Henny Penny DCW-2 User's Manual
Contents
1. PENNY Global Foodservice Solutions Henny Penny Display Counter Warmer Model DCW 2 OPERATOR S MANUAL LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement2. a device that shoots a stream of water under pressure this device should NOT be used to clean a holding cabinet a metal holder that attaches to the outside of the control panel to hold the food probe when not in use the clip 1s an optional accessory the highest recommended number of pounds kilograms of food product that can be safely held in the cabinet a program used for allowing bread to rise a preset temperature or humidity the setpoint is a programmable feature a programming process that resets factory settings a preset temperature up to which the cabinet will heat this setting is programmed at the factory but can be changed in the field an automatic control that opens and closes the vent on the rear of the cabinet to maintain the preset humidity level openings on the cabinet that allow air access on the sides and rear of the 14
3. el by carefully pushing up on back of panel and sliding away from you The panel will fall into your hand See photo at left 2 Remove the light bulb 3 Replace the light bulb Henny Penny offered NOMICE If this bulb is not available a standard 60 watt bulb will work until a long life bulb can be obtained 4 Replace the glass panel 5 2 6 CABINET DIMENSIONS 1542 SECTION 3 OPERATING INSTRUCTIONS 3 1 INTRODUCTION This section provides operating procedures for the heated display cabinets The Introduction Installation and Operation sections should be read and all instructions should be followed before operating the cabinet 3 2 OPERATING CONTROLS _ Figures 3 1 through 3 7 identify and describe the function of all the operating controls and the major components of the cabinet MiY PENNY D RADIANT MEAT Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 3 2 OPERATING CONTROLS Continued Figure 3 7 Figure 3 6 11 3 2 OPERATING CONTROLS Continued Fig No Item No 3 1 1 at 2 a 3 31 4 32 5 3 3 8 34 9 3 5 10 3 6 11 3 7 12 Description Radiant Heat Infinite Regulator Tubular Heat Infinite Regulator Light Fuse Holder Power Switch Radiant Heater Lower Level Pan Grid Pan Support Top Light Bulb Lamp Socket Tinted Glass Function A time proportioning controller which means the higher the number setting t
4. equired per light Bulbs and Light bulbs out Glass Panels section Doors are fogging Doors left open too much allowing Keep doors closed when possible doors to cool and cause condensation Radiant heat not high enough Turn to higher setting O Temperature too high See recommended settings and temperature on Not all lights on O Faulty light bulbs O Replace with recommended bulb per Light Bulbs and Glass Panels section More detailed troubleshooting information 1s available in the Technical Manual available at www hennypenny com or 800 417 8405 or 937 456 8405 12 air temperature probe concentration ring assembly clean water pan setpoint control panel deliming agent drain valve float switch food probe food probe receptacle humidity sensor humidity setting LED minimum holding temperature module out of water trip point GLOSSARY HENNY PENNY HOLDING CABINETS a round device located inside the cabinet that measures the inside air temperature and sends that information to the control panel a metal assembly located in the water pan in the bottom of the unit that helps keep an even humidity level inside the cabinet a preset temperature at which a sensor warns the operator that the water pan has excessive lime deposits the components that control the operating systems of the unit the panel is located on the top front surface of the cabinet a cleaner used to remove lime deposits in the water
5. he greater percentage of time the Radiant heat will be on A time proportioning controller which means the higher the number setting the greater percentage of time the Tubular heat will be on A 15 amp protective device for the lighting circuit that must be replaced by a fuse of the same size and rating A two position three pole switch used to turn on and off the heat control systems A long tubular heater mounted in a reflector located in the ceiling panel of the unit A grid that sets in the lower level to prevent a bun pan from dropping into the bottom of the unit when being lifted out Tilts the bun pans used in the top toward the customer side of the unit A 60 watt rated long life bulb that should be replaced by the same wattage bulb A high temperature ceramic socket for holding the light bulb Specially tempered colored glass with a thin film of silicone that protects the light bulbs as well as color the light 9 3 3 START UP OPERATION WITH PRODUCT Before using the Henny Penny Heated Display Cabinet should be thoroughly cleaned as indicated in the Shut Down and Cleanup section of this manual Move all switches and controls on the cabinet to the OFF position Turn on power supply for the cabinet at the main circuit breaker Place the grids in the lower level Install the perforated bun pans well Close the doors Turn the power switch to the ON position Turn the light switch to the ON posi
6. items have been packed in cartons and taped inside the unit and the doors taped shut The unit 1s then packed inside a triple wall corrugated carton with sufficient padding to withstand normal shipping treatment Any shipping damages should be noted in the presence of the delivery agent and signed prior to his or her departure To remove the Henny Penny Heated Display Cabinet from the carton you should Step 1 A gos 1 Carefully cut banding straps 2 2 UNPACKING Continued Step 2 2 Open top flaps and remove packing 3 Lift carton off skid Step 4 4 Remove four bolts from under skid The unit 1s now ready for location and set up 2 3 LOCATION Place the unit on a table preferably with a cut out opening below the cabinet to allow easy service connections and serviceability When setting up the Henny Penny Heated Display Cabinet be sure to level the table 2 4 ELECTRIC DATA TABLE Model Volts Phase Watts Amps DCW 2 120 230 l 760 4 7 2 5 LIGHT BULBS AND GLASS PANELS 1 Cut the tape holding the doors shut and remove all boxes and boxes and packing One carton contains the glass panels and the other contains the light bulbs 2 Install the light bulbs and glass panels 3 The unit is now ready to be cleaned per instructions in the Operations section of this manual Step 1 Replacing Light Bulbs BURN RISK Light bulbs and glass may be hot Severe burns could result 1 Remove the glass pan
7. liance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b 1f the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FMO5 052 A 8 15 08 Section Section 1 Section 2 Section 3 Section 4 TABLE OF CONTENTS Page INTRODUCTION osa sl Head Dispara o iria l eZ PONTS A A aia 1 led Proper Cate lb E AAA noses tis A A annee l lase ca 2 INSFALLA MON errre rare een AA ea elena 3 Ms o a E EN A 3 2 2e PP nn eo nie 3 71 A 5 274 EC Dati des 5 25 Might Bulbs and Glass Panels nd 5 220 CA ei 6 OPERATION mna nda tt io tacite E Sle Dn en A MERA AAA ED EA nn dont 7 S222 AMA A AA A A iene oaks a D A amie do meteo nd do d
8. o fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE 1s used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury The word WARNING is used to alert you to a procedure that if not performed properly might cause personal injury SECTION 2 INSTALLATION This section provides the installation instructions for the Henny 2 1 INTRODUCTION Penny Heated Display Cabinet Installation of this unit should be performed only by a qualified service technician Do not puncture the skin of the unit with drills or screws as component damage or electrical shock could result 2 2 UNPACKING The Henny Penny Heated Display Cabinet has been tested inspected and expertly packed to ensure arrival at 1ts destination in the best possible condition The cabinet has been bolted to a wooden skid All glass
9. of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the app
10. on n on 10 JA P ton Wil Produc A AA AAA A 10 3 5 Shut Downand Cleanup A A ESE A 10 TROUBLE SE OO TUNG wipes cece AAA AAA o 12 Aly Troublesho00 o GUS ori A 2 CLOS AN a Ann ne Da en 13 HEATED DISPLAY CABINET FEATURES 1 2 PROPER CARE 1 4 ASSISTANCE 1 5 SAFETY SECTION 1 INTRODUCTION The Henny Penny Heated Display Cabinet 1s a basic unit of food processing equipment used to display the food product and maintain the temperature of hot foods in the commercial food service operation This highly efficient quality built cabinet will keep hot foods at proper holding temperatures The Henny Penny Heated Display Cabinets have see thru doors which allow viewing and access to the hot foods from both front and back Easy to keep clean e DCW 2 holds two trays e All heat sources are adjustable Flip up see through door panels As in any unit of food service equipment the Henny Penny Heated Display Cabinet does require care and maintenance Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you require outside assistance just call your local independent Henny Penny distributor in your area call Henny Penny Corp at 1 800 417 8405 toll free or 1 937 456 8405 or go to Henny Penny online at www hennypenny com The only way to ensure safe operation of the Henny Penny Heated Display Cabinet is t
11. pan a device that lets the water drain from the water pan into a shallow pan on the floor the valve should be closed while the unit is in use if humidity is desired a device that senses low water levels in the water pan a sensor located outside the cabinet that when inserted into the product communicates the temperature of the product to the control panel the connection where the food probe is inserted in order to communicate with the control panel a device that measures the percentage of humidity inside the cabinet during use a preset moisture level at which the cabinet operates this setting is programmed at the factory but can be changed in the field an electronic light on the control panel the lowest temperature at which a food product can be safely held for human consumption the removable top part of the cabinet that contains all of the operating system a preset temperature at which a sensor warns the operator that the water pan needs refilled 13 parameters power switch pressure sprayer probe clip product load capacity proof function set point system initialization temperature setting vent activation switch vented panels a preset group of setpoints designed for holding specific food products at certain temperature and humidity levels the ON OFF switch that sends electricity to the unit s operating systems this switch does not disconnect the electrical power from the wall to the unit
12. tion Turn the radiant heat switch to the desired setting We recommend starting at 6 for the lower radiant If you have upper radiant start at 4 These settings are adjustable and may change as you become familiar with the food product in this unit Place product on wire grids in the pans Serve product from the outside edges first The product closest to the door opened often will cool fastest Only leave the doors open when demand requires During slow periods keep the doors closed 10 3 5 SHUT DOWN AND CLEANUP Turn the radiant heat to OFF Open the doors Remove all the pans Remove the grids from the lower level and clean with soap and water at sink Do not use steel wool other abrasive cleaners or cleaners sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Clean all surfaces with a soft cloth soap and water Clean around electrical controls with a damp cloth Turn off the lights and power switch Leave the doors open until ready to use again 11 SECTION 4 TROUBLESHOOTING 4 1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Product not holding Doors are not kept closed Keep doors closed when holding possible Only hold product for recommended times Product held too long Turn to higher setting Temperature too low Turn to higher setting Radiant heat too low Replace as r
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