Henny Penny TR-3/6/8 User's Manual
Contents
1. 3 8 Model TR 3 6 8 1 Turn all controls to OFF and disconnect the electrical power supplied to the unit WARNING Allow the unit to cool before cleaning as the exterior and interior of the cabinet may be hot enough to cause burns 2 Remove the dises and rod assembly and take to a sink to clean them thoroughly See Section 8 8 NOTE If door of unit is partially open it is designed to close automatically To keep door open position door fully open WARNING Be sure to keep groove in the rod clean of debris The retaining ring must fit securely in the groove to keep rod assembly from falling and damaging unit or caus ing personal injury 8 Pull grease pan partially out and unscrew drain plug to discard grease into another container 4 Remove grease pan vent panels side vents first back panel and grease trays from unit and take to a sink to clean thoroughly NOTE The top vent pa2. 1 Remove electrical power to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove appropriate side panel Look at terminal end of heaters to see which side panel to remove 8 If removing air heaters remove ceiling vent See Section 8 12
3. 11 12 18 Model 3 6 8 Remove locknut nut from the bolt the extension hub and remove bolt Separate the extension hub from drive motor shaft Install extension hub into new motor Slide extension hub into slot and bolt the motor to the bracket Snug but don t tighten nuts Install discs into unit and place rod into place Adjust motor on bracket so no more than 1 16 gap is present and the end of the rod is even all around hub CAUTION The rod must not have much play in it from the disc hub The gap between the end of the rod and the hub should not be more than 1 16 Once rod is lined up tighten nuts on bracket Splice wires of motor onto the cut wires according to colors Replace side panel and restore power NOTE vent plug is sent separately with the drive motor and needs to be threaded onto the new motor upon installation 7 8 ROTATION CONTROL SWITCH 7 6 Remove electrical power supplied to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turni
4. 7 2 7 5 Thermal Sensor Replacement 7 3 TB NUR SOUS a is a 1 4 7 1 Drive Motor Replacement 7 5 1 8 Rotation Control Switch ODE CRAT RA 7 6 7 9 Capacitor Replacement Blower 7 1 7 10 Capacitor Replacement Drive Motor 7 8 7 11 Door Sensor Replacement 7 8 7 12 Socket Halogen Lamp we 7 9 14195 POWER S i rece x aes xpo aed ERE af 1 10 7 14 Radiant Heaters cse ERU XE Rea 1 10 7 15 Control Board Beeper 7 11 7 16 Meat Probe Receptacle Replacement 1 12 Tdi SDranBiormefoonoo dei eros R MR RN ES di cab e bee 1 12 7 18 Control Board amp 7 14 7 19 Display Board 7 14 lt ey Or Rus ent ete 7 15 Distributors List Domestic and International 395 1 1 ROTISSERIE 1 2 FEATURES 1 3 ASSISTANCE 395 Model TR 3 6 8 SECTION 1 INTRODUCTION T
5. 3 5 PROCEDURE FOR MEAT 3 6 USE OF OPTIONAL FORKS OR SPITS continued ACCESSORIES 3 7 PROGRAM 3 6 OPERATION Model TR 3 6 8 Pork ribs spare or baby racks should be weaved on the spits like an accordian Both tines of the meat fork should pierce the slab Best results are obtained if poultry or roasts are not crowded together Leave adequate space between products for best browning Baskets and roasting pans with removable grids are available as an option for food products too small or impractical to put on spits Meatloaf fish stuffed bell peppers baked beans casseroles and frozen pastries or examples of products that can be baked in the pans If baskets are used instead of spits to bake whole chicken or roasts keep in mind these products will require more time to cook and the browning will not be as uniform The control has ten product cook cyeles which may be pro grammed for specific products Each cycle may consist of up to three functions Preheat Four Stage Cook Parameters and Hold Parameters Up to four alarms can be programmed dur ing the cook cycle l Press the desired Product button 1 to 9 and unit will preheat to the temperature appropriate for that product NOTE Product 0 is Manual Mode It is not programmed and cook time and temperature must be programmed once this product button is selected Then once this product is programmed t
6. 4 Remove the wires from the terminals 7 10 695 Model 3 6 8 1 14 RADIANT HEATERS continued 5 Using a Phillips head screwdriver remove the screws securing the heater to the unit 6 Remove screws from both support brackets and pull brackets and heater from unit Install new heater in reverse order 7 15 CONTROL BOARD BEEPER REPLACEMENT Remove electrical power supplied to the unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove control panel from unit 3 Unplug connectors and remove complete panel assembly 4 Set control panel on table firmly grasp beeper assembly and gently pull up on 5 Carefully set new beeper on prongs and press down gently on beeper to press it in place CAUTION Be careful not to bend the prongs or miss one of the prongs as damage to the board or eprom could result 6 Replace control panel and restore power to unit 695 7 11 Model TR 3 6 8 7 16 MEAT PROBE 1 Remove electrical power to unit RECEPTACLE REPLACEMENT Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove the control side
7. Ii mA Model 3 6 8 Item Qty Qty Qty No Part No Description TR 8 TRS TR 3 43517 Weldment Removable Side Duct 49190 Weldment Removable Side Duct Coated TR 6 44355 Weldment Removable Side Duct 51242 Weldment Removable Side Duct Coated TR 3 42699 Rear Skirt Weldment 43434 Rear Skirt Weldment 40049 Duct Removable Top 40581 Duct Removable Top 44289 Duct Removable Top 40215 Bracket Heater Support 40237 Deflector Light TR 8 40541 Deflector Light TR 6 30391 Handle TR6 8 44757 Handle TR 3 SC06 055 Screw M6 x M16 Ph Phd Zn 43539 Door Magnet Cover Stud Assy 40501 Magnet Door Switch 5 01 181 Screw 10 32 x 1 1 2 Ph F Hd SC04 014 Screw 46 32 x 3 8 Ph FIF S 41362 Top Duct Stud Assy TR 8 40508 Top Duct Stud Assy TR 6 44722 Top Duct Stud Assy TR 3 41417 Front Filler Weld Assy TR 8 40987 Front Filler Weld Assy TR 6 WAO02 001 Ins Washer 1 1 2 Dia x 015 40577 Duct Removable LH TR 8 49179 Duct Removable LH Coated TR 8 40707 Duct Removable LH TR 6 49189 Duct Removable LH Coated TR 6 44353 Duct Removable LH TR 3 51243 Duct Removable LH Coated TR 3 42719 Door Assy w Handle TR 8 43593 Door Assy w Handle TR 6 44362 Door Assy w Handle TR 3 43538 Door Assy w o Handle TR 8 43594 Door Assy w o Handle TR 6 44359 Door Assy w o Handle TR 3 44514 Door Assy
8. eoe 30104 u3AO0 E 3015 8 1 1NVIOYU INVIOYU T 996 Model TR 3 6 8 Henny Penny OZESP OIHO NOLVI 9 ME Hd 110 0 2 802 4802 ANN3d ANN3H 9 31 73000 0803 Nt Pal HOSN3S 1140 5000 HOLIAS 80108 n ZH 09 05 0029 3015 iY3H zm 6 IMHO H3AD8 2015 16081403 U3IY3H LNY OVE 3015 QUINOS 51 917 3015 u31Y3H INYIOYU 7 19 Model 3 6 8 02660 OIHO 01 3 9 2 Hd 170A 0 2 802 4802 ANN3d 9 1 13004 sol x e Hr i E ZH 09 05 11YM 0029 kim 2000 E 180 21185 80108 3015 8380502 aue Yeu Xue 80104 83 078 3015 1081403 8 1 1NYLOYS OHuiNOJ 2016 u31V3H INYIOYU 695 Model 3 6 8 ZH 09 05 11 0094 OZESP OIHO 1 3 9 Hd E LIOA ObZ 802 4802 ANN3d ANN3H 9 13004 4 10 0112 64 9 TERI ES 140 HOLIMS 80108 3015 3 016 2 330019 80108 U31V3H 3015 108103 d3LY3H
9. hee B TA Be NE E wb M S ud spi Global Foodservice lironi Penny Rotisserie Models TR 3 6 8 ie 3 6 8 ISSer Henny Penny Roti Models TK 3 TR Product Number 6 TR Product Number 02662 02690 TR 8 Product Number 02685 01 381 Revised 3 20 07 Model 3 6 8 Section Section 1 Section 2 Section 3 Section 4 395 TABLE OF CONTENTS Page INTRODUCTION a Oe 1 1 1 1 Henny Penny Dora ete se a RM 1 1 2 SoG ick te std el aut sete 1 1 155 Assistante ves px ud edad Kee serial eke ees DIU co 1 1 ur ione opt sut ota oO a oia tust 1 2 Proper Cares Lus aes 1 2 INSTABLATION vo NR ne 2 1 uiu diserta tes 2 1 2 2 Location UE EM E xvf vd d 2 2 2 8 Unpacking EP 2 2 2 4 Leveling of Unit 2 2 2 5 Electrical Requirements 2 2 2 0 Stacking Instr ctions 2 8 OPERATION Mid ace db WA nario Sa NA
10. 7 Replace side panels on the top rotisserie and units are now ready for operation Model 3 6 8 SECTION 3 OPERATION 3 1 INTRODUCTION The Henny Penny Rotisserie is computer controlled The computer control regulates the cabinet temperatures and provides timing and program functions of the rotisserie 3 2 CONTROLS AND SWITCHES Item 1 10 11 12 395 Description Digital Displays Ready LED Cook LED Hold LED Program LED Product LED Product Buttons Program Button Rotor Switch Function two digital displays are five digit LED displays whieh show the temperature time and messages associated with the control operation This LED turns on during preheat when the temperature nears the programmed setpoint temperature It turns off during a cook cycle This LED turns on during a cook cycle This LED turns on during a hold cycle This LED flashes during a program mode product LED is located above each product button It turns on when a product is selected and during programming The LED flashes during cook and hold cycles The ten product buttons are labeled 1 through 0 They are us ed to select a product operate the cook timers and enter parameters during programming The meat probe is inserted into the product and the temperature displays The program button is pressed to access the program and special program modes The menu boa
11. 208V KFC Heater 1750W 240V KFC Heater 2000W 208V Heater 2000W 240V LH Air Duct Support Weldment TR 8 LH Air Duct Support Weldment TR 6 Heater 2800W 208V Heater 2800W 240V Vertical Weld Assy LH TR 8 Vertical Weld Assy LH TR 6 Vertical Weld Assy LH TR 3 Bearing Mounting Plate Screw 1 4 20 x 3 4 Flat Hd Cap Bearing LH Duct Weld Assy TR 8 LH Duct Weld Assy TR 6 LH Duct Weld Assy TR 3 Brace LH Vertical Brace LH Vertical TR 3 Screw 1 4 20 x 3 4 Hex Hd C Door Stop Stud Weld Assy Door Stop Side Support Door Stop Support Weldment Screw 1 4 20 x 3 4 Hex Hd C Spring Door Stop Door Stop Pad Stud Assy Door Stop Door Bushing Hinge Block Lower Recommended replacement parts stocked by your distributor are indicated with in the parts lists Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts based upon co voltages and equipment sold in their territory mmon 1 NN gt gt Model TR 3 6 8 i NN NN gt gt Qty TR 6 TR 3 1 NN NON NN NN gt We 7 29 5 01 197 39565 42658 40191 40460 44256 40135 49181 40437 49191 44443 51241 40551 44255 40529 44253 42324 43402
12. 3 1 edoae cede Bree doe Ge oe rule iur e Rd 3 1 3 2 Controls and Switches ot d ee Gp ate aon dud qain ele ae 3 1 3 3 Installation of Discs Rods and Spits pape tb dq 8 4 3 4 Procedure for Angled Spits aeo isn we 8 5 3 5 Procedure for Meat Forks or Spits ye 3 5 3 6 Use of Optional Accessories Ye pu pp dod 8 6 38 7 Program Mode Operation te CAE ES 8 6 wor Preheat Control isis 8 1 3 9 Cooking Control AU 8 7 ac Door s ra CER ec 8 7 Hold Control tes Eo e Rb pae wx 8 1 3 12 Cleaning 5 88 PROGRAMMING squid rb 4 1 Introd ction vias uoc d Ro giat v 4 1 4 2 Programming for Cook stage and 4 1 4 3 Special Programming 4 8 4 4 Product Detail Mode 4 8 ib Sep Mode tci des 4 3 4 66 Usage d Nat ca eA sse Pro fe dt 4 4 4 1 Stats Mode RR 4 4
13. 4 8 Tech Mode Me 4 4 Model TR 3 6 8 TABLE OF CONTENTS Section Page Section 5 COOKING PROCEDURJBS 55 5550009 ESTERI POSSE CERCA CERE RAS 5 1 5 1 Program Cook Parameters d dS PU ccce dave Sra ri ae 5 1 5 2 Loading the Rotisserie 5 1 5 8 Removing Spits from the 5 1 5 4 Removing Cooked Meat from Spits pes Bel 5 5 Seasonings and Barbecue Sauce 5 2 5 6 Basic Rules of Safe Food Preparation 5 2 5 7 Minimum Temperature Requirements for Hot and Cold Food Storage 5 8 5 8 Testing for Doneness 5 8 5 0 Basic Cooking Procedures 5 4 Section 6 TROUBLESHOOTING dass du Cid tgs eo 6 1 9 1 Introduction Qs OR edu 6 1 0 2 Lroubleshooting a ee ada a NOE NACL 6 1 Section 7 mapu x POSEN 7 1 Tolo Introduction 7 1 T2 Mamtenance race C T K ERA M 7 1 7 8 Halogen Lamp Replacement 7 1 7 4 Blower
14. 44251 5 03 004 43205 43394 44257 40948 01 013 LW01 002 5 01 193 40947 NS02 005 50 013 50 022 43346 43468 42449 42672 44403 EF02 007 28489 EF02 006 48490 43768 41460 40823 43209 43410 40766 40417 42895 40642 5 01 063 40828 5 01 073 40377 40450 44401 40627 recommended parts 7 30 Screw 10 32 x 1 Socket Hd 5 Divider Support Hinge Backing Plate Weldment Drip Tray Support Weldment TR 8 Drip Tray Support Weldment TR 6 Drip Tray Support Weldment TR 3 Tray Drip TR 8 Tray Drip TR 8 Coated Tray Drip TR 6 Tray Drip TR 6 Coated Tray Drip TR 3 Tray Drip TR 3 Coated Support LH Slide Support LH Slide TR 3 Support RH Slide Not Shown Support RH Slide Not Shown TR 3 Bottom Shield Assy TR 8 Bottom Shield Assy TR 6 Bottom Shield Assy TR 3 Screw 8 x 3 4 Ph Phd Tec CC Base Assy TR 8 Base Assy TR 6 Base Assy TR 3 Caster 4 Rigid Washer 1 4 Flat S Lockwasher Split Ring 1 4 S Screw 1 4 20 x 3 4 Hex Hd Grade 5 Caster 4 Swivel w Brake Nut 6 32 Hex Keps Spacer 250 Rd 281 Lg 171 Hole Spacer Alum 1 4 Dia x 13 32 Control Panel Corner Weldment TR 8 Control Panel Corner Weldment TR 6 Decal Control Panel TR 8 Decal Control Panel TR 6 Decal Control Panel TR 3 Fuse 15 Amp Fuse 15 Amp FLQ15 Canada Fuse Holder Fuse Holder LF571 Canada Switch Power 125 250 V
15. DO NOT over tighten the screws securing the sensor to the bracket or damage to the sensor will result LAMP 1 Remove electrical power supplied to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove appropriate side panel 3 Remove Halogen lamp from socket See Section 7 1 4 Cut wires going to the socket at the white wires behind the splicers 5 Remove the two Phillips head screws securing the socket and remove socket from unit 6 Splice wires of new socket onto existing wires and install socket and lamp back into unit 7 Replace side panel and restore power to unit 695 7 9 Model TR 3 6 8 1 13 POWER SWITCH 1 Remove electrical power supplied to the unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove the control side side panel 3 Remove and label wires from switch 4 Check for continuity of switch 5 switch proves bad squeeze the flanges on the back side of the switeh and pull switch from front of panel 6 Replace switch in reverse order and restore power to unit 7 14 RADIANT HEATERS
16. Rotation Switch Bracket Meat Probe Plug Control Panel Stud Ass 8 Control Panel Stud Assy Terminal Rotation Switch Bracket Door Stop Insert Probe Clip Magnet Sensor Screw 6 32 x 1 2 Ph Phd Receptacle Wire Assy Meat Probe Screw 40 x 3 8 Ph Phd S Support Drive Motor Weldment TR 8 Support Drive Motor Weldment TR 6 Support Drive Motor Weldment TR 3 Bracket Cord TR 8 0 X i N PN Model 3 6 8 Description TRS TR 6 TR 3 1 OA FN X Xx N 1 N ND ND ere Model 3 6 8 Qty Qty Qty No Part No Description TR 8 TR 6 TR 3 43039 Component Panel 44687 Component Panel TR 3 EF02 014 Strain Relief Squeeze PLO1 014 Plug Button 1 1 16 28979 Transformer Pri 208 240 V Sec 12 40645 Relay 20 Amp 52527 Relay 40 Amp 2800 watt heaters 43921 Terminal Block TR 8 43922 Terminal Block TR 6 37293 Probe Temperature Meat 40842 Seal Drive Motor 44466 Seal Drive Motor 40841 Clip Seal WAO01 024 Washer 3 8 Type B Series Wide 5 01 164 Screw 3 8 16 x 3 4 Hex Stl Zinc 19405 Contactor 14243 Drive Motor Kit TR 6 8 includes 56164 44593 Drive Motor Assembly 208 V 50 60 Hz
17. tom display shows a running SELECT Product All product LEDs 1 to 0 are lit NOTE Access codes for all program modes is 1 2 8 Select the product to be programmed 1 to 0 NOTE Once the desired product is selected each press of the Program P button advances to the next parameter The parameters are described below Also to change the settings the appropriate Product button 1 to 0 is pressed Step 4 shows an example Once the product is selected the preheat temperature can be entered By pressing the appropriate Product 1 to 0 the desired temperature can be entered Example To program 400 F preheat press 4 0 0 and this will show in the bottom display Cook time and temperature can be programmed into up to four stages per cook cycle Press the Program button after the preheat is set and the top display will show ST 1 Press the appropriate Product button 1 to 0 to set the desired starting time of the cook cycle Example 71 80 00 is 1 hour 30 minutes and 0 seconds or 0 90 00 is 90 minutes 4 1 Henny Penny 4 2 PROGRAMMING FOR 4 2 STAGE AND HOLD continued 10 11 12 Model TR 3 6 8 After the desired start cook time is programmed press the Program button to program the cook temperature for the first stage ST 1 shows in the top display and the temperature shows in the bottom display Press the Product button
18. 3015 uy3u U3iY3H INYIOYU il od iz 98 at 7 21 Model TR 3 6 8 Henny Penny 4802 ANN3d ANN3H 93 41 73009 W31V3H 1NVIOYU ZH 09 05 0094 CWBNO11d0 31185 80108 3015 H3MOShO HOION 938018 Avii8 wo10H HAD HIV 3015 1081N03 u3iV3H INYIOVH 3015 33801573 51 911 3015 996 7 22 Model TR 3 6 8 Henny Penny indi ZH 09 05 11 OSSE OcESP OIHO NO1V3 9 MC Hd 1 9400 ANN3d 1 13008 3004 EL z 80112 4 9 HOLIAS 80108 805835 8000 P amp j zie 3915 8 1 iNYIQYU 010 838078 7 23 695 Model 3 6 8 7 26 695 Model 3 6 8 Qty No Part No Description TR 8 TR 6 TR 3 5 01 172 Screw 1 4 20 x 3 8 PH THD SS 40927 Disc Finish TR 6 49195 Disc Coated TR 6 40926 Disc Finish TR 8 2 49184 Disc Coated TR 8 2 43683 Disc Finish KFC TR 6 44400 Disc Finish TR 3 51238 Disc Coated TR 3 40241 LH Hub 1 49186 LH Hub Coated 1 40827 Weldment Drive Tube TR 8 1 49185 Weldment Drive Tube TR 8 Coated 1 40826 Weldment Drive Tube TR 6 3 49192 Weldment Drive Tube TR 6 3 Coated 40242 Hub Drive Side 1 49187 Hub Drive Side
19. 7 16 10 11 Model TR 3 6 8 Remove power supplied to unit With wires removed and labeled use a Phillips head screwdriver and remove appropriate relay from unit Coat the back of the new relay with thermal joint compound Henny Penny part number MS01 423 Failure to use the thermal joint compound will shorten the life of the relay Install new relay and replace wires Replace side panel and re apply power 698 Model 3 6 8 OIHO 01 3 9 Hd 110A 072 802 4802 ANN3d ANNZH 8 1300 Avava 2H ell eg jy 5 805835 1402 HOLIMS 80104 3015 301512 ZH 09 05 M3 H3HUOJSNYUL voi 0 838018 HIY 3015 1041403 iNYIQOYH 3015 081503 SiH9 1 UCLON q 2 gt _ 3015 uv3u 1 1 7 47 Model TR 3 6 8 Henny Penny ZH 09 05 MA OcESP OIHO NO1V3 9 MZ 1 170A 2 802 TE 8809 ANN3H 8 1300W Pio 80112 4 2 y pod me Sim COL 180 amp 30008 HOLIAS 80108 p mum ei 0 7 59 55 S y pNviovd Je ae
20. 8 This must match the type of unit before programm ing or the unit may not perform properly This will be preset from the factory Degrees Fahrenheit or Celcius After entering the access code for Setup press the Program P button once and and or shows in the displays Pressing any of the Product buttons toggles F to or Detail Program Modes After entering the aecess code for Setup press the Program P button twice and Easy or Detail programming Pressing any of the Product buttons toggles Easy to Detail In the Easy mode the unit is in normal program mode as in section 4 2 4 3 4 4 SETUP MODE continued 4 4 4 5 USAGE Model 3 6 8 The Detail mode is accessed the same as in section 4 2 steps 1 and 2 But this mode has the following functions Desired Product Preheat Stage Cook Time Air Temperature Setpoint Fan ON or OFF Radiant Heat Setpoint Load Compensation Alarms Hold parameters For more details programming these parameters call Henny Penny s Service Department Initialize System After entering the access code for Setup press the Program button seven times init and SYS show in the displays Pressing and holding any Product button for 5 seconds completely resets product menu to factory preset parameters T
21. different from the end of cycle alarm Pushing the Product button stops the alarm and rotor and all outputs are off NOTE To abort a Cook or Hold cycle press and hold the pro duct button 1 0 for 2 seconds Also if power is removed at any time the control will resume the operation that was aetive at power down whether it was in a cook cycle hold cycle or preheat During preheat the air heat and radiant heat are both turned on to regulate the air temperature to the programmed preheat setpoint Both air and radiant heat are turned off when the air temperature is at or above the setpoint The blower runs continuously but the rotor is off Normally during a cook cycle the air heating elements and the radiant elements are regulated to the programmed air temperature set point But the air heating elements can be programmed to a different setpoint setting than the radiant heat elements in the Detail program mode If either door is opened during a cook cycle all functions are turned off and remain off until both doors are closed The display will flash door OPEN But if the meat probe is plugg ed into the unit and the control side door is open the display will show Probe and meat probe temperature The hold mode ean be programmed for all cook stage parameters air setpoint radiant heat setpoint fan status etc 3 7 3 12 CLEANING PROCEDURES
22. of the shaft 7 2 395 c Henny Penny Model TR 3 6 8 7 5 THERMAL SENSOR REPLACEMENT 1 Remove electrical power to unit Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove the control side side panel M 3 Unplug probe from control PC board 4 Press down on the probe bracket and pull probe from bracket or using 8 8 socket remove nut securing probe bracket to unit and remove bracket and probe from unit 5 Remove vent panels from inside See Section 3 12 6 Install new probe in reverse manner exposing the probe 142 inside cabinet NOTE 1 inch probe position is important Improper position ing will cause erroneous temperature readings 7 Plug probe onto 2 pin connector 395 7 3 Model 3 6 8 7 6 1 Remove electrical power to unit Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove the side panel closest to the controls Checkout 3 Remove and label the wires from contactor 4 Perform a check on the contaetor as follows Test Points Results from 23 to 29 open circuit from 24 to 28 open circuit from 25 to 27 open circuit from 22 to 26 ohm reading 415 Figur
23. side panel 3 Using a 3 8 socket remove the keps nuts from receptacle bracket and remove bracket from unit 4 Unplug the 2 pin connector from the P 5 receptacle on the control board 5 Using a small Phillips head screwdriver remove the screw securing the probe receptacle to the bracket 6 Replace with new receptacle in reverse order of previous steps 1 17 TRANSFORMER 1 Remove electrical power supplied to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the circuit breaker or electrical shock could result 2 Remove side panel closest to the controls 7 12 695 Model 3 6 8 7 17 TRANSFORMER continued Checkout The following checks are performed with the wall cuit breaker closed and the main power switch in the ON position Extreme caution should be taken Make connections before applying power take reading and remove power before removing meter leads or elec trical shock could result 3 With power re applied take voltage reading at terminals of transformer where wires 11 and 12 plug in The meter should show 208 or 240 volts 4 If the incoming voltage proves correct above step take a voltage reading on transformer terminals where wires 9 and 10 plug in The meter should show 12 volts 1 Replacement 5 Iftransformer proves bad remove electrical power to unit 6 Unplug wires from t
24. the other functions of the Tech Mode call Henny Penny s service department 4 6 695 5 1 5 2 5 3 REMOVING SPITS FROM 5 4 REMOVING COOKED 695 PROGRAM COOK PARAMETERS LOADING THE ROTISSERIE THE ROTISSERIE MEAT FROM SPITS Model TR 3 6 8 SECTION 5 COOKING PROCEDURES Your rotisserie is pre programmed at the factory for several types of products The size weight temperature and quantity of the produet is eritical to the suecess of the preset cooking programs The menu strip is removable and can be changed to meet desired product to be cooked Always load the rotisserie so that the spits or baskets are evenly balanced and the breasts of the chickens are facing out of the unit When praperly placed on spits the front of the food product will be viewed by the customer and the food product will clear the top of the oven If product does touch the top of the oven remove the spits and reposition the food Insulated pads or gloves must be used to avoid burns Insulated pads gloves or mitts can be used to remove hot spits baskets or roasting pans Be careful that they do not in direct contact with the cooked food WARNING Insulated pads or gloves must used to avoid burns Lay the spit on the work surface or table Grab the handle of the spit with the insulated pad glove or mitt Hold the spit at an angle to the work surface and slide the food produc
25. to food service 5 8 TESTING FOR DONENESS 695 When establishing your cooking times it will be necessary to check for doneness The most reliable method is to use a clean accurate meat thermometer Insert the thermometer in the thickest part of the meat but not touching fat gristle or bone When checking roasts the tip of the meat thermometer should be 8 4 past the center of the roast For whole chicken duck or turkey the tip of the meat thermometer should be inserted into the thick inner thigh muscle Meat Product Meat Temperature Beef 140 F 160 F 170 F Rare Medium Well Juices Red Juices Pink Juices Clear Pork 170 F Juices Clear Ham labeled Ready 1409 For optimum flavor but may to Eat or Fully be served below 140 F Cooked Ham labeled Cook 160 F Before Eating Poultry 185 F 190 F Juices should be clear or hip joint loose when drumstick is moved e Lamb 160 F 170 F 180 F Rare Medium Well Fish 140 F 150 F 5 3 5 9 BASIC COOKING 5 4 PROCEDURES Model TR 3 6 8 Press desired Product switch to start Preheat Mode Season product and load onto spits Once READY LED is lit use the Manual Rotation Switch to load product into rotisserie Press the desired Product switch again to start the cook cycle The READY LED turns off and the COOK LED turns on At the end of the cook cycle the tone w
26. Coated 1 40213 Spit Weldment TR 8 8 49178 Spit Weldment TR 8 Coated 8 40613 Spit Weldment TR 6 3 49188 Spit Weldment TR 6 3 Coated 03469 Spit Piercing TR 8 8 51268 Spit Piercing TR 8 Coated 8 03468 Spit Piercing TR 6 3 51261 Spit Piercing TR 6 3 Coated 03467 Basket Std TR 8 8 03605 Basket Coated TR 8 8 03473 Basket Std TR 6 3 03604 Basket Coated TR 6 03471 Basket Std TR 3 03603 Basket Coated TR 3 NS02 006 Nut 10 24 Hex Keps 40999 8 1 40998 Power Cord TR 6 3 ph 49950 Power Cord TR 6 1 ph 1 41658 Power Cord TR 3 16242 Plug MO 500 NEMA 15 50P TR 8 1 40884 Plug 30A 250 15 30P TR 6 1 41657 Plug 50A 250 NEMA 6 50 TR 6 1 ph 1 45062 Plug 30A 250 6 30 TR 3 40145 1 1 43215 RH Access Panel Weldment TR 8 1 43428 RH Access Panel Weldment TR 6 1 44750 Access Panel Weldment 3 41412 Drain Plug Weldment 1 1 42290 Drain Pan Assy TR 8 1 43435 Drain Pan Assy TR 6 1 44283 Drain Pan Assy TR 3 26120 Feet 4 4 41355 Mounting Plate amp Leg Weldment 4 4 SC04 003 Screw 88 32 3 8 PH PHDS 43804 Solid Bottom Basket Assy TR 6 6 43805 Solid Bottom Basket Assy TR 8 8 43813 Grid Solid Basket TR 6 6 43815 Grid Solid Basket TR 8 8 not shown 698 7 27 Model TR 3 6 8 Henny
27. Mirrored w Handle TR 8 44512 Door Assy Mirrored w Handle TR 6 44823 Door Assy Mirrored w Handle TR 3 44515 Door Assy Mirrored w o Handle TR 8 44513 Door Assy Mirrored w o Handle TR 6 44824 Door Assy Mirrored w o Handle TR 3 5 01 172 Screw 1 4 20 x 3 8 Ph Thd 40470RB Display Board Assy 65911RB Control Board Assy 43857 Control Board Assy KFC 44587 Seal Blower Motor TR 6 8 48049 Seal Blower Motor TR 3 48122 Snap Disc Thermostat 37398 Cooling Fan 40500 Replaceable Beeper 41594 Menu Cards Gen Mkt 44530 Menu Cards 25936 Plate Door Catch 51980 Capacitor Assembly Relay 26249 Probe Assy recommended parts 7 32 307
28. Penny oot NN 22 8 YA NS 2 NW ETR eT M M 29 TANS 53 54 55 53 56 57 55 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 gt KOCH HR AO ts som ems ru REY 7 CO sr iD 695 7 28 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 42931 43421 44797 42737 5 01 074 EF02 093 01 002 502 002 BL01 011 40163 40635 14191 5 04 003 502 006 SC02 016 43213 43423 44751 40400 09 40400 10 40400 03 40400 07 40400 11 40400 12 40400 13 40400 14 40681 40985 40400 01 40400 05 43210 43412 44780 40240 5 01 188 40244 40777 40982 44981 40429 44357 5 01 189 41322 40755 40757 5 01 022 40759 41323 39917 42846 42845 recommended parts 206 Description Top Cap TR 8 Top Cap TR 6 Top Cap TR 3 Hinge Block Upper Screw 10 32 x 1 2 Ph Thd S Connector EMT Conduit 3 4 in Washer 1 4 Type A Series W Nut 1 4 20 C Hex Keps Lamp Halogen 150W Light Socket Holder Lamp Socket Lamp Socket Kit April 1994 to June 1994 Screw 8 32 x 3 8 Ph Phd S Nut 10 24 Hex Keps C Screw 8 AB x 1 2 Ph Phd S LH Access Panel Weld Assy TR 8 LH Access Panel Weld Assy TR 6 LH Access Panel Weld Assy TR 3 Heater 1650W 208V Heater 1650W 240V Heater 1550W 208V Heater 1550W 240V Heater 1750W
29. TR 3 45058 Drive Motor Assembly 240 V 50 60 Hz TR 3 5 01 185 Screw 3 8 16 1 1 4 Hd C 5 06 051 Screw 1 4 Dia x I Shoulder WAO01 016 Washer Flat 3 8 Type A Ser N SS 40637 Capacitor 3MF 56164 Capacitor 4MF included with 14243 40515 Bracket Motor Mtg TR 6 8 44391 Bracket Motor Mtg TR 3 NS01 024 Nut 3 8 16 Hex SS LWO01 010 Lockwasher Split Ring 3 8 S 40639 Capacitor Blower Motor 3MF NS01 007 Nut 10 24 Hex S 40243 Adapter Hub 40513 Bracket Motor Support 41405 Blower Motor Assy 45059 01 Blower Motor 208 V 50 60 Hz 45059 02 Blower Motor 240 V 50 60 Hz 42568 Plate Rotation Switch 42542 Decal Rotation Switch 43472 Corner Cust Switch Stud Assy 43469 Corner Cust Switch Stud Assy 39715 Magnet Door Retainer 39877 Magnetic Door Support 40575 RH Air Duct Support Weldment 40993 RH Air Duct Support Weldment 41332 Spacer Blower Motor 14157 Kit Blower Motor Impeller Adapter TR 6 8 25706 Fan Blade TR 3 40776 Duct Blower Weld Stud Assy 39693 Probe Clip 40932 Knob Removable Duct 40273 Air Flow Director 43523 Brace Corner 43525 Brace Corner 40599 RH Vertical Assy 43403 RH Vertical Assy 40309 Weldment Removable Side Duct 49180 Weldment Removable Side Duct Coated TR 8 recommended parts 110 7 31 Pee Lis eee Lhe xdi NOI 1 Ii 1 he
30. ard temperature too hot Replace or clean blower B 50 CPU Chip CPU RAM Error E 50 E 51 E 53 and E 41 E 51 rA CHIP External RAM error are software errors B 53 ro CHIP External ROM error Reinitialize the board and E 41 data Scrambled Memory if error persists replace board E 5 too hot Software high limit Change control board or contactor Air Temperature too hot Replace Blower 698 6 3 Model TR 3 6 8 SECTION 7 MAINTENANCE 1 1 INTRODUCTION This section provides procedures for the checkout and replace ment of the various parts used within the rotisserie Before replacing any parts refer to the Troubleshooting section It will aid you in determining the cause of the malfunction 1 2 MAINTENANCE HINTS 1 You may want to use a multimeter to check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multimeter will read infinity 7 3 HALOGEN LAMP 1 Remove electrical power supplied to unit REPLACEMENT Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Push in and twist bulb counterclockwise to remove defec tive bulb WARNING Use protective gloves or cloth to remove bulb bu
31. bility of electrical shock Model No Product No Voltage Phase Amps Watts Wire TR 8 02685 208 3 88 11 100 34G 208 1 55 11 100 2 6 02686 240 8 28 11 100 34G 240 1 47 11 100 2 6 TR 6 02690 208 3 22 6800 3 6 208 1 33 6800 2 6 02691 240 8 19 6800 3 6 240 1 28 6800 2 6 02698 208 8 25 1600 8 6 208 1 87 7600 2 6 02699 240 8 21 7600 3 6 240 1 82 7600 2 6 TR 3 02662 208 1 19 3850 2 4 02668 240 1 16 3850 2 6 2 2 695 2 6 STACKING 395 INSTRUCTIONS Model TR 3 6 8 1 Lay bottom rotisserie on its side and bolt the locking casters or legs to the control side of unit 2 Using the bolts provided for the non locking casters or legs bolt both the stacking spacer and non locking casters or legs to the front side of the unit The stacking spacer should extend out the front of the unit about six inches 3 Remove the four mounting screws from the top of the bot tom rotisserie 4 Remove side panels from top rotisserie 5 Carefully lift the top rotisserie and place it on top of the bottom rotisserie with the controls on the same side the bottom rotisserie WARNING The TR 8 weighs approximately 500 Ibs 230 kg and the TR 6 weighs 380 lbs 172 kg Extreme care should be taken when lifting the rotisserie to prevent personal injury 6 Line up the holes in the top rotisserie with the holes in bottom rotisserie and secure the rotisserie in place with the screws previously removed
32. board Check cord and plug and power at wall receptacle Check relay per section see section 7 20 695 Model 3 6 8 6 2 TROUBLESHOOTING continued Product not done Low or improper voltage Use a meter and check the receptacle against data plate Weak or burnt out elements Check heating element s per Section 7 12 Points in contactor bad Check contactor per Section 7 4 Bad relay Replace relay per Section 7 18 Wire s loose Tighten Burnt or charred Replace wire and clean connector connectors e Check Probe position 15 inches into cabinet see section 7 5 Unit overheating product too dark Check probe calibration If probe is more than 10 F out of calibration replace probe Faulty Control Board Replace control board per Section 7 16 Check contactor for not Check for faulty contactor per opening Section 7 4 Timers fail to run or Low voltage Check voltage at receptacle to worn t turn off match unit voltage Faulty Display Board Check voltage at transformer Replace display board Indented or torn decal Replace control decal Timer will not beep Faulty Beeper Replace Beeper section 7 16 Error Codes The control has built in self diagnostic error codes that will show on the Display 6 Prob Err Temperature probe failure Reconnect probe to board or replace probe 4 ctrl hot Control bo
33. e 7 1 Checkout power supplied WARNING The following checks are performed with the wall cir cuit breaker closed and the main power switch in the ON position Extreme caution should be taken Make connections before applying power take reading and remove power before removing meter leads or elec trical shock could result 5 With power re applied let unit start heating up 7 4 695 Model 3 6 8 7 6 continued 6 Check voltage as follows PRIMARY CONTACTOR Test Points Results from terminal 29 to 28 The voltage from terminal 27 to 28 should read the from terminal 27 to 29 same at each terminal Figure 7 2 Replacement If contactor proves defective 7 Remove the four screws securing the contactor to the bracket and remove contactor 8 Install new contactor replace wires and replace side panel 9 Restore power to unit 7 7 DRIVE MOTOR REPLACEMENT 1 Remove electrical power to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove rod and discs from unit See Section 3 3 8 Cut the three wires from the motor 4 Using 9 16 socket remove the bolts securing the motor to the bracket and pull motor from unit 695 7 5 7 1 DRIVE MOTOR 5 REPLACEMENT continued 6 7 8
34. have to be used thoroughly clean these items before allowing cooked products to come in contact with them 3 Cook foods to the correct internal temperature or degree of doneness Please refer to section on Testing for Doneness 4 Always segregate raw and cooked products in the refrigerator If separate compartments are not available in the refrigerator store cooked products above raw pro ducts Wrapping foods or putting them in containers will also prevent potential contamination 5 2 695 5 7 REQUIREMENTS FOR HOT AND COLD FOOD STORAGE Model TR 3 6 8 Potentially dangerous foods meats are included in this category must be held in an environment which maintains the internal temperature of that food at 140 F 60 C or above for hot food storage The TR 8 and TR 6 will meet this require ment Henny Penny also manufactures various styles of ex cellent holding eabinets and display warmers to suit your needs Potentially dangerous foods stored in refrigerators and coolers must be maintained at 40 F 4 C or below Any cooked pro ducts stored in the refrigerator and reheated must be reheated to an internal temperature of 150 F 165 F 66 74 depen ding upon local health regulations before serving or placing in hot food storage Consult your local health code Food Protection and Sanita tion Division for more specific regulations pertaining
35. he Henny Penny Rotisserie TR 8 and TR 6 combines rotating convection heat with rotating disks so that food browns more evenly and cooks faster It can also be used as a display unit for displaying of produet while in the cooking or holding mode Distinctive compact design Preselected automatic controls Integrated Solid State Controls e Combination hot air convection and infrared cooking Counter rotation disk movement LED readout control panel Tempered glass doors Removable drip pan Removable rotor disk Stainless steel construction Removable vent panels for easy cleaning Should you require assistance just call your local independent distributor refer to the distributor list in the rear of this manual In addition feel free to contact our corporate headquarters in Eaton Ohio by dialing our toll free number 1 800 543 6243 141 1 4 SAFETY Model TR 3 6 8 To ensure safe operation of the Henny Penny Rotisserie the proper procedures for installation operation and maintenance should be followed and properly understood Where informa tion is of particular importance or is safety related the words WARNING CAUTION and NOTE are used Their usage is as follows The word WARNING is used to alert you to a pro cedure that if not performed properly may cause personal injury CAUTION The word CAUTION is used to alert you to a procedure that if not performed
36. he preheat will begin Use Product but tons 1 0 to program times and temperatures 2 Once the Ready LED is lit the product can now be loaded into the unit Ready to LOAD message scrolls in top display Once the door is opened for at least 5 seconds then closed X to Start scrolls in top display X is the product number 1 to 0 695 8 7 continued 3 8 PREHEAT CONTROL 3 9 COOKING CONTROL 3 10 DOOR SWITCH 3 11 HOLD CONTROL 695 Model TR 3 6 8 3 Press the desired Product button The rotor will start turn ing and the timer will start counting down Also the COOK LED will be on NOTE The top display shows the time remaining and the bot tom display shows the air temperature The time can be adiusted during a cook programmed mode 4 At the end of the cook cycle an alarm will sound the top display shows 0 00 and the bottom display flashes DONE The product LED also flashes NOTE If hold time is not programmed the cycle is ended and alarm turned off by pressing the Product button If a hold time is programmed the unit will sound an alarm and automatically go into the hold cycle after the cook cycle Hold time remaining will be displayed 5 Atthe end of the hold cycle the top display flashes 0 00 and the bottom display flashes The end of hold alarm is
37. hese parameters will be set for either the TR 6 or TR 8 whichever one is programmed in the first step of the Setup Mode To exit from the Setup Mode press and hold Program button for 2 seconds For more details on programming the other functions of the Setup Mode call Henny Penny s service department After entering the Special Program mode press the Program P button once and the usage of each product can be checked after the access code 1 2 3 is entered The Program button is pressed to toggle between Used and Reset in the top display In the Used mode press the desired product button 1 0 to check the number of cook cycles In the Reset mode press and hold the desired product but ton 1 0 to reset the cook cycles to 0 To exit the Usage mode press and hold the Program button for 2 seconds 695 4 6 TECH I O MODE 695 Model TR 3 6 8 After entering the Special Program mode press the Program button two times and this accesses the Tech mode after the access code 1 2 8 is entered This allows the user to perform more detailed checks on com ponents of the unit The following test can be performed Output Test Probe Calibration 15 CPU Calibration TC CJ Calibration T C 1 Calibration Sensor Offset Sensor s Highest Temperature Reading Door Sens
38. ill sound and the unit will automatically go into a hold mode If no hold time is programmed the display will show 0 00 and the tone will sound until the Product switch is pressed During the hold mode or at the end of the cook cycle the product be removed from the unit 695 Model 3 6 8 SECTION 6 TROUBLESHOOTING 6 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new rotisserie recheck the installation per the Installation Section of this manual Before troubleshooting always recheck the operation pro cedures per Section 3 of this manual 6 2 TROUBLESHOOTING isolate malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Loeate the problem in the Troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until problem is solved 4 Refer to the maintenance procedures in the Maintenance Section to safely and properly make the checkout and repair needed If maintenance procedures are not followed correctly injuries and or property damage could result 695 6 1 6 2 TROUBLESHOOTING continued Problem Product Color Not Correct Too Dark B Too Light C Dry Product General Product Problems Meat Se
39. lb and surrounding surfaces may be hot and severe burns could result 8 Use the foam packing around new bulb and push new bulb into socket Twist clockwise to lock into place CAUTION When installing the new bulb DO NOT touch light bulb with fingers Wrap the foam packing around bulb to install the bulb Failure to follow these instructions could cause damage to bulb 4 Restore power to unit 695 74 3 6 8 7 4 BLOWER REPLACEMENT 1 Remove electrical power to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Using Phillips head screwdriver remove the side panel closest to the controls 3 Remove electrical wires from wire nuts 4 Remove discs and rod from inside of unit See Section 3 3 5 Unscrew knob and lift drive side vent panel up and out of unit 6 Loosen thumb screw and pull out on fan blade and remove from shaft 7 Using a 7 16 nut driver remove the nuts securing the blower to the unit and remove blower from unit 8 Replace with new blower in reverse order NOTE When placing fan blade back onto shaft rotate fan blade on the blower shaft while holding the blower wheel inside the control area The fan blade should snap onto a pin at the base
40. nel covering air heaters is slotted to the right on the TR 8 and to the left on the TR 6 695 Model 3 6 8 3 12 CLEANING 5 Loosen the thumb screw the blower fan blade pull PROCEDURES blade from shaft Then take fan blade to a sink to clean continued thoroughly CAUTION When re installing fan blade be sure the off set shaft mat ches up and the thumb screw is tightened snug but not too tight If the fan is not installed properly the fan could hit the vent cover and damage to the fan could result 695 3 9 Model 3 6 8 SECTION 4 PROGRAMMING 4 1 INTRODUCTION controls can be preset at the factory or the desired func tions can be programmed in the field The Program P but ton is used to program the following functions preheat cook ing stage hold and alarms NOTE An exception is the 0 product or Manual mode Cook time and temperature can be programmed into this slot without entering the program mode 4 2 PROGRAMMING FOR COOK STAGE AND HOLD 695 Press and hold the Program button for 2 seconds until Prod Prog appears in the display then the top display shows Enter the access code Once the proper access code is entered Prog shows in the top display and the bot
41. ng off the wall circuit breaker or electrical shock could result Remove screws securing control side side panel and remove panel Remove and label wires from terminals of switch 695 Model TR 3 6 8 7 8 ROTATION CONTROL 4 Take a continuity reading across terminals If meter shows SWITCH continued constant open or closed circuit each time the button is pushed the switch is defective 5 Unscrew the back ring of switch and pull out switch from the front of the unit 6 Replace new switch with a rubber washer on each side of panel 7 Replace wires on terminals 8 Replace switch panel and restore power 7 9 CAPACITOR REPLACE MENT BLOWER MOTOR 1 Remove electrical power supplied to unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove the side panel closest to the controls 3 Disconnect wires from wire nuts 4 Using 1 2 socket remove nut securing capacitor to bracket and remove capacitor 5 Install new capacitor in reverse order 695 7 7 Model TR 3 6 8 7 10 CAPACITOR REPLACE MENT DRIVE MOTOR 1 Remove electrical power supplied to unit Remove electrical power supplied to the unit by unplug ging the unit by turning off the wall circuit b
42. or Test control and customer doors LED Test Press product switch 0 all LED s should light Push Button Test tone will sound when a button is pressed Radiant Heat Test Last Load time of component use of last load cooked Hour number of hours use of components Count use of control functions Output Test 1 After entering the access code the top display will read OutP and the bottom display rotates through the dif ferent tests 2 Press the number 1 product button and the two radiant heaters will toggle on and off 3 Press the number 2 product button and the rotor motor will toggle on and off 4 Press the number 3 product button and the blower will toggle on and off 5 Press the number 4 product button and the air heaters will toggle on and off 6 Press the number 0 product button and whichever of the above components are on wil cycle on and off automatically NOTE If the unit is preheating cooking or holding while in the Output mode the LED s will turn on or off but you can not control the outputs 7 Exit Output mode by pressing and holding the Program P button 4 5 Model 3 6 8 4 6 tinued continued CAUTION In the Output Test mode the components will run uncon trolled DO NOT leave components on for an extended period of time or damage to unit or components could result For more detials on programming
43. or each product programmed After all produets are programmed exit the program mode by holding in on the Program button for 2 seconds You are now ready to cook NOTE The Program mode will be automatically exited to the Cook mode if no buttons are pushed for 60 seconds anytime during programming 395 4 8 SPECIAL PROGRAM 4 4 SETUP MODE 395 MODE Model TR 3 6 8 The Special Program mode is used to set more detailed parameters plus some self diagnostic tests The Special Pro gram mode is accessed by pressing and holding the Program P button for 4 seconds After the access code 1 2 3 is entered the mode consists of the following features e Setup Usage Technical To exit from the Special Program mode press and hold Pro gram button for 2 seconds or wait 60 seconds and con trol will automatically exit Special Program mode After entering the Special Program mode press the Program button and the following parameters be programmed TR 6 or TR 8 Degrees Fahrenheit or Celcius or Detail Program mode Loudness of Speaker if applicable Tone of Speaker if applicable Ready Temperature LED up to 25 F Ready Temperature LED down to 25 F Initialize system TR 6 or TR 8 After entering the access code 1 2 3 6 or TR 8 shows in the display Pressing any Product button toggles from TR 6 to TR
44. paration From Bone With Power switch in POWER position the rotisserie is completely inoperative Unit will not heat 6 2 Temperature too high Temperature too low Moisture loss prior to cooking Overcooking the product Overcooking Product not fresh Open circuit Blown fuse or tripped circuit breaker at supply box Blown fuse PC Board Faulty contactor Faulty Power switch Faulty PC Board Faulty cord and plug Faulty relay 9 Model 3 6 8 Correction Check Probe position 1 inches into cabinet see sec tion 7 5 Check temperature setting in the program mode See section on programming Remove and replace defective probe Check Probe position 112 in ches into cabinet see section 1 5 Check temperature setting Remove and replace defective probe Allow proper preheat time Be sure to select the correct product button Use fresh product Reduce cooking time Reduce cooking temperature Check cooking time Use fresh product e o Check to see that unit is plugged in Check the breaker or fuse at supply box Check voltage at wall receptacle Check Power switch Replace if defective Check cord and plug Reset breaker or replace fuse Check fuse per Maintenance Section on fuses Check contactor per Section 7 4 Check Power switch per Sec tion 7 11 Remove and replace control
45. properly may damage the unit NOTE The word NOTE is used to highlight especially impor tant information 1 5 PROPER CARE 1 2 As with any of our equipment the Rotisserie does require care and maintenance which are discussed in this manual The careful use of the recommended procedures coupled with the regular preventive maintenance will result in few repairs to the equipment 395 Model 3 6 8 2 INSTALLATION 2 1 INTRODUCTION This section provides the installation instructions for the Penny Rotisserie NOTE The installation of this unit must conform to all local state and federal codes WARNING not puncture the Rotisserie with objects such as drills serews as electrical shock or component damage could result NOTE Installation of this unit should be performed by a qualified service technician 2 2 LOCATION The proper location of the unit is very important for opera tion and convenience Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders NOTE The rotisseries must be 4 inches from any side wall and 9 inches from any rear wall After the Henny Penny Rotisserie has been placed on a table run a bead of silicone silicone or equivalent sealant must be a NSF listed material around the perimeter of the unit seal ing it to the table top You are now read
46. ransformer 7 Unscrew the Phillips head screws securing the transformer and remove transformer from unit 695 7 13 7 18 CONTROL BOARD REPLACEMENT DISPLAY BOARD REPLACEMENT 7 14 Model TR 3 6 8 1 Remove electrical power supplied to the unit WARNING Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wali circuit breaker or electrical shock could result 2 Remove the Phillips head screws securing the control side side panel and remove side panel 3 Pull eonnectors from board 4 Using a 5 16 socket remove the four nuts securing the control board and remove control board 5 Install new board in reverse order and restore power to unit 1 Remove electrical power supplied to the unit WARNING Remove electrical power supplied to unit by unplug ging unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove the control side side panel 3 Using 5 16 socket remove the remaining five nuts securing the display board 4 Remove red connectors from the display board and remove display board from panel 5 Replace display board in reverse order and restore power to unit 695 Model TR 3 6 8 7 20 RELAYS The Solid State Relays receive messages from the control board and ope
47. rate the components in the rotisserie See wiring diagrams to help locate the desired relay Checkout 1 Remove electrieal power supplied to unit Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Using a Phillips head screwdriver remove the side panel closest to the controls following checks are performed with the wall cir cuit breaker closed and the main power switch in the ON position Extreme caution should be taken Make connections before applying power take reading and remove power before removing meter leads or elec trieal shock could result 3 With power re applied let unit start heating up or enter the Tech Mode in Special Program mode and check the relays in the output test See Section 4 8 4 With the component energized example blower motor 0 volts should show on the output side of the relay and 12 volts on the input side 5 With the component not energized 208 or 240 volts should show on the output side of relay and 0 volts on input 6 If voltage varies from steps 4 and 5 remove power to unit pull input wires from relay and place leads of meter onto input wires Re apply power to unit When unit is running the input wires to relay should show 12vde volts If this proves true the relay is faulty 695 7 15 7 20 RELAYS continued Replacement
48. rd displays the product names The menu items be changed This two position rocker switch controls power to the rotisserie and the control Pressing the rotor switch bypasses the computer control and turns the rotor motor on rotor switch is located on both the operator side and customer side 3 1 Model 3 6 8 SURE CHEE 3 ROTISSERIE THERMA ge VEC Heat System READY MC DD PROGRAM FLU AGES ZUG CREE ES I ERU 6 m actured in the U S Fenny HENNY PENNY CORPORATION Ohio TJ 3 Figure 3 1 Henny Penny Model TR 3 6 8 X PUSH TO ROTATE Figure 3 2 695 3 3 3 3 INSTALLATION OF DISCS ROD AND SPITS 3 4 Model TR 3 6 8 1 Fit dises up to appropriate disc support on each side of unit 2 Place each end of the rod assembly into the hubs on each disc 3 Slide the collars onto each hub of discs 4 Slide retention rings over hubs and into slot on rod 5 Slip angled spits onto discs with the V of the angled spits towards the outside of unit General Market Rotisseries have the of the spit towards the
49. reaker or electrical shock could result 2 Remove side panel closest to controls 8 Disconnect wires from capacitor 4 Remove the three Phillips head serews from the capacitor and remove capacitor from unit 5 Install new capacitor in reverse order 7 11 DOOR SENSOR REPLACEMENT 1 Remove electrical power supplied to unit Remove electrical power supplied to the unit by unplug ging the unit or by turning off the wall circuit breaker or electrical shock could result 2 Remove appropriate side panel 8 For replacing the sensor on the control side the control panel and control box must be removed per Section 7 14 4 Using a 3 8 socket remove the nuts securing the sensor bracket and remove bracket from unit 7 8 695 Model TR 3 6 8 7 11 DOOR SENSOR REPLACEMENT continued 5 Using a Phillips head screwdriver and 5 16 wrench remove screws from switch and remove switch from bracket 6 Cut wires behind splices and then splice wires of new sen sor on existing wires 7 Install new sensor on bracket and install bracket assembly onto unit 8 Replace side panels and restore power to unit CAUTION
50. rod NOTE Fit the spit with the towards the outside of the unit Reversing the spit will result in spits tilted at an angle CAUTION When removing the rod assembly make sure indicator is pointed up towards top of unit If it is pointed down the rod assembly will fall 695 3 4 PROCEDURE FOR ANGLED SPITS Figure 3 1 3 5 PROCEDURE FOR MEAT FORKS OR SPITS OPTIONAL Figure 3 2 695 Model TR 3 6 8 The angled spits are the standard accessory for the Henny Penny rotisseries Some of the advantages of the angled spits compared to the meat forks are the ease and speed in which whole chickens ean be placed on the spits Also cooking on spits compared to baskets and pans is superior as the meat cooks more uniformly and is basted by itself as it rotates It is to place meat the spit evenly for even cooking results Place the chicken on its back Cut a small slit in the extra skin at the tail end of the chicken Place one then the other leg through the slit so the legs are in a crossed fashion Fold the wings up behind the neck Hold the spit with the angle of the shape facing upwards and the opening of V towards the table Slide the spit lengthwise through the body cavity of the chicken tail eavity first with the breast up see Figure 3 1 NOTE Most General Market Rotisseries are set up for placing the chicken on the spits with the opening of
51. s 1 to 0 to set the temperature Example 850 After the temperature is set for the first stage press the Program button ST 2 will show on the display If desired second cook time and temperature can be programmed per Steps 5 and 6 above Up to 4 stages or temperature changes can be programmed in one cook ing cycle s one stage is programmed the control will flip to the next stage to be programmed by pressing the Program P button After the desired stages are programmed up to four alarms be programmed throughout the cooking cle Press the Program P button and AL 2 shows on the top display and 0 00 00 shows on the bottom display Press the desired Product buttons 1 to 0 to set the time for an alarm Example 1 00 00 means an alarm will sound when the timer counts down to 1 hour remaining NOTE If a hold time is set to 0 00 00 step number 9 is skipped After the alarms are set press the Program P but ton Hold shows on the top display and the hold temperature shows on the bottom display The temperature can be changed by pressing the desired Pro duct button Example 2009 All cooking parameters for one product are now pro grammed Press the Program button Prog and SELECT Product shows in the display Press the desired product to be programmed 1 to 0 and repeat steps above starting with Step 4 Repeat above steps f
52. t off using a serving fork or tongs 5 1 Model TR 3 6 8 5 5 SEASONINGS AND Henny Penny has two seasonings and a barbecue sauce BARBECUE SAUCE available for use with the Rotisserie Lightly sprinkle or rub seasonings on meats evenly Additional seasoning can be sprinkled in the cavity of whole poultry The Sure Chef Seasoning is a paprika onion garlic and mixed spice blend which provides a mild barbecue flavor and reddish color The All Purpose Seasoning is a blend of black pepper mild red pepper onion and garlic and gives food products a spicy brown appearance Both seasonings are suitable for chicken and ribs The Barbecue Sauce mix is combined with catsup water and meat stock It is convenient economical and delicious One packet of mix will make a little over one gallon of sauce The sauce may be brushed on the meat during the last 15 minutes of cooking or applied to the food upon removal from the rotisserie 9 6 BASIC RULES OF SAFE FOOD PREPARATION WARNING To insure that the foods you serve are safe as well as delicious please observe the following rules 1 Food handlers must wash hands with soap and water before handling food This includes washing hands BET WEEN handling raw and cooked food 2 Don t use the same utensils cutting board or counter tops for cooked foods that have been used for raw foods especially poultry and pork If the same utensils and work surfaces
53. the fac ing towards the breast opposite of Figure 3 1 The double spits or meat forks are optional accessories Some of the advantages of cooking on spits compared to baskets or pans are that the meat cooks more uniformly and is basted by itself as it rotates It is important to place meat on the spit evenly for even cooking results Place chicken and small poultry on spits in a vertical position for maximum capacity see diagram Place chicken on its back Gently push legs and thighs toward the back This gives the chest a more plump appearance and positions the drumsticks better for insertion of the spit Run one point of the spit through the chest at the height of the wings Run the other point through the large part of the drumstick and lower body Push the spit through to the other side of the chicken Wings ean either be pinned by the spit or folded behind the neck If turkey or large poultry is cooked it may be necessary to place them horizontally on spits so they do not touch the top of the oven or interfere with adjacent spits In this case run the spits lengthwise through the breast and thighs Whole roasts beef lamb pork and ham should be centered on the spits evenly Most roasts will have to be placed on spits lengthwise due to their size and shape However if small roasts are cooked they can be placed vertically on spits provided they do not touch the top of the oven or interfere with adja cent spits 3 5
54. y to make the electrical connection WARNING The TR series rotisserie is a commercial appliance and many surfaces could be hot To prevent burns it is recommended that the unit be located in an area that cannot be accessed by the public 395 24 Model 3 6 8 2 3 UNPACKING The Henny Penny Rotisserie has been tested inspected and expertly packed to insure arrival at its destination in the best possible condition The unit is packed inside a heavy cardboard carton with sufficient padding to withstand normal shipping treatment NOTE shipping damages should be noted in the presence of the delivery agent and signed prior to his or her departure To remove the Henny Penny Rotisserie from the carton you should Carefully eut banding straps Remove packing from around the unit Lift carton from unit Remove brackets securing unit to skid Remove unit from skid NM Your Rotisserie is now ready for setup 2 4 LEVELING OF UNIT For proper operation the Rotisserie should be level from side to side and front to back This will ensure proper door operation 2 5 ELECTRICAL REQUIREMENTS The Henny Penny rotisserie is available from the factory wired for 208 or 240 volt 1 8 phase 50 60 hertz service TR 3 1 phase only The cabinet must be adequately and safely grounded according to local electrical codes to prevent the possi
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