Henny Penny HMI-103 User's Manual
Contents
1. Y PENNY Global Foodservice Solutions Henny Penny Island Warmer Model HMI 103 Model HMI 105 OPERATOR S MANUAL Model HMI 103 105 HENNY PENNY fate Fosdrerrice Solutions LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of anew appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B autho2. 1 3 PROPER CARE As in any unit of food service equipment the Henny Penny Heated Holding Cabinet does require care and maintenance Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times 1 4 ASSISTANCE Should you require outside assistance just call your local independent Henny Penny distributor in your area call Henny Penny Corp at 1 800 417 8405 toll free or 1 937 456 8405 or go to Henny Penny online at www hennypenny com 207 er Y PENNY Global Fosdrerrice I 1 5 SAFETY NOTICE Model HMI 103 105 The only way to ensure safe operation of the Henny Penny Island Warmer is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may resul
3. ee es olores idad TEREE 2 2 Blestical Data Table EE E E E 2 2 OPERATION ceo 3 1 br 3 1 STALL De E EEE 3 1 ET Oe ra ata Product euer pi 3 1 3 4 DN 3 2 Ne 3 3 TROUBBESTOOTING ansias 4 1 Troubleshooting Guide vedde 4 1 EE G 1 Distributor Lists Domestic and International 203 Model HMI 103 105 S 2 HENNY PENNY Global Fradrerrice Solutions SECTION 1 INTRODUCTION 1 1 ISLAND WARMERS The Henny Penny Island Warmers are a basic unit of food pro cessing equipment used to display the food product and maintain the temperature of hot foods in a commercial food service operation Henny Penny s even heat process creates the ideal environment to maintain the taste and quality of freshly cooked u NOTICE As of August 16 2005 the Waste Electrical and Electronic Equipment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine 1f they comply with the Restriction of Hazardous Substances directive RoHS and have redesigned our products as needed in order to comply To continue compliance with these directives this unit A must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor 2007 1 2 FEATURES e Radiant heat over each well e Air heating elements under pans e Incandescent lighting for attractive food presentation e Self service access to both sides
4. float switch food probe food probe receptacle humidity sensor humidity setting LED minimum holding temperature module out of water trip point parameters power switch pressure sprayer 203 Model HMI 103 105 GLOSSARY HENNY PENNY HOLDING CABINETS a round device located inside the cabinet that measures the inside air temperature and sends that information to the control panel a metal assembly located in the water pan in the bottom of the unit that helps keep an even humidity level inside the cabinet a preset temperature at which a sensor warns the operator that the water pan has excessive lime deposits the components that control the operating systems of the unit the panel is located on the top front surface of the cabinet a cleaner used to remove lime deposits in the water pan a device that lets the water drain from the water pan into a shallow pan on the floor the valve should be closed while the unit is in use if humidity 1s desired a device that senses low water levels in the water pan a sensor located outside the cabinet that when inserted into the product communicates the temperature of the product to the control panel the connection where the food probe is inserted in order to communicate with the control panel a device that measures the percentage of humidity inside the cabinet during use a preset moisture level at which the cabinet operates this setting is programmed at the factor
5. process that resets factory settings a preset temperature up to which the cabinet will heat this setting is programmed at the factory but can be changed in the field an automatic control that opens and closes the vent on the rear of the cabinet to maintain the preset humidity level openings on the cabinet that allow air access on the sides and rear of the module the line marked on the inside of the water pan that shows the maximum water level to prevent overflow onto the floor a part in the water heater that sends a message to the controls when the water pan is limed up or empty a device that shoots a stream of water under pressure this type of device should NOT be used to clean a holding cabinet the area in the cabinet that holds water for creating humidity inside the cabinet 203
6. claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BEAVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FMO5 018 C Revised 02 15 07 Model HMI 103 105 TABLE OF CONTENTS Section Page INTRODU TION ee is 1 1 Ho 1 1 FU 1 1 19 05 GJEN 1 1 Sa l 1 SE EEE E 1 2 INSTALLATION cccccccecsececcccscessececsecsceecsceesscscevaceessceesacsceevaceesscseeevsceevacavacseeevaceees gt o s o asonennaneaonnoneasnonnonnasnionranasnranrasnsnranasnronrasannianiasrinnraneasnianeasnenneas Tel DIT a A O ES Po RA 2 1 Hl ttrica CONDE HOT
7. eady for location and set up 2 1 Y PENNY Solutions Global Foodrervice 2 3 ELECTRICAL CONNECTION 2 4 ELECTRICAL DATA TABLE 2 2 Model HMI 103 105 The island warmer is available from the factory wired for 120 208 240 volts domestic or 230 volt and 400 volt international single or three phase 3 or 4 wire plus ground includes neutral The proper power service cable is provided with domestic units but not on international units SHOCK HAZARD This unit must be adequately and safely grounded Refer to local electrical codes for correct grounding procedures If unit is not adequately grounded electrical shock could result A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the unit and the power source Model Volts Phase Watts Amps Wires 2400 11 0 34 G 2400 8 0 4G 2600 11 0 34 G 2600 7 5 4G 3900 18 0 3 G 3900 13 0 4 G 4200 17 5 34 G 4200 12 0 44 G 2600 11 3 4 G 4200 7 8 44G HMI 103 120 208 HMI 103 120 208 HMI 103 120 240 HMI 103 120 240 HMI 105 120 208 HMI 105 120 208 HMI 105 120 240 HMI 105 120 240 HMI 103 230 HMI 105 400 De OR WR WR WR 203 Model HMI 103 105 nn HENNY PENNY Global Foedterrice Solutions SECTION 3 OPERATION 3 1 INTRODUCTION This section provides the daily operating procedures for your island warmer Read the Introduction section and this section before operating the cabinet Also ref
8. er to the Installation section to be sure the cabinet has been properly installed 3 2 START UP NOTICE Before using the Henny Penny Island Warmer should be thoroughly cleaned as indicated in the Shut Down and Clean Up Section of this manual Normal Operation 1 Turn power switch to ON position 2 Insert pans into pan supports 3 Turn the air and radiant heat infinite regulators to the desired settings 4 Allow approximately 30 minutes preheat time 3 3 OPERATING WITH PRODUCT 1 Turn power switch to ON position 2 When using prepackaged foods place containers directly under upper heating elements for maximum holding time Upper heat may need to be increase slightly 3 Foods that do not hold heat as well as others include items like chicken and noodle salisbury steak escalloped apples and small sized fried food fried mushrooms french fries and some types of cheese sticks 4 Foods that hold heat better than others include lasagna fruit cobblers and some types of macaroni and cheese NOTICE Holding properties of a given food vary according to quality and recipe brand but it is recommended that no food products be held for over 2 hours 203 3 1 Y PENNY Global Fosdrerrice I 3 4 SHUT DOWN AND CLEAN UP Model HMI 103 105 1 Remove all power from unit by unplugging the cord or turning off the wall circuit breaker BURN RISK To avoid burns allow the unit to cool before cleanin
9. g Remove well cover and clean with soap and water at sink Clean all surfaces with a soft cloth soap and water Do not use steel wool other abrasive cleaners or cleaners sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel and glass material and shorten the life of the unit Do not use a water jet pressure sprayer to clean the unit or component failure could result Clean around electrical controls and components with a damp cloth Clean glass with a non streaking liquid glass cleaner and a soft cloth 203 PS IY PENNY Model HMI 103 105 3 5 OPERATING CONTROLS FIG NO ITEM NO DESCRIPTION FUNCTION 3 1 The relay that directs power to the heaters 3 1 Air Heaters Located in the base of the unit and regulated by an infinite switch High Limit Thermostat A safety device in case of overheating mounted to the base behind the control panels and access panels Radiant Heaters Short tubular heaters mounted in reflectors in ceiling panel se fs Light Bulbs A 60 watt rated bulb that is Teflon coated 3 3 Lamp Socket A high temperature ceramic socket for holding the light bulb 3 4 Radiant Heat and Air A time proportioning controller the higher the Heat Infinite Regulator number setting means the radiant heat will be on a greater percentage of time 3 4 Fuse Holder A protective device for the lighting and heating circuit
10. rized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening OTO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any
11. t in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury 203 2 ENNY Global Fosdrerrice I Model HMI 103 105 SECTION 2 INSTALLATION 2 1 INTRODUCTION 2 2 UNPACKING 203 This section provides the installation instructions for the Henny Penny Island Warmer IN OTICE Installation of this unit should be performed only by a qualified service technician SHOCK HAZARD Do not puncture the skin of the unit with drills or screws as component damage or electrical shock could result The Henny Penny Island Warmer is tested inspected and expertly packed to insure arrival at its destination in the best possible condition The unit has been bolted to a wooden skid Allitems have been packed and taped inside of the unit The warmer is then packed inside a triple wall corrugated carton with sufficient padding to withstand normal shipping treatment Any shipping damages should be noted in presence of delivery agent and signed prior to his or her departure To remove the unit from the carton you should 1 Carefully cut banding straps 2 Open flaps of carton and remove packing 3 Lift carton from unit 4 Remove four bolts mounting the warmer to the skid 5 Ifinstalling the unit to a base use the bolts provided to mount the unit to the base 6 Unpack doors and pan supports and install 7 The unit is now r
12. the fuse is a 15 amp rating and must be replaced by a fuse of the same size and rating Cooling Fan Maintains cooler metal surface temperatures 3 6 11 Manual Reset Shuts off the heat 1f a cooling fan fails the High Limits access panel must be removed and the high limit manually reset 203 3 3 Y PENNY Model HMI 103 105 Global Fosaberrire Solutions 3 5 OPERATING CONTROLS Continued Figure 3 1 Figure 3 3 a 203 Y PENNY Model HMI 103 105 Global Foodrerrice Solutions 3 5 OPERATING CONTROLS Continued 8 11 203 3 5 Model HMI 103 105 2 HENNY PENNY Global Fradrerrice Solutions SECTION 4 TROUBLESHOOTING 4 1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Product not holding e Product held too long e Only hold product for recommended times temperature e Radiant heat too low e Turn to a higher setting Air heat too low e Turn to a higher setting Lights will not e Defective fuse e Check fuse and replace if necessary turn on Notall lights turn on e Faulty light bulb Replace with recommended bulb Fo F d ol More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 1 800 417 8405 or 1 937 456 8405 203 4 1 Y PENNY Global Foodrerrice Solutions air temperature probe concentration ring assembly clean water pan setpoint control panel deliming agent drain valve
13. y but can be changed in the field an electronic light on the control panel the lowest temperature at which a food product can be safely held for human consumption the removable top part of the cabinet that contains all of the operating system a preset temperature at which a sensor warns the operator that the water pan needs refilled a preset group of setpoints designed for holding specific food products at certain temperature and humidity levels the ON OFF switch that sends electricity to the unit s operating systems this switch does not disconnect the electrical power from the wall to the unit a device that shoots a stream of water under pressure this device should NOT be used to clean a holding cabinet G 1 Global Foodrerrice Solutions probe clip product load capacity proof function relative humidity setpoint system initialization temperature setting vent activation switch vented panels water fill line water heater sensor water jet water pan G 2 Y PENNY Model HMI 103 105 a metal holder that attaches to the outside of the control panel to hold the food probe when not in use the clip is an optional accessory the highest recommended number of pounds kilograms of food product that can be safely held in the cabinet a program used for allowing bread to rise the humidity level outside the cabinet a preset temperature or humidity the setpoint is a programmable feature a programming
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