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Henny Penny OFG-391 User's Manual

1. Utilize elbows when necessary to avoid sharp kinks or excessive bend ing For ease of movement install with a lazy loop Gas appliance must be disconnected prior to max imum movement Minimum move ment is permissible for hose dis connection 2 8 gt H Y PENNY Cuobal Foodsere 2 8 GAS LEAK TEST 2 9 GAS PRESSURE REGULATOR SETTING 2 9 Model OFG 391 Prior to turning the gas supply on be sure the gas valve knob on the gas control valve is in the OFF position The word OFF is at the bottom of the knob when the valve is closed After the piping and fittings have been installed check for gas leaks A simple checking method is to turn on the gas and brush all connections with a soap solution If bubbles and occur it indicates escaping gas In this event the piping connection must be redone NO OPEN FLAME To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage The gas pressure regulator on the gas control valve is factory set as follows Natural 3 5 inches water column 87 kPa Propane 10 0 inches water column 2 49 kPa ONCE The gas pressure regulator has been set by Henny Penny and 1s not to be adjusted by the user 4 DANGER MAKE SURE GAS PRESSURE IS SET COR RECTLY FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH CO
2. Optional Ramp Unloading Ladd JHL WO 4 SLHDISM JHL JAOW34 2 ii dHddH dav 3NI1 SYS 404 SONILLIa dH1 31ON NVdANIVHQ AHL NOHI SIAIHOSSJJIV JHL IAOMN 38 0 G17 HOLYINN OL ONILAWNILLV 340438 NI343HL QINIVLNOD SNOILONYISNI YId QITWISNI 38 LSNH SINIW93S 1H913M 43A09 YVIY 3A0H34 9 30IS 03193735 3HL NO H315V9 HOV3 804 dWVA Y dN dOtd P 3015 43H113 53015 HI08 WOldAL 2 SOVd Y388NY LNO ADONA 3 AVLHOTIS JGIS 3SIV8 NOILISOd dvd OLNO 131lvd 330 LINA Toy S 703 2 3 Model OFG 391 4 REMOVE 2 BOLTS MARKED A TO RELEASE FRAME AFTER INSTALL ING WEIGHT SEGMENTS SRD SEGMENT 1 INSERT 1ST SEGMENT EACH WEIGHT SEGMENT WEIGHS APPROXIMATELY 18 LBS 8 1 KG HANDLE WITH CARE X ALL SEGMENTS ARE IDENTICAL ALL SEGMENTS MUST BE INSTALLED AND SECURED IN THE FRAME BEFORE ATTEMPTING TO UNLATCH LID 908 2 4 2 3 SELECTING THE FRYER 2 4 LEVELING THE FRYER Y PENNY loka Foodseruior Solutions LOCATION Model OFG 391 The proper location of the fryer is very important for operation speed and convenience Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders Operators have found that frying from raw to finish and holding the product in warmer provides fast continuous service Landing or dumping tables should be provided next to at least one side of the fryer
3. Y PENNY Global Foodservice Solutions Henny Penny Open Fryer Gas Model OFG 391 OPERATOR S MANUAL loka Foodseruior Sah HENNY PENNY Model OFG 391 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this watranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor
4. E 48 the control should be re initialized see Pro read buttons graming Section if the error code persists replace the control digital inputs panel E 70 B Faulty power Have power switch checked along with 1ts wiring have switch or switch Input Output board replaced if necessary wiring faulty I O board E 92 24 VAC fuse Have components in 24 volt circuit 1 hi limit drain switch on I O board open checked for shorts 703 4 3 gt H Y PENNY loka Foodseruior Solutions air valve airflow switch gas fryers only blower gas fryers only breading burner assembly gas fryers only burner tubes gas fryers only carrier casters cleaning solution cold zone cook cycle cooking load counterweight counterweight assembly cover cracklings crumb catcher Model OFG 391 GLOSSARY HENNY PENNY OPEN FRYERS a valve on the eight head fryer that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners located on the rear of a gas fryer the blower pulls flue gases out of the flue and provides the proper amount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers
5. IDLE MODE ENABLED flashes in the display along with NO or YES c Press and release v A to toggle from NO to XES Of VICE versa id d With YES in the display the Idle Mode 1s enabled Press and release PJP SP 7A and IDLE SETPT TEMP shows in the display along with the preset temperature 3 31 H 3 17 SPECIAL PROGRAM 3 32 gt Y PENNY loka Foodseruior Solutions MODE Continued Model OFG 391 e Change the idle setpoint temperature by pressing A DOWN UP f Press and release PJP SP 7B and AUTO IDLE MINUTES shows in the display along with the preset time g Press som zr to Set the minutes the cooker stays idle before the Auto idle is enabled 60 the maximum OFF the minimum Ex 30 in the display means if product is not cooked in that frypot for 30 minutes the control automatically activates the idle setpoint temperature programmed above gt h Press and release e SP 7C and GO IDLE AT MELT shows in display i Press now ue to toggle from NO to YES or vice versa With YES in the display the fryer automatically enters the Idle Mode once the Melt Mode is exited Filter Tracking Enabled Sp 8 The controls can be set to signal the operator when the shortening needs filtering The Filter Tracking must be enabled to program the number of cook cycles between filtering procedures See Filter Cycles section 2 2
6. a Follow steps 1 and 2 above gt b Press and release proc until SP 8 and FILTER TRACKING ENABLED flashes on the display along with 1 OFF c To enable the filter tracking press to toggle the display from 1 OFF to 2 MIXED 3 GLOBAL or ASCHED One The Mixed setting allows the operator to set different amounts of Cook Cycles between filters for each product Ifthe operator wants to have one setting for all products go to step h MIXED P b d If 2 MIXED is selected pressprog and SP 8A shows in the display followed by SUGGEST FILTER AT anda value between 75 and 100 Press and release v A the to change this value int gt e Press B and SP 8B shows in the display followed by LOCKOUT ENABLED and YES or NO Press and release Vv Aro choose yes or no DOWN UP 1005 H gt Y PENNY loka Foodseruior Solutions Model OFG 391 SPECIAL PROGRAM f Press P gt and SP 8C shows in the display if YES 3 17 1005 MODE Continued PROG was chosen in step e FILTER LOCKOUT AT and a value between 100 and 200 shows in display Press to change this value DOWN UP gt g Press prog and SP 8D shows in the display followed by LOCKOUT HEAT OIL and a temperature preset at 300 F 149 C When a filter lockout occurs the fryer heats up to this set temperature a
7. PROG shows in the display Ex NAME FRIES Change Product Names a Press and release V A and the first letter or digit starts flashing Y b Press and release A to change the flashing letter o UP DOWN c To continue to the next letter press P b Then press v A to change this letter PROG DOWN UP d Repeat step c until up to 7 letters are entered e Press and hold PJ gt to exit Program Mode or press and PROG release P P until PRELOAD shows in display to PROG continue with Program Mode The Preload Mode allows the operator to drop large pieces first with the lid up before loading the rest of the product The preload cycle always regulates to the Step 1 cook temperature Press 7 A to set a pre load time or press DOWN UP P gt ifno pre load is desired PROG gt Press and release e and 1 COOK TIME shows in the display along with the preset time Press y A to change the time The time shows in minutes and seconds Press and hold the buttons and the time will jump by 5 second increments to a maximum of 59 59 gt Press and release prog and 1 TEMP shows in the display along with the preset temperature on the right side of the display Press to change the temperature aya Press and hold the buttons and the temperature will jump by 5 degree increments to a max of 380 F 193 C and a min of 190 F 88 C 703 H 3 15 PROG
8. 91 C max then automatically begins a preset timed countdown Use V A If necessary to adjust the DOWN UP temperature and to keep cleaning solution from boiling over Using the fryer brush Henny Penny part number 12105 scrub the inside of the frypot the lid frame and around the counter top of the fryer Watch the cleaning solution constantly to make sure it does not boil over causing damage to controls Do not use steel wool other abrasive cleaners or clean ers sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Do not use a water jet pressure sprayer to clean the unit or component failure could result 503 Y PENNY loka Foodseruior Sah 3 13 CLEANING THE FRYPOT 8 3 14 REGULAR MAINTENANCE 810 Continued 10 12 13 14 15 16 iwa Model OFG 391 After cleaning turn off the COOK PUMP switch Open the drain valve and drain the cleaning solution from the frypot into the filter drain pan and discard Close the drain valve and refill the frypot with plain hot water to upper level indicator line Add approximately 16 ounces of distilled vinegar and enter the Clean Out Mode again see step 6 Using a clean brush scrub the interior of the frypot and lid liner This will neutralize the alkaline left by the cleaning compound Drain the vinegar rinse water
9. Next press product you want to copy to for example by pressing The controller responds with a confirmation message COPY 2 TO 0 l XES 2 NO e Press YES and the controller copies product 2 to the product 0 position the 2 product is left intact and the display shows COPIED then returns to the Select Prog Product step with the 0 product already selected Press NO or don t press any button for 20 seconds the controller displays X CANCELED X and abandons the copy process In this case no changes are made Erasing V On the Select Prog Product step press LY G Ax OPTIONS ES by 1 COPY A PROD shows in display Press Lv three more times to reach the Erase All option 2 ERASE A PROD 3 PRESET A PROD 4 ERASE ALL Press ee to select the presently displayed ERASE ALL option The controller responds with a confirmation message ERASE ALL PROD I YES 2 NO Q Press YES to confirm that you want to erase all products back to empty values The controller responds by erasing each product individually ERASING 1 ERASING 2 ERASING 3 ERASING 4 ERASING 5 Then briefly displays ALL ERASED and finally returns to the Select Prog Product display 703 e H Y PENN Y 3 Cloke Foodservice Saluriormi 3 17 SPECIAL PROGRAM Model OFG 391 The Special Program mode i
10. Temperature too low e Frypot overloaded immediately after end of cycle NOUSE More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 1 800 417 8405 or 1 937 456 8405 e Product not removed from frypot Correction Fryer plugged in Check breaker or fuse at wall Close drain valve Reset high temperature limit see Operating Components Section Follow boil over procedures from chart Push cleaning rod through open drain valve Reset motor see Filter Motor Protector Manual Reset Section Check temperature setting in the Program Mode Bread product closer to frying period Check temperature setting in the Program Mode Allow proper preheat time Be sure to press the correct product to be cooked Replace shortening Check temperature setting in the Program Mode Reduce cooking load Remove product form frypot promptly 4 1 H Cabal Poodsered s Y PENNY ie Salta 4 2 ERROR CODES DISPLAY 4 2 E 4 E_5 E6 A 2 E6 B 99 E 10 E 15 E 20 A gt E 20 B E 20 C E20 D CAUSE Control board overheating Shortening overheating Temperature probe open Temperature probe shorted Air pressure switch failure stuck closed Draft fan or air pressure switch failure stuck open Ignition module failure Modules working but no ign
11. c Press V Alo change the number of minutes up to 99 DOWN UP Clean Out Temperature Sp 11 This allows you to set the temperature of the Clean Out Mode a Follow steps 1 and 2 above gt b Press J until SP 11 and CLEAN OUT TNP shows 1n display along with the set temperature c Press sown up to Change the temperature up to 212 F 100 C Nominal Amps Reading SP 12 not used on model 391 SP 12 AMPS RDG NOMINAL should show on the left side of display and OFF on the right side Amps Reading Low Limit SP 13 not used on model 391 SP 13 and AMPS RDG LOW LIMIT should show on the left side of display and OFF on the right side Amps Reading High Limit SP 14 not used on model 391 SP 14 and AMPS RDG HIGH LIMIT should show on the left side of display and OFF on the right side 403 3 35 Ss H Y PENN Y Model OFG 391 vodieraior Moburiors Chabal Fi 3 17 SPECIAL PROGRAM MODE Continued Program Code Change SP 15 This allows the operator to change the program code factory set at 1 2 3 used to access Product Programming Special Programming Clock Set Data Comm and Heat Control Modes a Follows steps 1 and 2 above gt b Press e until SP 15 and CHANGE MGR CODE 1 YES shows in display along with CODE c Press ENTER NEW CODE P DONE I QUIT shows in display Press product buttons with new code p
12. error code information shows in display This 1s the latest error code that the controls recorded Press m and the next latest error code information can be seen Up to 10 error codes 1B to IK can be stored in the E LOG Section Press P gt to continue to LAST LOAD PROG 703 HENNY PENNY Model OFG 391 loka Poodereice Sah 3 19 INFORMATION MODE 2 LAST LOAD Continued Press y to view the following Information from the most recent Cook Cycle FUNCTION DISPLAY EX Min Temp during cook cycle Avg Temp during cook cycle AVG TEMP 322 F Heat On percentage during cook cycle Only if Presently Cooking Present cook step setpoint and time rem STEP 1 325 F 6 47 Actual Oil Temp Deg below Load Comp Avg present Stretch Time real secs ck sec 313 F LC 12 1 06 Press P Pto continue to DAILY STATS PROG 3 DAILY STATS reset each day Press m to view the following operation information for anv DOWN O of the last 7 days Press to select which day CLEAN FUNCTION DISPLAY EX Cook Cycles stopped before DONE that da Cook Cycles for Product 5 TUE COOK 5 TUE COOK 6 TUE COOK 7 TUE COOK 8 Cook Cycles for Product 9 TUE COOK 9 Cook Cycles for Product 0 TUE COOK 0 5 O Ro O Press P Pto continue to REVIEW USAGE PROG 1005 3 39 Cabal Foodsere HENNY PENNY Model OFG 391 3 19 INFORMATION MODE 4 REVIEW USAGE Continued Press
13. left DO NOT OFFSET COUPLINGS this causes torsional twisting and undue strain causing premature failure This is the correct way to install metal hose for ver tical traverse Note the single natural loop Aliowing a sharp bend as shown at right strains and twists the metal hose to a point of early failure at the coupling WRONG Maintain the minimum or larger bending diameter between the couplings for longest life Closing in the diameter at the couplings as shown at right creates double bends causing work fatigue failure of the fittings in all installations where Self draining is not necessary connect metal hose in a vertical loop he MY DO NOT CONNECT x siya METAL HOSE HORI ZONTALLY unless self draining is neces Sary then use support on Please refer to the illustration below when installing cable restraint on all moveable gas fryers I bolt is to be secured to the building using acceptable building construc tion practices lower plane as shown at y Ra san y left WRONG Model OFG 391 CABLE RESTRAINT ee al gY wW DRY WALL CONSTRUCTION Secure l bolt to a building stud Do not attach to dry wall only Also locate the l bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line
14. shows in the display Each product must be set to YES to be included in the filter tracking 3 33 H 3 17 SPECIAL PROGRAM MODE Continued 3 34 Model OFG 391 SCHEDULE m If 4 SCHED is selected SP 8A shows in the display and followed by SCHEDULE Press th p p and up PROG to 4 different times of day can be programmed by pressing a o EX SP 8A SCHEDULE FI 10 004 SP 8B SCHEDULE F2 2 00P SP 8C SCHEDULE F3 8 00P SP 8D SCHEDULE F4 Unneeded times should be left at otherwise Filter Suggested shows in the display prompting the operator to start filtering Cooking is still permitted during the suggested phase However if lockout is enabled and the fryer still has not been filtered after one hour then the controller activates lockout mode and prompts FILTER LOCKOUT YOU MUST FILTER NOW gt Press e and SP 8E SKIP IF LESS THAN shows in the display followed by the number of loads between filters ex LOAD 4 In this example if the suggested filter time occurs before 4 loads have been cooked then the filter operation is skipped If more than 4 loads have been cooked then Filter Suggested shows in the display The numbers of loads can be set by pressing gt Press e and SP 8F shows 1n the display followed by LOCKOUT ENABLED Press 7 A to choose YES or
15. 1 YES Then the above steps can be repeated Change Shortening A Cook Cycles SP 17 The operator can set a reminder to filter the shortening based on the number of Cook Cycles accumulated The display shows CHANGE OIL SOON when the preset number of Cook Cycles has been met OFF to 5000 increments of 10 a Follow steps and 2 above P b Press EJ until SP 17 and CHANGE OIL A COOK CYCLES shows in display along with a number of Cook Cycles c Press and release a to change the number of Cook Cvcles DOWN UP Change Shortening A Cook Cycles SP 18 The operator can set a reminder to filter the shortening based on the number of power on hours accumulated The display shows CHANGE OIL SOON when the preset number of hours has been met OFF to 999 hours a Follow steps and 2 above P b Press e until SP 18 and CHANGE OIL B HOURS shows in display along with a number of hours Y A c Press and release LY A to change the number of power on hours Once the shortening is filtered to clear the display of CHANGE OIL SOON SP 17 amp SP 18 reset the review usage data in the Information Mode See Information Mode section of this manual Press and hold PJP anv time toexit Special Program Mode The Data Logging Heat Control Tech and Stat Modes are advanced diagnostic and program modes mainly for Henny Penny use only For more information on
16. H Y PENNY Model OFG 391 vonierejor kolnbiemi Chebal Fi BOIL OVER PREVENTION IN HENNY PENNY FRYERS A DANGER OVERFLOW RISK FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE e THE SHORTENING MAY BE STIRRED ONLY DURING THE MORNING START UP PROCEDURE DO NOT STIR THE SHORTENING ATANY OTHER TIME e FILTER THE SHORTENING AT LEAST TWICE A DAY e FILTER ONLY WHEN SHORTENING IS BELOW 275 F 135 C e BRUSHALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING THE FILTERING PROCESS e MAKE SURE THE FRYER IS LEVEL e BECERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER FRYPOT FILL LINE e BE CERTAIN THAT THE GAS CONTROL VALVE AND BURNERS ARE PROPERLY ADJUSTED GAS UNITS ONLY e USE RECOMMENDED LOAD SIZE FOR ADDITIONAL INFORMATION ON THESE INSTRUCTIONS REFER TO THE HENNY PENNY OPERATOR MANUALAND THE KFC STANDARDS LIBRARY FOR ASSISTANCE CALL THE HENNY PENNY SERVICE DEPARTMENT AT 1 800 417 8405 or 1 937 456 8405 2 11 703 HENNY PENNY Model OFG 391 bal Foodservice Kol 3 1 OPERATING COMPONENTS COOK PUMP Switch A three way switch with center OFF position move the switch to the position marked COOK to operate the fryer move the switch to the position marked PUMP to operate the filter pump certain conditions must be met prior to operation of the filter pump these conditions
17. Keep in mind the best efficiency will be obtained by a straight line operation 1 e raw in one side and finish out the other side Order assembly can be moved away with only a slight loss of efficiency To properly service the fryer 24 inches 61 0 cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel Also at least 6 inches 15 24 cm around the base of the unit is needed for proper air supply to the combustion chamber FIRE HAZARD To avoid a fire install the fryer with minimum clearance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas Fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruined supplies the area under the fryer should not be used to store supplies BURN RISK To prevent severe burns from splashing hot shortening position and install fryer to prevent tipping or move ment Restraining ties may be used for stabilization For proper operation the fryer must be level from side to side and front to back Using a level placed on the flat areas around the frypot collar adjust the leveling bolt or casters until the unit is level 4 DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PR
18. NO Ed T gt Press PJD a SP 8G shows in the display followed by SP 8G LOCKOUT HEAT OIL and a shortening temperature when reached allows the operator to filter Example LOCKOUT HEAT OIL 300F means the display shows FILTER LOCKOUT WAIT until 300F is reached then display shows FILTER LOCKOUT YOU MUST FILTER NOW and repeated high low tones are activated This prompts the user that it is now time to filter the shortening Press 7 A to change DOWN UP 1005 e H Y PENNY Model OFG 391 vonierejor Soliticr Chebal Fi 3 17 SPECIAL PROGRAM Product Buttons Sp 9 MODE Continued This mode allows you set up the way products are selected and Cook Cycles started in the cook mode a Follow steps 1 and 2 above b Press and releaserros until SP 9 and PRODUCT BUTTONS flashes in the display c When using the first option 1 COOK pressing a product button displays that product and starts the Cook Cycle When nothing is cooking no product displays d Press mw ur to show the second option If using 2 SELECT pressing a product button displays the product only Press to start the Cook Cycle Clean Out Temperature Sp 10 This allows you to set the number of minutes of the Clean Out Mode a Follow steps 1 and 2 above gt b Press e until SP 10 and CLEAN OUT MINUTES shows in display along with the preset minutes
19. Natural 12S 8 7 mbar Liquid Propane 1 25 mbar Natural 1 2 51 mm Natural I2E 2 51 mm Natural 125 2 85 mm Liquid Propane 1 1 04 mm Model OFG 391 This appliance must be installed in accordance with the manufacturer s instructions and the regulations in force and only used in a suitable ventilated location Read the instructions fully before installing or using the appliance A Consumo Calorico Nominal Neto Consumo Calorico Nominal Bruto Presion De Alimentacion Datos Tecnicos Para Products CE Gas Natural L 26 4 kW 90 000 Btu h Gas Natural 12E 26 4 kW 90 000 Btu h Gas Natural 12S 23 75 kW 81 000 Btu h Propano Licuado I 27 0 kW 92 000 Btu h Gas Natural L 29 3 kW 100 000 Btu h Gas Natural 12E 29 3 kW 100 000 Btu h Gas Natural 1258 26 4 kW 90 000 Btu h Propano Licuado 1 29 3 kW 100 000 Btu h Gas Natural L 20 mbar Gas Natural 12E 20 mbar Gas Natural 125 25 mbar Propano Licuado I 37 50 mbar Presion En Ez Punto De Prueba Gas Natural L 8 7 mbar Di metro Boquilla Gas Natural 12E 8 7 mbar Gas Natural 125 8 7 mbar Propano Licuado 1 25 mbar Gas Natural L 2 51 mm Gas Natural 12E 2 51 mm Gas Natural 125 2 85 mm Propano Licuado I 1 04 mm Este equipo debe instalarse nicamente en un recinto adecuadameute ventilado y conforme a las indicaciones del fabricante y a las n
20. The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening OTO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be present
21. Turn COOK PUMP switch to OFF position Make sure drain pan is under fryer and the filter union is tightened to the standpipe coming out of the pan The filter pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned Remove cooking racks and carrier and wipe bottom of lid Tilt lid out of the way to clean frypot Pull drain handle towards you to open drain valve The handle should point straight out to the front of the fryer Use L shaped brush to clean cracklings from the burner tubes and from sides and bottom of frypot as shortening drains Use straight brush to push cracklings through drain opening in bottom of frypot if necessary and to clean between the burner tubes and the frypot wall 703 HEN ENNY Model OFG 391 gt Cabal Foodservice Sali 3 9 FILTERING INSTRUCTIONS Continued 4 DANGER OVERFLOW RISK BRUSH ALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING THE FILTERING PROCESS FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 5 When all of the shortening has drained scrape or brush the sides and bott
22. and discard Rinse down the frypot using clean hot water Thoroughly dry the filter drain pan and the frypot interior opening and all parts that come In contact with the new shortening are as dry as possible Replace the clean filter screen assembly in the filter drain pan and install under fryer Refill the fryer with fresh shortening As in all food service equipment the Henny Penny open fryer does require care and proper maintenance The table below provides a summary of scheduled maintenance The following paragraphs provide step by step maintenance procedures to be performed by the operator Procedure Frequency Filtering of shortening Daily at least twice a day Changing of shortening As required Changing the filter envelope After 10 12 filterings or when clogged Cleaning the frypot Upon initial installation and every change of shortening Checking cleaning dilutionbox Monthly see Preventive Maint Section Cleaning the Nylatrons Monthly see Preventive Maint Section Lubricate lid rollers Annually see Preventive Maint Section Cleaning Blower Wheel Annually see Preventive Maint Section 3 21 Model OFG 391 3 15 PREVENTIVE MAINTENANCE Before servicing the fryer e Gas supply should be turned off to avoid fire or explosion e Electrical supply should be unplugged or wall circuit breaker turned off to avoid electrical shock Checking Cleaning Dilution Box Monthly Cleaning the dilution box helps
23. d If satisfied with code press e REPEAT NEW CODE P DONE I QUIT shows in display Press same code buttons in step c e If satisfied with code mA LIL CODE CHANGE shows in display f If not satisfied with code press o and CANCELLED shows in display then reverts back to SP 15 and CHANGE MGR CODE 1 YES Then the above steps can be repeated Press and hold P at any time to exit Special Program Mode PROG Usage Code Change SP 16 This allows the operator to change the reset usage code factory set at 1 2 3 to reset the usage amounts of each product See Review Usage step in Information Mode a Follow steps 1 and 2 above b Press PJP tl SP 16 and CHANGE USG CODE 2 1 YES shows in display along with USAGE gt c Press ENTER NEW CODE P DONE I QUIT shows in display Press product buttons with new code d If satisfied with code press P P REPEAT NEW CODE P DONE I QUIT shows in display Press same code buttons in step c 3 36 1005 H es aE Y PENNY podserrior Foluticns Chabal Fi 3 16 SPECIAL PROGRAM MODE Continued 3 18 DATA LOGGING HEAT 1005 CONTROL TECH MODE AND STAT MODE Model OFG 391 e If satisfied with code press P gt CODE CHANGE shows in display PROG f If not satisfied with code pre i and CANCELLED shows in display then reverts back to SP 16 and CHANGE USG CODE
24. drain Failure to follow these instructions causes splashing of shortening and could result in personal injury 2 Ifhot shortening is present in the frypot it must be drained by slowly pulling the drain handle out towards you 3 Close the drain valve and discard the shortening A Raise lid remove the racks and carrier from lid and tilt lid back so that the lid won t interfere with cleaning 3 13 CLEANING THE FRYPOT 3 20 Y PENNY Global Foodseruior Continued CHEMICAL SPLASH GOGGLES CHEMICAL RESISTANT GLOVES my Model OFG 391 Fill the frypot to the level indicators with hot water Add 8 to 10 ounces of fryer cleaner Henny Penny part number 12101 to the water and mix thoroughly Always wear chemical splash goggles or face shield and protective rubber gloves when cleaning the frypot as the cleaning solution is highly alkalie Avoid splashing or other contact of the solution with your eyes or skin Severe burns and possible blindness will result Care fully read the instructions on the cleaner If solution comes in contact with your eyes rinse thoroughly with cool water and see a physician immediately Turn the COOK PUMP switch to COOK and enter the Clean Out Mode by pressing and holding Juntil CLEAN e OUT I YES 2 NO shows in display Press to start Clean Out Mode The fryer displays CLEAN OUT MODE and heats up to a preprogrammed temperature 195 F
25. name of the food product associated with each product selection button the menu card strip is located behind the decal Are used to select the product for cooking to use them to start cooking cycles see section 3 Special Program Mode item SP 10 A 3 way switch with a center OFF position turn the switch to the COOK position to operate the fryer turn the switch to the PUMP position to operate the filter pump certain conditions must be met before operating the filter pump these conditions are covered later in the Filtering Section of this Manual Used to manually enter an Idle Mode or Clean Out Mode 703 Model OFG 391 eee Baers 14 1 2 3 4 5 6 7 8 9 0080808 SHOX JI tT T CITIT COMPUTRON 8000 13 11 12 10 Figure 3 2 403 3 5 A A L H Y PENNY Cuobal Foodserre 3 4 CLOCK SET 3 6 10 11 12 13 Model OFG 391 Upon initial start up or PC board replacement if CLOCK SET automatically appears in the display start with step 4 Press and hold P P for 5 seconds until LEVEL 2 PROG shows in display gt Press e and CLOCK SET ENTER CODE shows in display Press 2 CS 1 SET MONTH and the month flashes in the display Press the V A to change the month DOWN UP Press P Pand CS 2 SET DATE shows in the display with the date flashing Press LV Siro change the date Press P Pand CS 3 SET
26. one 1s set the other alarms can be accessed by pressing P pagain P gt PROG Press and release prog until QUALITY TMR shows in the display along with the preset holding time Press and release 7 A to adjust the holding time up to 59 59 DOWN UP To exit the Pro gram Mode at any time press and hold P P for 2 seconds nog 3 25 3 16 PROGRAMMING 3 26 A PENNY Clobal Foodservior Sah Continued 12 13 14 Model OFG 391 Press and release P gt and LOAD COMP shows in PROG the display along with the load compensation value This automatically adjusts the time to account for the size and temperature of the cooking load Press and release J to change this value to a max of 20 and a min of 0 or OFF Preset at factory at 5 Press and release PJP and LCOMP REF shows in PROG the display 1f load compensation is set to OFF then ___ shows in display along with the load compensation average temperature This is your average cooking temperature for the products you cook The timer speeds up at temperature above this setting and slows down at temperatures below this setting Press and release v A to change this value DOWN UP Or to use the cooking setpoint temperature as the load compensation reference point press until STEP X and TEMP flashes in the display Now for example if the cooking temperature is 350 the time
27. safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 2 Model OFG 391 2 1 INTRODUCTION This section provides the installation and unpacking instructions for the Henny Penny model OFG 391 open fryer NOUUGE Installation of this unit should be performed only by a qualified service technician ly SHOCK HAZARD Do not puncture the fryer with any objects such as drills or screws as component damage or electrical shock could result 2 2 UNPACKING INSTRUCTIONS Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure 1 Cutand remove the metal bands from the carton 2 Remove the carton lid and lift th
28. that houses the pilot light which ignites the gas that heats the fryer the tubes through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the cook cycle the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is cooler than the area above the zone allows the crumbs to settle without burning a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a cook cycle the weights shipped with the fryer that when installed in the counterweight assembly enable the eight head fryer lid to lift easily an assembly of weights and cables that enable the eight head fryer lid to lift easily a protective lid for the frypot when fryer is not in use the crumbs of breading that come off the product during a cook cycle the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot 503 A A r H Y PENNY Catal Foodservice Folitions data plate drain handle drain interlock switch drain valve dumping table fill lines filter clips filter drain
29. these modes contact the Service Department at 1 800 417 8405 or 1 937 456 8405 A H Y PENNY Cabal Foodserei 3 19 INFORMATION MODE 3 38 Model OFG 391 This mode gathers and stores historic information on the fryer and operator s performance Press P p and at the same time PROG INFO and INFO MODE shows on display Press or s F b y ds INFO to access the steps and press to view the statistics within each step Information Mode is intended for technical use but the operator can view the following information 1 E LOG last 10 errors and time they occurred 2 LAST LOAD information about the most recent Cook Cycle or the cycle presently in progress 3 DAILY STATS information for the last 7 days REVIEW USAGE information accumulated since the last time this data was manually reset INPA VHDSF PM PM provides test of fryer inputs OUTP shows the state of heater and pressure OIL TMP temperature of shortening CPU TMP temperature of PC board ANALOG status of controller s a to d converter N 0 1 O UN Press and hold PJP exit Information Mode at anv time or after 2 minutes controls automaticallv exit back to normal operation 1 E LOG error code log Press Land 1A date amp time NOW shows in y DOWN display This 1s the present date and time V Press v and if a error was recorded 1B date time and
30. tip of the ignitors spark to ignite the pilot lights 703 3 1 PENNY loka Foodservior Sah 3 1 OPERATING COMPONENTS Continued High Limit s ta w ia s Xi p b ke J W U 7 l at ia a i li j a 1 Figure 3 1 I Flame Sensors Gas Control Valve Airflow Switch Blower Air Valve Filter Drain Pan Filter Union 3 2 Model OFG 391 This high temperature control senses the temperature of the shortening if the temperature of the shortening exceeds 450 F 230 C this control will open and shut off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel in the front of the fryer Sense the pilot lights when the power switch is turned on if the pilots go out or do not light the flame sensors shutd the gas off via the modules A dual controller in which one side of the valve controls the pilot light and the other side controls the main burner Senses the flow of air coming from the blower if the airflow is reduced below a set amount the switch cuts power to the gas control valve which shuts down the burners Adds the proper amount of air into the burner tubes so an efficient combustion takes place and also pulls the flue gases out to the flue Pumps air into the shortening periodically to ke
31. to the OFF position This fryer is equipped with a grounded earthed cord and plug for your protection against shock and should be plugged into a 3 prong grounded earthed receptacle Do not cut or remove grounding prong 703 3 12 FILTER PUMP MOTOR Figure 3 3 3 13 CLEANING THE FRYPOT 703 Model OFG 391 The filter pump motor is equipped with a manual reset button located on the rear of the motor in case the motor overheats Wait about 5 minutes before attempting to reset this protective device to allow motor to cool Remove the access panel on the left side panel of the unit to reset the button It takes some effort to push the reset and a screwdriver can be used to help reset the button e To prevent burns caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pamp motor s manual reset protec tion device After the initial installation of the fryer as well as before every change of shortening the frypot should be thoroughly cleaned as follows 1 TurntheCOOK PUMP switch to OFF and unplug unit from wall receptacle Moving the fryer or filter drain pan while containing hot shortening is not recommended Hot shortening can splash out and severe burns could result The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the
32. with hot water Be sure that the filter screens crumb catcher filter clips and the standpipe are thoroughly dry before assembly of filter envelope as water will dissolve the filter paper Assemble the top filter screen to the bottom filter screen Slide the screens into a clean dulter envelope Fold the corners in and then double fold the open end Clamp the envelope in place with the two filter retaining clips Replace the crumb catcher screen on top of the filter paper Screw on the standpipe assembly Place complete filter screen assembly back into filter drain pan and slide pan back into place beneath the fryer Connect the filter union by hand Do not use a wrench to tighten Slide the condensation drain pan back into place The fryer 1s now ready to operate e Y PENN Y vonierejor Soliticr Chebal Fi 3 11 LIGHTINGAND 3 18 SHUTDOWN OF THE BURNERS Model OFG 391 To light burner l Turn COOK PUMP switch to the OFF position 2 Rotate gas valve knob clockwise to the OFF position and wait at least five 3 minutes before continuing to next step 3 Rotate gas valve knob counter clockwise to the ON position 4 Place the electrical COOK PUMP switch to COOK position The burner will light until shortening reaches a preset temperature 5 Press desired product button after temperature is displayed To shutdown burner 1 Turn COOK PUMP switch to the OFF position 2 Rotate gas valve knob
33. CSA B149 amp 2 Installation Codes Gas Burning Appliances and Australian Gas Authority Rule AG601 2000 Section AS5601 The fryer and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 45 KPA 34 47 mbar 2 6 gt Y PENNY Cuobal Foodsere 2 7 GAS PIPING 2 7 Continued Model OFG 391 The fryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 45 KPA 34 5 mbar A standard 3 4 inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although 3 4 inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer The pressure loss in the piping system should not exceed 0 3 inch water column Provisions should be made for moving the fryer for cleaning and servicing This may be accomplished by I Installing a manual gas shut off valve and disconnect union or Installing a heavy duty min 3 4 inch design A G A certified connector which complies with standard connec tors for moveable gas appliances ANSIZ21 69 or CA
34. HE MALE FITTING f Detach the hose and raise the fitting end of hose high for a minute to allow the remaining shortening in the hose to drain into the frypot Turn COOK PUMP switch to PUMP When all shortening has been pumped into frypot turn COOK PUMP switch off The filter envelope should be changed after 10 12 filterings or ENVELOPE whenever it becomes clogged with crumbs Proceed as follows 1 Move the COOK PUMP switch to the OFF position 2 Remove and empty the condensation drain pan 3 Disconnect the filter union and remove the filter drain pan from beneath the frypot BURN RISK Use protective cloth or glove when disconnecting the filter union or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or severe burns could result 703 H 3 10 CHANGING THE FILTER 703 A w Y PENNY Cuobal Foodherm ENVELOPE Continued 10 11 12 13 14 15 16 17 Model OFG 391 Lift the filter screen assembly from the drain pan Wipe the shortening and crumbs from the filter drain pan Clean the filter drain pan with soap and water Thoroughly rinse with hot water Unthread the standpipe from the filter screen assembly Remove the crumb catcher and clean thoroughly with hot water Remove the filter clips and discard the filter envelope Clean the top and bottom filter screen with soap and water Rinse thoroughly
35. N GCSA 6 16 Also a quick disconnect coupling which complies with the Standard for Quick Disconnect Devices for use with Gas Fuel ANSI Z21 41 or CAN 1 6 9 Also adequate means must be provided to limit the movement of the fryer without depending on the connector and any quick disconnect device or it s associated piping to limit the fryer movement See the illustration on the following page for the proper connections of the flexible gas line and cable restraint from the wall For cleaning and servicing the fryer the cable must be unsnapped from the unit and the flexible gas line disconnected This will allow better access to all sides of the fryer The gas line and cable restraint must be reconnected once the cleaning or servicing is complete 403 H A E Y PENN Y Cloke Foodseruios Solutions GAS PIPING RIGHT MINIMUM PULL of equip ment away from wall permissible for accessi bility to Quick Disconnect Device 403 WRONG AVOID SHARP BENDS AND KINKS when pulling equipment away from wall Max imum pull will kink ends even if instalied properly and reduce Connector life QUICK DISCON NECT DEVICE still attached while extended at DISCONNECT BEFORE Maximum pull STRESS STRESS POINTS POINTS MAXIMUM PULL NOT ADVISED WHILE CONNECTED MINIMUM PULL FOR ACCESSI BILITY ONLY RIGHT Couplings and hose should be installed in the same plane as shown at
36. OPERTY DAMAGE 703 PENNY Solutions Cllobal Foodservict 2 5 VENTILATION OF FRYER 2 6 GAS SUPPLY 2 7 GAS PIPING 703 Model OFG 391 The fryer should be located with provision for venting into adequate exhaust hood or ventilation system This is essential to permit efficient removal of the flue gases and frying odors Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer Make certain the exhaust hood is designed high enough to allow for proper opening of the fryer lid We recommend you consult a local ventilation or heating company to help in designing an adequate system Consult your local fire department or building authorities The gas fryer is factory available for either natural or propane gas Check the data plate on the right side panel of the cabinet to deter mine the proper gas supply requirements The minimum supply for natural gas is 7 inches water column and 10 for propane EXPLOSION RISK Do not attempt to use any gas other than that specified on the data plate Incorrect gas supply could cause a fire or explosion resulting in severe injuries and or property damage Please refer below for the recommended hookup of the fryer to main gas line supply To avoid possible serious personal injury Installation must conform with local state and national codes and be in accordance with Cana dian Gas Authority Standard
37. RAMMING 703 A A L Y PENNY Clobal Poodsernice Sah Continued 10 Model OFG 391 Press and release P J p and 2 STEP 2 AT shows in PROG display along with a step 2 time If no step 2 is desired set time to 0 00 and press P p lfastep 2 1s desired press PROG P V A nd seta time Then press e to set the DOWN UP l mA temperature Up to 10 steps can be programmed for a product repeating the above step for each cooking step Press and release PJP na ALARM 1 AT 0 00 shows in the display Press and release 7 A to set an alarm Ex Ifa Cook Cycle was set at 3 minutes and an alarm wasto go off after 30 seconds into the Cook Cycle 2 30 would be set in the display at this time When the timer counts down to 2 30 the alarm sounds After the alarm time is set press P b and ALARM and PROG TYPE flashes in the display with the alarm type on the right side of the display TIME SHAKE STIR ADD and LID can be set by pressing v A An alarm sounds and alarm type flashes prompting the operator to shake the basket stir the product or add product If TIME is selected the time remaining flashes in the display If LID is selected CLOSE LID flashes in the display The timer count down pauses until the lid is closed and 1s pressed to restart the timer Move Up to 4 alarms can be programmed After the first
38. S BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 1005 gt H Y PENNY Giahal Frodserrier Sah 3 7 BASICOPERATION 4 Continued temperature 1s reached Then Model OFG 391 Allow fryer to heat until O illuminates Bypass the Melt Cycle if desired by pressing a product button and holding it for five seconds The display shows EXIT MELT 1 YES 2 NO Press to exit melt In the event of a power failure no attempt should be made to operate the fryer The fryer is equipped with an automatic ignition system and cannot be operated without electrical power Do not bypass the Melt Cycle unless enough shortening has melted to completely cover all of the burner tubes If the Melt Cycle is bypassed before all buner tubes are covered excessive smoking of shortening or a fire could result Nomic The heat cycles on and off about 10 degrees before the setpoint temperature to help prevent overshooting the setpoint temperature proportional control WAIT Once out of the Melt Cycle flashes until 5 before setpoint READY illuminates and the selected product shows in the display 5 703 Before loading product onto the racks lower the racks into the hot shortening to prevent the product sticking to the racks Slide racks of breaded product into carrier on the lid starting with the bottom rack to prevent damaged product Lower and latch the lid and press l A different
39. ULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 703 e Y PENN Y vonierejor Soliticr Chebal Fi 2 10 ELECTRICAL 703 REQUIREMENTS Model OFG 391 The gas fryer requires 120 volt single phase 60 Hertz 10 amp 3 wire grounded earthed service or 230 volt single phase 50 Hertz service The 120 volt gas fryer is factory equipped with a grounded earthed cord and plug for your protection against shock and should be plugged into a 3 prong grounded earthed receptacle Do not cut or remove grounding earthing prong A wiring diagram is located behind the right side panel and can be accessed by removing the side panel The 230 volt plug must conform to all local state and national codes SHOCK HAZARD To avoid electrical shock do not disconnect the ground earth plug This fryer must be adequately and safely grounded earthed Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors PS SM
40. Y Cabal Frodserrier Sah Model OFG 391 BASIC OPERATION Follow the procedures below on the initial start up of the fryer and each time the fryer is brought from a cold or shut down condition 3 10 l Make sure the frypot is filled with shortening to the 2 lower level indicators A DANGER OVERFLOW RISK DO NOT OVERLOAD OR PLACE PRODUCT WITH EXTREME MOISTURE CONTENT INTO THE RACKS 20 LBS 9 0 KG IS THE MAXIMUM AMOUNT OF PRODUCT PER FRYPOT FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RE SULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE Turn the COOK PUMP switch to the COOK position and press the appropriate product button to select the amount of product to be cooked Unit automatically goes into the Melt Cycle When temperature reaches 250 F 121 C the controls goes into the Heat Cycle and heats the shortening to the setpoint temperature All safety devices shut off the gas supply to the burner Follow the above procedures to restart the fryer Notify a qualified service technician if the shut down is repeated Stir the shortening as it s heating up from a cold start Be sure to stir down into the cold zone A DANGER OVERFLOW RISK DO NOT STIR THE SHORTENING AT ANY OTHER TIME EXCEPT AT MORNING START UP FAIL URE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOU
41. YEAR shows in the display along with the year flashing Press y Lo change the vear Press P P and CS 4 SET HOUR shows in the display with the hour and AM or PM flashing Press y Aho change the hour and AM PM setting Press PJPand CS 5 SET MINUTE shows in the displav with the minutes flashing Press VJ Aho change the minutes DOWN UP 403 H SS s PENNY Cabal Foodhsere 3 4 CLOCK SET 403 Continued 14 15 16 17 Model OFG 391 Press P t gt and CS 6 CLOCK MODE shows in the PROG display along with 1 AM PM 1 AM PM is 12 hour time 2 24 HR is 24 hour time Press V A to change DOWN UP Press PJPand CS 7 DAYLIGHT SAVINGS ADJ PROG shows in the display along with 2 US Press VJ Alto change to the following DOWN UP a 1 OFF No automatic adjustments for daylight savings time b 2 US Automatically applies United States daylight savings time adjustment DST activated on the first Sunday in April DST de activated on the last Sunday in October c 3 EURO Automatically applies European CE daylight saving time adjustment DST activated on the last Sunday in March DST de activated on the last Sunday in October Press EIP and CS 8 BEGIN NEW DAY shows in display along with 3 00AM This setting indicates the time of day that statistics start accumulating
42. Y_ to view the accumulated information since the data was manually reset FUNCTION DISPLAY EX Number of hours the fryer was on Number of times oil was filtered Total number of cook cycles Cook Cycles stopped before DONE Cook Cycles for Product 2 Cook Cycles for Product 3 Cook Cycles for Product 5 Cook Cycles for Product 6 Cook Cycles for Product 7 Cook Cycles for Product 8 Cook Cycles for Product 9 COOKED 0 Reset usage data Enter the Mgr Code 1 2 3 unless changed on this step to zero out all the usage RESET USG information ENTER CODE Press P p to continue to INP A_ CVHDSF_M PROG 5 INP A CVHDSF_M Press m to view the status of components and inputs If the input signal is detected an identifving letter is displaved see below If the signal is not detected 7 is displayed With the COOK PUMP switch in the COOK position and all inputs detected A _CVHDSFPM PM shows in the display See below for definition of codes A COOK PUMP in COOK position B COOK PUMP in PUMP position C Solenoind continuity won t show on open fryers V Volts 24 VAC detected H High Limit If H is present the high limit is good if H is missing the high limit is tripped overheated or faulty D DRAIN SWITCH If D is present the drain handle is closed if D is missing the drain is open or faulty S COOK PUMP switch ON interlock circuit If S is present th
43. are covered later in this section Frypot This reservoir holds the cooking shortening and 1s designed to accommodate the burner tubes 8 head of product and an adequate cold zone for collection of cracklings Carrier This stainless steel carrier consists of five racks which contain the food product during and after frying Drain Valve A two way ball valve normally in the closed position turn the handle to drain the shortening from the frypot into the filter drain pan Drain Interlock Switch A microswitch that provides protection for the frypot in the event an operator inadvertently drains the shortening from the frypot while the main switch is in the COOK position the switch is designed to automatically shut off the heat when the drain valve is opened Shortening Mixing System A shortening mixing capability to help ensure shortening is properly mixed to prevent an accumulation of moisture and hence boiling action in the pot the filter pump is activated by the controls at preset intervals to mix the shortening Lid Latch A mechanical catch on the front of the lid which engages a bracket on the front of the frypot this device holds the lid down while the lid is being locked into place but is not to hold pressure in the frypot Ignition Modules The two ignition modules send 24 volts to the gas control valve and high voltage to the ignitors Spark Ignitors When the pilots are being lit the spark ignitors are electrically energized and the
44. ce versa 1005 y H Y PENNY Model OFG 391 cadres Salitins Chabal Fi 3 17 SPECIAL PROGRAM Language SP 2 MODE Continued a Follow steps 1 and 2 above P b Press and release e button SP 2 and LANGUAGE flashes on the display along with the language Ex 1 ENGL c To toggle to the desired language press and release System Initialization SP 3 This step resets the controls but doesn t erase product settings a Follow steps land 2 above b Press and release P gt twice SP 3 and DO PROG SYSTEM INIT flashes on the display along with INIT V c Press and hold y INIT shows on the display a tone sounds and IN 3 IN 2 IN 1 flashes on the right side of the display When INIT starts flashing on the left side of the display release D When DONE DOWN shows on the display the initialization 1s complete and the controls now have factory preset parameters Audio Volume SP 4 The volume of the speaker can be adjusted a Follow steps 1 and 2 above gt b Press e 3 times SP 4 and AUDIO VOLUME flashes on the display along with the volume value c Press som ow to adjust the speaker volume 10 the maximum value and 1 the minimum Audio Tone SP 5 The tone of the speaker can be adjusted a Follow steps 1 and 2 above b Press PJP times SP 5 and AUDIO TONE HZ flashes on the
45. copied from one menu location on the controller to another location preset the controls to factory settings or erase products and all their values I 703 Press and hold prog for one second until PROG shows in the display followed by ENTER CODE Enter code 1 2 3 SELECT PRODUCT PRESS PROG scrolls across the display followed by DOWN FOR OPTIONS V Press Ly and OPTION followed by y 1 COPY A PROD shows in display Press vJ again each time to view the following options rown 1 COPY A PROD 2 ERASE A PROD 3 PRESET A PROD 4 ERASE ALL 5 PRESET ALL To select one of the above options press prog while the desired option shows in display Selecting PRESET A PROD or PRESET ALL PROD sets factory setpoints in those menu items Selecting PRESET A PROD or PRESET ALL PROD sets factory setpoints in ese menu items Press INFO TZ time to exit ihe options menu or wait 30 seconds and controller automatically exits 3 27 H 3 16 PROGRAMMING 3 28 gt Y PENNY Clobal Poodsernice Sah Continued Model OFG 391 The following are examples of copying and erasing products Copying Press P p to select the presently displayed COPY A PROD PROG option COPY _ TO __ shows in display The first set of _ is blinking Select the product you wish to copy from for example by pressing the 2 button COPY 2 TO 7 shows in display
46. display along with the tone value c Press Y 4 adjust the tone of the speaker 2000 the maximum 50 the minimum 3 30 703 Y PENNY Model OFG 391 Cuobal Poodsered 3 17 SPECIAL PROGRAM Type of shortening to be melted Liquid or Solid SP 6 703 MODE Continued The Melt Cycle can be set to the type of shortening being used a Follow steps 1 and 2 above b Press and releaselP gt 5 times SP 6 and MELT CYCLE SELECT flashes on the display along with I LIQ or 2 SOLID c Press v A to toggle from one type to another DOWN UP The type of shortening being used in the fryer determines the amount of heat applied during the Melt Cycle If the controls are set to the solid setting less heat is applied to the shortening than if the controls were set to liquid Too much heat applied to solid shortening causes much smoking and could cause a fire Match this setting to the type of shortening being used at the time When using new shortening it is recommended to melt the shortening on an outside source before placing shortening in the frypot Unless burner tubes are completely covered in shortening fire or damage to the frypot could result Idle Mode SP 7 A programmed Idle Mode allows the shortening temperature to drop to a lower temperature when notin use This saves on the shortening and utilities a Follow steps land 2 above b Press and release PJP 6 times SP 7 and
47. e COOK PUMP switch is in the COOK position If the S is missing the COOK PUMP is either off failed or wired incorrectly F FAN P PV Detects output from PV terminal of ignition module M MV Detects output from MV terminal of ignition module 3 40 1005 H 3 19 INFORMATION MODE 703 gt A PENNY Caleb Foods Continued Model OFG 391 Press V o view the specific status of each input An underscore indicates the input is not presently detected A checkmark y indicates the signal is detecting a normal input A blinking X indicates the signal is presently detected but is detected as a half wave partially failed input The V H D S F P and M ens are wired in series The first signal missing out of this sequence generally causes all signals to the right of it to be missing as well Press P gt to continue onto OUTP H P PROG 6 OUTP H P_ This mode displays the status of components and outputs If the output signal is detected an identifying letter is ke see below followed by an If the output is off _ 1 displayed H Heat output P Pressure output pressure fryers only If heat is on H shows in display If heatis off H shows in display If controls senses a problem with the heat output H shows in display with the flashing If pressure is on P shows in display If pressure is off P_ shows in d
48. e main carton off the fryer 3 Remove corner packing supports 4 4 Cutthe stretch film from around the carrier rack box and remove it from the top of the fryer lid 5 Cutand remove the metal bands holding the fryer to the pallet All counterweights must be loaded before unlatching the lid or personal injury could result 6 Remove the fryer from the pallet Take care when moving the fryer to prevent personal injury The fryer weighs approximately 670 lbs 304 kg 2 1 803 Y PENNY Clobal Foodservice i 2 2 UNPACKING T INSTRUCTIONS Continued 8 9 10 11 12 13 803 Model OFG 391 Remove the counterweights from the pallet which are strapped to the pallet under the fryer Do not drop The counterweights weigh approximately 18 lbs 8 1 kg each Handle with care or personal injury could result Remove rear service cover Load the 4 weights into the counterweight assembly Replace rear service cover To avoid personal injury and assure safe operation of unit rear service cover must be in place Cut warning tags from the lid assembly The lid may now be unlatched Remove the accessories from inside the filter drain pan The fittings for installing the gas line are in a separate box along with the accessories in the filter drain pan Remove the protective paper from the fryer cabinet Clean exterior surface with a damp cloth 2 2 Model OFG 391
49. eading PROG 8 CPU TMP This step shows the present PC board temperature Press P Pto continue onto the ANALOG reading PROG 9 ANALOG lt 1 gt 2 86 V This step displays the present status of any channel of the controller s a to d converter This feature may be useful to a technician troubleshooting a problem with the fryer or controller The displayed value can be toggled between volts and bits by pressing o If the displaved value has a decimal point itis voltage Oto 5 VDC If no decimal point is shown the value 1s a to d bits 0 4095 P l Press and hold e to exit Information Mode at any time or after 2 minutes controls automatically exit back to normal operation 703 gt H Y PENNY loka Foodseruior Solutions Model OFG 391 4 1 TROUBLE SHOOTING GUIDE Problem Power switch on but fryer completely inoperative Shortening not heating Foaming or boiling over Shortening not draining Filter motor won t run Product Color Not Correct A Too Dark B Too Light C Product Greasy 703 Cause e Open circuit e Drain valve open e High temperature limit tripped See Boil Over chart on fryer and beginning of Operation Section in this manual e Drain valve clogged e Motor overheated e Temperature too high Breading to far in advance Temperature too low e Fryer incorrect preheat e Wrong product button pressed e Shortening old
50. ed to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BEAVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FMO5 025 F Revised 8 6 10 703 Y PENNY Model OFG 391 Cabal Foodseriio This manual should be retained in a convenient location for future reference A wiring diagram for this appliance is located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the flow of combustion and ventila
51. ep the shortening at a uniform temperature this only functions when the unit has been sitting idle for a period of time and when heating up from a cold start The removable pan that houses the filter and catches the shortening when it is drained from the frypot also used to remove and discard old shortening BURN RISK When hot shortening is in this pan use extreme care to avoid burns Connects the filter to the filter pump and allows easy removal of the filter and drain pan 703 H Y PENNY 3 vonierejor Soliticr Chebal Fi 3 2 LID OPERATION 3 3 SWITCHES AND INDICATORS Fig Item Description No No 3 2 l O HEAT ON 3 2 2 Digital Display 3 2 3 PRO PRESSURE ON 3 2 4 WAIT 3 2 5 READY O 3 2 6 INFO 32 7 amp 8 v A DOWN UP 1005 Model OFG 391 To close lid 1 Lower the lid until latch comes into contact with the pot To open lid 1 Unlatch the front lid latch 2 Liftup on handle to raise lid Refer to image at end of this section Function Lights when the control calls for heat the elements come on and heat the shortening Shows all the functions of the Cook Cycle Program Modes Diagnostic Modes and alarms Only used on models that create pressure in the frypot this should not light Flashes when the shortening temperature is not at the proper temperature for cooking product Lights when the shortening temperature is 5 F below to 15 F above the coo
52. for anew day If set to 3 00AM for example then late night cook cycles and filter operations from midnight to 3 00AM Tuesday morning are accumulated with Monday s statistics The CS 8 value can be set from 12 00AM midnight to 8 00AM in half hour increments 12 00 AM 12 30 AM 1 00 AM 1 30 AM etc The default value for general market software is 3 00 AM Press 7 A jo change the time the new day starts DOWN UP Clock Set is now complete Press and hold P to exit PROG PENNY Model OFG 391 Cabal Moadsereice Kol 3 5 FILLING OR ADDING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the rear of the frypot Figure 3 3 Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The burner tubes must be completely submerged in shortening Fire or damage to the frypot could result 1 It1s recommended that a high quality frying shortening be used in the open fryer Some low grade shortenings have a high moisture content and will cause foaming and boiling over To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing 2 The gas model requires 130 lbs 59 Kg The frypot has 4 level indicator lines in
53. her pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pressure the pressure specifications are preset at the factory the light that illuminates when the shortening is being heated the light goes off when the preset shortening temperature has been achieved the coils located inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if 1t senses shortening temperature in excess of 420 F 212 C two modules that send electrical energy to the spark igniters that ignite the pilot lights on gas fryers a brush included with the fryer that is used to clean around the burner tubes and heating elements another name for a dumping table see dumping table the lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as fill lines an assembly comprised of lid lid handle and lid latch which raises and lowers product into shortening on eight head fryers a handle that is attached to the lid and is used to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front of the fryer lid that engages a bracket located on the front of the frypot the latch holds the lid down a valve located between the fryer and the wall that shuts off
54. is used only in institutional and commercial food service operations As of August 16 2005 the Waste Electrical and Electronic Equip ment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive ROHS and have redesigned our products as needed in order to comply To continue compliance with these directives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor As in any unit of food service equipment the Henny Penny open fryer does require care and maintenance Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you require outside assistance call your local independent distributor in your area or call Henny Penny Corp at 1 800 417 8405 or 1 937 456 8405 207 Y PENN Y e Solni Cabal Fodera 1 4 SAFETY 306 Model OFG 391 The Henny Penny open fryer has may safety features incorporated However the only way to ensure a safe operation 1s to fully under stand the proper installation operation andmaintenance proce dures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particu lar importance or
55. isplay If controls senses a problem with the pressure output P shows in display with the flashing V Press Ly to view the amp DRAW status of each output H v and P y in the display means the amps are good A e X behind the H or P means too much current Press m to view the No Connect Ground NC GND status of each output This monitors a possible problem with the relays on the output PC board H v 7 and P y in the display means everything on the output PC board is good A flashing X behind the H or P means a problem exists Press y to view the outputs and inputs see step 10 together 3 41 Y H Y PENNY loka Frodserrier Sah 3 19 INFORMATION MODE Continued 3 42 Model OFG 391 Press P p and 6 PMP_ AIR shows in display PROG V Press y to view the amp DRAW status of the pump motor output and air valve output PMP y and AIR y in the display means the amps are good A flashing X behind the PMP or AIR means too much current Vv Press y to view the No Connect Ground NC GND status of each output This monitors a possible problem with the relays on the output PC board Press P Pto continue onto the OIL TMP reading PROG 7 OIL TMP This step shows the present peanut oil temperature The display shows 7 OIL TMP temp Press P Pto continue onto the CPU TMP r
56. ition Model OFG 391 In the event of a control system failure the digital display will show an Error Message These messages are coded E 4 E 5 E 060 E 10 E 15 E 20 A D E41 E 460 E 47 E 48 E 70B E 92 A constant tone is heard when an error code 1s displayed and to silence this tone press any of the product buttons PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON if display still shows E 4 the board is getting too hot check for signs of overheating behind the control panel once panel cools down the controls should return to normal if E 4 persists replace the control Turn switch to OFF position then back to ON 1f display shows E 5 the heating circuits and temperature probe should be checked once the unit cools down the controls should return to normal if E 5 persists replace the control Turn switch to OFF position then turn switch back to ON if display shows E6 have the temperature probe checked Turn switch to OFF position then turn switch back to ON if display shows E6 have the temperature probe checked Reset the high limit by manually pushing up on the red reset button if the high limit does not reset the high limit must be replaced call Henny Penny s Service Department Close the drain using the drain valve handle If display still shows E 15 check drain micros
57. king temperature signaling the operator that the shortening temperature is at the proper temperature for cooking product Press to display the following fryer information and status The temperature of the shortening The temperature setpoint Filter status The number of times filtered today The average no of filters per day No of times Cook Cycle was stopped early today No of times Cook Cycle was stopped early in past week Oil Life Display Only if Change Oil feature is enabled Date and time mon mo aono so If pressed in the Program Mode shows previous settings Pressing this along with accesses the Information Mode which has historic information on the operator and fryer s performance Used to adjust the value of the currently displayed settings in the Program Modes H A A L Y PENNY loka Frodserrier Sah 3 3 SWITCHES AND INDICATORS Continued Fig 3 2 3 2 3 2 3 2 3 2 3 2 3 4 Item 10 11 I 13 14 Description PJ gt PROG Menu Card Window Product Select Buttons COOK PUMP Switch Model OFG 391 Function Press to access program modes once in the Program Mode 1t is used to advance to the next setting 1f pressed along with OF accesses the Information Mode which has historic information on the operator and fryer s performance Used to start and stop Cook Cycles and to stop the timer at the end of a Holding Cycle The
58. nd the display shows FILTER LOCKOUT WAIT Then once the set temperature is reached FILTER LOCKOUT YOU MUST FILTER NOW shows in display Use to change this temperature setting h Now go back to the Filter Cycle Mode step of the Pro gramming Section and program in the number of Cook Cycles between filtering GLOBAL l If 3 GLOBAL is selected SP 8A shows in the display and followed by GLOBAL FILTER CYCLES The right side of the display shows a digit 1 to 99 Press V A to DOWN UP set the desired amount of Cook Cycles between filters In Cook Mode the number of global Cook Cycles remaining shows in the center of the display Ex SX K Press PJ gt and SP 8B shows in the display followed PROG by LOCKOUT ENABLED and YES or NO Press and release V A to choose yes or no DOWN UP gt k Press prog and SP 8D shows in the display followed ji bv LOCKOUT HEAT OIL and a temperature preset at 300 F 149 C When a filter lockout occurs the frver heats up to this set temperature and the displav shows FILTER LOCKOUT WAIT Then once the set temperature is reached FILTER LOCKOUT YOU MUST FILTER NOW shows in display Use to change this temperature setting Now go back to the Filter Cycle Mode step of the Pro gramming Section Press P D gt until FILTER INCL PROG
59. om of the frypot and swing drain valve handle to the closed position 6 Ifan optional filter rinse hose is available on your fryer the following cleaning procedure may be used otherwise continue onto step 7 a Attach the filter rinse hose with its quick disconnect fitting to the male fitting located next to the filter valve handle Slide back the spring ring on the female side of the quick disconnect fitting and let it snap into place over the male half of the fitting Male Fitting Filter Valve Handle b Make sure the hose nozzle is pointed down into the bottom of the frypot and filter valve is in closed position Move the COOK PUMP switch to the PUMP position Hold nozzle carefully to avoid excessive splashing BURN RISK Use care to prevent burns caused by splashing of hot shortening 703 3 15 Y PENN Y e Solni Cuobal Foadhserede 3 9 FILTERING INSTRUCTIONS 3 10 CHANGING THE FILTER 3 16 Continued Model OFG 391 c Rinse the frypot interior Especially work on hard to clean areas like the frypot bottom and burner tubes d After thorough rinsing with shortening close the drain valve e Turn the COOK PUMP switch to the OFF position 4 DANGER BURN RISK ONLY CONNECT AND DISCONNECT THE FILTER RINSE HOSE WHEN THE MAIN POWER SWITCH IS IN THE OFF POSITION ALSO USE A DRY CLOTH OR GLOVE TO AVOID BURNS FAILURE TO DO THIS COULD RESULT IN SEVERE BURNS FROM HOT SHORTENING SPRAYING FROM T
60. ormas vigentes Lea completamente las instrucciones antes de instalar o usar este equipo HENNY PENN Y 8 HEAD GAS OPEN FRYER SPECIFICATIONS Height 61 155 cm Width 24 61 cm Depth 4134 107 cm Floor Space Approximately 7 sq ft 65 sq m Pot Capacity 8 head of chicken 20 Ibs 9 1 kg 130 Ibs shortening 46 Kg Electrical 120 VAC 1 Phase 50 60 Hz 10 Amp 2 Wire Ground 230 VAC 1 Phase 50 60 Hz 5 Amp 2 Wire Ground Heating Propane or natural gas 100 000 BTU Hr 105 48 MJ hr Shipping Weight Approximately 670 Ibs 304 kg Accessories Shipped Five 1 2 size pan racks and carrier assembly A data plate located on the right side panel gives the information of the type of fryer serial number warranty date and other information pertaining to fryer Also the serial number is stamped on the outside of the frypot See figure below ee os I ze Mie qu y 703 Model OFG 391 loka Poodereice Sah A a H Y PENNY TABLE OF CONTENTS Section Page INTRODUCTION PT 1 1 1 1 A eee 1 1 PPO et PO A AEA EA EAA sss 1 1 ASI E sunsu u aaa sra 2 u u uu 1 1 1 4 Dl uns s SS eer beeen erates II an 1 2 INSTALLATION O del PN COGAN Oi E E 2 1 2 2 i Tl x E E E sun 2 1 2 3 Selectmo the Fryer LOCATON uuu u iii 2 4 2 4 A Maid I e AL uu m uuu 22 Meare enemy rte 2 4 2 5 lio O PP o 2 5 E A 2 5 2 7 TAS PIDIO odia 2 5 Gases i L ee eee ere 2 8 2 9 Gas Pre
61. pan filter envelope filter pan dolly filter pump motor filter screen assembly filter union filter valve flame sensors gas fryers only fryer brush frypot frypot collar 503 Model OFG 391 a label or plate located on the right side panel of the fryer that Indicates the fryer type serial number warranty date and other Information the handle used to open and close the drain valve a microswitch that automatically shuts off the fryer heat In the event the drain valve is inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF position before the drain valve is opened the drain valve should remain closed at all other times a table onto which the cooked product is dumped after removal from the fryer frypot the four lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed a pan that slides under the fryer into which shortening is drained a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly an optional transport cart for the filter drain pan the motor that powers the filtering system an as
62. product can be selected during the first minute of cooking in case the wrong product button was pressed To check the shortening temperature press i or to stop a Cook Cycle TO INFO Atthe end of the cycle an alarm sounds while the display shows DONE Then press 3 11 H 3 7 BASIC OPERATION 3 12 gt Y PENNY loka Foodseruior Solutions Continued Model OFG 391 9 Unlatch and raise the lid cautiously 10 Using the rack handles remove the racks of product from the carrier starting with the top rack to prevent damaged product 11 Ifa Quality time hold time was programmed the controller automatically starts the hold timer The display alternately shows the product selected and the quality time remaining in minutes If a different product is selected during the Hold Cycle the display only shows the product selected 12 At the end of the Hold Mode a tone sounds the display flashes QUALITY and the product it was timing Press and release X s iyan Sat pee ere In the Cook Mode when FILTER SUGGESTED shows In the display the operator has the option to filter at this time or to continue cooking But 1f the operator continues cooking a Filter Lockout occurs within the next Cook Cycle or two When FILTER LOCKOUT then YOU MUST FILTER NOW shows in the display P ps the only button that PROG functions until the unit is filtered Follow
63. r lunch rush and at the end of the day Maintain the shortening at the proper cooking level Add fresh shortening as needed Do not overload the baskets with product 20 lb 9 0 kg max or place product with extreme moisture content into baskets A DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD SHORT ENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT The Henny Penny gas 8 head fryer Model OFG 391 must be cleaned and the shortening filtered at least twice daily after lunch rush and at the end of the day Drain the shortening at 275 F 135 C or less The higher temperatures cause cracklings to burn on the steel frypot surfaces after the shortening has drained Y PENNY e Solni Cuobal Foodseriio 3 9 FILTERING Model OFG 391 A DANGER OVERFLOW RISK FILTER ONLY WHEN THE SHORTENING TEMPERATURE IS LESS THAN 275 F 135 C FAILURE TO DO SO CAN RESULT IN SHORTEN ING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PERSONAL INJURY AND OR PROPERTY DAMAGE High volume cooking could cause the cold zone to fill quicker with cracklings and cleaning may be required more often Part of the process involves removing cracklings from the cold zone of the frypot INSTRUCTIONS continued 1 2 Shortening Stirrer 3 4 Drain Cleanout Small White Rod Brush 3 14
64. r speeds up when the shortening temperature is above 350 and slows down when the temperature is below 350 Go to Idle after Done Press and release P p and GO TO IDLE AFTER PROG DONE shows in the display along with YES or NO Press 7 A to toggle between YES and NO Filter Cycle Mode Optional For FILTER AFTER to appear in the Product Program Mode the Filter Tracking must be enabled in the Special Program Mode You have the option to program mixed each product has its own filter count or global all products have the same count Press P b PROG 703 A hp H Y PENNY loka Foodseruior Solutions 3 16 PROGRAMMING Continued Model OFG 391 2 Mixed a FILTER AFTER shows in the display along with the preset number of Cook Cycles b Press and release y 4 until the desired number of Cook Cycles between filters shows in the display For example if 4 is set for a product each time that product is selected it counts 1 4 or 25 Then each time a product is cooked the percentages add up until 100 or more is reached Then display shows FILTER SUGGESTED 3 GLOBAL a FILTER INCL shows in the display along with NO or YES A b Press and release xemx op to YES if that product is to be included in the filter count or NO if it is not Copy Erase Pre set Products Products and their setpoints can be
65. rollers Make sure to lube both left and right rollers Cleaning Blower Wheel Annually The blower wheel must be cleaned annually to ensure the unit operates efficiently and without failures Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury 2 Remove the back shroud of the unit 3 Remove the hose from the blower housing by sliding blower tube out of the bracket See photo at left 4 Clean the fins of the blower wheel using a brush or straight blade screwdriver Make sure the fins are clean of any debris Depending on the breading location and conditions within the kitchen area cleaning the blower wheel may need to be done more frequently I Press and hold Da one second until PROG shows in the display followed by ENTER CODE 2 Entercode 1 2 3 SELECT PRODUCT PRESS PROG scrolls across the display If no buttons are pressed within approximately 2 minutes while in the Program Mode the controls will revert back to the Cook Mode H 3 16 PROGRAMMING 3 24 A h Y PENNY loka Foodservior Solutions Continued Model OFG 391 Press and release the desired product button 1 to 10 NOTICE v JIS BU Press v to copy a product erase a product preset a DOWN product erase all products or preset all products Press and release P gt The name of that product
66. s used to set more detailed MODE parameters listed below SP 1 Degrees Fahrenheit or Celsius SP 2 Language English French German Spanish and Portuguese SP 3 System initialization SP 4 Audio volume SP 5 Audio tone SP 6 Type of shortening to be melted liquid solid SP 7 Idle Mode SP 8 Filter Tracking SP 9 Product buttons SP 10 Clean out minutes SP 11 Clean out temperature SP 12 Nominal amps reading SP 13 Amps reading low limit percentage SP 14 Ampsreading high limit percentage SP 15 Program code change SP 16 Usage code change SP 17 Change shortening A Cook Cycles SP 18 Change shortening B Hours 1 Press and hold GA 5 seconds until L 2 and LEVEL 2 followed by SP PROG and ENTER CODE shows in the display 2 Enter code 1 2 3 and SP 1 TEMP UNITS shows in the display NOUE If a bad code is entered an alarm sounds and BAD CODE shows on the display Wait a few seconds the control reverts back to the Cook Cycle and repeat the above steps To exit from the Special Program Mode at any time press and hold P pbutton for 2 seconds or to roll back to previous setting press PROG INFO Degrees Fahrenheit or Celsius SP 1 a Follow steps 1 and 2 above b The display flashes SP 1 and TEMP UNITS along with F or C 4 Press 7 DOWN buttons to toggle from F to C or vi
67. scribed on the rear wall of the frypot which show when the heated shortening is at the proper level Figure 3 3 3 Cold shortening should be filled to the lower indicators Figure 3 3 AX DA N G E R BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER LEVEL INDICATOR LINES FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PER SONAL INJURY FIRE AND OR PROPERTY DAMAGE 3 8 703 gt H PENNY Chebal Foods 3 6 PRODUCT RACKING RECOMMENDATIONS Model OFG 391 The rack positions are referenced starting at the bottom 4 3 2 l The bottom position is to be avoided on small loads because it is closer to the cold zone The oil is cooler at the bottom of the frypot and hotter at the top With bigger loads however there is generally enough turbulence in the oil that the bottom rack gets sufficient heat The top position is to be avoided on small loads because of insufficient o1l coverage With bigger loads the top rack has good oil coverage because the volume of product on the lower racks 503 raises the overall oil level Cooking ONE rack 2 head load 4 gt 2 000000000 I Cooking THREE racks 6 head load 3 000000000 2 000000000 1 OOOOOOOOO Cooking TWO racks 4 head load A 3 000000000 2 000000000 l Cooking FOUR racks 8 head load 4 000000000 3 000000000 2 000000000 1 OOOOOOOOO 3 9 H 3 7 gt Y PENN
68. sembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope two filter clips and a crumb catcher Note eight head fryers have two filter screens with no crumb catcher the threaded connection between the fryer and the filter system that can be connected or released without tools the valve that must be opened to pump shortening back into the frypot during the filter cycle Models OFE 320 and 340 the sensors that shut off the gas supply to gas fryers if the pilot lights go out or do not light a brush included with the fryer used to scrub the inside of the frypot the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid G 2 A H Y PENNY loka Foodseruios Solutions gas control valve gas fryers only gas valve knob gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit ignition modules L shaped brush landing table level indicator lines lid assembly lid handle lid latch manual shutoff valve gas fryers only melt cycle pilot orifice gas fryers only pilot light gas fryers only Model OFG 391 an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the ot
69. ssure Regulator Setting uuu uu uu uuu a b 2 8 Electrical Requirements 2 9 OPERATION D 3 1 3 1 Operatino Componerse EA TEEDE 3 1 OPE i u E E s 3 3 Swienesana IMOICALOTS uuu u a a 3 3 3 4 Ao E E s 3 6 Filling or Adding Shortening annassa 3 8 3 6 Product Racking Recommendations seriada 3 9 BIS COP Oi io E E ios 3 10 3 8 AAA a 3 13 Files SUCIOS ia a por 3 13 pol Changing the Filter Envelope uuu e 3 16 Lishuneana Shutdown of BUTICIS estepas 3 18 Filter Pump Motor Protector Manual Reset oooooonncccnncccconccnoncconanacinnnconnnonos 3 19 3 13 CMe dio The TY OL senate danced beet anu 3 19 14 DRGs ilar Maintenance SSN Caracas ees eee eee ee 3 21 Preventive MaIntenaneG snoot 3 22 ES Me OP aM TAG AA o 3 23 Special Program Mode aaa 3 29 3 18 Data Logging Heat Control Tech Mode and Stat Mode 3 37 Ju tion NL Y uuu uuu epepceci na 3 38 TROUBLESACGOTINO u uuu nanus ua sassa asta E 4 1 Torla 4 1 4 2 ii cosa uuu E nu xs 4 2 LOSARI aio a G 1 Distributors List Domestic and International 306 gt HENNY PENNY Clobal Foodseruior Solutions Model OFG 391 1 1 INTRODUCTION 2007 1 2 PROPER CARE 1 3 ASSISTANCE 1 1 The Henny Penny open fryer is a basic unit of food processing equipment This unit
70. t lights on gas fryers see ignition modules the pipe through which oil is pumped back into the frypot after the filtering process is complete the pipe and fittings that are part of the shortening filtering process a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the temperature probe communicates with the control panel overheat protection swtich for the filter motor that must be manually reset if tripped G 4 F WO 5 0 2 5 f Henny Penny Corp Eaton Ohio 45320 Revised 8 6 10 HE Y PENNY Global Foodservice Solutions Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com
71. the filtering instructions in this manual Once filtering is complete and the COOK PUMP switch is turned back on IS POT FILLED shows in the display followed by l XES 2 NO Q If shortening is at the proper level in the frypot press 1 and the controls start a normal heating process If shortening is NOT at the proper level press 2 and TURN OFF UNTIL FILLED scrolls through the display Turn the COOK PUMP switch to the OFF position fill frypot to the proper level then turn the COOK PUMP switch back to the COOK position Again IS POT FILLED shows in the display followed by 1 YES 2 NO This time press and unit resumes normal heating process When the fryer is heating the shortening level must always be above the burner tubes Failure to follow these instructions could result in a fire and or damage to the fryer 403 ss H Y PENNY 3 vonirrejor Salitins Chebal Fi 3 8 CARE OF THE SHORTENING 3 9 FILTERING INSTRUCTIONS 703 Model OFG 391 DANGER OVERFLOW RISK FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE To protect the shortening when the fryer is not in immediate use the fryer should be put into the Idle Mode Frying breaded products requires filtering to keep the shortening clean The shortening should be filtered at least twice a day afte
72. the flow of gas from the supply line this is not the main shutoff valve for the store a heat mode that cycles on and off to slowly melt the shortening when the power switch is on and the shortening temperature is below a certain temperature the melt cycle prevents scorching of the shortening a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer is not In use the flame ignites the gas when the fryer is turned on 503 A TES L H Y PENNY Catal Foodservice Folitions power pump switch product rack setpoint shortening mixing system shortening shuttle sift breading spark igniters gas fryers only standpipe standpipe assembly straight brush temperature probe thermal protector 503 Model OFG 391 a three way switch located on the front control panel of the fryer that serves as an off on switch and a filter switch a food item cooked in the fryer the wire grid that slides into the carrier to hold product during the cook cycle a preset cooking temperature the setpoint is a programmable feature an automatic system on eight head fryers hat periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot optional equipment used for shortening disposal the process of removing clumps from breading the igniters that create a spark to ignite the pilo
73. tion air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber The Model OFG 391 open fryer is equipped with a continuous pilot But fryer can not be operated with out electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Ax DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT loka Frodserrier Sah A ESA L H PENNY Nominal Heat Input Net Nominal Heat Input Gross Supply Pressure Test Point Pressure Injector Size Technical Data for CE Marked Products Natural L 26 4 kW 90 000 Btu h Natural 12E 26 4 kW 90 000 Btu h Natural 125 23 75 kW 81 000 Btu h Liquid Propane L 27 0 kW 92 000 Btu h Natural L 29 3 kW 100 000 Btu h Natural I E 29 3 kW 100 000 Btu h Natural 125 26 4 kW 90 000 Btu h Liquid Propane I 29 3 kW 100 000 Btu h Natural L 20 mbar Natural 12E 20 mbar Natural 125 25 mbar Liquid Propane I 37 50 mbar Natural L 8 7 mbar Natural 12E 8 7 mbar
74. to ensure the unit operates efficiently and with few failures 1 Make sure unit 1s off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury Dilution Box 2 Unscrew the wingnut on the lower left back access panel of the fryer and remove the access panel Clean the dilution box with a cloth or brush Make sure the holes in the box are free of debris Replace the back access panel when finished Depending on the breading location and conditions within the kitchen area the dilution box may need to be cleaned more often Cleaning the Nylatrons Monthly l Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on Nylatrons 2 Raise lid up and down several times to spread the degreaser 3 WipeNvlatrons to remove food soil grease and degreaser residue 3 22 810 HENNY PENNY Gilabal Foodservice Sali 3 15 PREVENTIVE MAINTENANCE Continued I 1 if d KI d 4 ji 1N Li l 4 a l l l Y w JA I l ey L a Ar L l a L 17 a 3 16 PROGRAMMING 810 Model OFG 391 Lubricating Lid Rollers Annually The lid rollers in the back of the fryer should be lubricated at least once a year to allow the lid easy movement 1 Remove the back shroud of the fryer 2 Using spindle lube part number 12124 place a small amount of lube on both top and bottom
75. witch per Technical Manual Press the timer button to try the ignition process again and if E 20 A persists call Henny Penny s Service Department Press the Timer button to try the ignition process again and if E 20 B persists call Henny Penny s Service Department Press the Timer button to try the ignition process again and if E 20 C persists call Henny Penny s Service Department Press the Timer button to try the ignition process again and if E 20 D persists call Henny Penny s Service Department 703 PS H Y PENNY Model OFG 391 vonierejor Soliticr Chebal Fi 4 2 ERROR CODES Continued DISPLAY CAUSE PANEL BOARD CORRECTION E 41 Turn switch to OFF position then back to ON if display shows E 41 the control should be re initialized see Pro gramming Section if the error code persists replace the control panel E 46 Eeprom memory Turn switch to OFF position then back to ON 1f display write error shows E 46 the control should be re initialized see Pro gramming Section 1f the error code persists replace the control panel E 47 A to D failure Turn switch to OFF position then back to ON if display Analog converter shows E 477 the control should be re initialized see Pro chip gramming Section if the error code persists replace the control panel E 48 Input system Turn switch to OFF position then back to ON 1f display error CPU can t shows

Henny Penny OFG-391 User's Manual

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