 C Clip Main Frame Assembly 5 16 18 x 7 8 BHB WZ 1 2 13 x 1 1 4 BHB W2 3 8 16 x 2 3 4 HHB WZ 5 16 SAE Flat Washer WZ 3 8 USS Flat Washer WZ 1 2 SAE Flat Washer WZ 5 16 Thin Lock Nut WZ 3 8 Thin Lock Nut WZ 1 2 Thin Lock Nut WZ 0 75 x 7 00 x 25 00 Spacer Right Foot Assembly Left Foot Assembly 1 2 13 x 1 1 4 BHB WZ 3 8 16 11 3mm BHS WZ 1 2 SAE Flat Washer WZ 1 2 Thin Lock Nut WZ SBR Rubber Foot Pad KL2301 Assembly OWNERS MANUAL Step 3 FRAME ASSEMBLY KL2301 Assembly HOIS 7 J Page 16 OWNERS MANUAL Step 3a FRAME ASSEMBLY Start by sliding 19 s through CF s and slide them both into 1 Tilt both 19 s forward enough to allow room to slide the weights on Slide 5 s and CD s one after another onto both 19 s Now slide 4 onto both 19 s Angle both 19 s vertical and secure to 1 Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Weight Cage Assembly D 3 8 16 x 1 BHS WZ 4 8 25 Ib Top Weight AB 3 8 USS Flat Washer WZ 5 12 50 Ib Intermediate Weight AD 3 8 Split Lock Washer WZ 19 00 75 51 Guide Rod CD Weight Spacer CF Weight Stack Bumper Mat o Page 17
20. s and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage or wear Do not use equipment until belts or cables has been replaced Page 55 7 FITNESS SYSTEMS KL2301 Assembly OWNERS MANUAL GENERAL MAINTENANCE INFORMATION CONTINUED and Cable Tension Referring to the Owners Manual when belts or cables are used check all bolts attachments to be sure they are properly attached Check slack in cables and re adjust cable tension if needed Seat Sleeves Turcite Bushings Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleeves and turcite bushings with a Silicon or Teflon based lubricant spray Linear Bearings Referring to the Owners Manual carefully dis assemble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease PLEASE KEEP THIS FOR YOUR RECORDS Mun KL2301 Assembly 0757 56 OWNERS MANUAL HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems wa
21. tinue on TOOLS REQUIRED Socket Wrench Snap Ring Pliers 1 2 9 16 and 3 4 Sockets 3 4 Open end Wrench Crescent Wrench Rubber mallet Tape Measure KL2301 Assembly Page 2 OWNERS MANUAL 23 5 7 lt A 5 KL2301 Assembly OWNERS MANUAL Step 2a KL 01 ASSEMBLY Start assembly by placing 1 onto 16 for balance and stability Next attach 14 s to 7 and 8 wrench tighten Now attach 7 and 8 to 1 Wrench tighten Part Descriptions Hardware Descriptions 1 Weight Cage Frame Assembly 1 2 13 x 1 1 4 BHB WZ 7 Right Leg Wheel Assembly WI 5 16 18 x 7 8 BHB WZ 8 Left Leg Wheel Assembly AC 1 2 SAE Flat Washer WZ 14 Swivel Wheel AA 5 16 SAE Flat Washer WZ 16 0 75 7 00 x 25 00 Spacer BD 1 2 Thin Lock Nut WZ BB 5 16 Thin Lock Nut WZ Page 5 HO 757 KL2301 Assembly OWNERS MANUAL A 6 m 2 2 lt 5 5 48 Page 6 KL2301 Assembly OWNERS MANUAL Step 2b 01 ASSEMBLY Start assembly by sliding 11 into 51 and secure it with 41 s Now slide 10 into 51 Before sliding 13 s and 9 s onto 10 make sure 9 s are correctly orientated shown like the diagram Once 13 s and 9 s are slid onto both sides of 10 secure it with 41 s Attach the danger decal to the top of the foot pad as shown Failure to do so could result in serio
22. uide Rod Bushing CN 07 16 x 2 3 4 Roll Pin CP Lanyard Selector Pin Stand Off CQ Selector Pin CR Intermediate Weight Bushing CT Lanyard Coil CU 04 50 x 120 Cap CV 2 x 3 Horizontal H End Cap CW 25mm Linear Bearing Super Self Aligning CX Snap Ring Internal 043 5mm x 1 75mmT CY EZ Glide Sleeve DN 01 50 x 10 00 Closed End Grip EB 01 1 2 End Cap 925 7 KL2301 Assembly FITNESS SYSTEMS OWNERS MANUAL Page 38 KL2301 Assembly Page 39 gt 1 1 2 1 1 1 2 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 OWNERS MANUAL PART LISTING 026 01X1238 026 01 1242 026 01 1133 026 1300034 026 01W0101 026 01PL355 026 0160172 026 01W0151 026 01M0679 026 01M0680 Part Number 022 01 0088 022 01PD0090 A 026 01 M0682 026 01X1272 026 01M0666 026 01 1224 026 01X1237 026 01X1239 026 01X1243 026 01 1226 026 01X1234 026 01X0185 026 01X1241 026 01X1240 FITNESS Description Weight Cage Frame Assembly Rear Supporter Frame Assembly Front Shield Cover 8 25 lb Top Weight 12 50 lb Intermediate Weight 0 75 x 7 00 x 25 00 Spacer 90 75 x 51 Guide Rod 11 Holes Stem 025mm 43 15 Linear Shaft 625mm x 33 96 Linear Shaft Seat Pad Upholstery Assembly Back Pad Upholstery Assembly 01 00 x 1 75 CRS Spacer Adjustable Cable Anchor 625mm Split Collar Base Frame Assembly Stabilizer Guide Assembly Seat Frame Assembly Chrome A
23. us injury or even death if the equipment is not operated properly Hoist assumes no responsibility if decals are not in place Part Descriptions Hardware Descriptions 9 Wheel Assembly 10 Wheel Axel long 11 Wheel Axel short 13 00 516 LD Spacer 41 90 50 C CLIP 51 Main Frame Assembly Page 7 KL2301 ASSEMBLY OWNERS MANUAL Attach the danger decal to the top of the foot pad as shown Failure to do so could result in serious injury or even death if the equipment is Bu Css n lh ETE LIA not operated properly Hoist assumes no TO PREVENT MACHINE FROM ROLLING responsibility if decals are not in place LOCK WEIGHT STACK WHEELS amp DISENGAGE FRONT WHEELS PRIOR TO EXERCISE FAILURE TO PROPERLY OPERATE EQUIPMENT COULD RESULT IN SERIOUS INJURY OR DEATH 021 0003186 ORIENTATED KL2301 Assembly Page 8 OWNERS MANUAL KL 01 OPERATION PARKED POSITION To prevent machine from rolling lock weight stack wheels prior to exercise Using foot Step down on top part of wheel rocker MOVE POSITION To move machine engage wheels Using foot Step down on bottom part of wheel rocker KL2301 Assembly OWNERS MANUAL KL OP 01 PRE ASSEMBLY Part Descriptions Hardware Descriptions 9 Wheel Assembly Z1 3 8 16 x 2 3 4 HHB WZ 12 93 Polyurethane Wheel AB 3 8 USS Flat Washer WZ 15 00 50 LD Flange Oilite BC 3 8 Thin Lock Nut WZ
24. y 99 Jedns 58916 1461 jo e epis 141 deus euo uopejesu 10 98 3LON Page 26 KL2301 Assembly OWNERS MANUAL Step 3e FRAME ASSEMBLY Attach both 60 and 61 to both sides of 52 and 53 Wrench tighten bolts Part Descriptions Hardware Descriptions 42 01 00 x 1 75 CRS Spacer 5 16 18 x 1 1 4 FHS BZ 52 Stabilizer Guide Assembly T 3 8 16 x 5 HHB WZ 53 Seat Frame Assembly 3 8 16 x 1 00 HHB WZ 60 Left Foot Plate Assembly AB 3 8 USS Flat Washer WZ 61 Right Foot Plate Assembly AF 5 16 SAE Flat Washer BZ BA 5 16 Thin Lock Nut BZ BC 3 8 Thin Lock Nut WZ DS Molded Plastic Foot Plate mn Page 27 409 O5 7 2301 Assembly OWNERS MANUAL SEE DETAIL A DETAIL A 2 PLACES m 9 lt o o c 3 x KL2301 Assembly HOS 7 Page 28 OWNERS MANUAL Step 3f FRAME ASSEMBLY Attach 57 and 58 to 51 Wrench tighten bolts Part Descriptions Hardware Descriptions 51 Base Frame Assembly R 3 8 16 x 4 HHB WZ 57 Right Arm Assemly AB 3 8 USS Flat Washer WZ 58 Left Arm Assembly BC 3 8 Thin Lock Nut WZ Me Page 29 I 9275 7 KL2301 Assembly OWNERS MANUAL 1 2301 Assembly HOS 7 Page 30 OWNERS MANUAL Step 3g FRAME ASSEMBLY Attach 34 t
25. your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath Page 47 MO 57 KL2301 Assembly OWNERS MANUAL E 8 5 de Un SSI E 7 SS sS SS ES E 5 ER e 7 I m E 8 198 19d uonnodoy pesn HPPA VOT ONINIVAL LHOTAAN HSE RE Ep EERE eee ER LEX LE TS KW PIE NT PREIS PED PTS Page 48 OWNERS MANUAL 7 00 DOWN FROM TOP ENTERED 021 0003135 021 0015116 1 50 DOWN FROM 0 625 LEFT FROM SHORT BEND CENTERED 021 0003189 026 0101133 LEFT SIDE 0 825 RIGHT FROM SHORT BEND CENTERED 021 0005188 1 50 je T amp Page 49 KL2301 Assembly OWNERS MANUAL Buioeuuo 581482 00088 J
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